Food Production Book
Food Production Book
Design & Layout By : India Offset Press, A-1, Mayapuri Industrial Area, Phase-I,
New Delhi-110064
www.indiaoffsetpress.com
Printed By : M/s.
Preface
S
ince the earliest stages of human evolution man has had the desire to travel.
The tourism industry is distinctly divided into two segments that of travel and
hospitality. Today guests are discerning and demand the best value which has
resulted in huge shift for hotels in trying to exceed customer expectations. Products and
services have accordingly been redesigned.
The future workforce in the hospitality shall be young and we therefore need to introduce
them to the right skills, knowledge and attitude in the formative years. Food Production is
the backbone of any large hotel which determines its popularity. The Student Handbook
on Food Production for Level-1 (Class IX) aims to create interest and motivate students in
the preparation of food and improving the standard of presentation.
The nutritional aspects, safety, hygiene and a professional attitude towards food preparation
will help students understand the role of a chef. The book deals with right storage
techniques and essential commodities required for a kitchen and its upkeep. The kitchen
hierarchy will enable a young person to identify their place in the overall organisation. The
teachers are requested to regularly check for achievement of learning objectives through
question and practical assessments. The Board acknowledges the contribution made by the
authors and I am sure it would serve the purpose of a useful resource material for students
and teachers.
Chairman, CBSE
v
Acknowledgements
Advisors
1. Sh. Y. S. K. Seshu Kumar, Chairman, CBSE
2. Sh. K. K. Choudhury, Controller of Examinations & Director (V.E.), CBSE
Content Developed By
1. h. Narinder Singh Bhuie (Consultant Academics), National Council for Hotel
S
Management & Catering Technology (Ministry of Tourism, Government of India -
(Convener)
2. Ms. Shalini Sachdeva, Senior Lecturer, AIHM Chandigarh
3. Mrs. R. Parimala, Senior Lecturer, IHM Chennai
4. Sh. Saurabh Modi, Senior Lecturer, IHM Kurukshetra
vi
Contents
Learning Outcomes viii
Unit-1
Introduction to Hospitality Industry 1
Unit-2
Career Opportunities 13
Unit-3
Introduction to Kitchen 19
Unit-4
Protective Clothing and its Maintenance 28
Unit-5
Personal Hygiene 32
Unit-6
Equipments and Kitchen Tools 36
Unit-7
Culinary History 42
Unit-8
Kitchen Commodities 45
Unit-9
Storage of Commodities 73
Unit-10
Kitchen Organization 78
vii
Learning Outcomes
Unit-1
Introduction to Hospitality Industry
Knowledge Performance Teaching and
Learning Outcome
Evaluation Evaluation Training Method
Session-1: Hospitality
l To outline the l Explain the l Chart showing the l Power Point
important aspects meaning of major hospitality presentation of the
of the hospitality hospitality sector. providers. different sectors.
field.
l Describe the role l Flip Charts on the
of hospitality allied fields.
providers.
Session-2: Operations of Five Star Hotel
l To describe the l List out the various l Chart showing the l Power Point
operations of the operations of the departments of the Presentation of
five star hotel. five star hotel. hotel industry. each department.
l Explain the l Visit to the hotel.
role of the each
department.
Session-3: Introduction to Allied Areas of Hospitality Industry
l Explain the allied l Explain the various l Discussion of roles l Videos on allied
areas and their allied areas of played by each areas.
roles. the hospitality allied area.
industry.
2. Describe the key 2. Role play of each
role of each field. allied area.
Unit-2
Career Opportunities
Knowledge Performance Teaching and
Learning Outcome
Evaluation Evaluation Training Method
Session-1: Career Opportunities
l To outline the l To list the job l Appreciate the l Group Discussion on
important opportunities in jobs offered by the job opportunities in
aspects of career the hotel industry. hotel industry. hotel industry.
opportunities.
viii
Knowledge Performance Teaching and
Learning Outcome
Evaluation Evaluation Training Method
l Explain the job
offered based on
the departments of
the hotel.
Session-2: Career Opportunities in Allied Areas
l To outline the l To list the job l Analyse the l Group Discussion on
important opportunities in importance of jobs job opportunities in
aspects of career allied areas. offered based on allied areas.
opportunities in the levels of skill.
allied areas.
l Explain the job
offered in the allied
areas.
Unit-3
Introduction to Kitchen
Knowledge Performance Teaching and
Learning Outcome
Evaluation Evaluation Training Method
Session-1: Introduction to the Operations of a Commercial Kitchen
l Introduction to l Describe the l Chart showing l Presentation:
the operations fundamental of major sections Highlight the need
of a commercial kitchen operations. of a commercial of having sections
kitchen and l Explain the kitchen. for smooth
advantages of importance of functioning.
having sections in having sections in
kitchen. a large kitchen.
l List the various l Describe the l Listing various l Activity: Identify
sections of a sections of a sections of the kitchen sections
kitchen and their kitchen: Main kitchen. looking at picture.
major functions. kitchen, cold store, l Explaining major l Interactive session
dish wash area, functions of each explaining major
specialty kitchens, section. functions of that
butchery, cold section.
kitchen, bakery,
etc.
ix
Knowledge Performance Teaching and
Learning Outcome
Evaluation Evaluation Training Method
Session-2: Attitude and Behaviour in the Kitchen
l Identify Attitudinal l Developing correct l Explaining the l Role play
& behavioural attitude and attitude and emphasizing
traits required to behaviour towards behavioural traits correct behaviour
work in kitchen. work in kitchen. to be developed for during busy
kitchen operations. operations.
Session-3: Skills and Knowledge
l Identify skill l Differentiate l Identify the l Interactive session
and knowledge between ‘skills’ knowledge on the importance
components to and ‘knowledge’. and skill set and inter-relation
be developed l Listing the composition of skills and
for working basic skills and required to knowledge.
in commercial knowledge to become a l Group discussion
kitchen. be developed at professional chef. on the key areas
foundation level. of knowledge and
skill set required
by a professional
chef.
Session-4: Ergonomics in Kitchen
l Defining l Meaning of l Techniques to l Demonstration of
Ergonomics. ergonomics minimise strains correct postures
l Illustrate role of l Application of and sprains in of performing
Ergonomics in Ergonomics in kitchen. daily tasks such
kitchen. kitchen. as cutting, lifting
weights etc.
Unit-4
Protective Clothing and its Maintenance
x
Knowledge Performance Teaching and
Learning Outcome
Evaluation Evaluation Training Method
Activity:
l Visit to the nearest
star hotel’s
kitchen and ask
the students to
make a report on
protective clothing.
Unit-5
Personal Hygiene
xi
Knowledge Performance Teaching and
Learning Outcome
Evaluation Evaluation Training Method
Session-2: Maintenance of Personal Hygiene
l Understanding the l The basic l Explain the Interactive lecture:
maintenance of knowledge of various methods to Highlight the
l
Unit-6
Equipment and Kitchen Tools
Knowledge Performance Teaching and
Learning Outcome
Evaluation Evaluation Training Method
Session-1: Importance of Kitchen Equipments
l Understanding l The basic l Prepare a Interactive lecture:
the importance of knowledge of chart on the l Highlight the
kitchen equipment. kitchen equipment. different kitchen importance of
l The importance of equipment- small kitchen equipment
work place hygiene and large. and their types.
and maintenance
of knives.
Session-2: Care and Maintenance of Equipments
l Understanding l The knowledge l Prepare a chart Interactive lecture:
the care and of care and on the different l Highlight the care
maintenance of maintenance of methods to and maintenance of
kitchen equipment. kitchen equipment. maintain the kitchen equipment.
kitchen equipment.
Session-3: Work Place Hygiene
l Understanding the l The knowledge l Explain the Interactive lecture:
work place hygiene of work place various methods to l The different
in kitchen. hygiene. maintain the work methods of
place hygiene. maintaining the
work place hygiene.
xii
Knowledge Performance Teaching and
Learning Outcome
Evaluation Evaluation Training Method
Session-4: Knife and its Maintenance
l Understanding the l The knowledge of l Prepare a chart on Interactive lecture:
different knives kitchen knives. the different types l Highlight the
their care and of knife. importance of
maintenance. l Explain the various knives and their
methods to care types.
and maintain
knives.
Session-5: Safety Procedure for Handling Knives
l Understanding l The knowledge l Prepare a chart on Interactive lecture:
the procedures to about safe the different safety l The different
handle the knife handling of knife. procedures for methods of safety
safely. handling knives. procedure for knife
handling.
Unit-7
Culinary History
Knowledge Performance Teaching and
Learning Outcome
Evaluation Evaluation Training Method
Session-1: Historical Background
l To outline the l Explain the l Appraise the l Power Point
important aspects evolution of food. influence of Presentation of the
of culinary history. invasions in food evolution.
evolution.
l Discuss the l Flip charts on
influence of evolution.
invasions.
