Piezo Ceramic Tutorials
Piezo Ceramic Tutorials
When mechanical pressure is applied to one of these materials, the crystalline structure
produces a voltage proportional to the pressure. Conversely, when an electric field is applied,
the structure changes shape producing dimensional changes in the material.
The piezoelectric materials from Morgan Electro Ceramics use polycrystalline ceramics instead
of natural piezoelectric crystals. These are more versatile with physical, chemical and
piezoelectric characteristics able to be tailored to specific applications. The hard, dense
ceramics can be manufactured in almost any given shape or size. They are chemically inert,
and immune to moisture and other atmospheric conditions.
Morgan Electroceramic, as part of a group which is a world leader in Advanced Ceramics, has
piezoelectric R&D and manufacturing facilities in Southampton, England; Ruabon, Wales and
Bedford, Ohio.
Historical Note:
The Piezoelectric effect was discovered by
Pierre Curie (1859-1906) in the early 1880's.
Piezoelectric Actions
Piezoelectric Actions
The piezoelectric effect for a given item depends on the type of piezoelectric material and the
mechanical and electrical axes of operation can be precisely orientated within the shape of the
ceramic. These axes are set during "poling"; the process that induces piezoelectric properties in
the ceramic. The orientation of the dc poling field determines the orientation of the mechanical
and electrical axes.
The poling field can be applied so the ceramic exhibits piezoelectric responses in various
directions or combination of directions.
The poling process permanently changes the dimensions of a ceramic element. The dimension
between the poling electrodes increases and the dimensions parallel to the electrodes
decrease. The effect is shown in the fig 1, albeit greatly exaggerated.
http://www.morganelectroceramics.com/resources/piezo-ceramic-tutorials/piezoelectric-
actions/
Axes
Piezoelectric ceramics are isotropic and are not piezoelectric before poling. Once they are
polarized, however, they become anisotropic. The direction of the poling field is identified as the
3 direction. In the plane perpendicular to the 3 axis, the ceramics are non directional.
Accordingly, the 1 and 2 axes may be arbitrarily located but, of course, they must be
perpendicular to each other.
Piezoelectric Voltage
Piezoelectric Voltage - Static Actions
After the poling process is complete, a voltage lower than the poling voltage changes the
dimensions of the ceramic for as long as the voltage is applied.
A voltage with the same polarity as the poling voltage causes additional expansion along the
poling axis and contraction perpendicular to the poling axis (fig. 2). A voltage with the opposite
polarity has the opposite effect: contraction along the poling axis, and expansion perpendicular
to the poling axis. In both cases, the ceramic element returns to its poled dimensions when the
voltage is removed from the electrodes. These effects are shown greatly exaggerated in fig. 2.
Piezoelectric Voltage
After the poling process is complete, compressive and tensile forces applied to the ceramic
element generate a voltage. Refer to fig. 3. A voltage with the same polarity as the poling
voltage results from a compressive force (a) applied parallel to the poling axis, or from a tensile
force (b) applied perpendicular to the poling axis. A voltage with the opposite polarity results
from a tensile force (c) applied parallel to the poling axis, or from a compressive force (d)
applied perpendicular to the poling axis.
The instances above can also be arranged to occur in the other two planes, i.e. thickness shear
and face shear.
Generally two or more of these actions are present simultaneously. In some cases one type of
expansion is accompanied by another type of contraction which compensate each other
resulting in no change of volume. For example, the expansion of length of a plate may be
compensated by a n equal contraction of width or thickness. In some materials, however, the
compensating effects are not of equal magnitude and net volume change does occur. In all
cases, the deformations are very small when amplification by mechanical resonance is not
involved. The maximum displacements are on the order of a few microinches.
http://www.morganelectroceramics.com/resources/piezo-ceramic-tutorials/piezoelectric-voltage/
Fig 5 Poling
Unpoled Poled
Fig 6 Hysteresis
Fig 6A Fig 6B
As this "poled" ceramic is subjected to stress, the crystal lattice or grains distort
causing some of the domains to grow at the expense of others. This changes the
total dipole moment of the material. Within a certain range of stress, this change of
dipole moment with stress gives rise to piezoelectric property (and its converse)
can be used practically, because the material's response is nearly linear.
