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Eaton Emergency Lighting CPS Catalog 2020 SM Part3

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0% found this document useful (0 votes)
696 views145 pages

Eaton Emergency Lighting CPS Catalog 2020 SM Part3

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 145

DualGuard-S installation example

DualGuard-S – central battery system

Installation example
Country-specific regulations and guidelines must be observed when planning and designing the installation.

SOU
ESF- CG-S UVA
RVS30-1

SOU
ESF-
RVS30-1 CG-S UVA
9

SOU
ESF- CG-S
RVS30-1 UVA

Graphic for DualGuard-S


RS48
5 Bus

ZB-S installation example


Ethernet
Anschluss
ESF-
RVS30-1 US 7 UVA
Ethernet
Vision Anschluss
Guard

ACU
D G Bus

Et
Ethernet
A
Anschluss

DualG
uard-S
12C

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 291


DualGuard-S installation example
DualGuard-S – central battery system

Mains distribution board general lighting

3 3 3

General lighting

RS485 BUS to other


external modules

3-PM-IO TLS

to staircase light pushbuttons


9 incl. glow lamp (230 V)
3

to general lighting
switches (230 V)

LAN

RJ45 connection
ACU DG Bus

VisionGuard
Monitoring and
programming equipment
3

7 3
F3 remote indicator

Final circuit DualGuard-S

3 (5) Mains cable

3 Battery cable E30

3 Battery cable E30

Central battery system DualGuard-S 12C

292 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


DualGuard-S installation example
DualGuard-S – central battery system

Sub distribution board 1 general lighting Sub distribution board 2 general lighting

3 3 1 3 3

General lighting General lighting

RS485 BUS to other


RS485 BUS to other external modules
external modules
3-PM-IO TLS 3-PM-IO

to staircase light pushbuttons


incl. glow lamp (230 V)
9

to general lighting to general lighting


switches (230 V) switches (230 V)

LAN
3

ACU DG BUS
to other substations

3 3

3 3

Final circuit DualGuard-S US7 Final circuit DualGuard-S US SOU1

Substation DualGuard-S US7 Substation DualGuard-S US SOU1

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 293


Overview of device models
DualGuard-S – central battery system

Overview of new DualGuard-S device models


All devices and sub-stations use a modular design. Charging
equipment, switching equipment and monitoring equipment
form units that operate independently of one another so that the
possibility of interactions is excluded. The modular design and
the pre-assembled cabinet components guarantee flexible, high-
quality implementation. The protection objective of the emergency
lighting system is to supply the connected safety lighting system in
the event of a general power failure in the primary external power
supply. Furthermore, an important function of the emergency
lighting system is to ensure the permanent operational capability
of all the connected security and LED escape sign luminaires via
9 automatic monitoring.

Depending on the project requirement, the correct device model


can be chosen from the DualGuard-S product family.

DualGuard-S 28 or DualGuard-S 20
for operation with a maximum of 28 or 20 SKU.1.1 CG-S circuit
modules with 88 circuit terminals. Up to 6 sub-stations can be
supplied with battery power or main power (up to 6 sub-stations
1-phase, up to 2 sub-stations 3-phase).

DualGuard-S 28 DualGuard-S 20
Order details
Model Included with delivery Order no.

DualGuard-S 28 Free-standing cabinet with optimized wiring system for central battery system CEAG 40071362511
DualGuard-S 28, equipped with battery control module (BCM.1), advanced control unit
(ACU DG-S) and power supply unit (PSU). For installing a 4.3" or 7" TFT touch display.
With extra space for adding a maximum of 88 final circuits, or a maximum of 28
variable circuit boards. Please note! The CM charging modules and the TFT touch
display are not part of the cabinet module.

DualGuard-S 20 Free-standing cabinet with optimized wiring system for central battery system CEAG 40071362510
DualGuard-S 20, equipped with battery control module (BCM.1), advanced control unit
(ACU DG-S) and power supply unit (PSU). For installing a 4.3" or 7" TFT touch display.
With extra space for adding a maximum of 88 final circuits, or a maximum of 20
variable circuit boards. Please note! The CM charging modules and the TFT touch
display are not part of the cabinet module.

294 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Overview of device models
DualGuard-S – central battery system

DualGuard-S LAD 100


The charging and distribution board supplies up to fifteen 1-phase or
five 3-phase sub-stations with mains and battery voltage. In addition,
up to four circuit modules can supply and control 16 circuits.

DualGuard-S LAD 100

Order details
Model Included with delivery Order no.

DualGuard-S LAD 100 Free-standing cabinet for central battery system CEAG DualGuard-S LAD 100A, 40071362540
equipped with battery control module (BCM.1), advanced control unit (ACU DG-S) and
power supply unit (PSU). For installing a 4.3" or 7" TFT touch display. With extra space
for adding a maximum of 16 final circuits, or a maximum of 4 variable circuit boards.
Please note! The CM charging modules and the TFT touch display are not part of the
cabinet module.

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 295


Overview of device models
DualGuard-S – central battery system

DualGuard-S 12C, DualGuard-S 12C6, DualGuard-S 20C6,


DualGuard-S 12C4, DualGuard-S 4C3
for operation with a maximum of 12 or 20 SKU.1.1 CG-S circuit
modules.

DualGuard-S 12C DualGuard-S12C6 DualGuard-S20C6 DualGuard-S12C4 DualGuard-S4C3

Order details
Model Included with delivery Order no.

DualGuard-S 12C Compact cabinet for central battery system CEAG DualGuard-S 12C, equipped with 40071362520
battery control module (BCM.1), advanced control unit (ACU DG-S) and power supply
unit (PSU). For installing a 4.3" or 7" TFT touch display. With extra space for adding a
maximum of 48 final circuits, or a maximum of 12 variable circuit boards. Please note!
The CM charging modules and the TFT touch display are not part of the cabinet
module.

DualGuard-S12C6 Compact cabinet for central battery system CEAG DualGuard-S 12C6, equipped with 40071362523
battery control module (BCM.1), advanced control unit (ACU DG-S) and power supply
unit (PSU). For installing a 4.3" or 7" TFT touch display. With extra space for adding a
maximum of 48 final circuits, or a maximum of 12 variable circuit boards. Please note!
The CM charging modules and the TFT touch display are not part of the cabinet
module.

DualGuard-S20C6 Compact cabinet for central battery system CEAG DualGuard-S 20C6, equipped with 40071362524
battery control module (BCM.1), advanced control unit (ACU DG-S) and power supply
unit (PSU). For installing a 4.3" or 7" TFT touch display. With extra space for adding a
maximum of 68 final circuits, or a maximum of 20 variable circuit boards. Please note!
The CM charging modules and the TFT touch display are not part of the cabinet
module.

DualGuard-S12C4 Compact cabinet for central battery system CEAG DualGuard-S 12C4, equipped with 40071362521
battery control module (BCM.1), advanced control unit (ACU DG-S) and power supply
unit (PSU). For installing a 4.3" or 7" TFT touch display. With extra space for adding a
maximum of 48 final circuits, or a maximum of 12 variable circuit boards. Please note!
The CM charging modules and the TFT touch display are not part of the cabinet
module.

DualGuard-S4C3 Compact cabinet for central battery system CEAG DualGuard-S 4C3, equipped with 40071362525
battery control module (BCM.1), advanced control unit (ACU DG-S) and power supply
unit (PSU). For installing a 4.3" or 7" TFT touch display. With extra space for adding a
maximum of 20 final circuits, or a maximum of 4 variable circuit boards. Please note!
The CM charging modules and the TFT touch display are not part of the cabinet
module.

296 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Overview of device models
DualGuard-S – central battery system

DualGuard-S US 38, US 30, US 23, US 15, US 7


for operation with a maximum of 7, 15, 23, 30 or 38 SKU.1.1
CG-S circuit modules. Charging technology for connected battery
emergency power supply not included for these sub-stations;
battery and mains power supply takes place via the DualGuard-S
system.

DualGuard-S US 38 DualGuard-S US 30 DualGuard-S US 23 DualGuard-S US 15 DualGuard-S US 7

Order details
Model Included with delivery Order no.

DualGuard-S US 38 Free-standing cabinet for sub-stations CEAG DualGuard-S US-S 38, equipped with 40071362513
advanced control unit (ACU DG-S) and power supply unit (PSU). For installing a 4.3" or
7" TFT touch display. With extra space for adding a maximum of 88 final circuits, or a
maximum of 38 variable circuit boards. Please note! The TFT touch display is not part of
the cabinet module.

DualGuard-S US 30 Free-standing cabinet for sub-stations CEAG DualGuard-S US-S 30, equipped with 40071362512
advanced control unit (ACU DG-S) and power supply unit (PSU). For installing a 4.3" or
7" TFT touch display. With extra space for adding a maximum of 88 final circuits, or a
maximum of 30 variable circuit boards. Please note! The TFT touch display is not part of
the cabinet module.

DualGuard-S US 23 Wall cabinet for CEAG DualGuard-S US-S 23 sub-stations, equipped with advanced 40071362532
control unit (ACU DG-S) and power supply unit (PSU). For installing a 4.3" or 7" TFT
touch display. With extra space for adding a maximum of 52 final circuits, or a
maximum of 23 variable circuit boards. Please note! The TFT touch display is not part of
the cabinet module.

DualGuard-S US 15 Wall cabinet for CEAG DualGuard-S US-S 15 sub-stations, equipped with advanced 40071362531
control unit (ACU DG-S) and power supply unit (PSU). For installing a 4.3" or 7" TFT
touch display. With extra space for adding a maximum of 32 final circuits, or a
maximum of 15 variable circuit boards. Please note! The TFT touch display is not part of
the cabinet module.

DualGuard-S US 7 Wall cabinet for CEAG DualGuard-S/US-S 7 sub-stations, equipped with advanced 40071362530
control unit (ACU DG-S) and power supply unit (PSU). For installing a 4.3" or 7" TFT
touch display. With extra space for adding a maximum of 28 final circuits, or a
maximum of 7 variable circuit boards. Please note! The TFT touch display is not part of
the cabinet module

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 297


Overview of device models
DualGuard-S – central battery system

DualGuard-S US SOU2, US SOU1


for operation with a maximum of 1 or 2 SOU CG-S circuit switching
modules. TFT touch display not included for these sub-stations.
Battery power supplied via the DualGuard-S system; mains power
supplied via the sub-distributor for the general power supply (rental
current infeed).

DualGuard-S US SOU2 DualGuard-S US SOU1

Order details
Model Included with delivery Order no.

DualGuard-S US SOU2 Small distribution board for DualGuard-S/US-S SOU2 sub-stations, 40071362519
equipped with two SOU CG-S 2x4A circuit modules

DualGuard-S US SOU1 Small distribution board for DualGuard-S/US-S SOU1 sub-stations, 40071362518
equipped with one SOU CG-S 2x4A circuit module

298 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Overview of device models
DualGuard-S – central battery system

DualGuard-S ESF15-P, ESF30-P


Electrical distributor with 30 minutes of functional integrity in the
event of fire for operation with a maximum of 15 or 30 SKU.1.1 CG-S
circuit modules.

DualGuard-S ESF30 15-P DualGuard-S ESF30 30-P 9


Order details
Model Included with delivery Order no.

DualGuard-S ESF30 15-P Wall cabinet for sub-stations with 30 minutes of functional integrity during fire from 40071362516
outside CEAG DualGuard-S ESF30 15-P, equipped with 4.3" TFT touch display,
advanced control unit (ACU DG-S) and power supply unit (PSU). With extra space for
adding a maximum of 40 final circuits, or a maximum of 15 variable circuit boards.

DualGuard-S ESF30 30-P Free-standing cabinet for sub-stations with 30 minutes of functional integrity during fire 40071362517
from outside CEAG DualGuard-S ESF30 30-P, equipped with 4.3" TFT touch display,
advanced control unit (ACU DG-S) and power supply unit (PSU). With extra space for
adding a maximum of 58 final circuits, or a maximum of 30 variable circuit boards.

DualGuard-S ESF SOU5, ESF SOU3, ESF SOU2, ESF SOU1


Electric distributor with 30 minutes of functionality in the event of
fire for operation with a maximum of 5, 3, 2, 1 SOU CG-S 2 x 4A
circuit switching modules.
835

685
1135

535

3
230
230

230
230

396
396 396

DualGuard-S ESF30 DualGuard-S ESF30 DualGuard-S ESF30 DualGuard-S ESF30


SOU5 SOU3 SOU2 SOU1

Order details
Model Included with delivery Order no.

DualGuard-S ESF30 SOU5 Wall cabinet for sub-stations with 30 minutes of functional integrity during fire from the 40071362538
outside DualGuard-S ESF30 SOU5, equipped with five SOU CG-S 2x4A circuit modules

DualGuard-S ESF30 SOU3 Wall cabinet for sub-stations with 30 minutes of functional integrity during fire from 40071362537
outside DualGuard-S ESF30 SOU3, equipped with three SOU CG-S 2x4A circuit
modules
DualGuard-S ESF30 SOU2 Wall cabinet for sub-stations with 30 minutes of functional integrity during fire from the 40071362536
outside DualGuard-S ESF30 SOU2, equipped with two SOU CG-S 2x4A circuit modules

DualGuard-S ESF30 SOU1 Wall cabinet for sub-stations with 30 minutes of functional integrity during fire from the 40071362535
outside DualGuard-S ESF30 SOU1, equipped with one SOU CG-S 2x4A circuit module

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 299


TFT touch display 4.3" and 7"
DualGuard-S – central battery system

TFT touch display 4.3" and 7" TFT touch display 4.3" and 7"
• Dimmable TFT touch display with 64k colors and 250 cd/m2light density
• Touch function across the entire operating surface
• Multi-color icons for status displays, operation and programming
• High performance 32-bit processor, 512MB Ram, 4GB Flash
• Start screen with all essential system information for servicing,
technical acceptance, initial operation and maintenance at a glance
• Intuitive menu navigation through operating levels for initial operation,
configuration, programming and servicing
• EATON's cyber security for password protection, web access and connectivity
• All operating texts and status information in 19 different languages
• Customer-specific texts can be entered on-site
• USB 2.0 host for use in transmitting data during start-up, configuration modifications,
9
log book and software updates
• Web connection available as standard equipment
• IP65 – Meets the highest standards in terms of quality and service life
• Meets all EMV requirements for industrial and commercial use
• DEKRA system certification documents product quality and
compliance with standards for the entire system
• Functionality for 30 minutes in the event of fire verified in a fire test conducted by an independent
materials testing institute
• Conforms to RoHS and REACH

Protection class, external IP65


Ambient temperature range 0 – 50°C
Electromagnetic compatibility Industrial EN 61000-6-2, Commercial EN 61000-6-3
Relative humidity 10 – 95%, non-condensing
Pollution level 2
Max. power consumption 9.5W

Order details
Model Included with delivery Order no.

HMI module 4.3" SP 4.3" TFT touch display for door installation 40071361644
HMI module 7" SP 7" TFT touch display for door installation 40071361654

300 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


ACU DG-S module
DualGuard-S – central battery system

ACU DG-S module ACU DG-S module


• Compact DIN bars installation
• Dual assignable screw terminals for conductors with the same diameter
• Integrated, switchable bus terminal resistors
• Six freely configurable short-circuit/interruption-tolerant 24V inputs
• Four configurable potential-free signal contacts with separate roots
• Two configurable 24V CD outputs for additional relays
• Color LED indicators for ready status, battery mode, malfunction and scenario active
• Innovative, transmission-safe ACU DG-S bus communication
• Automatic activation of safety lighting following interruption of
bus communication
• Functional upon activation of battery deep discharge protection or HMI outage
• Meets all EMV requirements for industrial and commercial use 9
• DEKRA system certification documents product quality and
compliance with standards for the entire system
• Functionality for 30 minutes in the event of fire verified in a
fire test conducted by an independent materials testing institute
• Conforms to RoHS and REACH

Degree of protection IP20


Protection class II
Ambient temperature range -5°C – +55°C
Relative humidity 10 – 95%, non-condensing
Electromagnetic compatibility Industrial EN 61000-6-2, Commercial EN 61000-6-3
Max. pollution level 2
Overvoltage category II for battery circuit
Power consumption 2W

Order details
Model Included with delivery Order no.

ACU DG-S module Control module for top-hat rail installation 40071361600

Wiring diagram: ACU Bus – X2.A


Rated voltage ≤ 30V (SELV)
Rated current ≤ 0.09A short-circuit-proof
Bus topology Line

ACU Modul
Cable type such as IY(ST)Y 4x2x0.8 mm
Maximum cable length 900 m
Terminating resistor Switchable via DIL switch on ACU DG-S.
Maximum number of DualGuard-S systems 32

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 301


PSU module
DualGuard-S – central battery system

PSU module PSU module


• Intelligent, automatic bus alarm management in the event of a fault or exceeding limit values
• Expanded DC input voltage range from 173-330V
• Expanded temperature range from 0°C…+55°C
• Maintenance-free, passive ventilation
• Output voltage indication provided by three LEDs
• Outputs switchable in parallel with automatic power control
• Wide finger-safe ventilation slits for optimum heat dissipation
• Simple, time-saving snap-on click installation on device rack
• Meets all EMV requirements for industrial and commercial use
• The DEKRA system certification documents product quality
and compliance with standards
9 • Functionality for 30 minutes in the event of fire verified in a
fire test conducted by an independent materials testing institute
• Conforms to RoHS and REACH

Degree of protection IP20


Protection class II
Ambient temperature range 0°C – +55°C
Relative humidity 10% – 95%, non-condensing
Air pressure 795…1080 hPa
Height ≤ 2000 m
Pollution level 2

Order details
Model Included with delivery Order no.

PSU module Power supply module for 40071361590


component rack installation

302 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


AC trafo
DualGuard-S – central battery system

AC trafo AC trafo
• For mains supply to internal modules
• DEKRA system certification documents product quality
and compliance with standards for the entire system
• Functionality for 30 minutes in the event of fire verified in a
fire test conducted by an independent materials testing institute
• Conforms to with RoHS and REACH

Degree of protection IP20


Protection class II
Ambient temperature range 0°C – +55°C
Relative humidity 10% – 95%, non-condensing
Vertraulich.
Air pressure Nur zum internen Gebrauch.795…1080 hPa
Height ≤ 2000 m

PSU Modul
Pollution level 2

Order details
Model Included with delivery Order no.

Benefits & Features


AC trafo Transformer module AC/AC converter 240VA 40071347162
including mounting adapter for top-hat rail installa-
Automatische Warn-, Alarm- und Fehlerinformationen vor einem Fehler.
tion

Wartungsfreie, passive Belüftung und damit weniger Verschmutzung oder


Die Ausgänge können parallel zur automatischen Leistungsregelung gesc

H
P

Z.B. DualGuard-S/28 – 2 x PSU

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 303


© 2017 Eaton. All Rights Reserved..
BCM.1 module
DualGuard-S – central battery system

BCM.1 module BCM.1 module


• Automated monitoring of up to four battery arrays
• Temperature-controlled charging control of up to 32 charging modules
• Automated monitoring of each charging module via the CCB bus
with individual error warnings via the TFT touch display
• LED display indicating ready, boost charge, charging malfunction and insulation defect
• Individual indication of isolation faults per circuit
• Automatic monitoring of isolation measuring device
• Alternating charging regulation during trickle charging and more than one charging module
• Relay contacts for forwarding of disruption, boost charging and insulation defect
• All module connections are wired to a three level tension-spring installation terminal
• Simple, time-saving snap-on click installation on device rack
9 • Meets all EMV requirements for industrial and commercial use
• DEKRA system certification documents product quality
and compliance with standards for the entire system
• Conforms to RoHS and REACH

Degree of protection IP20


Protection class II
Ambient temperature range -5°C – +55°C
Relative humidity 10% – 95%, non-condensing
Air pressure 795…1080 hPa
Pollution level 2
Electromagnetic compatibility Industrial EN 61000-6-2, Commercial EN 61000-6-3

Vertraulich. Nur zum internen Gebrauch.


Order details
BCM.1
Model
Modul Included with delivery Order no.

BCM.1 module Battery control module for 40071361540


component rack installation

Strang 1
© 2017 Eaton. All Rights Reserved.. 4

Strang 2
HMI

Strang 3

Strang 4

ACU BCM.1

304 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


CM.1 1.7 A and 3.4 A charging module
DualGuard-S – central battery system

CM.1 1.7A charging module CM.1 1.7 A charging module


• Efficient operation by means of alternating activation/deactivation of trickle charge
• Optimum performance through a combination of charging modules 1.7A and 3.4A
• Automated monitoring and temperature-dependent charging regulation through
the BCM.1 module and the CCB bus connection
• Automated deactivation of boost charging during outage of room ventilation system
• LED indicator of ready status/malfunction
• Wide finger-safe ventilation slits for optimum heat dissipation
• Simple, time-saving snap-on click installation on device rack
• Meets all EMV requirements for industrial and commercial use
• DEKRA system certification documents product quality
and compliance with standards for the entire system
• Conforms to RoHS and REACH
9

Degree of protection IP20


Protection class II
Ambient temperature range 0°C – +55°C
Relative humidity 10% – 95%, non-condensing
Air pressure 795…1080 hPa
Pollution level 2
Electromagnetic compatibility Industrial EN 61000-6-2, Commercial EN 61000-6-3

Order details
Model Included with delivery Order no.

CM.1 1.7A 1.7A charging module for component rack installa- 40071361580
tion

CM 3.4A charging module CM 3.4A charging module


• Efficient operation by means of alternating activation/deactivation of trickle charge
• Optimum performance through a combination of 1.7A and 3.4A charging modules
• Automated monitoring and temperature-dependent charging regulation
through the BCM.1 module and the CCB bus connection
• Automated deactivation of boost charging during outage of room ventilation system
• LED indicator of ready status/malfunction
• Meets all EMV requirements for industrial and commercial use
• DEKRA system certification documents product quality
and compliance with standards for the entire system
• Conforms to RoHS and REACH

Degree of protection: IP20


Protection class: I
Ambient temperature: 0°C – +55°C
Relative humidity: 10% – 95%, non-condensing
Air pressure: 795…1080 hPa
Pollution level: 2
Electromagnetic compatibility Industrial EN 61000-6-2, Commercial EN 61000-6-3

Order details
Model Included with delivery Order no.

CM 3.4A 3.4A charging module for component rack installa- 40071360370


tion

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 305


SKU.1 CG-S 4x1.5A circuit switching
DualGuard-S – central battery system

SKU.1 CG-S 4x1.5A SKU.1 CG-S 4x1.5A


• CG technology provides for automatic monitoring of up to 20 safety lights and emergency signs
without requiring the transmission of additional data for each circuit
• Overload indicator
• Programmable switching for each individual light with no need to make adjustment directly to the
light itself
• Automated isolation fault finding
• Assemblies use service-friendly module technology, wired ready for connection to triple-deck 4
mm² neutral terminals
• Large finger-safe ventilation slits for optimum heat dissipation
• Simple, time-saving snap-on click installation on device rack
• Wide sign racks for customized labeling
• Meets all EMV requirements for industrial and commercial use
9
• DEKRA system certification documents product quality
and compliance with standards for the entire system
• Functionality for 30 minutes during fire verified in a
fire test conducted by an independent materials testing institute
• Conforms to RoHS and REACH

Inputs
Nominal AC voltage 220-240V
Nominal DC voltage 184-275V
Rated frequency 50 or 60 Hz
Maximum head dissipation capacity: 8W
Outputs
Rated current 1.5A
short-circuit current 1500A
Inrush current 60A per circuit/240A per module

Order details
Model Included with delivery Order no.

