1. NAME OF PACKAGE - I.C.

ENGINE LAB
2. Detail specifications
Items under Package Detail Quantity Estimated Mode of
Specification Required Cost Procurement
1. Eddy Current Dynamometer for Detailed 1 Rs. 4,10,000/-
Computerized diesel engine test rig Specification
attached in
Annexure-I
2. Engine test setup 4 cylinder.,4stroke, turbo, Detailed 1 Rs. 6,75,000/-
CRDI, Diesel (Computerized.) specification
attached in
Annexure-I
3. Engine test setup 3 cylinder, 4 stroke, Detailed 1 Rs. 7,60,000/-
MPFI, Petrol (Computerized specification
attached in
Annexure-I
4. Single cylinder, Four stroke, CRDI VCR Detailed 1 Rs. 8,25,000/-
with EGR and Open ECU for Diesel mode specification
Engine test rig (Computerized) attached in
Annexure-I
5. Five gas Emission Analyzer for Petrol Detailed 1 Rs.2,45,000/-
Engines Make “AVL.” Model: AVL444. specification
(ARAI approved) with attached in
Nox sensor (5th Gas). Annexure-I
6. Smoke meter, for Diesel Engines Detailed 1 Rs.2,10,000/-
Make “AVL.” Model: AVL437C, With specification TENDER
RPM and Oil temperature facility. (ARAI attached in
approved). Annexure-I
7. Demonstrative model of Gas Turbine. 1 Rs. 8500/-
8. Demonstrative model of Lubrication System 1 Rs. 11000/-
of Automobile.
9. Demonstrative model of Cooling System of 1 Rs. 9500/-
Automobile.
10. Demonstrative model of Battery ignition 1 Rs. 7200/-
system of Automobile.
11. Demonstrative model of Maruti Car 1 Rs. 3250/-
carburetor.
12. Demonstrative model of Motor Cycle 1 Rs. 1650/-
Carburetor.
13. Demonstrative model of Fuel Supply of CI 1 Rs. 6250/-
engine.
14. Boiler Apparatus. 1 Rs. 72500/-
15. Panel of Reciprocating Air compressor 1 Rs. 60000/-
16. Sensors of Reciprocating Air compressor 1 Rs. 6000/-
Total Cost Estimate = Rs. 33,10,850/-

Faculty Member Responsible for Package- Mr. Upender Dhull and Dr. Sunil Dhingra

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 ANNEXURE-I

1. Eddy Current One number of dynamometer of following specifications :

Dynamometer -Power range:
with fully Min. : 1 kW at 600 to 6500 rpm
digitally Max. : 20 kW at 2000 to 6500 rpm -
automatic -Torque range:
controller. Min. : 2 Nm
Max.: 80 Nm @ 6500 rpm
-Speed (max.) :6500 rpm
Type : Eddy Current dynamometer with full digital automatic
controller as per the Accuracy and control modes given below :
a) Measurement Resolution &Accuracy :
- Speed
Accuracy : ± 0.1% rpm, ± 1 digital FS
Resolution: 1 rpm
- Torque of Dynamometer
Accuracy: ± 0.25% FSD
Resolution: 0.3 Nm

b) Modes of operation (selectable, bump less transfer between

modes:-
-N/Alpha : Speed/Throttle
-T/Alpha : Torque/Throttle
-N/T : Speed/Torque
-T/N : Torque/Speed
:External : External
c) Direction of rotation – Bidirectional
d) Calibration arm with weight for static calibration by
dynamometer.
e) Water filter with magnetic plug at inlet of
Dynamometer
f) Safety protection for Dynamometer
Maximum Torque 80Nm
Maximum Speed 6500 rpm
Minimum power 1 kW
absorption