Session-2: Development of Modern Cookery
l To outline the l Describe the l Identify the key l Interaction session
important aspects evolution of role played by on the role of chefs.
of evolution of culinary industry. chefs.
culinary industry.
l List the role of
chefs in its growth.
xiii
Unit-8
Kitchen Commodities
xiv
Unit-9
Storage of Commodities
xv
Unit-10
Hierarchy in Kitchen
xvi
Unit
1
Introduction to Hospitality Industry
Objectives
1. To outline the important aspects of Hospitality Industry.
2. To describe the operations of a five star hotel.
3. To explain the allied areas of this field.
4. To state the roles of each allied area.
1.1 Hospitality
The term “hospitality is a generic word which explains all the activities that are related to the
services and facilities offered for tourists and travellers.
The hospitality industry is a major contributor to the nation’s economy and gives plenty of
employment opportunities not only in hotel industry but also in the allied areas.
1
Hospitality providers include :
Hotel Industry
Standalone Restaurants / Chain of Restaurants / Fast foods
Travel and Transport
Information Technology
Malls and Entertainments
Heritage Sites
Theme Parks
Human Resource Development
Tourism Industry and many more
They may be either owned by the government or private sectors
Hotels provide accommodation, food and beverage and the experience of home away from
home. The category of hotels will vary according to the star rating system. The star rating
system is based on the facilities and services that the hotel offers to its clientele.
The facilities offered by a hotel may or may not include the following facilities.
Room / Bathrooms
24 hours Services in Departments
Radio, Television, video in Rooms
Fax / Wi-fi
2
Restaurants
Lounges
Bar
Room Service
Meetings and Conference halls
Health Club and Gymnasium
Swimming Pool
Entertainment
The guest chooses their stay based on either the tariffs or facilities offered, the location of the
hotel or the size of the hotel the experience it offers.
Hotel
The hotels’ different departments and their function all play a crucial role in ensuring the
successful growth of the business.
3
Concierge
Their main focus are the guests to make them loyal customers, they plan their travel routes,
recommends tours, attractions found in the city and provide useful information that will
positively enhance their stay. The experience they carry with them will ensure that they visit
the hotel the next time as well.
Housekeeping
4
This department functions like the eye of the hotel to provide the guests spotless experience.
They have eye for detail and look into all the needs of the guest starting from the fluffy pillow
and sheets in the rooms to the bathroom amenities and public areas.
Maintenance
Requires careful planning for the smooth functioning of equipment, electricity, water in all
departments. It does preventive maintenance as well. This department performs a wide
range of essential tasks to help smooth operations.
This department serves you with a smile. Be it Breakfast, Lunch or Dinner the team operates
round the clock to seek satisfaction of the customers. The guest is always right and take
utmost care to satisfy their needs. Stewarding department takes care of the cleanliness of the
hotels cutleries and crockery’s utensils used in the hotel.
Food Production
5
The scrumptious dishes to keep the guest happy, a team works behind this spread. They
work in a fast paced environment where the experience, talent of chefs pay a major role in
satisfaction.
Accounts (Financial controller): This plays a significant role in the managing of a hotel
efficiently. They provide the hotel with relevant financial data and does forecasting to
ensure sustainable business. Financial recommendation like the budgets are done by this
department.
Sales and Marketing: Creative selling is the keyword. The sales team promotes the brand
and the amenities of the hotel. They negotiate and propose large business dealings. The
Marketing Department is the analytical backbone of sales which increases the exposure
of the hotel through advertisement. Various social media platforms are created to spread
awareness of the facilities offered and the experience shared.
Human Resource Department: For commitment and development of the staff. It looks into
the staff welfare and administration. The fixation of staff salaries compensation and taxes are
some of their duties training and development of employees.
Security Department: This is the department which is responsible for protecting the
guests and staff of the hotel. The security department does patrolling, monitoring CCTV and
investigating cases.
Purchase Department and Stores: The main function of this department is to purchase
materials and equipment from the market as per the requirements of the hotel. A liaison
with the different vendors and companies for smooth supply is essential. Storing, Receiving,
Issuing of the purchased items come under their purview.
1. Travel Agency : It is service owned either by the private or public sectors providing
travel and tourism to the public on behalf of supplier such as airlines, car rentals, cruise
liners, hotels, railways and package tours. This department makes travel plans for
business travelers. Some agencies specializes in commercial and business travel. These
agencies serve as general sales agents for foreign travel companies and vice versa. The
modern travel agency just appeared in the second half of the 19th century. Thomas
cook is the pioneer which developed package tour establishing a chain of agencies in
the last quarter of the 19th century.
6
Travel agents grew with the advent of commercial aviation in 1920’s. Originally it
catered to the middle and upper class customers but later with the introduction of
package tours it made travel possible even for the lower middle class.
Operations: The travel agency sells travel products and services on behalf of the supplier
and makes a commission out of each sale made.
Some companies agree on percentages for selling of packages. Travel agents have now their
own travel websites with detailed information and online booking facilities. Travel Agency is
a link between the supplier and clients. They provide business to the suppliers and services
to the tourists at the same time. This demonstrates the importance of travel agency whose
role is growing more and more in the modern world. As travellers mostly do not have time
or the energy to organize their travel arrangement they prefer to make use of the travel
agents. A travel agent should have a sound knowledge of the product he sells, knowledge
of the customers and practices, information on health, visa and foreign exchange rules
and communication skills. He should know the fares, schedules, costs, availability seasons
regulations etc. They are responsible for the client’s safe journey and smooth experience
during travel and stay.
Fast Food
7
Foods that are prepared and dispensed quickly is known as fast foods. It started in 1950’s
in United States. Food is prepared quickly by using already pre-cooked or pre-prepared and
when ordered it is assembled, cooked to finish and served hot. Kiosks, fast food restaurants
serve this quick foods most of the fast food outlets are take always often with drive in service
that lets the customers to order and pick up food from their car. Common menu items are
fish and chips, hamburgers French fries, chicken nuggets, dosas, chat items, ice creams etc.
Pizza is also a common fast food and some of the famous chains are (Papajohns, Dominos,
Pizza Hut, Mc Donald’s, KFC, Burger King, Subway are the fastest growing franchise fast food
outlets). In India the concept of fastfood started as “Dhabas” and “Kalpi” popular all over the
country. Nirulas in Delhi were the pioneers in fast food industry in India.
The origins of fast foods are street foods. When there was urban development fast foods
sprung. In the Middle Ages London and Paris were brimming with vendors that sold cooked
meat, pies, flans etc. UK had a big part in development of local vendors. The past modern fast
food restaurants was of course US with the development of automobile. The concept was
high volume, high speed and low cost.
Airlines
8
Airlines provide transport services for the travelling passengers and freight as well. Airlines
can be owned either private or public sectors. These companies should possess an air
operating certificate or license issued by the government aviation body. Airline services can
be domestic or international and operated as scheduled or charter services. An airline meal
is served for the passengers. These meals are usually prepared by airline catering services.
Meals are usually served in trays. Food is generally frozen and heated on the ground before
take-off. Food safety is of paramount importance, any case of food poisoning amongst the
passengers on the airline could have a disastrous consequence. There are approximately 600
flight kitchens world wide. The average kitchen prepares 600 to 7000 meals every day. The
first recorded in flight service was offered in 1927.
Retail
9
their needs to be fulfilled. The sales associate should greet the customers and make sure that
he feels important giving him undivided attention and helping him find what he is looking.
For retail owners it is extremely important to train his staff to provide excellent customer
service and skills. They have to attract new customers with the help of their loyal customers
and turn the new customers into regular. Customer service gives the business a good ongoing
reputation and competitive advantage.
Retail Emphasis on
Customer satisfaction
Selling of consumer goods or services through multiple channels
Distribution of goods to all areas
Entrepreneur
Business Plan
Funding Brand
People
Market
Sales
This is a person starting his own business, he develops a business plan acquiring human
and other required resources and is fully responsible for its success or future. Entrepreneur
chooses to be one when he has a clear line between work and private leisure time, a desire “to be
my own boss”, to keep family together or to avoid the stressful urban corporate employment.
Entrepreneurship is crucial for economic growth, job creativity, growth in productivity and
stimulate competition personal development and for solving social problems, identifying
opportunities, encrusting creativity and building new services. Entrepreneur originated in
the 17th century in France. They should possess the skills of sensing opportunities, take risks
in the face of uncertainties to open new markets, design new products, and develop innovative
processes. With rapid changing customer demands and expectations constant innovation by
business small or big is to meet and hopefully exceed these evolving demand expectations.
10
Hospitality industry offers wide opportunities for entrepreneurs in travel and tourism
industry.
Others
1. Learning and Development Centre
Human Resource, Planning, implementing, coordinating the present corporate and related
training programmes to ensure that all employees under the procedures of the company to
fulfil their responsibilities.
2. Events Management
The role of supervising and checking on the preparation and presentation at any social
gatherings such as hotels, restaurants, conferences, clubs etc., to make the event a memorable
one for the clients.
11
Summary
Hospitality sector contributes to the overall development of a nation and offers
opportunities in the hospitality field. The hotel industry provides accommodation. Food
and beverage to all the guests. The hotel has so many division which looks into the utmost
satisfaction of the guests as they consider “customers as god”. This is assisted by allied
areas in the hospitality industry making travel and tourism a smooth experience.