SKU.1 CG-S 4 x 1.5A Circuit switching 4 x 1.5A for component rack instal- 40071361550
lation

306 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


SKU.1 CG-S 2x3A circuit switching
DualGuard-S – central battery system

SKU.1 CG-S 2x3A SKU.1 CG-S 2x3A


• CG technology provides for automatic monitoring of up to 20 safety lights and emergency signs
without requiring the transmission of additional data for each circuit
• Overload indicator
• Programmable switching for each individual light with no need to make adjustment directly to the
light itself
• Automated isolation fault finding
• Assemblies use service-friendly module technology, wired ready for connection to triple-deck 4
mm² neutral terminals
• Wide finger-safe ventilation slits for optimum heat dissipation
• Simple, time-saving snap-on click installation on device rack
• Large sign rack for customized labeling
• Meets all EMV requirements for industrial and commercial use
9
• DEKRA system certification documents product quality
and compliance with standards for the entire system
• Functionality for 30 minutes during fire verified in a
fire test conducted by an independent materials testing institute
• Conforms to RoHS and REACH

Nominal AC voltage 220-240V


Nominal DC voltage 184-275V
Rated frequency 50 or 60 Hz
Maximum head dissipation capacity 4W
Outputs
Rated current 3A
short-circuit current 1500A
Inrush current 250A per circuit

Order details
Model Included with delivery Order no.

SKU.1 CG-S 2 x 3A Circuit switching 2 x 3A for component rack installa- 40071361560


tion

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 307


SKU.1 CG-S 1x6A circuit switching
DualGuard-S – central battery system

SKU.1 CG-S 1x6A SKU.1 CG-S 1x6A


• CG technology provides for automatic monitoring of up to 20 safety lights and emergency signs
without requiring the transmission of additional data
• Overload indicator
• Programmable switching for each individual light with no need to make adjustment directly to the
light itself
• Automated isolation fault finding
• Assemblies use service-friendly module technology, wired ready for connection to triple-deck 4
mm² neutral terminals
• Wide finger-safe ventilation slits for optimum heat dissipation
• Simple, time-saving snap-on click installation on device rack
• Large sign rack for customized labeling
• Meets all EMV requirements for industrial and commercial use
9
• DEKRA system certification documents product quality
and compliance with standards for the entire system
• Functionality for 30 minutes during fire verified in a
fire test conducted by an independent materials testing institute
• Conforms to RoHS and REACH

Inputs
Nominal AC voltage 220-240V
Nominal DC voltage 184-275V
Rated frequency 50 or 60 Hz
Maximum head dissipation capacity: 4W
Output nominal current 6A
short-circuit current 1500A
Inrush current 250A

Order details
Model Included with delivery Order no.

SKU.1 CG-S 1 x 6A Circuit switching 1 x 6A 40071361570


for component rack installation

308 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


SOU CG-S 2x4 A circuit switching
DualGuard-S – central battery system

SOU CG-S 2x4A SOU CG-S 2x4 A


• Separate rental current feed-in
• CG technology provides for automatic monitoring of up to 20 safety lights and emergency signs
without requiring the transmission of additional data for each circuit
• Overload indicator
• Programmable switching for each individual light with no need to make adjustment directly to the
light itself
• Automated isolation fault finding
• Dual assignable screw terminals for conductors with the same diameter
• All module connections are wired to a triple-deck tension-spring installation terminal
• Large sign rack for customized labeling
• Meets all EMV requirements for industrial and commercial use
• DEKRA system certification documents product quality
9
and compliance with standards for the entire system
• Functionality for 30 minutes during fire verified in a
fire test conducted by an independent materials testing institute

Inputs
Nominal AC voltage 220-240V
Nominal DC voltage 184-275V
Rated frequency 50/60 Hz
Maximum head dissipation capacity: 9W
Short-circuit current per circuit 1500A
Inrush current 250A per circuit

Order details
Model Included with delivery Order no.

SOU CG-S 2 x 4A Circuit switching 2 x 4A 40071360430


for top-hat rail installation

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 309


CG IV.1 relay module
DualGuard-S – central battery system

CG IV.1 relay module CG IV.1 relay module


This module allows for connection of the central battery system to a central control station. Status
of key systems reported via potential-free signal contacts. Two input channels available for remote
inspection of the central battery system. A function test can be launched via the “FT” input channel,
and a duration test (battery test) can be launched via the “BT” input channel. Eight light-emitting di-
odes indicate system status.

Inputs
Nominal AC voltage 220-240V
Nominal DC voltage 184-275V
Rated frequency 50 Hz
Outputs
9 Rated current/voltage 0.65A/24V

Order details
Model Included with delivery Order no.

CG IV.1 Relay module for component rack installation 40071361620

310 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


CG V.1 relay module
DualGuard-S – central battery system

CG V.1 relay module CG V.1 relay module


This module allows for connection of the central battery system to a building control system. Status
of key systems reported via potential-free signal contacts. Two input channels available for remote
inspection of the central battery system. A function test can be launched via the “FT” input channel,
and a duration test (battery test) can be launched via the “BT” input channel. Eight light-emitting di-
odes indicate system status.

Inputs
Nominal AC voltage 220-240V
Nominal DC voltage 184-275V
Rated frequency 50 Hz
Outputs
Rated current/voltage 0.65A/24V 9

Order details
Model Included with delivery Order no.

CG V.1 Relay module for component rack installation 40071361630

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 311


RCM-A remote indication
DualGuard-S – central battery system

RCM-AR flush-mounted RCM-A remote indication


The RCM-A remote display uses a battery power supply to display the the most important system
functions safely. A key-operated switch can be used to block emergency lighting operation during
periods of inactivity. The remote indicator thus fulfils the requirement that remote switching is
only permissible if actuation by Unauthorized persons are not possible. By blocking the emergency
operation the battery maintenance charge is not affected. A differential loop monitoring leads to
Short-circuit or open-circuit detection to make the system ready for operation. LED indicators: System
operational, power source for safety purposes, error.

RCM-AS surface-mounted RCM-AR flush-mounted


Mechanic
Dimensions (W x H x D mm) 80 x 80 x 52 80 x 80 12
RCM-AS surface-mounted (without flush-mounted
box) Diameter
9
flush-mounted box: 70 mm
Deep flush-mounted box:
64 mm
Weight 0.15 kg 0.16 kg
Degree of protection IP 20 IP 20
Material Thermoplast
Resistant up to Flammability 650°C
Environment
Ambient temperature -5°C … +35°C
Storage temperature -20°C … +65°C
Relative humidity 10% ... 95% no condensation
Air pressure 795 … 1080 hPa
EMC
Interference immunity EN/IEC 61000-6-2
Interference radiation EN/IEC 61000-6-3
Electrical parameters
Rated voltage 24 V DC (SELV)
Degree of pollution 2
Power consumption <1W
Installation
Lead J-Y(ST)Y 4 x 2 x 0.8
Max. Cable length 2000 m

Ordering details
Type Scope of supply Order No.

RCM-AS remote indication Subassembly for wall mounting 40071362390


RCM-AR remote indication Component for installation in switch or cavity wall 40071362395
flush-mounted sockets according to DIN VDE 0606

312 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


3-PM module
DualGuard-S – central battery system

3-PM module 3-PM voltage monitoring module


To avoid hazards from mains power outages, the functionality of the light distributors for the general
lighting must be continuously monitored in order to turn on safety lighting in the event of a disruption.
Consequently, CEAG 3-PM modules are an important element of safety systems.
In the event of a phase outage, the CEAG 3-PM module switches a relay contact and interrupts the
24V current loop to the emergency lighting devices. All safety lights set to non-maintained mode are
switched to maintained lighting. A second relay contact is used to signal the power failure.
• Test button for a mains emergency light fault, so there is no need to interrupt mains voltage and,
therefore, no disruptions to operations in progress
• No E30 wiring by virtue of short-circuit/interruption-tolerant communication. This results in signifi-
cantly simpler installation and cost savings.
• Does not require that main power to general lighting be shut off during weekly function testing by
virtue of simple manual testing of the circuit monitoring function via the test button. This avoids the
disruption of operations in progress as well as the resulting costs thereof
• Automatic record keeping in inspection log. The documentation requirements for safety equipment 9
are thus satisfied
• Meets all EMV requirements for industrial and commercial use
• DEKRA system certification documents product quality
and compliance with standards for the entire system

Dimensions in mm (W x H x D) 85 x 52.5 x 65/3 TE


Enclosure Plastic, light gray
Terminals 2.5 mm2 rigid and flexible
Mounting type On DIN support rails
Contact 0.5A/24V AC/DC, 1 x normally open, 1 x change-over contact
Threshold U< 85 % UN

Order details
Model Included with delivery Order no.

CEAG 3-PM module with test button Circuit monitor module for top-hat rail installation 40071361660

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 313


3-PM-IO module
DualGuard-S – central battery system

CEAG 3-PM-IO module External CEAG 3-PM-IO and CEAG 3-PM-IO-INV module
To avoid hazards from mains power outages, the functionality of the light distributors for the general
lighting must be continuously monitored in order to turn on safety lighting in the event of a disruption.
Consequently, the CEAG 3-PM-IO and CEAG 3-PM-IO-INV modules are an important element of the
safety system.
• Test button for mains emergency light fault, so there is no need to interrupt
mains voltage and, therefore, no disruptions to operations in progress
• 3-PM-IO module: Eight measurement inputs for monitoring up to three phases
and up to five * light switches
• 3-PM-IO-INV module: Eight inverted measurement inputs for monitoring
CEAG 3-PM-IO-INV module up to three phases and up to five* light switches
• Programmable allocation of CEAG 3-PM-IO and CEAG 3-PM-IO-INV modules
• Meets the requirements of future standards. Reduces the risk of cost incurred from retrofitting
• No E30 wiring by virtue of short circuit/interruption-tolerant communication. This results in signifi-
9
cantly simpler installation and cost savings.
• Does not require that mains power to general lighting be shut off during weekly function testing by
virtue of simple manual testing of the circuit monitoring function via the test button. This avoids the
disruption of operations in progress and the resulting costs thereof
• Automatic record keeping in inspection log. The documentation requirements for safety equipment
are thus satisfied
• Meets all EMV requirements for industrial and commercial use
• DEKRA system certification documents product quality and
compliance with standards for the entire system
• Functionality for 30 minutes during fire verified in a
fire test conducted by an independent materials testing institute

* If the phase monitoring function is not required, all eight measuring
inputs can be used for the light switch query

CEAG 3-PM-IO CEAG 3-PM-IO-INV


Rated voltage of device 24V DC (min. 19V, max. 30V)
Current consumption 20 mA ± 5 mA
(all 8 channels connected)
Degree of protection IP20
Protection class I
Ambient temperature range -10° – +40°C.
Input channels 8 8 (potential separated UN = 230V) 8 (potential separated UN = 230V)
3-PM (channel 1–8) 3-PM (chan. 1–8) > 195V -> ON 3-PM (chan. 1–8) < 195V -> OFF
3-PH (channel 1–5) < 138V -> OFF > 138V -> ON
Data bus/address range RS 485/1-25
Weight 0.2 kg
Dimensions (L x W x H) mm 105 x 85 x 60
Assembly DIN rail
Terminals 2.5 mm2 rigid and flexible

Order details
Model Included with delivery Order no.

CEAG 3-PM-IO module Module for DIN support rail installation 40071361670
with test button
CEAG 3-PM-IO-INV module Module for DIN support rail installation 40071361680
with test button with inverted input logic
DIN support rails 4 DIN support rails for mounting 40071347125
external modules in the switch cabinet
including mounting material

314 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


TLS bus module
DualGuard-S – central battery system

TLS bus module TLS bus module


This module for installation in general lighting distribution boxes monitors the switching status of but-
tons for up to two separate stairwell luminaires and transmits the respective switching status to the
ACU DG-S module of the DualGuard-S system via an RS485 bus line. In mains and emergency opera-
tion, the circuits of the stairwell and emergency lights are operated in accordance with the settings for
the CU CG-S control unit. In addition, the switch glow lamps of the connected buttons are supplied in
mains and emergency lighting mode.

Power supply for the modules


Connection voltage 24V DC (19 ... max. 30V)
Cable type 4 x 2 x 0.8 mm IY(ST)Y, twisted pair shielded
(minimum requirement)
Current consumption Max. 50mA, depending on the number of
glow lamps for stairwell light switches 9
Bus connection RS 485, Rated voltage: Un = 24V DC
(minimum requirement) Type of cable: 4 x 2 x 0.8 mm IY(ST)Y, twisted pair shielded
Connection terminal A, B, SE
Switch outputs 2 rated voltage Ur = 230V, switching current: max. 10A
(120A/ms)
Safety class/type IP20/I
Ambient temp. -10 ... +40° C
Indicator LEDs: - LED K1 or K2 illuminate when the circuit is closed
- LED T1 and T2 illuminate as long as the corresponding but-
ton
input is activated
- LED on/off lit if 24 V DC supply voltage is present and the
device is activated via the control
- LED fault/failure illuminates if a malfunction has been regis-
tered in the module

Order details
Model Included with delivery Order no.

TLS.1 module Stairwell light switch module for top-hat rail installa- 40071361720
tion

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 315


BDM battery data module
DualGuard-S – central battery system

BDM BDM battery data module


The CEAG BDM battery data module automatically records voltage and temperature values during
initial operation and recurring tests. In addition, the battery block monitoring system enables automa-
tion of the annual operational duration test. The battery charge level is shown as a percentage on the
TFT touch display. A potential-free changeover contact reports battery status to a higher-level building
services system on an as-needed basis. Warning and alarm signals for deviations from boost charge,
trickle charge voltage, discharge voltage and battery block temperature of each individual battery block
are displayed and recorded on the TFT touch display as well as through a maximum of 72 battery block
sensors. The wireless transfer of sensor data to a BDM module simplifies the installation of BBS bat-
tery block sensors because no additional data cable is required. The negative pole temperature reading
via the sensor circuit means that there is no need for a direct temperature-conducting connection
between the BBS battery block sensor and the battery housing. Status displays that are clearly visible
through a robust, trans-luminescent BBS sensor enclosure, which has an integrated, mechanically pro-
tected color LED, guarantee clear indications at a glance.

9 An automated configuration routine using soft addressing and menu navigation of the TFT touch dis-
play via user icons makes it very easy to manage the system sensor reports and provides a complete
overview.

• Automatic recording of voltage and temperature figures during initial operation


• Wireless data transfer provides for connection to the battery block sensors without the need for an
additional data cable
• Potential-free changeover contact for reporting operational status

Dimensions (LxHxD) 90x72x60 mm


Materials Polycarbonate UL94V-0
Weight 0.06 kg
Assembly DIN rail snap-on
Degree of protection IP20
Protection class II
Ambient temperature range -5°C – +35°C

Order details
Model Included with delivery Order no.

BDM module Battery data bus module for top-hat rail installation 40071361780

316 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


BBS battery block sensor
DualGuard-S – central battery system

BBS BBS battery block sensor


• Temperature readings are taken from the minus pole via the sensor cable, so no fixed
connection is required between the battery block sensor and the battery housing
• Status displays that are clearly visible through a trans-luminescent sensor enclosure
with an integrated LED
• Percentage display of the battery charge status in percent on the TFT touch display
• Warning and alarm signals for deviations from boost charge, trickle charge voltage
and discharge voltage of each individual battery block on the TFT touch display as well as
through the battery block sensor
• Warning and alarm signals for deviations from battery block temperature
on the TFT touch display as well as through the battery block sensor

Dimensions (LxHxD) 90x53x17 mm 9


Materials Polycarbonate UL94V-0
Weight 0.05 kg
Assembly on the battery block cover
Degree of protection IP20
Protection class II
Ambient temperature range -5°C – +35°C

Order details
Model Included with delivery Order no.

12V/M6 BBS sensor Battery block sensor for 12V battery blocks 40071362190
with an M6 connection.
14Ah, 23.3Ah, 32Ah, 39.8Ah, 50.4Ah, 53.7Ah,
66.2Ah, 85.7Ah, 89.4Ah
6V/M8 BBS sensor Battery block sensor for 6V battery blocks 40071362202
with an M8 connection.
118Ah

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 317


Configuring the central battery system
DualGuard-S – central battery system

Configuring the central battery system


The DualGuard-S central battery system can be quickly and easily
configured using predetermined data from the tables.

Recommended procedure:

Determine the required battery capacity.


The number of safety lights and emergency signs required is deter-
mined on the basis of the projected lighting design.

Example:
With respect to the safety lighting requirements for one assembly Depending on the rated operating period required (1, 3 and 8 h),
point (3 h rated operating period and 12 h recharging period), the the battery capacity (C10; 1.8V/cell; +20°C) relative to the maximum
following number of luminaires was determined. discharge current – determined via the battery power consumption
of all consumers – can be determined using the battery discharge
tables. Pursuant to EN 50171, batteries with a duration of at least 10
Quan- Model Current consump- Total years at 20°C shall be used. In this example, with a required rated
tity tion per light operating period of 3 h, a battery capacity of 39.80 Ah (C10: 1.8V/cell;
+20°C) should be selected from the table. The maximum discharge
100 GuideLed 11011 0.011A 1.10A
current for 3 hours of discharge is 11.00A.
250 GuideLed SL 13021.1 0.02A 5.00A
100 V-CG-SLI 350 0.043A 4.30A
Total: 10.40A

Determining the required number of additional charging mod-


ules
Pursuant to EN 50171, 80% of withdrawn capacity must be charged
to the discharged batteries within 12 h. In determining the number
of additional charging modules, the aging reserve factor of 25%
need not be included.

Example:
Battery current uptake
= 11.00A for 3 h discharge
Required number of charging modules:
1 x 3.4A according to the charging module table

318 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Configuring the central battery system
DualGuard-S – central battery system

Determining the required battery capacity, including the aging


allowance.
Since a lead battery that is properly operated generally has a capacity
loss of up to 2.5% per year (25% over 10 years), pursuant to EN
50171 this loss of capacity must be allowed for in selecting a battery.
The end of the service life has been reached when the battery’s
rated voltage under the rated load falls below 90%. 9

Example:
Battery current uptake
10.40A + 25%
Aging reserve = 13.00A
Battery Urated = 216V
90% Urated battery
(108 cells) = 194.4V = 1.8V per cell

In this example, the battery capacity must be increased from 39.8


Ah to 50.40 Ah. The maximum discharge current for 3 hours of
discharge is 13.60A.

Please note! – In determining the number of additional charging


modules, the aging reserve factor of 25% need not be included.

Fuse protection of the mains circuit connection


The total connected load of the DualGuard-S system is needed to
determine the fuse protection for the general power supply main
distributor. This load consists of the sum of the mains connection
loads of the individual lights and consumers (see connection values
of charging modules CM.1 1.7 A and CM.1 3.4 A).

Example:
100 units GuideLed 11011 @ 8VA = 0.80kVA
250 units GuideLed SL 13021.1 @ 8VA = 2.00kVA
100 units V-CG-SLI 350
11.6VA = 1.16kVA
= 3.96kVA

Charge module CM 3.4A


Pzu 0.98kVA = 0.98kVA
Total connection load = 4.94kVA

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 319


Order details
DualGuard-S – central battery system

Order details
Model Included with delivery Order no.

DualGuard-S/28 central battery system including 40071362511


DualGuard-S 28 central battery sys- TFT touch display, BCM.1 and PSU, 28 free module
tem slots
DualGuard-S/20 central battery system including 40071362510
DualGuard-S 20 central battery sys- TFT touch display, BCM.1 and PSU, 20 free module
tem slots
DualGuard-S LAD 100A central battery system, 40071362540
DualGuard-S LAD100 central battery equipped with battery control module (BCM.1),
system TFT touch display HMI/ACU DG-S PCU transformer,
with sufficient space for adding a maximum of
16 final circuits, or a maximum of 4 variable
circuit boards. Please note! The charging modules
are not part of the cabinet assembly.
9 DualGuard-S 40071362520
DualGuard-S 12C central battery sys- 12C central battery system including
tem TFT touch display, BCM.1 and PSU,
12 free module slots
DualGuard-S 40071362524
DualGuard-S 20C6 central battery 20C6 central battery system including
system TFT touch display, BCM.1 and PSU,
20 free module slots
DualGuard-S 12C6 central battery system 40071362523
DualGuard-S 12C6 central battery including TFT touch display, BCM.1 and PSU,
system 12 free module slots
DualGuard-S 12C4 central battery system 40071362521
DualGuard-S 12C4 central battery including TFT touch display, BCM.1 and PSU,
system 12 free module slots
DualGuard-S 4C3 central battery system 40071362525
DualGuard-S 4C3 central battery sys- including TFT touch display, BCM.1 and PSU,
tem 4 free module slots
DualGuard-US 38 model sub-station 40071362513
DualGuard-S US 38 sub-station including TFT touch display, 38 free module slots
DualGuard-US 30 model sub-station 40071362512
DualGuard-S US 30 sub-station including TFT touch display, 30 free module slots
DualGuard-US 23 model sub-station 40071362532
DualGuard-S US 23 sub-station including TFT touch display, 23 free module slots
DualGuard-US 15 model sub-station 40071362531
DualGuard-S US 15 sub-station including TFT touch display, 15 free module slots
DualGuard-US 7 model sub-station 40071362530
DualGuard-S US 7 sub-station including TFT touch display, 7 free module slots
SOU2 model sub-station 40071362519
DualGuard-S SOU2 sub-station including 2 x SOU CG-S 2 x 4A
SOU1 model sub-station 40071362518
DualGuard-S SOU1 sub-station including 1 x SOU CG-S 2 x 4 A
E30 junction box ESF-RVS30-1 for SOU small distribution boards with 40036071032
2 built-in Neozed fuses
DualGuard-S ESF30-30-P cabinet, equipped with 40071362517
DualGuard-S ESF30-30-P sub-station TFT touch display, PSU, with space for adding a
maximum of 58 final circuits, but
a maximum of 30 variable circuit modules
DualGuard-S ESF30 15-P cabinet, equipped with 40071362516
DualGuard-S ESF30 15-P sub-station TFT touch display, PSU, with space for adding a
maximum of 40 final circuits, but
a maximum of 15 variable circuit modules
ESF30 SOU5 small distribution board, fitted 40071362538
ESF30 SOU5 sub-station with 5 circuit modules SOU CG-S 2 x 4 A
ESF30 SOU3 small distribution board, fitted 40071362537
ESF30 SOU3 sub-station with 3 circuit modules SOU CG-S 2 x 4 A
ESF30 SOU2 small distribution board, fitted 40071362536
ESF30 SOU2 sub-station with 2 circuit modules SOU CG-S 2 x 4 A
ESF30 SOU1 small distribution board, fitted 40071362535
ESF30 SOU1 sub-station with 1 circuit module SOU CG-S 2 x 4 A

320 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Order details
DualGuard-S – central battery system

Order details
Model Included with delivery Order no.

