CROSS-LINKING FUSION BONDED

EPOXY COATED HUBLESS CAST

IRON PIPE & FITTINGS TO DIN
EN877:2010-01

ACCREDITED
CERTIFICATION
BODY
SAC Cert No: QS-1999-05
Member of the IAF MLA for QMS
CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

2 CHONG CHEONG EPOXY CATALOGUE

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

Table of Contents
Quality & Certificate 2

Our Raw Materials (We Melt & Cast to Perfection & To Last) 3

Benefits of Cast Iron 4

Our Inventories 5

120-MICRON Cross-Linking Coating 6

2 Layers 240-MICRON Cross-Linking Coating 7

Our Products
- Pipes 8
- Bends 9-10
- S-Traps 11
- P-Traps 12
- Tees 13
- Y-Tees 14
- Cross Tees 15
- Short Pipe With Access Door 15
- End Caps 16
- Reducers 16
- Coupling Type - “A” 17
- Coupling Type - “E & F” 18

Installation Instruction - Coupling “E & F” Type 19

Installation Instruction - Coupling “A” Type 20

CHONG CHEONG EPOXY CATALOGUE 1

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

Quality & Certificate

• Our cc Brand Cross linking fusion bonded epoxy coated Hubless pipes & fittings are manufactured
& tested with strict quality control to meet requirements of EN 877.

• High grade & quality of cast irons are used in all the castings & manufacturing of our cc Brand
pipes & fittings.

• Performance, application & integrity of epoxy used for coating our pipes & fittings meet to the
stringent tests as complying with EN 877 inclusive of chemical resistance & hot water test.

• Good grade austenitic steel (stainless steel) are used for all our couplings.

• Elastomeric gasket used in the production of our couplings are of EPDM and comply with SS270 &
ASTM C564-12.

2 CHONG CHEONG EPOXY CATALOGUE

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

We Melt & Cast to Perfection & To LAST

Carburiser Ferro Silicon

Lime stone Manganese

Scrap iron Pig iron

CHONG CHEONG EPOXY CATALOGUE 3

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

Benefits of Cast Iron

Performance at High Temperatures:
• High temperature resisting properties.
• Heat resistant & does not support combustion.
• High melting point to 1000oC.
• It does not give off black smoke or gases when heated up.
• It does not promote the propagation of fire from one floor to another.
• Very low coefficient of expansion & hence, great for resisting thermal expansion.

Environment friendly:
• Cast iron pipes & fittings can be 100% recycled. They can be re-melted & formed into products again
& again.
• Thus cast iron pipes & fittings are good for minimizing environmental impact & support & can
maximize sustainability.

Durability & Reliability:

• Cast iron have good corrosion resisting properties & is further enhanced by our cross linking fusion
bonded epoxy coating in all our products and effectively provides the protection needed.
• High impact strength gives the cast iron pipes good compressive strength and crushing strength.
• High diametral stiffness of cast iron pipe gives them good laying properties over a wide span of area.
Promotes smooth laminar flow.

Quiet operation:
• Gray cast iron have dense graphite structure and are inherently known to possess high sound absorbing
qualities.
• It contains & minimizes noise propagation created by fluid flowing in the piping system.
• Highly suitable for HOTELS, CONDOMINIUMS & HEALTH CARE FACILITIES & HOSPITALS that
require a quiet environment.

4 CHONG CHEONG EPOXY CATALOGUE

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

Our Inventories

“We stock to reduce your Down-time”

CHONG CHEONG EPOXY CATALOGUE 5

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

120-MICRON Cross-Linking Coating

1 2 3

1 2 3

External anti corrosion (reddish Brown) protective coating with good corrosion inhibiting
1
properties.

Centrifugally, spun-cast, gray cast iron pipe with fine grain structure & excellent mechanical
2
properties complying with ISO 185 or equivalent.

3 Cross linking, fusion bonded epoxy coating comply with EN 877, min 120µm.

6 CHONG CHEONG EPOXY CATALOGUE

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

2 Layers 240-MICRON Cross-Linking Coating

1 2 3

1 2 3

External anti corrosion (reddish Brown) protective coating with good corrosion inhibiting
1
properties.

Centrifugally, spun-cast, gray cast iron pipe with fine grain structure & excellent mechanical
2
properties complying with ISO 185 or equivalent.

Cross linking, fusion bonded epoxy coating, two layered process to achieve a
3 protection film thickness of 240µm.

