INSTRUCTION MANUAL

APV CU4plus AS-interface

CONTROL UNIT

FORM NO.: H333978 REVISION: UK-1 R E A D A N D U N D E R S TA N D T H I S M A N U A L P R I O R TO O P E R AT I N G O R S E RV I C I N G T H I S P R O D U C T.

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Content Page

1. Abbreviations and Definitions 2

2. Safety Instructions 2–7
2.1. Sentinels
2.2. Intended Use
2.3. General Regulations for Careful Handling
2.4. Welding Instructions
2.5. Persons
2.6. Warranty
2.7. Important Safety Instructions for AS-interface networks
3. General Terms 8–10
3.1. Purpose of use
3.2. Structural design of CU4plus AS-interface (fig. 3.2.)
3.3. Function of individual components
4. Mechanics and Pneumatics 11–17
4.1. Air connection for turning actuator
4.2. Air connections for single seat and double seat valves
4.3. Pressure relief valve
4.4. CU41plus AS-interface
4.5. Technical Data / Standards
4.6. Solenoid valves
4.7. Throttling function
4.8. NOT element
5. Adapter 18
5.1. Valves with turning actuator, e.g. butterfly valves
5.2. Single seat valve
5.3. Double seat valve
6. Electronic module 19–27
6.1. Function / block diagram
6.1.1. Standard function
6.1.2. Safety Stop function
6.2. Functional description of connections
6.3. Technical data / AS-interface
6.4. Connections
6.5. LED indication
6.6. Adjustment of valve profiles
6.7. AS-i communication / data signals
6.8. Service und Maintenance Software CU4plus Toolbox
7. Valve position indication 28-30
7.1. Continuously measuring valve position measuring system
7.2. Tolerance band of valve position measuring system
7.3. Adjustment for valve position indication / Teach-In
7.3.1. To be observed before teach-in
7.4. Use of additional external sensors
8. CU Assembly and Start-up 31–37
8.1. Turning actuator, e.g. for butterfly valve
8.2. Single seat valve
8.3. Double seat valve
8.4. Replacement of a CU3 AS-i control unit
9. Accessories and Tools 38
10. Service 39
10.1. Disassembly
11. Trouble Shooting 40-41
12. Spare parts lists 42

IT IS ESSENTIAL TO READ THIS INSTRUCTION MANUAL

BEFORE USE OF THE CONTROL UNIT!

Control Unit 1
CU4plus AS-interface
Instruction Manual: UK-1
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1. Abbreviations and Definitions

A Exhaust air
AWG American Wire Gauge
CE Communauté Européenne
CU Control Unit
DI Digital Input
DO Digital Output
EMV Electromagnetic Compatibility
EU European Union
GND Ground/mass potential
IP International Protection
LED Luminous diode
N Pneumatic Air Connection NOT element
NEMA National Electrical Manufacturers Association
P Supply Air Connection
PELV Protected Extra-Low Voltage
PWM Pulse-width modulation
Y Pneumatic Air Connection
SLD Seat Lift Detection / Seat Lift Gathering

2. Safety Instructions

2.1. Sentinels

Meaning:
DANGER

Danger! Direct danger which can lead to severebodily harm

or to death!

! Caution! Dangerous situation which can lead to bodily harm

and/or material damage.

Attention! Risk as a result of electric current.

Note! Important technical information or recommendation.

These special safety instructions point directly to the

respective handling instructions. They are accentuated by the
corresponding symbol. Carefully read the instructions to which
the sentinels refer. Continue handling the control unit
only after having read these instructions.

Control Unit 2
CU4plus AS-interface
Instruction Manual: UK-1
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2. Safety Instructions

2.2. Intended Use

The CU4plus AS-i control unit is only intended for use as described
in chapter 3.1. Use beyond that described in chapter 3.1. do not
comply with the regulations and SPX Flow Technology shall not be
responsible for any damage resulting from this non-observance.
The operator bears the full risk. Prerequisites for proper and
safe operation of the control unit are the appropriate transport and
storing as well as the professional assembly. Intended use also
means the observance of operating, service and maintenance
conditions.

2.3. General Regulations for Careful Handling

To ensure a faultless function of the unit and a long service life,
the information given in this instruction manual as well as the
operating conditions and permissible data specified in the data
sheets of the control unit for process valves should be strictly
adhered to.

-- The operator is committed to operating the control unit in faultless

condition, only.
-- Observe the general technical rules while using and operating the
unit.
-- Observe the relevant accident prevention regulations, the
national rules of the user country as well as your company-internal
operating and safety regulations during operation and maintenance
of the unit.
-- Switch off the electrical power supply before carrying out any work
on the system!
-- Note that piping or valves that are under pressure must not be
removed from a system!
-- Take suitable measures to prevent unintentional operation or
impermissible impairment.
-- Following an interruption of the electrical or pneumatic supply,
ensure a defined and controlled re-start of the process!
-- If these instructions are not observed, we will not accept any
liability. Warranties on units, devices and accessories will expire!

3 Control Unit
CU4plus AS-interface
Instruction Manual: UK-1
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2. Safety Instructions

2.4. Welding instructions

It is generally recommended to avoid welding work in process

! installation in which control units are installed and connected.

If welding is nonetheless required, earthing of the electrical
devices in the welding area is a necessity.

2.5. Persons
-- Installation and maintenance work may only be carried out by
qualified personnel and by means of appropriate tools.

! -- Qualified personnel must get a special training with regard to

possible risks and must know and observe the safety instructions
indicated in the instruction manual.
-- Work at the electrical installation may only be carried out by
personnel specialized in electrics!

2.6. Warranty
This document does not contain any warranty acceptance.
We refer to our general terms of sale and delivery.
Prerequisite for a guarantee is the correct use of the unit in
compliance with the specified conditions of application.

Attention! This warranty only applies to the Control Unit.

No liability will be accepted for consequential
damage of any kind arising from failure or
malfunction of the device.

Control Unit 4
CU4plus AS-interface
Instruction Manual: UK-1
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2. Safety Instructions

2.7. Important Safety Instructions for AS-interface networks

Aside from complying with the Installation Guidelines according to

AS-i Specification, observe the following instructions!

2.7.1 Earthing
-- The PE connection of the AS-i power supply (protective earth) must
(if existent) be grounded.
-- The symmetry point of the AS-i network (GND, ground, shield) must
be connected with the plant ground).
-- Neither AS-i – nor AS-i + must be grounded.
-- Use of earth-leakage relay, insulation monitoring modules is
recommended.
-- Use of surge protection modules is recommended.

2.7.2. Network design and voltage supply

-- se only AS-i certified power supplies.
U
-- Output voltage 26.5 to 31.6 VDC
-- AS-i power supplies deliver up to 8A.
-- The voltage drop between power supply and bus device must not
exeed 3V. If required, the power supply must be set closer to the
slaves. Alternatively power supplies with repeaters can be extended
to such an extent that up to 3 power supplies can be distributed
over the whole bus, see fig.
-- An AS-i segment including all stubs must not be longer than 100 m.
-- Additional 100 m AS-i cable may be connected to each repeater,
whereas not more than 2 repeaters (max. 2 connected in series)
may be set between a slave and the master.
-- A galvanically isolated AS-i power supply must be connected in
every segment.

Extension with repeater

Master 100m 100m 100m

R R
PS S PS S PS S

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CU4plus AS-interface
Instruction Manual: UK-1
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2. Safety Instructions

Extension with repeater to max. 500 m (central positioning)

100m 100m 100m 100m 100m

Master

R R R R
PS S PS S PS S PS S PS S

R Repeater PS Power Supply S Slave

-- S-i power cables must be separated from the energy cables and
A
must be as short as possible.
-- External proximity switches must be connected to the slave as close
as possible.
-- Floating sensors/actuators: Grounding of galvanic peripheral
devices connected with AS-i potential is not permitted. It must be
avoided in terms of immunity to interference.

2.7.3. Selection of the appropriate power supply:

The max. electricity demand in the AS-i net (sum of all consumers)
per segment must be smaller than the admissible current carrying
capacity of the AS-i network (max. 90 %).
-- The electricity demand of the individual slave results from the
instruction manual. For the design of the networks a simultaneity
factor can be integrated if necessary. A max. assignment of e.g. 62
slaves should be taken as a basis.
-- At the end of each segment under full load, the AS-i voltage must be
within the specification 26.5 to 31.6 V.

2.7.4. What has to be observed if a 8A AS-i power supply is used?

If more than the standard current of 2 A is transferred via the AS-i
cables, the following boundary conditions must be considered when
planning the net:
-- The voltage drop along the AS-i line increases. For orientation
purposes: If 2 A are transferred via one 100 m-long-cable with wire
cross-section of 1.5 mm, the voltage drop amounts to 5 V.
-- The contacts of the penetration technology are desiged only for
certain maximum permanent current which are partially below 8 A.
Refer to the manufacturer datasheet!

