Multi-turn actuators

SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2

Control unit: electromechanic
with actuator controls
AUMATIC AC 01.2 Intrusive

Control
Parallel
→ Profibus DP

Operation instructions Assembly, operation, commissioning

 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Table of contents AC 01.2 Intrusive Profibus DP

Read operation instructions first.

● Observe safety instructions.
● These operation instructions are part of the product.
● Preserve operation instructions during product life.
● Pass on instructions to any subsequent user or owner of the product.

Purpose of the document:

This document contains information for installation, commissioning, operation and maintenance staff. It is intended
to support device installation and commissioning.

Reference documents:
● Manual (Operation and setting) AUMATIC AC 01.2 Profibus DP
● Manual (Device integration Fieldbus) AUMATIC AC 01.2 Profibus DP
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).

Table of contents Page

1. Safety instructions................................................................................................................. 5
1.1. Basic information on safety 5
1.2. Range of application 5
1.3. Applications in Ex zone 22 (option) 6
1.4. Warnings and notes 6
1.5. References and symbols 7
2. Identification........................................................................................................................... 8
2.1. Name plate 8
2.2. Short description 9
3. Transport, storage and packaging........................................................................................ 10
3.1. Transport 10
3.2. Storage 10
3.3. Packaging 10
4. Assembly................................................................................................................................ 11
4.1. Mounting position 11
4.2. Handwheel fitting 11
4.3. Multi-turn actuator: mount to valve/gearbox 11
4.3.1 Output drive types B, B1 – B4 and E 11
4.3.1.1 Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox 12
4.3.2 Output drive type A 12
4.3.2.1 Stem nut: finish machine 13
4.3.2.2 Multi-turn actuator (with output drive A): mount to valve 14
4.4. Accessories for assembly 15
4.4.1 Stem protection tube for rising valve stem 15
4.5. Mounting positions of local controls 15
4.5.1 Mounting positions: modify 16
5. Electrical connection............................................................................................................. 17
5.1. Basic information 17
5.2. Connection with AUMA plug/socket connector 19
5.2.1 Terminal compartment: open 19
5.2.2 Cable connection 20

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SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Table of contents

5.2.3 Terminal compartment: close 21

5.2.4 Bus terminal compartment: open 21
5.2.5 Bus cables: connect 22
5.2.6 Bus terminal compartment: close 24
5.3. Accessories for electrical connection 24
5.3.1 Controls mounted to wall bracket 24
5.3.2 Parking frame 25
5.3.3 Protection cover 26
5.3.4 Double sealed intermediate frame 26
5.3.5 Earth connection, external 26
6. Operation................................................................................................................................ 27
6.1. Manual operation 27
6.1.1 Manual operation: engage 27
6.1.2 Manual operation: disengage 27
6.2. Motor operation 27
6.2.1 Local actuator operation 27
6.2.2 Actuator operation from remote 28
6.3. Menu navigation via push buttons (for settings and indications) 29
6.3.1 Menu layout and navigation 29
6.4. User level, password 30
6.4.1 Password entry 31
6.4.2 Password change 31
6.5. Language in the display 32
6.5.1 Change language 32
7. Indications.............................................................................................................................. 34
7.1. Indications during commissioning 34
7.2. Indications in the display 34
7.2.1 Feedback indications from actuator and valve 35
7.2.2 Status indications according to AUMA classification 37
7.2.3 Status indications according to NAMUR recommendation 38
7.3. Mechanical position indicator/running indication 40
7.4. Indication lights 40
8. Signals..................................................................................................................................... 42
8.1. Signals via fieldbus 42
8.2. Output contacts 42
8.2.1 Assignment of outputs 42
8.2.2 Encoding of outputs 42
8.3. Analogue signals 43
9. Commissioning (basic settings)........................................................................................... 44
9.1. Type of seating: set 44
9.2. Bus address (slave address): set 45
9.3. Switch compartment: open 46
9.4. Torque switching: set 47
9.5. Limit switching: set 47
9.5.1 End position CLOSED (black section): set 48
9.5.2 End position OPEN (white section): set 48
9.6. Intermediate positions: set 49
9.6.1 Running direction CLOSE (black section): set 49
9.6.2 Running direction OPEN (white section): set 49

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 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Table of contents AC 01.2 Intrusive Profibus DP

9.7. Test run 50

9.7.1 Direction of rotation: check 50
9.7.2 Limit switching: check 51
9.7.3 Reference operation position feedback: perform 51
9.8. Potentiometer setting 52
9.9. Electronic position transmitter RWG: set 52
9.10. Mechanical position indicator: set 53
9.11. Switch compartment: close 54
10. Corrective action.................................................................................................................... 55
10.1. Faults during commissioning 55
10.2. Fault indications and warning indications 55
10.3. Fuses 59
10.3.1 Fuses within the actuator controls 59
10.3.2 Motor protection (thermal monitoring) 61
11. Servicing and maintenance................................................................................................... 62
11.1. Preventive measures for servicing and safe operation 62
11.2. Maintenance 62
11.3. Disposal and recycling 63
12. Technical data......................................................................................................................... 64
12.1. Features and functions of actuator 64
12.2. Features and functions of actuator controls 66
12.3. Profibus DP interface 68
12.4. Service conditions 69
12.5. Accessories 70
12.6. Further information 70
13. Spare parts............................................................................................................................. 71
13.1. Multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 71
13.2. Actuator controls AUMATIC AC 01.2 with AUMA plug/socket connector (SD bus) 73
14. Certificates.............................................................................................................................. 75
14.1. Declaration of Incorporation and EC Declaration of Conformity 75
15. Index........................................................................................................................................ 76
Addresses............................................................................................................................... 78

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SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Safety instructions

1. Safety instructions
1.1 Basic information on safety
Standards/directives AUMA products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and an
EC Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
They include among others applicable configuration guidelines for fieldbus
applications.

Safety instructions/war- All personnel working with this device must be familiar with the safety and warning
nings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.

Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.

Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.

Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe the national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface tempe-
rature using an appropriate thermometer and wearing protective gloves, if re-
quired, prior to working on the device.
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.

Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior consent of the manufacturer.
1.2 Range of application
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:
● Industrial trucks according to EN ISO 3691
● Lifting appliances according to EN 14502
● Passenger lifts according to DIN 15306 and 15309

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 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Safety instructions AC 01.2 Intrusive Profibus DP

● Service lifts according to EN 81-1/A1

● Roller conveyors according to EN 14673 (draft)
● Continuous operation
● Buried service
● Permanent submersion (observe enclosure protection)
● Potentially explosive areas, with the exception of zone 22
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3 Applications in Ex zone 22 (option)

Actuators of the indicated series basically meet the requirements for applications in
dust hazardous locations of ZONE 22 in compliance with the ATEX directive 94/9/EC.
The actuators are designed to meet enclosure protection IP 68 and fulfil the
requirements of EN 50281-1-1:1998 section 6 - Electrical apparatus for use in
presence of combustible dust, requirements for category 3 electrical equipment -
protected by enclosures.
To comply with all requirements of EN 50281-1-1:1998, it is imperative that the
following points are observed:
● In compliance with the ATEX directive 94/9/EC, the actuators must be equipped
with an additional identification – II3D IP6X T150 °C.
● The maximum surface temperature of the actuators, based on an ambient
temperature of +40 °C in accordance with EN 50281-1-1 section 10.4, is +150
°C. In accordance with section 10.4, an increased dust deposit on the equipment
was not considered for the determination of the maximum surface temperature.
● The correct connection of the thermoswitches or the PTC thermistors as well
as fulfilling the requirements of the duty type and the technical data are prere-
quisites for compliance with the maximum surface temperature of devices.
● The connection plug may only be plugged in or pulled out when device is dis-
connected from the mains.
● The cable glands used also have to meet the requirements of category II3 D
and must at least comply with enclosure protection IP 67.
● The actuators must be connected by means of an external ground connection
(accessory part) to the potential compensation or integrated into an earthed
piping system.
● The screw plug (part no. 511.0) or the stem protection tube with protective cap
(part nos. 568.1 and 568.2) for sealing the hollow shaft must imperatively be
mounted to guarantee tightness and therefore the combustible dust hazard
protection.
● As a general rule, the requirements of EN 50281-1-1 must be respected in dust
hazardous locations. During commissioning, service, and maintenance, special
care as well as qualified and trained personnel are required for the safe opera-
tion of actuators.
1.4 Warnings and notes

The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).

Indicates an imminently hazardous situation with a high level of risk. Failure

to observe this warning could result in death or serious injury.

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SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Safety instructions

Indicates a potentially hazardous situation with a medium level of risk. Failure

to observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning may result in minor or moderate injury. May also be used
with property damage.

Potentially hazardous situation. Failure to observe this warning may result in

property damage. Is not used for personal injury.

Arrangement and typographic structure of the warnings

Type of hazard and respective source!

Possible consequence(s) in case of non-observance (option)
→ Measures to avoid the danger
→ Further measure(s)

Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.5 References and symbols

The following references and symbols are used in these instructions:

Information The term Information preceding the text indicates important notes and information.

Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is required
for the next step or what has to be prepared or observed.
Via the menu to parameter
Describes the path within the menu to the parameter. By using the push buttons of
the local controls you may quickly find the desired parameter in the display.
<> Reference to other sections
Terms in the brackets shown above refer to other sections of the document which
provide further information on this topic. These terms are either listed in the index,
a heading or in the table of contents and may quickly be found.

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 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Identification AC 01.2 Intrusive Profibus DP

2. Identification
2.1 Name plate
Each device component (actuator, controls, motor) is equipped with a name plate.
Figure 1: Arrangement of name plates

[1] Actuator name plate

[2] Controls name plate
[3] Motor name plate
[4] Additional plate, e.g. KKS plate (Power Plant Classification System)
Data for identification Figure 2: Actuator name plate

[1] Type and size of actuator

[2] Commission number
Figure 3: Controls name plate

[1] Type and size of the controls

[2] Commission number
[3] Wiring diagram
[4] Control
Type and size
These instructions apply to the following devices:
Multi-turn actuators for open-close duty: SA 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
Multi-turn actuators for modulating duty: SAR 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
AC 01.2 = Actuator controls AUMATIC

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SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Identification

Commission number An order-specific commission number is assigned to each device. This commission
number can be used to directly download the wiring diagram, inspection records and
further information regarding the device from the Internet: http://www.auma.com.
Wiring diagram The 9th position in the TPA wiring diagram: Position transmitter (actuator)
Control unit: electromechanical:
0 = without position transmitter
A, B, J, K, L, N = potentiometer
C, D, E, G, H, M = RWG (electronic position transmitter)
Control
Profibus DP = Control via Profibus DP interface.
Profibus DP-V1 = Control via Profibus DP-V1 interface.
Profibus DP-V2 = Control via Profibus DP-V1 interface.
Profibus DP/24 V DC = Control via Profibus DP interface and parallel interface at
24 V DC.
2.2 Short description

Multi-turn actuator Definition in compliance with EN ISO 5210:

A multi-turn actuator is an actuator which transmits to the valve a torque for at least
one full revolution. It is capable of withstanding thrust.
AUMA multi-turn actuators are driven by an electric motor and are capable of
withstanding thrust in combination with output drive type A. For manual operation,
a handwheel is provided. Switching off in end positions may be either by limit or
torque seating. Controls are required to operate or process the actuator signals.
Actuator controls The AUMATIC actuator controls are used to operate AUMA actuators and are supplied
ready for use. The controls may be mounted directly to the actuator or separately
on a wall bracket.
The functions of the AUMATIC controls include standard valve control in OPEN -
CLOSE duty, positioning, process control, logging of operating data, diagnostic
functions right through control via fieldbus.
Local controls/PC Tool- Operation, setting, and display can be performed on site directly at the controls or
Suite alternatively from REMOTE via a fieldbus interface.
On site it is possible to
● operate the actuator via the local controls (push buttons and display) and perform
settings (contents of these instructions).
● read in or out data or modify and save settings via the PC ToolSuite software
(option), using a computer (laptop or PC). The connection between computer
and AUMATIC is wireless via Bluetooth interface (not included in these instruc-
tions).
Intrusive - Non-Intrusive ● Intrusive version (control unit: electromechanical):
Limit and torque setting is performed via switches in the actuator.
● Non-Intrusive version (control unit: electronic):
Limit and torque setting is performed via the controls, actuator and controls
housings do not have to be opened. For this purpose, the actuator is equipped
with an MWG (magnetic limit and torque transmitter), also supplying analogue
torque feedback signals/torque indication and analogue position feedback si-
gnals/position indication.

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 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Transport, storage and packaging AC 01.2 Intrusive Profibus DP

3. Transport, storage and packaging

3.1 Transport
For transport to place of installation, use sturdy packaging.

Hovering load!
Risk of death or serious injury.
→ Do NOT stand below hovering load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.

3.2 Storage

Danger of corrosion due to inappropriate storage!

→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.

Damage on display caused by temperatures below permissible level!

→ The AUMATIC actuator controls must NOT be stored below –30 °C.

Long-term storage If the device must be stored for a long period (more than 6 months) the following
points must be observed in addition:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
3.3 Packaging
Our products are protected by special packaging for the transport ex works. The
packaging consists of environmentally friendly materials which can easily be separated
and recycled. We use the following packaging materials: wood, cardboard, paper,
and PE foil. For the disposal of the packaging material, we recommend recycling
and collection centres.

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SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Assembly

4. Assembly

4.1 Mounting position

AUMA actuators and actuator controls can be operated without restriction in any
mounting position.

4.2 Handwheel fitting

Information For transport purposes, handwheels from a diameter of 400 mm are supplied sepa-
rately.

Figure 4: Handwheel

[1] Spacer
[2] Input shaft
[3] Handwheel
[4] Circlip

1. If required, fit spacer [1] onto input shaft [2].

2. Slip handwheel [3] onto input shaft.
3. Secure handwheel [3] using the circlip [4] supplied.
4.3 Multi-turn actuator: mount to valve/gearbox

Danger of corrosion due to damage to paint finish and condensation!

→ Touch up damage to paint finish after work on the device.
→ After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.

4.3.1 Output drive types B, B1 – B4 and E

Application ● For rotating, non-rising valve stem
● Not capable of withstanding thrust
Design Output drive bore with keyway:
● Types B1 – B4 with bore according to ISO 5210
● Types B and E with bore according to DIN 3210
● Later change from B1 to B3, B4, or E is possible.

