13/11/2021, 22:44 CRE: ASQ Certified Reliability Engineer - Full | Process Exam

CRE: ASQ Certified Reliability Engineer - Full

You got 23 of 150 possible points.

Question Results

Question: Score 1 of 1

In consumer products, the complaint rate is MOST directly a measure of:

Response:

Rejection rate and specification conformance.

Product quality.

Customer satisfaction.

Market value.

Question: Score 0 of 1

Which of the following functions are normally accepted reliability engineering tools?

I. Failure probability density function.

I. Failure rate function.

III. Reliability function.,

IV. Conditional reliability function.

V. Mean life function.

Response:

I and II only

I, II, III and IV only

I, II, III, IV and V

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I, II and III only

Question: Score 1 of 1

The first phase in the operation life history of a population of product units is typically called:

Response:

Wear out phase.

Chance failure phase.

Debugging phase.

Transition phase.

Question: Score 1 of 1

In a life test of 4 batteries, failures were observed after 10, 30, and 40 hours. The 4th battery was
tested 75 hours without failure, at which time the test was terminated.

What are the estimated Mean-Time-To-Failure (theta) and failure rate (lambda)?

Response:

Estimated MTTF = 14; Failure rate = .017

Estimated MTTF = 52; Failure rate = .019

Estimated MTTF = .019; Failure rate = 52

Estimated MTTF = 27; Failure rate = .038

Question: Score 1 of 1

A failure which prevents the system from performing its mission would be classified as:

Response:

A major failure.

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A critical failure.

An independent failure.

A minor failure.

Question: Score 0 of 1

What is the Z value needed to conduct a two tail test in a statistical inference problem, specifying
90% level of confidence?

Response:

1.28

2.24

1.96

1.65

Question: Score 1 of 1

Which of the following factors is NOT used in risk assessment?

Response:

Probability.

Statistics.

Reliability.

Certainty.

Question: Score 0 of 1

Which of the following models are used for software reliability?

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I. Basic execution time model.

II. Markov analysis model.

III. Logarithmic Poisson execution time model.

IV. Simulation model.

Response:

II, III and IV only

I, II and III only

I and II only

I and III only

Question: Score 0 of 1

A fractional design is said to be saturated when the design only allow the estimation of which of
the following?

Response:

Main effects and two-way interaction, confounded.

Main effects, unconfounded.

Main effects, unconfounded, and two-way interactions, confounded.

Main effects, confounded, with all interactions.

Question: Score 1 of 1

Which of the following is the reason the bathtub curve has an increasing failure rate during the
wear-out period?

Response:

Design, materials and environment determine a limit of useful life.

Design period does not project results past a predetermined time.

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Probability of failure is related to external factors that increase over time.

System effectiveness decreases rapidly at this stage.

Question: Score 1 of 1

The department having the authority to sign all deviations pertaining to the design of the product is
normally:

Response:

Contractual

Design engineering.

Manufacturing engineering.

Inspection

Question: Score 1 of 1

The proper software tool for software development projects can help reduce test time. The software
tools used to measure internal test coverage are called.

Response:

Test harnesses.

Assertion processors.

Test verifiers.

Static analyzer.

Question: Score 1 of 1

Derating a component to 50 percent of its operating value will generally decrease its failure rate by
a factor of:

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Response:

Greater than 10 percent but less than 30 percent.

Greater than 30 percent.

Greater than 50 percent.

Less than 10 percent.

Question: Score 0 of 1

For the exponential model, the reliability at mean time to failure is about:

Response:

67 percent.

50 percent.

73 percent.

37 percent.

Question: Score 1 of 1

Eliminating hazards can be accomplished several ways. Which of the following does NOT eliminate
a hazard?

Response:

Contingency analysis

FMEA

Fault-tree analysis

Procedure analysis

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Question: Score 1 of 1

Typical statistical distributions or confidence limits can be determined for accelerated tests. In the
case of a step-stress test, the proper estimated distribution would be which of the following?

Response:

None, not meaningful.

Weibull

Lognormal

Exponential

Question: Score 1 of 1

A "fail-safe" requirement means:

Response:

The system has safety devices.

The system will fall in a safe state.

The safety systems cannot fail.

The system is safe from failure.

Question: Score 0 of 1

Which of the following is the BEST description of a process FMECA?

Response:

It analyzes the specific hardware details of a device.

It analyzes the manufacturing operation and how manufacturing failures affect the product
operation.

It analyzes a system design and how failure modes affect the system.

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It analyzes the functional output of a device.

Question: Score 1 of 1

Availability of a system is roughly the:

Response:

The quotient of the individual subsystem availability.

The difference of the individual subsystem.

Sum of the individual system availabilities.

Product of the individual subsystem availabilities.

Question: Score 0 of 1

What is the expression for operation availability?

Response:

Operation time / total down time.

Off time / operate time.

Active down time / operate time.

Operation time / [operate time + total down time].

Question: Score 1 of 1

According to the definition of reliability, performance, over the expected or intended life, is one
criterion. In order to obtain a measurement for reliability, the actual life (t) must be compared to
which of the following?