ESF-RVS30 ESF-RVS30 distribution board for ESF-E30 40071347920


with 4 built-in D02 Neozed fuses
Reductions M32 to M20 reductions including 40071071033
M20 cable screw fitting for E30 junction box.
Base for DualGuard-S 12C4 600 mm x 400 mm x 100 mm base 40071362280
600 mm x 400 mm x 200 mm base 40071362281
Base for DualGuard-S 28, 20, 800 mm x 400 mm x 100 mm base 40071362282
LAD 100, US 38, US 30 and 800 mm x 400 mm x 200 mm base 40071362283
DualGuard-S 12C
Base for DualGuard-S 800 mm x 600 mm x 100 mm base 40071362284
20C6 und 12C6 800 mm x 600 mm x 200 mm base 40071362285
for DualGuard-S 12C4 40071362404
9
for DualGuard-S 28/20 DG-S US 38/30 40071362405
for DualGuard-S LAD 40071362406
for DualGuard-S 20C6 40071362407
for DualGuard-S 12C6 40071362408
Grommet Set for DualGuard-S 12C 40071362409
for DualGuard-S 4C3 40071362410
for DualGuard-S US23 40071362411
for DualGuard-S US15 40071362412
for DualGuard-S US7 40071362413
for Battery Cab. 40071362414
The DualGuard-S third party certificate includes a higher IP rating, and is no longer valid for use with lower
rated roof panels.
for DualGuard-S 28, 20, US 38 and US 28 40071362441
for DualGuard-S LAD 100 40071362444
Roof plate with foam for DualGuard-S 20C6 40071362445
rubber flange plates IP 2X for DualGuard-S 12C6 40071362442
for DualGuard-S 12C 40071362443
for DualGuard-S 12C4 40071362440
for DualGuard-S 28, 20, US 38 and US 28 40071362451
for DualGuard-S LAD 100 40071362454
Roof plate with rubber for DualGuard-S 20C6 40071362455
clamp profile IP 2X for DualGuard-S 12C6 40071362452
for DualGuard-S 12C 40071362453
for DualGuard-S 12C4 40071362450
for DualGuard-S 4C3 40071362298
for DualGuard-S 12C 40071362293
for DualGuard-S 12C4 40071362290
for DualGuard-S 12C6 40071362292
Optional IP 31 retrofitting kit
for DualGuard-S 20C6 40071362297
for DualGuard-S 28, 20, US 38 and 30 40071362291
for DualGuard-S LAD 100 40071362296
for DualGuard-S battery cabinets 40071362294
for DualGuard-S 12C 40071362303
for DualGuard-S 12C4 40071362300
Left-hand hinge position for DualGuard-S 12C6 40071362302
for DualGuard-S 20C6 40071362306
for DuaGuard-S 28, 20, LAD 100, US 38, 30 40071362301

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 321


Technical data
DualGuard-S – central battery system

DualGuard-S compact cabinets

Model DualGuard-S 28 DualGuard-S 20 DualGuard-S LAD 100

Control section: ACU DG-S & HMI 1 1 1


PSU 1 1 1
BCM.1 1 1 1
SKU.1 CG-S circuit module 0-28 0-20 0-4
CM.1 1.7A charging module 0-1 0-1 0-1
CM.1 3.4A charging module 0-6 0-6 0-8
Cabinet design, electric:
9 Rated voltage 400/230V 400/230V 400/230V
Rated frequency 50/60 Hz 50/60 Hz 50/60 Hz
Cable placement and grounding system in mains TN-C-S/IT TN-C-S/IT TN-C-S/IT
mode / battery mode
Max. ambient temperature*1 -5°C to +35°C -5°C to +35°C -5°C to +35°C
Protection class 1 1 1
Degree of protection IP21 IP21 IP21
Max. rated current (mains) [∑ L1, L2, L3] [A] 80 80 100
Max. rated output (mains) [KW] 18.4 18.4 23
Max. rated current (battery) [A] 80 80 100
Max. rated output (battery) [KW] 17.3 17.3 21.6
Three-phase split yes yes yes
Connection diameter for mains and battery feed 50 mm 2
50 mm 2
50 mm2
Outlet distributor 0 - 6 outlets 0 - 6 outlets 0 - 15 outlets DC and
AC 1-phase, 0-5 out-
puts AC 3-phase
Terminal capacity 16 mm2 16 mm2 16 mm2
Max. connection diameter final circuit 4 mm 2
4 mm 2
4 mm2
Max. number of final circuit connections 88 88 16
Cabinet design, mechanical:
Dimensions H x W x D (mm) 2070 x 800 x 405 2070 x 800 x 405 2040 x 800 x 405
Material/design Sheet steel/free-stand- Sheet steel/free-stand- Sheet steel/free-stand-
ing cabinet ing cabinet ing cabinet
Hinge position Right Right Right
Outer finish Powder coating Powder coating Powder coating
Color RAL 7035 RAL 7035 RAL 7035
Color touch in-door Yes Yes Yes
Partial glazed door – – –
Lock mechanism 3 mm double ward key 3 mm double ward key 3 mm double ward key
cable inlets on top Yes Yes Yes
Cable inlets on bottom Yes Yes Yes

Base (optional) 100/200 100/200 100/200


Weight (w/o battery) approx. 180 kg approx. 170 kg approx. 170 kg
Battery capacity, integrated into:
Battery cabinet (W x H x D: 2050 x 800 x 400 mm) 23.3-245 Ah 23.3-245 Ah 23.3-308 Ah
Compact cabinet – – –
Battery rack 23.3-245 Ah 23.3-245 Ah 23.3-308 Ah

322 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Technical data
DualGuard-S – central battery system

DualGuard-S 20C6 DualGuard-S 12C6 DualGuard-S 12C DualGuard-S 12C4 DualGuard-S 4C3

1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
0-20 0-12 0-12 0-12 0-5
0-1 0-1 0-1 0-2 1
0-2 0-2 0-1 – –

400/230V 230V 230V 230V 230V 9


50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
TN-C-S/IT TN-C-S/IT TN-C-S/IT TN-C-S/IT TN-C-S/IT

-5°C to +35°C -5°C to +35°C -5°C to +35°C -5°C to +35°C -5°C to +35°C
1 1 1 1 1
IP21 IP21 IP21 IP21 IP21
50 50 35 25 12
14.5 14.5 13.8 5.8 3.5
50 50 35 25 12
13.6 13.6 7.6 5.4 2.6
– – – – –
35 mm 2
16 mm 2
16 mm 2
16 mm 2
16 mm2
2 outlets 1 outlet 1 outlet 1 outlet –

35 mm2 35 mm2 35 mm2 16 mm2 –


4 mm 2
4 mm 2
4 mm 2
4 mm2 4 mm2
68 48 48 48 20

2070 x 800 x 605 2040 x 800 x 605 2040 x 800 x 405 1800 x 600 x 405 1000 x 600 x 305
Compact cabinet Compact cabinet Compact cabinet Compact cabinet Compact cabinet

Right Right Right Right Right


Powder coating Powder coating Powder coating Powder coating Powder coating
RAL 7035 RAL 7035 RAL 7035 RAL 7035 RAL 7035
– – – – –
Yes Yes Yes Yes Yes
3mm double ward key 3mm double ward key 3mm double ward key 3mm double ward key 3mm double ward key
Yes Yes Yes Yes Yes
No No No No No
100/200 100/200 100/200 100/200 –
approx. 205 kg approx. 206 kg approx. 155 kg approx. 115 kg approx. 50 kg

– – – – –
5.5-89.4 Ah 5.5-89.4 Ah 23.3-53.7 Ah 5.5-23.3 Ah 5.5-14 Ah
– – – – –

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 323


Technical data
DualGuard-S – central battery system

DualGuard-S US sub-stations

Model DualGuard-S US 38 DualGuard-S US 30 DualGuard-S US 23 DualGuard-S US 15 DualGuard-S US 7

Modules:
Control section: ACU DG-S & HMI 1 1 1 1 1
PSU 1 1 1 1 1
SKU.1 CG-S circuit module 0-38 0-30 0–23*1 0-15 0-7
Cabinet design, electric:
Rated voltage 400/230V 400/230V 230V 230V 230V
Rated frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
9 Cable placement and grounding system TN-C-S/IT TN-C-S/IT TN-C-S/IT TN-C-S/IT TN-C-S/IT
in mains/battery mode
Max. ambient temperature range -5°C to +35°C -5°C to +35°C -5°C to +35°C -5°C to +35°C -5°C to +35°C
Protection class 1 1 1 1 1
Degree of protection IP21 IP21 IP54 IP54 IP54
Max. rated current (mains) 80 80 50 50 25
[∑ L1, L2, L3] [A]
Max. rated output 18.4 18.4 11.5 11.5 6.9
(mains) [KW]
Max. rated current (battery) [A] 80 80 50 50 25
Max. rated output 17.3 17.3 10.8 10.8 6.5
(battery) [KW]
Three-phase split Yes Yes No No No
Connection diameter 35 mm2 35 mm2 35 mm2 16 mm2 16 mm2
for mains and battery feed
Terminal capacity – – – – –
Max. connection diameter of 4 mm2 4 mm2 4 mm2 4 mm2 4 mm2
final circuit
Max. number 88 88 52 32 28
of final circuit connections
Cabinet design, mechanical:
Dimensions H x W x D (mm) 2070 x 800 x 405 2070 x 800 x 405 1200 x 600 x 305 800 x 600 x 305 750 x 400 x 305
Material/design Sheet steel/ Sheet steel/ Sheet steel/wall Sheet steel/wall Sheet steel/wall
free-standing cabi- free-standing cabi- cabinet cabinet cabinet
net net
Hinge position Right Right Right Right Right
Outer finish Powder coating Powder coating Powder coating Powder coating Powder coating
Color RAL 7035 RAL 7035 RAL 7035 RAL 7035 RAL 7035
Partial glazed door Yes Yes No No No
Lock mechanism 3 mm 3 mm 3 mm 3 mm 3 mm
double ward key double ward key double ward key double ward key double ward key
Cable inlets on top Yes Yes Yes Yes Yes
Cable inlets on bottom Yes Yes No No No
Base (optional) 100/200 100/200 - – –
Weight (w/o battery) approx. 170 kg approx. 165 kg approx. 110 kg approx. 75 kg approx. 42 kg

*1 A maximum of 12 SKU.1 CG-S 4 x 1.5 A may be installed.

324 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Technical data
DualGuard-S – central battery system

DualGuard-S SOU sub-stations

Model SOU2 SOU1

SKU.1 CG-S *1 circuit module including 2 x including 1 x


SOU CG-S 2 x 4A SOU CG-S 2 x 4A
Cabinet design, electric:
Rated voltage 230V 230V
Rated frequency 50/60 Hz 50/60 Hz
Cable placement and grounding system in mains/ TN-C-S/IT TN-C-S/IT
battery mode
Max. ambient temperature range -5°C to +35°C -5°C to +35°C 9
Protection class 2 2
Degree of protection IP65 IP65
Max. rated current (mains) [∑ L1, L2, L3] [A] 16 8
Max. rated output (mains) [KW] 3.6 1.8
Max. rated current (battery) [A] 16 8
Max. rated output (battery) [KW] 3.4 1.7
Three-phase split No No
Connection diameter for mains and battery feed 10 mm 2
10 mm2
Max. connection diameter of final circuit 4 mm 2
4 mm2
Max. number of final circuit connections 4 2
Cabinet design, mechanical:

Dimensions H x W x D (mm) 583 x 295 x 129 458 x 295 x 129


Material/design Plastic small distribution Plastic small distribution
board board
Hinge position Right Right
Color RAL 7035 RAL 7035
Partial glazed door Yes Yes
Lock mechanism On request On request
Cable inlets on top Yes Yes
Weight (w/o battery) approx. 8.8 kg approx. 7.5 kg

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 325


Technical data
DualGuard-S – central battery system

DualGuard-S ESF sub-stations

Model DualGuard-S ESF30 15P DualGuard-S ESF30 30P

Modules:
Control section: ACU DG-S & HMI 1 1
PSU 1 1
SKU.1 CG-S 1 x 6A circuit module 0-15 0-30
SKU.1 CG-S 2 x 3A circuit module 0-15 0-30
SKU.1 CG-S 4 x 1.5A circuit module 0-15 0-30
DLS/TLS interface module 1 2
Cabinet design, electric:
9
Rated voltage 230V 400/230V
Rated frequency 50/60 Hz 50/60 Hz
Ventilation, decibel level (dB) 55 55
Cable placement and grounding system in TN-C-S/IT TN-C-S/IT
mains/battery mode
Max. ambient temperature range -5°C to +35°C -5°C to +30°C
Protection class I I
Degree of protection IP42 IP42
Max. total rated current [A] relative to ambient temperature
+25°C
+30°C 33 48
+35°C 33 48
33 48
Max. total rated output [A] relative to
ambient temperature
+25°C 7 10.3
+30°C 7 10.3
+35°C 7 10.3
Three-phase split No Yes
Connection diameter for mains and 35 mm² 35 mm²
battery feed
Max. connection diameter of final circuit 4 mm2 4 mm2
Max. number of final circuit connections 40 58
Cabinet design, mechanical:
Dimensions H x W x D (mm) 1278x918x496 2278x918x604
Material/design Coated gypsum fiber- Coated gypsum fiber-
board/wall cabinet board/free-standing
cabinet
Hinge position Right Right
Color RAL 7035 RAL 7035
Cable entry From above From above
Base (optional) – – only with base
Weight 210 kg approx. 330 kg
Licenses/certifications
ABZ housing including components Z-86.3 ... requested requested
ABZ empty housing Z-86.1 ... Yes Yes
Summary report for functional integrity fire test MPA NRW Yes Yes
VDE certificate – –
Specialized company declaration Yes Yes

326 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Technical data
DualGuard-S – central battery system

DualGuard-S ESF sub-stations SOU

Model ESF30 SOU5 ESF30 SOU3 ESF30 SOU2 ESF30 SOU1

Modules:
SOU CG-S 2 x 4 A circuit switching module 5 3 2 1
DLS/TLS interface module 2 1 1 –
Cabinet design, electric:
Rated voltage 230V 230V 230V 230V
Rated frequency 50 or 60 Hz 50 or 60 Hz 50 or 60 Hz 50 or 60 Hz
Ventilation, decibel level (dB) – – – –
Cable placement and grounding system in TN-C-S/IT TN-C-S/IT TN-C-S/IT TN-C-S/IT
mains/battery mode 9
Max. ambient temperature range -5°C to +35°C -5°C to +35°C -5°C to +35°C -5°C to +35°C
Protection class I I I I
Degree of protection IP65 IP65 IP65 IP65
Maximum installed heat dissipation performance [W]
Max. total rated current [A] relative to ambient temperature
+25°C
+30°C 33 20 15 8
+35°C 28 17 12 6
16 10 9 5
Max. total rated output [A] relative to
ambient temperature
+25°C 7.1 4.3 3.2 1.7
+30°C 6.0 3.6 2.5 1.2
+35°C 3.4 2.1 1.3 1.0
Three-phase split No No No No
Connection diameter for mains and 10 mm² 10 mm² 10 mm² 10 mm²
battery feed
Max. connection diameter final circuit 4 mm2 4 mm2 4 mm2 4 mm2
Max. number of final circuit connections 10 6 4 2
Cabinet design, mechanical:
Dimensions H x W x D (mm) 1135 x 396 x 230 835 x 396 x 230 685 x 396 x 230 535 x 396 x 230
Material/design Coated Coated Coated
gypsum fiberboard/ gypsum fiberboard/ gypsum fiberboard/
wall cabinet wall cabinet wall cabinet
Hinge position Left Left Left Left
Color RAL 7035 RAL 7035 RAL 7035 RAL 7035
Cable entry From above From above From above From above
Weight (w/o battery) approx. 81 kg approx. 61 kg approx. 51 kg approx. 34 kg
Licenses/certifications
ABZ housing including components Z-86.3 ... – – – –
ABZ empty housing Z-86.1 ... – – – –
Summary report for functional integrity fire test MPA NRW Yes Yes Yes Yes
VDE certificate Yes Yes Yes Yes
Specialized company declaration – – – –

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 327


Determination of battery capacity
DualGuard-S – central battery system

Table 1
Determining the required battery capacity from maintenance-free AGiV block batteries as per EN 50171 (larger battery capacities on request).
C10 battery capacity Ah 5.5 8.5 14.0 23.3 32.0 39.8 50.4 53.7 66.2 85.7 89.4 106.0 118.0 143.1 155.6 178.8 195.4 245.0 268.2 308.0 357.6
at 1.8V/cell and +20°C

1 x 39.8
1 x 66.2

1 x 89.4
1 x 53.7
1 x 89.4
1 x 66.2

2 x 89.4
1 x 89.4
1 x 66.2
1 x 39.8
2 x 89.4
1 x 66.2

3 x 89.4

3 x 89.4
1 x 39.8

4 x 89.4
Max. discharge cur- 1.0 3.2 4.5 9.3 15.4 20.2 24.1 30.7 37.9 49.2 52.6 63.8 73.3 85.1 101.7 113.0 127.6 137.1 176.8 191.4 215.5 255.2
rent [A] at rated op- 1.5 2.5 3.4 6.9 11.9 15.0 19.0 22.7 27.6 34.5 38.3 46.1 53.5 60.0 73.7 80.6 92.2 99.6 126.7 138.3 157.3 194.7
erating period [h],
2.0 2.1 2.9 5.7 9.2 12.3 14.6 18.5 21.5 26.3 31.0 36.0 40.9 46.9 57.5 62.3 72.0 76.9 98.3 108.0 122.6 144.0
1.8V per cell and
+20°C ambient 3.0 1.5 2.1 4.1 6.9 9.1 11.0 13.6 15.8 18.2 23.1 26.5 29.2 33.3 42.3 44.7 53.0 55.7 71.2 79.5 90.5 106.0
temperature 8.0 0.7 1.0 1.7 2.8 3.7 4.8 5.9 6.6 7.9 10.3 11.0 12.7 14.2 17.6 18.9 22.0 23.7 29.9 33.0 37.8 44.0
Special note: The aging allowance of 25% for the batteries is not included in the discharge current figures.

Table 2
9
Number of 1.7A and 3.4A charging modules given a recharging time as per DIN EN 50171 of:
C10 battery capacity h A 5.5 8.5 14.0 23.3 32.0 39.8 50.4 53.7 66.2 85.7 89.4 106.0 118.0 143.1 155.6 178.8 195.4 245.0 268.2 308.0 357.6
at 1.8 V/cell and +20°C

1.7 1 1 1 1 1 0 0 0 1 1 1 0 0 1 0 0 1 1 1 1 0
1.0
3.4 0 0 0 0 0 1 1 1 1 1 1 2 2 2 3 3 3 4 4 5 6
1.7 1 1 1 1 0 0 0 0 1 1 0 0 1 0 0 1 1 1 0 0 1
1.5
3.4 0 0 0 0 1 1 1 1 1 1 2 2 2 3 3 3 3 4 5 6 6
1.7 1 1 1 1 0 0 0 0 1 1 0 0 1 0 0 1 0 0 1 0 0
12 hours/80% 2.0
3.4 0 0 0 0 1 1 1 1 1 1 2 2 2 3 3 3 4 5 5 6 7
1.7 1 1 1 1 0 0 0 1 1 1 0 1 1 0 1 0 0 0 0 1 1
3.0
3.4 0 0 0 0 1 1 1 1 1 1 2 2 2 3 3 4 4 5 6 6 7
1.7 1 1 1 0 0 0 1 1 1 0 0 1 0 1 0 1 1 0 1 1 1
8.0
3.4 0 0 0 1 1 1 1 1 1 2 2 2 3 3 4 4 4 6 6 7 8

Table 3
Number of battery cabinets; battery weight
C10 battery capacity 5.5 8.5 14.0 23.3 32.0 39.8 50.4 53.7 66.2 85.7 89.4 106.0 118.0 143.1 155.6 178.8 195.4 245.0 268.2 308.0 357.6
at 1.8 V/cell and +20°C

Number of battery cabinets


(weight/cabinet 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 4 4
approx. 150 kg)
Total weight
45 65 100 180 243 252 351 405 499 527 594 612 900 1000 1093 1296 1354 1687 1782 1782 2376
per battery set approx. kg

Table 4
Determination of air supply and ventilation in electrical operating rooms according to DIN EN 50272-2 (calculated for boost charge):
216V battery 5.5 8.5 14.0 23.3 32.0 39.8 50.4 53.7 66.2 85.7 89.4 106.0 118.0 143.1 155.6 178.8 195.4 245.0 268.2 308.0 357.6

Air volume flow required to


ventilate the installation space 0.24 0.37 0.60 1.01 1.38 1.72 2.18 2.32 2.86 3.70 3.86 4.58 5.10 6.18 6.72 7.72 8.44 10.58 11.59 13.31 15.45
[m3/h]

Ventilation cross-section
of the inlet and outlet openings 6.65 10.28 16.93 28.18 38.71 48.14 60.96 64.96 80.08 103.66 108.14 128.22 142.73 173.09 188.21 216.28 236.36 296.35 324.41 372.56 432.55
of the installation space [cm2]

Table 5
Determination of air supply and ventilation in electrical operating rooms according to DIN EN 50272-2 (calculated for boost charge*):
216V battery 5.5 8.5 14.0 23.3 32.0 39.8 50.4 53.7 66.2 85.7 89.4 106.0 118.0 143.1 155.6 178.8 195.4 245.0 268.2 308.0 357.6

Air volume flow required to


ventilate the installation space 0.03 0.05 0.08 0.13 0.17 0.21 0.27 0.29 0.36 0.46 0.48 0.57 0.64 0.77 0.84 0.97 1.06 1.32 1.45 1.66 1.93
[m3/h]

Ventilation cross-section
of the inlet and outlet openings 0.83 1.29 2.12 3.52 4.84 6.02 7.62 8.12 10.01 12.96 13.52 16.03 17.84 21.64 23.53 27.03 29.54 37.04 40.55 46.57 54.07
of the installation space [cm2]

328 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


9

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 329


DualGuard-S with Adaptive evacuation
DualGuard-S – central battery system

System-related measures to guarantee self-rescue in the event


of evacuation take top priority in changing risk situations. In
combination with GuideLed DXC emergency signs, the AE-CU
technology makes it possible to respond in a proactive manner to
changing hazard situations such as fire, attacks, or natural disasters.
The shortest route out of a building is not always the safest route.
During a hazardous situation, the AE-CU system reliably controls
up to 240 adaptive emergency signs via an open circuit- and short
circuit-tolerant loop bus.
This approach allows every adaptive emergency sign to be
associated with hazard scenarios in a freely programmable manner
via the AE-CU.
The control section, which has a non-volatile program memory
and a large touch display, automatically monitors and controls all
components of the AE-CU system as well as the function of the
connected adaptive luminaires. Any faults that occur are shown
on the display, reported via signaling contacts, and stored in an
inspection log.
An integrated search function automatically detects all GuideLed
DXC emergency signs connected during the installation. It is
possible to connect a central visualization system via an interface.

330 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


DualGuard-S with Adaptive evacuation
DualGuard-S – central battery system

The solution for simple structured applications


Control of GuideLed DX luminaires via potential-free contacts:
Potential-free contacts of fire detectors, video surveillance systems
or key switches to indicate areas as "locked, blocked, or unsafe."
Examples include areas to which access is prohibited for a certain
period of time due to construction activities or to block elevator
access in the event of a fire (special pictogram). Only one control line
leads to the emergency sign.

GuideLed DX CG-S with potential-free input


General
lighting

DualGuard-S 12C

Final circuit

The solution for simple structured and complex applications


Control of GuideLed DXC luminaires via the loop bus:
Loop Bus and power supply in separate cable routing.
This enables the mixed operation of DXC luminaires,
static luminaires and external luminaires in one circuit.

AE-CU
Scenario: connection via
potential-free signaling contacts

Max. loop length: 2 km per loop


(example: input modules) Loop bus

Note:
Fault and scenario
active

GuideLed DXC CG-S with loop bus connection


General
lighting

Final circuit
DualGuard-S 12C4

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 331


9

332 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery systems AC/DC
CPS – Global Catalog 2020

Central battery systems AC/DC

ZB-S Planned Phase out end of 2020


Installation example............................................................................................................................... 334
Features................................................................................................................................................. 335
Construction.......................................................................................................................................... 336
Components and options...................................................................................................................... 337
Fire resistant sub stations..................................................................................................................... 340
Components.......................................................................................................................................... 344
Ordering details..................................................................................................................................... 364
Technical data........................................................................................................................................ 366
Installation example............................................................................................................................... 372
Appendix overview cabinets.................................................................................................................. 374
9

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 333


Central battery system ZB-S with STAR technology
Installation example

Please note the country-specific regulations and guidelines for planning and realisation.