Dynamic Performance
Dynamic Performance
Dynamic Performance
Circuit Considerations
Circuit Considerations
Circuit Considerations
The values of the shunt leakage resistance and the capacitance of the piezoelectric
element are dependent on the dimensions of the element and, in the case of
leakage resistance, also upon the dryness of the surface. Under normal operating
conditions ,the value of this resistance is many times greater than the normal load
resistance, ranging from several hundred megohms to many thousands of
megohms. Generally, except at very low frequencies, the capacitances in the circuit
have reactances very much lower than the circuit resistances. Under these
conditions, the circuit reduces to the simple capacitive voltage divider circuit (Fig
9B).
It can be seen from this circuit that the shunt load capacitance (CL) of wiring,
cable, and amplifier input does not bring about a relative loss of high frequency
response as in the case of resistive or inductive sources shunted by capacitance
loads, but instead reduces the output at all frequencies (except very low
frequencies as discussed in the next paragraph).
By the application of elementary network theory, the basic circuit can be reduced to
the equivalent circuit of Fig 9C which is useful for analyzing the low frequency
response. From this it can be seen that when the combined reactance of the
piezoelectric and circuit capacitances in parallel approaches the combined
resistance, the low frequency response begins to fall off. This is analogous to the
situation existing in conventional RC-coupled amplifiers.
In the case of non-resonant piezoelectric devices which are electrically driven, the
electrical impedance of the device may, for most practical purposes, be considered
to be purely capacitive. For all frequencies well below the first mechanical
resonance of the device, the electromechanical relationships are such that the
displacement of the piezo electric element from its normal position, at any instant,
is directly proportional to the electric charge applied at that instant.
Resonant Devices
Circuit Considerations - Resonant Devices
In non-resonant devices, not much can be done about the shunt capacitance,
except choose a piezoelectric material having maximum activity. In resonant
devices, however, the static capacitance may be "neutralized " by employing a
shunt or series inductor chosen to resonate with the static capacitance at the
operating frequency. This is illustrated in Figure 10.
fig10 resonant device with static capacitance neutralized by inductor
Typical Shapes
Typical Arrangements
Unimorph®
The magnitude of piezoelectric forces, actions and voltages is relatively small. The
maximum extension of a single element is in the order of fractions of a micron.
Amplification is often required and can be achieved by various arrangements of the
piezo ceramic such as Unimorph, Bimorph and Stacks.
Actuator Stacks
Sandwich Transducers
It is difficult to make single blocks of ceramic resonating below about 100 KHz.
Instead a composite half wave resonator is used consisting of two or more piezo-
ceramic rings sandwiched between metal layers.
This arrangement can achieve low frequencies at high drive levels.
http://www.morganelectroceramics.com/resources/piezo-ceramic-tutorials/typical-shapes/
The tables include the MKS units used in measuring each property.
Also see the later section on Units & Symbols for a complete listing.
-
or...
k
-
Piezoelectric Constants
m/V
C/N
V -m/ N
m2 / C
K -
Modulus of Elasticity
Y Nm-2
Density
kg/m3
Frequency Constant
The first subscript position identifies the direction of the action; the second
identifies the direction of the response. For example, refer to the piezoelectric
"d " constant in the following table. The first subscript refers to the direction of
the field and the second refers to the direction of the strain. For the converse
piezoelectric constant "g", the first refers to the stress and the second to the
voltage.