Response:

MTBF

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Test cycles.

Probability of failures.

Required life

Question: Score 0 of 1

The probability of an accident for the head event "H" given below is:

Response:

0.0700.

0.1125.

0.1100.

0.0689.

Question: Score 1 of 1

A design review committee has recommended changes to a proposed design. Whose job is it to
investigate and incorporate the ideas that will aid product reliability?

Response:

The senior decision maker.

The reliability engineer.

The design review chairman.

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The design engineer.

Question: Score 0 of 1

One method of evaluating the design reliability is to analyze the design assuming the worst case.
Which of the following techniques is NOT applicable for worst case analysis?

Response:

Root-sum squared.

Extreme value

Monte Carlo

Eyring model

Question: Score 0 of 1

Which of the following analysis is used to quantify various human error risks?

Response:

Quality analysis

FMECA.

Process analysis

Worst-case analysis

Question: Score 0 of 1

Which of the following statements is NOT true in regards to X bar control charts?

Response:

If the process is in control, 1/2 the points will fall below the center line.

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The width of the limits is inversely proportional to the square root of the sample size.

The limits are usually set at the observed mean plus or minus 3 standard deviations of the process.

If the process is in control, 2700 points per million will fall outside the control limits.

Question: Score 0 of 1

Failure data collection, analysis, and corrective action:

I. Should be conducted by a competent staff using an electronic computer.

II. Is a requirement of MIL-STD-785.

III. Always pays for itself in the long run.

Response:

I, II and III

I only

II only

I and III only

Question: Score 1 of 1

A system is defined by the following reliability block diagram.

Which of the following block diagrams MOST simply represents the system reliability when Unit C
is functioning?

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Response:

option D

option C

option B

option A

Question: Score 1 of 1

Random sampling plans are based on which of the following assumption?

Response:

The process is unstable.

A specific dependency model has been selected.

Every item has an equal chance of being selected.

The data are accurate.

Question: Score 1 of 1

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Detection of trends of product failure is MOST important when system failure are

Response:

Safety-related.

Hard to identify.

Expensive.

Identified by the customer.

Question: Score 1 of 1

refer to a situation in which satellites in synchronous orbits around Earth are hit by meteors large enough to
cause failure once every five years on average

What is the probability of a satellite surviving two years ?

Response:

0.82

0.67

0.33

0.55

Question: Score 1 of 1

Parts in use during the "wear out" portion of the part life cycle curve will exhibit:

Response:

A decreasing failure rate.

A constant failure rate.

An increasing failure rate.

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A low failure rate.

Question: Score 1 of 1

A life test was conducted on 10 units of a product. The average failure time of the units is 100
hours, and the standard deviation is 5 hours. If the failure time follows a normal distribution, what
is the 90% confidence interval of the mean failure time for this product?

Response:

(86.87, 113.13)

(97.10, 102.90)

(98.42, 101.58)

(95.85, 104.15)

Question: Score 1 of 1

Which of the following is NOT a degradation mechanism?

Response:

Wear

Derate

Crack

Fatigue

Question: Score 1 of 1

Derating enhances reliability in all of the following ways EXCEPT by

Response:

Including marginal components to fail

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Providing allowance for uncertainty in stress calculation.

Reducing the likelihood that marginal components will fail.

Reducing the effects of parameter variations.

Question: Score 0 of 1
(skipped)
A component fails on the average of once every 4 years with 75% of the failures
observed to occur during stormy weather.

If there are 12 hours of stormy whether to every 240 hours of good weather, what are the failure
rates for stormy and good weather respectively?

Response:

λ (stormy) = 3.938, λ (good) = 0.0656 failures/yr

λ (stormy) = 4.202, λ (good) = 0.0525 failures/yr

λ (stormy) = 6.594, λ (good) = 0.0458 failures/yr

λ (stormy) = 4.000, λ (good) = 0.0655 failures/yr

Question: Score 0 of 1
(skipped)
If the reliability goal for a 4 - hour mission is 0.9999 for a complex system, what
system MTBF is required?

Response:

55 hours.

2,500 hours.

10,000 hours.

40,000 hours.

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Question: Score 0 of 1
(skipped)
Root cause failure analysis is necessary to identify and correct basis problems.
Usually a priority of failure mode is established. This classic or traditional approach to
improvement results in which of the following?

Response:

Zero defects.

Defect reduction.

Catastrophic problem reduction.

Special cause reduction.

Question: Score 0 of 1
(skipped)
A reliability test was terminated after 171 hours based upon a pre-established plan.
An estimate of mean-time-to-failure of 57 hours was obtained. The lower 95 percent confidence
bound on the true population mean-time-to-failure is:

Response:

125 hours.

22 hours.

27 hours.

11 hours.

Question: Score 0 of 1
(skipped)
If a component has a known constant failure rate of 0.0037 failures per hour ; the
reliability of two of these components in a series alignment would be:

Response:

Insufficient information to solve problem.