CHONG CHEONG EPOXY CATALOGUE 7

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

PIPE

DN OD max OD min S nominal S min L Weight

mm mm mm mm mm Kg/Length
50 60.0 57.0 3.5 3.0 3000 13.0
75 85.0 82.0 3.5 3.0 3000 19.2
100 112.0 109.0 3.5 3.0 3000 25.2
150 162.0 158.0 4.0 3.5 3000 42.8
200 212.0 208.0 5.0 4.0 3000 70.0
250 276.5 271.5 5.5 4.5 3000 99.80
300 328.5 323.5 6.0 5.0 3000 129.70

8 CHONG CHEONG EPOXY CATALOGUE

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

BEND

15o Bend
DN A B Weight
mm mm Kg/Piece
50 40 40 0.4
75 50 50 0.6
100 50 50 1.0
150 65 65 2.0
200 80 80 4.0

30o Bend
DN A B Weight
mm mm Kg/Piece
50 45 45 0.5
75 60 60 0.7
100 60 60 1.3
150 80 80 2.1
200 95 95 4.3

CHONG CHEONG EPOXY CATALOGUE 9

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

BEND

45o Bend
DN A B Weight
mm mm Kg/Piece
50 50 50 0.50
75 60 60 1.00
100 70 70 1.60
150 90 90 3.50
200 110 110 6.20
250 130 130 10.3
300 155 155 19.0

90o Bend
DN A B Weight
mm mm Kg/Piece
50 75 75 0.7
75 95 95 1.40
100 110 110 2.10
150 145 145 5.50
200 180 180 8.80
250 220 220 19.2
300 260 260 29.0

10 CHONG CHEONG EPOXY CATALOGUE

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

S-TRAPS

S-Trap (100mm X 100mm x 50mm)

A B C Weight
mm mm mm Kg/Piece
303 228 65 9.2

S-Trap (100mm X 100mm)

A B Weight
mm mm Kg/Piece
303 65 8.8

CHONG CHEONG EPOXY CATALOGUE 11

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

P-TRAPS

P-Trap (100mm X 100mm x 50mm)

A B C Weight
mm mm mm Kg/Piece
355 223 65 8.2

P-Trap (100mm X 100mm)

A B Weight
mm mm Kg/Piece
355 65 8.0

12 CHONG CHEONG EPOXY CATALOGUE

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

TEE

Equal Branch Tee 88o

DN A B L C Weight
mm mm mm mm Kg/Piece
50 79 66 145 80 0.9
75 95 85 180 90 1.90
100 115 105 220 120 2.90
150 158 142 300 155 7.50
200 202 178 380 195 12.80
250 244 226 470 244 24.50
300 283 265 548 283 43.00

Unequal Branch Tee 88o

DN dn A B L C Weight
mm mm mm mm mm Kg/Piece
75 50 95 85 180 90 1.60
100 50 94 76 170 105 2.10
100 75 105 90 195 110 2.60
150 50 100 100 200 140 4.40
150 100 130 115 245 145 5.50
200 100 144 126 270 175 8.0
200 150 173 152 325 185 10.80
250 150 191 171 364 228 20.20
300 100 184 164 348 252 19.25
300 150 212 192 404 258 22.05
300 200 235 220 455 265 27.10
300 250 273 253 526 271 38.00

CHONG CHEONG EPOXY CATALOGUE 13

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

Y-TEE

Equal Branch Tee 45o (Y-Tee)

DN A B L C Weight
mm mm mm mm Kg/Piece
50 50 135 185 135 1.40
75 65 160 225 160 2.40
100 70 205 275 205 4.20
150 90 265 355 265 9.40
200 115 340 455 340 17.20

Unequal Branch Tee 45o (Y-Tee)

DN dn A B L C Weight
mm mm mm mm mm Kg/Piece
75 50 50 140 190 140 1.80
100 50 35 165 200 165 2.50
100 75 55 175 230 175 3.30
150 100 55 240 295 240 6.80
200 100 40 265 305 265 10.00
200 150 75 300 375 300 13.30
250 150 55 350 405 350 20.20
300 150 35 380 415 380 26.90
300 200 70 415 435 440 34.00

14 CHONG CHEONG EPOXY CATALOGUE

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

ACCESSORIES

Cross Tee 88o

DN dn A B L C Weight
mm mm mm mm mm Kg/Piece
100 50 100 80 180 105 2.50
100 75 102 88 190 107 2.80
100 100 120 110 230 120 3.20
150 100 130 115 245 145 7.10

