COPMPANY NAME DOC.

NO :
ABC REV. NO. :
PROCESS CAPABILITY SHEET REV.DATE :
# NOTE : PLEASE WRITE IN THE WHITE CELLS AS THE OTHER CELLS ARE LOCKED.
DATE

PART NAME ABC SPECIFICATION 9.0 ± 0.10 INSTRUMENT DVC

PART NO. 123 LOWER SPC. LIMIT 8.90 LEAST COUNT 0.01 mm
SAMPLE SIZE 125 UPPER SPC. LIMIT 9.10 OPERATION Pressing

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
n=1 9.02 9.03 9.02 9.02 9.03 9.01 9.02 9.02 8.97 9.02 8.99 9.01 9.02 9.01 9.01 8.99 9.01 9.01 8.98 9.00 8.99 9.01 9.02 9.03 8.98
n=2 9.01 9.02 8.97 9.02 9.01 8.99 9.01 8.99 9.02 9.02 9.02 9.02 9.01 9.02 8.99 8.97 9.02 9.03 9.02 9.01 9.02 8.98 9.01 9.02 8.99
n=3 9.02 8.99 9.02 9.03 9.02 9.01 9.01 9.01 9.03 9.01 8.97 9.01 9.01 9.02 9.02 8.98 8.99 9.03 9.01 8.98 9.00 9.02 9.01 9.01 9.03
n=4 9.00 9.03 8.99 9.01 9.02 9.01 9.01 9.02 8.99 9.02 9.01 9.02 8.98 8.99 9.01 9.01 8.97 9.02 9.02 9.01 9.02 9.03 8.97 8.99 9.01
n=5 8.99 9.02 9.02 8.99 8.98 8.98 9.03 9.02 9.01 8.98 9.02 8.99 9.02 8.99 8.99 9.02 8.97 9.01 9.03 8.99 9.01 9.02 9.02 9.02 8.99

X̅ 9.008 9.018 9.004 9.014 9.012 9.016 9.000 9.012 9.004 9.010 9.002 9.010 9.008 9.006 9.004 8.994 8.992 9.020 9.012 8.998 9.008 9.012 9.006 9.014 9.000
R 0.030 0.040 0.050 0.040 0.050 0.020 0.030 0.030 0.060 0.040 0.050 0.030 0.040 0.030 0.030 0.050 0.050 0.020 0.050 0.030 0.030 0.050 0.050 0.040 0.050
S 0.013 0.016 0.023 0.015 0.019 0.009 0.014 0.013 0.024 0.017 0.022 0.012 0.016 0.015 0.013 0.021 0.023 0.010 0.019 0.013 0.013 0.019 0.021 0.015 0.020
USL 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100 9.100
LSL 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900 8.900
UCLX 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031 9.031
MEANX 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 9.007 R̅ 0.040
LCLX 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984 8.984
UCLS 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035
MEANS 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 0.017 X̅ 9.007
LCLS 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
X bar and R Charts X bar and s charts
UCLX 9.031
Mean of std. deviation, `S = 0.017 For`X Chart, For S Chart, Chart for Chart for
Averages Chart for Ranges (R) Averages Chart for Standard Deviation (s)
Here, the size of subgroup, n = 5 Control Limits are given by Control Limits are given by LCLX 8.984
The Sigma estimator (σ̂) X̅̅ ± (3*σ̂)/√n = X̅̅ ± 3(`S/c4 )/ √n S ± 3 σs Subgroup Control Divisors
Factors for Control
Control Divisors
Factors for Control
size Limits to estim. Limits to estim.
σ̂ = `R/d2 [A3 = 3/(C4*√n)] Limits Limits
for n = 1 to 4 = X̅ ± A3 `S LCLS = B3*`S = 0 (n) Factor σx Factor σx

So, LCLX = 8.98354 `S 0.017

for n > 4 σ̂ = `S/C4 And, UCLS = B4*`S = 0.03487 A2 d2 D3 D4 A3 c4 B3 B4

therefore, σ̂ = 0.01776 And, UCLX = 9.03118 2 1.88 1.128 0 3.267 2.659 0.7979 0 3.267
LCLS 0.000
Also, CpK > 1.67 3 1.023 1.693 0 2.574 1.954 0.8862 0 2.568
For Process Capability, 4 0.729 2.059 0 2.282 1.628 0.9213 0 2.266
UCLS 0.035
CpU = (USL - X̅̅ ) / 3σ̂ CpL = (X̅̅ - LSL) / 3σ̂ Cp = (USL - LSL) / 6σ̂ CpK =MIN (CpU,CpL) 5 0.577 2.326 0 2.114 1.427 0.94 0 2.089
= 1.73877 = 2.01505 = 1.87691 = 1.73877 6 0.483 2.534 0 2.004 1.287 0.9515 0.03 1.97
7 0.419 2.704 0.076 1.924 1.182 0.9594 0.118 1.882
XMIN 9.030
8 0.373 2.847 0.136 1.864 1.099 0.965 0.185 1.815
NOTE : Here DEIVIATION Chart is used in place of RANGE Chart,as it is more reliable to estimate σ from S instead from R.
XMAX 8.970

AVERAGE CHART STANDARD DEVIATION CHART CPU 1.739

Chart Title Chart Title
9.04
0.040
CPL 2.015
9.03
0.035
9.02 CP 1.877
0.030
9.01
0.025
9.00
0.020 CPK 1.74
8.99

0.015
8.98

0.010
RESULT
8.97

8.96 0.005
PROCESS IS CAPABLE
8.95 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 0.000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

X̅ UCLX MEANX LCLX S UCLS MEANS LCLS

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