Control Unit 6
CU4plus AS-interface
Instruction Manual: UK-1
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2. Safety Instructions

2.7.5. Increase in interference resistance

-- The connection „Schirm“ (shield) at the AS-i power supply unit
must be connected directly and with good RF characteristics with
the potential equalization of the machine or plant. This is not a
grounding measure for safety reasons, but a functional grounding
so that the AS-i line can be operated symmetrically against
the earth. If a shielded cable is used, the cable shield must be
connected there - and there only, as well.
-- A good symmetrie must also be observed towards other electrical
sources of interference (speed-controlled actuators, welding units
etc.). The length of the connecting cables between the active slaves
(CU4, CU4plus etc.) and the proximity switches connected to them
must be limited to max. 2 m.
-- When high electrostatic charge is expected (e.g. polishing
machines, injection moulding machines, wrapping foils for plastic
materials etc.) it may be required to take additional protective
measures, such as the installation of arresters for static loads.

2.7.6. May the AS-i cable be laid in parallel to power cables?

-- Although the communication via AS-i cable is not sensitive to
EMC, it should be laid separately from line cables - also in control
cabinets.
-- Maximum distance to potential sources of interference (e.g.
frequency converter) must be observed.
-- Every AS-i wiring harness should have its own cable, i.e. AS-i
cables should not be laid together with other cables in the same
common cable.
-- If it is required to lay single conductors (e.g. in control cabinets),
parallel conductors must be laid. In case of standard stranded wires,
lay and twist single coductors together.

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CU4plus AS-interface
Instruction Manual: UK-1
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3. General Terms

fig. 3.2. 3.1. Purpose of use

The control unit CU4plus AS-i has been developed for the control
6. of process valves in food processing industry as well as related
industries.

The CU4plus AS-i control unit operates as interface between

process control and process valve and controls the electric and
pneumatic signals.

The pneumatic control of APV valves is undertaken via the

3. solenoid valves. The control unit controls the valve positions,
4. open and closed, via integrated and external sensors. The
electronic module undertakes the task to process the switching
2. signal from the control and to control the corresponding solenoid
valves. The electronic module also provides for potential-free
contacts. The corresponding light signals in the control unit provide
for an external indication of the valve positions.

3.2. Design of CU4plus AS-interface (fig. 3.2.)

The CU4plus AS-interface control unit consist of the following
components:

1. 1. The Control Unit base with integrated air channels and electric
and pneumatic connections as well as viewing windows with
5.
type label.

2. 1 or 3 solenoid valves for the control of the valve actuators and

for the seat lifting of double seat valves.
-- 1 solenoid valve with 1 logic NOT element for the control of the
fig. 3.2.1
valve actuators.
ear 3. Sensor module with integrated position measuring system for the
detection of the valve position.
3.
4. Electronic module for the electric supply, for the AS-i communication
with the control, evaluation of feedback signals and control of
solenoid valves as well as valve position indication through LED.

5. Clamp ring to fasten the CU4 on the adapter.

6. Cover with LED optics.

The cable/s by means of which the solenoid valves are connected

2. with the electronic module must be guided through the ear at the
rear side of the electronic module. (fig. 3.2.1).

Control Unit 8
CU4plus AS-interface
Instruction Manual: UK-1
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3. General Terms

3.3. Function of the individual components

The installation of the control unit is undertaken by special
adapters which are available for the different valves types,
see chapter 5. Adapter. The snap connectors for supply air and
pneumatic air to the individual cylinders at the valves are located
at the outside of the control unit. At the control units for valves
with turning actuator, the pneumatic air is transferred internally to
the actuator. The air supply of the control unit is equipped with an
exchangeable air filter. Observance of the required compressed air
quality is imperative. Please also see chapter 4.5 Technical Data.

The number of the solenoid valves installed in the CU4 depends

on the valve actuators to be controlled. Single seat and butterfly
valves and double seat valves without seat lift function require 1
solenoid valve.
Control units for double seat valves equipped with 3 solenoid
valves. For the manual actuation, the solenoid valves are provided
with a safe handle which is easy to operate.

The electronic module installed in the control unit fulfils the task
to process the electric signals from the control, to control the
solenoid valves and to evaluate the feedback signals from the
feedback unit. Moreover, the signalling and indication of the valve
positions as well as additional diagnostic functions are undertaken
via the electronic module.
The electronic module is the interface between control actuators or
sensors. Commnication is undertaken via the standard AS-interface
bus protocol according to specification V3.0.

Valve position detection is realized via a linear sensor which is

integrated in the sensor module.
Control is effected via the solenoid switch cam mounted to the valve
actuator rod. The measuring range of the linear sensor detects
the complete valve stroke. By means of the teach-in function,
the corresponding position for closed and open valve position
are detected and seat lift positions are permanently saved in the
electronic module if required. (see chapter 7.3 Teach-in function)

For DA3+ double seat valves with active seat lift detection (SLD)
additionally to the linear sensors integrated in the CU, two external
proximity switches installed at the valve actuator are required.
The corresponding signals of the linear sensor as well as external
proximity switches are evaluated in an internal logic circuit and,
thus, the corresponding valve position indications are generated.
(see chapter 6.7. Data signals, AS-i communication)

9 Control Unit
CU4plus AS-interface
Instruction Manual: UK-1
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3. General Terms

3.3. Function of the individual components

The luminous diodes are located on the front side of the electronic
module. Their signals are visibly indicated to the outside by an
optical window in the cover the control unit. Beside the open and
closed valve position, the existence of the operating voltage as well
as different diagnostic information are indicated. Chapter 6.6. LED
indicators provides more details.

The complete control unit has been designed on the building

block principle. By exchange of the electronic module, the control
type can be changed, e.g. from direct control (Direct Connect) to
communication with AS-Interface.
Attention: Wiring must be changed!

Control Unit 10
CU4plus AS-interface
Instruction Manual: UK-1
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4. Mechanics and Pneumatics

4.1. Air connections for turning actuator

4.1.1. Function
Y1
Y1
A1
A1 CU41plus-T AS-i
design for valve with turning actuator, e.g. butterfly valves
P air supply with integrated particle filter
Y1 bore to transfer control air to turning actuator
P A1 exhaust air, with exhaust silencer
AIR IN

4.2. Air connections seat valves and double seat mixproof valves

4.2.1. Function

CU41plus-S AS-i
design for seat valves
P air supply with integrated particle filter
Y1 pneumatic air connection for main actuator
P A1 exhaust air with silencer
AIR IN
CU41Nplus-S AS-i
design for seat valves with NOT element
A1 A2 P air supply with integrated particle filter
Y1 pneumatic air connection for main actuator
N pneumatic air connection for the spring support of the actuator
Y1 Y2 (N) Y3 by compressed air via NOT element
A1 exhaust air with silencer

CU41plus-M AS-i
design for double seat valves without seat lift function
P air supply with integrated particle filter
Y1 pneumatic air connection for main actuator
A1 exhaust air with silencer

CU43plus-M AS-i
design for double seat valves with seat lift function
P air supply with integrated particle filter
Y1 pneumatic air connection for main actuator
Y2 pneumatic air connection for seat lift actuator of upper seat lifting
Y3 pneumatic air connection for seat lift actuator of lower seat lifting
A1/A2 exhaust air with silencer

11 Control Unit
CU4plus AS-interface
Instruction Manual: UK-1
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4. Mechanics and Pneumatics

4.3. Pressure relief valve

The base of the control unit is equipped with a pressure relief
valve which prevents an inadmissible pressure build-up in the
inner control unit.
If required, the pressure relief valve vents into the clearance
between the base and the adapter of the control unit.

The pressure relief valve must not be mechanically blocked

DANGER
under any circumstances.

Control Unit 12
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Instruction Manual: UK-1
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4. Mechanics and Pneumatics

4.4. CU41plus AS-interface

(internal position measuring system)

Functional description - block diagram

Valve types: SW4, MS4, SV1, SVS1F

AS-i Bus + 1 AS-i Bus + Y1

Cu4plus AS-interface/ Spec. V3.0

used. The respective valve limit position is detected via the teach
closed). The valve in the design NO (normally open) can also be
AS-i Bus - 2 AS-i Bus -

The illustration shows a valve in standard design NC (normally

Y2
3 Z+ LED 6
4 Z- Y3
5 PELV E +

6 PELV E- LED 5 P
7 5 VDC

8 Sensor 3
LED 9
Teach

LED 3/4 LED 8

function and saved in the control unit.

9 GND
LED 7
10 5 VDC

11 Sensor 4

12 GND LED 2
Service
Port

Linear
Sensor
LED 1
linear sensor R

solenoid valve

throttle valves

P / air supply
A / exhaust

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CU4plus AS-interface
Instruction Manual: UK-1
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4. Mechanics and Pneumatics

4.4.1. CU41Nplus – AS-interface

(internal position measuring system)

Functional description - block diagram

Valve type: SD4

AS-i Bus + 1 AS-i Bus + Y1

Cu4plus AS-interface/ Spec. V3.0

AS-i Bus - 2 AS-i Bus -
Y2
3 Z+ LED 6

used. The respective valve limit position is detected via the teach
closed). The valve in the design NO (normally open) can also be
The illustration shows a valve in standard design NC (normally
4 Z- Y3
5 PELV E +

6 PELV E- LED 5 P
7 5 VDC

8 Sensor 3
LED 9
9 GND LED 3/4 LED 8 Teach
LED 7
10 5 VDC

function and saved in the control unit.