SOU
ESF- CG-S UVA
RVS30-1

SOU
ESF-
RVS30-1 CG-S UVA

SOU
ESF- CG-S
RVS30-1 UVA

RS48
5 Bus

CG-S
ESF- SOU Bus
RVS30-1 CG-S UVA

ZB-S/1
8 C3

US-S/ SOU1
Distribution board for area by area installation
allows electricity costs allocation per rental area

334 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery system ZB-S with STAR technology
Features

Central battery system ZB-S


with single luminaire monitoring
and STAR technology
Planned Phase out end of 2020
Our recommendation:
Plan the new DualGuard-S system

As well as providing a dependable supply of power (230V AC/220 V Features:


DC) to safety and exit luminaires, the central battery system ZB-S • Shortened inspection effort due to CEWA GUARD technology;
tests itself automatically and individually monitors each CG-S automatic function monitoring of up to 20 luminaires per circuit
luminaire (up to 20 per circuit), and it does all this using the power
• Reduced installation expenditures by STAR-technology;
supply cable alone.
freely programmable mixed operation of the switching modes
The STAR technology allows the switching mode of every connect- per luminaire in one circuit
ed CG-S luminaire to be freely programmed within
• Less installation costs as no data line is required to the
a 50 or 60 Hz supply network using the central battery system‘s
luminaires
controller. This means that maintained light, switched maintained
light and non-maintained light modes can be combined in one and • Automatic luminaire search function
the same circuit – there is no need for separate data cables! • Plain text display on the control module down to the last
The control module with its nonvolatile program memory and luminaire
large graphic display monitors and controls the central battery • Flexible data storage for test log and system configuration
system. It automatically tests all functions of the devices and with memory card
emergency luminaires connected to it, and reports any faults
that occur. • Modular charging technology in the range of 5.5 to 1,000 Ah

An integral search function automatically detects all system- • Energy-saving and increased service life via alternating switching
dependent luminaires and modules that are assigned an of the charging modules and optimised efficiency
address during installation. A central monitoring device can
be connected via an interface.

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 335


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Cable entry from top

3-tier-installation terminal with tension


spring connection and N-isolation
Control module (CU CG-S), battery control module (BCM), charge
module CM 1.7 A, 4 x SKU´s

DC/DC converter (DCM)

Circuit change-over module 23 x SKU´s


9

Load break switch, mains


Terminal strip mains (optional)

Load break switch, battery


Terminal strip battery (optional)

Charging module CM 3,4 A

Cable entry from bottom

Plenty of connection space


for convenient wiring
All connections are run to 3-level neutral
disconnect terminals at the top of the
switch cabinet.
The wiring of the control module and the battery
control module is standard. Wiring of the SKUs
to 4 mm2 triple deck installation terminals with
spring connection and N disconnect terminal is
optional.

Charge modules CM 3.4 A each with a charging current of 3.4 A


The battery control module (BCM) drives up to 32 Charge modules
CM 3.4 A to which the standby power batteries with a rated
capacity of up to 1,000 Ah that are installed outside the switch
cabinet are connected.

336 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Freely programmable control module Three potential-free alarm


contacts, freely assignable, two
potential-free alarm contacts
Connections for phase monitor with definite assignment
and blocking switch with
differential loop monitoring separate keys for
• Test (emergency function)
• Function test
three function keys,
• Duration test
freely assignable

128 x 64 pixel graphic display,


backlit, contrast and
brightness adjustable Test book and device configura-
tion easily stored on SD-Card.
Easy programming from PC
using SD-card-reader and
CEAG’s software. 9
Seven control buttons
for user-friendly navigation
LEDs for operation display

four 24 V-inputs,
freely allocated
Terminals for data bus

External 3-PM-IO Module for common switching of safety- and general lighting

Freely programmable
assignment of independent
inputs
(2.5 mm2) per emergency light-
ing circuit or per light

8 inputs with
LED display

can be used as phase monitor


module and for light switch
monitoring

Circuit change-over module SKU CG-S 2 x 3 A

separate fuse protection for


mains- and battery operation
(two-pole) fuses on front side
of the module, easily accessible

LED display for operation/ON


and failure of each circuit

Service key for direct display in


clear text at the control module
of the change-over
module status

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 337


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Installation example Emergency lighting system ZB-S with distribution board US-S/ SOU1.
Please note the country-specific regulations and guidelines for planning and realisation.

3rd floor

1 2 3 20

SDB

ESF-RVS30-1 US-S/ SOU1


3-PM-IO
9

2nd floor

1 2 3 20

SDB

löschen?
ESF-RVS30-1 US-S/ SOU1
3-PM-IO

1st floor

1 2 3 20

SDB

ESF-RVS30-1 US-S/ SOU1


3-PM-IO

Cellar

1 2 3 20

Power supply
3-PM-IO

E30

ZB-S
RS485

338 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Distribution Board US-S/ SOU1

• Area by area installation


• Electricity costs allocation
per rental area
• Maintained light, non-main-
tained light and switched
maintained light are possible
in one common circuit
• Later circuit modifications do
not pose any problem

Switching over unit SOU CG-S 2 x 4 A

Battery feed Rental Connection of RS 485 bus


216 V DC current feed end circuits 2 connection
230 V AV x4A DIL switch
Terminator

Top hat rail housing,


10 subunits
LED On, circuit 1
End circuit fuse, circuit 1 LED failure, circuit 1
(8AT 6.3 x 32) LED On, circuit 2
LED failure, circuit 2
End circuit fuse, circuit 2 Service pin
(8AT 6.3 x 32)

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 339


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Safe operation
under the most
extreme environ-
mental conditions
There are different types of sub-distributors available for
9 compliance with the requirements on functional integrity of
MLAR 11/2005.

US-S ESF30 13-P

Sub-distributor in sheet steel housing


In accordance with the model guideline on fire protection require-
ments pertaining to wire systems (MLAR specimen guideline on
wire systems), version 11/2005, verified by a National Material
Testing Office.

Electric distributor with


functional integrity
Experimental design for application as an electrical distributor with functional integrity.
The functioning of all the installed electronic components was tested in a fire test.

340 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

US-S ESF30 13-P

Sub-distributor in Priodec housing


In accordance with the model guideline on fire protection require-
ments pertaining to wire systems (MLAR specimen guideline on
wire systems), version 11/2005, verified by a National Material
Testing Office.
Approved by the Deutsches Institut für Bautechnik (DIBT - German
Institute for Civil Engineering) as an empty enclosure for fire
Please scan
protection with a fire resistance rating of minimum 30 minutes the following
in case of external fire exposure, approval number of the empty QR code
enclosure: Z-86.1-46 for direct
access:
Functional integrity exceeding 30 minutes is certified in an expert
opinion, based on a fire test.

Fire test in a video documentation


Please watch the video documentation of the fire
test of the types of enclosures presented here:
http://youtu.be/dk8qieMSiTI

ESF30 SOU2

Small distributor
In accordance with the model guideline on fire protection require-
ments pertaining to wire systems (MLAR specimen guideline on
wire systems), version 11/2005, verified by a National Material
Testing Office.
Tested by a Material Testing Office (MPA) as an empty fire protec-
tion enclosure with a fire resistance rating of minimum 30 minutes
in case of an external fire exposure, with fire test number:
No. 210006480-01.
Functional integrity exceeding 30 minutes is certified by a VDE
certificate, together with an expert opinion relating to the electrical
equipment based on a fire test.

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Please note the country-specific regulations and guidelines for planning and realisation.

ESF E3
0/13-S
230 V AC

Data li
ne
220 V DC

ZB--S/1
8 C3

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Controle module Displays include:


A freely programmable control module with • Date/Time
non-volatile program memory and 4-line alpha- • Charging malfunction
numeric graphic display monitors and controls • Deep discharge protection
the central battery system. All functions such as • Battery voltage/charge current (+)
charging, mains/ emergency lighting selection • Battery discharge current in test or failure (-)
and deep discharge protection of the devices • Manual reset
and the emergency luminaires are tested • Test mode
automatically. Any faults that occur are signalled • Delay-time on mains return (remaining time
immediately. An interface enables a central in min.)
monitoring facility to be connected. In the event • Luminaire failure with location label
of a short circuit or open circuit in current loops, • Insulation fault with circuit indication
differential monitors immediately power on the • Failure mains sub DB (with location label)
system (maintained light) or put the system in • Failure/programming information
readiness.
• Non-volatile memory Connections 9
• Automatic luminaire search function • Connection for disable switch:
• Individual luminaire monitoring Control loops for blocking the installation
• Automatic DLS/TLS search function during factory shutdowns with differential
• Selective manual reset/circuit loop monitoring for short-circuit and open
• Selective emergency light/circuit circuit detection. Differential monitoring:
• Password function Short-circuit or open circuit result in readiness
• Final circuit fuse monitoring for operation of the system.
• Module-selective battery operation
• Control module with multi-master mode M3
• C
 onnection for phase monitor:
24V current loop for requesting emergency
Sealed keypad with 3 keys for:
lighting using differential loop monitoring
• Test (mains failure - battery operation)
for the detection of short-circuit and open
• Function test start / cancel
circuits. Differential monitoring: Short-circuit or
• Operating duration test start / cancel
open circuit result in immediate power on
(maintained light) of the system.
3 freely assignable function keys for:
• System disable/enable
• Manual reset • C
 onnection for floating signalling
• Cancel function test contacts and buzzer:
• Show fault list 3 relays with common root, each 1x switch­
• Maintained light off/on over contact, 24 V 0,5 A.
• Power on complete safety lighting system 2 relays with common root, each 1 x make
(continuity lighting) contact, 24V 0.5A;
• Mains failure simulation UV-A (emergency Buzzer
operation) One or several of 12 various messages can be
• Reset deep discharge protection freely assigned to the three zero-potential con-
• Find insulation failure tacts and buzzer. DIN VDE specification can be
• Service Pin Message called up at any time as a pre-setting.

7 control keys • C
 onnection for analog inputs:
for user-friendly navigation 4 of freely assignable 24 V analog inputs, can
be programmed negated and non-negated,
e.g. for start / cancel function test, start / cancel
LED indicators for:
operating duration test, disable / enable
• Ready
system, manual reset, maintained light on / off,
• Electrical Source for Safety Services
power on safety lighting as continuity lighting.
• Failure

Graphic display:
128 x 64 pixel, backlit, program
adjustable contrast and brightness.

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Display 128 x 64 pixel graphic display, program adjustable contrast


Ilumination backlighting, program adjustable brightness
Keypad sealed, with 6 function and 7 control keys
Readout Battery voltage
Battery charge current (+)
Battery discharge current in test or failure (-)
Charge fault
Luminaire failure with location label
Deep discharge protection
Manual reset
Delay-time on mains return
Failure mains sub DB (with location label)
Test mode
Date/Time
Insulation fault with circuit label
Failure information
9
Programming information
Status – Ready
– Electrical Source for Safety Services
– Failure

Potential-free signal contacts, buzzer


3 relays with common potential, 1 x switching contact each, Free programmable, VDE requirement
can be called at any time as a preset.
2 relays with common potential, 1 x normally open contact each, 24 V 0.5 A; buzzer.

ZB-S default setting


Designation Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Buzzer
C0/14/12 C0/24/22 C0/34/32 C1/44 C1/54

Mains operation X

Default setting > 40°C ON < 35°C OFF.


Mains failure X X

Permanently configured for control


of a technical cabinet ventilation.
Mains failure UV X
(analogue to internal buzzer)
to external buzzer operation
Permanently configured

Charging fault X
Circuit fault X
Luminaire fault X
Common system fault X
Total discharge protection X
ISO fault X
Function test X
Continuous operation test X
Device fault

Ordering details
Type Model Order No.

Control module ZB-S for SD-card Plug-in module 40071360300

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

SD Card Secure-Digital-Card
Flexible data storage for system and log book configuration, e.g. of the mandatory archiving of log
book information for a minimum of 4 years.
The system can also be programmed at any PC using optional SD-card reader and CEAG software.
Texts can also be entered on the control module in the switch cabinet.
Storage of:
• 360,000 log book entries
• Location texts for the luminaires (20 characters per luminaire)
SD card reader • Location texts of external modules such as phase monitor, TLS, 3-PM-IO (20 characters per module)
• Circuit names (20 characters per circuit)
• System name (20 characters)

Ordering details
Type Model Order No. 9
SD card SD card formatted for ZB-S 40071347911
SD card reader SD card reader for USB-Port 40064070561
Software Software for external programming 40071347152
of the ZB-S via PC

Basic information about the SD card (Secure-Digital-Card)

Programming
• Easy system programming
with an office PC according
Removable configuration to installation plans
and log book storage SD • System configuration can be
stored in the PC
PC with CEAG software
for SD programming and
analysis

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

DC Converter PSU.1E DC Converter PSU.1E


The DC/DC converter.2 converts the 220 V DC battery voltage to 24 V DC and 6 V DC to supply
the modules and processor.
After more than 13 SKU CG-S 4 x 1.5 A or 26 SKU CG-S 2 x 3 A / 1 x 6 A a second DC/DC
converter is needed. Please observe that all DC/ DC converters are operated on the same module
assembly frame next to each other:
• Supplies 26 SKUs CG-S 2 x 3 A/1 x 6 A or 12 SKUs 4 x 1.5 A
• Incoming supply can be run via AC/AC
• Gear tray mounting

24 V external 20 W continuous rating


Outgoing circuit with front panel connector
Isolated voltage
9
24 V internal 100 W continuous rating
140 W peak rating (20 ms)

Ordering details
Type Order No.

DC Converter PSU.1E 40071361981

AC-Module AC-Module
Together with the DC/DC converter.2, the optional AC module supplies the internal system voltage
when the battery supply is isolated, e. g. for maintenance.

Constructed to EN 61558/VDE 570


Rated voltage 230 V 50 Hz
Nominal power 240 VA
Fusing 1.6 A

Ordering details
Type Scope of supply Order No.

AC-Module external transformer module AC/AC-module 240 VA 40071347162


incl. mounting adapter

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

SKU CG-S 4 x 1,5 A SKU CG-S 4 x 1,5 A


Hybrid operation of maintained light, non-maintained light and switched maintained light per module
can be programmed with no additional data cable.
• Up to 20 luminaires can be monitored individually
• AC/DC switching per module
• Easy access to fuses
• LED indicates fault and Run/ON for each circuit
• Supplies electronic ballast and LED luminaires
• Service-friendly modular units are wired up and ready to connect to 3-tier 4 mm2 disconnect
neutral terminals (optional)
• Gear tray mounting

Fusing 2.5 AT / 6.3 x 32


Continuous current rating 1.5 A per circuit 9
Max. inrush current* 60 A per circuit/240 A per module
Typical switch over time AC/DC approx. 450 ms
Own consumption 7.7 W
* Example: For two circuits => 120 A per circuit
For four circuits => 60 A per circuit

Ordering details
Type Scope of supply Order No.

SKU Circuit change over module SKU CG-S 4 x 1.5 A 40071347840


Spare part Fuse 2.5 AT (6.3 x 32), PU: 10 pcs. 40071070716

SKU CG-S 2 x 3 A SKU CG-S 2 x 3 A


Hybrid operation of maintained light, non-maintained light and switched maintained light in a single
circuit can be programmed with no additional data cable.
• Up to 20 luminaires can be monitored individually
• AC/DC switching per each circuit
• Separate fusing for mains and battery operation
• Easy access to fuses
• LED indicates fault and Run/ON for each circuit
• Supplies electronic ballast and LED-luminaires
• Service-friendly modular units are wired up and ready to connect to 3-tier 4 mm2 disconnect
neutral terminals (optional)
• Gear tray mounting

Fusing 5 AT / 6.3 x 32
Continuous current rating 3 A per circuit
Max. inrush current 250 A per circuit
Typical switch over time AC/DC approx. 450 ms
Own consumption 3.85 W

Ordering details
Type Scope of supply Order No.

SKU Circuit change over module SKU CG-S 2 x 3 A 40071347051


Spare part Fuse 5.0 AT (6.3 x 32), PU: 10 pcs. 40071689047

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

SKU CG-S 1 x 6 A SKU CG-S 1 x 6 A


Hybrid operation of maintained light, non-maintained light and switched maintained light in a single
circuit can be programmed with no additional data cable.
• Up to 20 luminaires can be monitored individually
• Separate fusing for mains and battery operation
• Easy access to fuses
• LED indicates fault and Run/ON for each circuit
• Supplies electronic ballast and LED luminaires
• Service-friendly modular units are wired up and ready to connect to 3-tier 4 mm2 disconnect
neutral terminals (optional)
• Gear tray mounting

Fusing 10 AT / 6.3 x 32
9 Continuous current rating 6 A per circuit
Max. inrush current 250 A per circuit
Typical switch over time AC/DC approx. 450 ms
Own consumption 3.85 W

Ordering details
Type Scope of supply Order No.

SKU Circuit change over module SKU CG-S 1 x 6 A 40071347345


Spare part Fuse 10 AT (6.3 x 32), PU: 10 pcs. 40071070715

SOU CG-S 2 x 4 A SOU CG-S 2 x 4 A


Hybrid operation of maintained light, non-maintained light and switched maintained light in a single
circuit can be programmed with no additional data cable.
• Up to 20 luminaires can be monitored individually
• AC/DC switching per module
• Separate AV-feed for rental current
• Easy access to fuses
• LED indicates fault and Run/ON for each circuit
• Supplies electronic ballast and LED luminaires
• Service-friendly modular units are wired up and ready to connect to 3-tier 4 mm2 disconnect
neutral terminals (optional)
• DIN rail mounting

Fusing 8 AT / 6.3 x 32
Continuous current rating 4 A per circuit
Max. inrush current 250 A per circuit
Typical switch over time AC/DC approx. 450 ms
Own consumption ≤ 9 W (for 2 x 4 A)
Dimensions 178 x 108 x 60

Ordering details
Type Scope of supply Order No.

SOU CG-S 2 x 4 A Switching over unit SOU CG 2 x 4 A 40071360430


Spare part Fuse 8 AT (6.3 x 32), PU: 10 pcs. 40071360484

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

SKU CG 2 x 3 A SKU CG 2 x 3 A
Change-over module SKU, module without STAR Function
• Up to 20 luminaires can be monitored individually
• AC/DC switching per each circuit
• Separate fusing for mains and battery operation
• Easy access to fuses
• LED indicates fault and Run/ON for each circuit
• Supplies electronic ballast and LED-luminaires
• Service-friendly modular units are wired up and ready to connect to 3-tier 4 mm2 disconnect
neutral terminals (optional)
• Gear tray mounting

Fusing 5 AT / 6.3 x 32
9
Continuous current rating 3 A per circuit
Max. inrush current 120 A per circuit
Typical switch over time AC/DC approx. 450 ms
Own consumption 3.85 W

Ordering details
Type Scope of supply Order No.

SKU Circuit change over module SKU CG 2 x 3 A 40071347290


Spare part Fuse 5 AT (6.3 x 32), PU: 10 pcs. 40071689047

SKU CG 1 x 6 A SKU CG 1 x 6 A
Change-over module SKU, module without STAR Function
• Up to 20 luminaires can be monitored individually
• Separate fusing for mains and battery operation
• Easy access to fuses
• LED indicates fault and Run/ON
• Supplies electronic ballast and LED luminaires
• Service-friendly modular units are wired up and ready to connect to 4 mm2 3-tier disconnect
neutral terminals (optional)
• Gear tray mounting

Fusing 10 AT / 6.3 x 32
Continuous current rating 6 A per circuit
Max. inrush current 180 A per circuit
Typical switch over time AC/DC approx. 450 ms
Own consumption 3.85 W

Ordering details
Type Scope of supply Order No.

SKU Circuit change over module SKU CG 1 x 6 A 40071347346


Spare part Fuse 10 AT (6.3 x 32), PU: 10 pcs. 40071070715

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

SWR 150 sinus inverter supplies SWR 150


The SWR 150 sinus inverter supplies and monitors emergency luminaires with conventional ballasts.
In battery operation, the sinus inverter supplies a sinus voltage of 230 V AC. By altering the frequency
of the output sinus voltage, the luminous flux of emergency luminaires with conventional ballast can
be regulated in emergency lighting operation so that an optimum utilization of the available power is
ensured. The functioning of a connected luminaire is checked by circuit monitoring.
• Gear tray mounting

Slots 1
Fusing G-Fuse 5 x 20 1.6 AT
Max. rated current AC 0.65 A
Max. rated current DC 1.00 A
9 Max. connection terminals 150 VA
for luminaire KVG
Rated power DC/DC-converter 2.3 W
Distortion factor <5%

Ordering details
Type Scope of supply Order No.

SWR 150 Indicate light source and luminous flux ratio 40071347960

General
lighting

Safety lighting in
switched maintained
mode
Attention:
Parallel switching of various
lamp wattages on one circuit
is not possible.