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2. Engine test setup 4 cylinder.,4 stroke, turbo, CRDI, Diesel (Computerized.)
Engine Engine, Make – Maruti /Kirloskar, BS IV CRDI Diesel with ECU, 4 cylinder,4
stroke, water cooled, power 55 KW @ 4000 rpm, torque 190 Nm @ 2000 rpm,
cap.1248cc, Bore 69.6 mm, stroke 82 mm, turbocharged with intercooler
Dynamometer Type eddy current, water cooled, with loading unit
Propeller shaft With universal joints
Air box M S fabricated with orifice meter and manometer
Fuel tank Capacity 15 lit with glass fuel metering column
Calorimeter Type Pipe in pipe
Piezo sensor Range 5000 PSI, with low noise cable
Crank angle sensor Resolution 1 Deg, Speed 5500 RPM with TDC pulse.
Data acquisition device NI USB-6210, 16-bit, 250kS/s.
Temperature sensor Type RTD, PT100 and Thermocouple, Type K
Temperature transmitter 2wire, I/P RTD PT100, 0–100 DegC, O/P 4–20 mA and Type 2 wire, Input TC,
0–1200 DegC, Output 4–20 mA
Load indicator Digital, Range 0-50 Kg, Supply 230VAC
Temperature indicator Digital Multipoint, 6 points, I/P thermocouples
Load sensor Load cell, type strain gauge, range 0-50 Kg
Fuel flow transmitter DP transmitter, Range 0-500 mm WC
Air flow transmitter Pressure transmitter, Range (-) 250 mm WC
Software Engine performance analysis software
Rotameter Engine cooling 100-1000 LPH; Calorimeter 25-250 LPH
Pump Type Monoblock

3
3. Engine test setup 3 cylinder, 4 stroke, MPFI, Petrol (Computerized)
Engine Make Kirloskar / Maruti, Type BS-IV, 3 Cylinder, 4 Stroke, Petrol (MPFI),
water cooled, Power 27 KW at 5000 rpm, Torque 59 NM at 2500rpm,stroke 72
mm, bore 66.5mm, 796 cc, CR 9.2
Dynamometer Type eddy current, water cooled Product
Propeller shaft With universal joints
Air box M S fabricated with orifice meter and manometer
Fuel tank Capacity 15 litre with glass fuel metering column
Calorimeter Type Pipe in pipe
Piezo sensor PCB USA/Kristler Germany make, Range 5000 PSI, with low noise cable
Crank angle sensor Resolution 1 Deg, Speed 5500 RPM with TDC pulse.
Data acquisition device NATIONAL INSTRUMENTS USB-6210, 16-bit, 250kS/s.
Temperature sensor Wika Germany Make Type RTD, PT100 and Thermocouple, Type K
Temperature transmitter Wika Germany Make Type two wire, Input RTD PT100, Range 0–100 Deg C,
O/P 4–20mA, Type 2wire, I/P TC, Range 0–1200 Deg C
Load indicator Digital, Range 0-50 Kg, Supply 230VAC
Load sensor Load cell, type strain gauge, range 0-50 Kg
Fuel flow transmitter DP transmitter, Range 0-500 mm WC
Air flow transmitter Pressure transmitter, Range (-) 250 mm WC
Software Engine performance analysis software
Rotameter Engine cooling 100-1000 LPH; Calorimeter 25-250 LPH
Pump Type Monoblock

4
4. VCR Engine test setup 1 cylinder, 4 stroke, Diesel with EGR (Comp.)
Engine Make Kirloskar, Type 1 cyl., 4 stroke Diesel, water cooled, power 3.5kW at
1500rpm, stroke 110mm, bore 87.5mm. 661cc, CR17.5, Modified to VCR engine CR
12 to 18. With electric start arrangement, battery and charger
Dynamometer Type eddy current, water cooled,
Propeller shaft With universal joints
Air box M S fabricated with orifice meter and manometer
Fuel tank Capacity 15 lit with glass fuel metering column
Calorimeter Type Pipe in pipe
EGR Water cooled, SS, Range 0-15%
Piezo sensor Range 5000 PSI, with low noise cable
Crank angle sensor Resolution 1 Deg, Speed 5500 RPM with TDC pulse.
Data acquisition device NI USB-6210, 16-bit, 250kS/s.
Piezo powering unit Cuadra, Model AX-409.
Temperature sensor Wika/Kistler Type RTD, PT100 and Thermocouple, Type K
Temperature transmitter Wika/Kistler RTD PT100, Range 0–100oC,3 Nos; Thermocouple, Range 0-1200 oC,
2 Nos
Load indicator Digital, Range 0-50 Kg, Supply 230VAC
Load sensor Load cell, type strain gauge, range 0-50 Kg
Fuel flow transmitter DP transmitter, Range 0-500 mm WC
Air flow transmitter Pressure transmitter, Range (-) 250 mm WC
Software Engine performance analysis software
Rotameter Engine cooling 40-400 LPH; Calorimeter 25-250 LPH
Pump Type Monoblock
Optional Computerized Diesel injection pressure measurement with injection variation 0-
25 deg BTDC