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 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Assembly AC 01.2 Intrusive Profibus DP

Figure 5: Output drive

[1] Output drive types B, B1 – B4, E and C

[2] Output socket/plug sleeve with bore and keyway
[3] Circlip

Information Spigot at flanges should be loose fit.

4.3.1.1 Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox

1. Check if mounting flanges fit together.

2. Check whether bore and keyway match the input shaft.
3. Apply a small quantity of grease to the input shaft.
4. Place multi-turn actuator.
Information: Ensure that the spigot fits uniformly in the recess and that the
mounting faces are in complete contact.
5. Fasten multi-turn actuator with screws according to table.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
6. Fasten screws crosswise to a torque according to table.

Table 1: Fastening torques for screws

Screws Fastening torque TA [Nm]
Threads Strength class 8.8
M8 25
M10 51
M12 87
M16 214
M20 431

4.3.2 Output drive type A

Application ● Output drive for rising, non-rotating valve stem
● Capable of withstanding thrust
Information To adapt the actuators to available output drive types A with flanges F10 and F14
(year of manufacture: 2008 and earlier), an adapter is required. The adapter can be
ordered from AUMA.

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SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Assembly

4.3.2.1 Stem nut: finish machine

✔ This working step is only required if stem nut is supplied unbored or with pilot
bore.
Figure 6: Design of output drive type A

[1] Stem nut

[2] Bearing
[2.1] Bearing race
[2.2] Bearing rim
[3] Spigot ring

1. Remove spigot ring [3] from output drive.

2. Remove stem nut [1] together with bearings [2].
3. Remove bearing races [2.1] and bearing rims [2.2] from stem nut [1].
4. Drill and bore stem nut [1] and cut thread.
Information: When fixing in the chuck, make sure stem nut runs true!
5. Clean the machined stem nut [1].
6. Apply sufficient Lithium soap EP multi-purpose grease to bearing rims [2.2] and
bearing races [2.1], ensuring that all hollow spaces are filled with grease.
7. Place greased bearing rims [2.2] and bearing races [2.1] onto stem nut [1].
8. Re-insert stem nut [1] with bearings [2] into output drive.
Information: Ensure that dogs or splines are placed correctly in the keyway of
the hollow shaft.
9. Screw in spigot ring [3] until it is firm against the shoulder.

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 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Assembly AC 01.2 Intrusive Profibus DP

4.3.2.2 Multi-turn actuator (with output drive A): mount to valve

Figure 7: Assembly with output drive type A

[1] Valve stem

[2] Output drive type A
[3] Screws to actuator
[4] Valve flange
[5] Screws to output drive

1. If the output drive type A is already mounted to the multi-turn actuator: Loosen
screws [3] and remove output drive type A [2].
2. Check if the flange of output drive type A matches the valve flange [4].
3. Apply a small quantity of grease to the valve stem [1].
4. Place output drive type A on valve stem and turn until it is flush on the valve
flange.
5. Turn output drive type A until alignment of the fixing holes.
6. Screw in fastening screws [5], however do not completely tighten.
7. Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output socket.
➥ The flanges are flush with each other if properly engaged.
8. Adjust multi-turn actuator until alignment of the fixing holes.
9. Fasten multi-turn actuator with screws [3].
10. Fasten screws [3] crosswise with a torque according to table.

Table 2: Fastening torques for screws

Screws Fastening torque TA [Nm]
Threads Strength class 8.8
M6 11
M8 25
M10 51
M12 87
M16 214
M20 431

11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
and output drive A are firmly placed together.
12. Tighten fastening screws [5] between valve and output drive type A crosswise
applying a torque according to table.

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SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Assembly

4.4 Accessories for assembly

4.4.1 Stem protection tube for rising valve stem

— Option —
Figure 8: Assembly of the stem protection tube

[1] Cap for stem protection tube

[2] Stem protection tube
[3] Sealing ring

1. Seal thread with hemp, Teflon tape, or thread sealing material.

2. Screw stem protection tube [2] into thread and tighten it firmly.
3. Push down the sealing ring [3] onto the housing.
4. Check whether cap for stem protection tube [1] is available and in perfect con-
dition.
4.5 Mounting positions of local controls

The mounting position of the local controls is designed according to the order. If,
after mounting the actuator to the valve or the gearbox on site, the local controls are
in an unfavourable position, the mounting position can be changed at a later date.
Four mounting positions are possible.
Figure 9: Mounting positions A and B

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 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Assembly AC 01.2 Intrusive Profibus DP

Figure 10: Mounting positions C and D

4.5.1 Mounting positions: modify

Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.

1. Loosen screws and remove the local controls.

2. Check whether O-ring is in good condition, correctly insert O-ring.
3. Turn local controls into new position and re-place.

Cable damage due to twisting or pinching!

Risk of functional failures.
→ Turn local controls by a maximum of 180°.
→ Carefully assemble local controls to avoid pinching the cables.

4. Fasten screws evenly crosswise.

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SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Electrical connection

5. Electrical connection
5.1 Basic information

Danger due to incorrect electrical connection

Failure to observe this warning can result in death, serious injury, or property damage.
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.
→ After connection but prior to applying the voltage, observe the <Commissioning>
and <Test run> chapters.

Wiring diagram/terminal
The pertaining wiring diagram/terminal plan is attached to the device in a
plan weather-proof bag, together with these operation instructions. It can also be obtained
from AUMA (state commission no., refer to name plate) or downloaded directly from
the Internet (www.auma.com).
Protection on site
For short-circuit protection and for disconnecting the actuator from the mains, fuses
and disconnect switches have to be provided by the customer.

The current values for respective sizing is derived from the current consumption of
the motor (refer to electrical data sheet) plus the current consumption of the controls.

Table 3: Current consumption controls

Mains voltage Max. current consumption
Permissible variation of the mains voltage ±10 % –30 %
100 to 120 V AC 750 mA 1,200 mA
208 to 240 V AC 400 mA 750 mA
380 to 500 V AC 250 mA 400 mA
515 to 690 V AC 200 mA 400 mA

Table 4: Maximum permissible protection

Switchgear Rated power Max. protection
Reversing contactor up to 1.5 kW 16 A (gL/gG)
Reversing contactor up to 7.5 kW 32 A (gL/gG)
Reversing contactor up to 11 kW 63 A (gL/gG)
Thyristor up to 1.5 kW 16 A (g/R) I²t<1,500A²s
Thyristor up to 3 kW 32 A (g/R) I²t<1,500A²s
Thyristor up to 5.5 kW 63 A (g/R) I²t<5,000A²s
● If controls are mounted separately from actuator (controls on wall bracket):
Consider length and cross section of connecting cable when defining the pro-
tection required.
● Use appropriate earth leakage monitors when working in power installations.
● We recommend to refrain from using residual current devices (RCD). However,
if an RCD is used within the mains, the residual current device must be of type
B.
Power supply for the For external supply of the controls (electronics): The external power supply must
controls (electronics) have a reinforced insulation against the mains voltage in accordance with IEC 61010-1
and may only be supplied by a circuit limited to 150 VA in accordance with IEC
61010-1.
Safety standards All externally connected devices shall comply with the relevant safety standards .
Cable installation in ac-
Signal and bus cables are susceptible to interference.
cordance with EMC
Motor cables are interference sources.

17
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Electrical connection AC 01.2 Intrusive Profibus DP

● Lay cables being susceptible to interference or sources of interference at the

highest possible distance from each other.
● The interference immunity of signal and bus cables increases if the cables are
laid close to the ground potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
● Avoid long parallel paths with cables being either susceptible to interference or
interference sources.
● For the connection of remote position transmitters, screened cables must be
used.
Type of current, mains Type of current, mains voltage and mains frequency must match the data on the
voltage and mains fre- motor name plate.
quency
Figure 11: Motor name plate (example)

[1] Type of current

[2] Mains voltage
[3] Mains frequency (for 3-ph and 1-ph AC motors)
Connecting cables For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage or physically separate the cables as
required.
Use connecting cable with appropriate minimum rated temperature.
When specifying the connection cables, consider UV radiation.
Bus cables
Only cables complying with IEC 61158 or IEC 61784, cable type A, may be used for
Profibus DP wiring.
Cable recommendation:
Impedance: 135 to 165 Ohm, at a measurement frequency bet-
ween 3 and 20 MHz

Cable capacity: < 30 pF per metre

Wire diameter: > 0.64 mm

Wire cross section: > 0.34 mm², corresponds to AWG 22

Loop resistance: < 110 Ohm per km

Screening: CU shielding braid or shielding braid and shielding

foil

Prior to installation, please note:

● Connect maximum 32 devices to one segment.
● If more devices are to be connected:
- Allot devices to different segments.
- Connect segments using repeaters.
● Respect a distance of minimum 20 cm between the bus cable and other cables.
● If possible, bus cables should be laid in a separate, conductive, and earthed
cable tray.

18
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Electrical connection

● Make sure to avoid potential differences between the individual devices on the
bus (perform an equipotential earth bonding).

Baud rate [kbit/s] 싩 93.75 187.5 500 1,500

Maximum segment length [m] 1,200 1,000 400 200

5.2 Connection with AUMA plug/socket connector

Cross sections AUMA plug/socket connector:

● Power terminals (U1, V1, W1, U2, V2, W2): max. 6 mm² flexible/10 mm² solid
●
PE connection : max. 6 mm² flexible/10 mm² solid
● Control contacts (1 to 50): max. 2.5 mm²
5.2.1 Terminal compartment: open

Information The bus connection can be separately accessed from the mains connection (refer
to <Bus terminal compartment: open>).

Figure 12: Mains connection AUMA plug/socket connector SD bus

[1] Connection housing

[2] Screws for connection housing
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry for mains
[7] Blanking plug
[8] Cable gland (not included in delivery)

Information Bus operation is not interrupted when removing the connection housing [1].

Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.

1. Loosen screws [2] and remove connection housing [1].

2. Loosen screws [4] and remove socket carrier [5] from connection housing [1].

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 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Electrical connection AC 01.2 Intrusive Profibus DP

3. Insert cable glands [8] suitable for connecting cables.

➥ The enclosure protection IP... stated on the name plate is only ensured if suitable
cable glands are used. Example: Name plate for enclosure protection IP 68.

4. Seal unused cable entries [6] with suitable blanking plugs [7].
5. Insert the cables into the cable glands [8].
5.2.2 Cable connection

✔ Observe permissible cross sections.

1. Remove cable sheathing.
2. Strip wires.
3. For flexible cables: Use end sleeves according to DIN 46228.
4. Connect cables according to order-related wiring diagram.

In case of a fault: Hazardous voltage while protective earth conductor is NOT

connected!
Risk of electric shock.
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.

5. Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)

or loops (rigid cables).
Figure 14: PE connection

[1] Socket carrier

[2] Screw
[3] Washer
[4] Lock washer
[5] Protective earth with ring lugs/loops
[6] PE connection, symbol:

Danger of corrosion: damage due condensation!

→ After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.

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SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Electrical connection

Information Some actuators are equipped with an additional motor heater. The motor heater
minimises condensation within the motor and improves the start-up behaviour for
extremely low temperatures.

5.2.3 Terminal compartment: close

Figure 15: AUMA plug/socket connector SD bus

[1] Connection housing

[2] Screws for connection housing
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry for mains
[7] Blanking plug
[8] Cable gland (not included in delivery)

Short-circuit due to pinching of cables!

Risk of electric shock and functional failures.
→ Carefully fit socket carrier to avoid pinching the cables.

1. Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
2. Clean sealing faces of connection housing [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit connection housing [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands [8] applying the specified torque to ensure the required
enclosure protection.
5.2.4 Bus terminal compartment: open

The AUMA plug/socket connector (SD bus) is equipped with a connection board for
connecting the bus cables. When removing the cover [1] the connection board is
easily accessible.

21
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Electrical connection AC 01.2 Intrusive Profibus DP

Figure 16: AUMA plug/socket connector SD bus

[1] Cover (Bus terminal compartment)

[2] Screws for cover
[3] O-ring
[4] Cable entries for bus cables
[5] Blanking plug

Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.

1. Loosen screws [2] and remove cover [1].

2. Insert cable glands suitable for bus cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suita-
ble cable glands are used.
➥ Example: Name plate for enclosure protection IP 68.

3. Seal unused cable entries [4] with suitable blanking plugs [5].
4. Insert the wires into the cable glands.
5.2.5 Bus cables: connect
Versions The bus connection described in this chapter applies to the following versions of the
connection board:
● Standard version (1 channel)
● Version for redundancy (2 channels)
● Version with overvoltage protection up to 4 kV (1 channel)
● Version for redundancy (2 channels) with overvoltage protection up to 4 kV
Information For the connection via fibre optic cable (FOC) refer to Short instructions FOC
connection.

22
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Electrical connection

Figure 18: Connection boards: 1 channel left, 2 channels right

[S1] Bus termination channel 1

[S2] Bus termination channel 2
[X] Shielding clamp
[X1] 1A 1B ඍ channel 1: to previous device
[X2] 2A 2B ඍ channel 1: to next device
[X3] 3A 3B ඍ channel 2: to previous device
[X4] 4A 4B ඍ channel 2: to next device

Table 5: Switch functions [S1] and [S2]

[S1] ON Bus termination channel 1 ON
OFF Bus termination channel 1 OFF
[S2] ON Bus termination channel 2 ON (option)
OFF Bus termination channel 2 OFF (option)

Information Upon delivery, the switches [S1] and [S2] are set to position OFF.
Connecting bus cables:
1. Connect bus cables.

Table 6: Assignment of fieldbus cables

Fieldbus cables AUMA labelling on SUB-D 9 connector Colour
connection board pin (for other fieldbus
devices)
A 1A 8 green
B 1B 3 red
A 2A green
B 2B red
A 3A green
B 3B red
A 4A green
B 4B red

2. If the actuator is the final device in the bus segment:

2.1 Switch on the termination resistor for channel 1 using switch [S1] (position
ON).
2.2 For redundancy: Switch on the termination resistor for channel 2 using
switch [S2] (position ON).
Information: As soon as the termination resistors are switched on, the
connection to the next fieldbus device is automatically interrupted to avoid
multiple terminations (not applicable for overvoltage protection).
3. Connect cable shield largely to shielding clamp [X].