11 Sensor 4

12 GND LED 2
Service
Port

Linear
Sensor
LED 1
linear sensor R

pressure
reducing valve
(locked to 5 bar)

self-lock solenoid valve

connector
throttle valves

P / air supply
A / exhaust

NOT element

Control Unit 14
CU4plus AS-interface
Instruction Manual: UK-1
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4. Mechanics and Pneumatics

4.4.2. CU43plus AS-interface for DA3+SLD double seat valve

(internal position measuring system
and 2 external proximity switches)

Functional description - block diagram

AS-i Bus + 1 AS-i Bus + Y1

Cu4plus AS-interface/ Spec. V3.0

AS-i Bus - 2 AS-i Bus - view X
Y2
3 Z+ LED 6
Y3
4 Z- Y3
5 PELV E +

6 PELV E- LED 5 P
7 5 VDC
Y1
8 Sensor 3
LED 9
Teach

9 GND LED 3/4 LED 8

LED 7
sensor 3
10 5 VDC
sensor 4
11 Sensor 4

12 GND LED 2 Y2
Service
Port

Linear
Sensor
LED 1
R

linear sensor (Y)

lower valve seat
seat lift cylinder

A / exhaust
P / air supply
sol. valve 1

Y3
sensor 3
Y1
sol. valve 2
Y2
sensor 4

X A / exhaust
integrated seat lift cylinder

sol. valve 3
main cylinder and

upper valve seat

sensor 1 (TeachSignal)
linear sensor (Y)

sensor 2 (TeachSignal)

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4. Mechanics and Pneumatics

4.5. Technical Data / Standards

Material: PA6.6/PA12

Ambient temperature: -20 to +70 °C, -4 to +158 °F

EU: EMC 2014/30/EU (89/336/EEC)

Standards and environmental audits:

protective class IP 67 EN 60529/
complies with NEMA 6
EMV interference resistance EN
61000-6-2
EMV emitted interference EN61000-6-4
AS-interface certification according to
specification V3.0

vibration/oscillation EN60068-2-6

safety of machinery DIN EN ISO 

13849-1

Air hose: 6 mm / ¼" OD

Pressure range: 6–8 bar

Compressed air quality: quality class acc. to DIN ISO 8573-1

-- content of solid particles: quality class 3,

max. size of solid particles per m³
10000 of 0,5μm <d<1,0μm
500 of 1,0μm <d<5,0μm

-- content of water: quality class 4,

max. dew point temperature +3 °C
For installations at lower temperatures
or at higher altitudes, additional
measures must be considered to reduce
the pressure dew point accordingly.

-- content of oil: quality class 1,

max. 0,01 mg/m³

The oil applied must be compatible with Polyurethane

elastomer materials.

Control Unit 16
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Instruction Manual: UK-1
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4. Mechanics and Pneumatics

4.6. Solenoid valves

In the base of the control unit max. 3 solenoid valves are installed.
The 3/2-way solenoid valves are connected with the electronic
module by moulded cables and plug connector.

control: PWM signal

handle: rotary switch at valve

4.7. Throttling function

The operating speed of the valve actuator can be varied or
reduced. This may be necessary to slacken the actuation of the
valve in order to prevent pressure hammers in the piping
installation. For this purpose, the supply and exhaust air of the
first solenoid valve can be adjusted via the throttling screws
respectively allocated in the interface of the solenoid valve.
By turning the screws in anticlockwise direction, the inlet or
outlet air is throttled.
throttle screws

4.8. NOT element

Through the installation of the logic NOT element, the closing

force of the valve actuator can be increased by additional
compressed air. The NOT element conveys the compressed air via
an external reducing valve (max. 5 bar) to the spring side of the
valve actuator.

The pressure reducing valve is fixed to 5 bar.

Attention:
The air connection of the NOT element is equipped with
an integrated non-return valve.
The air hose must be slided into the air connection until it stops
in order to open the non-return valve.

The NOT element is also used for air/air - actuators.

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5. Adapter

Adapter for different process valves

5.1. Valve with turning actuator, e.g. butterfly valve

5.2. Single seat valve

5.3. Double seat mixproof valve

Control Unit 18
CU4plus AS-interface
Instruction Manual: UK-1
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6. Electronic module

6.1. Function/block diagram

The CU4plus AS-i control unit is a slave for the fieldbus system
AS-Interface according to specification V3.0. The profile is S-7.A.*.E
(3 outputs and 2/4 inputs).

The CU4plus AS-i is designed for the extended address range.

With these devices in the extended address range up to 62 slaves
(formerly known as 2.1) can be connected with one AS-Interface
cable.
Attention: Consider cumulative power input and simultaneity factor!

With the CU4plus AS-i energy supply of the control valves can be
effected via the AS-i bus or via separate auxiliary energy lines.
Thus, it is possible to realize an EMERGENCY STOP function: If
the auxiliary voltage is safely shut off by conventional means, the
control valves are deprived of electric energy and they fall into
a safe position. The function of the inputs is preserved even if
auxiliary energy is shut off.
The control of the solenoid valves is undertaken in energy-saving
mode via the pwm signals.

CU43plus AS-i SLD

AS-i Bus + 1 AS-i Bus + Y1 solenoid valve 1

Cu4plus AS-interface/ Spec. V3.0

AS-i Bus - 2 AS-i Bus -

Y2 solenoid valve 2
3 Z+ LED 6
4 Z- Y3 solenoid valve 3
5 PELV E +

6 PELV E- LED 5 P
pressure sensor
sensor 3 (option)
7 5 VDC

NI5-K11K-AN5X/5 8 Sensor 3
LED 9 start
Teach

9 GND LED 3/4 LED 8

LED 7 teach-in function
10 5 VDC

NI5-K11K-AN5X/5 11 Sensor 4

12 GND LED 2
sensor 4
Service

connection
Port

Linear for toolbox

Sensor
LED 1
R
position measuring system

APV
NTERFACE

CU4plus
AS-interface

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6. Electronic module

6.1. Function/block diagram

6.1.1. Standard Function 6.1.2. Safety Stop Function

Voltage supply of solenoid valves Voltage supply of solenoid valves
via AS-i bus via additional auxiliary energy

AS-i Bus + 1 AS-i Bus + Y1 AS-i Bus + 1 AS-i Bus + Y1

Cu4plus AS-interface/ Spec. V3.0

Cu4plus AS-interface/ Spec. V3.0
AS-i Bus - 2 AS-i Bus - AS-i Bus - 2 AS-i Bus -
Y2 Y2
3 Z+ LED 6 3 Z+ LED 6

4 Z- Y3 4 Z- Y3

bridge 5 PELV E + 5 PELV E +

external PELV 24VDC
6 PELV E- LED 5 P 6 PELV E- LED 5 P
7 5 VDC 7 5 VDC

8 Sensor 3 8 Sensor 3
LED 9

Teach
LED 9
Teach

9 GND LED 3/4 LED 8 9 GND LED 3/4 LED 8

LED 7 LED 7
10 5 VDC 10 5 VDC

11 Sensor 4 11 Sensor 4

12 GND LED 2 12 GND LED 2

Service
Service

Port
Port

Linear Linear
Sensor Sensor
LED 1 LED 1
R R

6.2. Functional description of connections

Terminal Designation Functional Description

1 AS-i + connection AS-i network

2 AS-i - connection AS-i network

3 Z+ bridge Z+ / PELV E+ (in case of energy supply for solenoid valves via AS-i bus)

4 Z- bridge Z- / PELV E - (in case of energy supply for solenoid valves via AS-i bus)

5 PELV E+ separate auxiliary energy PELV 24VDC + (for EMERGENCY STOP function, only)

6 PELV E- separate auxiliary energy PELV 24VDC - (for EMERGENCY STOP function, only)

7 5 VDC voltage supply for external proximity switches

8 Sensor 3 signal sensor 3 (evaluation of logic table for SLD)

9 GND mass potential for sensor voltage supply

10 5 VDC mass potential for sensor voltage supply

11 Sensor 4 signal sensor 4 (evaluation of logic table for SLD)

12 GND mass potential for sensor voltage supply

linear sensor linear sensor for valve position detection (for suitable SPX FLOW sensor, only!)

Y1 solenoid valve 1 (main valve)

Y2 solenoid valve 2 (upper seat lift)

Y3 solenoid valve 3 (lower seat lift)

P optional connection - pressure sensor

service port connection serial/USB converter for CU4plus toolbox software

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6. Electronic module

6.3. Technical data / AS-interface

AS-interface-profile: S-7.A.*.E
Extended address mode: is supported
Serial communication mode: no
Inverse-polarity protection: exists
Indication "Power": LED 3 (green)
Indication "Fault": LED 4 (red)
AS-interface voltage range: 26.5…31.6 V
External voltage supply
PELV 24 VDC
max. current consumption: 100 mA
(in case of supply of actuators from auxiliary energy)
150 mA
(in case of supply of actuators from AS-interface)

Input delay time: <1s

AS-interface specification: V3.0

Supply of solenoid valves: pwm signal from

electronic module
Short-circuit protection: yes
Excess voltage protection: 100 mA
Induction protection: yes
Status indication of outputs: LED on board
Response time of watchdog: --- (watchdog not activated)

Short-circuit or excess voltage of actuator supply or

cable break at valves is signalled to the master via the
peripheral failure bit (profile S-7.A.*.E only). Simultaneously,
LED 3/4 flashes according to AS-interface specification
alternately red/green.