99.63 percent.
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Less than 99 percent.

Dependent on the wear out rate of a mating subsystem

Question: Score 0 of 1
(skipped)
The ratio of the total operating time to the total number of failures is:

Response:

Maintenance action rate

Maintainability.

Failure rate.

Mean time to failure.

Question: Score 0 of 1
(skipped)
It is reliability's job to see that all the tasks outlined in the reliability program are:

Response:

Carried out by reliability engineers.

Carried out by the department having the primary responsibility.

Making sure that quality control does its job.

Doing those jobs that the primary responsible departments are incapable of doing.

Question: Score 0 of 1
(skipped)
The hazard rate function h(t) for a device is given by the relationship on the left,
where t is time in hours. What is the reliability of this device at t = 2 hours?

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Response:

0.638

0.368

0.486

0.238

Question: Score 0 of 1
(skipped)
Product safety standards do NOT include:

Response:

Product requirements laws passed by government

Requirements for general, equipment and component safety.

Performance requirements for products.

Evaluation requirements for product safety testing.

Question: Score 0 of 1
(skipped)
A plastics plant operates 8 extruders producing plastic film. Production volume
requirements cannot be met if less than 6 extruders are operating. There is a .30 probability that a
machine stopping malfunction will occur.

What is the probability that 6 extruders can remain operating throughout the day?

Response:

0.5783

0.4482

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0.5518

0.8059

Question: Score 0 of 1
(skipped)
Censoring of reliability data indicates which of the following?

I. Biased product data is used.

II. Testing has been failure terminated.

III. The data collection is time limited.

IV. Questionable data collection methods are used.

Response:

I and III only

II and III only

I and IV only

II and IV only

Question: Score 0 of 1
(skipped)
One equation used to estimate MTTR is:

In this equation, what is ?

Response:

The time to the first failure.

The time to the i th failure.

The time to repair the i th part.

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The time to wear-out of the i th part.

Question: Score 0 of 1
(skipped)
In establishing a budget for a new maintainability program, you should allocate more
maintainability funds during which of the following periods?

Response:

Initial design and development phase.

Demonstration verification phase.

Operational phase.

Customer service phase.

Question: Score 0 of 1
(skipped)
What is the probability of failure if the stress on a component is 20,000 psi with a
standard deviation of 1000 psi and the strength is 25,000 psi with a standard deviation of 2000 psi?

Response:

2.24 %

1.25 %

2.50 %

5.32 %

Question: Score 0 of 1
(skipped)
In standby parallel systems, imperfect switching means :

I. The switch is not perfect.

II. The secondary unit is on back-up.

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III. The reliability of the system is less than with perfect switching.

IV. The secondary unit has the same reliability as the primary unit.

Response:

I and II

I, II and III

All of the above

Question: Score 0 of 1
(skipped)
TAAF is BEST performed at which stage of the product life-cycle?

Response:

Concept/planning.

Design/Development.

Production/Manufacturing.

Operation/Repair.

Question: Score 0 of 1
(skipped)
There is a subtle difference between a standard parts program and a standardization
program. A standardization program tends to emphasize:

Response:

Limited part numbers.

Limited suppliers.

Limited sizes.

Limited part applications.

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Question: Score 0 of 1
(skipped)
The effectiveness of a maintenance program is affected MOST by:

Response:

Availability of spare parts.

Designed ease of installation and removal of components.

Reliability of installed, replaceable items.

Skill level of the maintenance personnel.

Question: Score 0 of 1
(skipped)
What percentage of the material is expected to fail?

Response:

1.4%

2.0%

2.3%

8.1%

Question: Score 0 of 1
(skipped)
When reliability goals are being developed, reliability predictions are initially used to

Response:

Set goals for all portions of the life cycle of a system.

Estimate potential performance of hardware and software with respect to reliability requirements

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Measure customer needs and provides a means of defining quantitative reliability goals.

Establish competitive position with respect to reliability

Question: Score 0 of 1
(skipped)
The failure data collection, analysis, and corrective action system:

I. Should include failures due to equipment failure and those due to human error in designing,
manufacturing, and operating the equipment.

II. Should include elapsed operating time (or cycles) prior to failure.

III. Should include all failures from initial development through acceptance testing.

Response:

II, III

I, III

All of the above.

Question: Score 0 of 1
(skipped)
Which answer mathematically expresses the reliability of an active parallel system in
which all component reliabilities are unequal?

Response:

Rs = RaRbRc - (RaRb + RbRc + RaRc) + (Ra + Rb + Rc)

Rs = [RaRbRc] / [Ra + Rb + Rc]

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Rs = Ra + Rb + Rc - RaRbRc

Rs = [RaRbRc + RaRb + RbRc + RaRc ] / [Ra + Rb + Rc]

Question: Score 0 of 1
(skipped)
According to Taguchi, robustly designed experiments should employ all of the
following techniques EXCEPT

Response:

Inner and outer arrays

Signal-to-noise ratios.

Linear graphs.

Fold-over capabilities.