Backplane N
Backplane L

Bridge for installed


mains supply

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Table 1. Battery current consumption values (A) dependent upon number of luminaires and luminous flux ratio (LV%)
at 20 °C ambient temperature at the luminaire.
T5
International description
Base G5
Lamp power (W) 8W-VVG
Luminous flux ratio (%) 100 51 35
Switch setting 0 4 9

Number of luminaires /
Current consumption from the battery / [A] [VA] [A] [VA] [A] [VA]
Apparent power
1 0.175 / 36 0.123 / 19 0.118 / 12
2 0.258 / 72 0.150 / 37 0.090 / 24
3 – 0.213 / 56 0.120 / 36
4 – 0.246 / 74 0.157 / 48 9
5 – 0.276 / 92 0.192 / 60
6 – 0.322 / 110 0.220 / 71
7 – – 0.240 / 83
8 – – 0.260 / 94
9 – – 0.280 / 105

Table 2. Battery current consumption values (A) dependent upon number of luminaires and luminous flux ratio (LV%)
at 20 °C ambient temperature at the luminaire.
T26
International description
Base G13
Lamp power (W) 58 58 58 36 36 36 36 18 18 18 18
Luminous flux ratio (%) 100 48 32 100 75 54 32 100 87 54 36
Switch setting 0 5 9 0 2 4 8 0 1 5 9

Number of luminaires /
Current consumption from the battery / [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA]
Apparent power
1 0.62 147 0.37 84 0.35 81 0.47 107 0.34 80 0.31 71 0.30 70 0.37 85 0.31 72 0.26 60 0.26 60
2 – – – – – – – – 0.59 137 0.47 109 0.36 83 – – 0.56 121 0.33 75 0.29 67
3 – – – – – – – – – – – – – – – – – – 0.47 108 0.35 82

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Table 3. Battery current consumption values (A) dependent upon number of luminaires and luminous flux ratio (LV%)
at 20 °C ambient temperature at the luminaire.
TC-L

International description
Base 2G11
Lamp power (W) 36 36 36 24 24 24 24 18 18 18 18
Luminous fluxverhältnis (%) 100 59 43 100 73 57 46 100 71 52 47
Switch setting 0 5 9 0 3 6 9 0 3 7 9

Number of luminaires /
Current consumption from the battery / [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA]
Apparent power
1 0.47 108 0.30 70 0.29 68 0.38 89 0.28 64 0.27 62 0.27 65 0.39 90 0.26 60 0.26 60 0.25 60
2 – – 0.43 96 0.33 76 – – 0.42 99 0.34 79 0.32 74 – – 0.42 98 0.31 70 0.28 65
3 – – 0.58 135 0.44 103 – – 0.61 136 0.44 103 0.37 86 – – 0.57 135 0.40 94 0.34 80
9
4 – – – – – – – – – – 0.56 130 0.47 105 – – – – 0.50 117 0.46 104

Table 4. Battery current consumption values (A) dependent upon number of luminaires and luminous flux ratio (LV%)
at 20 °C ambient temperature at the luminaire.
TC-D

International description
Base G24Q1. G24Q2
Lamp power (W) 26 26 26 26 18 18 18 18 13 13 13 13 10 10 10
Luminous flux ratio (%) 100 71 61 47 100 79 63 48 100 77 63 42 100 68 52
Switch setting 0 3 5 9 0 2 5 9 0 2 4 9 0 4 9

Number of luminaires /
Current consumption from the battery / [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA]
Apparent power
1 0.36 85 0.28 63 0.27 61 0.27 64 0.30 51 0.26 37 0.24 29 0.23 24 0.26 60 0.26 49 0.21 49 0.21 49 0.25 58 0.21 49 0.20 44
2 – – 0.39 93 0.35 80 0.33 76 0.47 87 0.35 64 0.29 47 0.28 37 0.39 90 0.30 68 0.28 63 0.29 66 0.39 90 0.26 58 0.26 62
3 – – 0.54 126 0.45 104 0.36 80 0.65 114 0.48 86 0.36 65 0.32 48 0.53 121 0.41 91 0.32 73 0.30 71 0.54 125 0.31 74 0.30 70
4 – – – – 0.57 132 0.43 97 – – 0.60 106 0.44 81 0.34 62 – – 0.53 110 0.38 87 0.32 74 – – 0.38 88 0.32 72
5 – – – – – – – – – – 0.71 125 0.53 94 0.40 73 – – 0.57 130 0.48 103 0.33 76 – – 0.47 104 0.36 75
6 – – – – – – – – – – – – 0.60 108 0.44 83 – – – – 0.52 120 0.38 87 – – 0.54 121 0.40 81
7 – – – – – – – – – – – – – – – – – – – – 0.59 136 0.42 94 – – 0.59 137 0.45 94

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

PD 3 printer PD 3 printer
The printer logs and memorizes all function tests and mains failures of a ZB-S cover or a substation.
After the performance of an automatic function test, the results are printed out in plain text stating
also the time and date. The printing is automatic with each entry into the log book of the control
module. A mains failure is also logged with time and date. The printer documents the operational
state of emergency luminaires of a emergency lighting supply system. By means of the printer,
the information on possible failures of the luminaires (e. g. defective lamp) can be printed out in detail.
• Gear tray mounting

Printing paper Woodfree printer paper


Paper width 57.5 mm
Max. diameter of the paper roll 61 mm
Plug-in module 12 mm 9

Ordering details
Type Scope of supply Order No.

PD 3 Plug-in module 40071347316


Spare part 1 roll printing paper 40078079666
Spare part package 1 colour ribbon and 1 roll printing paper 40071346042

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

CG IV relay modules CG IV / CG V relay modules


The bipolar CG IV relay module transmits data and operational states of the covers/substations to a
central building management system.
• Gear tray mounting

Connection terminals/Clamp terminals 2.5 mm2 rigid and flexible


Switching capacity of the contacts 24 V/0.5 A AC DC

Ordering details
Type Scope of supply Order No.

CG IV Plug-in module 40071343971


CG V Plug-in module 40071347800
CG V relay modules
9

Function test On/Off


Emergency operation
Mains operation
BMS Emergency light failure CG IV
Charging fault
Deep discharge protection
Duration test On/Off

Function test On/off


No operation
Failure priority 1
BMS Failure priority 2 CG V
Failure priority 3
Emergency lighting operation
Duration test On/Off

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Mains distribution board Mains distribution board


The mains supply to a ZB-S/26 or ZB-S/18 system comes via a modular mains distribution board.
This includes a size 00C load disconnector (1) with a maximum conductor size of 50 mm2 and
allows the connection of up to 6 slave stations to modular size D02-E18 outgoing mains circuits (2)
with the necessary terminals for neutral and ground (3).
The same mains distribution boards must also be used three-phase for feeders to powerful slave-
stations (accommodates up to 2 slave stations in this case). The components are simply plugged
1 2 3 on from the front and securely contacted.

Mains distribution module D02-E18 Current rating 63 A


Rated operating voltage 400 V
Box terminal for circulator conductor to 16 mm2
Material Polyamide (PA 6.6), 30 % glass-fibre-reinforced
Scope of supply incl. 3 pcs. screw caps E18 and 9
3 pcs. D02-fuse inserts 25 A

Ordering details
Type Scope of supply Order No.

Mains distribution module incl. 3 pcs. screw caps E18 and 40071347160
for track mounting 3 pcs. D02-fuse inserts 25 A

Battery distribution board Battery distribution board


The battery supply to a ZB-S/26 or ZB-S/18 system comes via a modular battery distribution board.
This includes a size 00C load disconnector (1) with a maximum conductor size of 50 mm2 and allows
the connection of up to 6 slave stations to modular size D02-E18 outgoing battery circuits (2) with
related terminals for ground (3). The components are simply plugged on from the front and securely
contacted.

1 2 3

Current rating 63 A
Battery distribution module D02-E18 Rated operating voltage 400 V
Box terminal for circulator conductor to 16 mm2
Material Polyamide (PA 6.6), 30 % glass-fibre-reinforced
Scope of supply incl. 2 pcs. screw caps E18 and
2 pcs. D02-fuse inserts 25 A

Ordering details
Type Scope of supply Order No.

Battery distribution module incl. 2 pcs. screw caps E18 and 40071347161
for track mounting 2 pcs. D02-fuse inserts 25 A

Cover strip
Busbar guard: Cover strip for clip-mounting to the trunking section. Ready-cut to module width.
Material: Hard PVC.

Ordering details
Type Scope of supply Order No.

Busbar cover strip Cover strip in module width for clip mounting 40071347192
at the trunking section

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Battery Control Module (BCM.1E) Battery Control Modul (BCM.1E)


The BCM.1E battery control module is for control of the CM 1.7 A and CM 3.4 A charging modules via
the Charge Control Bus (CCB). Messages such as fault, isolation fault and boost charge can be for-
warded via the zero-potential signal contacts of the BCM.1E.
LEDs on the module signal boost charge, charge fault and isolation fault between the battery + and PE
or battery – and PE.
For simulating a battery isolation fault there are two buttons: ISO+ and ISO

Charging characteristics IU
Terminals 2.5 mm2 rigid and flexible
End-of-charge voltage boost charge 259 V DC
(factory setting for +20°C) trickle charge 248 V DC
Deep discharge protection 183.6 V DC
9 Potential-free signal contacts 0.5 A/24 V AC/DC

Ordering details
Type Scope of supply Order No.

BCM.1E Battery Control Module for installation on gear tray 40071361980

Charging module CM 1.7 A Charging modules CM 1.7 A and CM 3.4 A


To realise the recharging duration for planned battery sets, the quantity of required charge modules
should be used as specified in Table 3 (in this section).

Charging current CM 1.7 A 1.7 A


Charging current CM 3.4 A 3.4 A
Control of the charging modules (32 max.) via the Battery Control Module and the CCB.
To save energy and extend service life of the charge modules, these are alternatively switched
with the float charge.

Ordering details
Charging module CM 3.4 A Type Scope of supply Order No.

Charging module CM 1,7 A For installation on gear tray 40071360340


Charging module CM 3.4 A For installation on separate gear tray 40071360370

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Charging module rack 4-way Charging module rack


A 4-way Charging module rack with 3-phase supply is mounted in system types ZB-S/26 and ZB-S/18.
For supplying the CM 3.4 A boost chargers only!
The optional 2-way Charging module rack can be used to expand the system to 6 slots.

Connection voltage 400 V AC/220 V DC


Slots 3-phase split
Conductor size max. 4 mm2

Charging module rack 2-way


Ordering details
Type Scope of supply Order No.

Charging module rack 4-way Unit accommodates 4 charging modules CM 3.4 A 40071347043
for ZB-S/26 and ZB-S/18 9
Charging module rack 2-way Unit accommodates 2 additional 40071347130
charging modules CM 3.4 A for ZB-S/26 and ZB-S/18
(only in conjunction with 40071347043)

Charging module rack 1-way, compact Charging module rack, compact


The compact version of the Charging module rack is intended for use in ZB-S compact systems.
The single and double compact Charging module racks have been designed for system types
ZB-S/10 C and ZB-S/10 C6 respectively. These are for supplying CM 3.4 A boost chargers only!

Connection voltage 230 V AC/220 V DC


Conductor size max. 2.5 mm2

Ordering details
Typ Lieferumfang Bestell-Nr.

Charging module rack 1-way Unit accommodates 1 charging module CM 3.4 A 40071347167
compact for ZB-S/10 C
Charging module rack 2-way Unit accommodates 2 charging modules CM 3.4 A 40071347130
compact for ZB-S/10 C6

Connection terminals Connection terminals


Standard terminals up to 4 mm2, rigid or flexible, are provided for connecting the external phase
monitors, monitoring equipment and control units. Optional terminals up to 4 mm2 on DIN rail
for rigid or flexible cables are provided for connecting the final circuits. The terminals are designed
as 3-level neutral disconnect terminals.

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 357


Central battery system ZB-S with STAR technology
Components and options

RCM-AR flush-mounted RCM-A remote indication


The RCM-A remote display uses a battery power supply to display the the most important system
functions safely. A key-operated switch can be used to block emergency lighting operation during
periods of inactivity. The remote indicator thus fulfils the requirement that remote switching is
only permissible if actuation by Unauthorized persons are not possible. By blocking the emergency
operation the battery maintenance charge is not affected. A differential loop monitoring leads to
Short-circuit or open-circuit detection to make the system ready for operation. LED indicators: System
operational, power source for safety purposes, error.
RCM-AS surface-mounted RCM-AR flush-mounted
Mechanic
Dimensions (W x H x D mm) 80 x 80 x 52 80 x 80 12
(without flush-mounted
box) Diameter
RCM-AS surface-mounted flush-mounted box: 70 mm
Deep flush-mounted box:
9 64 mm
Weight 0.15 kg 0.16 kg
Degree of protection IP 20 IP 20
Material Thermoplast
Resistant up to Flammability 650°C
Environment
Ambient temperature -5°C … +35°C
Storage temperature -20°C … +65°C
Relative humidity 10% ... 95% no condensation
Air pressure 795 … 1080 hPa
EMC
Interference immunity EN/IEC 61000-6-2
Interference radiation EN/IEC 61000-6-3
Electrical parameters
Rated voltage 24 V DC (SELV)
Degree of pollution 2
Power consumption <1W
Installation
Lead J-Y(ST)Y 4 x 2 x 0.8
Max. Cable length 2000 m

Ordering details
Type Scope of supply Order No.

RCM-AS remote indication Subassembly for wall mounting 40071362390


RCM-AR remote indication Component for installation in switch or cavity wall 40071362395
flush-mounted sockets according to DIN VDE 0606

Remote switch
Control loop for blocking the installation during factory shutdowns with differential loop monitoring
for short-circuit and open circuit detection.
F3 remote indication

Ready
12
Source for Safety Services 22
Failure 32
S1
1k
S2
Remote switch
+

S1 S2 C0 12 14 21 22 24 31 32 34 + –

Terminal strip X1.1 24 V out


S1/S2 Control loop for blocking
the installation during factory CU CG-S
shutdowns

Differential monitoring: A short-circuit or open circuit causes the system to be enabled.


F3 switch closed: System ready
F3 switch open (1 kΩ): System blocked

358 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Webmodule CG-S Webmodule CG-S (ZB-S/AT-S+)


Webmodule ZB-S/AT-S+ for visualisation and monitoring of a central battery system, type ZB-S/US-S
via a local ethernet (LAN) or internet (WWW) with a conventional WEB browser. Access to the web-
module via internet (WWW) must be administrated from an IT department on-site. Integrated mail-
client for comfortable, event orientated failure information, for up to 5 E-mail recipients. Access via
administrator account or guest account, with password protection.
• Easy menu structure
• Any type of display devices can be used with a WEB browser, for example notebook, tablet PC,
IPad or smartphone
• Full visualisation and monitoring of a ZB-S (central battery system) via ethernet (LAN) with
conventional WEB browser (e.g. Internet Explorer, Firefox etc.)
• Display of all actual operation modes
• Local failure information of each emergency circuit and luminaires with destination information in
plain text
9
• Permanent actual information of the charging unit and battery
• Parallel access to the web module from different workstations possible (max. 8)
Example: Device status
• Integrated mail client for comfortable failure notification via encrypted mail
• Type of different failures for the mail transmission is selectable
• Up to 5 mail recipients programmable
• Actualisation cycle of the web browser via the web module is adjustable
• Encrypted transmission
• Authenticated access via administrator account with password protection
• Adjustable guest account with restricted access with password protection
• Static or dynamic (DHCP) IP-addressing possible
• Supports IPv4/IPv6 (Internet Protocoll version 4/version 6)
Example: SKU-Status
• Any number of modules can be operated in parallel
• Overview display of all active web modules in local ethernet with status display and hyperlink
function
• Includes 2 Modbus sockets as standard

Supply voltage device 24 V DC


Rated power < 1.1 W
Connection RJ45
Degree of protection IP20
Weight 0.05 kg
Dimensions 90 x 35 x 31
Enclosure Polycarbonate
Ordering details
Type Scope of supply Order No.

Webmodule CG-S (ZB-S/AT-S ) +


Module for DIN-rail mounting, 40071361383
incl. connection without patch line RJ45
Notes:
Cyber Security:
If a webmodule integrated in the ZB-S is supplied by the DC/DC.2 converter (external 24 V),
see White Paper WP152002EN
a maximum of 20 DLS/3-phase modules or TLS bus modules can be connected.
“Cyber security considerations
for electrical distribution sys- Connection example: IP: 192.168.100.5
tems”
www.eaton.com Direct access via IP-address:
e.g.: 192.168.100.5

LAN
with HTTP via TCP
IP: 192.168.100.6

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 359


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

CEAG 3-PM Voltage monitoring module CEAG 3-PM Voltage monitoring module
To avoid risks from mains failures, it is necessary to permanently monitor the function of the mains
lighting light distributors in order to switch on the safety lighting in the event of a fault. Thus the CEAG
3-PM modules are an important part of the safety system.
If one phase fails, the CEAG 3-PM module switches a relay contact and interrupts the 24 V current
loop to the emergency lighting units. All emergency luminaires in stand-by circuit are switched to con-
tinuous light. A second relay contact is used to signal the power failure.
• No E30 wiring due to short circuit and interruption tolerant 24 V current loop technology.
• Test button for mains/emergency light failure thus no interruption of the mains voltage necessary
and thus no failures of the operational processes.

Dimensions mm (H x W x D) 85 x 52.5 x 65, 3 subunits


Enclosure Plastic, light grey
9
Connection terminals 2.5 mm2 rigid and flexible
Type of mounting DIN mounting rail
Contact 0.5 A/24 V AC/DC, 1 x open contact, 1 x changeover contact
Trigger threshold U< 85 % UN

Ordering details
Type Scope of supply Order No.

CEAG 3-PM Modul with Test-Taster Module ready for mounting 40071361660

Current loop
24 V current loop for emergency lighting request using differential loop monitoring for short-circuit
and open circuit detection.

ZB-S /
LP-STAR /
AT-S+

Differential monitoring: A short or open circuit causes the system to energise


immediately (maintained light).
Phase monitor switch
closed (1 kΩ): Normal system mode

360 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

CEAG 3-PM-IO Modul External CEAG 3-PM-IO and CEAG 3-PM-IO-INV module
To avoid risks from mains failures, it is necessary to permanently monitor the function of the general
lighting light distributors in order to switch on the safety lighting in the event of a fault.
Thus, the CEAG 3-PM-IO and CEAG 3-PM-IO-INV modules are an important part of the safety system.
• Permanent function monitoring of the entire system by bus technology
• Automatic logging of all test results in the test log book
• Test button for mains / emergency light failure thus no interruption of the
mains voltage necessary and thus no malfunctions of the operational processes
• 3-PM-IO Modul: Eight measurement inputs for monitoring up to three phases
CEAG 3-PM-IO-INV Modul
and up to five * light switches
• 3-PM-IO-INV Modul: Eight inverted measurement inputs for monitoring up to
three phases and up to five* light switches
• Freely configurable assignment of the measuring inputs to the emergency lighting
• No E30 wiring of bus illumination due to Fail Save Bus technology 9
* If the phase monitor function is not required, all eight measurement
inputs can be used for light switch enquiry.

CEAG 3-PM-IO CEAG 3-PM-IO-INV


Rated voltage 24 V DC (min. 19 V, max. 30 V)
Current consumption 20 mA ± 5 mA
(all 8 channel connected)
Degree of protection IP20
Insulation class I
Ambient temperature – 10 ° to + 40 °C
Input channels 8 8 (potential free UN = 230 V) 8 (potential free UN = 230 V)
3-PM (channel 1-8) 3-PM (Chan. 1-8) > 195 V -> ON 3-PM (Chan. 1-8) < 195 V -> OFF
3-PH (channel 1-5) < 138 V -> OFF > 138 V -> ON
Data bus / Address range RS 485 / 1-25
Weight 0.2 kg
Dimensions (L x W x H) mm 105 x 85 x 60
Mounting DIN-rail
Connection terminals 2.5 mm2 rigid and flexible

Ordering details
Type Scope of supply Order No.

CEAG 3-PM-IO-Modul Module for DIN rail mounting 40071361670


with Test-Taster
CEAG 3-PM-IO-INV-Modul Module for DIN rail mounting with 40071361680
with Test-Taster inverse switching logic
DIN mounting rail 4 pcs. DIN-rails for mounting external modules 40071347125
in the cabinet incl. mounting accessories

General General
lighting lighting

Emergency Emergency
CEAG 3-PM-IO-Modul CEAG 3-PM-IO-INV
lighting lighting

next Module next Module

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 361


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

Bus technology according to RS 485


An RS 485 bus is used for data communication with external bus modules (3-PM-IO or TLS).
A connection to a central building services management system (BMS) can be made with
the CG-S bus. An isolated 24V/0.5 A power supply (SELV) is available for the external modules.
The maximum line length depends on the required power and the conductor size.

CG-S Bus CG-Controller


CG Vision
GLT/BMS
max. length of bus 900 m
extension via Router/Repeater

RS 485 RS 485
max. length of bus 1200 m max. length of bus 1200 m
9 SOU SOU

TLS TLS

3-PM-IO 3-PM-IO

CG-S RS485 CG-S RS485

Electronic ballast/ Electronic ballast/


ZB-S Luminaire control US-S Luminaire control
Overall structure of the bus via cable of the via cable of the
system for communication with final circuit.  final circuit. 
external switching modules and
master control system.

RS485 bus for communication


with external modules (3-PM-IO,
TLS or SOU CG-S bus module).
The terminating resistor (120, 0.5 W)
can be connected in the modules.
The ZB-S control cabinet also
includes a resistor. This must
be mounted in the ZB-S system
if only one cable is laid.

CG-
US-S1 Controller
CG-S Bus
ZB-S

max. length
of bus 900 m
US-S2 ZB-S US-S3
terminal with JY(ST)Y terminal
CG-S bus for communication 4 x 2 x 0.8 mm
by ZB-S or US-S systems with a resistant resistant
CG controller ZB-S. 105 105

Notes:
i
Bus topology: linear, double terminated (no spur lines allowed)
The absolutely essential terminating resistors are supplied in a plastic pack in the control cabinet.
Cable type (minimum requirement): JY(ST)Y 4 x 2 x 0.8 mm (twisted pair, screened).
The conductor size required for the 24 V bus voltage will depend on the line length and the number
of bus modules (Umin = 19 V DC).
3-PM-IO = external maintained light switching module (3-PM-IO bus module)
TLS = external stairwell light switching module
BMS = Building Management System

362 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020

PC programming software for ZB-S


Programming software for preset memory cards for the quick pre-programming via PC and simple
reading and editing of the logbook. For documentation all files are saveable on memory card
and hard disk.
Prints for documentation: Detailed prints of the programmed system configuration with the
following details:
• individual name of the device
• the date and time of automatic battery duration tests, incl. distance
• the date and time of automatic function tests, incl. distance
• manual reset: yes/no
• delay on mains return: 0-15 min
• selective emergency light: yes/no
• Lon switch: yes/no
9
• capacity in Ah
• quantity of booster
• rated operation time in h
• min. operation time in %
• assignments of the 3 relays
• assignments of the 3 function keys
• assignments of the 4 option inputs
• number, type and individual name of the bus modules

Detailed print of the programmed electrical circuits (line diagram) with the following details per
electrical circuit:
• electrical circuit / SKU number and type
• individual electrical circuit name
• type of monitoring
• switching mode of the electrical circuit
• number of luminaires
• address and individual name per luminaire
• switching mode of each luminaire

Logbook prints with the following options:


• fault event (35 different fault events, separate or completely generic)
• time period of the logbook (date and time)
• individual comment per print
• luminaire failure: Detail of the individual luminaire and electrical circuit names

Ordering details
Type Scope of supply Order No.

Software PC-Software for ZB-S, for alternative programming 40071347152


of the system configuration on PC

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 363


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020 Ordering details

Ordering details
Type Scope of supply Order No.

Central battery system ZB-S/26 Central battery system type ZB-S/26 incl. CU CG-S, 40071362905
BCM and DC/DC.2, 26 free module slots*1
Central battery system ZB-S/18 Central battery system type ZB-S/18 incl. CU CG-S, 40071362906
BCM and DC/DC.2, 18 free module slots*1
Central battery system ZB-S/LAD Central battery system type ZB-S/LAD incl. CU CG- 40071347099
S, BCM and DC/DC.2, (2 free module slots possible)
Central battery system ZB-S/10 C Central battery system type ZB-S/10 C, incl. CU 40071362900
CG-S, BCM and DC/DC.2, 10 free module slots*1
Central battery system ZB-S/26 C6 Central battery system type ZB-S/26 C6 incl. CU 40071689064
CG-S, BCM and DC/DC.2, 26 free module slots*1
Central battery system ZB-S/18 C6 Central battery system type ZB-S/18 C6 incl. CU 40071362904
CG-S, BCM and DC/DC.2, 18 free module slots*1
Central battery system ZB-S/10 C6 Central battery system type ZB-S/10 C6 incl. CU 40071362903
9 CG-S, BCM and DC/DC.2, 10 free module slots*1
Central battery system ZB-S/18 C3 Central battery system type ZB-S/18 C3, incl. CU 40071362902
CG-S, BCM and DC/DC.2, 19 free module slots
Central battery system ZB-S/10 C3 Central battery system type ZB-S/10 C3, incl. CU 40071362901
CG-S, BCM and DC/DC.2, 11 free module slots
Central battery system ZB-S/2 C3 Central battery system type ZB-S/2 C3, incl. CU 40071360201
CG-S, BCM and DC/DC.2, 3 free module slots
Substation US-S/36 Substation type US-S/36 incl. CU CG-S and 40071362907
DC/DC.2, 36 free module slots
Substation US-S/28 Substation type US-S/28 incl. CU CG-S and 40071362908
DC/DC.2, 28 free module slots
Substation US-S/21 Substation type US-S/21 incl. CU CG-S and 40071347088
DC/DC.2, 21 free module slots
Substation US-S/13 Substation type US-S/13 incl. CU CG-S and 40071347089
DC/DC.2, 13 free module slots
Substation US-S/5 Substation type US-S/5 incl. CU CG-S and 40071347090
DC/DC.2, 5 free module slots
Substation US-S/ SOU2 Substation type US-S/ SOU2 40071360510
incl. 2 x SOU CG-S 2 x 4 A
Substation US-S/ SOU1 Substation type US-S/ SOU1 40071360511
incl. 1 x SOU CG-S 2 x 4 A
E30 junction box ESF-RVS30-1 For small cabinets type US-S/SOU with 2 NEOZED 40036071032
fuses inside
Substation ESF-E30/13-S Substation type ESF-E30/13-S, equipped with 40071362912
control module CU CG-S, DC/DC 2-converter,
with space reserve for expansion to max. 40 final
circuits, but max. 13 variable circuit modules
Substation ESF-E30/28-S Substation type ESF-E30/28-S, equipped with 40071362913
control module CU CG-S, DC/DC 2-converter,
with space reserve for expansion to max. 60 final
circuits, but max. 28 variable circuit modules
Substation US-S ESF30 28-P Substation type US-S ESF30 28-P incl. control 40071360738
module CU CG-S and DC/DC.2, with space reserve
for final assembly up to max. 60 final circuits, how-
ever accepts max. 28 variable change-over modules
Substation US-S ESF30 13-P Substation type US-S ESF30 13-P incl. control 40071360737
module CU CG-S and DC/DC.2, with space reserve
for final assembly up to max. 40 final circuits, how-
ever accepts max. 13 variable change-over modules
*1 Plus max. two additional slots in correlation of CM 1.7 A and CM 3.4 A placement.