23
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Electrical connection AC 01.2 Intrusive Profibus DP

5.2.6 Bus terminal compartment: close

Figure 19: AUMA plug/socket connector SD bus

[1] Cover
[2] Screws for cover
[3] O-ring
[4] Cable entries for bus cables
[5] Blanking plug

1. Clean sealing faces of cover [1] and housing.

2. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the sealing faces.
3. Check whether O-ring [3] is in good condition, correctly insert O-ring.
4. Fit cover [1] and fasten screws [2] evenly crosswise.
5. Fasten cable glands with the specified torque to ensure the required enclosure
protection.
5.3 Accessories for electrical connection
— Option —
5.3.1 Controls mounted to wall bracket
The wall bracket allows separate mounting of controls and actuator.
Application ● If the actuator cannot be accessed.
● If the actuator is subjected to high temperatures.
● In case of heavy vibration of the valve.

24
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Electrical connection

Design Figure 20: Design principle with wall bracket

[1] Wall bracket

[2] Connecting cables
[3] Electrical connection of wall bracket (XM)
[4] Electrical connection of actuator (XA)
[5] Electrical connection/bus connection of controls (XK) - customer plug
Observe prior to ● Permissible length of connecting cables: max. 100 m.
connection ● If the actuator is equipped with a position transmitter (RWG): Connecting cables
must be available as shielded version.
● Versions with potentiometer in the actuator are not suitable.
● We recommend: AUMA cable set LSW1.
● If the AUMA cable set is not used: Use suitable flexible and screened connecting
cables.
● When using connecting cables, e.g. of the heater or switch, requiring direct wiring
from the actuator to the XK customer connector (XA-XM-XK, refer to wiring
diagram), these connecting cables must be subject to an insulation test in
compliance with EN 50178. Connecting cables of position transmitters (RWG,
IWG, potentiometer) do not belong to this group. They may not be subject to
an insulation test.
5.3.2 Parking frame
Application Parking frame for safe storage of a disconnected plug.
For protection against touching the bare contacts and against environmental
influences.
Figure 21: Parking frame

25
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Electrical connection AC 01.2 Intrusive Profibus DP

5.3.3 Protection cover

Protection cover for plug compartment when plug is removed.
The open terminal compartment can be closed using a protective cover (not
illustrated).
5.3.4 Double sealed intermediate frame
When removing the electrical connection or due to leaky cable glands, ingress of
dust and water into the housing is possible. This is prevented effectively by inserting
the double sealed intermediate frame [2] between the plug/socket connector [1] and
the housing of the device. The enclosure protection of the device (IP 68) will not be
affected, even if the electrical connection [1] is removed.
Figure 22: Electrical connection with double sealed intermediate frame

[1] Electrical connection

[2] Double sealed intermediate frame

5.3.5 Earth connection, external

As an option, the housing is equipped with an external earth connection (U-bracket)
to connect the device to the equipotential earth bonding.
Figure 23: Earth connection

26
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Operation

6. Operation

Valve damage due to incorrect basic setting!

→ Prior to electrical operation of the actuator, the basic settings i.e. type of seating,
torque and limit switching have to be completed.

6.1 Manual operation

For purposes of setting and commissioning, in case of motor failure or power failure,
the actuator may be operated manually. Manual operation is engaged by an internal
change-over mechanism.

6.1.1 Manual operation: engage

Damage at the motor coupling due to faulty operation!

→ Engage manual operation only during motor standstill.

1. Press push button.

2. Turn handwheel in desired direction.

→ To close the valve, turn handwheel clockwise:
➥ Drive shaft (valve) turns clockwise in direction CLOSE.

6.1.2 Manual operation: disengage

Manual operation is automatically disengaged when motor is started again. The

handwheel does not rotate during motor operation.

6.2 Motor operation

✔ Perform all commissioning settings and the test run prior to motor operation.

6.2.1 Local actuator operation

Local actuator operation is performed using the push buttons of the local controls of
the AC.

27
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Operation AC 01.2 Intrusive Profibus DP

Figure 26: Local controls

[1] Push button for operation command in direction OPEN

[2] Push button STOP
[3] Push button for operation command in direction CLOSE
[4] Push button RESET
[5] Selector switch

Hot surfaces, e.g. possibly caused by high ambient temperatures or strong

direct sunlight!
Danger of burns
→ Check surface temperature and wear protective gloves, if required.

→ Set selector switch [5] to position Local control (LOCAL).

➥ The actuator can now be operated using the push buttons [1 – 3].
- Run actuator in direction OPEN: Press push button [1] .
- Stop actuator: Press push button STOP [2].
- Run actuator in direction CLOSE: Press push button [3] .
Information OPEN - CLOSE operation commands can be given either in push-to-run or in self-
retaining operation mode. In self-retaining mode, the actuator runs to the defined
end position after pressing the button, unless another command has been received
beforehand. For further information, please refer to Manual (Operation and setting).

6.2.2 Actuator operation from remote

→ Set selector switch to position Remote control (REMOTE).

➥ Now, the actuator can be remote-controlled via fieldbus.

Information For actuators equipped with a positioner, it is possible to select between open-close
control (Remote OPEN-CLOSE) and setpoint control (Remote SETPOINT). For
further information, please refer to the Manual (Operation and setting).

28
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Operation

6.3 Menu navigation via push buttons (for settings and indications)
Menu navigation for display and setting is made via the push buttons [1 – 4] of the
local controls.
Set the selector switch [5] to position 0 (OFF) when navigating through the menu.

The bottom row of the display [6] serves as navigation support and explains which
push buttons [1 – 4] are used for menu navigation.
Figure 30:

[1–4] Push buttons or navigation support

[5] Selector switch
[6] Display

Table 7: Important push button functions for menu navigation

Push buttons Navigation sup- Functions
port on display
[1] 8S ࿴ Change page/selection
Change values
Enter figures from 0 to 9
[2] 'RZQ ࿾ Change page/selection
Change values
Enter figures from 0 to 9
[3] 2N Confirm selection
6DYH Save
(GLW Enter <Edit> menu
'HWDLOV Display more details
[4] C (VF Cancel process
Return to previous display

Backlight ● The display is illuminated in white during normal operation. The backlight turns
to red under fault conditions.
● The screen illumination is brighter when operating a push button. If no push
button is operated for 60 seconds, the display will become dim again.
6.3.1 Menu layout and navigation

Groups The indications on the display are divided into 3 groups:

29
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Operation AC 01.2 Intrusive Profibus DP

Figure 31: Groups

[1] Startup menu

[2] Status menu
[3] Main menu
ID Status menu and main menu are marked with an ID.
Figure 32: Marking with ID

S ID starts with S = status menu

M ID starts with M = main menu
Group selection It is possible to select between status menu 6 and main menu 0:
For this, set selector switch to 0 (OFF), hold down push button C for approx. 2
seconds until a screen containing the ID 0 appears.
Figure 33: Select menu groups

You return to the status menu if:

● the push buttons on the local controls have not been operated within 10 minutes
● or by briefly pressing C
Direct display via ID When entering the ID within the main menu, screens can be displayed directly (without
clicking through).
Figure 34: Direct display (example)

Display indicates in the bottom row: *R WR

1. Press push button *R WR.
Display indicates: *R WR PHQX 0
2. Use push buttons 8S ࿴ 'RZQ ࿾ to select figures 0 to 9.
3. Press push button 2N to confirm first digit.
4. Repeat steps 2 and 3 for all further digits.
5. To cancel the process: Press C (VF.
6.4 User level, password
A password must be entered to allow parameter modification. The display indicates:
3DVVZRUG 
User level There are 6 different user levels. The user level is indicated in the top row:

30
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Operation

Figure 35: User level display (example)

A specific password is assigned to each user level and permits different actions.

Table 8: User levels and authorisations

Designation (user level) Authorisation/password
2EVHUYHU  Verify settings
No password required
2SHUDWRU  Change settings
Default factory password: 0000
0DLQWHQDQFH  Reserved for future use
6SHFLDOLVW  Change device configuration
e.g. type of seating, assignment of output
contacts
Default factory password: 0000
$80$ VHUYLFH  AUMA service staff
Change basic configuration settings
$GPLQLVWUDWRU  AUMA administrator

6.4.1 Password entry

Display indicates: 3DVVZRUG 

1. Use push buttons 8S ࿴ 'RZQ ࿾ to select figures 0 to 9.

2. Confirm first digit of password via push button 2N.
3. Repeat steps 1 and 2 for all further digits.
➥ Having confirmed the last digit with 2N, access to all parameters within one
user level is possible if the password entry is correct.
Information If no entry is made over a longer period of time (approx. 1 min), the display automa-
tically returns to the previous display screen.

6.4.2 Password change

Only the passwords of same or lower user level may be changed.
Example: The user is signed in as 6SHFLDOLVW . This authorises him to modify the
passwords between user levels (1) to (4).
'HYLFH FRQILJXUDWLRQ 0
6HUYLFH IXQFWLRQV 0
&KDQJH SDVVZRUGV 0
Menu point 6HUYLFH IXQFWLRQV 0 is only visible if user level has been set to
6SHFLDOLVW  or higher.

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C 6HWXS and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ࿸ 'LVSOD\

31
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Operation AC 01.2 Intrusive Profibus DP

Change passwords 3. Select parameter &KDQJH SDVVZRUGV either:

→ click via the menu to parameter, or
→ via direct display: press and enter ID 0
- Display indicates: ࿸ &KDQJH SDVVZRUGV
- The user level is indicated in the top row (1 – 6), e.g.:

- For user level 1 (view only), passwords cannot be changed. To change pass-
words, you must change to a higher user level. For this, enter a password via
a parameter.
4. For a user level between 2 and 6: Press push button 2N.
➥ The display indicates the highest user level, e.g.: )RU XVHU 
5. Select user level via push buttons 8S ࿴ 'RZQ ࿾ and confirm with 2N.
➥ Display indicates: ࿸ &KDQJH SDVVZRUGV 3DVVZRUG 
6. Enter current password (ඎ enter password).
➥ Display indicates: ࿸ &KDQJH SDVVZRUGV 3DVVZRUG QHZ 
7. Enter new password (ඎ enter password).
➥ Display indicates: ࿸ &KDQJH SDVVZRUGV )RU XVHU  (example)
8. Select next user level via push buttons 8S ࿴ 'RZQ ࿾ or cancel the process
via (VF.
6.5 Language in the display
The AUMATIC display is multilingual.
6.5.1 Change language

'LVSOD\ 0
/DQJXDJH 0

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C 6HWXS and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ࿸ 'LVSOD\
Change language 3. Press 2N.
➥ Display indicates: ࿸ /DQJXDJH
4. Press 2N.
➥ Display indicates the selected language, e.g.: ࿸ 'HXWVFK
5. The bottom row of the display indicates:
→ 6DYH ඎ continue with step 10
→ (GLW ඎ continue with step 6
6. Press (GLW.
➥ Display indicates: ࿸ 2EVHUYHU 
7. Select user level via 8S ࿴ 'RZQ ࿾ resulting in the following significations:
→ black triangle: ࿸ = current setting
→ white triangle: ࿹ = selection (not saved yet)
8. Press 2N.
➥ Display indicates: 3DVVZRUG 

32
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Operation

9. Enter password (ඎ enter password).

➥ Display indicates: ࿸ /DQJXDJH and 6DYH (bottom row)
Language selection 10. Select new language via 8S ࿴ 'RZQ ࿾ resulting in the following significati-
ons:
→ black triangle: ࿸ = current setting
→ white triangle: ࿹ = selection (not saved yet)
11. Confirm selection via 6DYH.
➥ The display changes to the new language.The new language selection is saved.

33
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Indications AC 01.2 Intrusive Profibus DP

7. Indications
7.1 Indications during commissioning
LED test When switching on the power supply, all LEDs on the local controls illuminate for
approx. 1 second. This optical feedback indicates that the voltage supply is connected
to the controls and all LEDs are operable.
Figure 39: LED test

Language selection During the self-test, the language selection can be activated so that the selected
language is immediately indicated in the display. For this, set selector switch [5] to
position 0 (OFF).
Activate language selection:
1. Display indicates in the bottom row: /DQJXDJH VHOHFWLRQ PHQX"
5HVHW

2. Press push button RESET and hold it down until the following text is displayed
in the bottom line: /DQJXDJH PHQX ORDGLQJ SOHDVH ZDLW.
Figure 40: Self-test

The language selection menu follows the startup menu.

Startup menu The current firmware version is displayed during the startup procedure:
Figure 41: Startup menu with firmware version: 01.02.01–00

If the language selection feature has been activated during the self-test, the menu
for selecting the display language will now be indicated. For further information on
language setting, please refer to chapter <Language in the display>.
Figure 42: Language selection

If no entry is made over a longer period of time (approx. 1 minute), the display
automatically returns to the first status indication.
7.2 Indications in the display
Status bar
The status bar (first row in the display) indicates the operation mode [1], the presence
of an error [2] and the ID number [3] of the current display indication.

34
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Indications

Figure 43: Information in the status bar (top)

[1] Operation mode

[2] Error symbol (only for faults and warnings)
[3] ID number: S = Status page
Navigation support If further details or information are available with reference to the displayed code,
the following indications 'HWDLOV or 0RUH appear in the navigation support (bottom
display row). Then, further information can be displayed via the push button.
Figure 44: Navigation support (bottom)

[1] shows list with detailed indications

[2] shows further available information
The navigation support (bottom row) is faded out after approx. 3 seconds. Press any
push button (selector switch in position 0 (OFF)) to fade in the navigation support.
7.2.1 Feedback indications from actuator and valve

Display indications depend on the actuator version.