indicates that all stresses on material are constant; for example material
completely blocked preventing deformation in any direction
Electromechanical coupling
Electromechanical coupling
indicates that the piezoelectric induced strain, or the applied stress, is in direction
3
field strain
=
applied stress applied charge / electrode area
field strain
=
applied stress applied charge / electrode area
Typical Properties
Equivalent DoD Navy Type I
Parameter Symbol Unit
KT33 1115 -
1435
Qm 500 - 600
Coupling kp 0.580
Coefficients
k31 -0.340
Volume Resistivity @ ohm.m >1010
25°C
Np 1.0
KT33 1770
Qm 75
k31 -0.343
Piezoelectric d33 x10-12C/N or m/V 400
Charge Constants
d31 x10-12C/N or m/V -177
Stability Np 0.2
Symbo
Parameter Unit
l
KT33 980 -
1180
Qm 900 -
1600
Coupling kp >0.52
Coefficients 0
k31 -0.350
Np 1.0
KT33 2650
Qm 71
Coupling kp 0.635
Coefficients
k31 -
0.375
Np 0.2
Symbo
Parameter Unit
l
KT33 3300
Qm 67
Coupling kp 0.635
Coefficients
k31 -
0.375
Piezoelectric d33 x10-12C/N or m/V 618
Charge Constants
d31 x10-12C/N or m/V -264
Np 0.3
Parameter Symbol Unit PZT 5B PZT 5R PZT 5M PZT 5K PZT 7A PZT 7D PT2 / PC6
Piezoelectric g33 x10-3Vm/N 25.5 27.1 20.0 18.6 41.3 21.0 34.8
Voltage
Constants g31 x10-3Vm/N -10.1 -11.5 -7.6 -6.9 -16.2 -9.6 -2.1
Frequency Np Hz.m 2015 1950 2025 1945 2380 2265 2856
Constant
Elastic Constants SE11 SEx10-12m2/N 14.7 15.7 15.0 16.0 10.6 11.8 7.5
Short Circuit
YE11 SEx10-12m2/N 6.8 6.4 6.7 6.3 9.4 8.5 13.4
Elastic Constants SD11 SDx10-12m2/N 12.6 13.3 12.9 13.8 9.7 10.7 7.4
Open Circuit
YD11 SDx10-12m2/N 7.9 7.5 7.8 7.3 10.4 9.4 13.5
Aging Rates & KT33 % / time -0.3 -3.6 0.06 0.03 -2.3
Time Stability decade
(a) Above about 80°C the pyroelectric effect is masked by anomalous dielectric
charges.
Thermal Expansion Coefficient ( in 10-6 /°C)
Poled PZT5A
°C 1 3 1 3
0 +1.5 +2 +1 +4
50 +1.5 +2 +1.4 +4
100 +6 -6 +2 +3
150 +6 -7 +2.7 +1
Poled PZT4D
°C 1 3 1 3
250
Virgin Unpoled
PZT5A PZT4D
°C
0 +2.5 +2.0
50 +2.1 +1.8
Heat Capacity
Thermal Conductivity
Typical Responses
g31 vs Temperature
d31 Vs Temperature
Relative Dielectric Constant Vs Temperature
Mechanical Q Vs Temperature
Back to top...
Notes
(a) The value of tan at a given electric field is a function of time after poling
or after any major disturbance such as exposure to an elevated temperature.
(b) After appropriate stabilizing treatment. This consists of a temperature
stabilization plus a few minutes soak at the appropriate static stress. The
temperature stabilization is, however, more important than the stress soak.
(c) The higher figure applies to a receiver, the lower to a radiator. The
recommended use of PZT-5A or PZT-5H is the former.
(d) In range to 70 MPa.
(e) In range to 35 MPa.
(f) The lateral d-constant perpendicular to the stress and polar axis is up about
20%.
(g) These figures are dependent upon configuration and perfection of
fabrication. The static tensile strength figures were obtained from bending tests
on thin "Bimorph" structures,while the dynamic tensile strength figures were
obtained from measurements of high amplitude resonant vibration of rings The
latter tests are more sensitive to minor flaws.
Back to top...
Most of the properties of piezoelectric ceramics change gradually with time. The
changes tend to be logarithmic with time after poling. The ageing rate of
various properties depends on the ceramic composition and on the way the
ceramic is processed during manufacture. Because of ageing, exact values of
various properties such as dielectric constant, coupling, and piezoelectric
constants may only be specified for a standard time after poling. The longer the
time period after poling, the more stable the material becomes. The ageing
process in any ceramic can be accelerated by exposing the ceramic to one or
more of the following conditions.
(l ) high mechanical stress
(2) strong electric depoling field
(3) high temperature approaching the Curie point
Time Stability (percent change per time decade) for some common materials
Property Material
PZT4D PZT8 PZT5A PZT5J PZT5H PZT7A
Temperature Stability
The performance characteristics of the electric and piezo electric properties are
affected by temperature variations. Each piezoelectric material is affected
differently by temperature changes, according to the method of manufacture
and chemical composition of the material. The changes in the various material
properties with temperature are shown in the following table for all PZT
materials.