Review Questions
Answer the following in 4 or 5 lines :
1. Explain the term “hospitality sector”.
2. List the four major departments of the hotel and their role in the hotel industry.
3. Explain the functioning of airline catering.
4. Elaborate the role of travel agency in hospitality sector.
5. Draw a chart showing the various departments of a five star hotel.
Practical
1. Make a collage of the various fields in the hospitality sector in groups of five each.
2. Draw a chart on departments of hotel industry and make presentation.
12
Unit
2
Career Opportunities
Objectives
1. To identify the career opportunities in the hospitality industry.
2. To list the designation in various fields of this sector.
Hotel Industry
This industry not only requires culinary skills but also personnel in the Food and Beverage
outlets, maintaining nutrition, quality control, financial controls.
13
Starting from four main departments the job offered are:
Front Office Supervisors: They are trained to perform check in / check outs, reservations,
guest phone messages and any other special requests.
Quality Managers: He should ensure that the operations of the hospitality sector and
customer service standards are being met.
Public Relations Coordinator: He maintains relationship through emails, phone calls etc. to
office prompt and efficient services to keep the customers loyal to the company.
Guest Relations Managers: He has to ensure that the guests utilize the products and services
offered by the company.
Food and Beverage Managers: He has to completely organize and manage the food and
beverage outlets of the hotel.
14
Executive Chef: He has to organize and manage the food and looks constantly into the food
cost to control expenses and pilferages.
Accommodation Managers: To look into the housekeeping department and other public
areas.
15
Commis
Desk Operators
Floor Supervisors
Training Managers
Retail Industry
This fast gaining popularity as they
look to catering personnel in the
following categories.
Store Managers
Customer Relations Officers
Sales Associates
Sales Executives
Shift Managers
16
Entrepreneurship: Entrepreneurs are founders and owners of a hospitality business.
Most typically a hotel, resort or restaurant, fast food, industrial or institutional catering he is
the person who runs the business and also develops new products and services to keep the
venture going over a period of time before he starts expanding his business.
Food Critics and Writers: This is a platform for discussing the food served in various
restaurants which can promote the food or can be detrimental as well. Some write about
the prevailing food trends and interview personalities who are successful in their career.
They churn out secret recipes. They are well versed in the culinary arts and contribute their
finding to newspapers, magazines and media.
17
Summary
Hospitality sector is so vast it offers a wide range of job opportunities from the skilled level
to management level. This sector opens the door for a person to become an entrepreneur
which brings out the creativity of a person. Food critic yet another field which is gaining a
lot of popularity and encourages healthy competition within restaurants for improvement.
Thus the hospitality sector is one of the many untapped industry and unfolds many job
opportunities for all.
Review Questions
Answer the following in 4 or 5 lines:
Practical
1. Do a role play of the various job opportunities of the hospitality sector.
2. Make chart and presentation on jobs offered by each allied area.
18
Unit
3
Introduction to Kitchen
Objectives
1. Introduction to the operations of a commercial kitchen.
2. Advantage of having sections in a kitchen.
3. List the various sections of a kitchen and their major functions.
4. Identify skill and knowledge components to be developed for working in
commercial kitchen.
5. Defining Ergonomics.
6. Role & importance of ergonomics in kitchen.
It is thus clear that one man cannot do all the jobs. Also if every chef in the kitchen tries
to prepare dish of each order what a chaos it will create.
19
Fundamentals of Kitchen Operations: The kitchen operations begin from the time when
the head chef of the kitchen checks the available ingredients in the kitchen, plans for next
day’s sales forecast and places the order for ingredients in the purchase department. The
purchase department further compiles orders from various kitchens and places the order
with the supplier. The raw material is received next day. It is then given to various sections as
per requirement and processed - or made ready to be cooked. The food is then cooked and
served to the guest by the chefs. It is a prime responsibility of a chef to prepare hygienic and
tasty food.
Sections in a Kitchen
A large commercial kitchen can be divided into many sections. Some of them are:
20
a) Pre-Preparation & Cooking Area
1. Main Kitchen: This section is open and working 24 hours a day and caters to the
orders of usually a Coffee Shop and In-room dining that is open round the clock. It
occupies a large space and provides a wide range of food varieties such as Indian,
continental, fast food etc. and has various subsections and a large pick-up counter.
The dishes vary from time to time – breakfast, lunch and dinner. Hence, the chefs
work in three shifts and complete required tasks. This kitchen acts as nerve centre
of all the kitchens in the hotel.
2. Specialization Kitchens:
These kitchens are usually
designed specially to cook
a particular cuisine such
as Indian, Continental,
Japanese, Thai, Indian,
Oriental etc. and cater to
a specialty restaurant in
the hotel. The layout of
each varies considering
the kind of ingredients to be processed and equipment required to prepare
special dishes. They are also called Satellite Kitchens.
Presently, there is also a trend of
‘Show Kitchen’. This is usually a
satellite kitchen which is partly
or wholly visible to the guests
dining in the restaurant through
a partition panel. The guests can
see the chefs working and
preparing food while sitting in the
restaurant.
3. Butchery: This is section which specializes in cutting of poultry, meat and all
types of seafood. It is responsible for receiving and processing all types of meat
products, clean and cut them as
required in restaurant. It is then
weighed, vacuum sealed and stored
frozen till required for use.
4. Bakery: This section is responsible
for preparing all baked products
i.e. breads, biscuits, cakes, pastries,
patties and a wide range of sweets
such as pies, tarts, puddings etc.
21
5. Larder: This is also called ‘Cold
Kitchen’. This is responsible for
preparing cold dishes such as
salads, sandwiches, canapés,
fruit platters, cold meat platters
etc.
6. Banquet Kitchen: A banquet
is a large hall which is used to
hold a variety of functions as
per guests need. This could
be a marriage, fashion show,
product launch, diplomatic
dinner etc. This kitchen is
responsible for preparing food
in large quantities. Some range
from preparing food for 50
guests while others cater to
1000 guests. Depending on the
guest requirement, the menu also varies with each party. Banquet chef thus has a
challenging job to prepare a wide range of dishes in
widely varying quantities.
7. Commissary: Some hotels have a separate
section altogether to clean and cut vegetables and
fruits. This section is called Commissary and it is
responsible for preparing vegetables and fruits
ready to use in other kitchens. They peel and cut
and process vegetables and fruits, pack and supply
to other kitchens for cooking dishes.
b) Storage Area
1. Dry Store: Cupboards and racks are there in each section to keep dry ingredients
at room temperature. This may include flour, rice, pulses, cereals, jams etc.
2. Commercial Refrigerators: Huge refrigerators
are there in kitchen to
3. Walk-in: A large refrigerated room where one
can walk inside and store ingredients on racks. A
temperature of about 4ºC is maintained suitable
to store fruits, vegetables, milk, eggs etc.
4. Deep Freezers: A room usually behind walk-
22
in with another door where sub-zero temperature is maintained. This is used to
store meats, ice creams and other frozen products.
d) Chef’s Office
This is an area from where the Head Chef does all his administration tasks and
paperwork. It is also used to place orders to purchase department and to check food
cost data.
DRY
STORE
REMOTE
FIRE ALARM
PANEL
WALK-IN WALK-IN
OFFICE FRIDGE FREEZER
(Unfurnished)
FLIGHT
DISHWASH
UNIT
PREP
AREA
HOT
FOOD Fire
PRODUCTION Exit
23
There are double doors at both the entry and exit points. One door is to go in and other is to
come out of the kitchen. This is a safeguard against collisions and injuries.
Remember, each hotel has its own best possible layout as per their requirement. They may
have some or all the sections in the kitchen. They may even have more ….for e.g. a bakery can
further be divided into baking area and pastry or confectionary area as colder temperatures
are needed here.
Also, cooking is a continuous life-long learning. There is no end to learning new to prepare
new dishes, various ways of cooking one dish, the art of presentation etc.
For working in such circumstances one must develop some attitudinal and behavioural traits
to work as a successful professional:
To maintain personal hygiene at all times.
To maintain workplace hygiene.
To follow safety rules and regulations in kitchen.
Being quality conscious.
Following standard operating procedures.
Being responsible, honest and committed to complete the tasks assigned.
A good team player and being responsible for ones share of responsibility.
A keen attitude to learn new things.
A sound knowledge of the work assigned.
To apply the knowledge in daily work place.
Respecting the values of the organization.
To continually enhance ones skill and knowledge.
Being patient to bear the work pressure in busy times.
Support the team members and encourage all to work better.
To have passion for cooking.
24
3.3 Skills and Knowledge
Knowledge literally means know-how or understanding the fundamentals of a particular
field. It may be electrical engineering, trade or commerce or Food.
On the other hand skills are an application of knowledge gained. It is the ability to apply the
knowledge at work to get the desired outcome.
Both are equally important part of food production. A chef must know his ingredients and
their taste, varieties available, season in which they are available, changes that take place on
application of heat or cold, cooking in acidic or alkaline medium etc. Unless a chef knows his
ingredients well, he cannot make best use of them.
Similarly, the chef should also know about equipment used in kitchen. These equipment are
an essential part of a commercial kitchen. They speed up the work, make it easy and also
help in maintaining consistent quality. A chef must also have knowledge of market prices
and costs of ingredients and dishes. A hotel is after all a business which survives on profits. A
major chunk of cost is food cost. Hence, controlling food cost is an important part of being a
chef. A chef in modern time is a chef, sales executive, cost controller, entrepreneur, artist and
scientist.