Valve position (S0001)
This indication is only available if a position transmitter (potentiometer, RWG or
MWG) is installed in the actuator.
● 6 on the display indicates the valve position in % of the travel.
● The bargraph display appears after approx. 3 seconds.
● When issuing an operation command, an arrow indicates the direction
(OPEN/CLOSE).
Figure 45: Valve position and direction of operation

Reaching the preset end positions is additionally indicated via symbols (CLOSED)
and (OPEN).
Figure 46: End position CLOSED/OPEN reached

0% Actuator is in end position CLOSED

100% Actuator is in end position OPEN

35
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Indications AC 01.2 Intrusive Profibus DP

Torque (S0002)
The indication is only available if the actuator is equipped with an MWG (magnetic
limit and torque transmitter).
● 6 on the display indicates the torque applied at the actuator output.
● The bargraph display appears after approx. 3 seconds.
Figure 47: Torque

Select unit The push button allows to select the unit displayed (percent , Newton metre 1P
or pounds per foot /EVIW
Figure 48: Units of torque

Display in percent 100 % indication equals the max. torque indicated on the name plate of the actuator.
Example: SA 07.5 with 20 – 60 Nm.
● 100 % corresponds to 60 Nm of nominal torque.
● 50 % corresponds to 30 Nm of nominal torque.
Operation commands (S0003)
The display 6 indicates:
● active operation commands, like e.g.: Operation in direction CLOSE or in direc-
tion OPEN
● the actual value E2 as bargraph indication and as value between 0 and 100 %.
● for setpoint control (positioner): setpoint E2
● for stepping mode or for intermediate positions with operation profile: pivot
points and operation behaviour of pivot points
The navigation support (bottom row) is faded out after approx. 3 seconds and the
axis/axes for pivot point display are shown.
OPEN - CLOSE control Active operation commands (OPEN, CLOSE, ...) are shown above the bargraph
display. The figure below shows the operation command in direction CLOSE.
Figure 49: Display for OPEN - CLOSE control

E2 Actual position value

36
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Indications

Setpoint control If the position is enabled and activated, the bargraph indication for E1 (position
setpoint) is displayed.
The direction of the operation command is displayed by an arrow above the bargraph
indication. The figure below shows the operation command in direction CLOSE.
Figure 50: Display for setpoint control (positioner)

E1 Position setpoint
E2 Actual position value
Pivot point axis The pivot points and their operation behaviour (operation profile) is shown on the
pivot point axis by means of symbols.
The symbols are only displayed if at least on of the following functions is activated:
2SHUDWLRQ SURILOH 0
6WHS IXQFWLRQ &/26( 0
6WHS IXQFWLRQ 23(1 0
Figure 51: Examples: on the left pivot points (intermediate positions); on the right
stepping mode

Table 9: Symbols along the pivot point axis

Symbol Pivot point (intermediate position) Stepping mode
with operation profile
| Pivot point without reaction End of stepping mode
Stop during operation in direction Start of stepping mode in direction
CLOSE CLOSE
Stop during operation in direction Start of stepping mode in direction
OPEN OPEN
Stop during operation in directions –
OPEN and CLOSE
Pause for operation in direction CLOSE –
Pause for operation in direction OPEN –
Pause for operation in directions OPEN –
and CLOSE

7.2.2 Status indications according to AUMA classification

These indications are available, if the 'LDJQRVWLF FODVVLILF 0 parameter is set
to $80$.
Warnings (S0005)
If a warning has occurred, the display shows 6:
● the number of warnings occurred
● a blinking question mark after approx. 3 seconds

37
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Indications AC 01.2 Intrusive Profibus DP

Figure 52: Warnings

For further information, please also refer to <Corrective action>.

Not ready REMOTE (S0006)
The 6 display shows indications of the Not ready REMOTE group.
If such an indication has occurred, the display shows 6:
● the number of indications occurred
● a blinking crossbar after approx. 3 seconds
Figure 53: Not ready REMOTE indications

For further information, please also refer to <Corrective action>.

Fault (S0007)
If a fault has occurred, the display shows 6:
● the number of faults occurred
● a blinking exclamation mark after approx. 3 seconds
Figure 54: Fault

For further information, please also refer to <Corrective action>.

7.2.3 Status indications according to NAMUR recommendation

These indications are available, if the 'LDJQRVWLF FODVVLILF 0 parameter is set
to 1$085.
Out of Specification (S0008)
The 6 indication shows out of specification indications according to the NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows 6:
● the number of indications occurred
● a blinking triangle with question mark after approx. 3 seconds

38
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Indications

Figure 55: Out of specification

For further information, please also refer to <Corrective action>.

Function check (S0009)
The 6 indication shows function check indications according to the NAMUR
recommendation NE 107.
If an indication has occurred via the function check, the display shows 6:
● the number of indications occurred
● a blinking triangle with a spanner after approx. 3 seconds
Figure 56: Function check

For further information, please also refer to <Corrective action>.

Maintenance required (S0010)
The 6 indication shows maintenance indications according to the NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows 6:
● the number of indications occurred
● a blinking square with a oil can after approx. 3 seconds
Figure 57: Maintenance required

For further information, please also refer to <Corrective action>.

Failure (S0011)
The 6 indication shows the causes of the failure indication according to the
NAMUR recommendation NE 107.
If such an indication has occurred, the display shows 6:
● the number of indications occurred
● a blinking circle with a cross after approx. 3 seconds
Figure 58: Failure

For further information, please also refer to <Corrective action>.

39
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Indications AC 01.2 Intrusive Profibus DP

7.3 Mechanical position indicator/running indication

— Option —
Mechanical position indicator:
● Continuously indicates the valve position
(For complete travel from OPEN to CLOSED or vice versa, the indicator disc
[2] rotates approximately 180° to 230°.)
● Indicates whether the actuator is running (running indication)
● Indicates that the end positions are reached (via indicator mark [3])
Figure 59: Mechanical position indicator

[1] Cover
[2] Indicator disc
[3] Mark
[4] Symbol for position OPEN
[5] Symbol for position CLOSED

7.4 Indication lights

Figure 60: Arrangement and signification of indication lights

[1] Marking with symbols (standard)

[2] Marking with figures 1 – 6 (option)
1 End position CLOSED reached (blinking: for operation in direction CLOSE)
2 Tc Torque fault CLOSE
3 Motor protection tripped
4 To Torque fault OPEN
5 End position OPEN reached (blinking: for operation in direction OPEN)
6 Bluetooth connection

Modify indication light assignment (indications)

Different indications can be assigned to LEDs 1 – 5.

'HYLFH FRQILJXUDWLRQ 0
/RFDO FRQWUROV 0
,QGLFDWLRQ OLJKW  OHIW 0
,QGLFDWLRQ OLJKW  0
,QGLFDWLRQ OLJKW  0
,QGLFDWLRQ OLJKW  0

40
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Indications

,QGLFDW OLJKW  ULJKW 0

6LJQDO LQWHUP SRV 0
Defaut values (Europe):
,QGLFDWLRQ OLJKW  OHIW = (QG S &/26(' EOLQN
,QGLFDWLRQ OLJKW  = 7RUTXH IDXOW &/26(
,QGLFDWLRQ OLJKW  = 7KHUPDO IDXOW
,QGLFDWLRQ OLJKW  = 7RUTXH IDXOW 23(1
,QGLFDW OLJKW  ULJKW = (QG S 23(1 EOLQN
6LJQDO LQWHUP SRV = 23(1&/26(' 2Q
Further setting values:
Refer to Manual (Operation and setting).

41
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Signals AC 01.2 Intrusive Profibus DP

8. Signals
8.1 Signals via fieldbus

Feedback signals via fieldbus can be configured. Configuration is possible for both
data structure and data contents.
Configuration is defined via the GSD file only.

Information If required, download the GSD file (General Station Description) from the Internet:
www.auma.com

For information on the feedback signals via fieldbus and the configuration of the
parameters via fieldbus interface, refer to Manual (Device integration fieldbus) Profibus
DP.
8.2 Output contacts
— (Option) —

Characteristics Output contacts are used to send status signals (e.g. reaching the end positions,
selector switch position, faults...) as binary signals to the control room. Depending
on the version, the AC is equipped with up to 12 output contacts (digital outputs).
8.2.1 Assignment of outputs

The output contacts (outputs DOUT 1 – 12) can be assigned to various signals.
Required user level: 6SHFLDOLVW  or higher.
'HYLFH FRQILJXUDWLRQ 0
,2 LQWHUIDFH 0
'LJLWDO RXWSXWV 0
6LJQDO '287  0
Default values:
6LJQDO '287  = (QG SRVLWLRQ &/26('
6LJQDO '287  = (QG SRVLWLRQ 23(1
6LJQDO '287  = 6HOHFWRU VZ 5(027(
6LJQDO '287  = 7RUTXH IDXOW &/26(
6LJQDO '287  = 7RUTXH IDXOW 23(1
6LJQDO '287  = )DXOW
6LJQDO '287  = (QG SRVLWLRQ &/26('
6LJQDO '287  = (QG SRVLWLRQ 23(1
6LJQDO '287  = 6HOHFWRU VZ 5(027(
6LJQDO '287  = 7RUTXH IDXOW &/26(
6LJQDO '287  = 7RUTXH IDXOW 23(1
6LJQDO '287  = )DXOW
8.2.2 Encoding of outputs

The output signals DOUT 1 – 12 can be set either to high active or low active.
● High active = output contact closed = signal active
● Low active = output contact open = signal not active
Required user level: 6SHFLDOLVW  or higher.
'HYLFH FRQILJXUDWLRQ 0
,2 LQWHUIDFH 0
'LJLWDO RXWSXWV 0
&RGLQJ '287  0
Default values for DOUT 1 – 12: +LJK DFWLYH

42
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Signals

8.3 Analogue signals

— (Option) —
Analogue feedback signals are only available if the following conditions are met:
● In addition to the fieldbus interface, the AC is equipped with a parallel interface.
● The actuator is equipped with a position transmitter (potentiometer or RWG).
Valve position Signal: E2 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram:
ANOUT1 (position)
For further information on this topic, please refer to Manual (Operation and setting).

43
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Commissioning (basic settings) AC 01.2 Intrusive Profibus DP

9. Commissioning (basic settings)

1. Set selector switch to position 0 (OFF).

Information: The selector switch is not a mains switch. When positioned to 0

(OFF), the actuator cannot be operated. The controls' power supply is
maintained.
2. Switch on the power supply.
Information: Please consider the heat-up time for ambient temperatures below
–20 °C.
3. Perform basic settings.
9.1 Type of seating: set

Valve damage due to incorrect setting!

→ The type of seating must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.

&XVWRPHU VHWWLQJV 0

7\SH RI VHDWLQJ 0
(QG SRVLWLRQ &/26(' 0
(QG SRVLWLRQ 23(1 0
Default value: /LPLW
Setting values:
/LPLW Seating in end positions via limit switching.
7RUTXH Seating in end positions via torque switching.

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C 6HWXS and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ࿸ 'LVSOD\
Modify type of seating 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: press and enter IDs 0 or 0
➥ Display indicates: (QG SRVLWLRQ &/26('
4. Select via 8S ࿴ 'RZQ ࿾:
→ ࿸ (QG SRVLWLRQ &/26('
→ ࿸ (QG SRVLWLRQ 23(1
➥ The black triangle ࿸ indicates the current selection.
5. Press 2N.
➥ display indicates the current setting: /LPLW or 7RUTXH

44
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Commissioning (basic settings)

6. The bottom row of the display indicates:

→ (GLW ඎ continue with step 7
→ 6DYH ඎ continue with step 11
7. Press (GLW.
➥ Display indicates: ࿸ 2EVHUYHU 
8. Select access level via 8S ࿴ 'RZQ ࿾ resulting in the following significations:
→ black triangle: ࿸ = current setting
→ white triangle: ࿹ = selection (not saved yet)
Information: Required access level: 6SHFLDOLVW  or superior.
9. Press 2N.
➥ Display indicates: 3DVVZRUG 
10. Enter password (ඎ enter password).
➥ The screen indicates the pre-set type of seating (࿸ /LPLW or ࿸ 7RUTXH) by means
of a black triangle ࿸.
11. Select new setting 8S ࿴ 'RZQ ࿾ resulting in the following significations:
→ black triangle: ࿸ = current setting
→ white triangle: ࿹ = selection (not saved yet)
12. Confirm selection via 6DYH.
➥ The setting for the type of seating is complete.

9.2 Bus address (slave address): set

&XVWRPHU VHWWLQJV 0
3URILEXV '3 0
'3 VODYH DGGUHVV 0
'3 VODYH DGGUHVV 0
Default value: 126
Setting range: 0 – 126
Information Parameter '3 VODYH DGGUHVV is only available if redundancy (option) is available.
Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C 6HWXS and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ࿸ 'LVSOD\
Set bus address 3. Select parameter either:
→ (by clicking through the menu)
→ or press and enter IDs 0 or 0 (direct selection)
➥ Display indicates: '3 VODYH DGGUHVV
4. Select via 8S ࿴ 'RZQ ࿾:
→ ࿸ '3 VODYH DGGUHVV
→ ࿸ '3 VODYH DGGUHVV
➥ The black triangle ࿸ indicates the current selection.
5. Press 2N.
➥ Display shows the set address.

45
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Commissioning (basic settings) AC 01.2 Intrusive Profibus DP

6. The bottom row of the display indicates:

→ (GLW ඎ continue with step 7
→ 8S ࿴ 'RZQ ࿾ ඎ continue with step 11
7. Press (GLW.
➥ Display indicates: 2EVHUYHU 
8. Select access level via 8S ࿴ 'RZQ ࿾, resulting in the following significations:
→ black triangle: ࿸ = current setting
→ white triangle: ࿹ = selection (not saved yet)
Information: Required access level:6SHFLDOLVW  or higher
9. Press 2N.
➥ Display indicates: 3DVVZRUG 
10. Enter password (ඎ enter password).
➥ Display shows the set address.
11. Enter new address via 8S ࿴ 'RZQ ࿾.
Information: The address range is displayed in round brackets on the screen.
12. Confirm selection via 6DYH.
➥ The setting for the Profibus address is complete.

9.3 Switch compartment: open

The switch compartment must be opened to perform the following settings (options).

1. Loosen screws [2] and remove cover [1] from the switch compartment.

2. If indicator disc [3] is available:

Remove indicator disc [3] using a spanner (as lever).
Information: To avoid damage to paint finish, use spanner in combination with
soft object, e.g. fabric.

46
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Commissioning (basic settings)

9.4 Torque switching: set

The torque switching acts as overload protection over full travel, also when stopping
in the end positions by limit switching.
Information The torque switches may also trip during manual operation.

Valve damage due to excessive torque setting!

→ The torque must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.

Figure 66: Torque switching heads

[1] Torque switching head black in direction CLOSE

[2] Torque switching head white in direction OPEN
[3] Lock screws
[4] Torque dials

1. Loosen both lock screws [3] at the indicator disc.

2. Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm).
3. Fasten lock screws [3] again.
Information: Maximum fastening torque: 0,3 – 0,4 Nm
➥ The torque switch setting is complete.
Example: The figure above shows the following settings:
● 3.5 da Nm = 35 Nm for direction CLOSE
● 4.5 da Nm = 45 Nm for direction OPEN
9.5 Limit switching: set
The limit switching records the travel. When reaching the preset position, switches
are operated.