PZT8 10.4
PZT5A 11.3
PZT5J 24.1
PZT5H 30.7
PZT7A 18.1
Limitations
Limitations
Limitations
Each piezoelectric material has a particular operating limit for temperature, voltage, and
stress. The particular chemical composition of the material determines the limits.
Operating a material outside of these limitations may cause partial or total
depolarization of the material, and a diminishing or loss of piezoelectric properties.
Temperature Limitations
The Curie point is the absolute maximum exposure temperature for any piezoelectric
ceramic. Each ceramic has its own Curie point. When the ceramic element is heated
above the Curie point, all piezoelectric properties are lost. In practice, the operating
temperature must be substantially below the Curie point.
Voltage Limitations
The limit on the field strength is dependent on the type of material, the duration of the
application, and the operating temperature. The typical operating limit is between
500V/mm and 1 000V/mm for continuous application.
It should be noted that alternating fields can have the same affect during the half cycle
which is opposite to the poling direction.
Mechanical Stress Limitations
High mechanical stress can depolarize a piezoelectric ceramic. The limit on the applied
stress is dependent on the type of ceramic material, and duration of the applied stress.
For dynamic stress (impact ignition) the limit is less severe; materials with higher
energy output (high g constant) can be used.
For impact applications, the material behaves quasi statically (non-linear) for pulse
durations of a few milliseconds or more. When the pulse duration approaches a
microsecond, the piezoelectric effect becomes linear, due to the short application time
compared to the relaxation time of the domains.
Power Limitations
In practice, power limitations are imposed by factors 2 and 5 and the feedback between
them (6). depending on the composition of the ceramic. Factors 1, 3 and 4 may be
neglected. Factor 1 may be reduced through mechanical bias in sonar, ultrasonic, and
other similar applications. Factor 3 may be generally disregarded, since mechanical
losses are negligible compared to dielectric losses. In the case of factor 4, the electric
field necessary to cause sufficient depolarization will create extremely undesirable
operating conditions with very high dielectric losses and resulting low efficiency.
The equations pertaining to the power handling capacities of the material may be
readily derived from lumped equivalent circuits. It can be shown that the acoustic power
density P per cubic metre is given by Formula 1.
where k Is equal to k33 for a stack of axially poled rings or plates or k31 for a radialy
poled cylinder. E is the rms electric field, and f, is the resonance frequency.
It is assumed that the mechanical losses in the ceramic and the housing are negligible
compared to dielectric losses. This tends to hold for materials with QM>100 The power
per cubic metre dissipated in the ceramic by dielectric dissipation Pd is given by Formula
2.
Formula 2
The efficiency of the transducer considering only the internal losses of the material is
approximated by Formula 3.
Formula 3
With high values of QM power handling capacity of the material is limited at times by the
dynamic tensile strength, even though a bias compressive stress as high as about 80
MPa is used with PZT-4D. In this case, the acoustic power is given by Formula 4.
Formula 4
where is the rms stress
These equations may be simplified for the specific case of a matched transducer.
Matching is the term applied to the process of adjusting the acoustic load so that it
corresponds to the image impedance of the transducer, which is treated as a bandpass
filter. In this case, an inductor equal to:
is connected across the transducer. The impedance of the driving electric generator is
set equal to the image impedance in order to maximize the transducer bandwidth,
where the generator resistance, RG and the mechanical load impedance, RT are given
by Formula 5; the bandwidth is given by Formula 6; and the acoustic power and
efficiency are given by Formula 7.
Formula 5
Formula 6
where f1 and f2 are the lower and upper cut-off frequencies
Formula 7
Table 9 lists the relative power for PZT-4D and PZT-5A at resonance for the same
acoustic load for a given volume of material, assuming that the material is limited by
the dielectric losses with Tan ¦ = 0.04.
Useful Relationships
Useful Relationships
Useful Relationships
E = field (Vm-1)
T = Stress (Nm-2)
S = Strain (dimensionless)
D = Dielectric displacement (Cm-2)
and the superscripted permittivity and compliance s denotes the quantity kept
constant under boundary conditions (e.g T is the permittivity under constant stress).