Supply of sensors: 5 VDC, 4,75…5,25V (sum of

all currents < 40mA)

Note! The sensor inputs and the

!

GND.
peripheral supply must not
be connected with installation-

Connecting terminals: conductor cross section

0.5 – 1,5 mm² (with conductor
sleeve) complying with
AWG 20-16

AS-interface communikation / data: see 6.7.

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6. Electronic module

6.4. Connections

Sensors for valve position detection:

Internal sensors: internal linear sensor SPX FLOW type

switching distance acc. to SPX FLOW
specification

External sensors: inductive proximity switches,

SPX FLOW UB 4.75-5.25 VDC
switching distance acc. to SPX FLOW
specification

6.5. LED indications

The meanings of the different colors of the LED indication are
described in table 6.5.1. LED indications / Indicator lights.

1 As-i Bus + Y1
Cu4plus AS-interface/ Spec. V3.0

2 AS-i Bus -
Y2
3 Z+ LED 6
4 Z- Y3
5 PELV E +

6 PELV E- LED 5 P
7 5 VDC

8 Sensor 3
LED 9
Teach

9 GND LED 3/4 LED 8

LED 7
10 5 VDC

11 Sensor 4

12 GND LED 2
Service
Port

Linear
Sensor
LED 1
R

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6. Electronic module

6.5.1. LED indication / Indicator lights

solenoid valve 2 / solenoid valve 2 controlled
blue, 1 blink
upper seat lift upper seat * lifted
LED 1
solenoid valve 3 / solenoid valve 3 controlled
blue, 2 blinks
lower seat lift lower seat * lifted
LED 2 sol. valve 1 /main valve blue, 2 blinks main valve controlled
operating voltage ok, no failure
green, permanent light
- AS-i status indication
peripheral failure (short circuit,
excess voltage, cable break)
- teach-in requested, flash data
red, green blink
failure, valve failure, wrong
number of valves, overload of
sensor voltage supply
AS-i communication failure
LED 3/4 power and diagnosis - no data interchange with
master
- master in stop mode
red, permanent light
- slave cannot read master
commands
- master in protect mode and
slave not in protect mode
AUX voltag missing
green, blink (connect either PELV or
bridge Z/PELV)
green, permanent light
slave address = 0
red, blink = red-yellow blink
red, blink duplicate addresses recognized
LED 5 valve open green, permanent light valve open
LED 6 valve closed orange, permanent light valve closed
LED 7 pressure signal (option)
LED 8 service request yellow, permanent light imminent service request
red, permanent light teach-in is running
LED 9 teach-in
blink teach-in required
LED Y1 solenoid valve 1 permanent light controlled
LED Y2 solenoid valve 1 permanent light controlled
LED Y3 solenoid valve 1 permanent light controlled
* Depending on adjusted mode!

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9. Electronic module

6.6. Adjustement of valve profiles

The adjustment of valve profiles is carried out with the Service
Software CU4plus Toolbox (see CU4plus Toolbox manual).
For the different process valves different logic profiles exist. These
differ in view of the detection of the feedback and the logic profile of
the valve.

Valve profile:

Valve position Valve basic position Invert Number of

Ventilprofil Tolerance band
measuring system NO/NC valve position indication solenoids
Mixproof valve
internal linear sensor and 2 fixed
with seat lift NC only possible always 3
external proximity switches +/- 1 mm
detection (SLD)
Mixproof valve
with seat lift
internal linear sensor and 2 fixed
detection (SLD) NC only possible always 3
external proximity switches +/- 1 mm
CU3 compatibility
mode
Seat valve /
+/-1 mm
butterfly valve optional
+/- 3 mm
with internal internal linear sensor NC / NO possible 1,2,3
+/-5 mm
feedback
detection
Mixproof / seat
optional
valve with
external proximity switches not available NC / NO possible 1,2,3
external feedback
detection

Valve basic position: Depending on the valve type, the basic

position can be adjusted.
Tolerance band: Selection according to valve type.
(see chapter 7.2)
Valve position indication: LED can be inverted, e.g. for
adaption of valve type

Delivery status: Mixproof valve with seat lift detection

(SLD) profile is adjusted.

AS-i address: 0 LED 4 (red) ON

Adjusted valve characteristics: logic profile 1, for DA3+
with SLD
Teach-In: CU waits for teach-in with
valve, LED 3-6 blink

Adjustment / change of valve profile is realized via ToolBox software

(see Toolbox manual).

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6. Electronic module

6.7. AS-i Communication / Data signals

NC - normally closed

Application: Double seat mixproof valve with seat lift detection (SLD)

AS-i Communication
Input Data / IDI
valve state sensor 4 sensor 3 sensor 2 sensor 1

signal generated by signal generated by

external proximity external proximity teach-in, teach-in,
switch switch (position of position (position of position
sensor) sensor)

DI0 closed 1 1 0 1

DI1 open 0 0 1 0

DI2 upper seat lifting 0 1 0 1

DI3 lower seat lifting 1 1 0 0

The appropriate AS-i signal for valve position will be generated within the CU by logic combination of the 4
sensor signals. The appropriate valve position is shown direct by the IDI AS-i signals.
Further ajdustments are not required!

solenoid 1 solenoid 2 solenoid 3

AS-i Communication
Output Data / ODI
main upper seat lower seat
lift lift

DO0 1 0 0

DO1 0 1 0

DO2 0 0 1

DO3 not occupied not occupied not occupied

When replacing a CU3 control unit, use the following profile:

Double seat mixproof valve with seat lift detection (SLD) CU3 compatible mode
(all signals similar to CU3) - see instruction manual of APV CU3 Control Unit.

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6. Electronic module

6.7. AS-i Communication / Data signals

NC - normally closed
Application: single seat / butterfly valve with internal feedback detection
(SW4, SD4, MS4, SVS, SV etc.)

AS-i Communication
Input Data / IDI
valve state sensor 1 sensor 2

signal generated by teach-in signal generated by teach-in

(position of position sensor) (position of position sensor)

DI0 closed 1 0
DI1 open 0 1
DI2 not occupied 1 1
DI3 not occupied 1 1

AS-i Communication
Output Data / ODI
solenoid 1 Main solenoid 2 solenoid 3

DO0 1 0 0
DO1 0 1 0
DO2 0 0 1
DO3 not occupied not occupied not occupied

NO - normally open
Application: single seat / butterfly valve with internal feedback detection
(SW4, SD4, MS4, SVS, SV etc.)

AS-i Communication
Input Data / IDI
valve state sensor 1 sensor 2

signal generated by teach-in signal generated by teach-in

(position of position sensor) (position of position sensor)

DI0 closed 0 1
DI1 open 1 0
DI2 not occupied 1 1
DI3 not occupied 1 1

AS-i Communication
Output Data / ODI
solenoid 1 Main solenoid 2 solenoid 3

DO0 1 0 0
DO1 0 1 0
DO2 0 0 1
DO3 not occupied not occupied not occupied

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6. Electronic module

6.7. AS-i Communication / Data signals

AS-i
parameter data
(inverted)
inputs outputs
PI3 not occupied PO3 not occupied
PI2 Teach mode PO2 not occupied
PI1 Aux. Voltage PO1 not occupied
PI0 Service requ. PO0 not occupied

AS-i
status

inputs
S3 EEPROM error
S2 Duplicate adress detected
S1 Periphery fault
S0 Adress not permanently stored

AS-i
diagnosis

inputs
0 Air pressure availed
1 Teach-i-successfully completed

6.8. Service and Maintenance Software CU4plus Toolbox

For the parameterization of the CU4plus AS-i the CU4plus Toolbox

Software is available.

This software is designed for PC system software Windows 7,

Windows 8.1, Windows 10.
After installation of the CU4plus Toolbox the corresponding control
unit is connected with the PC by means of an adapter cable.

The individual functions are described in the CU4plus Toolbox

manual.

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7. Valve position indication

7.1. Continuously measuring valve position measuring system

For the internal detection of the valve position indication, a contact-
free operating linear sensor is used which is actuated via the
magnetic switching cam installed at the valve rod. The nominal
measuring range of the measuring system amounts to 0 - 72 mm,
relative repetitive accuracy < 0.1 mm.
Within this measuring range, the corresponding positions for closed
and open valve position as well as seat lift positions are generated
via the teach-in function and permanently saved in the electronic.

7.2. Tolerance band of the valve position measuring system

The tolerance band of the valve position measuring system
describes the active measuring range in which the corresponding
feedback information, closed or open valve position, is registered.
For different process valves also different tolerance bands exist.
The adjustment is realized via the ToolBox software.