47
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Commissioning (basic settings) AC 01.2 Intrusive Profibus DP

Figure 67: Setting elements for limit switching

Black section:
[1] Setting spindle: End position CLOSED
[2] Pointer: End position CLOSED
[3] Mark: End position CLOSED is set
White section:
[4] Setting spindle: End position OPEN
[5] Pointer: End position OPEN
[6] Mark: End position OPEN is set

9.5.1 End position CLOSED (black section): set

1. Engage manual operation.

2. Turn handwheel clockwise until valve is closed.
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.
4. Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]: While a ratchet click is felt and heard, the
pointer [2] moves 90° every time.
5. If the pointer [2] is 90° from mark [3]: Continue turning slowly.
6. If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.
➥ The end position CLOSED setting is complete.
7. If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
9.5.2 End position OPEN (white section): set

1. Engage manual operation.

2. Turn handwheel counterclockwise until valve is open.
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.
4. Press down and turn setting spindle [4] with screw driver in direction of the
arrow and observe the pointer [5]: While a ratchet click is felt and heard, the
pointer [5] moves 90° every time.
5. If the pointer [5] is 90° from mark [6]: Continue turning slowly.
6. If the pointer [5] moves to mark [6]: Stop turning and release setting spindle.
➥ The end position OPEN setting is complete.
7. If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.

48
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Commissioning (basic settings)

9.6 Intermediate positions: set

— Option —
Actuators equipped with DUO limit switching contain two intermediate position
switches. One intermediate position may be set for each running direction.
Figure 68: Setting elements for limit switching

Black section:
[1] Setting spindle: Running direction CLOSE
[2] Pointer: Running direction CLOSE
[3] Mark: Intermediate position CLOSED is set
White section:
[4] Setting spindle: Running direction OPEN
[5] Pointer: Running direction OPEN
[6] Mark: Intermediate position OPEN is set

Information After 177 turns (control unit for 1 – 500 turns/stroke) or 1,769 turns (control unit for
1 – 5,000 turns/stroke), the intermediate switches release the contact.
9.6.1 Running direction CLOSE (black section): set

1. Move valve in direction CLOSE to desired intermediate position.

2. If you override the tripping point inadvertently: Turn valve in opposite direction
and approach intermediate position again in direction CLOSE.
Information: Always approach the intermediate position in the same direction
as in later electrical operation.
3. Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]: While a ratchet click is felt and heard, the
pointer [2] moves 90° every time.
4. If the pointer [2] is 90° from mark [3]: Continue turning slowly.
5. If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.
➥ The intermediate position setting in running direction CLOSE is complete.
6. If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
9.6.2 Running direction OPEN (white section): set

1. Move valve in direction OPEN to desired intermediate position.

2. If you override the tripping point inadvertently: Move valve in opposite direction
and approach intermediate position again in direction OPEN (always approach
the intermediate position in the same direction as in later electrical operation).

49
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Commissioning (basic settings) AC 01.2 Intrusive Profibus DP

3. Press down and turn setting spindle [4] with screw driver in direction of the
arrow and observe the pointer [5]: While a ratchet click is felt and heard, the
pointer [5] moves 90° every time.
4. If the pointer [5] is 90° from mark [6]: Continue turning slowly.
5. If the pointer [5] moves to mark [6]: Stop turning and release setting spindle.
➥ The intermediate position setting in running direction OPEN is complete.
6. If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
9.7 Test run
Perform test run only once all settings previously described have been performed.

9.7.1 Direction of rotation: check

1. Move actuator manually to intermediate position or to sufficient distance from

end position.
2. Set selector switch to position Local control (LOCAL).

3. Switch on actuator in running direction CLOSE and observe the direction of

rotation:
with indicator disc: step 4
without indicator disc: step 5 (hollow shaft)
→ Switch off before reaching the end position.
4. With indicator disc:
→ Observe direction of rotation.
➥ The direction of rotation is correct, if actuator runs in direction
CLOSE and indicator disc turns counterclockwise.

50
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Commissioning (basic settings)

5. Without the indicator disc:

→ Unscrew screw plug [1] and seal [2] or cap for stem protection tube [4]
and observe direction of rotation at hollow shaft [3] or the stem [5].
➥ The direction of rotation is correct, if actuator runs in direction CLOSE and
hollow shaft or stem turn clockwise.
Figure 71: Hollow shaft/stem

[1] Screw plug

[2] Seal
[3] Hollow shaft
[4] Cap for stem protection tube
[5] Stem
[6] Stem protection tube

9.7.2 Limit switching: check

1. Set selector switch to position Local control (LOCAL).

2. Operate actuator using push buttons OPEN - STOP - CLOSE.

➥ The limit switching is set correctly if (default indication):
- the yellow indication light/LED1 is illuminated in end position CLOSED
- the green indication light/LED5 is illuminated in end position OPEN
- the indication lights go out after travelling into opposite direction.
➥ The limit switching is set incorrectly if:
- the actuator comes to a standstill before reaching the end position
- one of the red indication lights/LEDs is illuminated (torque fault)
- the status indication 6 in the display signals a fault.
3. If the end position setting is incorrect: Reset limit switching.
4. If the end position setting is correct and no options (e.g. potentiometer, position
transmitter) are available: Close switch compartment.
9.7.3 Reference operation position feedback: perform
For actuators with position feedback (RWG, potentiometer), a reference operation
has to be performed once the limit switching setting was changed to ensure that the
position feedback (0/4 – 20 mA) supplies correct values:

51
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Commissioning (basic settings) AC 01.2 Intrusive Profibus DP

→ Operate actuator electrically (via the push buttons OPEN and CLOSE of the local
controls) once to end position OPEN and once to end position CLOSED.
If no reference operation is performed after changing the limit switching, the feedback
signal via the bus is not correct. The bus signals the missing reference operation as
a warning.
9.8 Potentiometer setting
— Option —
The potentiometer as travel sensor records the valve position.
Information Due to the ratio of the reduction gearing the complete resistance range/stroke is not
always passed. Therefore, external adjustment (setting potentiometer) must be pro-
vided.

Figure 73: View of control unit

[1] Potentiometer

1. Move valve to end position CLOSED.

2. Turn potentiometer [1] clockwise to the stop.
➥ End position CLOSED corresponds to 0 %
➥ End position OPEN corresponds to 100 %
3. Turn potentiometer [1] slightly in opposite direction.
4. Perform fine-tuning of the zero point at external setting potentiometer (for remote
indication).
9.9 Electronic position transmitter RWG: set
— Option —
The electronic position transmitter RWG records the valve position. On the basis of
the actual position value measured by the potentiometer (travel sensor), it generates
a current signal between 0 – 20 mA or 4 – 20 mA.

Table 10: Technical data RWG 4020

Wiring 3- or 4-wire system
Terminal plan TPA 9th position = E or H
Output current IA 0 – 20 mA, 4 – 20 mA
Power supply UV 24 V DC, ±15 % smoothed
Max. current consump- I 24 mA at 20 mA output current
tion
Max. load RB 600 ˖

52
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Commissioning (basic settings)

Figure 74: View of control unit

[1] Potentiometer (travel sensor)

[2] Potentiometer min. (0/4 mA)
[3] Potentiometer max. (20 mA)
[4] Measuring point (+) 0/4 – 20 mA
[5] Measuring point (–) 0/4 – 20 mA

1. Connect voltage to electronic position transmitter.

2. Move valve to end position CLOSED.
3. Connect ammeter for 0 – 20 mA to measuring points [4 and 5].
4. Turn potentiometer [1] clockwise to the stop.
5. Turn potentiometer [1] slightly in opposite direction.
6. Turn potentiometer [2] clockwise until output current starts to increase.
7. Turn potentiometer [2] in opposite direction until the following value is reached:
- for 0 – 20 mA approx. 0.1 mA
- for 4 – 20 mA approx. 4.1 mA
➥ This ensures that the signal remains above the dead and live zero point.
8. Move valve to end position OPEN.
9. Set potentiometer [3] to end value 20 mA.
10. Approach end position CLOSED again and check minimum value (0.1 mA or
4.1 mA). If necessary, correct the setting.
Information If the maximum value cannot be reached, the selection of the reduction gearing must
be checked. (The max. possible turns/stroke are indicated on the order-related
technical data sheet for the actuator.)

9.10 Mechanical position indicator: set

— Option —

1. Place indicator disc on shaft.

2. Move valve to end position CLOSED.
3. Turn lower indicator disc until symbol (CLOSED) is in alignment with the
mark on the cover.

4. Move actuator to end position OPEN.

53
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Commissioning (basic settings) AC 01.2 Intrusive Profibus DP

5. Hold lower indicator disc in position and turn upper disc with symbol (OPEN)
until it is in alignment with the mark on the cover.

6. Move valve to end position CLOSED again.

7. Check settings:
If the symbol (CLOSED) is no longer in alignment with mark on the cover:
7.1 Repeat setting procedure.
7.2 Check whether the appropriate reduction gearing has been selected, if
required.

9.11 Switch compartment: close

Danger of corrosion due to damage to paint finish!

→ Touch up damage to paint finish after work on the device.

1. Clean sealing faces of housing and cover.

2. Check whether O-ring [3] is in good condition, replace if damaged.
3. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.

4. Place cover [1] on switch compartment.

5. Fasten screws [2] evenly crosswise.

54
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Corrective action

10. Corrective action

10.1 Faults during commissioning

Table 11: Faults during commissioning

Fault description Possible causes Remedy
Mechanical position indicator Reduction gearing is not suitable for Exchange reduction gearing.
cannot be set. turns/stroke of the actuator.
Fault in end position The overrun was not considered when setting Determine overrun: Overrun = travel covered
Actuator runs to end stop alt- the limit switching. from switching off until complete standstill.
hough the limit switches work The overrun is generated by the inertia of Set limit switching again considering the
properly. both the actuator and the valve and the delay overrun (turn handwheel back by the amount
time of the controls. of the overrun).
Position transmitter RWG Reduction gearing is not suitable for Exchange reduction gearing.
Measurement range 4 – 20 mA turns/stroke of the actuator.
or maximum value 20 mA cannot
be set.
Limit and/or torque switches do Switch is defective or switch setting is incor- Check setting, if required, reset end positions.
not trip. rect. ඎ Check switches and replace them, if requi-
red.

Switch check
The red test buttons [1] and [2] are used for manual operation of the switches:

1. Turn test button [1] in direction of the TSC arrow: Torque switch CLOSED trips.
2. Turn test button [2] in direction of the TSO arrow: Torque switch OPEN trips.
If the actuator is equipped with a DUO limit switching (option), the intermediate
position switches (LSA and LSB) will be operated at the same time as the torque
switches.
1. Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.
2. Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.
10.2 Fault indications and warning indications

Faults interrupt or prevent the electrical actuator operation. In the event of a fault,
the display backlight is red.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes.
The following table shows all possible screen displays to be indicated via the status
pages.
The 'LDJQRVWLF FODVVLILF 0 parameter determines which status pages will be
displayed:
● For 'LDJQRVWLF FODVVLILF = $80$, the status pages according to AUMA classi-
fication are displayed: 6, 6 and 6.
● For 'LDJQRVWLF FODVVLILF = 1$085, the status pages according NAMUR recom-
mendation are displayed: 6 to 6.
For further indications, for example indications on output contacts, please refer to
the Manual (Operation and setting).

55
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Corrective action AC 01.2 Intrusive Profibus DP

Table 12: Faults and warnings on status indications

Indication on display Description/cause Remedy
:DUQLQJV 6 Collective signal 02: For value > 0: Press push button 'HWDLOV to
Indicates the number of active warnings. display a list of detailed indications.
1RW UHDG\ 5(027( 6 Collective signal 04: For value > 0: Press push button 'HWDLOV to
Indicates the number of active signals. display a list of detailed indications.
The actuator cannot be operated from REMO-
TE.
The actuator can only be operated via the local
controls.
)DXOW 6 Collective signal 03: For value > 0: Press push button 'HWDLOV to
Indicates the number of active faults. display a list of detailed indications.
The actuator cannot be operated.
2XW RI VSHFLILFDWLRQ 6 Collective signal 07: For value > 0: Press push button 'HWDLOV to
Indication according to NAMUR recommenda- display a list of detailed indications.
tion NE 107
Actuator is operated outside the normal ope-
ration conditions.
)XQFWLRQ FKHFN 6 Collective signal 08: For value > 0: Press push button 'HWDLOV to
Indication according to NAMUR recommenda- display a list of detailed indications.
tion NE 107
The actuator is being worked on; output si-
gnals are temporarily invalid.
0DLQWHQDQFH UHTXLUHG 6 Collective signal 09: For value > 0: Press push button 'HWDLOV to
Indication according to NAMUR recommenda- display a list of detailed indications.
tion NE 107
Recommendation to perform maintenance.
)DLOXUH 6 Collective signal 10: For value > 0: Press push button 'HWDLOV to
Indication according to NAMUR recommenda- display a list of detailed indications.
tion NE 107
Actuator function failure, output signals are
invalid
Detailed indications
&RQILJ ZDUQLQJ Collective signal 06: Configure analogue input AIN 1 or AIN 2, refer
No analogue input defined to <Input for setpoint position>
,QWHUQDO ZDUQLQJ Collective signal 15: Internal warning AUMA service
The device can still be operated with restricti- Replacing a sub-assembly may be possibly
ons. required.
Device warnings
:UQ %DFNXS,Q8VH Internal warning:
Backup is being used.
 9 '& FRQWURO YROW The 24 V DC customer auxiliary supply to Check 24 V DC inputs (DIN).
control the digital inputs has failed.
 9 '& LQWHUQDO Internal fault: AUMA service
The internal 24 V DC power supply of the
controls used to provide the electronics com-
ponents (sub-assemblies within the AC 01.2
controls and in the actuator, e.g. RWG, MWG)
has exceeded the power supply limits .
 9 '& H[WHUQDO The external 24 V AC voltage supply of the
controls has exceeded the power supply limits.
:UQ RQ WLPH UXQQLQJ Warning: Max. running time/h exceeded
:UQ RQ WLPH VWDUWV Warning: Max. number of motor starts (starts)
exceeded
57& QRW VHW The real time clock has not yet been set on ● Set time.
the basis of valid values. ● Exchange button cell.
2S WLPH ZDUQLQJ The set time (3HUPRS WLPH PDQXDO 0 The warning indications are automatically
parameter) has been exceeded. The preset cleared once a new operation command is
operating time is exceeded for a complete executed.
travel from end position OPEN to end position ● Check valve.
CLOSED. ● Check 3HUPRS WLPH PDQXDO 0 pa-
rameter.

