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Group 3 Tests and Adjustments

This document provides information for testing and adjusting a transmission, including: 1) Measurement points and connections for oil pressure and temperature measurements at various ports in the transmission. 2) Connections for the oil cooler, filter, and hydraulic control unit. 3) Ports for an inductive transmitter on the central gear chain, engine, turbine, and a speed sensor on the output.

Uploaded by

Kadir Koray Bozyel
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54 views2 pages

Group 3 Tests and Adjustments

This document provides information for testing and adjusting a transmission, including: 1) Measurement points and connections for oil pressure and temperature measurements at various ports in the transmission. 2) Connections for the oil cooler, filter, and hydraulic control unit. 3) Ports for an inductive transmitter on the central gear chain, engine, turbine, and a speed sensor on the output.

Uploaded by

Kadir Koray Bozyel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GROUP 3 TESTS AND ADJUSTMENTS

1. TRANSMISSION MEASURING POINTS AND CONNECTIONS


The measurements have to be carried out at hot transmission (about 80~95˚C).

9 51 65 30 29
X
Y

K2 KR KV K4 K3

K1

KV

K2

16
KR
K3

K4
13

14 5

56 58
D C
15 52
60 53
E B

F A
55 57 63
J G
K 69
H
49
VIEW Y
68 51 65
VIEW X
77093PT17

1) OIL PRESSURE AND TEMPERATURE


Port Description Size
51 In front of the converter-opening pressure (11+2 bar) H M10×1.0
52 Behind the converter-opening pressure (4.3+3 bar) M14×1.5
53 Forward clutch (16+2bar) KV B M10×1.0
55 Reverse clutch (16+2bar) KR E M10×1.0
56 1st clutch (16+2bar) K1 D M10×1.0
57 2nd clutch (16+2bar) K2 A M10×1.0
58 3rd clutch (16+2bar) K3 C M10×1.0
60 4th clutch (16+2bar) K4 F M10×1.0
63 Behind the converter temperature 100˚C, short-time 120˚C M14×1.5
65 System pressure (16+2bar) K M10×1.0

33-64
- 64
2) CONNECTIONS
Port Description Size
15 Connection to the oil cooler M42×2.0
16 Connection from the oil cooler M42×2.0
29 Connection from filter M42×2.0
30 Connection to filter M42×2.0
49 Plug connection on the hydraulic control unit -
68 Pilot pressure (option) J M16×1.5
69 System pressure (option) G M16×1.5

3) INDUCTIVE TRANSMITTER AND SPEED SENSOR


Port Description Size
5 Inductive transmitter n Central gear chain M18×1.5
9 Inductive transmitter n Engine M18×1.5
13 Speed sensor n Output and speedometer -
14 Inductive transmitter n Turbine M18×1.5

3-65

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