Short Pipe with Access Door

DN L Weight
mm Kg/Piece
75 220 4.0
100 260 7.6
150 320 14.5

CHONG CHEONG EPOXY CATALOGUE 15

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

ACCESSORIES

End Caps
DN A Weight
mm Kg/Piece
50 30 0.20
75 35 0.30
100 40 0.80
150 50 1.70
200 60 3.10
250 70 6.00
300 80 9.50

Reducer
DN dn A L Weight
mm mm mm Kg/Piece
75 50 12.5 80 0.70
100 50 25 80 0.90
100 75 13.5 90 1.10
150 100 25 105 2.20
200 100 50 115 4.10
200 150 25 125 4.30
250 150 57 140 6.80
250 200 32 145 7.00
300 150 83 150 10.70
300 200 58 160 11.40
300 150 26 170 12.40

16 CHONG CHEONG EPOXY CATALOGUE

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

COUPLING

Stainless Steel Clip and Rubber Sleeve for connecting of Hubless Pipes & Fittings
Type – “A”

Stainless Steel Corrugated Shield and Band coupled with EPDM Rubber sleeve is designed to permit
normal expansion, contraction and deflection of the drainage, waste, vent or sewer line.
Stainless Steel Clip - SS 300 Series
Rubber Sleeve - To ASTM C 564 or SS270

Size
mm
50
75
100
150
200
250
300

CHONG CHEONG EPOXY CATALOGUE 17

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

COUPLING

Stainless Steel Clip and Rubber Sleeve for connecting of Hubless Pipes & Fittings Bolted Type
Type – “E” & “F”
One Bolt
Type “E”
Size
mm
50
75

Stainless Steel Shield coupled with EPDM Rubber sleeve and high tensile bolts is designed to permit
normal expansion, contraction and deflection of the drainage, waste, vent or sewer line.
Stainless Steel Shield - SS 300 Series
Rubber Sleeve - To ASTM C 564 or SS270

Two Bolt
Type “F”
Size
mm
100
150
200
250
200
250

18 CHONG CHEONG EPOXY CATALOGUE

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

INSTALLATION INSTRUCTION
Coupling (E Type & F Type)

Remove the rubber sleeve from the coupling. Push

1 the rubber sleeve onto the pipe end so that the central
inner sealing ring rest on the edge end of the pipe or
fitting to be connected.

Roll the upper half of the rubber sleeve back over to

2
receive the fitting or pipe end to be connected.

3 Place the fitting or the pipe end to the inner sealing

ring and fold back the rubber sleeve.

Open the stainless steel sleeve and locate over the

4 rubber sleeve. Close the bolts over the stainless steel
sleeve centrally over the rubber sleeve.

Tighten the bolts on the stainless steel sleeve with a

screw driver. Tighten the two bolts evenly to ensure
5
the coupling is gripping to form a positive seal
between the two joining components.

Use a torque wrench to complete the installation

6 ensuring even distribution of tightening load on the
two bolts for a positive watertight joint.

CHONG CHEONG EPOXY CATALOGUE 19

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

INSTALLATION INSTRUCTION
Coupling (A Type)

Remove the rubber sleeve collar from the coupling

and push the rubber sleeve onto the pipe end so that
1
the inner sealing ring rest on the edge end of the pipe
or fitting to be connected.

2 Roll the upper half of the rubber sleeve to easily

receive the other end of the pipe or fitting.

Insert the fitting or end of the pipe towards the inner

3 sealing ring and fold back the rubber sleeve over the
connecting pipe or fitting.

Open up the stainless steel band and slide the

4
stainless steel sleeve over the rubber sleeve.

Tighten the two bolts on the stainless bands with a

5 screwdriver evenly, ensuring the stainless steel shield
closes evenly over the rubber sleeve.

Use a torque wrench on the two bolts to apply even

6 load on the two bolts to ensure a positive watertight
connection.

20 CHONG CHEONG EPOXY CATALOGUE

CROSS-LINKING FUSION BONDED EPOXY
COATED HUBLESS CAST IRON PIPE & FITTINGS ACCREDITED
CERTIFICATION
BODY
SAC
TO DIN EN877:2010-01
Cert No: QS-1999-05
Member of the IAF MLA for QMS

CHONG CHEONG EPOXY CATALOGUE 21

CHONG CHEONG FOUNDRY WORKS PTE LTD
32 Benoi Place, Singapore 629949
Tel: +65 6558 7077 / 6861 0770 / 6861 6449
Fax: +65 6861 0845
www.chongcheong.com.sg