Question: Score 0 of 1
(skipped)
In determining the allocation of function to humans and equipment:

Response:

Allocate all major functions to the equipment.

Allocate all major functions to the human.

Allocate functions to optimize the workload on the human.

Allocate functions to optimize system performance.

Question: Score 0 of 1
(skipped)
Failure data are analyzed and a proportion of items survive to the end of the test.
Data on these types of samples are referred as:

Response:

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Parameter data

Non-parameter data.

Control data

Censored Data.

Question: Score 0 of 1
(skipped)
Reliability can be specified in terms of all of the following EXCEPT:

Response:

Cost of failure

Stress to failure.

Time to failure.

Cycles to failure.

Question: Score 0 of 1
(skipped)
Preventive maintenance is characterized by:

I. Replacing failed/defect items as they are found in normal service use

II. A planned program of tests, inspections, and/or replacements

III. Replacing items just before they fail

Response:

I only

II only

I and III only

I, II and III

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Question: Score 0 of 1
(skipped)
During system testing a failure is observed that could never occur in the field. This
type of failure is considered to be:

Response:

A minor failure

A system failure.

A nonrelevant failure.

An operational failure.

Question: Score 0 of 1
(skipped)
Which of the following is NOT considered good practice in reliability design?

Response:

Using proven parts.

Using series design.

Using failure mode and effects analysis (FMEA).

Simplifying item configuration.

Question: Score 0 of 1
(skipped)
System and cost effectiveness analysis outputs:

Response:

Can be used to determine the best balance of system performance, cost and schedule.

Do not guide trade-off decisions.

In most cases will not identify the degree to which innovations should be pursued.

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Will not guide preliminary design features.

Question: Score 0 of 1
(skipped)
Root cause analysis provides a common sense approach to evaluating a problem.
Align the following action steps in proper sequence from start to finish.

I. Describe problem conditions.

II. Develop possible problem causes.

III. Collect facts and determine relationships.

IV. Validate the true problem causes.

V. Define the problem statement.

Response:

. I, V, IV, II, III

V, I, III, II, IV

I, V, III, IV, II

V, III, I, IV, II

Question: Score 0 of 1
(skipped)
A substantial fraction of the usual design effort need NOT be devoted to a reliability
program.:

Response:

When the equipment is complex.

When time is limited.

When high reliability is specified.

When high reliability is not specified.

Question: Score 0 of 1
(skipped)
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A component has a constant failure rate of 0.0005 failures per hour. What is the
reliability for 1,000 hours of operation assuming wearout is not a factor?

Response:

0.995

0.500

0.373

0.607

Question: Score 0 of 1
(skipped)
A company is in a multi-products, competitive market. Which of the following is the
MOST appropriate strategy to help capture the maximum market share?

Response:

Reducing cycle time while introducing new, reliable products.

Increasing the reliability of current product

Improving the capacity of manufacturing process.

Performing aggressive field-testing.

Question: Score 0 of 1
(skipped)
If a test shows three failures in 50 hours of operation, how many failures will it show
in 1000 hours of operation if the failure rate is constant?

Response:

150

20

333

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60

Question: Score 0 of 1
(skipped)
An engineer must design a product with a probability of success 99%. Assume that
both the strength and stress are normally distributed and that the standard deviations are the
same.

If the stress is known to be 3000 lbs with a standard deviation of 100 lbs, what must be the
approximate designed strength?

Response:

4020 lbs.

3730 lbs.

3330 lbs.

3100 lbs.

Question: Score 0 of 1
(skipped)
According to the Reliability Analysis Center, which of the following design objectives
is NOT supported by reliability and maintainability contributing tasks?

Response:

Understand the impacts on design performance.

Determine the feasibility of consistent product manufacture.

Use of proper parts and correct application.

Design validation.

Question: Score 0 of 1
(skipped)
What functions can normally be expected to be assigned to the Reliability
Engineering Department of a company that emphasizes product reliability?
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I. Maintain a failure reporting system.

II. Establish reliability growth.

III. Oversee use of statistical tools.

IV. Evaluate customer surveys regarding product costs.

V. Establish and maintain a corrective action system.

Response:

I and II only

II and III only

I, II and III only

I, III, IV and V only

Question: Score 0 of 1
(skipped)
What is this system‘s reliability at 3000 hours?

MTBFs for the components are :

A = 2500 hours B = 3700 hours C = 2000 hours D = 4000 hours.

Response:

0.017

0.014

0.047

0.029

Question: Score 0 of 1
(skipped)
When a defense is prepared for a product liability action, all of the following would be
considered elements of the assumption of risk the plaintiff must have EXCEPT:

Response:

Had knowledge of the risk

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Understood the consequence of the risk.

Voluntarily undertaken the risk.

Contributed to the injury through negligence.

Question: Score 0 of 1
(skipped)
The comparative financial effects of reliability over the designed operating time T of
two systems built to perform the same function can be obtained by comparing the

I. Failure rates.

II. Operating life of each system.

III. Cost of each system (including repair, replacement, and loss).

Response:

I, II and III

I and III only

II and III only

II only

Question: Score 0 of 1
(skipped)
Which of the following techniques is MOST applicable when estimating how much
additional testing is required to demonstrate a reliability goal?