Tolerance Output of feedback Recommendation for

band signals in range valve type
T1 +/- 1 mm e.g. DA3+
T2 +/- 3 mm e.g. SW4, MS4
T3 +/- 5 mm e.g. SV, SVS, DKR

tolerance tolerance tolerance

valve
band band band
stroke
T1 T2 T3
(mm)
± 1mm ± 3mm ± 5mm

35 35 35 35
34 34 34
magnetic switching cam

33 33 33
32 32 32
31 31 31
30 30 30 30
29 29 29
28 28 28
27 27 27
26 26 26
25 25 25 25

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7. Valve position indication

7.3. Adjustment of valve position indication / Teach-in

The continuously measuring valve position measuring system is
tought via a reference valve movement.
The respective positions for the closed and open valve position as
well as for further valve positions, e.g. seat lifting, are travelled to
and the corresponding position of the sensor system is permanently
stored in the memory of the electronic module. This process is
called Teach-In.

The Teach-In is started by pressing the Teach-In key at the

electronic module. The key must be pressed permanently for 3
seconds.
After the start of the Teach-In the LED 9 lights up and the valve
travels into the corresponding final positions and back into the basic
position. The positions of the corresponding valve positions are
stored.

Indication Status Action

Start teach-in
LED 3-6,9 Delivery status
press teach-in for at
blink Waiting for teach-in
least 3 seconds
teach-in
key
Wait
LED 9 OFF
Teach-in active Do not control valve via
LED 3/4 blink
PLC.

Valve can be controlled

LED 9 OFF Successful teach-in
by PLC.

Valve service Start teach-in / press

LED 9 ON
carried out teach-in key for 3 sec.

Teach-in not
successful,
repetition required.

Possible reasons for

teach-in failure:
Start teach-in / press
LED 9 blink
teach-in key for 3 sec.
Compressed air is
missing.
Supply voltage
missing. Switching
logic does not fit to
valve.

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7. Valve position indication

7.3.1. To be observed before teach-in:

-- Corresponding switching cam is mounted to the valve guide rod.

Note!
! The switching cam is not identical with the standard CU switching
cam!

-- CU4plus AS-i control unit is not duly installed on the valve. ist
ordnungsgemäß auf dem Ventil installiert.
-- Valve is duly installed in the process.
-- Valve is not manually controlled or controlled by PLC.
-- Control air is connected (requirements, see Technical Data, chapter
4.5.).
-- Nominal valve stroke is not restricted, e.g. through chunky products
in the valve.
-- Selected switching logic complies with the installed process valve
(adjustment is realized via CU4plus Toolbox software, delivery
status is switching logic for DA3+ SLD).

During the Teach-In function, the valve is controlled and moves

independently into all operating positions.
As a precaution, the Teach-In function is to be repeated after
any valve service or maintenance!
! If these instructions are not observed, process failures,
product loss or personal injury may occur!

7.4. Use of external sensors

For double seat valves with active seat lift detection (SLD) 2
additional proximity switches are required which are mounted in the
actuator area of the DA3+ valve and connected at the electronic
module of the CU4plus AS-i.

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8. CU Assembly and Start-up

8.1. Turning actuator, e.g. for butterfly valve

CU cover

CU base with
electronic module,
sensor tower and
solenoid valves

clamp ring

fastening screws

o-ring
switching cam with
permanent magnet adapter

actuator

CAUTION! The permanent magnet is made of fragile material

!


and must be protected against mechanical load . –
Risk of fracture! The magnetic fields can damage
or delete data carrier or influence electronic and
mechanic components.

Assembly of the Control Unit on the valve

1. Assembly of the adapter on the turning actuator.

Fasten with 3 screws.
See to the right positioning of the o-rings on the lower side of the
adapter and in the groove of the air transfer stud.

2. Install switching cam with shaft rod prolongation.

Secure with Loctite semi-solid and fasten it.

3. Place the control unit via the operating cam onto the adapter.
Observe alignment.

4. Attach the clamp rings and fasten them with the screws.

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8. CU Assembly and Start-up

8.1.1. Pneumatic connection

Supply air:

! CAUTION!

Shut off the compressed air supply
before connecting the air hose!

See that the air hose is professionally cut to length. Use a hose
cutter for this purpose.

Pneumatic air for valve actuator:

For the assembly of the control unit on the turning actuator with
integrated air transfer, air hosing between the control unit and
the actuator is not necessary.

Exhaust air:
As a standard, the exhaust air connection is equipped with a
silencer. If required, the silencer can be removed and the exhaust
air can be hosed separately when it must be led off to the exterior,
for example.

8.1.2. Electric connection

CAUTION! Electric connections shall only be carried

out by qualified personnel!

See to a professional execution and installation of the AS-interface

network.
Observe the Safety Instructions specified in chapter 2.

8.1.3. Start-up
After proper assembly and installation of the control unit,
start-up can be undertaken as described below:

1. Switch on the air supply.

2. Switch on the voltage supply.

3. Adjust AS-i address at the CU4plus AS-i.

4. Adjust corresponding logic profile in accordance with the process

valve used (if this has not been determined for the delivery status).

Start Teach-In. It is mandatory to observe the corresponding

prerequisites (see chapter 7.3.).

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8. CU Assembly and Start-up

8.2. Single seat valve

CU cover

CU base with
electronic module,
sensor tower and
solenoid valves

clamp ring
fastening screws
switching cam with
permanent magnet

adapter

actuator

CAUTION! The permanent magnet is made of fragile material

!

and must be protected against mechanical load . –
Risk of fracture!
The magnetic fields can damage or delete data
carrier or influence electronic and mechanic
components.

Assembly of the control unit on the valve

1. Assembly of the adapter on the single seat valve. Fasten with

4 screws.

2. Secure switching cam with Loctite semi-solid and fasten it.

3. Place the control unit via the switching cam onto the adapter.
Observe alignment!

4. Attach the clamp rings and fasten them with the screws.

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8. CU Assembly and Start-up

8.2.1. Pneumatic connection

Supply air:
! CAUTION!

Shut off the compressed air supply before
connecting the air hose!

See that the air hose is professionally cut to length. Use a hose
cutter for this purpose.

Pneumatic air for valve actuator:

Connect the pneumatic air connection Y1 with the valve actuator.

-- For the CU41N (with logic NOT element), the pneumatic air
connection N must be connected with the spring side of the
actuator.
See to the spring side of the actuator during the assembly of the
pressure-reducing valve.

Exhaust air:
As a standard, the exhaust air connection is equipped with a
silencer. If required, the silencer can be removed and the exhaust
air can be hosed separately when it must be led off to the exterior,
for example.

8.2.2. Electric connection

CAUTION! Electric connections shall only be carried out by

qualified personnel.

See to a professional execution and installation of the AS-interface

network.
Observe the Safety Instructions specified in chapter 2.

8.2.3. Start-up
After proper assembly and installation of the control unit, start-up
can be undertaken as described below:

1. Switch on the air supply.

2. Switch on the voltage supply.

3. Adjust AS-i address at the CU4plus AS-i.

4. Adjust corresponding logic profile in accordance with the process

valve used (if this has not been determined for the delivery status).

5. Start Teach-In. It is mandatory to observe the corresponding

prerequisites (see chapter 7.3.).

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8. CU Assembly and Start-up

8.3. Double seat valve DA3+ with activated Seat Lift Detection (SLD)

CU cover

Sensor 1

linear sensor
(TeachSignal)
CU43plus
Sensor 2
(TeachSignal)

clamp ring

fastening screws

magnetic switching cam

guide rod extension

CU adapter

seat lift cylinder

sensor 3

main actuator

sensor 4 spring cylinder

Assembly of the Control Unit on the valve

1. Assembly of the adapter on the double seat valve. Fasten with

4 screws.

2. Align air connections of the control unit to the valve actuator.

3. Place the control unit onto the adapter. Observe alignment!

4. Attach the clamp rings and fasten them with the screws.

5. Assemble the external proximity switches at the actuator.

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8. CU Assembly and Start-up

8.3.1 Pneumatic connection

Supply air:
! CAUTION!

Shut off the compressed air supply before
connecting the air hose!

See that the air hose is professionally cut to length. Use a hose
cutter for this purpose.

Pneumatic air to valve actuator:

Connect pneumatic air connection Y1 with the valve actuator.
Main actuator

Connect pneumatic air connection Y2 with the valve actuator.

Seat lifting - upper valve seat

Connect pneumatic air connection Y3 with the valve actuator.

Seat lifting – lower valve seat

Exhaust air:
As a standard, the exhaust air connections A1 and A2 are equipped
with a silencer. If required, the silencer can be removed and the
exhaust air can be hosed separately when it must be led off to the
exterior, for example.

8.3.2. Electric connection

CAUTION! Electric connections shall only be carried out by

qualified personnel.

See to a professional execution and installation of the AS-interface

network.
Observe the Safety Instructions specified in chapter 2.

8.3.3. Connection of external proximity switches

The electric connection of the proximity switches specified by SPX
is undertaken according to the terminal layout described in
chapter 6.5.
The mechanic assembly of the proximity switches is carried out at
the actuator of the corresponding double seat valves. Observance
of the instruction manual for double seat valves is essential!

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8. CU Assembly and Start-up

8.3.4. Start-up
After proper assembly and installation of the control unit, start-up
can be undertaken as described below:

1. Switch on the air supply.

2. Switch on the voltage supply.

3. Adjust AS-i address at the CU4plus AS-i.

4. Adjust corresponding logic profile in accordance with the process

valve used (if this has not been determined for the delivery status).

