Lighting Column Technical Forum: Arking of Ighting Olumns To
Lighting Column Technical Forum: Arking of Ighting Olumns To
1 INTRODUCTION
All the major manufacturers1 of lighting columns have come together to review
the relevant legislation and standards and have published this guidance, for the
UK Lighting Industry, on the administration and practical implementation of CE
marking lighting columns.
2 LEGISLATION
CE marking, according to the provisions of the CPD, also takes account of Council
Directive 93/68/EEC (the “CE Marking Directive”) amending the CPD in respect of
CE marking, and of Council Decision 93/465/EEC4 on the rules for the affixing
and use of the CE conformity marking.
1
This paper was prepared by the Lighting Column Technical Forum comprising CU Phosco
Lighting, Fabrikat, Post and Column Company, Aluminium Lighting Company, Mallatite, Abacus
Lighting, Thorn Lighting, Woodhouse, Joseph Ash and Valmont along with the assistance of Corus
and Stainton Metal Company.
2
http://europa.eu.int/comm/enterprise/construction/internal/cpd/cpd.htm
3
http://www.opsi.gov.uk/si/si1991/Uksi_19911620_en_1.htm
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http://eur-lex.europa.eu/LexUriServ/LexUriServ.do?uri=CELEX:31993D0465:EN:HTML
Lighting Column Technical Forum (LCTF) © Can be copied in whole but not in part. August 2007
LCTF CE Marking of Lighting Equipment to BS EN 40
This states:
“The products must be suitable for construction works which (as a whole and in
their separate parts) are fit for their intended use, account being taken of
economy, and in this connection satisfy the following essential requirements
where the works are subject to regulations containing such requirements. Such
requirements must, subject to normal maintenance, be satisfied for an
economically reasonable working life. The requirements generally concern actions
which are foreseeable.“
However, CE marking is not required by the standard. Even if the main body of a
standard was made compulsory, the harmonised part, Annex ZA, would remain a
voluntary annex informing manufacturers (or other relevant parties - see Section
6.3) how to CE mark their product. Only when a Member State’s own
Regulations require products placed on their market to be CE marked does a
manufacturer/supplier have to CE mark.
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In the UK, the Construction Products Regulations (1991) reference the European
harmonised standards, but do not require manufacturers to CE mark their
products. Should the UK change its legislation and make CE marking a
requirement, manufacturers would then have to comply and CE mark according
to Annex ZA.
Most other European MS’s have already legislated to require CE marking, and
therefore importing lighting columns into those countries already requires that
the essential requirements are met and that CE marking is completed.
There are versions of Annex ZA for each construction material (concrete, steel,
aluminium and Fibre Reinforced Polymer Composite or FRPC) set out in parts 4,
5, 6 and 7 of BS EN 40, respectively. References to Annex ZA in this document
infer reference to any or all of these four parts. References to clauses are for
BS EN 40-5, but similar or equivalent clauses exist in BS EN 40 parts 4, 6 and 7.
The procedure for proving conformity with the CPD which allows manufacturers
to CE mark their products is known as Attestation of Conformity. This process is
described in Annex ZA of BS EN 40. Once this procedure has been completed
products may be CE marked; which under system 1 requires the manufacturer
to:
satisfy a notified product certification body and be issued with an EU
Certificate of Conformity which entitles the manufacturer to affix a CE
mark; and
draw up a Declaration of Conformity.
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Manufacturers are responsible for Factory Production Control (FPC) and for
further sample testing.
The certifying body is responsible for Initial Type Testing (ITT), initial inspection
of the factory and FPC, and for an annual assessment and approval of the FPC.
The production system must also record specific details about, and the results of,
the testing carried out as part of the FPC.
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5.1.4 Durability
For mild steel columns, BS EN 40-5 clause 9 requires a mechanical impact test to
prove durability of the columns. In addition, clause 11 provides informative
recommendations for corrosion protection. There are, at the time of writing, no
normative corrosion protection requirements, although it is expected that this will
be addressed by the Standards Committee in future. However, this does not
remove the need to consider durability when CE marking. It is recommended
that three surface corrosion protection classes are defined and specified for each
of the three column surfaces identified in BS EN 40, as follows:
Area A : The exterior surface of the column from the top to a minimum of
0,27 m above ground level, or the whole exterior for a column with
flange plate.