If a person is able to gain the knowledge and also apply it practically, then this profession has
no dearth.
If we fold our arm and rest the hand straight on the table from
elbow to palm, that is elbow level. A work that requires downward
force such as cutting and chopping is best done below the elbow
Heavy Work
level.
25
While lifting a heavy pot or box, squat on
the floor and grip the weight. Keep it close
to body and get up with a smooth motion
without jerks. When a turn is to be taken, do
not twist the back, instead move with feet.
Use suitable equipment following safety
procedures required to use it. Proper lifting technique A very bad idea
Use well-oiled trolleys loaded to permissible
capacity to carry things from one place to another.
Never run in a kitchen in haste. Even in urgency walk fast but carefully.
Keep the work area clean at all times. Spillages of oil or water can cause slips and
injuries.
Always wear protective clothing and suitable antiskid shoes.
Never carry hot oil or water. Let it cool and then transport.
Allow hot equipment to cool before cleaning.
Remember, it is good to employ correct procedures rather than curing injuries and dealing
with accidents.
Summary
A commercial kitchen is divided into various sections which work in coordination with
each other to ensure timely preparation of food for guest. The four major sections in
a kitchen are Pre-preparation & preparation area, Storage area, Pot wash & dish wash
and Chef’s office. A person needs to have both theoretical knowledge and hands-on
practical skill to be a successful professional chef. While working, one should ensure
safe practices to prevent accidents and injuries.
I. Review Questions
Answer the following :
1. Describe the importance of having sections in a large commercial kitchen.
2. Define Ergonomics. Why is it important?
3. Explain the role of correct attitude and behaviour in kitchen.
4. Differentiate between skill and knowledge. How are they interrelated in kitchen?
26
II. Match the following :
Column A Column B
a) Chinese kitchen Cookies
b) Butchery Vegetable & Fruits
c) Larder Round the clock work
d) Commissary Specialty kitchen
e) Bakery Sandwiches
f) Banquet Coffee shop
g) Main kitchen Fish
Practical
1. Collect pictures of various sections of a kitchen. Identify each of them and list
their major functions.
2. Draw or collect pictures of ways that help to make work in kitchen safe and easy.
27
Unit
4
Protective Clothing and its Maintenance
Objectives
1. To know about the protective clothing.
2. To be aware of the importance of protective clothing.
3. To know about the types of protective clothing.
Definition
The protective clothing can be defined as the clothing which can be especially designed,
fabricated or treated to protect the kitchen personnel against the different situations
occurred and hazards caused by the sudden and extreme changes in physical, environmental
conditions and also dangerous working conditions etc.
28
We are going to discuss the clothing required for the food production personnel:
A white hat
A white necktie
A nametag (optional)
A white chef coat
A dish cloth
A white apron (knee length)
A check trouser
A slip resistant shoes
White hat
White necktie
Optional nametaq
White Hat
It is one of the most important part of the protective clothing. It is generally designed in such
a way to maintain the hygiene while working.
The white hat will help in protecting the hair from smoke and oil in the kitchen. It allows
the air to circulate on top of the head. It absorbs the perspiration from forehead and avoids
hair falls too. It is mandatory for any of the food production personnel to wear the cap while
working in the kitchen.
White Necktie
The necktie is second protective clothing required for the food production personnel. It can be
of any colour which sometimes, reveals about the designation of the personnel too. The necktie
29
is generally a large triangular light cloth material which has to be folded and worn by the food
production personnel and it can be knot like a normal tie. In modern air conditioned kitchen,
the necktie might not be used but it is always regarded as respect by professionals. The actual
purpose to wear this is for absorption of perspiration and guard the neck from drafts.
The Nametag
It is an optional part of the clothing of kitchen personnel. It is generally worn on the left of
chef coat by the kitchen personnel.
The chef coat protects the most sensitive part of the human body, the chest and arms. It
protects the body from heat of stoves and splashes from boiling liquids. The double breasted
chef coat also protects the body from extreme cold which the kitchen personnel faces while
entering the deep freezer room or walk-in room. The four layer cloth of the chef coat and full
sleeved can protect from heat source and front body.
A White Apron
The apron is designed to protect the lower body from the different accidents which can occur
in the kitchen while working. It is worn around the waist and sometimes hanged from the
neck. It is very convenient to change the apron. So it also allows the kitchen personnel to help
him in keeping clean.
A Dish Cloth
It is kind of a tea towel it is very helpful in protecting the kitchen personnel from heat white
handling hot pans and pots. It is neatly folded and hanged on left side of the waist. It should
be always dry, particularly while using for hot pans and pots.
A Check Trouser
Trouser is the protective clothing which should be comfortable to wear. It protects the lower
part of the body which is not guarded by the apron also up to the knee. It can be of different
pattern but the check pattern is common in the hospitality industry.
30
Summary
The students will come to know about the protective clothingand their importance.
They will also learn the types of protective clothing.
I. Review Questions
Answer the following :
1. Prepare a list of the important part of the protective clothing and draw a chart of
it.
2. Submit the chart to your teacher for assessment.
II. Assessment
A. Fill in the blanks :
1. The shoes used in kitchen should be ...................... .
2. The apron used for the kitchen personnel should be up to the length of
...................... .
3. Nametag is an ...................... part of the uniform.
Practical
1. The different parts of kitchen uniform can be discussed one by one. The students
can be asked to prepare a chart or draw different parts of the uniform on a chart
paper.
31
Unit
5
Personal Hygiene
Objectives
1. To learn the importance of personal hygiene.
2. To understand the maintaining of personal hygiene.
3. To learn the hand washing techniques.
Many health problems will raise due to the poor hygiene behaviour of people.
Following are the points are necessary for maintaining the personal hygiene:
32
Body Image
The person having depression and neglected feel will have low self esteem which is also
applicable while maintaining the personal hygiene. The well maintained, hygienic body
will also have charming personality and attractive impression on others and also gives
confidence to.
Social Reasons
By ensuring that our body is clean and well presented, we become more assured of
projecting a positive body image that reflects our personalities.
Health Reasons
Always a poor hygiene will lead to a poor health. If any type of injury is not treated properly
than due to bad hygiene it can lead to infections. Some of the infections are tend to spread so
they should be treated on time.
Psychological Reasons
A well presented person will have a confident behavior and will impress others too.
Before
Starting to Work: When we are going to start
any work which is related to the production
than it is very necessary to wash the hands. it can be done with any good hand
washing liquid and then wipe your hands before the start of job .
After
Handling Raw Ingredients : There are so many raw ingredients , which are purchased
with dust and dirt like sometimes we find soil attached with the root vegetables,
onion also have dist on it and similar with all the raw materials. So its very necessary
to wash hands after handling the raw ingredients.
33
Smoking, Eating or Drinking: Its very necessary for a food production personnel
to wash hands after the meals or after drink. It iscompulsory to wash hands after
smoking as it can lead to contamination also.
Using a Handkerchief or Tissue: Washing the hands after using the a handkerchief
and the tissue is very necessary as they might contain some germs which can lead to the
contamination.
Hing Any Part of Your Body: Our body contain lots of minute germs which are not
visible with the naked eyes. So if any of the food production personnel touches any part
of the body he/she should wash hands after touching any part of the body.
Cleaning or Taking Out Garbage: While cleaning or taking out the garbage, we come
in contact with harmful microorganisms , so it is very well suggested that after cleaning
or taking out the garbage the food production personal should wash the hand with
hand washing liquid soap.
Using the Washroom: While working in the production area the kitchen personnel
come in contact with the washroom which can lead to contamination also. It is very
much required that he should wash hands properly with water and soap after using the
washroom.
Washing hands is a very good way to reduce the chance of contaminating food with the
bacteria. Warm water is always good to use for washing hands and its very necessary to
wash the back portion of the hands, wrists and also between the fingers. The hands should be
dried properly after every wash of hands. In case of wearing disposable gloves , they should
be changed regularly , after an interval of time or depending on the type of use.
Summary
This chapter will help to learn importance of personal hygiene. The students can learn
the different aspects of personal hygiene. The students will be able to understand the
different techniques of washing hands.
I. Review Questions
Answer the following :
1. Prepare a chart on different hand washing techniques.
2. Submit the chart to your teacher for assessment.
II. Assessment
A. Fill in the blanks :
1. The washing of hands is necessary ........................ and ........................ going to
washroom.
34
2. The .................. is most important part of the body which helps in maintaining
the personal hygiene .
3. Nametag is an ........................ part of the uniform.
Practical
1. The students can be demonstrated about the different hand washing techniques.
They can be asked to prepare some charts related to this.
35
Unit
6
Equipments and Kitchen Tools
Objective
1. Making the students know about the kitchen equipments.
2. To find the care & maintenance of equipments.
3. Discussing the work place hygiene.
4. To make the awareness about the different types of knives.
5. The students should be able to find the safety procedures for handling knives.
36
Medium Size Equipments: Peeler, blender, mixer, mincer etc.
Small Size Equipments : Pan, wok, spoon , ladle, grater, masher, pots etc.
Deep fat fryer should be free from debris and it should be ensured that the fat is disposed
properly after frying, the fat used in fryer should be filtered properly.
Ovens should be preheated before baking and should be checked inside before turning
it off or on. Water should not be sprayed in ovens.