"d" and "g" are piezoelectric constants, related by the general expression:
d = r o g
where:
r = relative permittivity (or dielectric constant)
-12
o = permittivity of free space ( 8.85x10 Fm-1)
As well as the above there are other parameters to be considered which characterise a
piezoelectric material; of prime importance are the coupling coefficient, loss factor and
the mechanical quality factor.
The derivation of k from critical frequencies is complex and graphical solutions are
generally used to facilitate calculations of k from (fn - fm)/fm. (see IRE Standards on
Piezoelectric Crystals: Measurements of Piezoelectric Ceramics, 1961.)
An approximate solution which depends on the shape of the piece, the mode of
vibration as well as the material and is useful in design is given by:
This expression is often used for thick (1Ot > d) discs and is then called kD.
Dielectric Loss
The efficiency of a transducer depends on the mechanical
and dielectric loss as well as the coupling coefficient. The
dielectric loss is usually the most significant factor and is
the ratio of the effective series resistance to the effective
reactance, or as in the diagram to the right. It is the
tangent of the loss angle
= Permittivity
0 = Permittivity of free space (8.85x10-12 Fm-1)
T
K 33 = relative dielectric constant, free
S
K 33 = relative dielectric constant, clamped
tan =1
= dissipation factor at 1kHz, low electric field
/QE
kp = planar coupling factor
k31 = transverse or lateral coupling factor
k33 = longitudinal coupling factor
k15 = shear coupling factor
kt = thickness coupling factor (laterally clamped)
piezoelectric constant, strain/field at constant stress or
d =
charge density/stress at constant electric field, 10-12m/V
piezoelectric constant, electric field / applied stress at
g = constant charge or strain/charge density at constant
stress, 10-3 Volt metres/Newton
SE = elastic compliance at constant electric field, 10-12 m2/N
SD = elastic compliance at constant charge density, 10-12m2/N
mechanical Q. This is dependent upon configuration, and is
QM =
given here for a thin disc.
N1 = frequency constant of a thin bar, Hz m.
frequency constant of a disc or plate poled through
N33 =
thickness resonating in thickness mode
= density, 103kg/m3
T = temperature, °C
= thermal expansion
Static Operation
Static and Quasi-Static Operation
Formula 8 T
d31 = g31 31
(Plates & Discs)
Formula 9 T
d33 = g33
33
(Rods)
T
where 33 is the permittivity of the material
The permittivity of the material is related to both the permittivity of free space and the
dielectric constant of the material according to Formula 10.
kT33 = T
31
Formula 10
/ 0
Formula 11
(Plates)
Formula 12
(Discs)
Formula 13
(Rods)
Formula 14
(Shear Plates)
The coupling factor is a useful expression relating the amount of energy that can be
changed from the electrical form to the mechanical form, or visa versa, for the different
operational modes. The coupling factor can be expressed as Formula 15.
This value, although related, should not be considered the overall efficiency of the
electromechanical transduction, since it does not take into account electrical and
mechanical dissipation or losses. When a transducer is not operating at resonance or if
it is not properly tuned and matched, the efficiency can be quite low. A properly
designed transducer can operate at well over 90% efficiency. The pressure P which a
ceramic driver can impart is given approximately by Formula 16.
Formula 16 P = dEYE11
Dynamic Operation
Dynamic Operation
Under dynamic conditions, the behaviour of the piezoelectric material is much more complex. It can
be characterized in terms of an equivalent electrical circuit which exhibits the conditions of parallel
and series resonance frequencies. To approximate these frequencies, measure the frequency of the
minimum impedance (f,) and maximum impedance (fa) for the component, since they differ by a very
small amount (<0.1%). The coupling coefficient, K, can be derived from these frequencies. This
derivation is somewhat complex as K is dependent on both the shape of the component and the
mode of the vibration. The most useful of these relationships are described in Formula 17 for plates,
Formula 18 for discs, and Formula 19 for rods.
Formula 17
(Plates)
Formula 18
kp2 = (1 - kp2) (Bessel Function)
(Discs)
Formula 19
(Rods)
In addition to the coupling coefficient, the total efficiency of a transducer depends on
the mechanical and dielectric losses. The dielectric losses, tan , are given by the
dissipation factor, D.F., as described in Formula 20.
The mechanical losses can be determined from the mechanical quality or damping
factor, QM, from Formula 21.