5
5. Single cylinder, Four stroke, CRDI VCR with Open ECU for Diesel mode
Engine test rig (Computerized)
Engine Make Kirloskar, Single cylinder, 4 stroke, water cooled, stroke 110 mm, bore
87.5 mm, 661 cc. Power 3.5 KW, 1500 rpm, CR range 12‐18.
Dynamometer Type eddy current, water cooled with loading unit
Propeller shaft Make Hindustan Hardy, with universal joints
ECU Model Nira i7r (with solenoid injector driver) with programmable ECU software
and Calibration cable
Common rail With pressure sensor and pressure regulating valve
EGR SS, Water cooled
Injector Type Solenoid driven
Piezo sensor Make PCB USA, Combustion: Range 350Bar with low noise cable
Crank angle sensor Make Kubler Germany, Resolution 1 Deg, Speed 5500 RPM with TDC pulse.
Data acquisition device Make NI Instrument USA, NI USB‐6210, 16‐bit, 250kS/s.
Temperature sensor Make Radix, Type RTD, PT100 and Thermocouple, Type K
Temperature Make ABUSTEK USA, Type two wire, Input RTD PT100, Range 0–100 Deg C,
transmitter Output 4–20 mA and Type two wire, Input Thermocouple,
Load sensor Make VPG Sensotronics, Load cell, type strain gauge, range 0‐50 Kg
Fuel flow transmitter Make Yokogawa Japan, DP transmitter, Range 0‐500 mm WC
Fuel tank Capacity 15 lit, Type: Duel compartment, with fuel metering pipe of glass
Air flow transmitter Make Wika Germany, Pressure transmitter, Range ( ‐) 250 mm WC
Air box M S fabricated with orifice meter and manometer
Software Engine performance analysis software
Rotameter Make Eureka, Engine cooling 40‐400 LPH
Pump Make Kirloskar, Type Monoblock

6
6. Specification of ARAI Approved AVL DIGAS 444 Five Gas Exhaust Gas Analyzer

S. Measured Measurement Accuracy Resolution

No. parameter
1 Oxygen 0-22% vol <2%vol : ±0.1% vol 0.01% vol
>2% vol: ±5% vol
2 Carbon 0-10% vol <0.6% vol: ±0.03% vol 0.01% vol
monoxide >0.6% vol: ±5% vol
3 Carbon dioxide 0-20% vol <10% vol: ±0.5% vol 0.1% vol
>10% vol: ±5% vol
4 Hydro carbon 0-20000 ppm <200ppm : ± 10ppm Up to 2000ppm,1ppm
>200ppm: ± 5% of > 2000 ppm ,10ppm
ind.value
5 Nitrogen oxide 0-5000 ppm <500ppm: ± 50ppm 1ppm
6 Engine speed 400- 6000 rpm ±1% of ind.value 1 rpm
7 Oil temperature - 30 to 125o C ±40C 1oC
8 Lambda 0 to 9.999 -------- 0.001
9 Printer Built in printer

Operating conditions:
o Warm-up time: 7minutes
o Operating temperature: 5 to 45oC
o Relative Humidity :< 95%
o Interface: RS232C, pickup, oil temperature probe.
Accessories Required:
1. 5 Gas Analyser
2. Power supply adapter
3. Probe and hoses
4. Mains Cord
5. RS-232 cable
6. Computer software CD