56
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Corrective action

Indication on display Description/cause Remedy

:UQ QR UHDFWLRQ No actuator reaction to operation commands
within the set reaction time.
:UQ KHDWHU Heater failure within the actuator (control unit)
:UQ DFWXDO SRVLWLRQ Warning: Actual position of actuator: Verify E1 wiring.
Possible causes:
● Input signal for setpoint E1 = 0 (signal
loss)
● Signal range of the actual position is too
low.
● No reference operation actual position ac-
tuator
:UQ FRQWUROV WHPS Temperature within the controls housing too
high
:UQ PRWRU WHPS Temperature within the motor winding too high
:UQ JHDUER[ WHPS Temperature within the actuator gear housing
too high
:UQ LQSXW $,1  Warning: Loss of signal analogue input 1 Check wiring.
:UQ LQSXW $,1  Warning: Loss of signal analogue input 2 Check wiring.
:UQ VHWSRLQW SRVLWLRQ Input signal for actual value E2 = 0 (signal Verify E2 wiring.
loss)

:URQJ RSHU FPG Collective signal 13: ● Check operation commands (send one
Possible causes: operation command only).
● Several operation commands (e.g. OPEN ● Set 3RVLWLRQHU parameter to )XQFWLRQ DFWL
and CLOSE simultaneously, or OPEN and YH.
SETPOINT operation simultaneously)
● Check setpoint.
● One setpoint is present (E1 or E4) and the
positioner is not active
● For fieldbus: Setpoint exceeds 100.0 %
,2 LQWHUIDFH The actuator is controlled via the I/O interface
(parallel).
>3RZHU 2II@ Operation mode Power Off Check power supply.
Power supply has failed.
(0&< EHKDY DFWLYH Operation mode EMERGENCY is active ● Detect cause for EMERGENCY signal.
(EMERGENCY signal was sent). ● Verify failure source.
0 V are applied at the EMERGENCY input.
● Apply +24 V DC at EMERGENCY input.
,QWHUORFN DFWLYH Interlock operation mode is active. Disable Interlock function.
6HUYLFH DFWLYH Operation via service interface (Bluetooth) and Exit service software.
service software PC ToolSuite.
(0&< VWRS DFWLYH The EMERGENCY Stop switch has been ● Enable EMERGENCY Stop switch.
operated. The motor control power supply ● Reset EMERGENCY Stop state by means
(contactors or thyristors) is disconnected. of Reset command.
+DQGZKHHO DFWLYH Manual operation is activated.
/QN1UB1R5HDFWLRQB(UURU No valid communication via fieldbus (despite
available connection)
6HO VZ QRW 5(027( Selector switch is in position Local control Set selector switch to position Remote control
(LOCAL) or 0 (OFF). (REMOTE).
/RFDO 6723 Push button STOP of the local controls is
operated.

57
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Corrective action AC 01.2 Intrusive Profibus DP

Indication on display Description/cause Remedy

&RQILJXUDWLRQ HUURU Collective signal 11: Verify signals:
The failure behaviour is active since all requi- ● Setpoint E1
red setpoints and actual values are incorrect. ● Actual value E2

● Actual process value E4

For bus:
● Check connection to master.
● Check (clear) status of master.
,QWHUQDO IDXOW Collective signal 14: AUMA service
Internal fault
7RUTXH IDXOW 23(1 Torque fault in direction OPEN Perform one of the following measures:
● Issue operation command in direction
CLOSE.
● Set selector switch to position Local con-
trol (LOCAL) and reset fault indication via
push button RESET.
● Execute reset command via fieldbus.
7RUTXH IDXOW &/26( Torque fault in direction CLOSE Perform one of the following measures:
● Issue operation command in direction
OPEN.
● Set selector switch to position Local con-
trol (LOCAL) and reset fault indication via
push button RESET.
● Execute reset command via fieldbus.
7KHUPDO IDXOW Motor protection tripped ● Cool down, wait.
● If the fault indication display persists after
cooling down:
- Set selector switch to position Local
control (LOCAL) and reset fault indica-
tion via push button RESET.
- Execute reset command via fieldbus.
● Check fuses.
3KDVH IDXOW ● When connecting to a 3-ph AC system and Test/connect phases.
with internal 24 V DC supply of the electro-
nics: Phase 2 is missing.
● When connecting to a 3-ph or 1-ph AC
system and with external 24 V DC supply
of the electronics: One of the phases L1,
L2 or L3 is missing.
,( YHUVLRQ LCB internal error: AUMA service
Error when comparing versions
,( ((3520 LCB internal error: AUMA service
Error in EEPROM
,( SDUDPHWHU LCB internal error: AUMA service
Error during parameter initialisation
,( ILOH DFFHVV LCB internal error: AUMA service
Error when accessing a file on SD or NAND
0DLQV TXDOLW\ Due to insufficient mains quality, the controls ● Check mains voltage.
cannot detect the phase sequence (sequence ● Check 7ULSSLQJ WLPH 0 parameter,
of phase conductors L1, L2 and L3) within the extend time frame if required.
pre-set time frame provided for monitoring.
,QFRUUHFW SKDVH VHT The phase conductors L1, L2 and L3 are Correct the sequence of the phase conductors
connected in the wrong sequence. L1, L2 and L3 by exchanging two phases.
Only applicable if connected to a 3-ph AC
system

58
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Corrective action

Indication on display Description/cause Remedy

,(  9 $& LQWHUQDO Internal error logic: ● Check power supply (level and wiring).
The internal 24 V AC voltage supply of the ● Check power supply unit.
controls has exceeded the power supply limits.
The 24 V AC voltage supply is used to control
the reversing contactors, to assess the ther-
moswitches, to supply the internal actuator
heater and, as an option, to generate the 115
V AC supply for the customer.
,( UHJLVWUDWLRQ System: Internal error registration: AUMA service
Error when ordering a data object (PRM, PZD
or CH)
,( VWDUWXS )% System: Internal error startup function block AUMA service
Error during startup of a function block
,( VWDUWXS VXEDVV\ System: Internal error startup sub-assembly AUMA service
Error during startup of sub-assemblies
,( PRW SURW PRQLWRU Motor protection monitoring is defective
,( /& Internal fault: Local controls board AUMA service
,( ORJLF Internal fault: Logic board AUMA service
,( 0:* Internal fault: MWG AUMA service
,( ILHOGEXV Internal fault: Fieldbus AUMA service
,( ,2 LQWHUIDFH Internal fault: I/O board AUMA service
● Check ,2 LQWHUIDFH 0 parameter.The
setting must correspond to the wiring dia-
gram.
● Check wiring.
● Check I/O interface.
,( 0&0 Internal fault: MCM (Motor Control and Moni- AUMA service
toring)
,( 362 Internal fault: PSO (Power Supply Options) AUMA service
,( SDUDPHWHU FRQILJ Internal fault: Parameter configuration AUMA service
,( RXWSXW GHIHFWLYH Internal fault: Output defective (switchgear AUMA service
control)
,( FRQILJ SRV WUDQVP Internal fault: Configuration of the position AUMA service
transmitter (for recording the actual position)
incorrect
,( SRVLWLRQ WUDQVPLWWHU Internal fault: Position transmitter (for recor- AUMA service
ding the actual position)
,( VHOHFWRU VZLWFK Internal fault: IE selector switch Replace selector switch.

10.3 Fuses

Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.

10.3.1 Fuses within the actuator controls

Fuses can be accessed after removing the electrical connection [2]. Fuses F1 and
F2 are in the fuse holder. Fuses F3, F4, and F5 are located below, on the power
supply.

59
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Corrective action AC 01.2 Intrusive Profibus DP

Figure 79: Access to fuses

[1] Rear cover

[2] Electrical connection
Figure 80: Fuse holders for F1 and F2

F1/F2 Primary fuses on power supply unit

G fuses F1/F2 AUMA Art. No.:

Size 6.3 x 32 mm
Reversing contactors 1 A T; 500 V K002.277
Power supply 싨 500 V
Reversing contactors 2 A FF; 690 V K002.665
Power supply > 500 V
Thyristor units for motor power up to 1.5 kW 1 A T; 500 V K002.277
Thyristor units for motor power up to 3.0 kW
Thyristor units for motor power up to 5.5 kW

F3 Internal 24 V DC supply

G-fuse according to IEC 60127-2/III F3 AUMA Art. No.:

Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 2.0 A T; 250 V K006.106
Voltage output (power supply unit) = 115 V 2.0 A T; 250 V K006.106

F4 Internal 24 V AC supply (115 V AC) for:

● Heater, switch compartment, reversing contactors control
● PTC tripping device
● for 115 V AC also control inputs OPEN - STOP - CLOSE

60
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Corrective action

G-fuse according to IEC 60127-2/III F4 AUMA Art. No.:

Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 1.25 A T; 250 V K001.184
Voltage output (power supply unit) = 115 V — —

F5 Automatic reset fuse as short-circuit protection for external 24 V DC supply for

customer (see wiring diagram)

Information After fuse replacement, replace and fasten cover.

10.3.2 Motor protection (thermal monitoring)

In order to protect against overheating and impermissibly high temperatures at the

actuator, PTC thermistors or thermoswitches are embedded in the motor winding.
The thermoswitch is tripped as soon as the max. permissible winding temperature
has been reached.
The actuator is switched off and the following signals are given:
● LED 3 (thermal fault) on the local controls is illuminated.
● Status indication 6 displays an error. The error 7KHUPDO IDXOW is displayed
when selecting 'HWDLOV.
The motor has to cool down before the operation can be resumed. Depending on
the parameter setting, the fault signal is either automatically reset or the fault signal
has to be acknowledged.
The acknowledgement is made:
● via the push button Reset in selector switch position LOCAL.
● or with the reset command via fieldbus.
For further information to this topic, please refer to Manual (Operation and setting).

61
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Servicing and maintenance AC 01.2 Intrusive Profibus DP

11. Servicing and maintenance

Damage caused by inappropriate maintenance!

→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
→ Only perform servicing and maintenance tasks when the device is switched off.

Service
AUMA offers extensive service such as servicing and maintenance as well as
customer product training. For the relevant contact addresses, please refer to
<Addresses> in this document or to the Internet (www.auma.com).

11.1 Preventive measures for servicing and safe operation

The following measures are required to ensure safe device operation:

Every 6 months after commissioning and then every year
● Carry out visual inspection:
Cable entries, cable glands, blanking plugs, etc. have to be checked for correct
tightness and sealing.
Consider torques according to manufacturer's details.
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the fastening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
● For devices with output drive A: Press in Lithium soap EP multi-purpose grease
on mineral oil base at the grease nipple with a grease gun.
● Lubrication of the valve stem must be done separately.
Figure 81: Output drive A

[1] Output drive A

[2] Grease nipple

Table 13: Grease quantities for bearing of output drive A

Output drive A 07.2 A 10.2 A 14.2 A 16.2
Quantity [g] 1) 1.5 2 3 5

For enclosure protection IP 68

After submersion:
● Check actuator.
● In case of ingress of water, locate leaks and repair, dry device correctly and
check for proper function.
11.2 Maintenance

Lubrication ● In the factory, the gear housing is filled with grease.

1) For grease at density r = 0.9 kg/dm³

62
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Servicing and maintenance

● Grease change is performed during maintenance

- Generally after 4 to 6 years for modulating duty.
- Generally after 6 to 8 years if operated frequently (open-close duty).
- Generally after 10 to 12 years if operated rarely (open-close duty).
● We recommend exchanging the seals when changing the grease.
● No additional lubrication of the gear housing is required during operation.
11.3 Disposal and recycling
AUMA devices have a long lifetime. However, they have to be replaced at one point
in time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● electronic scrap
● various metals
● plastics
● greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sepa-
rate recycling according to materials.
● Observe the national regulations for waste disposal.

63
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Technical data AC 01.2 Intrusive Profibus DP

12. Technical data

Information The following technical data includes standard and optional features. For detailed
information on the customer-specific version, refer to the order-relevant data sheet.
This data sheet can be downloaded from the Internet at http://www.auma.com (in-
dication of commission number required).

12.1 Features and functions of actuator

Type of duty2) Standard:

● SA: Short-time duty S2 - 15 min
● SAR: Intermittent duty S4 - 25 %
Options:
● SA: Short-time duty S2 - 30 min
● SAR: Intermittent duty S4 - 50 %
● SAR: Intermittent duty S5 - 25 %
Torque range Refer to actuator name plate
Output speed Refer to actuator name plate
Motor Standard:
3-ph AC asynchronous motor, type IM B9 according to IEC 60034
Options:
● 1-ph AC motor, type IM B14 according to IEC 60034
● DC shunt motor, type IM B14 according to IEC 60034
● DC compound motor, type IM B14 according to IEC 60034
● Special motors
Motor voltage and frequency Refer to motor name plate
Insulation class Standard: F, tropicalized
Option: H, tropicalized
Motor protection Standard: Thermoswitches (NC)
Option: PTC thermistors (according to DIN 44082)
Self-locking Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz)
NOT self-locking: Output speeds from 125 rpm (50 Hz), 150 rpm (60 Hz)
Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill
while torque acts upon the output drive.
Limit switching Counter gear mechanism for end positions CLOSED and OPEN
Turns per stroke: 2 to 500 (standard) or 2 to 5,000 (option)
Standard:
● Single switch (1 NC and 1 NO) for each end position, switches not galvanically isolated
Options:
● Tandem switches (2 NC and 2 NO) for each end position, switches galvanically isolated
● Triple switches (3 NC and 3 NO) for each end position, switches galvanically isolated
● Intermediate position switch (DUO limit switching), adjustable for any position
Torque switching Torque switching adjustable for directions OPEN and CLOSE
Standard:
Single switch (1 NC and 1 NO) for each direction, switches not galvanically isolated
Option:
Tandem switches (2 NC and 2 NO) for each direction, switches galvanically isolated
Position feedback signal, ana- Potentiometer or 0/4 – 20 mA (RWG)
logue (option)
Mechanical position indicator Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
Running indication Blinker transmitter (standard for SA, option for SAR)
Heater in switch compartment Standard: Resistance type heater, 5 W, 24 V DC, (internal supply)
Motor heater (option) Voltages: 110 – 220 V AC, 220 – 240 V AC or 400 V AC (externally supplied)
Power depending on the size 12.5 – 25 W

2) For nominal voltage and 40 °C ambient temperature and at average load with 35 % of the max. torque. The type of duty must not be
exceeded.