364 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020 Ordering details

Ordering details
Type Scope of supply Order No.

Substation US-S ESF30 SOU5 Small distribution board US-S ESF30 SOU5, incl. 40071360734
5 switching over units SOU CG-S 2 x 4 A
Substation US-S ESF30 SOU3 Small distribution board US-S ESF30 SOU3, incl. 40071360732
3 switching over units SOU CG-S 2 x 4 A
Substation US-S ESF30 SOU2 Small distribution board US-S ESF30 SOU2, incl. 40071360729
2 switching over units SOU CG-S 2 x 4 A
Substation US-S ESF30 SOU1 Small distribution board US-S ESF30 SOU1, incl. 40071360726
1 switching over unit SOU CG-S 2 x 4 A
ESF-RVS30 E30 junktion box ESF-RVS30 for ESF-E30 40071347920
with 4 Neozed fuse inside
Reduction Reduction M32 to M20 cable glands 40071071033
for E30 junction boxes incl. M20 cable gland
4 pcs. DIN-mounting rail incl. mounting accessories 40071347125
3 pcs. C-section rail incl. mounting accessories 40071347126
9

Base 200 mm for ZB-S, depth 400 mm 40071361216


Base 100 mm for ZB-S, depth 400 mm 40071361215
Base 200 mm for ZB-S/18C3 and 10C3, depth 330 mm 40071360049
Base 800 x 600 x 200 mm for ZB-S/10C6-18C6 and 26C6 40017361219
3-piece baseplate for ZB-S, depth 400 mm, mouse-proof 40071347124
Cable support rail 40071347123
Metal flange plate undrilled for battery cabinet ZB-S 40071346225
Flange plate for foam rubber for battery cabinet ZB-S 40036070164
Fireproof dowel M10 for E30 substation, 40036070298
Set of = 12 pcs., for installation in concrete walls
Optional wall mounting plate 40071347726
for wall mounting for ESF-E30/13-S
Door with left hinge for ZB-S/18 40071689081
and ZB-S/26
Door with left hinge for ZB-S/10C3 40071361325
Door with left hinge for ZB-S/10C 40071361326
and ZB-10C6
Door with left hinge for battery 40071689085
cabinet

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 365


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020 Table of covers, technical data ZB-S

Type ZB-S/26 ZB-S/18 ZB-S/LAD ZB-S/10 C

Modules:
Control module: CU CG-S 1 1 1 1
DC/DC.2-converter (DCM) *5
1 1 1 1
BCM 1 1 1 1
Circuit module SKU CG-S*5 0-26*8 0-18*8 0-2*2 0-10*8
Maximum number of SWR 150 7 7 2 7
due to 100% luminous flux and
max. rated power
Charging module 1,7 A 0-2 0-2 0-2 0-2
Charging module 3,4 A 0-6*1 0-6*1 0-8 0-1*3
Electrical cabinet construction:
Rated voltage 400/230 V 400/230 V 400/230 V 230 V
9 Rated frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Conductor order and system of earthing in mains TN-C-S / IT TN-C-S / IT TN-C-S / IT TN-C-S / IT
power operation/battery operation
Max. ambient temperature*9 -5 °C to +35 °C -5 °C to +35 °C -5 °C to +35 °C -5 °C to +35 °C
Insulation class 1 1 1 1
Degree of protection IP20 IP20 IP20 IP20
Max. current rating mains [∑ L1, L2, L3] [A] 80 80 100 35
Max. rated power mains [KW] 18.4 18.4 23 13.8
Max. current rating battery [A] 80 80 100 35
Max. rated power battery [KW] 17.3 17.3 21.6 7.6
Three-phase distribution yes yes yes no
Conductor size for 50 mm2 50 mm2 50 mm2 16 mm2
mains and battery supply
Outgoing circuits 0 - 6 Feeders 0 -6 Feeders 0 - 15 Feeders 1 Feeder
Conductor size 16 mm2 16 mm2 16 mm2 35 mm2
Max. conductor size final circuits 4 mm2 4 mm2 4 mm2 4 mm2
Max. number of final circuit terminals 80 68 8 40
Mechanical cabinet construction:
Dimensions H x W x D (mm) 2050 x 800 x 400 2050 x 800 x 400 2050 x 800 x 400 2050 x 800 x 400
Material / Design Sheet steel / Sheet steel / Sheet steel / Sheet steel /
Cabinet Cabinet Cabinet Compact cabinet
Door stop right right right right
Outer coating Textured powder paint Textured powder paint Textured powder paint Textured powder paint
Colour RAL 7035 RAL 7035 RAL 7035 RAL 7035
Partial viewing door Yes Yes No Yes
Lock 3 mm 3 mm 3 mm 3 mm
Two-way Two-way Two-way Two-way
Cable entry from above yes yes yes*7 yes
Cable entry from below yes yes yes*7 no
Base (optional) 100/200 100/200 100/200 200
Weight (without batteries) approx. 180 kg approx. 170 kg approx. 170 kg approx. 155 kg
Battery capacity, installed in:
Compact cabinet – – – 23.3-53.7 Ah
Battery cabinet 23.3-195.4 Ah 23.3-195.4 Ah 23.3-308 Ah –
Battery rack 23.3-195.4 Ah 23.3-195.4 Ah 23.3-308 Ah –

Other battery sizes on application


*1 When 6 charging modules CM 3,4 A are fitted an additional charging module rack 2-way is necessary.
*2 Max. 8 charging modules are possible when 2 SKUs are fitted.
*3 When 1 charging module CM 3,4 A is fitted an additional charging module rack 1-way is necessary.
*4 When 2 charging modules CM 3,4 A are fitted an additional charging module rack 2-way is necessary. (>240 Ah Special design)
*5 After more than 12 SKU CG-S 4 x 1.5 A or 26 SKU CG-S 2 x 3 A / 1 x 6 A a second DC/DC converter is needed.
Please observe that all DC/DC-converters are operated on the same module assembly frame next to each other.

366 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020 Table of covers, technical data ZB-S

ZB-S/26 C6 ZB-S/18 C6 ZB-S/10 C6 ZB-S/18 C3 ZB-S/10 C3 ZB-S/2 C3

1 1 1 1 1 1
2 2 1 1 1 1
1 1 1 1 1 1
0-26*8 0-18*8 0-10*8 0-19 0-11 0-3
7 7 7 7 7 2

0-2 0-2 0-2 0-2 0-2 1


0-2*3*4 0-2*3*4 0-2*3*4 – – –

400/230 V 400/230 V 230 V 230 V 230 V 230 V


50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 9
TN-C-S / IT TN-C-S / IT TN-C-S / IT TN-C-S / IT TN-C-S / IT TN-C-S / IT

-5 °C to +35 °C -5 °C to +35 °C -5 °C to +35 °C -5 °C to +35 °C -5 °C to +35 °C -5 °C to +35 °C


1 1 1 1 1 1
IP20 IP20 IP20 IP20 IP20 IP20
50 50 50 25 25 15
14.5 14.5 14.5 5.8 5.8 3.5
50 50 50 25 25 12
13.6 13.6 13.6 5.4 5.4 2.6
yes yes no no no no
35 mm2 35 mm2 16 mm2 16 mm2 16 mm2 16 mm2

2 Feeders 2 Feeders 1 Feeder 1 Feeder 1 Feeder –


35 mm2 35 mm2 35 mm2 16 mm2 16 mm2 –
4 mm2 4 mm2 4 mm2 4 mm2 4 mm2 4 mm2
60 60 40 50 40 12

2250 x 800 x 600 2050 x 800 x 600 2050 x 800 x 600 1800 x 600 x 350 1800 x 600 x 350 1000 x 600 x 300
Sheet steel / Sheet steel / Sheet steel / Sheet steel / Sheet steel / Sheet steel /
Compact cabinet Compact cabinet Compact cabinet Compact cabinet Compact cabinet Compact cabinet
right right right right right right
Textured powder paint Textured powder paint Textured powder paint Textured powder paint Textured powder paint Textured powder paint
RAL 7035 RAL 7035 RAL 7035 RAL 7035 RAL 7035 RAL 7035
Yes Yes Yes Yes Yes No
3 mm 3 mm 3 mm 3 mm 3 mm 3 mm
Two-way Two-way Two-way Two-way Two-way Two-way
yes yes yes yes yes yes
no no no no no no
– – – 200 200 –
approx. 250 kg approx. 205 kg approx. 206 kg approx. 120 kg approx. 115 kg approx. 50 kg

5.5-89.4 Ah 5.5-89.4 Ah 5.5-89.4 Ah 5.5-23.3 Ah 5.5-23.3 Ah 5.5-14 Ah


– – – – – –
– – – – – –

*6 Higher battery capacities =>118 Ah are achieved by connecting several battery sets in parallel.
*7 Please indicate the cable entry when planning the system.
*8 Plus max. two additional slots in correlation of CM 1.7 A and CM 3.4 A placement.
*9 Optimal ambient battery temperature +20 °C.

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 367


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020 Table of covers, technical data ZB-S

Type US-S/36 US-S/28 US-S/21 US-S/13

Modules:
Control module: CU CG-S 1 1 1 1
DC/DC.2-converter (DCM) *1
1 1 1 1
Circuit module SKU CG-S*1 0-36 0-28 0-21 0-13

Maximum number of SWR 150 due 7 7 – –


to 100% luminous flux and
max. rated power
Electrical cabinet construction:
Rated voltage 400/230 V 400/230 V 230 V 230 V
Rated frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Conductor order and system TN-C-S / IT TN-C-S / IT TN-C-S / IT TN-C-S / IT
9 of earthing in mains power
operation/battery operation
Max. ambient temperature -5 °C to +35 °C -5 °C to +35 °C -5 °C to +35 °C -5 °C to +35 °C
Insulation class 1 1 1 1
Degree of protecton IP20 IP20 IP54 IP54
Max. current rating mains 80 80 50 50
[∑ L1, L2, L3] [A]
Max. rated power mains 18.4 18.4 11.5 11.5
[KW]
Max. current rating battery [A] 80 80 50 50
Max. rated power 17.3 17.3 10.8 10.8
Battery [KW]
Three-phase distribution yes yes no no
Conductor size for 35 mm2 35 mm2 35 mm2 16 mm2
mains and battery supply
Outgoing circuits – – – –
Max. conductor size final circuits 4 mm2 4 mm2 4 mm2 4 mm2
Max. number of 80 80 52 24
final circuit terminals
Mechanical cabinet construction:
Dimensions H x W x D (mm) 2050 x 800 x 400 2050 x 800 x 400 1200 x 600 x 300 800 x 600 x 250
Material / Design Sheet steel / Cabinet Sheet steel / Cabinet Sheet steel / Wall cabi- Sheet steel / Wall cabi-
net net
Door stop right right right right
Outer coating Textured powder paint Textured powder paint Textured powder paint Textured powder paint
Colour RAL 7035 RAL 7035 RAL 7035 RAL 7035
Partial viewing door Yes Yes No No
Lock 3 mm 3 mm 3 mm 3 mm
Two-way Two-way Two-way Two-way
Cable entry from above yes yes yes yes
Cable entry from below yes yes no no
Base (optional) 100/200 100/200 – –
Weight (without batteries) approx. 170 kg approx. 165 kg approx. 110 kg approx. 75 kg

Other battery sizes on application


*1 After more than 13 SKU CG-S 4 x 1.5 A or 26 SKU CG-S 2 x 3 A / 1 x 6 A a second DC/DC converter is needed.
Please observe that all DC/DC-converters are operated on the same module assembly frame next to each other.
*2 With admittance no. Z-86.2-1. The supply cabinets ESF-E30 must be mounted on a solid wall with fire resistance
of at least 30 minutes.
*3 The housing has insulation class II. The earth conductor must however be routed in the housing.
*4 IP54 with optional IP54 hood.

368 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020 Table of covers, technical data ZB-S

US-S/5 US-S/ SOU2 US-S/ SOU1

1 – –
1 – –
0-5 inkl. 2 x incl. 1 x
SOU CG-S 2 x 4 A SOU CG-S 2 x 4 A
– – –

– – –
230 V 230 V 230 V
50/60 Hz 50/60 Hz 50/60 Hz
TN-C-S / IT TN-C-S / IT TN-C-S / IT
9

-5 °C to +35 °C -5 °C to +35 °C -5 °C to +35 °C


1 2*3 2*3
IP54 IP65 IP65
25 16 8

6.9 3,6 1,8

25 16 8
6.5 3.4 1.7

no no no
16 mm2 10 mm2 10 mm2

– – –
4 mm2 4 mm2 4 mm2
20 4 2

600 x 400 x 250 583 x 295 x 129 458 x 295 x 129


Sheet steel / Wall cabinet Plastic / Small Plastic / Small
distribution board distribution board
right right right
Textured powder paint – –
RAL 7035 RAL 7035 RAL 7035
No Yes Yes
3 mm On request On request
Two-way
yes yes yes
no no no
– – –
approx. 42 kg approx. 8.8 kg approx. 7.5 kg

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Central battery system ZB-S with STAR technology
Planned Phase out end of 2020 Table of covers, technical data ZB-S

Type US-S ESF30 13-P US-S ESF30 28-P

Modules:
Control module: CU CG-S 1 1
DC/DC.2-converter (DCM)*1 1 1
Circuit module SKU CG-S 1 x 6 A 0-13 0-28
Circuit module SKU CG-S 2 x 3 A 0-13 0-28
Circuit module SKU CG-S 4 x 1.5 A 0-13*3 0-28*4
Switching over unit SOU CG-S 2 x 4 A – –
Maximum number of SWR 150 due to 100% – –
luminous flux and max. rated power
Interface module DLS/TLS 2 2
Web module 1 1
Electrical cabinet construction:
9 Rated voltage 230 V 400/230 V
Rated frequency 50/60 Hz 50/60 Hz
Artificial ventilation, sound pressure level (dB) 55 55
Conductor order and system of earthing in mains TN-C-S / IT TN-C-S / IT
power operation/battery operation
Max. ambient temperature -5 °C to +35 °C -5 °C to +30 °C
Insulation class I I
Degree of protecton IP42 IP42
Maximal permitted heating power loss [W] 45 90
Maximal rated power [A] depending on the
ambient temperature
+25 °C 35 (30)*6 40 (45)*6
+30 °C 17.3 (30)*6 20 (45)*6
+35 °C 11 (30)*6 – (45)*6
Maximal rated power [kW] depending on the
ambient temperature
+25 °C 7.5 (6.4)*6 8.6 (9.7)*6
+30 °C 3.7 (6.4)*6 4.3 (9.7)*6
+35 °C 2.3 (6.4)*6 – (9.7)*6
Three-phase distribution no yes
Conductor size for 35 mm² 35 mm²
mains and battery supply
Max. conductor size final circuits 4 mm2 4 mm2
Max. number of final circuit terminals 40 60
Mechanical cabinet construction:
Dimensions H x W x D (mm) 1278 x 918 x 496 2278 x 918 x 604
Material / Design Coated plaster Coated plaster
board / Wall board / Wall
cabinet cabinet
Door stop right right
Colour RAL 7035 RAL 7035
Cable entry from above from above*7
Base (optional) – – only with base
Weight (without batteries) approx. 169 kg approx. 330 kg
Certification / Verification
ABZ housing including modules - -
ABZ housing without modules yes yes
Fire test fire protection test report short form MPA NRW yes yes
VDE certificate – –
Declaration of expert yes yes
*1: After more than 13 SKU CG-S 4 x 1.5 A or 26 SKU CG-S 2 x 3 A / 1 x 6 A a second DC/DC converter is needed.
Please observe that all DC/DC-converters are operated on the same module assembly frame next to each other.
*2: Protective isolated acc. to VDE 0106
*3: Max. 40 circuits. Attention: Please note the maximum rated power!
*4: Max. 60 circuits. Attention: Please note the maximum rated power!
*5: Please note: Each DLS module reduces the possible number of SOU modules.
*6: (...) = Plannings with SKU CG-S 2 x 3 A and SKU CG-S 1 x 6 A modules.
*7: Cable entry from below on request

370 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020 Table of covers, technical data ZB-S

US-S ESF30 SOU5 US-S ESF30 SOU3 US-S ESF30 SOU2 US-S ESF30 SOU1

– – – –
– – – –
– – – –
– – – –
– – – –
5 3 2 1
– – – –

2*5 1*5 1 –
– – – –

230 V 230 V 230 V 230 V 9


50 or 60 Hz 50 or 60 Hz 50 or 60 Hz 50 or 60 Hz
– – – –
TN-C-S / IT TN-C-S / IT TN-C-S / IT TN-C-S / IT

-5 °C to +35 °C -5 °C to +35 °C -5 °C to +35 °C -5 °C to +35 °C


I*2 I*2 I*2 I*2
IP65 IP65 IP65 IP65
– – – –

33 20 15 8
28 17 12 6
16 10 9 5

7.1 4.3 3.2 1.7


6.0 3.6 2.5 1.2
3.4 2.1 1.3 1.0
no no no no
10 mm² 10 mm² 10 mm² 10 mm²

4 mm2 4 mm2 4 mm2 4 mm2


10 6 4 2

1135 x 396 x 230 835 x 396 x 230 685 x 396 x 230 535 x 396 x 230
Coated plaster Coated plaster Coated plaster Coated plaster
board / Wall board / Wall board / Wall board / Wall
cabinet cabinet cabinet cabinet
left left left left
RAL 7035 RAL 7035 RAL 7035 RAL 7035
from above from above from above from above
– – – –
approx. 81 kg approx. 61 kg approx. 51 kg approx. 34 kg

- - - -
- - - -
yes yes yes yes
yes yes yes yes
yes yes yes yes

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 371


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020 Installation example

Main distribution board general lighting

3 3 3
Browser LAN

General lighting

RS485 BUS to other


external modules 2)
Visual display, monitoring and
programming software 3-PM-IO TLS

to staircase light pushbuttons


9 3 incl. glow lamp (230 V)

to general lighting
switches (230 V)

CG-S BU S 2)

CG-S BU S 2)

3
löschen?
Control and
1)
programming unit
3

3
CG Controller
ZB-S

1)

7 3
F3 remote indicator

Final circuits ZB-S

3 (5) Mains cable

3 3 Battery cable E30

2 3 Battery cable E30


R

1) Operation CG-Controller ZB-S


in combination with CG Vision
only in observer mode possible.
In this operation mode the
Central Battery system ZB-S
CG-Controller does not provide
the functions log book, next FT
and next DT.
2)
Bus specifications see page
ZB-S bus technology

372 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020 Installation example

Sub distribution board 1 general lighting Sub distribution board 2 general lighting

3 3 1 3 3

General lighting General lighting

2)
2)
RS485 BUS to other
RS485 BUS to other external modules
external modules
3-PM-IO TLS 3-PM-IO

to staircase light pushbuttons


incl. glow lamp (230 V) 9

to general lighting to general lighting


switches (230 V) switches (230 V)

CG-S BUS to other substations 2)

3 3

3 3

Final circuit US-S/5 Final circuit US-S/SOU1

Substation US-S/5 Substation US-S/SOU1

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 373


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020 Appendix overview cabinets

Central battery systems

1 2 3 4 5 6 7 8 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16 9 17 10 11 12 13 14 15 16 17

ZB-S/26 L ZB-S/18 L ZB-S/LAD L ZB-S/10C


K K K

J J J

I I
I

H
H H

G G
G

F
F F

E
E E

D
D D

9 C
C
C

B
B B

Erstellt/ Geprüft/ Norm-


issued 10.3.16 Blüggel checked geprüft/ Freigegeben/
approved
checked
Entstanden aus/ Ersatz für/ Ersetzt durch/ Ohne separate Stückliste/
developed from replacement for replaced by without separate part list Erstellt/ Geprüft/ Norm-
issued 11.3.16 Blüggel checked geprüft/ Freigegeben/
approved
CTQ Freim.-Toleranz/ tolerance Separate Stückliste gleicher Nummer/
separate part list with same number X Entstanden aus/ Ersatz für/
checked
Ersetzt durch/ Ohne separate Stückliste/
developed from replacement for replaced by without separate part list
Längen/ length Separate Stückliste anderer Nummer/
Radius/ radius
separate part list with different number CTQ Freim.-Toleranz/ tolerance Separate Stückliste gleicher Nummer/
X

ZB-S/26C6 ZB-S/18C6 ZB-S/10C6 ZB-S/18C3


separate part list with same number
Rechtlich geschützt und vertraulich/
Winkel/ angle Proprietary and Confidential Längen/ length Separate Stückliste anderer Nummer/
Schutzvermerk ISO 16016 beachten/ separate part list with different number
Werkstoff/ material Erstellt mit/ Radius/ radius
generated with Attention to protective note ISO 16016 Rechtlich geschützt und vertraulich/
A Teilecode/ Winkel/ angle Proprietary and Confidential
SolidWorks part code Werkstoff/ material Erstellt mit/ Schutzvermerk ISO 16016 beachten/
Stand/ Änderung/ Datum/ Name/ Maßstab/ scale Format/ Sprache/ generated with Attention to protective note ISO 16016
Blatt-Nr./ Anz.Blatt/
1:10
index modification date name size language sheet-No. sheets
schmutzung und Fremdstoffen, Einfallstellen, Lunker, Fließlinien, Grat Teilecode/
Benennung/ designation A0 D 1 1 SolidWorks part code
Abweichungen müssen über Grenzmuster gesondert vereinbart werden.
and unfamiliar materials, sink marks, voids, burrs, flow marks and cracks. ZB-S 26 LSC Stand/ Änderung/ Datum/ Name/ Maßstab/ scale Format/ Sprache/ Blatt-Nr./ Anz.Blatt/
1:10
CEAG-Sachnummer/ CEAG-part number index modification date name size language sheet-No. sheets
have to be agreed upon boundary samples. Frei von Verschmutzung und Fremdstoffen, Einfallstellen, Lunker, Fließlinien, Grat

1 2 3 4 6 7
und Rissen. Abweichungen müssen über Grenzmuster gesondert vereinbart werden.
Free of dirt
8 and unfamiliar materials, sink marks, voids, burrs, flow marks and cracks.
9 10 11 12 13 14
SBG ZB-S LSC 40071361280 Benennung/ designation
ZB-S 18 LSC
A0 D 1 1
5 Deviations have to be agreed upon boundary samples.
CEAG-Sachnummer/ CEAG-part number

1 2 3 4 6 7 8 9 10 11 12 13 14
SBG ZB-S LSC 40071361281 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
5

Erstellt/ Gep
issued 3.3.16 Blüggel che
Entstanden aus/ Ersa
developed from repl

Län
Rad
A Win
Wer

Stand/ Änderung/ Datum/ Name/


index modification date name
Frei von Verschmutzung und Fremdstoffen, Einfallstellen, Lunker, Fließlinien, Grat
und Rissen. Abweichungen müssen über Grenzmuster gesondert vereinbart werden. Benennung/ designation
Free of dirt and unfamiliar materials, sink marks, voids, burrs, flow marks and cracks. ZB-S 18C3 LSC

ZB-S/10C3 ZB-S/2C3
Deviations have to be agreed upon boundary samples.