5. Start Teach-In. It is mandatory to observe the corresponding

prerequisites (see chapter 7.3.).

8.4. Replacement of a standard CU3 AS-i

All CU41 variants can substitute a CU3 control unit without
changing the signal routing. When replacing the CU3, the larger
dimensions of the CU4 control unit must, however, be considered.
If a CU43 is to replace a CU33 control unit, the change of the seat
lifting signals must be observed.
The following table shows the details.

AS-interface CU33 CU43

output data bit
DO0 main valve main valve
DO1 lower seat lifting upper seat lifting
DO2 upper seat lifting lower seat lifting

In order to prevent the activation of the wrong seat lift after CU

replacement, the following adaptions can be carried out:

-- Change in the control software. – or -

-- The interchange of the electrical connections of the pneumatic
valves 2 and 3 at the electronic module of CU43. In this case, the
signals of CU43 as well as of CU33 can be controlled.

The air hoses leading to the actuators MUST NOT be

exchanged. For the lower seat lift, the CU is equipped with a
separate exhaust air channel due to the larger volume of the
actuator. A mix-up of the air hoses can lead to disruption in
operation.

Replacement of a standard CU33 AS-i SLD

Adjust the compatibility mode with the ToolBox software.
The CU43plus AS-i will work in the same manner as the CU33 AS-i
SLD.

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9. Accessories and Tools

Assembly/disassembly - adapter on valve actuator:

• hexagon socket wrench 6 mm
• screwdriver 4 mm

Assembly/disassembly – CU on adapter:
• hexagon socket wrench 3 mm

Assembly/disassembly – electronic module:

• Torx wrench TX20
• screwdriver 3.5 mm

Assembly/disassembly – feedback unit:

• Torx wrench TX15

Assembly/disassembly – electronic modules:

• Torx wrench TX20

Assembly/disassembly – air connections:

• jaw wrench SW13

Assembly/disassembly – pressure relief valve:

• Torx wrench TX10

Loctite semi-solid

jaw wrench torx wrench

screwdriver hexagon socket wrench

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10. Service

10.1. Dismantling
Before disassembly, verify the following items:
• The valve must be in safety position and must not be controlled!
• Shut off air supply!
• Cut off current to control unit, i.e. interrupt the supply voltage!

Solenoid valve (4, 5, 6)

+ Open the CU cover by turning in anticlockwise direction.
+ Release the plug connection at the electronic module for the
corresponding solenoid valve.
+ Release and remove the 2 screws (20) TX20.
+ Replace the solenoid valve.
+ Assembly in reverse order. See to a proper fit of the flat seal!

Electronic module (2)

Before releasing the cable connections make sure that all lines
are de-energised!
+ Open the CU cover by turning in anticlockwise direction.
+ Release the plug connection of the solenoid valves.
+ Release the cable from the terminal strip, all terminals 1-8.
+ Release and remove the 3 screws (20) TX20.
+ Replace the electronic module.
+ Assembly in reverse order.

Feedback unit
Before releasing the cable connections make sure that all lines
are de-energised!
+ Open the cover.
+ Release the cable for the linear sensors from the terminal strip,
terminals 3-8.
+ Release the clamp ring and lift the CU4 from the adapter.
+ Remove the 4 screws (9) TX15 at the lower side of the CU base (1).
+ Take out the feedback unit to the bottom.

Linear sensor
The linear sensor can only be replaced at the dismantled feedback
unit.
+ Remove the 2 screws (14) TX10.
+ Release the plug connection at the electronic module.
Dismantle the linear sensor.
+ Assembly in reverse order.
+ Carry out Teach-In.

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11. Trouble Shooting

Failure Remedy
Valve position is not indicated. Carry out teach-in.
Check fastening of magnetic switching
cam.
Check adjusted logic profile and
process valve.
Feedback via proximity Check positioning of proximity
switches is missing. switches.
Check AS-i bus communication.
Check cabeling to the electronic
module.
LED indication is missing. Check AS-i bus communication.
Check cabeling to the electronic
module.

Control Unit CU41 installed on Butterfly valves

Movement of valve flap is Check if right control unit is installed:
missing with actuated solenoid Control Unit CU41-T-AS-interface
valve. (1 solenoid valve).
Check label in type window of control
unit.
Check valve movement with manual at
solenoid valve.
Check cabeling between electronic
module and solenoid valve.
Check compressed air (min. 6 bar).
Bore for transfer of control air to turning
actuator must be open.
Air leakage at lower side of Check o-rings of adapter.
adapter.

Control Unit 40
CU4plus AS-interface
Instruction Manual: UK-1
APV UK
APV_CU4plus_AS-interface_UK-1_112016.indd

11. Trouble Shooting

Failure Remedy
Control Unit CU41 installed on Single seat and Double seat valves

Valve position movement is Check if right control unit is

missing with actuated solenoid installed: Control Unit CU41-S-
valve. AS-interface (1 solenoid).
Check label in type window of
control unit.
Check valve movement with
manual at solenoid valve.
Check cabeling between electronic
module and solenoid valve.
Check compressed air (min. 6 bar).
Check control air connection
between the CU41 and the
valve actuator.

Control Unit CU43 ainstalled on Double seat valves with SLD

Valve position movement is Check if right control unit is

missing with actuated solenoid installed: CU43-M-AS-interface
valve. (3 solenoids). Check label in type
window of control unit.
Check valve movement with
manual at solenoid valve.
Check cabeling between electronic
module and solenoid valve.
Check compressed air (min. 6 bar).
Check control air connection
between the CU43 and the DA3
valve actuator.

41 Control Unit
CU4plus AS-interface
Instruction Manual: UK-1
APV UK
APV_CU4plus_AS-interface_UK-1_112016.indd

12. Spare Parts Lists

The reference numbers of spare parts for the different

control unit designs and adapters are included in the
attached spare parts drawings with corresponding lists.

CU4plus AS-interface RN 01.044.6

CU4 Adapter RN 01.044.3-1

When you place an order for spare parts, please indicate the
following data:

-- number of parts required

-- ID number
-- reference number
-- parts designation

Data are subject to change.

Control Unit 42
CU4plus AS-interface
Instruction Manual: UK-1
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Name:
Datum:

Geprüft:
Trytko
Schulz
04.01.16

Ersatzteilliste: spare parts list

Control Unit CU4 plus AS-i extended

Blatt
1
von

RN 01.044.6
D-59425 Unna Germany
7
SPX Flow Technology Rosista GmbH
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 04.01.16

Name: Trytko
Geprüft: Schulz SPX Flow Technology Rosista GmbH
D-59425 Unna Germany
Control Unit CU4 plus AS-i extended Datum: Blatt 2 von 7
Name:
Geprüft:
RN 01.044.6
CU41plus-S CU41plus-T CU41plus-M CU41Nplus-S CU41Nplus-T
pos. Beschreibung Material
AS-i extended AS-i extended AS-i extended AS-i extended AS-i extended
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
CU41plus AS-i extended kpl. (6x1) PA 6.6 GF30 08-45-350/93 08-45-351/93 08-45-356/93 08-45-352/93 08-45-353/93
CU41plus AS-i extended cpl. (6x1) schwarz H333118 H333119 H335237 H333120 H333121
CU41plus AS-i extended kpl. (1/4" OD) PA 6.6 GF30 08-45-360/93 08-45-361/93 08-45-366/93 08-45-362/93 08-45-362/93
CU41plus AS-i extended cpl. (1/4" OD) schwarz H333124 H333125 H335238 H333126 H333127
CU41-Base GRILON 08-46-552/93 08-46-553/93 08-46-554/93 08-46-552/93 08-46-553/93
1 1
CU41-Base TSG30 schwarz H319853 H319854 H319855 H319853 H319854
CU4plus AS-i-SLD E-Modul Zytel 70G33L 08-46-915/93
2 1
CU4plus AS-i-SLD E-Modul schwarz H333117
CU4 Haube kpl. mit solenoid LED PA12/Grilamid 08-46-659/93
3 1 LV-3H schw. GF30
CU4 cap cpl. with solenoid LED H325602
Magnetventilblock 1 EMV 08-46-578/93 ----- -----
4 1 PPS
soninoid valve 1EMV H319950 ----- -----
Magnetventilblock 1 EMV + NOT-Element ----- ----- ----- 08-46-579/93
5 1 PPS
solinoid valve 1 EMV + NOT-element ----- ----- ----- H319951
Magnetventilblock 3 EMV
6 1 PPS
solinoid valve 3 EMV
CU4plus Sensortower 08-46-584/93
7 1 Grilamid TR90
CU4plus Sensortower H321498
O-Ring 58-06-218/83
8 1 OR 47,29 x 2,62 NBR 70 Shore A
O-ring H320401
Scheibe 67-01-004/13
9 4 DIN125 A=3,7 A2
Washer H323771
Ejot Delta PT Schraube WN 5451 65-17-122/13
10 4 A2
Ejot Delta PT screw 35 x 14 H320364
CU4 techno Sensor kpl. mit Anschlusskabel 08-46-620/93
11 1
CU4 techno sensor cpl. With connec. cable H324877
Ejot Delta PT Schraube WN 5452 65-17-110/13
12 2 A2
Ejot Delta PT screw 30 x 10 H320363
Scheibe 67-01-001/12
13 2 DIN9021 A=3,2 A2
Washer H320404
Druckreduzierventil 5 bar ----- ----- ----- 08-60-766/93
14 1 Ms / vern.
Pressure reducer valve 5 bar ----- ----- ----- H208841
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 04.01.16