Response:

Reliability growth.

Weibull testing.

Mistaking-proofing.

Hypothesis testing.

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Question: Score 0 of 1
(skipped)
Which of the following techniques is MOST efficient when two nuisance variables are
to be averaged out in an experimental design?

Response:

Full factional.

Fractional factorial.

Latin square

Paired test.

Question: Score 0 of 1
(skipped)
50 resisters from a lot of 75,000 were tested. The average was 3,306 ohms with a
variance of 21,609 ohm 2 . From this information, we may conclude with 99% confidence, that at
least 95% of this lot will have resistance values in the range of

Response:

3,012 - 3,600 ohms

2,865 - 3,747 ohms

2927 - 3,685 ohms

2,846 - 3,766 ohms

Question: Score 0 of 1
(skipped)
FMECA is:

Response:

A professional engineering organization.

A formal technique for review of failure potentials during design.

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A technique to assure that design performance guidelines are fulfilled.

A technique useful for space-government project.

Question: Score 0 of 1
(skipped)
Using complete field-based data, a reliability engineer has analyzed the reliability growth of
a repairable system over the last 24 months. The analysis suggests a "no growth" condition, and that
finding is reported to management.

Due to a pending multimillion dollar order, management requests that a line be drawn to show growth
where none actually exists. The engineer's department manager directs the engineer to comply with
management request.

In this situation, which of the following should be of primary concern to the engineer?

Response:

Adverse affects on the producer.

Professional integrity as a reliability engineer.

Adverse effects on the company's bottom line.

Corporate political ramifications.

Question: Score 0 of 1
(skipped)
A system is principally dependent upon the operation of one particular critical units.
It was therefore designed with three additional such units in standby redundancy, where a standby
unit goes into operation as soon as the preceding unit fails. Each of these units has a constant
failure rate during operation.

The units fail independently and the system fails when the last standby unit fails. An appropriate
time-to-failure distribution for this system is the:

Response:

Lognormal.

Exponential.

Gamma.

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Weibull.

Question: Score 0 of 1
(skipped)
The chi square goodness-of-fit test can be used to determine how well the data fit
which of the following types of distributions?

Response:

Exponential only.

Nornal only.

Weibull only.

Any assumed distribution

Question: Score 0 of 1
(skipped)
While testing a new design, you experienced 3 failures in 100 tests. What is the lower
confidence limit for the unit's tested reliability based on a confidence level of 0.90?

Response:

0.962

0.950

0.935

0.925

Question: Score 0 of 1
(skipped)
In the classification of defectives, such as DOD-STD-2101, if an item will produce a
significant degradation in performance, the classification would be:

Response:

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Incidental

Minor

Critical

Major

Question: Score 0 of 1
(skipped)
When a bathtub curve is used, one characteristic of the flat center portion of the
curve is that during this period

Response:

There can be only one type of failure in the system.

The reliability of the system can be expressed as an exponential function

The equipment can be considered highly reliable.

The time of the next failure is predictable from the time of the last failure.

Question: Score 0 of 1
(skipped)
What is the CORRECT measurement of reliability to use for nonrepairable systems?

Response:

Mean time between repairs (MTBR)

Mean time between failures (MTBF)

Mean time to repairs (MTTR)

Mean time to failure (MTTF)

Question: Score 0 of 1

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A fault tree analysis (FTA) differs from a failure mode and effects analysis (FMEA) in (skipped)
that an FTA:

Response:

Starts by considering individual or combined lower level failure first.

Starts by considering system failure effects or top events first.

Does not take into account human factors such as incorrect operation.

Is typically used in conjunction with a cause-and-effect diagram

Question: Score 0 of 1
(skipped)
What is the failure rate of a system composed of three components, each of which
can cause a system failure, and which have the following information?

Response:

0.00192 f/hr

0.00258 f/hr.

0.00913 f/hr.

0.00671 f/hr

Question: Score 0 of 1
(skipped)
Pascal's triangle presents a simple means of determining which of the various terms
of the binomial expansion?

Response:

Exponents

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Coefficients

Combinations

Permutations

Question: Score 0 of 1
(skipped)
Given the sample data: 5, 15, 10, 7, 20. What is the unbiased estimator of the sample
variance?

Response:

27.50

29.84

37.30

46.62

Question: Score 0 of 1
(skipped)
The optimum cost point for total life cycle costs occurs:

Response:

When operations and maintenance costs are minimized.

When reliability program expenditures are maximized.

When acquisition costs plus ongoing costs are minimized.

When manufacturing and development costs are minimized.

Question: Score 0 of 1
(skipped)
Which of the following techniques provides a means of translating customer
requirements into appropriate technical requirements?
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Response:

Concurrent engineering.

Quality function deployment

Benchmarking.

Total quality management.

Question: Score 0 of 1
(skipped)
Which of the following is a model used for monitoring reliability growth?