7
7. Technical specification of ARAI approved AVL 437 Smoke Meter

S. Particulars Specifications
No
1 Accuracy and ± 1% full scale reading.
Reproducibility
2 Measuring range 0-100% capacity in %
0-∞ absorption m-1
3 Printer Built in printer with roll.
4 Heating Time 220 V, approx. 20 min
5 Light source Halogen bulb 12 V/ 5W
6 Colour temperature 3000 K ± 150 K
7 Detector Selenium photocell dia. 45 mm, Max. sensitivity in light,
8 In Frequency range 550 to 570 nm. Below 430 nm and above 680 nm sensitivity is less
than 4% related to the maximum sensitivity
9 Maximum Smoke 2100 C Temperature at entrance.

With all the standard accessories and in built printer required for proper and full functioning of Smoke
meter.
8. Demonstrative model of Gas Turbine.
9. Demonstrative model of Lubrication System of Automobile.
10. Demonstrative model of Cooling System of Automobile.
11. Demonstrative model of Battery ignition system of Automobile.
12. Demonstrative model of Maruti Car carburetor.
13. Demonstrative model of Motor Cycle Carburetor.
14. Demonstrative model of Fuel Supply of CI engine.
15. Boiler Apparatus.
16. Panel of Reciprocating Air compressor Test Rig.
17. Sensors of Reciprocating Air compressor Test Rig.

Dr. Sunil Dhingra Upender Dhull

Lab Incharge, IC engine lab Lab Incharge, IC engine lab
Mech. Engg. Dept. Mech. Engg. Dept.
UIET KUK UIET KUK

8
1. NAME OF PACKAGE - BIOREACTOR
2. ESTIMATED COST - RS. 215000/-

3. TECHNICAL SPECIFICATION OF BIOREACTOR.

a) Size & M.O.C At least 5Ltr. net filling capacity made from SS 316 solid bar stock (no welding) & all
wetted parts of SS-316.
b) Design Pressure 200 bar.
c) Max. Working 400 deg. C.
Temperature
d) Heating External electrical ceramic band heater with insulation and high temperature steel
cladding & provision to connect heater temperature sensor. It shall have insulated
heater plate to prevent thermal shock to operator and SS Control Panel with
Microprocessor based Programmable P.I.D temperature controller (Programs: 16
ramp/soak with over shoot inhibit parameter to control overshoot with standby mode
to cut off heating & cooling) with high temperature alarm system mounted on it with
temperature sensor. The panel shall be Screwless design with push lock enclosure, PVC
Cable tray for internal wiring, safe & rugged metal clad military grade lockable plug
sockets for all the sensors, heaters & motors (for tight connection & safety).

e) Nozzles & Fittings i) External Fittings : Pressure gauge, vent valve, Safety rupture disc (Inconel)
(Certified by original manufacturer), gas inlet- valve & liquid sampling valve mounted
on common dip tube.
ii) Internal Fittings: cooling coil, thermowell, dip tube.
f) Body & Head Sealing PTFE Gasket with split clamp type quick opening system with clamp bolts. Body
clamps shall be with clit / latches to prevent flying off of clamps in case of over
pressure.
g) Head Mounting Style Removable head & vessel design.
h) Mounting Table top with SS Stand
i) SS Pr. Regulator with self-venting for releasing the pressure, pressure gauge & 4m long flexible hose pipe
with NRV for H2 gas & adaptor for N2, O2 or air cylinder.
j) Flush Bottom Valve of MOC. SS-316 and SS-316 Reflux / take off condenser with SS knit mesh for venting off
uncondensed vapours & returning the condensate back into the autoclave

FACULTY MEMBER RESPONSIBLE FOR PROCURING THE PACKAGE : UPENDER DHULL

9
VENDOR’s LIST FOR IC ENGINE LAB

1. SAINI SCIECNE INDUSTRIES

Address: 56, Luxmi Nagar, Near Shiv ki Murti, Behind B..D. Floor Mill,
,Ambala Cantt, Haryana 133001
Phone: 09813711382,08818001382,099991701382
Email: [email protected]