Name: Trytko
Geprüft: Schulz SPX Flow Technology Rosista GmbH
D-59425 Unna Germany
Control Unit CU4 plus AS-i extended Datum: Blatt 3 von 7
Name:
Geprüft:
RN 01.044.6
CU41plus-S CU41plus-T CU41plus-M CU41Nplus-S CU41Nplus-T
pos. Beschreibung Material
AS-i extended AS-i extended AS-i extended AS-i extended AS-i extended
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
Steckverschraub. gerade selbstabsperr. IQSK ----- ----- ----- 08-63-241/99
15 1 Ms / vern.
Connection direct automatic lock ----- ----- ----- H320551
Blindstopfen G1/8" mit O-Ring ----- 08-60-051/99 ----- ----- 08-60-051/99
16.1 1 Ms / vern.
Plug G1/8" with o-ring ----- H320482 ----- ----- H320482
Blindstopfen G1/8" mit O-Ring 08-60-051/99 ----- -----
16.2 1 Ms / vern.
Plug G1/8" with o-ring H320482 ----- -----
W-Verschraubung G1/8" 6x1 08-60-750/93
1.4301 / PA
Elbow connector G1/8" 6x1 H208825
17 1
W-Verschraubung G1/8" 1/4"OD 08-60-811/93
1.4301 / PA
Elbow connector G1/8" 1/4" OD H312732
W-Verschraubung G1/8" 6x1 08-60-750/93 ----- 08-60-750/93 -----
1.4301 / PA
Elbow connector G1/8" 6x1 H208825 ----- H208825 -----
17.1 1
W-Verschraubung G1/8" 1/4"OD 08-60-811/93 ----- 08-60-811/93 -----
1.4301 / PA
Elbow connector G1/8" 1/4" OD H312732 ----- H312732 -----
W-Verschraubung G1/8" 6x1 -----
1.4301 / PA
Elbow connector G1/8" 6x1 -----
17.2 1
W-Verschraubung G1/8" 1/4"OD -----
1.4301 / PA
Elbow connector G1/8" 1/4" OD -----
W-Verschraubung G1/8" 6x1 -----
1.4301 / PA
Elbow connector G1/8" 6x1 -----
17.3 1
W-Verschraubung G1/8" 1/4"OD -----
1.4301 / PA
Elbow connector G1/8" 1/4" OD -----
CU4 Luftfilter PE-porös- 08-10-005/93
18 1
CU4 air filter hydrophob H320223
Schalldämpfer 08-60-751/93
19 1 Ms / vern.
sound reducer H208826
Ejot Delta PT Schraube WN 5452 65-17-131/13
20 5 A2
Ejot Delta PT screw 40 x 16 H320365
Scheibe 67-01-003/13
21 3 DIN125 I=4,3 A2
Washer H79576
Ejot Delta PT Schraube WN 5452 65-17-110/13
22 1 A2
Ejot Delta PT screw 30 x 10 H320363
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 04.01.16

Name: Trytko
Geprüft: Schulz SPX Flow Technology Rosista GmbH
D-59425 Unna Germany
Control Unit CU4 plus AS-i extended Datum: Blatt 4 von 7
Name:
Geprüft:
RN 01.044.6
CU41plus-S CU41plus-T CU41plus-M CU41Nplus-S CU41Nplus-T
pos. Beschreibung Material
AS-i extended AS-i extended AS-i extended AS-i extended AS-i extended
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
Scheibe 67-01-001/12
23 1 DIN9021 A=3,2 A2
Washer H320404
CU4 Überströmventil Rv-Patrone OF-15-HAT 08-46-037/93
24 1 PPS
CU4 overflow valve Rv-cartridge OF-15-HAT H320352
O-Ring 58-06-533/83
25 1 OR 120,32 x 2,62 NBR 70 Shore A
O-ring H320402
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 04.01.16

Name: Trytko
Geprüft: Schulz SPX Flow Technology Rosista GmbH
D-59425 Unna Germany
Control Unit CU4 plus AS-i extended Datum: Blatt 5 von 7
Name:
Geprüft:
RN 01.044.6
CU43plus-S CU43plus-M-SLD
pos. Beschreibung Material
AS-i exteded AS-i exteded
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
CU43plus AS-i extended kpl. (6x1) PA 6.6 GF30 08-45-355/93 08-45-354/93
CU43plus AS-i extended cpl. (6x1) schwarz H333123 H333122
CU43plus AS-i extended kpl. (1/4" OD) PA 6.6 GF30 08-45-365/93 08-45-364/93
CU43plus AS-i extended cpl. (1/4" OD) schwarz H333129 H333128
CU41-Base GRILON 08-46-556/93
1 1
CU41-Base TSG30 schwarz H319857
CU4plus AS-i-SLD E-Modul Zytel 70G33L 08-46-915/93
2 1
CU4plus AS-i-SLD E-Modul schwarz H333117
CU4 Haube kpl. mit solenoid LED PA12/Grilamid 08-46-659/93
3 1 LV-3H schw. GF30
CU4 cap cpl. with solenoid LED H325602
Magnetventilblock 1 EMV ----- -----
4 1 PPS
soninoid valve 1EMV ----- -----
Magnetventilblock 1 EMV + NOT-Element ----- -----
5 1 PPS
solinoid valve 1 EMV + NOT-element ----- -----
Magnetventilblock 3 EMV 08-46-580/93
6 1 PPS
solinoid valve 3 EMV H319952
CU4plus Sensortower 08-46-584/93
7 1 Grilamid TR90
CU4plus Sensortower H321498
O-Ring 58-06-218/83
8 1 OR 47,29 x 2,62 NBR 70 Shore A
O-ring H320401
Scheibe 67-01-004/13
9 4 DIN125 A=3,7 A2
Washer H323771
Ejot Delta PT Schraube WN 5451 65-17-122/13
10 4 A2
Ejot Delta PT screw 35 x 14 H320364
CU4 techno Sensor kpl. mit Anschlusskabel 08-46-620/93
11 1
CU4 techno sensor cpl. With connec. cable H324877
Ejot Delta PT Schraube WN 5452 65-17-110/13
12 2 A2
Ejot Delta PT screw 30 x 10 H320363
Scheibe 67-01-001/12
13 2 DIN9021 A=3,2 A2
Washer H320404
Druckreduzierventil 5 bar ----- -----
14 1 Ms / vern.
Pressure reducer valve 5 bar ----- -----
 Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 04.01.16

Name: Trytko
Geprüft: Schulz SPX Flow Technology Rosista GmbH
D-59425 Unna Germany
Control Unit CU4 plus AS-i extended Datum: Blatt 6 von 7
Name:
Geprüft:
RN 01.044.6
CU43plus-S CU43plus-M
pos. Beschreibung Material
AS-i exteded AS-i exteded
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
Steckverschraub. gerade selbstabsperr. IQSK ----- -----
15 1 Ms / vern.
Connection direct automatic lock ----- -----
Blindstopfen G1/8" mit O-Ring 08-60-051/99 -----
16.1 1 Ms / vern.
Plug G1/8" with o-ring H320482 -----
Blindstopfen G1/8" mit O-Ring ----- -----
16.2 1 Ms / vern.
Plug G1/8" with o-ring ----- -----
W-Verschraubung G1/8" 6x1 ----- 08-60-750/93
1.4301 / PA
Elbow connector G1/8" 6x1 ----- H208825
17 1
W-Verschraubung G1/8" 1/4"OD ----- 08-60-811/93
1.4301 / PA
Elbow connector G1/8" 1/4" OD ----- H312732
W-Verschraubung G1/8" 6x1 08-60-750/93
1.4301 / PA
Elbow connector G1/8" 6x1 H208825
17.1 1
W-Verschraubung G1/8" 1/4"OD 08-60-811/93
1.4301 / PA
Elbow connector G1/8" 1/4" OD H312732
W-Verschraubung G1/8" 6x1 08-60-750/93
1.4301 / PA
Elbow connector G1/8" 6x1 H208825
17.2 1
W-Verschraubung G1/8" 1/4"OD 08-60-811/93
1.4301 / PA
Elbow connector G1/8" 1/4" OD H312732
W-Verschraubung G1/8" 6x1 08-60-750/93
1.4301 / PA
Elbow connector G1/8" 6x1 H208825
17.3 1
W-Verschraubung G1/8" 1/4"OD 08-60-811/93
1.4301 / PA
Elbow connector G1/8" 1/4" OD H312732
CU4 Luftfilter PE-porös- 08-10-005/93
18 1
CU4 air filter hydrophob H320223
Schalldämpfer 08-60-751/93
19 1 Ms / vern.
sound reducer H208826
Ejot Delta PT Schraube WN 5452 65-17-131/13
20 5 A2
Ejot Delta PT screw 40 x 16 H320365
Scheibe 67-01-003/13
21 3 DIN125 I=4,3 A2
Washer H78576
Ejot Delta PT Schraube WN 5452 65-17-110/13
22 1 A2
Ejot Delta PT screw 30 x 10 H320363
 Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 04.01.16