Clean the dough sheeter with a moist cloth after the use. The machine should be fully
disconnected before starting the cleaning process.
Avoid excess water use in microwaves while cleaning, don’t press any button while it is
functioning.
The pulveriser should be cleaned properly after every use , where the attachments
should be detached and it should be dried properly before storage.
The kitchen personnel should be trained properly, how to handle the machine and how
to clean it also.
Before using the flat top grill , make sure that the surface is cleaned and correct
temperature is there.
While cleaning the steam kettles use hot soapy water on the inner and we cloth on the
outer.
37
6.3 Work Place Hygiene
Regular cleaning at workplaces, equipments and devices should be carried out to ensure
the adequate level of workplace hygiene. A designated person should be appointed to to
oversee such operations. there should be maintaining of hygiene at all the work place. As it
is going to be effective for all the work.We have already discussed about the hygiene in the
previous chapters too.
At the work place , there should be proper arrangement for the washing of any perishable
food item like- fruits, vegetables etc.
After the work is complete the kitchen should be thoroughly cleaned.
There should be cleaning done after every shift, and there is also provision for weekly
cleaning process,where each and everything has to be cleaned.
It is preferred to do the weekly cleaning on the day when there is minimum of work .
All the kitchen personnel should visit the doctor for periodical check up so that there
should not be any effect by the communicative disease, if any, in the working of the
kitchen.
Rubbish or waste should be kept in suitable containers or litter-bins which are located
at convenient locations in the workplace. The containers should be emptied daily,
preferably near the end of each working day.
Ventilation is the process of supplying and removing air by natural or mechanical means
to and from a workplace.
It is essential to ensure that adequate ventilation is provided to a workplace, especially
in an enclosed building.
In the case of activities that cause exposure to air-borne contaminants, special control
measures or facilities should be considered.
An effective drainage system should be provided so that water can be removed and
drained quickly from the floor. This prevents the floor from causing slips and accidents,
and reduces the flourishing growth of mould and other micro-organisms.
Suitable and sufficient sanitary conveniences and wash basins should be provided at
readily accessible places.
Straight Edged Knives : Small (paring, turning, filleting, boning) large (chopping, pallet,
carving knife and fork).
38
Types of Knives
Right Wrong
39
Tips for Safe Knife Use
If you are new to knives, take small, measured pieces of wood off to start with.
Always be aware of where the fingers are and cut away from yourself and others in a
clutter free area.
Never cut a piece of wood with your holding hand in the way of the blade’s direction of
travel
Prevent injury to self and others (carrying, handling), ensure quality of finished product,
improved efficiency (time, waste
Holding of Knife
Sharpening of Knife
Appropriate washing/drying techniques, sharpening, safe and secure storage is required for
the knives. It is well said that a sharp knife will cut the commodities but a blunt knife will cut
the hand. The knife used should be sharpened properly or else it will cut the hand. The knife
should be stored at safe place after using.
40
Summary
This chapter is making the students aware the kitchen equipment, care and
maintenance of the kitchen equipments. It also deals with the work place hygiene .
The students would be able to find the safety procedures.
I. Review Questions
Answer the following :
1. Prepare a chart on different types of knives.
2. Submit the chart to your teacher for assessment.
II. Assessment
A. Fill in the blanks:
1 Walk-in-fridge is considered to be the ......................... equipment .
2. Oven is classified as ......................... type of equipment.
3. Measuring spoon is classified as ......................... equipment.
Practical
1. The students can make collection of different knives and they can be demonstrated
about the uses of different uses of these knives.
2. They can also make the list of small, medium and small equipment on a chart.
41
Unit
7
Culinary History
Objectives
1. To explain the historical background of the culinary field.
2. To describe the evolution of food.
42
due to the forest fire. He felt he was able to chew and digest the meat when it was cooked.
Palaeolithic period was spit roasting of meat, a method of cooking, where food was suspended
with support directly on to the flame. This was the only culinary technique they discovered.
The Neolithic period saw the introduction of pottery, cooking techniques improved. The
Romans were the first to introduce flat bread. They used crackled kernels and water to make
a paste and flattened this on the hot stone.
The Early Civilization : Mesopotamians, Aryans, Egyptians, Greeks and Romans developed the
culinary techniques with the introduction of equipment, domestication of livestock, cultivation
and travelling. Preservation of food was done by salting or smoking to improve shelf life.
The invasions of France by the Romans and then by the Scandinavians and North Africa
were predominant factors is culinary growth. The Greeks and Latins created the basics of
modern cookery by fine tuning culinary preparations. They not only refined the preparation
techniques they introduced new tools and equipment. Invasions and wars influenced the
food habits to a large extent. In India the Turkish, Mughal invasion and wars influenced the
food in certain states. British occupancy influenced the continental food served in India.
Religion like Buddhism, Christianity, Islam, Hinduism, Sikhism, Jainism and Zoroastism
brought about vegetarianism and non-vegetarianism.
Modernization: Chef Antonin Careme in the 17th and 18th century introduced art and science
while creating his food. He was the first to record recipes in a standard manner. Chef Maitre
43
Auguste Escoffier in the 20th century was regarded as the emperor of the worlds kitchen
he shaped the modern menu and introduced the kitchen Brigade pushing the food industry
into a profitable profession. He standardised recipes and menu, making it universal. Till date
chefs follow his book ‘le Guide Culinaire’ as guidelines chefs later on introduced their ideas
and made food a complete delight. Today media plays an important role in its never-ending
growth of creativity and innovation.
Summary
The greatest discovery made by the early man was fire which led to food evolution.
This brought about better quality, many innovations and creativity. The art and science
of cooking food was considered and the outcome of the food was its evolution. The
upsurge in the market with better quality food items that was standardized due to bulk
production during the industrial revolution was a break through. This evolution helped
in the betterment of products and continuous growth in the food industry.
Review Questions
Answer the following :
1. Explain the role of Chef Escoffier in culinary history.
2. Describe the growth of food during industrial revolution.
3. List the various invasions which influenced food evolution.
4. Elaborate the historical background of food.
5. Write about the evolution of culinary industry in the mid-17 and 18 centuries.
Practical
1. Make a pictorial chart depicting the evolution of food.
2. Make presentations on the evolution of your regional cuisine.
44
Unit
8
Kitchen Commodities
Objectives
1. Classification kitchen commodities.
2. Identification of various groups of commodities such as cereals, pulses, fruits,
vegetables, spices, herbs, fats and oils, dairy products, eggs, meats and seafood
and their role in food.
Importance
It is important for a chef to identify the variety of ingredients used in kitchen. It is also
important to know and understand the variety of each of them and their taste, colour, texture,
nutritional value and nature of product that results when cooked by different methods.
Kitchen Commodities
45
Plant Origin
Pulses
A pulse is an annual leguminous crop which yields seeds within a pod. Pulses are an important
source of proteins in diet. They contain about 20 – 25% protein by weight. They contain no
cholesterol and little fat or sodium. Pulses also provide iron, magnesium, phosphorus, zinc
and other minerals, which play a variety of roles in maintaining good health.
The seeds are dried and milled to ultimately result in the product we get in market as ‘Dal’.
There are numerous varieties of pulses grown and eaten in the world. However, some
common varieties of pulses eaten in India are:
46
b) Green gram (Moong)
This dal is also available in three forms in market:
As whole green seed called Moongsabut dal which can be cooked on its own or
sprouted to prepare salads.
The split form is used to prepare khichdi or dal.
The de-skinned form is considered to be easy to digest and light and usually takes
on seasoning and spices well.
e) Cowpea (Lobia)
Similar to red kidney beans but little smaller and of cream colour with a big black
eye, they are also boiled to prepare salads or eaten after tempering as dal along with
meal.
47
f) Red Gram (Masoorki Dal)
This dal is available in two forms in market:
Whole grey coloured disc shaped dal known as masoorsabut dal.
Split red coloured dal known as masoordhuli dal.
48
Use of Pulses
Pulses are cooked on their own as part of Indian meal and eaten as dal / dhal. They are
simply boiled with water, salt and spices and are often tempered.
They are also baked / fried to make an ingredient in savouries (Namkeens).
Pulses can be sprouted and used as salads. They may also be just boiled and mixed with
spices and other ingredients to yield a variety of salads.
They are also soaked and grinded to prepare a wide variety of pancakes (Dosa / Chilla),
vadas, bhalla etc.
Pulses can also be soaked, made into a paste, spiced and made into dumplings called
wadi or mangodi and also used to make papad / poppadums. These are sundried after
preparation and can be cooked in a variety of ways later.
Pulses can also be cooked to make desserts e.g. pal payasam, moong dal halwa etc.
Cereals
A cereal is a grass, cultivated for the edible components of its grain.
Cereal grains are grown in greater quantities and provide more food
energy worldwide than any other type of crop- they are therefore
staple crops. A staple food, is a food that is eaten routinely, and in such
quantities that it constitutes a dominant portion of a standard diet in a
given population, supplying a large fraction of the needs for energy-rich
materials and generally a significant proportion of the intake of other
nutrients as well. In their natural form (as in whole grain), cereals are a
rich source of vitamins, minerals, carbohydrates, fats, oils, and protein.