1 2 3 4 5 6 7 8 9 10 11 12 13 14
SBG ZB-S LSC

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Erstellt/ Geprüft/ Norm-


issued 3.3.16 Blüggel checked geprüft/ Freigegeben/
approved
checked
Entstanden aus/ Ersatz für/ Ersetzt durch/ Ohne separate Stückliste/
developed from replacement for replaced by without separate part list
CTQ Freim.-Toleranz/ tolerance Separate Stückliste gleicher Nummer/
separate part list with same number X
Längen/ length ± 0,2 Separate Stückliste anderer Nummer/
separate part list with different number
Radius/ radius ± 0,2
Rechtlich geschützt und vertraulich/
Winkel/ angle ± 0,2 Proprietary and Confidential
Werkstoff/ material Erstellt mit/ Schutzvermerk ISO 16016 beachten/
generated with Attention to protective note ISO 16016
Teilecode/
SolidWorks part code
Stand/ Änderung/ Datum/ Name/ Maßstab/ scale Format/ Sprache/ Blatt-Nr./ Anz.Blatt/
1:5
index modification date name size language sheet-No. sheets
Frei von Verschmutzung und Fremdstoffen, Einfallstellen, Lunker, Fließlinien, Grat
und Rissen. Abweichungen müssen über Grenzmuster gesondert vereinbart werden. Benennung/ designation A0 D 1 1
Free of dirt and unfamiliar materials, sink marks, voids, burrs, flow marks and cracks.
Deviations have to be agreed upon boundary samples.
ZB-S 10C3 LSC CEAG-Sachnummer/ CEAG-part number

1 2 3 4 6 7 8 9 10 11 12 13 14
SBG ZB-S LSC 40071361230
5

374 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery system ZB-S with STAR technology
Planned Phase out end of 2020 Appendix overview cabinets

Substations

US-S/36 US-S/28 US-S/21 US-S/13

US-S/5 US-S/SOU2 US-S/SOU1

Substations with functional integrity

US-S ESF30 13-P US-S ESF30 28-P


1068
1068 42,05

2068
2068 81,42

918
918 36,14
496
496 19,53

918
918 36,14
596
596 23,46

US-S ESF30 SOU5 US-S ESF30 SOU3 US-S ESF30 SOU2 US-S ESF30 SOU1
535
685
835

396
1135

230
230

396
230

396
230

396

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 375


9

376 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central battery systems AC/DC
CPS – Global Catalog 2020

Central battery systems AC/DC


LP-STAR
Installation example............................................................................................................................... 378
Features................................................................................................................................................. 379
What is STAR?....................................................................................................................................... 380
STAR technology – easy planning.......................................................................................................... 381
Construction.......................................................................................................................................... 382
Components and options...................................................................................................................... 384
Technical Data........................................................................................................................................ 386
Description............................................................................................................................................ 404

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 377


LP-STAR emergency lighting power supply in a compact design
Installation example

LP-
STAR
Ethernet

LP-
STAR
Ethernet
9

Ethernet

LP-
STAR
Ethernet

Example connection to the central


visualisation system CG Vision Building 2

Ethernet CG-S bus

Building 1
IP router Central battery LP-STAR Automatic Test LP-STAR
system ZB-S System AT-S+

Ethernet
TCP/IP
Building 3

CGVision PC

CG-S bus

IP router Central battery LP-STAR Automatic Test LP-STAR


system ZB-S System AT-S+

378 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


LP-STAR emergency lighting power supply in a compact design
Features

Simple installation
and reliable power
supply 9

LP-STAR is especially recommended in case of the separate supply Features • Optional webmodule for
of emergency lighting systems of individual fire areas to save on • No special requirements the automatic monitoring of
installation costs incurred by installing E30 cabling to cover concerning the housing on LP-STAR according to EN
different fire areas. functionality in case of 62034
The LP-STAR System supplies reliable power to the escape installation in separate fire • Optional CG-S interface for
luminaires and exit sign luminaires (230V AC/220 V DC) according areas connecting to the CG-S bus
to EN 50171. It is suitable for emergency lighting systems • Cost savings as E30 wiring is for CGVision or master/slave
according to DIN VDE 0100-560, EN 50172 and V DIN V VDE 0108- not required because devices operation for connecting
100. are installed in separate fire several LP-STAR devices
The system performs an automatic self-check and monitors all areas • Shorter inspection time using
CG-S luminaires connected (up to 20 luminaires per circuit) simply • Natural ventilation is generally the CEWA GUARD
through a feed line. The circuit type of each connected CG-S sufficient due to the closed technology, automatic
luminaire can be programmed freely in the 50 Hz or 60 Hz supply form and low capacity of function monitoring of up to
network with the control module based on the STAR technology. batteries 20 luminaires per circuit
This means that the same power circuit is used for mixed operation • Reduced installation costs
• Additional safety even in
including maintained light, switched maintained light and non- due to the STAR technology,
case of fire due to the
maintained light, all this without an additional data cable! freely programmable mixed
decentralised arrangement
The control module including a non-volatile program memory as of systems operation of switching modes
well as a big graphical display that monitors and controls the LP- per luminaire in a single
• Simple operation and
STAR device and checks all functions of the connected emergency circuit without an additional
commissioning based on a
luminaires according to EN 62034 and it reports the operating data cable
smart programming and
states of the entire system. The integrated search function detects • Automatic luminaire search
operating plan
all luminaires addressed during installation automatically. A central function
monitoring system can be connected using the optional bus • 230V AC / 220V DC supply
interface. voltage selectable to power • Plain text display at the
the escape luminaires and control module for all
The main scope for the protection of electrical rooms is the luminaires
exit sign luminaires to comply
protection of the environment against the hazards involved with
with architectural issues • Flexible data memory for the
technical devices, transformer stations and switching stations of
over 1 kV. At the same time, for example in case of fire, the • Standard integrated phase test log and device
operation of safety-relevant systems, central battery systems and monitor for monitoring configuration using the
fixed power generators must be maintained for a specific period of general power supply Secure Digital card
time. conditions • Absence of retroactive effect
The LP-STAR System was designed to meet the requirements • Additional phase monitor of different circuits in case of
concerning batteries and these have been verified according to EN input including line a short-circuit due to the
60950 and EN 50272-2. monitoring for an external automatic, selective shut-off
phase monitor function
• Standard eight digital 230 V • EoL shut-off, programmable
input channels for switching as standard
each luminaire separately, for
example, freely
programmable

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 379


LP-STAR emergency lighting power supply in a compact design
What is STAR?

S = Switching

T = Technology

A = Advanced

R = Revision
9

Switch to safety!
The continuing development of the CEWA GUARD monitoring system has led to the creation of the
Switching
Technology
Advanced
Revision,
or STAR for short. This CG-STAR-technology allows different switching modes to be implemented
in the same circuit, and the switching mode of each individual luminaire can be re-programmed at any
time.
As a result, this technology offers not just the proven CEWA Guard safety when it comes to operating
a safety lighting system, it also gives planners the confidence and flexibility of knowing that the system
can respond and adapt at any time to any changes that are made to a building and its use.

L1/L2/L3/N/PE

4 x 2,5 AT

220 V
DC
24 V
DC

12 V 12 V

380 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


LP-STAR emergency lighting power supply in a compact design
STAR technology – easy planning

Your Advantages:
The number of outgoing circuits needed can be sharply reduced, since continuously operating,
stand-by and switchable permanent lighting can be realised in one common circuit.
This allows the use of shorter cable distances, reduces installation costs and minimises the effects
of burning materials. Any mode of operation can be assigned at a later date – without
encroachment in the lighting installation. This enables simple project planning without having to
take all possible types of operation into account.
As with CEWA GUARD technology, the patented STAR technology requires no additional data
cable to the luminaires.

Conventional Installation:
Maintained light 1 (DS)
Non-maintained light 1 (BS)
Non-maintained light 2 (BS) 9
Maintained light 2 (DS)
Switched maintained light 1
(3-PM-IO)
Switched maintained light
(3-PM-IO)
• Each type of switching mode
requires two circuits
DS 3-PM-IO
• Only one type of switching
BS 3-PM-IO mode is possible per circuit
• Any later modifications in-
BS
volve a large amount of work
and expense

DS

ZB-S Installation with


STAR-Technology:
All types of switching modes
All types of switching modes
• Only two outgoing circuits for
all types of switching modes
• Maintained light, non-main-
DS 3-PM-IO tained light and switched
BS maintained light are possible
3-PM-IO in one common circuit
BS • Later circuit modifications do
not pose any problems

DS

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 381


LP-STAR emergency lighting power supply in a compact design
Construction

Overview of connections 1 Grid connection terminal


3-phase feed-in incl. phase monitoring function
2 Connection for end circuits

2 Double assignment, 2.5 mm² solid/flexible

9 9 3 Connection for disable switch


9 1
9
4 Control loop for disabling the system during operating downtimes
5 6
7 3 with differential loop monitoring for short circuit and wire breakage
5 8 detection. Differential monitoring: Short circuit or interruption lead
to the system going into standby.
4 24 V connection for external phase monitors
24 V power loop for the emergency luminaires with differential loop
monitoring for short circuit and wire breakage detection. Differen-
9 tial monitoring: Short circuit or interruption lead to the system
switching on (maintained light) immediately.
5 Connection for potential-free indicator contacts and buzzer
4 relays with a separate root, each 1x changeover contact, 24 V
0.5 A.
The four potential-free contacts and the buzzer can be assigned
freely to one or several of 12 different messages. The DIN VDE
specification can be loaded any time and used as a default setting.
6 Connection for digital inputs
8 freely assignable inputs 230V, programmable as inverted and
non-inverted for example start/stop function test, start/stop
duration test, block/release device, manual reset, turn on/off main-
tained light, turn on emergency lighting as corridor lighting, for light
switch query and switching emergency lighting depending on the
general lighting conditions (DLS function).
7 Optional interface (factory-installed)
The interface for connecting to a CGVision can be installed on site,
see page 13.
8 Webmodule connection
9 Battery connection, wires 1-4
Maximum 4 sets per 2 battery blocks, 12 V.

Freely programmable control module

1 1 1 2 2 2 1 Separate buttons for:


• Test (emergency luminaire function)
• Function test
• Duration test
2 Three freely assignable function keys
3
3 128 x 64 pixel graphical display
4
Back-lit, adjustable contrast and brightness
4 Log book and device configuration
Save the log book and device configuration comfortably on the
6 6 6 memory card. Easily programmable on the PC using an SD card
reader and the CEAG software.
5 5 Seven control buttons for a user-friendly navigation
6 Function display using LEDs

382 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


LP-STAR emergency lighting power supply in a compact design
Construction

Control module Display includes:


A freely programmable control module with • Date/time
a non-volatile program memory and 4-lines, • Charge fault
alphanumeric, graphic display monitors and • Deep discharge protection
controls the LP-STAR system. All functions • Battery voltage/charge current (+)
such as loading, mains/emergency switch- • Battery discharge current in test or failure (-)
over and deep discharge protection of devices • Manual reset
and the connected emergency luminaires are • Test mode
automatically inspected. The errors are reported • Delay-time on mains return (remaining time in
immediately. A central monitoring system can minutes)
be connected using the interface. In case of a • Luminaire failure with location label
short circuit or interruption of control current • Insulation fault
loops, differential monitoring leads to the system • Power failure UV-AV (target location
immediately switching on (maintained light) or to information)
the system being put in standby. • Failure/programming information
• Non-volatile program memory 9
• Automatic luminaire search function
• Single luminaire monitoring
• Manual reset
• Password function
• Fuse monitoring of the end circuits
• Control module with master/slave function

Sealed keypad with 3 buttons for:


• Test (mains failure - battery operation)
• Start/stop function test
• Start/stop duration test

3 freely assignable function keys for:


• Block/release device
• Manual reset
• Stop function test
• Display error list
• Turn on/off maintained light
• Turn on complete emergency lighting
(continuity lighting)
• Power failure simulation UV-A (emergency
operation)
• Confirm deep discharge protection

7 control keys
for a user-friendly navigation

LED indicators for:


• Ready
• Operation through the electrical source for
safety services
• Failure

Graphic display:
14:15:00 31.01.15
ČČČČČČČČČČČČČČČČČČČČ 128 x 64 pixels, back-lit, program adjustable
Operation contrast and brightness.
U= 27,8V ĀāI=+ 0,2A

L1:Ć L2:Ć L3:Ć


čččččččččččččččččččč
EATON LP-STAR Name

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 383


LP-STAR emergency lighting power supply in a compact design
Components and options

Control module Graphical display 128 x 64 pixel adjustable contrast


Illumination Adjustable background luminosity
Keypad Sealed, with 6 function and 7 control keys
Readout Battery voltage
Battery charge current (+)
Battery discharge current in test or by failure (–)
Charge Fault
Luminaire failure with location label
Deep discharge protection
Manual reset
Delay-time on mains return
Fault UV-AV (location label)
Test mode
Date/time
Insulation fault with circuit label
Failure information
9
Programming information
Status • Ready
• Electrical source for safety services
• Failure

Potential-free signal contacts, buzzer


4 relays with a common potential, 1x switching contact each, 24 V 0.5 A.
The three potential-free contacts and the buzzer can be assigned freely to one or several of 12
different messages. The DIN VDE specification can be loaded any time and used as a default setting.

Default settings LP-STAR


Name Relay 1 Relay 2 Relay 3 Relay 4 Buzzer

Mains operation X
Mains failure X X
UV mains failure X
Charge fault X
Circuit fault X
Luminaire fault X
Common system fault X
Total discharge protection X
ISO fault X
Function test X
Duration test X
Device fault

Note:
NO = Normal Open
(normally open)
NC = Normal Closed (normally
closed)
11 12 14 21 22 24 31 32 34 41 42 44 The device is fitted with
4 potential-free signal contacts
(relay outputs) and an integrated
buzzer.
Signal contacts freely
programmable including: 1 x
Rel 1 Rel 2 Rel 3 Rel 4 changeover contact 1 x 24 V;
0.5 A capacity

384 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


LP-STAR emergency lighting power supply in a compact design
Components and options

SD card Secure Digital card


Flexible memory for device and inspection log book configuration, for example for archiving the device
configuration and the prescribed inspection log book information over a minimum of 4 years.
The device can be programmed using any PC with the optional SD card reader and the CEAG
software. The text messages can be introduced also using the control module.
Storing of:
• 360.000 log book entries
• Luminaire target location texts (20 characters per luminaire)
SD card reader • Circuit names (20 characters per circuit)
• LP-STAR name (20 characters)

Ordering details Replacement SD-Card


Type Model Order No. 9
SD card SD card formatted for LP-STAR 40071347911
SD card reader SD card reader for USB port 40064070561

SD card (Secure Digital Card)

Programming
• Simple device programming
with a PC at the office
based on the installation
Removable SD card with designs
configuration and inspection • Device configuration can be
log book data saved on the PC
PC with CEAG software
for programming and
evaluating the SD card data

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 385


LP-STAR emergency lighting power supply in a compact design
Technical Data

LP-STAR 4-24 LP-STAR

Input

Rated voltage AC 1 ~ 220 - 240 V


Rated frequency 50/60 Hz
Max. rated current AC 5.5 A
Rated voltage DC 19.2 - 28.8 V
Battery VRLA, 2x6 cells in series, 20 °C

Output

Rated voltage AC 220-240 V AC / 220 V DC konstant


Total current 4.7 A AC / 2.45 A DC
9 Total power 1080 VA / 540 W
Circuit power 345 VA / 330 W
Rated breaking capacity 1500 A @ 300 V DC
Max. rated current
6W
24 V auxiliary voltage

LP-STAR 4-48
LP-STAR 4-12 LP-STAR 4-24 LP-STAR-4-36 LP-STAR-4-48

Circuits 4 4 4 4
Max. battery size
2 x 12 V / 12 Ah 4 x 12 V / 12 Ah 6 x 12 V / 12 Ah 8 x 12 V / 12 Ah
(C10; 1.8 V/Z, +20 °C)
Dimensions (W x H x D) 260 x 550 x 260 mm 260 x 730 x 260 mm
Max. ambient temperature For storage: -20 °C to + 40 °C,
For operation*: -5 °C to + 35 °C
Sound pressure level at mains 0 dB / 50 dB
operation / emergency mode
(converter operation)
Housing colour RAL 7035
Degree of protection / insulation class IP20 / I
Weight (approx.) without battery 17 kg 21 kg

* Maximum Design Lifetime at +20 °C: 10 years

Battery
Rated capacity Dimensions Number of batteries  Total weight
AhK10, 1.8 V/Z, +20 °C of one battery UB = 12 V pieces of all batteries
L x W x H (mm) (kg)

  10 Y: 12 Ah 152 x 98 x 102 max. 8 pieces 4 pieces: 15.25


8 pieces: 30.50

Pre-cut cable entries LP-STAR

1 = 4 x M25
2 = 18 x M20
3 = 6 x M16

386 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


LP-STAR emergency lighting power supply in a compact design
Technical Data

LP-STAR 4-24 LP-STAR

Ordering details
Type Model Order No. Selection

LP-STAR 4-12 LP-STAR-4-12, incl. control module, 1 charging 40071362120


1
unit, 4 circuits and battery packs 2 x 12 V / 12 Ah
LP-STAR 4-24 LP-STAR-4-24, incl. control module, 1 charging 40071362240
2
unit, 4 circuits and battery packs 4 x 12 V / 24 Ah
LP-STAR 4-36 LP-STAR-4-36, incl. control module, 1 charging 40071362360
3
unit, 4 circuits and battery packs 6 x 12 V / 36 Ah
LP-STAR 4-48 LP-STAR-4-48, incl. control module, 1 charging 40071362480
4
unit, 4 circuits and battery packs 8 x 12 V / 48 Ah

Construction group ordering details 9


Type Model Order No. Selection

Webmodule LP-STAR Module for DIN Rail Mounting, 40071361450


5 incl. connection line without patch cable RJ45,
factory fitted
Webmodule LP-STAR Module for DIN Rail Mounting, 40071361449
6 incl. connection line without patch cable RJ45,
for expansion
CG-S Bus Interface* Inerface* for connection on CGVision or for 40071071178
7 Attention: Installation must MasterSlave operation (Connection of more
factory-provided happened LP-STAR over the CG-S Bus)
LP-STAR 4-48
* Attention: The installation of the CG-S Bus Interface must factory-provided happened. A expansion of the
module locally is only possibe with exchange of the full CSU module. MasterSlave and CGVision operation isn´t
possible.

Battery ordering details


Type Model Order No. Selection

8 12 V / 12 Ah Battery block, period of use: 10 years 40066071147


Period of use specified for a max. battery temperature of +20 °C

Fuse ordering details


Type Model Order No. Selection

9 Final circuit fuses 2.5 AT / 250 V (packaging unit 10 pieces) 40071361235


10 Mains feed-in circuits 6.3 AT / 250 V (packaging unit 10 pieces) 40071361234

Accessories ordering details


Type Model Order No. Selection

11 Clamping gland set, 28 pieces 4 x M25, 18 x M20, 6 x M16 40071361159

Optional Webmodule LP-STAR,


for expansion

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 387


LP-STAR emergency lighting power supply in a compact design
Technical Data

LP-STAR 4-24 / IP 54 LP-STAR IP54

Input

Rated voltage AC 1 ~ 220 - 240 V


Rated frequency 50/60 Hz
Max. rated current AC 5,5 A
Rated voltage DC 19.2 - 28.8 V
Battery VRLA, 2 x 6 cells in series, 20 °C

Output

Rated voltage AC AC 220-240 V AC / 220 V DC konstant


Total current 4.7 A AC / 2.45 A DC
9 Total power 1080 VA / 540 W
Circuit power 345 VA / 330 W
Rated breaking capacity 1500 A @ 300 V DC
Max. rated current
6W
24 V auxiliary voltage

Pre-cut cable entries LP-STAR

LP-STAR 4-12 / IP54 LP-STAR 4-24 / IP54 LP-STAR-4-36 / IP54 LP-STAR-4-48 / IP54

Circuits 4 4 4 4
max. battery size 
2 x 12 V / 12 Ah 4 x 12 V / 12 Ah 6 x 12 V / 12 Ah 8 x 12 V / 12 Ah
(C10; 1,8 V/Z, +20 °C)
Dimensions (W x H x D) 815 x 600 x 300 mm
Max. ambient temperature For storage: -20 °C to + 40 °C,
For operation*: -5 °C to + 35 °C
Sound pressure level at mains 0 dB / 30 dB
operation / emergency mode
(converter operation)
24 x M16 1 x M50/32 Housing colour RAL 7035
13 x M20 4 x M32/20
Degree of protection electronic area IP54
8 x M25/16
Degree of protection battery box IP21
2 x M20
Degree of protection / insulation class I
Weight (approx.) without battery 17,5 kg

* Maximum Design Life Time at +20 °C: 10 years

Battery
Rated capacity Dimensions Number of batteries Total weight
AhK10, 1.8 V/Z, +20 °C of one battery  UB = 12  V of all batteries
L x W x H (mm) (kg)

  10 J: 12 Ah 152 x 98 x 102 max. 8 pieces 4 pieces: 15,25


8 pieces: 30,50

388 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


LP-STAR emergency lighting power supply in a compact design
Technical Data

LP-STAR 4-48 / IP54 LP-STAR IP54

Ordering details
Type Model Order No. Selection

LP-STAR 4-12 / IP54 LP-STAR-4-12 / IP54, incl. control module, 40071362124


1 1 charging unit, 4 circuits, CG-S Bus Interface
and battery packs 2 x 12 V / 12 Ah
LP-STAR 4-24 / IP54 LP-STAR-4-24 / IP54, incl. control module, 40071362244
1 1 charging unit, 4 circuits, CG-S Bus Interface
and battery packs 4 x 12 V / 24 Ah
LP-STAR 4-36 / IP54 LP-STAR-4-36 / IP54, incl. control module, 40071362364
1 1 charging unit, 4 circuits, CG-S Bus Interface
and battery packs 6 x 12 V / 36 Ah
LP-STAR 4-48 / IP54 LP-STAR-4-48 / IP54, incl. control module, 40071362484
1 1 charging unit, 4 circuits, CG-S Bus Interface 9
and battery packs 8 x 12 V / 48 Ah
Optional Webmodule LP-STAR,
for expansion
Construction group ordering details
Type Model Order No. Selection

Webmodule LP-STAR Module for DIN Rail Mounting, 40071361450


2 incl. connection line without patch cable RJ45,
factory fitted
Webmodule LP-STAR Module for DIN Rail Mounting, 40071361383
3 incl. connection line without patch cable RJ45,
for expansion