Name: Trytko
Geprüft: Schulz SPX Flow Technology Rosista GmbH
D-59425 Unna Germany
Control Unit CU4 plus AS-i extended Datum: Blatt 7 von 7
Name:
Geprüft:
RN 01.044.6
CU43plus-S CU43plus-M
pos. Beschreibung Material
AS-i exteded AS-i exteded
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
Scheibe 67-01-001/12
23 1 DIN9021 A=3,2 A2
Washer H320404
CU4 Überströmventil Rv-Patrone OF-15-HAT 08-46-037/93
24 1 PPS
CU4 overflow valve Rv-cartridge OF-15-HAT H320352
O-Ring 58-06-533/83
25 1 OR 120,32 x 2,62 NBR 70 Shore A
O-ring H320402
Initiator Ni5 K11K-AN 5X/5 ----- 08-60-769/93
26 2
Proximity switch Ni5 K11K-AN 5X/5 ----- H208844
Blindstopfen V-NE-SD M20x1,5 PA schwarz 08-60-053/93 -----
27 1
Plug V-NE-SD M20x1,5 RAL 9005 H324895 -----
Kabelverschraubung M20x1,5 Kabel ø5-9 08-46-041/93
28 1 PA schwarz
Screwed cable gland M20x1,5 Kabel ø5-9 H320372
Kabelverschraubung M20x1,5 Kabel ø2x5 ----- 08-46-040/93
29 1 PA schwarz
Screwed cable gland M20x1,5 Kabel ø2x5 ----- H320371
 Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 26.01.16 04.04.16

Name: Trytko Trytko
Geprüft: Schulz Schulz SPX Flow Technology Rosista GmbH
D-59425 Unna Germany
CU4plus Adapter Datum: Blatt 1 von 5
Name:
Geprüft:
RN01.044.3-1
 Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 26.01.16 04.04.16

Name: Trytko Trytko
Geprüft: Schulz Schulz SPX Flow Technology Rosista GmbH
D-59425 Unna Germany
CU4plus Adapter Datum: Blatt 2 von 5
Name:
Geprüft:
RN01.044.3-1
CU4plus - S
pos. Beschreibung Material CU4plus - S CU4plus-Smini CU4plus-Smax CU4plus - T CU4plus-Tmax
Langhub ø165
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
CU4 Adapter kpl. 08-48-690/93 08-48-696/93 08-48-691/93 08-48-692/93 08-48-693/93 08-48-694/93
CU4 adapter cpl. H333143 H335312 H333144 H333145 H333146 H333147

CU4 Adapter M Zytel 70G33L

1.1 1
CU4 adapter M schwarz
CU4 Adapter T Zytel 70G33L 08-46-571/93
1.2 1
CU4 adapter T schwarz H319875
CU4 Adapter S Zytel 70G33L 08-46-570/93
1.3 1
CU4 adapter S schwarz H319874
CU4 Clamphalbschale kpl. 08-46-569/93
2 2 Grivory GH-5H1
CU4 clamp cpl. H319873
Zylinderschraube 65-05-040/13
3 2 DIN EN ISO 4762 M4x40 A2-70
Cyl. Screw H320360
O-Ring 58-06-493/83
4 1 OR 101,27x2,62 NBR
O-ring H148389
CU4 Magnetschaltnocke kpl. 08-46-767/93
5 1 Zytel HTN
CU4 actuater screw cpl. H333099
Zylinderschraube 65-05-120/13 65-05-122/13 65-05-120/13 65-05-129/13
6 4 DIN EN ISO 4762 A2-70
Cyl. Screw M8x16 H79012 M8x25 H79014 M8x16 H79012 M8x60 H315760
Zugstangenverlängerung 15-26-070/93 15-26-058/93
7 1 PA6
Guide rod extension H208096 H327149
Skt. Schraube 65-01-033/15
8 4 DIN EN 24017 M5x12 A2-70
Hex. screw H78737
CU Adapter SW4 08-48-359/93 08-48-355/93 08-48-361/93
9 1 PA6
CU adapter SW4 H330879 H207570 H327150
O-Ring 58-06-059/83
10 1 OR 6x2 NBR
O-ring H320505
O-Ring 58-06-034/83
11 1 OR 11x2 NBR
O-ring H321897
O-Ring 58-06-039/83
12 1 OR 11x3 NBR
O-ring H208632
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 26.01.16 04.04.16

Name: Trytko Trytko
Geprüft: Schulz Schulz SPX Flow Technology Rosista GmbH
D-59425 Unna Germany
CU4plus Adapter Datum: Blatt 3 von 5
Name:
Geprüft:
RN01.044.3-1
CU4plus - S
pos. Beschreibung Material CU4plus - S CU4plus-Smini CU4plus-Smax CU4plus - T CU4plus-Tmax
Langhub ø165
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
V-Dichtung 58-06-039/83
13 1 NBR
V-sealing H171060
CU4 Schaltstange 1) PA6.6 08-60-905/93 08-60-906/12
14 1
CU4 guide rod 2) 1.4301 1) H320480 2) H321990
Zylinderschraube 65-05-054/13
15 3 DIN EN ISO 4762 M5x16 A2-70
Cyl. Screw H79000
Scheibe
16 4 DIN EN ISO 7092 9x5,48 A2
Washer
Zylinderschraube
17 4 DIN EN ISO 4762 M5x35 A2-70
Cyl. Screw
 Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 26.01.16 04.04.16

Name: Trytko Trytko
Geprüft: Schulz Schulz SPX Flow Technology Rosista GmbH
D-59425 Unna Germany
CU4plus Adapter Datum: Blatt 4 von 5
Name:
Geprüft:
RN01.044.3-1
CU41plus - M
pos. Beschreibung Material CU43plus - M
CU4-M is used
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
CU4 Adapter kpl. 08-48-602/93 08-48-695/93
CU4 adapter cpl. H320476 H333148

CU4 Adapter M Zytel 70G33L 08-46-572/93

1.1 1
CU4 adapter M schwarz H319876
CU4 Adapter T Zytel 70G33L
1.2 1
CU4 adapter T schwarz
CU4 Adapter S Zytel 70G33L
1.3 1
CU4 adapter S schwarz
CU4 Clamphalbschale kpl. 08-46-569/93
2 2 Grivory GH-5H1
CU4 clamp cpl. H319873
Zylinderschraube 65-05-040/13
3 2 DIN EN ISO 4762 M4x40 A2-70
Cyl. Screw H320360
O-Ring 58-06-493/83
4 1 OR 101,27x2,62 NBR
O-ring H148389
CU4 Magnetschaltnocke kpl. 08-46-767/93
5 1 Zytel HTN
CU4 actuater screw cpl. H333099
Zylinderschraube
6 4 DIN EN ISO 4762 A2-70
Cyl. Screw
Zugstangenverlängerung 08-46-920/93
7 1 PA6
Guide rod extension H333136
Skt. Schraube
8 4 DIN EN 24017 M5x12 A2-70
Hex. screw
CU Adapter SW4
9 1 PA6
CU adapter SW4
O-Ring
10 1 OR 6x2 NBR
O-ring
O-Ring
11 1 OR 11x2 NBR
O-ring
O-Ring
12 1 OR 11x3 NBR
O-ring
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX Flow Technology Rosista GmbH.

Ersatzteilliste: spare parts list Datum: 26.01.16 04.04.16

Name: Trytko Trytko
Geprüft: Schulz Schulz SPX Flow Technology Rosista GmbH
D-59425 Unna Germany
CU4plus Adapter Datum: Blatt 5 von 5
Name:
Geprüft:
RN01.044.3-1
CU41plus - M
pos. Beschreibung Material CU43plus - M
CU4-M is used
WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr. WS-Nr.
item description material

Menge
quantity
ref.-no. ref.-no. ref.-no. ref.-no. ref.-no. ref.-no.
V-Dichtung
13 1 NBR
V-sealing
CU4 Schaltstange 1) PA6.6
14 1
CU4 guide rod 2) 1.4301
Zylinderschraube
15 3 DIN EN ISO 4762 M5x16 A2-70
Cyl. Screw
Scheibe 08-60-767/15
16 4 DIN EN ISO 7092 9x5,48 A2
Washer H208842
Zylinderschraube 65-06-056/13
17 4 DIN EN ISO 4762 M5x35 A2-70
Cyl. Screw H79028
 APV CU4plus AS-interface
CONTROL UNIT

S P X F L O W SPX FLOW

Design Center Production

Gottlieb-Daimler-Straße 13 Stefana Rolbieskiego 2
D-59439 Holzwickede, Germany PL- Bydgoszcz 85-862, Poland
P: (+49) (0) 2301-9186-0 P: (+48) 52 566 76 00
F: (+49) (0) 2301-9186-300 F: (+48) 52 525 99 09

SPX FLOW reserves the right to incorporate the latest design and material changes without notice or obligation.

Design features, materials of construction and dimensional data, as described in this manual, are provided for your information only and should not
be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region.
For more information visit www.spxflow.com.

ISSUED 11/2016 - Translation of original manual

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