When refined by the removal of the bran (outer skin mostly fibre) and
germ (contains micronutrients), the remaining endosperm is mostly
ENDOSPERM
carbohydrate.
BRAN
Most commonly grown and eaten cereals in India are wheat and rice.
However other cereals include oats, corns, maize, ragi, jowar, bajra etc. GERM
49
a) Wheat : It is a rich source of carbohydrates, proteins and dietry fibre. It contains a
protein gluten which is essential for bread making. Wheat is milled to produce semolina
(sooji/ rava), Whole wheat flour, Refined flour (Maida) and even Porridge (Dalia). It is
used to make rotis, cakes, biscuits, bread, pasta, noodles, breakfast cereal, idlis, upma
etc.
b) Rice : Eaten on its own or made into a flour. There are hundreds of varieties of rice
grown in the world. Each varies in grain size and starch content. Thus each variety is
unique in final appearance after cooking, aroma, texture, taste and nutritional value.
Rice itself is cooked to prepare a wide variety of pulao and biryani. Rice flour is used to
make roti, idli, dosa and sweets such as modak or phirni.
c) Maize : Maize and cornmeal (ground dried maize) constitute a staple food in many
regions of the world. It is popularly eaten in tacos & tortillas in Mexico, as Polenta in
50
Italy and the flour is used to prepare Punjabi Makki di Roti. It is also popular as popcorn
or boiled corn snack and as breakfast cereal cornflakes. The whole cob is char grilled to
be eaten as bhutta / challi in many parts of India.
d) Pearl Millet (Bajra) : It is majorly grown in Rajasthan and the flour is used to prepare
bajreki roti, bhakri and khakhras. It is also used as porridge and in khichdi.
e) Barley : Even though wheat and barley look similar, there is difference between them -
Wheat has a weaker taste whereas barley has a stronger taste. Barley has a higherfiber
content than wheat and Barley can be cooked easily as rice although wheat has to be
milled before cooking. Barley is thus mostly used to produce malt i.e. used in preparation
of malted beverages and beer.
f) Oat : Oats are most popular as porridge. However oat flour or oat meal is used in
preparation of cookies, as breakfast cereal and to prepare oatmeal breads.
51
g) Finger Millet (Ragi) : A cereal majorly grown in Karnataka, it is commonly consumed
in many states. Ragi flour is used to prepare dosas, bhakri or rotis. It is also used to
make puttu. The grain may be malted and ground and then mixed with milk, boiled
water or curd.
Vegetables
A vegetable is any part of a plant that is consumed by humans as food as part of a savoury
course or meal.
The following classification is based on the part of plant being used as vegetable:
52
Types Description Examples
53
Types Description Examples
Use of Vegetables
Vegetables form an integral part of daily meal as it is a source of vitamins, minerals
and fibre. They are cooked in various combinations either as a dry preparation or with
some gravy.
Vegetables are also used to prepare snacks.
Some vegetables are even used to prepare sweets such as ghiyakilauz, carrot halwa,
petha etc.
Cooked vegetables mixed with dressings and other ingredients form a nutritious salad.
They are also added to curd to form Raitas.
They are also used in stuffing the Breads or Pastries (e.g. quiche).
Juices can also be extracted from vegetables and used on their own (Carrot / Beetroot/
Bottle gourd etc.) or may be in a cocktail (e.g. tomato juice in Bloody Mary).
Fruits
Fruits are a very good source of Vitamins and Minerals essential to our health. Some
common varieties of fruits are:
54
Name Description
55
Name Description
56
Use of Fruits
Fruits can be eaten on their own as a good source of nutrition.
They can be made into fruit salads.
Some fruits can be used for pickling e.g. Raw mango.
Fruits are used to prepare jams, jellies, marmalade (the ‘preserves’) and chutneys.
Fruits are blended with milk and other ingredients to make a vast variety of shakes,
smoothies and chilled drinks.
Fruits are widely used in flavouring and topping bakery products such as cakes, pastries,
tarts etc.
Fruits are also pureed to prepare sauces called ‘Coulis’.
Herbs
These are leaves of certain plants that usually grow in temperate climate. They are leaves of
soft stemmed non –woody plants. Most of the herbs used in cooking possess some medicinal
value. Apart from the nutritional value, they act as antioxidants, antiseptic, fight cough and
cold, help in digestion, are anti-bacterial and support body’s immune system to maintain
health.
Basil (Tulsi) The holy basil has long been used in India for its
medicinal values of curing cough and cold, as
antibiotic etc. The sweet basil is popularly used
in Italian cookery to flavour various dishes.
57
Bay leaf This strongly aromatic herb is mostly used in
(Tej Patta) dried form and stored in jars. It is used to flavour
gravies, rice and in many European dishes.
Curry leaves Like holy basil, curry leaves are also grown in
(Curry patta) many kitchen gardens all across the country.
It is used in tempering and chopped in many
dishes such as sambhar, vada, curries etc.
58
Spices
These are the buds, fruits, flowers, bark, seeds and roots of plants and trees which are used in
their natural / dried form to impart taste to food. Apart from this they also carry a wide range of
medicinal properties, aroma and also may impart colour to the food. Some commonly used spices in
Indian kitchen are:
59
Name Description and Use
Cinnamon Cinnamon is a bark and is an ingredient
(Dalchini) of Garam Masala. It has a mild pleasant
flavour used in sparing quantities in the
food. It also has astringent and antifungal
properties.
60
Name Description and Use
Mace (Javitri) This pink dried flower is an ingredient
in Garam Masala and provides aroma. It
encircles nutmeg and is part of the same
plant.
Use of Spices
Spices are used mainly to enhance the flavour of a dish. Usually spices are used in
combination of each other and that of main ingredient to result in a tasteful dish.
All the spices carry some medicinal properties. If used wisely, they contribute to general
total health.
They may also be used impart colour to food.
61
Fats & Oils
Fats and oils both are made up of three elements: Carbon, Oxygen and Hydrogen. These
elements combine together to form chains known as fatty acids. Three of these chains then
join together to form a molecule known as a triglyceride. The triglyceride molecule is the
basis of all oils and fats. However, oils containing a greater proportion of unsaturated fatty
acids are liquid at room temperature i.e. Oils (sunflower oil, rice bran oil etc.) whereas those
with higher amounts of saturated fatty acids will be solid i.e. Fats (Butter, Margarine, Desighee
etc.)
Some of the common oils extracted from plants and used in cooking are:
a) Mustard Oil : This oil has a distinctive pungent taste, characteristic of all plants in the
mustard family. It is traditionally used in many parts of India for cooking. The oil makes
up about 30% of the mustard seeds. It can be produced from black mustard, brown
mustard and white mustard.
b) Coconut Oil : Coconut oil or
Copra oil is an edible oil extracted GROUNDNUT
soyabean
oil
sunflower
oil
mustard
oil
Oil
from the kernel or meat of
matured coconuts harvested
from the coconut palm. It has
various applications in food,
medicine, and industry. Because of its high saturated fat content it is slow to oxidize
and, thus, resistant to rancidity.
c) Cottonseed Oil : Cotton seed has a similar structure to other oilseeds such as sunflower
seed, having an oil-bearing kernel surrounded by a hard outer hull; in processing, the
oil is extracted from the kernel. Cottonseed oil is used for salad oil, mayonnaise, salad
dressing, and similar products because of its flavour stability.
d) Groundnut Oil : It is often used in Chinese, South Asian and Southeast Asian cuisine.
Groundnut oil has a high smoke point relative to many other cooking oils, so is commonly
used for frying foods.
62
e) Soybean Oil : Soybean oil is mostly used for frying and baking. It is also used as a
condiment for salads.
f) Sunflower Oil : It is the non-volatile oil compressed from sunflower seeds. Sunflower
oil is commonly used in food as a frying oil, and in cosmetic formulations.
g) Olive Oil : Olive oil is a fat obtained from the olive a traditional tree crop of the
Mediterranean region. The oil is produced by pressing whole olives and is commonly
used in cooking, cosmetics, pharmaceuticals, and soaps, and as a fuel for traditional oil
lamps.
h) Rice Bran Oil - Rice bran oil is the oil extracted from the hard outer brown layer of rice
after rice husk is removed. It is notable for its high smoke point of (232 °C) and its mild
flavour, making it suitable for high-temperature cooking methods such as stir frying
and deep frying. It is popular as a cooking oil in several Asian countries.
Sugar
Sugar is the generalized name for sweet, short-chain, soluble carbohydrates, many of which
are used in food. Sugars are found in the tissues of most plants. There are various types of
sugar derived from different sources. Most sugars are extracted from sugarcane and sugar
beet. The juice of sugarcane or beet is collected, heated, purified, filtered and crystallized.
This is the most common form of sugar we see and use at home.
However, there are various forms of sugars used in cookery. Some of them are:
Granulated Sugars are used to prepare any sweet dishes. They are added to kheer, rabri,
custard etc. Sugar in large quantities are also used as a preservative to prevent micro-
63
organisms from growing and perishable food from spoiling as in jams, marmalades,
and candied fruits. Sugar is also used in baking as a food for yeast to grow and ferment
bread doughs. In addition it gives the crust brown colour in cakes and breads.