Area B : The exterior surface of the ground section including a minimum
length of 0,25 m above ground level.
Area C : The interior surface of the column.
A sample label for a mild steel galvanized column with painted root should then
state the following under durability:
Durability
Resistant to impact
Resistance to corrosion – HDG steel, painted root; A-SP1, B-SP1 C-SP1.
Durability
Resistant to impact
Resistance to corrosion – Stainless Steel Painted; A-SP2, B-SP2 C-SP2.
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The minimum values in A and B can be increased in countries where snow can cause corrosion
problems.
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The minimum of 0,2 m allows a protection overlap.
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For an aluminium column with painted root, under BS EN 40-6, where there are
recognized problems with corrosion of the aluminium root section if protection is
not provided, a label should state:
Durability
Resistant to impact
Resistance to corrosion – Aluminium, Painted Root; A-SP2, B-SP1 C-SP2.
Durability
Resistant to impact
Resistance to corrosion – FRPC, Acrylic Root; A-SP2, B-SP1 C-SP2.
5.2 Initial Type Testing (ITT) and Initial Type Calculation (ITC) – Certifying
Body
Initial Type Testing or Initial Type Calculation is a complete set of tests or other
procedures described in the harmonized standard, determining the performance
of samples of products representative of the product family (see Section 5.7). It
verifies that a product complies with the harmonized standard.
Annex ZA of BS EN 40 sets out the tasks of the Notified Body (NB) for ITT and
ITC which calls up all characteristics listed in Table ZA.1 and the evaluation
clauses to apply. Construction Products Regulations Guidance Paper K8 provides
general guidance on how NBs and manufacturers should interpret and make
practical their responsibilities for various systems of attestation, including how
NBs validate and verify calculations for ITC purposes for the various systems of
attestation. Guidance Paper K Annex 3 clause (13) in Section 3.1.2 states that
the NB is: “responsible for checking and validating the calculation (tools and
results) used by the manufacturer to design the product, by any appropriate
means… judging and, if deemed appropriate, performing independent
calculations for validation.”
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BS EN 40 Annex D.1 requires that on first certification, each product family (see
Section 5.7) must undergo ITT. Thereafter, newly developed products which fall
outside the limits of the product families already tested, would need to undergo
ITT as a new product family. The exceptions to this are for small series
production and single item production when the ITC should be limited to the
demonstration of the manufacturer’s technical ability to perform the calculations
specified in the harmonized standard and his ability to take into account
parameters that may change win new (small) series (Guidance Paper K Annex 3
clause 5).
ITT requires that each product family be proved, by either calculation or physical
testing, against the parameters outlined in BS EN 40-5 Annex D.2, being:
a) dimensions, straightness, materials, welding, protection against
mechanical impact; and
b) design, corrosion protection, and performance under vehicle impact
(passive safety).
The test requirements to comply with the list in Annex D.2 are relatively
straightforward. The tests are chosen by the manufacturer to be consistent with
the intended use and the declared characteristics, while the NB undertakes all
physical testing relevant to ITT. For example, a straightness test would only be
relevant to a straight column and curved columns would not need to comply.
Likewise, a column claiming Class 0 for passive safety performance would not
need to undergo or pass the ‘performance under vehicle impact’ test.
"Manufacturers having an FPC system which complies with EN ISO 9001/2 and
which addresses the requirements of the appropriate harmonized standard are
recognized as satisfying the FPC requirements of the Directive".
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For a NB to make use of the work undertaken for certification to EN ISO 9001 in
the FPC, thus gaining a reduction in joint costs of certification, the certification
may need to be undertaken by a single NB acting in both capacities.
The acceptance criteria against which the certifying body will certify the ITT are
set out in clause 14 of BS EN 40.
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Product families are defined by the manufacturer to suit the range of products
being produced. The manufacturer’s selection of product families would then be
agreed by the NB. Significant and justifiable reasons would need to be provided
by the NB to require these product families to be modified.
The definition of a product family for the purposes of ITT and FPC has been
subject to some debate. Clarification was provided by the CEN CE marking
expert, Steven Rein, to the CEN/TC 50 committee (which authored EN 40) at the
meeting in Berlin on 5th October 2004. Resolutions were passed at the meeting
to help clarify areas of confusion and misinterpretation:
Resolution No. 1 – this defined what a Product Family consisted of, for the
purposes of ITT and FPC.
