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Xperion Aerospace GMBH: Continuous Compression Moulding Machine

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202 views25 pages

Xperion Aerospace GMBH: Continuous Compression Moulding Machine

Uploaded by

faradai
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Xperion Aerospace GmbH

Continuous Compression Moulding Machine


I. AVANCO Group

Introduce AVANCO Group and Xperion Markdorf

2
INNOVATIVE AND COMPETENT – THE
AVANCO GROUP TODAY

Strategic bus Aerospace Energy & Environment Industry


iness field: 7% 39% 54%

Brand name:

- aerospace - gas transport - printing - tools


Markets: - aviation - gas storage - film - logistics
in particular CNG, H2 - paper - lifting equipment
- automotive - packaging - machine tool building
- offshore - converting - shipping
- textile

3
BUSINESS FIELD AEROSPACE – MARKDORF
– FOCUS ON AIRCRAFT
 production and office space of
968 sqm
 Focus of production: aviation
 3 interval hot presses for
producing sheets and profiles
made of CFRP and GFRP
 2 hot-forming presses for static
and continuous molding of CFRP
 1 vacuum hot press

Xperion Aerospace GmbH

Claude-Dornier-Strasse
88090 Immenstaad | Germany
T +49 7545 8 1268
F +49 7545 8 8984
www.xperion-aerospace.de
4
BUSINESS FIELD AEROSPACE – MARKDORF – FOCUS ON AIRCRAFT 4/4

Series production for the aviation


industry, in particular sheets, profil
es and other pressed parts made
of CFRP and GFRP

Component production for wide-bo


dy Airbus aircraft such as the A330
or the A350

Production of interior elements fo


r long-range transport aircraft suc
h as the Boeing B787

Production of precise Thales ra


dar covers

>5 Back to Overvie


5
w
2. CCM Press

Continuous Compression Moulding Machine

6
Continuous Compression Moulding Machine

7
CAD-model
Continuous Compression Moulding Machines

8 © xperion Aerospace
Flat Panel Line 1 (example of processing)

Flat Panel Line Step 1: Flat Panel Line Step 2: Flat Panel Line Step 3:
Semifinished TPC input TPC input (or tack-welded Input material is compressed
materials may be layed up to
form a specified laminate laminate stack) is loaded onto between two stainless steel
schedule, with each ply tack the feed creel. Source: belts as it is pulled into the
welded to the one or, as shown Xperion/CDI machine. Source: Xperion/CDI
here, butt-welded edge to edge.
Source: Xperion/CDI

9 © xperion Aerospace
Flat Panel Line 2 (example of processing)

Flat Panel Line Step 4: Flat Panel Line Step 5:


The TPC laminate is brought into the Consolidated sheeting exits the press
press and then compressed, using flat and is automatically cut to length and
plates. (Note the hydraulic feed stacked or wound onto a large spool
(spool can be viewed at far right in top
cylinders in foreground). Sourve: photo on this page). Source:
Xperion/CDI Xperion/CDI

10
From semi-finished product to final part (aviation)

11
Brief Specification
Task Manufacture of flat panels
from Thermoplastic Composites
Power supply 380/220V-60cs 3LN+PE
Compression Force max. 1450 kN
Width of Tooling 250 - 660 mm
Cross Section Profile max. 100 x 550 mm
Length of tooling 1000 mm
Feed Rate max. 50 m/h
Standard feed rate 5 – 25 m/h
Temperature max. 410 °C
Layout of a standard machine
for production of panels
Mold pressing for Shaped Profile Line 1

14 © xperion Aerospace
Shaped Profile Line 1 (example of processing)

Shaped Profile Line Step 1: Shaped Profile Line Step 2: Shaped Profile Line Step 3:
Semifinished TPC input Input material is preformed. After preheating and
materials are loaded onto the Here, an “H” beam begins. Plies preforming, the input material
feed creel. Source: on the left and right enter the is compressed, using a shaped
stainless steel vertical flange
Xperion/CDI preformers. Center plies enter die. Surce: Xperion/CDI
the horizontal web performer.
Source: Xperion/CDI
15 © xperion Aerospace
Shaped Profile Line 2 (example of processing)

Shaped Profile Line Step 4: Shaped Profile Line Step 5:


A compacted and shaped continuous A “T” profile and (see photo below) a
profile exits the press and is boxed “C” profile, produced via CCM.
automatically cut and stacked. Sourvce: Source: Xperion/CDI
Xperion/CDI

16
CCM Part hat shape and hollow hat shape

17 © xperion Aerospace
CCM Part C-profile aviation

18 © xperion Aerospace
CCM Parts aviation

© xperion Aerospace
CCM Parts approx. Dimensions
Stamp forming parts (aviation)

21 © xperion Aerospace
Fully integrated aviation structures

22 © xperion Aerospace
Other products and applications: CFRP drive
chain with metal links

23 © xperion Aerospace
Other products and applications: motocycle parts

24 © xperion Aerospace
리딩테크

 전화 : 02-3462-6612
 팩스 : 02-3462-6616
 Web. : http://www.leadingtech.co.kr
 E-mail : [email protected]
 Add. : 서울 서초동 1358-3
유경빌딩 3층

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