64
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Technical data

Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical
operation.
Option: Handwheel lockable
onnection to controls AUMA plug/socket connector with screw-type connection
Valve attachment Standard: B1 according to EN ISO 5210
Options:
A, B2, B3, B4 according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special output drive types: AF, B3D, ED, DD, IB1, IB3
A with stem lubrication
Sensor system
Indication for manual operation Indication whether manual operation is active/not active via switch (1 change-over contact)
(option)

Technical data for limit and torque switches

Mechanical lifetime 2 x 106 starts
Silver plated contacts:
U min. 30 V AC/DC
U max. 250 V AC/DC
I min. 20 mA
I max. AC current 5 A at 250 V (resistive load)
3 A at 250 V (inductive load, cos phi = 0.6)
I max. DC current 0.4 A at 250 V (resistive load)
0.03 A at 250 V (inductive load, L/R = 3 µs)
7 A at 30 V (resistive load)
5 A at 30 V (inductive load, L/R = 3 µs)
Gold plated contacts:
U min. 5V
U max. 30 V
I min. 4 mA
I max. 400 mA

Technical data for blinker transmitter

Mechanical lifetime 107 starts
Silver plated contacts:
U min. 30 V AC/DC
U max. 250 V AC/DC
I max. AC current 4 A at 250 V (resistive load)
4 A at 250 V (inductive load, cos phi = 0.8)
I max. DC current 0.4 A at 250 V (resistive load)
2 A at 30 V (resistive load)

Technical data for handwheel activation switches

Mechanical lifetime 107 starts
Silver plated contacts:
U min. 12 V DC
U max. 250 V AC
I max. AC current 3 A at 250 V (inductive load, cos phi = 0.8)
I max. DC current 3 A at 12 V (resistive load)

65
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Technical data AC 01.2 Intrusive Profibus DP

12.2 Features and functions of actuator controls

Power supply, mains frequency For mains voltage and mains frequency, refer to name plates at the controls and the motor
Permissible variation of the mains voltage: ±10 %
Permissible variation of the mains frequency: ±5 %
Option: Permissible variation of the mains voltage: –30 %
Current consumption Current consumption of the controls depending on the mains voltage:
at permissible variation of the mains voltage of ±10 %:
● 100 to 120 V AC = max. 750 mA
● 208 to 240 V AC = max. 400 mA
● 380 to 500 V AC = max. 250 mA
● 515 to 690 V AC = max. 200 mA
at permissible variation of the mains voltage of ±30 %:
● 100 to 120 V AC = max. 1,200 mA
● 208 to 240 V AC = max. 750 mA
● 380 to 500 V AC = max. 400 mA
● 515 to 690 V AC = max. 400 mA
Motor current consumption: Refer to motor name plate
External supply of the electro- 24 V DC +20 %/–15 %
nics (option) Current consumption: Basic version approx. 250 mA, with options up to 500 mA
The external power supply must have a reinforced insulation against the mains voltage in
accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in ac-
cordance with IEC 61010-1.
Rated power The controls are designed for the rated motor power, refer to motor name plate
Overvoltage category Category III according to IEC 60364-4–443
Switchgear3) Standard:
Reversing contactors (mechanically and electrically interlocked) for motor power up to 1.5
kW, nominal motor current up to 9 A (OPEN-CLOSE duty) or 5.2 A (modulating duty)
Options:
● Reversing contactors (mechanically and electrically interlocked) for motor power up to
7.5 kW, nominal motor current up to 20 A (OPEN-CLOSE duty) or 18 A (modulating duty)
● Thyristor unit (recommended for modulating actuators)
- for motor power up to 1.5 kW, 500 V AC
- for motor power up to 3.0 kW, 500 V AC
- for motor power up to 5.5 kW, 500 V AC
Control Via fieldbus interface
Status signals Via fieldbus interface
Fieldbus interface Standard:
Profibus DP interface without additional inputs
Options:
● Additional inputs for version 1:
- 4 binary inputs 24 V DC inputs (current consumption: approx. 10 mA/input), assign
as desired
- 2 analogue inputs 0/4 – 20 mA, assign as desired
- Signal transmission is made via fieldbus interface
● Additional inputs for version 2:
- 6 binary inputs 24 V DC inputs (current consumption: approx. 10 mA/input), optional
115 V AC, assign as desired:
- OPEN, STOP,CLOSE, EMERGENCY
- BUS/EXTERNAL for selecting the type of control
- MODE for selecting between open-close and modulating duty
- Analogue input 0/4 – 20 mA for position setpoint (positioner)
- Analogue input 0/4 – 20 mA for position feedback
- Status signals via 6 programmable output contacts
Additional inputs for version 3:
● like version 2, however additionally status signals via 6 programmable output contacts
Profibus DP-V1 (option) Access to parameters, the electronic name plate and the operating and diagnostic data with
acyclic write/read services

3) The reversing contactors are designed for a lifetime of 2 million starts.

66
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Technical data

Profibus DP-V2 (option) ● Redundancy: AUMATIC is equipped with an additional redundant Profibus DP interface.
● Time-stamp: Synchronisation of time between AUMATIC and Profibus master with sub-
sequent time-stamp of the most important events such as malfunctions, end position and
torque signals from the AUMATIC
Redundancy (option) Additional redundant Profibus DP interface
Local controls Standard:
● Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)
● Push buttons OPEN, STOP, CLOSE, RESET
● 6 indication lights:
- End position CLOSED (yellow), torque fault CLOSE (red), motor protection tripped
(red), torque fault OPEN (red), end position and running indication OPEN (green),
Bluetooth (blue)
● Graphic LC display, illuminated
● Bluetooth programming interface with Bluetooth class II chip, version 2.0 with a range
up to 10 m in industrial environments. Supports the SPP Bluetooth profile (Serial Port
Profile).
Options:
● Special colours for the 5 indication lights:
- End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN (yellow),
motor protection tripped (white), end position OPEN (red)
Application functions Standard:
● Switch-off mode adjustable
- Limit or torque seating for end position OPEN and end position CLOSED
● Torque by-pass, adjustable up to 5 seconds (no torque monitoring during this time)
● Start and end of stepping mode as well as ON and OFF time (1 up to 1,800 seconds)
can be programmed individually for the directions OPEN and CLOSE.
● Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour pro-
grammable
● Positioner
- Position setpoint via fieldbus interface
- Programmable behaviour on loss of signal
- Automatic adaptation of the dead band (adaptive behaviour can be selected)
- Split Range operation
- Selection between open-close duty and modulating duty via fieldbus interface
Options:
Failure functions Options:
● EMERGENCY behaviour programmable
- Digital input low active, reaction can be selected: Stop, move to end position CLOSED,
move to end position OPEN, move to intermediate position
- Torque monitoring can be by-passed during EMERGENCY operation.
- Thermal protection can be by-passed during EMERGENCY operation (only in combi-
nation with thermoswitch in the actuator, not with PTC thermistor).
● EMERGENCY STOP function
Monitoring functions ● Monitoring the actuator sensor system
● Torque monitoring: Valve overload protection (adjustable), results in switching off and
generates fault indication
● Monitoring of permissible on-time and number of starts (adjustable), generates warning
indication
● Operating time monitoring (adjustable), results in switching off and generates fault indi-
cation
● Phase failure monitoring (adjustable), results in switching off and generates fault indica-
tion
● Automatic correction of the direction of rotation upon wrong phase sequence

67
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Technical data AC 01.2 Intrusive Profibus DP

Diagnostic functions ● Electronic device ID with order and product data

● Logging of operating data: A resettable counter and a lifetime counter each for:
- Motor running time, number of starts, torque switch trippings in end position CLOSED,
limit switch trippings in end position CLOSED, torque switch trippings in end position
OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque faults
OPEN, motor protection trippings
● Time-stamped event report with setting, operation and fault history:
- Status signals in compliance with NAMUR recommendation NE 107: "Failure",
Function check", "Out of specification", "Maintenance required"
Electrical connection Standard:
AUMA plug/socket connector (S) with screw-type connection and M-threads
Options:
● Pg-threads, NPT-threads, G-threads, special threads
● Gold-plated control contacts (pins and sockets)
● Parking frame for wall mounting of the disconnected plug
● Protection cover for plug compartment (when plug is removed)
Overvoltage protection (option) Protection of the actuator and control electronics against overvoltages on the fieldbus cables
of up to 4 kV
Wiring diagram Refer to name plate

12.3 Profibus DP interface

Settings/programming the Profibus DP interface

Baud rate setting Automatic baud rate recognition
Setting the Profibus DP inter- The setting of the Profibus DP address is made via the display of the AUMATIC
face
Configurable process represen- For an optimum adaptation to the process control system, the process representation may
tation via GSD file be freely configured.

Commands and signals of the fieldbus interface

Process representation output OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY, Interlock OPEN/CLOSE,
(command signals) Enable LOCAL
Process representation input ● End position OPEN, CLOSED
(feedback signals) ● Actual position value
● Actual torque value4)
● Selector switch in position LOCAL/REMOTE
● Running indication (directional)
● Torque switch OPEN, CLOSED
● Limit switch OPEN, CLOSED
● Manual operation by handwheel or via local controls
● 2 analogue and 4 digital customer inputs
Process representation input ● Motor protection tripped
(fault signals) ● Torque switch tripped in mid-travel
● One phase missing
● Loss of the analogue customer inputs
Behaviour on loss of communi- The behaviour of the actuator is programmable:
cation ● Stop in current position
● Travel to end position OPEN or CLOSED
● Travel to any intermediate position

4) Requires magnetic limit and torque transmitter (MWG) in actuator

68
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Technical data

General Profibus DP interface data

Communication protocol Profibus DP according to IEC 61158 and IEC 61784-1
Network topology ● Line (bus) structure
● When using repeaters, tree structures can also be implemented.
● Coupling and uncoupling of devices during operation without affecting other devices is
possible
Transmission medium Twisted, screened copper cable according to IEC 61158
Fieldbus interface EIA-485 (RS485)
Transmission speed/cable ● Baud rate and maximum cable length (segment length) without repeater:
length - between 9.6 and 93.75 kbit/s: 1,200 m
- for 187.5 kbit/s: 1,000 m
- for 500 kbit/s: 400 m
- for 1,500 kbit/s: 200 m
● Baud rate and possible cable length with repeater (total network cable length):
- between 9.6 and 93.75 kbit/s: approx. 10 km
- for 187.5 kbit/s: approx. 10 km
- for 500 kbit/s: approx. 4 km
- for 1,500 kbit/s: approx. 2 km
Device types ● DP master class 1, e.g. central controllers such as PLC, PC, ...
● DP master class 2, e.g. programming/configuration tools
● DP slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators,
sensors
Number of devices 32 devices without repeater, with repeater expandable to 126
Bus access ● Token-passing between masters and polling for slaves
● Mono-master or multi-master systems are possible.
Supported fieldbus functions Cyclic data exchange, sync mode, freeze mode, fail-safe mode

12.4 Service conditions

Mounting position Any position

Use Approved for indoor and outdoor installation
Enclosure protection according Standard:
to EN 60529 ● IP 68 with AUMA 3-ph AC motor/1-ph AC motor
● For special motors variant enclosure protection: refer to name plate
Option:
● IP 68–DS
According to AUMA definition, enclosure protection IP 68 meets the following requirements:
● Water depth: maximum 8 m head of water
● Duration of submersion in water: maximum of 96 hours
● Up to 10 operations during submersion
● Modulating duty is not possible during submersion
(DS = Double Sealed = terminal compartment additional sealed against interior)
Corrosion protection Standard:
● KS: Suitable for installation in occasionally or permanently aggressive atmosphere with
a moderate pollutant concentration (e.g. in wastewater treatment plants, chemical industry)
Options:
● KX: Suitable for installation in extremely aggressive atmospheres with high humidity and
high pollutant concentration
Installation altitude Standard: 싨 2 000 m above sea level
Option: > 2 000 m above sea level, please contact AUMA
Humidity Up to100 % relative humidity across the total permissible temperature range
Pollution degree Within actuator controls: pollution degree 2
Outside actuator controls (in closed conditions): pollution degree 4
Finish coating Standard: Coating based on polyurethane (powder coating)
Colour Standard: AUMA silver-grey (similar to RAL 7037)

69
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Technical data AC 01.2 Intrusive Profibus DP

Ambient temperature Refer to name plate

Standard:
● Open-close duty: –40 °C to +70 °C
● Modulating duty: –40 °C to +60 °C
Options:
● Open-close and modulating duty: –50 °C to +60 °C
● Open-close and modulating duty: –60 °C to +60 °C
Low temperature versions inc. heating system for connection to external power supply 230 V
AC or 115 V AC.
Vibration resistance according 1 g, for 10 to 200 Hz
to IEC 60068–2–6 Resistant to vibrations during start-up or for failures of the plant. However, a fatigue strength
may not be derived from this. Not valid in combination with gearboxes.
Lifetime Open-close duty (operation cycles OPEN - CLOSE - OPEN):
SA 07.2/07.6 – SA 10.2: 25,000
SA 14.2/14.6 – SA 16.2: 20,000
Modulating duty:5)
SAR 07.2/07.6 – SAR 10.2: 7.5 million modulating steps
SAR 14.2/14.6 – SAR 16.2: 5.0 million modulating steps
Weight Refer to separate technical data

12.5 Accessories

Wall bracket6) AUMATIC mounted separately from the actuator, including plug/socket connector. Connecting
cables on request. Recommended for high ambient temperatures, difficult access, or in case
of heavy vibration during service
Programming software for PC PC ToolSuite

12.6 Further information

EU Directives ● Electromagnetic Compatibility (EMC): (2004/108/EC)

● Low Voltage Directive: (2006/95/EC)
● Machinery Directive: (2006/42/EC)

5) The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To
reach the longest possible maintenance and fault-free operating time, the number of starts per hour chosen should be as low as permis-
sible for the process.
6) Cable length between actuator and AUMATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the
potentiometer, an RWG has to be used.