Resolution No. 2 – this clarified the use of computer design software for the
purposes of design verification for ITT and FPC. CEN/TC 50 document N556
relates to this.
Resolution No. 2 – This concurs with the above statement, and representative
calculations will be provided to show to the Notified Body that they can be
deemed to apply to all lighting columns within the same product family.
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lighting columns within the product family designed by the same software,
provided that the representative calculation(s) have been verified”.
In other words, the product family is a group of columns, defined by the working
limits of the design calculation software used by each manufacturer. Where the
appropriate variables are included in the calculation program, columns in a
product family may have different:
material types and grades (these are represented by a yield strength
which varies based on material).
section shapes (equations for octagonal and circular profiles are
included in BS EN 40 and the correct equation can be selected and
used in the calculation).
column dimensions (the height, diameter, tube thickness, bracket
length, etc. can be included as variables).
appendages (lantern, signs or other appendages can be included in
terms of their weight, wind area and centres of mass and area within
the calculation sheet).
Where such a fully flexible calculation program is provided, only one product
family may be required for all the columns manufactured by a company, and only
one design verification is required.
It is highlighted that the clarification text from Resolution 2 has already been
included in the recently published EN 40-4 as clause C3 in Annex C. It is
intended that this will be undertaken in the next revision10 of EN 40 parts 5, 6
and 711.
10
Work on the revisions to EN 40 by CE-TC/50 has been stalled as BSI has withdrawn from its
position as the Secretariat. LCTF and the B509/50 British Standard committee for BS EN 40
have been actively working to reinstate a Secretariat to allow this urgent outstanding work on EN
40 to be completed. Italy have agreed to take on the Secretariat responsibilities and this work is
now restarting. However, until the revisions have been completed the UK lighting industry are
adopting the Resolutions of the CEN-TC/50 committee as current best practice.
11
In principle manufacturers have the option to share the validation costs of software used for
ITC if SG04 agree to this, i.e. a certification body would accept the validation of the same
software validated by another notified body of another manufacturer according to GP M.
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For example:
Where a manufacturer’s standard columns are selected and
purchased for appropriate use from the product catalogue or other
product documentation, use labelling method 1.
Where manufacturers are selling columns to meet contract
specifications (e.g. based on wind speed and location information),
use labelling method 2.
Where a customer has a full detailed design and specifies the critical
dimensions of the column (and, where appropriate, the bracket), use
method 3.
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In addition to fixing the CE mark, producers are required to provide data about
the product characteristics. The required data varies depending on the labelling
method employed.
For Method 2 (clause ZA.3.4 in Annex ZA), the CE mark labelling consists of a
box showing the official CE mark, along with the accompanying product
characteristics:
At the CEN-TC/50 meeting in Berlin, Resolution 6 was agreed which requires that
values for Partial Load Factor Class and Wind Velocity, Vref , be included with the
CE mark under ‘resistance to horizontal loads’.
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http://www.standardsforhighways.co.uk/mchw/vol2/pdfs/series_ng_1300.pdf
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the applied loads, the lighting column industry recommend that the CE Marking
information is published in accompaniment to the column data sheet information.
This is publicly available information currently published in product catalogues,
product data sheets, and on company websites. This data will allow end users to
select a column of appropriate maximum luminaire weight and windage for the
location and site wind conditions. These values would then represent the safe
loads information to be published with the CE mark.
This best practice approach would be consistent with labelling method 2. For full
clarity, the lighting column industry recommend that in addition to the data sheet
CE mark and information, the simplified label should be provided on the column
with an accurate reference to the document containing the full CE mark
information.
Manufacturer
The definition of manufacturer for the purposes of the CPD is somewhat different
from the common usage. A manufacturer is the person (natural or legal) who is
responsible for designing and/or manufacturing a product with a view to placing
it on the Community market on his own behalf. The manufacturer has an
obligation to ensure that a product intended to be placed on the Community
market is designed and manufactured, and its conformity assessed, to the
essential requirements in accordance with the provisions of the CPD. The
manufacturer may use finished products, ready-made parts or components, or
may subcontract these tasks. However, he must always retain the overall control
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and have the necessary competence to take responsibility for the product. The
manufacturer does not need to be based inside the Community or Member State.
