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Motors Overhauling Checklist

This inspection report summarizes test results for an electric motor. Electrical tests included insulation testing of the main stator and winding resistance measurements. Mechanical checks involved measuring shaft runout and bearing dimensions. The report found the motor's pulley was missing and bearings needed rectifying. Additional material was supplied by the customer, including replacement of insulated bearings.

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Adnan Ahmed
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1K views10 pages

Motors Overhauling Checklist

This inspection report summarizes test results for an electric motor. Electrical tests included insulation testing of the main stator and winding resistance measurements. Mechanical checks involved measuring shaft runout and bearing dimensions. The report found the motor's pulley was missing and bearings needed rectifying. Additional material was supplied by the customer, including replacement of insulated bearings.

Uploaded by

Adnan Ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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SIEMENS FINAL INSPECTION REPORT

DI-CS
Frame:447TS
Tag:- S.NO Rating(HP)
Plant:-
Manufacturer:-
Sr.No Electrical Tests Method/Tool used
Pahse to Phase
1 Insulation Tests X-Y
a Main Stator@ 1000VDC Megger
MIT-5

3 Winding Resistance X-Y


a Main Stator OHM Meter
b Thermal Sensor

4 General Check Points


a Inside Stator for oil,dust and other foreign substances
b Insulation Parts for dirt and cracks
c Coil bind string for looseness and breakage
d Core ends for evidence of overheat and uneveness
e Slot wedges and liners for tightness
f Con ection for external cables for overheat and cracks
g Space heater cables for overheating and breakages
h Thermal sensor cable for overheating and breakage
i Thermal box position when facing from Drive End Side
j Lead Entry to Terminal Box when facing From Drive End Side
H Is Motor Painted and rotation direction marked
5 Mechanical Checks Method /Tool used
D.E Side
a Shaft Run out(Pully Side) Dial Indicator
b Shaft Dimension at Bearing Seal Micrometer
c Bearing Housing Bore Size Inside Micrometer
d Bearing Nos. Visual
e Grease Filled Actual Special G
f Pully/ Coupling Installed Visual NO
7 Details of Parts replaced / repaired
a
b
c
N REPORT DI-CS
Service No. 06200165

Volts AMP RPM Phase Insulation Protec. PF. Hertz

Results
Pahse to Phase Phase to Earth Remarks
X-Z Y-Z U V W

X-Z Y-Z

Methods/Tools Results Remarks


Visual
Visual
Visual
Visual
Visual
Visual
Visual
Visual
Visual

Visual
Remarks
D.E Side Non-D.E

70.02
150.02 Both Bearing Bore Rectified
6314C3 New Changed.
Special Grease
NO Pully missing. Only key received

Signature

Name
Date:
RECEIVING INSPECTION REPORT
Tag:- Frame size Rating(HP) Volts
Plant:-
Manufacturer:-
Sr.No Electrical Tests Method/Tool used
Pahse to Phase
1 Insulation Tests U-V V-W
a Main Stator@ 1000VDC Megger
MIT-5

3 Winding Resistance X-Y X-Z


a Main Stator OHM Meter
b Thermal Sensor 69.1mohm

4 General Check Points


a Inside Stator for oil,dust and other foreign substances
b Insulation Parts for dirt and cracks
c Coil bind string for looseness and breakage
d Core ends for evidence of overheat and uneveness
e Slot wedges and liners for tightness
f Con ection for external cables for overheat and cracks
g Space heater cables for overheating and breakages
h Thermal sensor cable for overheating and breakage
i Thermal box position when facing from Drive End Side
j Lead Entry to Terminal Box when facing From Drive End Side
5 Mechanical Checks Method/Tool used
D.E Side
a Shaft Run out(Pully Side) Dial Indicator
b Shaft Dimension at Bearing Seal Micrometer
c Bearing Housing Bore Size Inside Micrometer
d Bearing Nos. Visual
e Grease Filled As Per Name plate
f Pully/ Coupling Installed Visual NO
6 Details of damaged/ missing parts/ accessories Detail of
b Fan Seat X and Fan bore size Y
c Rust found inside stator
Remarks
PORT
AMP RPM Phase Insulation Protec. PF. Hertz

Results
hse to Phase Phase to Earth Remarks
U-W U V W

Y-Z

Methods/Tools Results
Visual
Visual
Visual
Visual
Visual
Visual
Visual
Visual
Visual
Remarks
D.E Side Non-D.E

NO Pully key missing


Detail of additional material supplied by customer
Existing both side bearing found insulated while customer provided normal

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