Formula 21
QM can also be determined approximately from the frequency response curve as follows:
(only where Q>3)
The frequency difference f2 - f1 is the frequency bandwidth at about 3dB where the
amplitude is 1/SQR(2) of its maximum value.
Of these losses, the dielectric losses are usually the most significant. Therefore it is
recommended that materials with a low dissipation factor be used for high power
applications, particularly since these losses increase with power. For high intensity
Formula 22
It should be noted that at high drive levels QE and QM are not constants. They are
usually lower than the low drive level values.
The dielectric permittivity of the material. and therefore the dielectric constant and
capacitance, decreases as the applied frequency (mechanical or electrical) exceeds each
resonant frequency of the particular ceramic part. For static operation, well below the
first resonance frequency, the dielectric permittivity is T33 (free).
For dynamic operation well above all resonance frequencies of the ceramic part, the
material behaves as if it was clamped (strain = 0), and the electric permittivity is
S
33 (clamped). Between each, the permittivity is the product of the static permittivity
and a loss term based on the coupling of the resonance mode each resonance point the
applied frequency has exceeded, as described in Formula 23 (above first resonance),
Formula 24 (above second resonance), and Formula 25 (above third resonance).
Formula 23
T33 (1 - k12)
(above first resonance)
Formula 24
T33 (1 - k12) (1 - k22)
(above second resonance)
Formula 25
T33 (1 - k12) (1 - k22) (1 - k32)
(above third resonance)
where k1, kZ and k3 represent the coupling factors for the particular resonance For a thin
plate, k1 and k2 are k31 and k'31 (length and width, respectively), and k3 is kt (thickness)
For a thin disc, k1 is kp (radial), k2 is Kt (thickness), and there is no third resonance. For
a rod, k1 is k33 (length), k2 is k'p, and there is no third resonance.
In addition to FA and fr (series and parallel resonance frequencies), there is a frequency,
fm at which the transducer's electromechanical transduction is maximized This frequency
represents the maximum sensitivity for receivers or the maximum output for drivers
This frequency, the bandwidth, and the output are all dependent on the external
resistive load, ReX .
Formula 26
Where
fm = FA for (Q<<1, Rex small, short circuit condition)
fm = f for (Q>>1, Rex large, no load condition)
Formula 27 B = kfs,p
If the mechanical quality factor is high (QM>Q), the external Formula 37 resistance
Rex for a fairly flat frequency response can be approximated by Formula 28 for parallel
inductance, or Formula 29 for series inductance.
Formula 28
Formula 29
Many of the calculated parameters above are interrelated Thus, many useful
relationships can be derived A few of the most useful relationships are described in
Formulas 30 through 37.
Formula 30
(Rods)
Formula 31
(Rods)
Formula 32
(Rods)
Formula 33
(Plates)
Formula 34
(Plates)
Formula 35
(Plates)
Formula 36
(Hydrostatic charge constant)
Formula 37
Glossary of Terms
Materials Properties
Either volumetric or linear this describes the expansion that occurs with a change in temperature.
Volumetric describes the volume change whereas linear describes the change in dimensions.
Dielectric Constant
The relative permittivity of a material. Indicates the ability of a material to store electrical energy when
a voltage is applied to it.
Dielectric Loss
This is the proportion of energy that is dissipated within a dielectric material and lost as heat in an
electrostatic field.
Dielectric Strength
The minimum electric field that produces breakdown of the insulating properties of the dielectric.
Dissipation Factor
The dissipation factor is a measure of the loss of power that takes place in virtually all dielectric
materials, usually in the form of heat. It is expressed as the ratio of the resistive (loss) component of
the current to the capacitive component of current, and is equal to the tangent of the loss angle.
Hermetic Seal
Airtight seal.
Loss Factor
This is the product of the Dielectric Loss and the Dielectric Constant of a dielectric material.
Piezoelectric
When mechanical pressure is applied to one of these materials, the crystalline structure produces a
voltage proportional to the pressure. Conversely, when an electric field is applied, the structure
changes shape producing dimensional changes in the material. The amount of deformation is
proportional to the applied electric field and the d33 coefficient of the material.
Porosity
PZT
a) Piezoelectric Transducer
b) Lead Zirconate Titanate, Pb(Zr,Ti)O3