70
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Spare parts

13. Spare parts

13.1 Multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2

71
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Spare parts AC 01.2 Intrusive Profibus DP

Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation.
No. Designation Type No. Designation Type
001.0 Housing Sub-assembly 553.0 Mechanical position indicator Sub-assembly
002.0 Bearing flange Sub-assembly 554.0 Socket carrier with motor cable har- Sub-assembly
ness
003.0 Hollow shaft with worm wheel Sub-assembly 556.0 Potentiometer for position transmitter Sub-assembly
005.0 Drive shaft Sub-assembly 556.1 Potentiometer without slip clutch Sub-assembly
005.1 Motor coupling on output drive shaft 557.0 Heater Sub-assembly
005.3 Manual drive coupling 558.0 Blinker transmitter including pins at Sub-assembly
wires (without impulse disc and insula-
tion plate)
009.0 Planetary gear for manual drive Sub-assembly 559.0–1 Control unit without torque switching Sub-assembly
heads and switches
010.0 Retaining flange Sub-assembly 559.0–2 Control unit with magnetic limit and Sub-assembly
torque transmitter (MWG) for Non-
intrusive version in combination with
AUMATIC integral controls
017.0 Torque lever Sub-assembly 560.0–1 Switch stack for direction OPEN Sub-assembly
018.0 Gear segment 560.0–2 Switch stack for direction CLOSE Sub-assembly
019.0 Crown wheel 560.1 Switch for limit/torque switching Sub-assembly
022.0 Drive pinion II for torque switching Sub-assembly 560.2 Switch case
023.0 Output drive wheel for limit switching Sub-assembly 566.0 Position transmitter RWG Sub-assembly
024.0 Intermediate wheel for limit switching Sub-assembly 566.1 Potentiometer for RWG without slip Sub-assembly
clutch
025.0 Locking plate Sub-assembly 566.2 Electronic board RWG Sub-assembly
058.0 Wire for protective earth (pin) Sub-assembly 566.3 Wire harness for RWG Sub-assembly
061.0 Torque switching head Sub-assembly 567.1 Slip clutch for potentiometer/RWG Sub-assembly
070.0 Motor (VD motor incl. no. 079.0) Sub-assembly 568.1 Stem protection tube (without cap)
079.0 Planetary gear for motor drive Sub-assembly 568.2 Cap for stem protection tube
(SA/SAR 07.2 — 16.2 for VD motor)
155.0 Reduction gearing Sub-assembly 568.3 V-seal
500.0 Cover for switch compartment Sub-assembly 574.1 Radial seal output drive A for ISO
flange
501.0 Socket carrier (complete with sockets) Sub-assembly 575.1 Stem nut type A
502.0 Pin carrier without pins Sub-assembly 583.0 Motor coupling on motor shaft Sub-assembly
503.0 Socket for controls Sub-assembly 583.1 Pin for motor coupling
504.0 Socket for motor Sub-assembly 584.0 Retaining spring for motor coupling Sub-assembly
505.0 Pin for controls Sub-assembly S1 Seal kit, small Set
506.0 Pin for motor Sub-assembly S2 Seal kit, large Set
507.0 Plug cover Sub-assembly
511.0 Screw plug Sub-assembly
514.0 Output drive form A (without stem nut) Sub-assembly
514.1 Axial needle roller bearing Sub-assembly
516.0 Output drive D Sub-assembly
516.1 Output drive shaft D
535.1 Snap ring
539.0 Screw plug Sub-assembly
542.0 Handwheel with ball handle Sub-assembly
549.0 Output drive B1/B3/B4/C Sub-assembly
549.1 Output socket B1/B3/B4/C
551.1 Parallel key

72
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Spare parts

13.2 Actuator controls AUMATIC AC 01.2 with AUMA plug/socket connector (SD bus)

73
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Spare parts AC 01.2 Intrusive Profibus DP

Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation.
No. Designation Type
001.0 Housing Sub-assembly
002.0 Local controls Sub-assembly
002.3 Local controls board Sub-assembly
002.4 Display face-plate Sub-assembly
006.0 Power supply Sub-assembly
008.1–2 Fieldbus board Sub-assembly
009.0 Logic board Sub-assembly
011.1 Relay board Sub-assembly
050.1 Bus connection board
500.0 Cover Sub-assembly
501.0 Socket carrier complete with sockets Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for controls Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Electrical connection for bus without connection board (050.1) Sub-assembly
507.1 Frame Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock
510.0 Fuse kit Set
S Seal kit Set

74
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Certificates

14. Certificates
14.1 Declaration of Incorporation and EC Declaration of Conformity

75
 SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
Index AC 01.2 Intrusive Profibus DP

G
Index GSD file 42
34 H
Handwheel 11
A
Accessories (electrical 24 I
connection) Identification 8
Accessories for assembly 15 Indication lights 40
Actual value - indication on 36 Indications 34
display Indications on display 34
Actuator operation at the local 27 Indicator disc 40 , 53
controls Inspection record 9
Actuator operation from remo- 28 Intermediate frame 26
te Intermediate position indicati- 40
Ambient temperature 70 on via LEDs
Analogue signals 43 Intermediate positions 49
Assembly 11 Intrusive 9
B L
Bus address 45 LEDs (indication lights) 40
Bus cables 18 , 22 Language in the display 32
Limit switching 47 , 51
C Local actuator operation 27
Cable set 24 Local control 27
Commission number 9 Local controls 27
Commissioning 5 Local setting 29
Commissioning (indications 34 Lubrication 62
on display)
Connecting cable 24 M
Control 9 Mains frequency 18
Corrective action 55 Mains voltage 18
Corrosion protection 10 , 69 Maintenance 5 , 62 , 62
Cross sections 19 Maintenance required - indica- 39
Current consumption 17 tion on display
Manual operation 27
D Mechanical position indicator 40 , 53
DUO limit switching 49 Menu navigation 29
Declaration of Incorporation 75 Motor heater 21
Digital outputs 42 Motor operation 27
Direct display via ID 30
Direction of rotation 50 N
Directives 5 Name plate 8 , 18
Display (indications) 34 Non-Intrusive 9
Disposal 63 Not ready REMOTE - indicati- 38
Double sealed 26 on on display
E O
EC Declaration of Conformity 75 Operation 5 , 27
EMC 17 Operation commands - indica- 36
Earth connection 26 tions on display
Electrical connection 17 Out of specification - indicati- 38
Electronic position transmitter 52 on on display
Enclosure protection 69 Output contacts 42
Error - indication on display 34 Output drive type A 12
Output drive types B, B1, B2, 11
F B3, B4, and E
Failure - indication on display 39
Fault - indication on display 38
Function check - indication on 39
display

76
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 Control unit: electromechanic
AC 01.2 Intrusive Profibus DP Index

P V
Packaging 10 Valve position - indication on 35
Parking frame 25 display
Password 30 Valve stem 15
Password change 31
Password entry 31 W
Position indicator 53 Wall bracket 24
Position transmitter RWG 52 Warnings - indication on dis- 37
Positioner - indication on dis- 37 play
play Wire cross section (bus cable) 18
Potentiometer 52 Wire diameter (bus cable) 18
Power supply 17 , 18 Wiring diagram 9 , 17
Protection cover 26
Protection on site 17
Protective measures 5

Q
Qualification of staff 5

R
RWG 52
Range of application 5
Recycling 63
Reference operation 51
Remote actuator operation 28
Running indication 40

S
Safety instructions 5
Safety instructions/warnings 5
Screening (bus cable) 18
Service 62
Service conditions 69
Servicing 62
Setpoint - indication on dis- 37
play
Short-circuit protection 17
Signals 42
Signals (analogue) 43
Slave address 45
Spare parts 71
Standards 5
Stem nut 13
Stem protection tube 15
Storage 10
Switch check 55

T
Technical data 64
Technical data for switches 65
Terminal plan 17
Test run 50
Torque - indication on display 36
Torque switching 47
Transport 10
Type and size 8
Type of current 18

U
User level 30

77
 AUMA worldwide

Europe AUMA ACTUATORS Ltd. MEGA Endüstri Kontrol Sistemieri Tic. Ltd.
UK Clevedon, North Somerset BS21 6TH Sti.
AUMA Riester GmbH & Co. KG Tel +44 1275 871141 TR 06810 Ankara
Fax +44 1275 875492 Tel+90 312 217 32 88
Plant Müllheim [email protected] Fax+90 312 217 33 88
DE 79373 Müllheim www.auma.co.uk [email protected]
Tel +49 7631 809 - 0 www.megaendustri.com.tr
Fax +49 7631 809 - 1250 AUMA ITALIANA S.r.l. a socio unico
[email protected] IT 20023 Cerro Maggiore (MI) CTS Control Limited Liability Company
www.auma.com Tel +39 0331 51351 UA 02099 Kiyiv
Fax +39 0331 517606 Tel+38 044 566-9971, -8427
Plant Ostfildern - Nellingen [email protected] Fax+38 044 566-9384
DE 73747 Ostfildern www.auma.it [email protected]
Tel +49 711 34803 - 0
Fax +49 711 34803 - 3034 AUMA BENELUX B.V. Africa
[email protected] NL 2314 XT Leiden
Tel +31 71 581 40 40 AUMA South Africa (Pty) Ltd.
Service-Center Köln Fax +31 71 581 40 49 ZA 1560 Springs
DE 50858 Köln [email protected] Tel +27 11 3632880
Tel +49 2234 2037 - 900 www.auma.nl Fax +27 11 8185248
Fax +49 2234 2037 - 9099 [email protected]
[email protected] AUMA Polska Sp. z o.o.
PL 41-219 Sosnowiec A.T.E.C.
Service-Center Magdeburg Tel +48 32 783 52 00 EG Cairo
DE 39167 Niederndodeleben Fax +48 32 783 52 08 Tel +20 2 23599680 - 23590861
Tel +49 39204 759 - 0 [email protected] Fax +20 2 23586621
Fax +49 39204 759 - 9429 www.auma.com.pl [email protected]
[email protected]
OOO Priwody AUMA MANZ INCORPORATED LTD.
Service-Center Bayern RU 124365 Moscow a/ya 11 NG Port Harcourt
DE 85386 Eching Tel +7 495 221 64 28 Tel +234-84-462741
Tel +49 81 65 9017- 0 Fax +7 495 221 64 38 Fax +234-84-462741
Fax +49 81 65 9017- 2018 [email protected] [email protected]
[email protected] www.auma.ru manzincorporated.com

AUMA Armaturenantriebe GmbH ERICHS ARMATUR AB America

AT 2512 Tribuswinkel SE 20039 Malmö
Tel +43 2252 82540 Tel +46 40 311550 AUMA ACTUATORS INC.
Fax +43 2252 8254050 Fax +46 40 945515 US PA 15317 Canonsburg
[email protected] [email protected] Tel +1 724-743-AUMA (2862)
www.auma.at www.erichsarmatur.se Fax +1 724-743-4711
[email protected]
AUMA (Schweiz) AG GRØNBECH & SØNNER A/S www.auma-usa.com
CH 8965 Berikon DK 2450 København SV
Tel +41 566 400945 Tel+45 33 26 63 00 AUMA Argentina Representative Office
Fax +41 566 400948 Fax+45 33 26 63 21 AR 1609 Boulogne
[email protected] [email protected] Tel/Fax +54 232 246 2283
www.g-s.dk [email protected]
AUMA Servopohony spol. s.r.o.
CZ 250 01 Brandýs n.L.-St.Boleslav IBEROPLAN S.A. AUMA Automação do Brasil Ltda.
Tel +420 326 396 993 ES 28027 Madrid BR São Paulo
Fax +420 326 303 251 Tel+34 91 3717130 Tel +55 11 8114-6463
[email protected] Fax+34 91 7427126 [email protected]
www.auma.cz [email protected]
AUMA Chile Representative Office
OY AUMATOR AB D. G. Bellos & Co. O.E. CL 9500414 Buin
FI 02230 Espoo GR 13671 Acharnai Athens Tel +56 2 821 4108
Tel +358 9 5840 22 Tel+30 210 2409485 Fax +56 2 281 9252
Fax +358 9 5840 2300 Fax+30 210 2409486 [email protected]
[email protected] [email protected]
www.aumator.fi TROY-ONTOR Inc.
SIGURD SØRUM AS CA L4N 8X1 Barrie Ontario
AUMA France S.A.R.L. NO 1300 Sandvika Tel +1 705 721-8246
FR 95157 Taverny Cedex Tel+47 67572600 Fax +1 705 721-5851
Tel +33 1 39327272 Fax+47 67572610 [email protected]
Fax +33 1 39321755 [email protected]
[email protected] Ferrostaal de Colombia Ltda.
www.auma.fr INDUSTRA CO Bogotá D.C.
PT 2710-297 Sintra Tel +57 1 401 1300
Tel+351 2 1910 95 00 Fax+57 1 416 5489
Fax+351 2 1910 95 99 [email protected]
[email protected] www.ferrostaal.com

78
 AUMA worldwide

PROCONTIC Procesos y Control AUMA Actuators Middle East W.L.L.

Automático AE 15268 Salmabad 704
EC Quito Tel +973 17877377
Tel +593 2 292 0431 Fax +973 17877355
Fax +593 2 292 2343 [email protected]
[email protected]
PERFECT CONTROLS Ltd.
Corsusa International S.A.C. HK Tsuen Wan, Kowloon
PE Miralflores - Lima Tel +852 2493 7726
Tel +511444-1200 / 0044 / 2321 Fax +852 2416 3763
Fax +511444-3664 [email protected]
[email protected]
www.corsusa.com DW Controls Co., Ltd.
KR 153-702 Seoul
PASSCO Inc. Tel +82 2 2624 3400
PR 00936-4153 San Juan Fax +82 2 2624 3401
Tel +18 09 78 77 20 87 85 [email protected]
Fax +18 09 78 77 31 72 77 www.actuatorbank.com
[email protected]
Sunny Valves and Intertrade Corp. Ltd.
Suplibarca TH 10120 Yannawa Bangkok
VE Maracaibo Estado, Zulia Tel +66 2 2400656
Tel +58 261 7 555 667 Fax +66 2 2401095
Fax +58 261 7 532 259 [email protected]
[email protected] www.sunnyvalves.co.th/

Asia Top Advance Enterprises Ltd.

TW Jhonghe City Taipei Hsien (235)
AUMA Actuators (Tianjin) Co., Ltd. Tel +886 2 2225 1718
CN 300457 Tianjin Fax +886 2 8228 1975
Tel +86 22 6625 1310 [email protected]
Fax +86 22 6625 1320 www.auma-taiwan.com.tw
[email protected]
www.auma-china.com Australia
AUMA (INDIA) PRIVATE LIMITED BARRON GJM Pty. Ltd.
IN 560 058 Bangalore AU NSW 1570 Artarmon
Tel +91 80 2839 4656 Tel +61 294361088
Fax +91 80 2839 2809 Fax +61 294393413
[email protected] [email protected]
www.auma.co.in www.barron.com.au

AUMA JAPAN Co., Ltd.

JP 210-0848 Kawasaki-ku, Kawasaki-shi
Kanagawa
Tel +91 80 2839 4655
Fax +81 44 366 2472
[email protected]
www.auma.co.jp

AUMA ACTUATORS (Singapore) Pte Ltd.

SG 569551 Singapore
Tel +65 6 4818750
Fax +65 6 4818269
[email protected]
www.auma.com.sg

79
AUMA Riester GmbH & Co. KG
P.O.Box 1362
D 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
[email protected]
www.auma.com

Y004.762/003/en/4.10

For detailed information on AUMA products refer to the Internet: www.auma.com