Milled Sugars (known as powdered sugar and confectioner’s sugar) are ground to a
fine powder. They are used as icing sugar in cakes, icings, or even for decoration on
sweet products. They dissolve quickly in cake mixes and other products.
Brown Sugars are granulated sugars with the grains coated in molasses (remaining
sugarcane syrup after production of sugar) to produce a light, dark, or demerara sugar.
They are used in baked goods, confectionery, and toffees.
Sugar Cubes are white or brown granulated sugars lightly steamed and pressed
together in block shape. They are used to sweeten drinks.
64
Caster Sugars is the fine granulated sugar. Because caster sugar crystals are so fine,
they dissolve very quickly, so are useful in meringues, custards, and mousses, and for
sweetening cold drinks or cocktails. Caster sugar is also used in baking.
Liquid Sugars are strong syrups consisting of 67% granulated sugar dissolved in water.
They are used in the food processing of a wide range of products including beverages,
ice cream, jams, and hard candy.
A sugar substitute is a food additive that provides a sweettaste like that of sugar while
containing significantly less food energy. Some sugar substitutes are natural and some
are synthetic. Those that are not natural are, in general, called artificial sweeteners.
Meat
Meat is a general term for various animal flesh eaten as food. It is mostly composed of
proteins and fat. It is very important to maintain hygiene during rearing of the animal, while
butchering and also while cooking the meat. Various state laws control the butchering and
selling of animals.
a) Game is meat which comes from wild animals and birds that are hunted for food or
sport. Game is generally classified as either feathered or furred.
Furred Game : This includes animals like Deer, Goat, Hare, Rabbit, Wild pig etc.
Feathered Game : This includes feathered birds like Pigeon, Quail, Wild goose,
Pheasant, Guinea fowl, Partridge etc.
b) Poultry is a general name applied to a range of fowl domestically bred for human
consumption. The poultry family generally includes chicken, turkey, duck and geese.
Use of Meat
Meats are cooked along with spices, herbs and
vegetables to prepare a dish complete in nutrition.
Meats are also preserved and eaten as ham, bacon,
sausages etc.
They have a wide usage where they can be used to
make salads, main dish, snacks in every cuisine in
the world.
Seafood
This is the general term for all types of fish. There are three basic categories of seafood: fish,
shellfish and invertebrates.
65
a) Fish can be divided into various sub-categories according to habitat, shape and flesh-
type. According to habitat fish is divided into two categories:
Freshwater fish are those that spend some or all of their lives in fresh water, such
as rivers and lakes, with a salinity of less
than 0.05%. e.g. Trout, Carp, Cod, Eel etc.
Saltwater fish are those that spend their
lives in saline sea water. E.g. Herring,
Snapper, Mackerel etc.
b) Shellfish: The main difference between fish and
shellfish is their skeleton. Shellfish have an external skeleton or shell. There are two
main categories of shellfish:
Crustaceans : They have a segmented body, a chitinous Oysters
Mussels
Use
Fish is a very good source of proteins and is easy to digest. It
also contains some amount of fat, minerals, vitamins and trace
elements. This is the reason why fish is
cooked in variety of ways such as frying,
baking, grilling, poaching etc. to make
numerous varieties of dishes and snacks.
In coastal regions many curries are made with fish and coconut. River
water fish are also popularly used in households in various curries or
simply batter fried to prepare pakodas.
Egg
Bird eggs are a common food and one of the most versatile ingredients
used in cooking. Eggs are a complete source of proteins specially
essential amino acids. It also contains vitamins and minerals in
significant quantities.
The most commonly used bird eggs are those from the chicken. Other varieties of eggs used
in cooking are duck,goose or even quail eggs.
66
It is interesting to note that even fish eggs are used in both Indian and World cuisine. Fish
lays thousands of tiny eggs in a jelly like form called Roe. Roe of Sturgeon fish is popularly
eaten as ‘Caviar’ which is an expensive commodity. In India too fish eggs are used to prepare
snacks and curries in coastal areas.
Use of Egg
Eggs are cooked on their own in a variety of ways as breakfast – poached, fried,
scrambled, omelettes, boiled etc.
Eggs are a popular ingredient in baking in cakes, cookies and desserts such as crème
caramel or mousse.
Eggs are used to make sauces Mayonnaise and Hollandaise.
Eggs are uses as binding agents in various mixtures.
Eggs are also used to coat ingredients to give them a crispy texture.
Milk
Milk is an emulsion of fat globules within a water-based fluid that
contains dissolved carbohydrates and protein aggregates with minerals.
It also contains sugar Lactose. Cow is reared specially in many countries
on cattle farms to produce milk. Apart from this many other kind of
livestock are reared to provide milk. This includes buffalo, goat, sheep,
camel, donkey, horse, reindeer and yak.
Most of the milk we get packaged from market is either cow or buffalo milk.
To increase shelf life of milk it is often pasteurized. Pasteurization is a
process in which milk is heated to at least 63°C for 30 minutes OR 71.5°C
for 15 seconds (HTST - High temperature Short Time) so that harmful
microorganisms are killed. It is then refrigerated. Whether pasteurized or
not, the dairies print expiry dates on each container or packet after which it
should be discarded.
Milk may also be homogenized. This is a treatment that prevents a cream layer from
separating out of the milk. The milk is pumped at high pressures through very narrow tubes,
breaking up the fat globules through turbulence. A greater number of smaller particles
possess more total surface area than a smaller number of larger ones, and the original fat
globule membranes cannot completely cover them. Homogenized milk tastes blander but
feels creamier in the mouth than un-homogenized milk. It is whiter and more resistant to
developing off flavours.
Varieties of Milk
Full Cream Milk : The milk which has minimum milk fat 6% and minimum milk solids
(not fat) 9%
67
Toned Milk : The milk which has minimum milk fat 3 % and minimum milk solids (not
fat) 8.5%
Double Toned : The milk which has minimum milk fat 1.5% and minimum milk solids
(not fat) 9%
Skimmed Milk : The milk which has milk fat not more than .5% and minimum milk
solids (not fat) 8.7%.
Condensed Milk : Condensed milk is milk from which water has been removed. It is
most often found in the form of sweetened condensed milk (SCM), with sugar added.
Sweetened condensed milk is a very thick, sweet product which is canned.
Milk Powder : Powdered milk or dried milk is a manufactured dairy product made by
evaporating milk to dryness. One purpose of drying milk is to preserve it; milk powder
has a far longer shelf life than liquid milk and does not need to be refrigerated, due to
its low moisture content.
Fermented Milk : Fermented milk products, also known as cultured milk products,
are dairy foods that have been fermented with lactic acid bacteria such as Lactobacillus,
Lactococcus, and Leuconostoc. The fermentation process increases the shelf-life of the
product, while enhancing the taste and improving the digestibility of milk.
Milk Products
Milk is used to make lot of products:
68
e) Ghee is prepared by simmering butter, which is churned from cream, and removing the
liquid residue. Spices can be added for flavor. The texture, color, and taste of ghee depend
on the quality of the butter, source of the milk used in the process and the duration of
the boiling.
f) Chhena: It is fresh cheese made from cow milk. A crumbly and moist form of farmers
cheese or paneer, it is used to make desserts such as rasgulla.
g) Khoya is a dairy product widely used in making sweets milk thickened by heating in an
open iron pan.
h) Paneer is a fresh cheese common in Indian cuisine. It is an unaged, acid-set, non-melting
farmer cheese made by curdling heated milk with lemon juice, vinegar, or any other
food acids.
Animal Fats
Many fats derived from animal tissues are used in cooking. Example:
Lard – Fat obtained from pig.
Suet – Fat obtained from mutton or beef.
Poultry fat
This is added in European cuisines to cook meats, in
preparing sausages, added as a shortening to pastry
to give it a crumby texture etc.
In India animal fats are used in many minced meat preparations such as kebabs.
Salt
Salt does not contain any carbohydrates, proteins or vitamins but is essential
in itself to life. Salt is the most common kitchen commodity. Technically table
salt is a mineral primarily sodium chloride and is an essential ingredient
of food.
69
Salt can be obtained from:
Use of Salt
Salt is required to give taste to a dish.
It is added to breads in small quantities to control fermentation and helps in production
of breads.
Salt added to water makes the water boil at a higher temperature, thus reducing cooking
time.
70
Salt is also used as a preservative e.g. in pickles, hams etc.
It is also used as a cleaning agent because of its abrasive texture and ability to remove
greasy or oily stuff from pans.
Salt also has some medicinal qualities such as it helps in reliving tired feet or removing
puffiness. Sodium is essential for nerve transmissions and pH balance.
Summary
The commodities used in kitchen can be classified according to their origin as the
ones originating from plants (such as pulses, cereals, fruits, vegetables, spices, herbs
and oils), animals (such as milk and milk products, meats, seafood, eggs, animal fats)
and others (such as salt). There is a vast variety of these commodities that are used
in the world in cooking. All are important sources of some nutrients and minerals
for healthy life. Each ingredient is used in a variety of ways in cooking e.g. a fruit
can be made into jam or jelly, eaten on its own or made into a sweet or shake. Thus
each ingredient is unique and a chef must be able to identify the ingredient, know the
varieties available and then suitably use them to prepare food.