2. APEX INNOVATIONS PVT. LTD.

Address: E9/1, MIDC, Kupwad, Sangli - 416 436, Maharashtra, India.
Phone: (+91)(233) 2644098, 2644398
Fax: (+91)(233) 2644098
Email: [email protected]

3. K.C. ENGINEERS PVT. LTD.

Address: 96, HSIIDC Industrial Estate,; Ambala Cantt. – 133001; Haryana – INDIA.
Phone: +91-171-2699475, +91-171-2699746; +91-171-2699922; +91 839-800-0461,
+91-839-800-0476.
Email: [email protected];
[email protected]
4. Balaji Enterprises
Brijesh Shukla(Proprietor)
Office AddressRZ-72A/1344, Street No. 5, Geetanjali Park, West Sagarpur, New
Delhi-110046
Factory Address: Plot No. 2, Kh. No. 107/1, Hastsal Industrial Area Uttam Nagar,
New Delhi, 110059, India
Phone: 9654485862,9363599990, 011-32319032, 08042974042
[email protected]
[email protected]

10
VENDOR’s LIST FOR GAS ANALYSER AND SMOKE METER

1. SAINI SCIECNE INDUSTRIES

Address: 56, Luxmi Nagar,
Near Shiv ki Murti,
Behind B..D. Floor Mill,
,Ambala Cantt, Haryana 133001
Phone: 09813711382,08818001382,099991701382
Email: [email protected]
---------------------------------------------------------------------------------------------------------------------------
2. APEX INNOVATIONS PVT. LTD.
Address: E9/1, MIDC, Kupwad, Sangli - 416 436, Maharashtra, India.
Phone: (+91)(233) 2644098, 2644398
Fax: (+91)(233) 2644098
Email: [email protected]
---------------------------------------------------------------------------------------------------------------------------
3. K.C. ENGINEERS PVT. LTD.
Address: 96, HSIIDC Industrial Estate,; Ambala Cantt. – 133001; Haryana – INDIA.
Phone: +91-171-2699475, +91-171-2699746; +91-171-2699922; +91 839-800-0461,
+91-839-800-0476.
Email: [email protected];
[email protected]
---------------------------------------------------------------------------------------------------------------------------
4. Balaji Enterprises
Office AddressRZ-72A/1344, Street No. 5, Geetanjali Park, West Sagarpur, New Delhi-
110046
Factory Address: Plot No. 2, Kh. No. 107/1, Hastsal Industrial Area Uttam Nagar, New Delhi,
110059, India
Phone: 9654485862,9363599990, 011-32319032, 08042974042
[email protected]
[email protected]
---------------------------------------------------------------------------------------------------------------------------
5. AVL India Pvt. Ltd.
376-377, Udyog Vihar,
Phase IV, Gurgaon 122015.
AVL India Private Limited - Head Office. CSC, C/9,
Vasant Kunj
New Delhi - 110070. India
Phone: +91 11 2 612 1791 PBX Fax: +91 11 2 612 2809. [email protected]
---------------------------------------------------------------------------------------------------------------------------

11
1. Amar Equipments Pvt. Ltd.
6, Parmar Industrial Estate,
Kale Marg , Bail Bazaar,
Kurla West, Mumbai, Maharashtra-400070
Phone-02262255000
Email: [email protected] , [email protected]
---------------------------------------------------------------------------------------------------------------------------
2. Shree Biocare Solution Pvt Ltd
Plot No- 70, Pushpak Ind Estate,
Phase-I, Neeka Tube Compound G.I.D.C., Vatva,
Ahmedabad-382445.
Gujarat, India
Director cell   : + 91 9898 999 146
Fax                 :  + 91 8860004776
Office No       : + 91 8155 000935/ 8155 000958
Toll Free No. :  + 8140503666

PROCESS OPTIMIZATION FOR BIODIESEL PREPARATION FROM VEGETABLE OILS

USING HETEROGENEOUS CATALYSTS

12