Authorised Representative
The manufacturer may appoint a person to act on his behalf as an authorized
representative. For the purposes of the CPD, the authorized representative must
be established inside the community. The authorized representative is explicitly
designated by the manufacturer (in writing) and he may be addressed by the
authorities of the Member States, instead of the manufacturer, with regard to the
latter’s obligations under the CPD. The manufacturer remains generally
responsible for actions carried out by an authorized representative on his behalf.
The authorized representative cannot modify a product on his own initiative in
order to bring it into line with the CPD. The authorized representative can, at the
same time, act as a subcontractor to the manufacturer on the condition that the
manufacturer retains responsibility for the design, manufacture and compliance
with the CPD. The authorized representative can at the same time act as an
importer if his responsibilities are extended accordingly.
Distributor
Provisions regarding distribution are in general not included in the CPD. A
distributor is to be considered as any person in the supply chain who takes
subsequent commercial actions after the product has been placed on the
Community market. The distributor shall act with due care in order not to place
clearly non-compliant products on the Community market. He shall be capable of
demonstrating this to the national surveillance authority.
User
The CPD does not lay down obligations for users, apart from those related to
putting into service. Community legislation concerning health and safety of the
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workplace has an impact on the maintenance and use of products covered by the
CPD that are used in the workplace.
Producer
A producer is a manufacturer of a finished product or a component part of a
finished product, a producer of any raw material, or any person who presents
himself as a manufacturer (for example by fixing a trade mark). It includes a
designer who subcontracts the manufacture of a product but places the product
on the market under his own name. Importers placing products on the
Community market from third countries are all considered to be producers
according to the Directive on product liability. The CPD states that the producer
is responsible for the conformity of the product at the time it is placed on the
European Economic Area (EEA) market (i.e. the initial action of making a product
available on the EEA market, with a view to its distribution and/or use within the
EEA).
Data sheets for other site specific wind conditions may be requested by the
purchasers at the quotation stage, and any additional cost for the bespoke
designs and data sheets incorporated into the price of the sale.
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The contractor adds the same manufacturer’s standard bracket to the column
taken from his stockyard, before installing it on site along with a luminaire. As
the contractor is using the column within the limits intended in the column design
and foreseen by the column manufacturer during design, the ability of the
column to meet the essential requirements is not being changed. No alteration
to the CE marking label or data sheet is required, but the CE mark and
accompanying information should be transferred with the column resale.
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Typical industry data sheets include for both post top columns and columns with
standard brackets of various lengths. For the purposes of CE marking, a
standard bracket is considered to be a substantially straight tubular outreach
bracket attached to a vertical upstand which mounts on the column spigot.
Critically, there are no additional decorations or adornments which would
increase the weight and windage above that of a standard tubular bracket.
For non-standard brackets, the organisation adding the bracket would remain
responsible for applying a new CE mark, along with the revised accompanying
information for the new assembly.
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0123
AnyCo Ltd, PO Bx 21, B-1050 Name or identifying mark and registered address of
the manufacturer
Product identification number and last two digits of
45PJ76/05 the year in which the marking was affixed
Steel lighting column for circulation areas Generic name and intended use
Material – Welded carbon steel tube to EN
10210 Information on product geometry and material
characteristics including detailing
Grade – S355J2
Geometric characteristics (to be adapted to the specific product
Length L = 9200 mm by the manufacturer)
Wall thicknesses:
Notes:
T1 = 4.0 mm 1.Numerical values are only as example.
T2 = 6.3 mm 2. A sketch should be included unless equivalent
Diameters: information is available in referenced Technical
D1 = 88.9 mm Information (e.g. product catalogue or datasheet)
D2 = 168.3 mm referred to
Performance under vehicle impact (passive
safety):
Untested - Class 0 or
Tested – 100:NE:3
For durability see Technical Information
Technical Information:
Product Catalogue ABC : 2002 – Clause ii
Data Sheet : No 5678
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Steel lighting column for circulation areas Generic name and intended use
Information on product mandated
Resistance to horizontal loads:
characteristics
Wind Partial Deflection Maximum Maximum Maximum
velocity load class Bracket luminaire luminaire
Vref factor length m weight kg windage m2
m/s class
26 B 3 2.5 20 0.25
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