Response:

Duane

Arrehenius

Normal

Lognormal

Question: Score 0 of 1
(skipped)
Human will perform more reliably if:

I. They understand what is required and why.

II. The task is challenging and complex.

III. Pressure is applied which penalizes failure.

IV. There are incentives for quality.

Response:

I and II only

I and III only

II and IV only

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I and IV only

Question: Score 0 of 1
(skipped)
In an elevated-temperature test on an electronic system, which of the following
models is used to calculate the acceleration factor?

Response:

Arrhenius model.

Lognormal model.

Inverse power law model.

Exponential model.

Question: Score 0 of 1
(skipped)
For the ANOVA Table on the left, what is the F table value for α = .01?

Response:

0.999

5.44

5.70

6.63

Question: Score 0 of 1
(skipped)

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Which of the following actions would usually be performed FIRST after receiving a product failure
from the field?

Response:

Verification of failure.

Estimate possible causes.

Assignment of investigative actions.

Determine possible mode of failure.

Question: Score 0 of 1
(skipped)
Human reliability is defined as the probability that a human will:

Response:

Be available to perform a job under adverse conditions.

Successfully accomplis a task within a specified time limit.

Under ideal conditions fulfill specified human functions.

Carry out tasks that result in no damage to products.

Question: Score 0 of 1
(skipped)
Which of the following is the MOST appropriate reason for selecting accelerated life
testing for an expensive product to determine adherence to design requirements?

Response:

The test time to provide adequate reliability assurance under normal operating conditions is too
long.

The current sample size and the life distribution show wear-out is likely

The error in the population due to part-to-part variation is too large.

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The probability density function of the product follows either a log normal or a Weibull distribution.

Question: Score 0 of 1
(skipped)
What is the difference between an active parallel system and a shared load parallel
system?

Response:

There is no significant difference.

In the shared load parallel system, the load is equally shared between the two parallel components.

The shared load parallel system is a type of active parallel system.

The failure rate of the remnant component increases in the shared load parallel system on first
component failure.

Question: Score 0 of 1
(skipped)
A satellite has two redundant control systems, each has a failure rate (lambda) =
1×10 -6 failures/hour. If one of the systems fails, the failure rate for the remaining system increases
to 2×10 -5 failures/hour. What is the reliability of the redundant control systems at 175,000 hours?

Response:

0.8609

0.7796

0.690

0.2507

Question: Score 0 of 1
(skipped)
Feedback channels for the planning, management and assessment of product safety
should include:

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I. Both official and unofficial sources.

II. Phone, fax, mail and questionnaire sources.

III. Captured company process information.

Response:

II only

I and III only

II and III only

I, II and III

Question: Score 0 of 1
(skipped)
Which of the following is TRUE about the self-assessment a team uses when
implementing concurrent engineering?

Response:

It provides a "snapshot" of the team's status or needs.

It is a required part of the process documentation.

It is a means of comparing teams in different organization.

It is a strategic planning tool.

Question: Score 0 of 1
(skipped)
Human factors field testing:

Response:

Should be carried out on a production model of the equipment.

Should demonstrate the capability of personnel to perform the required function.

Does not require a plan if military personnel are involved.

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Must not be combined with engineering tests on the same equipment.

Question: Score 0 of 1
(skipped)
Which of the following techniques is MOST beneficial in tracking a process to
determine whether corrective action should be taken?

Response:

Pareto analysis.

Control charting.

Trend analysis.

Time series plotting.

Question: Score 0 of 1
(skipped)
Which of the following activities is MOST effective in increasing reliability during a
product's life cycle?

Response:

Improving gage repeatability and reproducibility

Developing an aggressive testing strategy.

Developing capable processes.

Developing robust design.

Question: Score 0 of 1
(skipped)
In order to sustain a high system reliability in the field, it is BEST to:

Response:

Write detailed reports on major failure modes.

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13/11/2021, 22:44 CRE: ASQ Certified Reliability Engineer - Full | Process Exam

Lubricate the equipment exactly to manufacturing specifications.

Fully analyze all failed components

Follow a preventive maintenance program with scheduled diagnostic checks.

Question: Score 0 of 1
(skipped)
The failure rate for an IC chip is 0.0023 per hour of operation. Calculate the MTBF
given that the failure rate is constant.

Response:

37.6 hrs

43 hrs

434.78 hrs

486 hrs

Question: Score 0 of 1
(skipped)
In order to enhance the reliability of an extruder producing plastic film, the applied
operational and environmental stresses should be:

Response:

At the rated nominal ratings

Slightly above nominal ratings.

Significantly below nominal ratings.

Significantly above nominal ratings.

Question: Score 0 of 1
(skipped)

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The function below has a density distribution where X is a continuous random variable. What is the
probability that X = 4.0?

Response:

0.00

0.20

0.30

0.40

Question: Score 0 of 1
(skipped)
Nonrelevant failures include all of the following EXCEPT:

Response:

Unverified failures.

Mishandling failures

Operating adjustment failures.