I. Review Questions
Answer the following :
1. List commodities obtained from Plants and Animals.
2. What are the major nutrients obtained from various commodities obtained from
plants?
3. Classify Seafood and give examples of each category.
4. What is pasteurization?
5. What is homogenization?
6. Differentiate between Herbs and Spices.
7. List the uses of fruits in cookery.
8. Pulses and Cereals form a major part of our diet. Explain their role in our food.
9. What are different types of meats?
71
5. ...................... with higher amount of saturated fatty acids are solid at room
temperature and ...................... with unsaturated fatty acids are liquid at room
temperature.
6. ...................... contains enzyme papain used as a meat tenderizer.
7. ...................... Fruits are a group of fruits which are sour and have a high content of
Vitamin C.
8. Semolina (sooji) and Porridge (Dalia) are made from……………..
9. ...................... can be sprouted and used in salads.
10. ...................... is a protein found in wheat essential for bread making.
Practical
1. List commodities commonly available in your kitchen at home and classify them.
Write their uses.
72
Unit
9
Storage of Commodities
Objective
1. Importance of correct storage of commodities.
2. Meaning of perishability of an ingredient.
3. Shelf life of a commodity.
4. Qualities of a good store.
5. Storage of various kitchen commodities such as dry ingredients, vegetables and
fruits, milk, eggs, meats & seafood, frozen food, fats and oils, canned and bottled
products.
73
and stored in kitchen or general store. Thus it becomes important for a chef to correctly
understand the storage requirements of various commodities.
Perishability of a product- Food stuffs that are subject to decay or spoilage are called
perishable products. Hence, with time and storage conditions, quality of all the food
ingredients deteriorate. If such ingredients are used in cooking, they may cause diseases and
may not taste well.
Shelf life of an ingredient is the length of time for which a commodity may be stored in required
conditions (temperature, humidity etc.) without becoming unfit for use, consumption or sale.
Freshness of the food when it reached the hotel from the supplier.
Length of time and the temperature at which it was held before purchase.
Temperature of food storage areas.
Humidity level in food storage areas.
Type of storage container or packaging the food is stored in.
Characteristics of the food item.
74
Storage of Kitchen Commodities
Foods can be classified into various groups for the purpose of storage:
a) Dry Ingredients : Like cereals, pulses, sugar, flours,
dry fruits, salt, spices and condiments – These should
be stored in a food grade air-tight container or if pre-
packed then sealed properly. They should be stored in
dry (low humidity) area at room temperature. Many
products may be in vacuum sealed packing, hence
should be kept safe. However, prolonged storage
makes them prone to infestation, loss of flavor and aroma in case of dry herbs and spices
etc.
b) Eggs, Milk and Milk Products : Dairy products are those
commodities, which are derived from or based upon milk, and
include creams, yoghurts, butter, cheese and ice cream. Eggs,
milk and milk products should be stored in the refrigerator
at a temperature between 3 to 4°C. Cream, yoghurts, butter,
cheese and eggs should also be stored at between 3 to 4°C. The
shelf life of these products will vary depending on their method
of manufacturing, and chef should check individual ‘use by’ dates on the packaging.
All dairy products need to be kept well sealed when in storage and away from strong
smelling ingredients otherwise they will absorb flavor and aroma from strong smelling
foods around them.
c) Vegetables, Fresh Herbs & Fruits : Many vegetables need not be refrigerated and are
good in dry room temperature conditions for a reasonable length of time. Depending on
type of vegetable, they are stored as follows:
Cool and Dry : Onion, Potatoes, Garlic, Bananas, Pineapples
etc. They should be stored at about 18°C with good air
circulation around them.
Cool and Moist : Most vegetables and fruits as well as fresh
herbs are stored in refrigerators. They are stored at about
5°C.
Warm and Dry : Pumpkin, sweet potatoes, dried hot peppers.
d) Meats : Fresh meat and poultry should be stored between 1 and
3°C. All meat and poultry should be stored on clean trays
and covered with plastic wrap. Raw and cooked food should
never be stored on the same tray. Meats are also cut, vacuum
sealed and labeled in butchery and stored frozen at about
-18°C in deep freezers.
75
e) Seafood : Has a very short shelf life and must be stored with
extra care. It should be stored at 1°C. Seafood should be wrapped
in plastic film and stored in the coldest part of the cool room on
a bed of crushed ice. It may also be vacuum sealed, labeled and
stored frozen at -18°C in deep freezers.
f) Frozen Products such as ice-creams : Ice-creams should be stored at about -18°C in
deep freezers away from strong smelling ingredients. Similarly frozen vegetables or
ready to eat items should also be kept in deep freezers.
g) Canned or Bottled Products : Many ingredients
purchased are packed in cans or bottles such as tomato
ketchup, tomato puree, pickles, pineapple tins, sauces etc.
These products are labeled as per storage requirements.
They should be stored as per manufacturer’s instructions
– may be in a cool dry room, away from sunlight etc. Any
leaky or puffed cans or ones with some mould growth should be immediately discarded.
h) Fats and Oils : All oils should be sealed in airtight containers to prevent oxidation. They
should be stored in a cool, dark place and not exposed to heat and sunlight. Most fats
such as lard, butter, margarine should be refrigerated.
Thus proper food storage helps maintain food quality by retaining flavour, colour, texture and
nutrients, while reducing the chance of contracting a food-borne illness.
Summary
All the commodities used in kitchen are procured from market by paying a price
which is an investment from business point of view. At the same time, they all become
unfit for consumption after some time i.e. they are perishable. Hence they should be
stored correctly to keep them in usable condition for a maximum period of time. Some
commodities like dry ration – pulses, cereals, flours require dry and room temperature
conditions while some others like milk, butter, curd, cheese etc and many vegetables
and fruits require cooler temperatures. Meats, ice-creams etc need to be kept frozen.
Correct storage is important to maintain the quality of ingredient from purchase to
actual use.
I. Review Questions
Answer the following :
1. What are the salient features of a good store?
2. What do you understand by ‘Perishability’ of a product?
3. What is food cost?
4. What are the factors that determine storage life of a product?
76
II. How should one store the following commodities?
Commodity Storage
Banana
Margarine
Turmeric powder
Milk
Fish
Tomato
Ice-cream
Sugar
Curd
Practical
1. Take different types of commodities such as any pulse, potato, butter, tomato,
salt and sugar etc. Keep little at room temperature. Note observations. Can these
commodities be stored differently for longer shelf life? Also, explain how they
should be stored to keep away from common pests such as flies, mosquitoes,
cockroaches, rats, ants etc.
77
Unit
10
Kitchen Organization
Objectives
1. Defining Kitchen organization structure.
2. Understanding factors affecting organization structure.
3. Hierarchy in kitchen.
4. Duties and responsibilities associated with job positions.
78
Hierarchy in Kitchen
Executive Chef
Assistant Cooks
Trainees
The Executive Chef is the head of the kitchen department. He has a Sous Chef or Under Chef
who assists him in his work and looks after everyday operations directly. The kitchen is
divided into various sections and each section has a section head called CDP. The number
of CDPs in each hotel varies depending on the need of the organisation. Each CDP has some
assistant cooks to work under him. The asssistant cooks are further divided according to
seniority and experience on Commis I, Commis II and Commis III. Number of commis in a
kitchen is dependant on the amount of work. Lastly there are trainees who are still learning
skills to take up a career in food production department.
Executive Chef
The Executive Chef is a manager who is responsible for all the aspects of food production,
including:
An overall in-charge of the department and is responsible for quality of food prepared
in the kitchen.
Responsible for developing menus for new restaurant or updating old menus.
Responsible for keeping a track on food costs and controlling them so that profit can be
maximized without compensating the standard quality.
Ensures proper and timely availability of raw materials required in liaison with
purchasing department.
Plays a significant role in selection of new staff and training them according to the
hotel’s standard procedures.
Ensures that hygiene and safety practices are followed by all the employees in kitchen.
79
Coordination with all other departments of the hotel to ensure smooth workflow and
guest satisfaction.
A team leader with positive attitude and managing the entire workforce effectively to
the organization goal.
Assistant Cooks
Usually there are three levels termed as Commis I, Commis II and Commis III. They are
deputed in a department and deal with carrying ingredients from stores, pre-preparations
(cutting, chopping etc.), storing raw materials properly and helping the section chef in
preparing and presentation of the dishes.
80
Trainees
These are usually either new staff learning work or even students studying hotel management
and willing to take up career in hotels.
Thus the kitchen team works together to bring the hygienic and delicious meals for the hotel
guest.
Summary
Organisational structure helps to clearly defines duties and responsibilities of each
person in the organization. In hotel kitchen it moves from the overall in charge
‘Executive Chef’, the ‘Sous Chef’ and then various section heads depending on how
many sections are there. Each section head further has a team of assistants to work in
their sections. The hotels also have some trainees - the young aspirants who wish to
learn the skill and be part of the hotel industry.
I. Review Questions
Answer the following :
1. With the help of a flow chart, explain the hierarchy levels in hotel kitchen?
2. What are the factors that affect the number of employees at each level in kitchen
organization?
3. What are the duties and responsibilities of Executive Chef?
Practical
1. Draw the organization chart of a food production department of a hotel and list
the duties and responsibilities of each hierarchical level.
81