Human error failures.

Question: Score 0 of 1
(skipped)
Which of the following action will help eliminate the effects of extraneous factors in a
designed experiment?

Response:

Randomizing the experiment.

Selecting factor levels.

Fractionating the experiment.

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Repeating the experiment under different conditions.

Question: Score 0 of 1
(skipped)
Who should be chairperson of a design review committee?

Response:

A senior member of management.

The chief designer.

The person best able to make decisions on a design.

The reliability engineer.

Question: Score 0 of 1
(skipped)
As the reliability engineer of a medium sized firm, you have developed a reliability
test plan for the shop. The shop manufactures products on a medium batch size basis. The batches
range from 30 to 500 pieces per order. The test plan should include all of the following
consideration EXCEPT

Response:

Discover every failure mode.

Estimate MTBF values.

Inspect the majority of parts produced.

Provide a safe testing environment.

Question: Score 0 of 1
(skipped)
Extrapolation is a method of reliability prediction which involves primarily:

Response:

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13/11/2021, 22:44 CRE: ASQ Certified Reliability Engineer - Full | Process Exam

Engineering judgment.

FRACAS techniques.

Mathematical calculation and measurement.

FTA and FEMA analysis.

Question: Score 0 of 1
(skipped)
The reliability centered maintenance (RCM) approach has potential for use in many
areas of industry, having been successfully employed in the aircraft and nuclear power industries.

A major premise of RCM is which of the following?

Response:

Preserve equipment function.

Eliminate corrective maintenance.

Preserve system function.

Safeguard major equipment investments

Question: Score 0 of 1
(skipped)
A test machine detects 95% of the defective parts in a production line. To improve
product quality, a second test machine (from a different manufacturer) is installed in series with the
first machine.

The second machine is capable of detecting 90% of defects that escape the first machine. If
defective parts are removed after detection, what is the incremental improvement of the two
machines in series over the single machine?

Response:

4.5%

5%

9.5%
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14.5%

Question: Score 0 of 1
(skipped)
A system consists of 4 parallel units each having a reliability of 0.80. The system can
still complete its mission with only 2 units functioning. If the failure rate is constant and failures are
independent, then the system reliability will be

Response:

0.4096

0.5376

0.8192

0.9728

Question: Score 0 of 1
(skipped)
What is System Effectiveness, if Operational Readiness is 0.89, Design Adequacy is
95%, Availability is 98%, Maintainability is 0.93, and Mission Reliability is 0.99?

Response:

0.763

0.881

0.837

0.820

Question: Score 0 of 1
(skipped)
The two principal measures of failure during risk assessment are which of the
following?

Response:
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13/11/2021, 22:44 CRE: ASQ Certified Reliability Engineer - Full | Process Exam

Failure severity and failure probability.

Failure analysis and failure effects.

Failure method and failure mode.

Failure mode and failure mechanism.

Question: Score 0 of 1
(skipped)
Which of the following reliability tools is MOST likely to be employed in the design
phase of a project?

Response:

Step-stress

Burn-in

Fatigue testing

Thermal analysis

Question: Score 0 of 1
(skipped)
Which answer BEST describes the events and operating conditions an item
experiences from mission initiation to completion?

The events may include the research and development phase, product manufacturing,
warehousing, and so on, to mission completion.

Response:

Operational readiness.

Mission profile.

Design adequacy.

Mission reliability.

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Question: Score 0 of 1
(skipped)
A randomly failing component is tested to r failures, and n observations are made.
Degrees of freedom for calculating confidence limits on the mean should be:

Response:

2r + 2

2r

n-1

Question: Score 0 of 1
(skipped)
The lifetime of a mechanical lifter is normally distributed with a mean of 100 hours
and a standard deviation of 3 hours. What is the reliability of the lifter at 106 hours?

Response:

0.0228

0.0570

0.9430

0.9772

Question: Score 0 of 1
(skipped)
Of the following, which is the MOST important reliability principle?

Response:

Use only proven designs.

Specify only high reliability components.

Consider reliability early in the design phase.

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Use redundancy throughout the design.

Question: Score 0 of 1
(skipped)
If a company monitors field reliability using both three month and yearly MTBF
moving averages, a comparison of the averages will generally show that the yearly moving
averages:

Response:

Are greater than the 3 month values.

Are less than the 3 month values.

Vary more than the 3 month values.

Vary less than the 3 month values.

Question: Score 0 of 1
(skipped)
Which of the following is NOT a characteristic of testability?

Response:

Fault detection capability.

Fault isolation capability.

Fault repair rate.

False alarm rate.

Question: Score 0 of 1
(skipped)
Which of the following measures can be used to find a quick approximation of the
availability of a system?

Response:

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Mean time to failure (MTTF) and mean time to repair (MTTR).

Failure rate and failure mode.

Mission time and failure rate.

Downtime and time to repair

Question: Score 0 of 1
(skipped)
In which of the following distribution is the standard deviation equal to the mean?

Response:

Negative binomial.

Binomial.

Exponential.

Poisson.

Question: Score 0 of 1
(skipped)
A device has a MTBF of 400 hours. Assuming an exponential distribution of time to
failure, what is the maximum time of allowable operation if a reliability of .995 is required?

Response:

20 hours

0.02 hours

0.2 hours

2 hours

Question: Score 0 of 1

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Human factors in product safety planning are assessed for which of the following (skipped)
reasons?

I. To allocate the proper balance between man and machine.

II. To address the limitations of human beings.

III. To determine the user hardware interaction.

Response:

III only

I and II only

I and III only

I, II and III

Question: Score 0 of 1
(skipped)
One of the descriptions of component failures can be explained by a mathematical
model with a formula showing that the rate of chemical reaction varies exponentially with a rise in
operating temperature. This law is known as the:

Response:

Planck Law.

Pareto Law

Arrhenius Law.

Poisson Law

Question: Score 0 of 1
(skipped)
Which of the following activities has the greatest impact on product reliability?

Response:

Design.

Manufacturing

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Shipping and delivery

Service.

Question: Score 0 of 1
(skipped)
A go/no-go device is tested until it fails. If X is the number of tests to first failure with
no wear out present, and the probability of success on each test is .99, then the probability that X is
greater than 5 is:

Response:

0.9510

0.9410

0.9310

0.9610

Question: Score 0 of 1
(skipped)
How is the level of significance defined?

Response:

The probability of rejecting a null hypothesis when it is true.

The probability of not rejecting a null hypothesis when it is true.

The probability of accepting a null hypothesis when it is true.

The probability of not accepting a null hypothesis when it is true.

Question: Score 0 of 1
(skipped)
A reliability test of 12 pumps is terminated at 1000 hours. There were 5 failures as
follows, what is the median rank % for the 4th failure ?

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Response:

40.00%

29.84%

25.62%

24.48%

Question: Score 0 of 1
(skipped)
Which of the following is a key element of an effective reliability growth program?

Response:

Field generated engineering change orders.

A field service support organization

A reliability prediction program.

A failure reporting analysis and corrective action system.

Question: Score 0 of 1
(skipped)
Redundant components are used because:

Response:

Reliability of parallel components is higher than the highest reliability component in parallel.

Reliability of parallel components is higher than the lowest reliability component in parallel.

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Reliability of parallel components is lower than the highest reliability component in parallel.

Reliability of parallel components is lower than the lowest reliability component in parallel.

Question: Score 0 of 1
(skipped)
What kind of failure would MOST likely result from insufficient hardware debugging?

Response:

Wear out failure.

Random failure.

Early failure.

Catastrophic failure.

Question: Score 0 of 1
(skipped)
Which of the following is the most valuable in Human Engineering?

Response:

FMECA

Monte-Carlo analysis

ANOVA

Full scale model

Question: Score 0 of 1
(skipped)
An exclusive "or" gate produces an output only if:

Response:

All of the input events occur simultaneously

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13/11/2021, 22:44 CRE: ASQ Certified Reliability Engineer - Full | Process Exam

One, but not both input events occur.

Any one of the input events occur

All of the input events occur in the correct order.

Question: Score 0 of 1
(skipped)
Preventive maintenance time includes:

Response:

Repair of equipment which has failed.

Downtime for routine or scheduled tasks to retain an item in operable condition.

Obtaining spares, making adjustments, and confirming repaired condition by test.

Delay time such as meals and awaiting spares from off-site or remote location.

Question: Score 0 of 1
(skipped)
A vendor must perform tests on parts to determine which of the following?

Response:

Functional capability under specified environmental conditions.

Materials and processes.

Configuration and size.

Cost.

Question: Score 0 of 1
(skipped)
All of the following information is required to calculate reliability EXCEPT the

Response:
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13/11/2021, 22:44 CRE: ASQ Certified Reliability Engineer - Full | Process Exam

Appropriate probability distribution.

Desired time limit.

Failure rate.

Failure mechanism.

Question: Score 0 of 1
(skipped)
Preventive maintenance is defined as:

Response:

Actions performed as a result of failure.

Repair of an item to a specified condition.

Actions performed on scheduled or routine basis to retain specified condition.

Maintenance performed for detection and preventive of incipient failure.

Question: Score 0 of 1
(skipped)
Production error by human operators may be caused by:

I. Inadequate work space.

II. Inadequate job planning information.

III. Poor environmental conditions.

Response:

I and II

II

All of the above

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Question: Score 0 of 1
(skipped)
A product - design team is in the material-selection phase for a new product. The
following four treatments need to be considered:

What is the maximum number of treatment combinations?

Response:

11

48

Question: Score 0 of 1
(skipped)
What is the probability of performing a repair within 10 hours, if the MTTR is 10
hours?

Response:

0.368

1.00

0.632

0.500

Question: Score 0 of 1
(skipped)
Which of the following enters into the definitions of reliability?

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I. Mission time.

II. Stress level.

III. Conditional probability.

Response:

III only

I and II only

I and III only

I, II and III

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