Battery ordering details


Type Model Order No. Selection

4 12 V / 12 Ah Battery block, period of use: 10 years 40066071147


Period of use specified for max. battery temperatur of +20 °C

Fuse ordering details


Type Model Order No. Selection

5 Final circuit fuses 2.5 AT / 250 V (packaging unit 10 pieces) 40071361235


6 Mains feed-in circuits 6.3 AT / 250 V (packaging unit 10 pieces) 40071361234

6 5

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 389


LP-STAR emergency lighting power supply in a compact design
Technical Data

LP-STAR
1
3 4-24 / ESF30 2
4 3 LP-STAR ESF30
5 4 5
6 6
7 7
8 8 9
9 10
10
688

J Input

Rated voltage AC 1 ~ 220 - 240 V


Rated frequency String 1 50/60 Hz
12Ah
Max. rated current
String 1
AC 5,5 A
I
Rated voltage DC 19.2 - 28.8 V
12Ah
Battery VRLA, 2 x 6 cells in series, 20 °C

Output
1238

Rated voltage AC AC 220-240 V AC / 220 V DC konstant


Total current 4.7 A AC / 2.45 A DC
9 Total power String 1
1080String
VA2 / 540 W 24Ah
G
Circuit power 345 VA / 330 W
Rated breaking capacity 1500 A @ 300 V DC
Max. rated current
6W
24 V auxiliaryString
voltage
1
String 2
F
24Ah
Pre-cut cable entries LP-STAR
40
18

LP-STAR LP-STAR LP-STAR LP-STAR


A
4-12 / ESF30 4-24 / ESF30 4-36 / ESF30 4-48 / ESF30

Circuits 4 4 4 4
335

E String 1
String 2
max. battery size  36Ah
2 x 12 V / 12 Ah 4 x 12 V / 12 Ah 6 x 12 V / 12 Ah 8 x 12 V / 12 Ah
(C10; 1,8 V/Z, +20 °C)
String 3
Dimensions
A (2 : 5)
(W x H x D) 1238 x 688 x 335 mm
Max. ambient temperature For storage: -20 °C to + 40 °C,
40
18

D
For operation*: -5 °C to + 35 °C
Sound pressure level at mains 0 dB / 30 dB
operation / emergency mode
(converter operation)
String 1
C String 2
Housing colour 36Ah Light grey
String 1
String 2
Degree of protection 48Ah IP54
String 3
A (2 : 5) Degree of protection / insulation calss I
String 3
Weight (approx.) without battery String 4
170 kg
B
Number of cable entries:
2 x 40 mm * Maximum Design Life Time at +20 °C: 10 years Erstellt/
issued 21.6.18 Blüggel Geprüft/
checked
Entstanden aus/ Ersatz für/
developed from replacemen

32 x 18 mm Battery
CTQ
Längen/ len
Radius/ rad
Winkel/ ang

A Rated capacity Dimensions Number of batteries Total weight Werkstoff/ m

Frei von Verschmutzung und Fremdstoffen, Einfallstellen, Lunker, Fließlinien, Grat


AhK10, 1.8 V/Z, +20 °C of one battery  UB = 12  V of all batteries Stand/ Änderung/
index modification
Datum/
date
Name/
name
und Rissen. Abweichungen müssen über Grenzmuster gesondert vereinbart werden.
Free of dirt and unfamiliar materials, sink marks, voids, burrs, flow marks and cracks. L x W x H (mm) (kg) Benennung/ designation

ASMD LP-STAR ES
Deviations have to be agreed upon boundary samples.
LP-STAR
1 2 3   10 J: 12 Ah
4 5 152 x 98 x 1026 max.
7 8 pieces 8 4 pieces:9 15,25
String 1 8 pieces: 30,50
String 2
48Ah

String 3
String 4

Erstellt/
issued 21.6.18 B
Entstanden aus/
developed from

Stand/ Änderung/ Datu


index modification da
Benennung/ designation

ASMD LP
3 4 5 6 7 8 9 LP-STAR

390 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


LP-STAR emergency lighting power supply in a compact design
Technical Data

LP-STAR 4-48 / ESF30 LP-STAR ESF30

Ordering details
Type Model Order No. Selection

LP-STAR 4-12 / ESF30 LP-STAR-4-12 / ESF30, incl. control module, 40071362128


1 1 charging unit, 4 circuits, CG-S Bus Interface
and battery packs 2 x 12 V / 12 Ah
LP-STAR 4-24 / ESF30 LP-STAR-4-24 / ESF30, incl. control module, 40071362248
1 1 charging unit, 4 circuits, CG-S Bus Interface
and battery packs 4 x 12 V / 24 Ah
LP-STAR 4-36 / ESF30 LP-STAR-4-36 / ESF30, incl. control module, 40071362368
1 1 charging unit, 4 circuits, CG-S Bus Interface
and battery packs 6 x 12 V / 36 Ah
LP-STAR 4-48 / ESF30 LP-STAR-4-48 / ESF30, incl. control module, 40071362488
1 1 charging unit, 4 circuits, CG-S Bus Interface 9
and battery packs 8 x 12 V / 48 Ah
Optional Webmodule LP-STAR,
for expansion
Construction group ordering details
Type Model Order No. Selection

Webmodule LP-STAR Module for DIN Rail Mounting, 40071361383


2 incl. connection line without patch cable RJ45,
factory fitted or for expansion

Battery ordering details


Type Model Order No. Selection

4 12 V / 12 Ah Battery block, period of use: 10 years 40066071147


Period of use specified for max. battery temperatur of +20 °C

Fuse ordering details


Type Model Order No. Selection

5 Final circuit fuses 2.5 AT / 250 V (packaging unit 10 pieces) 40071361235


6 Mains feed-in circuits 6.3 AT / 250 V (packaging unit 10 pieces) 40071361234

5
6

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 391


LP-STAR emergency lighting power supply in a compact design
Components and options

Digital inputs, for example light switch query


The standard 8 digital inputs (two for each circuit) can be used to query the switch for the combined
switching of emergency and general lighting.

Schematic diagram

3/N/PE

PE

X101 X100 X102


N-DLS1

N-DLS2

N-DLS3

N-DLS4

N-DLS5

N-DLS6

N-DLS7

N-DLS8
L-DLS1

L-DLS2

L-DLS3

L-DLS4

L-DLS5

L-DLS6

L-DLS7

L-DLS8

U1

U2

U3

U4
01

02

03

04
S1
S2
S3
S4
11
12
14
21
22
24
31
32
34
41
42
44

PE
L3

L2

L1
N

Rel. 1 Rel. 2 Rel. 3 Rel. 4


3-phase
Digital inputs monitoring

CSU
3/N/PE
Controller
CGVision
CM4-24 + CNV -
N L
U 220V DC

24V DC
B+ t B- B+ B-

+ - + - + - + - PE

X501 X101 X100 X102


N-DLS1

N-DLS2

N-DLS3

N-DLS4

N-DLS5

N-DLS6

N-DLS7

N-DLS8
CG-S-A
CG-S-A
CG-S-B
CG-S-B

L-DLS1

L-DLS2

L-DLS3

L-DLS4

L-DLS5

L-DLS6

L-DLS7

L-DLS8
UH+
UH+
UH-
UH-

U1

U2

U3

U4
01

02

03

04
S1
S2
S3
S4
11
12
14
21
22
24
31
32
34
41
42
44

PE
L3

L2

L1
N

String 1 String 2 Rel. 1


String
Rel. 2
3 Rel. 3 String 4
Rel. 4
3-phase
+24V CG-S Digital inputs monitoring

CSU
Controller CM4-24 + CNV -
N L
U 220V DC

24V DC
B+ t B- B+ B-

+ - + - + - + -

String 1 String 2 String 3 String 4

392 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


LP-STAR emergency lighting power supply in a compact design
Components and options

CEAG 3-PM Voltage monitoring module CEAG 3-PM Voltage monitoring module
To avoid risks from mains failures, it is necessary to permanently monitor the function of the mains
lighting light distributors in order to switch on the safety lighting in the event of a fault. Thus the CEAG
3-PM modules are an important part of the safety system.
If one phase fails, the CEAG 3-PM module switches a relay contact and interrupts the 24 V current
loop to the emergency lighting units. All emergency luminaires in stand-by circuit are switched to con-
tinuous light. A second relay contact is used to signal the power failure.
• No E30 wiring due to short circuit and interruption tolerant 24 V current loop technology.
• Test button for mains/emergency light failure thus no interruption of the mains voltage necessary
and thus no failures of the operational processes.

Dimensions mm (H x W x D) 85 x 52.5 x 65, 3 subunits


Enclosure Plastic, light grey
9
Connection terminals 2.5 mm2 rigid and flexible
Type of mounting DIN mounting rail
Contact 0.5 A/24 V AC/DC, 1 x open contact, 1 x changeover contact
Trigger threshold U< 85 % UN

Ordering details
Type Scope of supply Order No.

CEAG 3-PM Modul with Test-Taster Module ready for mounting 40071361660

Current loop
24 V current loop for emergency lighting request using differential loop monitoring for short-circuit
and open circuit detection.

ZB-S /
LP-STAR /
AT-S+

Differential monitoring: A short or open circuit causes the system to energise


immediately (maintained light).
Phase monitor switch
closed (1 kΩ): Normal system mode

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 393


LP-STAR emergency lighting power supply in a compact design
Components and options

RCM-AR flush-mounted RCM-A remote indication


The RCM-A remote display uses a battery power supply to display the the most important system
functions safely. A key-operated switch can be used to block emergency lighting operation during
periods of inactivity. The remote indicator thus fulfils the requirement that remote switching is
only permissible if actuation by Unauthorized persons are not possible. By blocking the emergency
operation the battery maintenance charge is not affected. A differential loop monitoring leads to
Short-circuit or open-circuit detection to make the system ready for operation. LED indicators: System
operational, power source for safety purposes, error.

RCM-AS surface-mounted RCM-AR flush-mounted


Mechanic
Dimensions (W x H x D mm) 80 x 80 x 52 80 x 80 12
(without flush-mounted
RCM-AS surface-mounted box) Diameter
flush-mounted box: 70 mm
Deep flush-mounted box:
9 64 mm
Weight 0.15 kg 0.16 kg
Degree of protection IP 20 IP 20
Material Thermoplast
Resistant up to Flammability 650°C
Environment
Ambient temperature -5°C … +35°C
Storage temperature -20°C … +65°C
Relative humidity 10% ... 95% no condensation
Air pressure 795 … 1080 hPa
EMC
Interference immunity EN/IEC 61000-6-2
Interference radiation EN/IEC 61000-6-3
Electrical parameters
Rated voltage 24 V DC (SELV)
Degree of pollution 2
Power consumption <1W
Installation
Lead J-Y(ST)Y 4 x 2 x 0.8
Max. Cable length 2000 m

Ordering details
Type Scope of supply Order No.

RCM-AS remote indication Subassembly for wall mounting 40071362390


RCM-AR remote indication Component for installation in switch or cavity wall 40071362395
flush-mounted sockets according to DIN VDE 0606

Remote switch
Control loop for blocking LP-STAR during operating downtimes with differential loop monitoring for
short circuit and wire breakage detection.
F3 module

Ready
Soures for 12
Safety Services 22
Failure 32
S1
Remote switch S2
+

+ S2 S1 - 11 12 14 21 22 24 31 32 34

Rel 1 Rel 2 Rel 3

Differential monitoring: Short circuit or interruption lead to unlock LP-STAR


F3 switch closed: Device ready
F3 switch open (1 kΩ): Device blocked
394 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020
LP-STAR emergency lighting power supply in a compact design
Components and options

Webmodule LP-STAR Webmodule CG-S (LP-STAR)


Webmodule LP-STAR for visualisation and monitoring an LP-STAR device on the local Ethernet (LAN)
or Internet (WWW) with a conventional WEB browser. Access to the webmodule via internet (WWW)
must be appropriately administered and set up on site by a competent IT department. Integrated mail
program for convenient, event-related error notification via email, for up to 5 email recipients. 1 web-
module is required for each LP-STAR device.
• Simple menu navigation
• Any type of display devices can be used with a WEB browser, for example notebook, tablet PC,
IPad or smartphone
• Complete visualisation and monitoring of an LP-STAR device through the local Ethernet (LAN) with
a regular WEB browser, no additional software required for all functions
• Retrieving and indicating all current operating states
• Localised fault indicators for every emergency luminaire circuit and luminaires with target location
information in plain text connected to a function test 9
• Continuous up-to-date information on charging unit and battery
Example: Device status • Parallel access from various PC workstations to a webmodule possible (max. 8)
• Integrated email program for each webmodule for convenient error notification via email
• Encrypted, adjustable email dispatch acc. to type of error or function test
• Up to 5 email recipients programmable
• Adjustable update cycle for web browser via the webmodule
• Encrypted transmission
• Authenticated access via administrator account with password protection
• Configurable guest account for restricted access with password protection
• Static or dynamic (DHCP) IP addressing possible
Example: Circuit status • Supports IPv4/IPv6 (Internet Protocoll version 4/version 6)
• Any number of webmodules operable in parallel
• Overview of all active webmodules on the local Ethernet with status display and hyperlink function
• Independent parallel operation of a CGVision visualisation possible
• Includes 2 Modbus sockets as standard
Device supply voltage 24 V DC
Rated power < 1.1 W
Connection RJ45
Degree of protection IP20
Weight 0.05 kg
Dimensions 90 x 35 x 31
Housing Polycarbonate
Cyber Security: Ordering details
see White Paper WP152002EN Type Scope of supply Order No.
“Cyber security considerations for
Webmodule CG-S (LP-STAR intern) Module for DIN rail mounting, incl. connection 40071361450
electrical distribution systems”
without RJ45 patch cable, mounted ex works
www.eaton.com
Webmodule CG-S (LP-STAR) Module for DIN rail mounting, incl. connection 40071361449
without RJ45 patch cable, for retrofitting
Connection example: IP: 192.168.100.5

Direct access using the IP address,


for ex.: 192.168.100.5

LAN with HTTP


through TCP
IP: 192.168.100.6

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 395


LP-STAR emergency lighting power supply in a compact design
Components and options

CGVision Package III


CGVision Package III (Basic or Pro) includes the CG-S/USB inter- The CGVision Package III also includes all dongle licences for
face (USB box), for connecting the CG-S bus-based emergency EGA devices (ZB96, EuroZB.1, GVL24.1, CG48 or ZVL220),
luminaire systems like the LP-STAR, ZB-S and AT-S+ to the CGLine on CGVision.
CGVision visualisation software using a standard bus cable and CG-S bus
an optional CG-S Bus Interface. • Max. bus length: 900 m
Up to 480 devices of the LP-STAR, ZB-S or AT-S+ systems can • The bus length can be extended using a router/repeater
be connected, even in mixed mode. However, systems must
be assigned to their own device groups in CGVision. • Double terminated Bus
The bus cable can be extended with an optionally available • No stub lines allowed
9 repeater.
• Recommended cable: JY (ST) Y 4 x 2 x 0.8 mm² Ø twisted
pair (double twisted pair), shielded
• Termination resistor: 105 Ω on both sides

CGVision Package III application example


ZB-S AT-S+ LP-STAR AT-S+

CG-S bus
CG-S/USB
Interface

CG-S devices through the CG-S/USB interface, connectable even mixed


Repeater for
increasing the
USB distance >
900 m cable
AT-S+ ZB-S ZB-S LP-STAR

Ethernet
TCP/IP
Ethernet

CGVision PC
To connect a LP-STAR to a CGVision visualization software,
(See ordering details on
CGVision product page)
following CG-S Bus Interface for LP-STAR is required:
Ordering details
Type Scope of supply Order No.

CG-S Bus Interface Plug-in card* 40071071178

*A
 ttention: The CG-S Bus Interface must be installed by the manufacturer. The module can be installed later on site only with the
replacement of the entire CSU module.

396 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


LP-STAR emergency lighting power supply in a compact design
Components and options

PC programming software LP-STAR


Programming software for pre-configured LP-Star memory cards for quick pre-programming on the PC
and for easy reading and processing of the inspection log book memory. All data can be saved on the
memory card and hard disk for documentation.
Prints for documentation:
Detailed prints of programmed system configuration with the following information:
• Individual device name (20 characters) + 100 characters of additional information
• Date and time of automatic duration test incl. Distance in months
• Date and time of automatic function test incl. Distance in days
• Manual reset: Yes/No
• Delay in mains return: 0-99 min
• LON switch: Yes/No
• Capacity in Ah 9
• Rated operating time in h
• Operating limit time in %
• Assignments of the 4 relays
• Assignments of the 3 function keys
• Assignments of the 8 optional inputs

Detailed print of the programmed circuits (wiring diagrams) with the following information for each
circuit:
• Circuit/ SKU number and type
• Individual circuit name
• Monitoring type for circuit
• Switch type for circuit
• Number of luminaires
• Address and individual name of each luminaire
• Circuit type for each luminaire

Print of inspection log book with following options:


• Fault events (35 various fault events selectable separately or fully)
• Inspection log book period (from – to for date and time)
• Individual comment per print
• For luminaire failure: Information on individual luminaire and circuit names

Ordering details
Type Scope of supply Order No.

Software PC software for LP-STAR for alternative 40071347152


programming of the system configuration on PC

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 397


LP-STAR emergency lighting power supply in a compact design
Technical Data

L1/L2/L3/N/PE Circuit change-over module


The circuit change-over module supplies 230 V AC in mains operation and 220 V DC in emergency
lighting operation to the luminaires of the emergency lighting system according to EN 60598-2-22.
The CEWA GUARD monitoring checks the operation of the connected luminaires. Up to 20 luminaires
can be connected.

Mechanical structure Circuit board


Fuse  2,5 AT / 250 V 5 x 20 mm
4 x 2,5 AT Max. operating time in battery operation Maximum 330 W per circuit and total maximum 540 W for all
circuits
220 V
DC
24 V
Max. power in mains operation Maximum 345 VA per circuit and total maximum 1080 W for all
DC circuits

12 V 12 V
Max. inrush current transformer output 250 A

9 Output voltage 220 V constant


For the luminaires EVG

Luminaire series Luminaire type Power consumption Power consumption Inrush current [A]
battery operation [W]* mains operation [VA]*

10011 ... 10026 CG-S 1.9 4.0


10021 ... 10026 CG-S 2.9 5.5
11011 ... 11026 CG-S 2.6 5.0
11021 ... 11026 CG-S 4.1 7.1
10011 ... 10013 CG-S FSL 4.0 7.2
GuideLed
13011.1 ... 13022.1 3,9 8,0
13051 ... 13052 5,0 8,5
13091.1 ... 13092.1 3,9 8,0
13032 ... 13042 5,0 8,5
13031 ... 13041 5,0 8,5
19021 1,6 3,5
CrystalWay
19022 3,7 6,5
22011 LED CG-S 4.4 7.6
Style LED 22021 LED CG-S 5.8 9.5
51011, 51021 LED CG-S 5.8 9.5
Spirit LED 16 1.7 3.8
Spirit LED
Spirit LED 28 3.7 6.6 1.5
1503 ... 1803 LED CG-S 2.9 5.5
Brillant LED 1504 ... 1804 LED CG-S 4.1 7.1
1903 LED CG-S 3.0 5.5
70011 LED CG-S 2.0 4.36
Aluminium 70021 LED CG-S 3.1 5.8
housing 71011 LED CG-S 3.1 5.8
71021 LED CG-S 5.8 9.5
Escape 3503.1 LED CG-S 4.4 7.6
luminaires 3604.1 LED CG-S 5.8 9.5
Atlantic LED S CG-S 5.0 8.5
Atlantic Atlantic LED D CG-S 5.0 8.5
Atlantic LED R/O/Wand CG-S 5.0 8.5
i-P65+ i-P65+ L CG-S, i-P65+ H CG-S 9,3 15,6
46011 LED CG-S 10,3 17,1
46011 LED 46011 LED HYG CG-S 10,3 17,1
46011 LED LT CG-S 10,5 11,0
* Power consumption of the luminaires during battery or mains operation in case of an ambient temperature of +20 °C.

398 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


LP-STAR emergency lighting power supply in a compact design
Technical Data

Connection cable/W for the luminaires with:


International Lamp cap EVG Type EVG ... Lamp load in [W] Battery operation Mains operation Inrush current [A]
term P [W] S [VA]
at a luminous flux
�E/�Rated = 75 %

T 16 G5 13.3 ...   4 4.4 8 3


13.3 ...   6 5.5 12 3
13.3 ...   8 6.6 16 3
13.3 ... 13 11.0 23 3
TC-SEL 2G7 13.3 ...   5 4.4 10 3
13.3 ...   7 5.5 13 3
13.3 ...   9 6.6 16 3
13.3 ... 11 8.8 18 3
TC-DEL G24q-1 13.3 ... 10 7.7 16 3
9
13.3 ... 13 11.0 23 3
TC-TEL GX24q-1 13.3 ... 13 11.0 23 3

T 26 G13 18 ... 18 15.4 30 8

TC-F 2G10 18 ... 18 15.4 30 8

TC-L 2G11 18 ... 18 15.4 30 8

TC-DEL G24q-2 18C ... 18 15.4 30 8

TC-TEL GX24q-2 18C ... 18 15.4 30 8

Continuous output = start output

N-EVG 54 W V-CG-S Rated value N-EVG ... V-CG-S in case of mains and battery operation

Term T5 T5 T5 T5 T5 T5
Lamp cap G5 G5 G5 G5 G5 G5
Type N-EVG ... V-CG-S 14 / 21 / 28 / 14 / 21 / 28 / 14 / 21 / 28 / 14 / 21 / 28 / 24/39 W 24/39 W
35 W 35 W 35 W 35 W
Lamp load [W] 14 21 28 35 24 39
Battery operation, incl. converter efficiency
[W] in switch position (luminous flux
�E/�Rated in %)

100 % 18 24 33 40 29 42
  90 % 15 22 29 35 26 37
  80 % 14 20 26 31 22 33
  70 % 13 18 24 29 20 29
  60 % 11 15 22 24 18 26
  50 % 10 14 20 22 15 24
  40 % 9 12 18 20 15 22
  30 % 8 11 15 18 13 20
Power consumption [VA] 18 25 32 39 28 41
Inrush current [A] 10 10 10 10 10 10
System power lamp + EVG 16 23 30 37 25 41
acc. EN 50294 [W]

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LP-STAR emergency lighting power supply in a compact design
Technical Data

N-EVG 58 W V-CG-S
Term T5 T5 T5 T8 T8
Lamp cap G5 G5 G5 G13 G13
Type N-EVG ... V-CG-S 49W 54W 80W 36W 58W
Lamp load [W] 49 54 80 36 58
Power consumption [A] at 220 V battery
operation in switch position (luminous
flux �E/�Rated in %)

100 % 53 57 84 37 55
  90 % 46 51 75 33 48
  80 % 42 46 66 31 44
  70 % 37 40 59 26 40
  60 % 33 35 53 24 35
  50 % 31 33 46 22 31
9
  40 % 26 29 42 20 29
  30 % 24 26 37 18 24
Power consumption [VA] 55 58 85 37 55
Inrush current [A] 10 10 12 10 10
System power lamp + EVG acc. 52 57 84 34 53
EN 50294 [W]

The required battery current is determined based on luminous flux conditions (30% ... 100%).
Dim mode 30% only down to 10°C, 60% only down to 0°C allowed.
When used outdoors, the 100% setting should only be used.

400 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


LP-STAR emergency lighting power supply in a compact design
Technical Data

Calculation example
The following luminaires should be connected to one power circuit:
8 pieces of GuideLed 10011 CG-S RZ
4 pieces of V-CG-SLI 350
2 pieces of GuideLed SL 13021.1
There are the following conditions:
Battery operation: Mains operation:
max. cont. output: 330 W max. 345 VA apparent power
max. inrush current 250 A

max. output:
10011 CG-S: 8 x 1.9 W = 15.2 W
V-CG-S-SLI 350: 4 x 10.7W = 42.8 W
13021.1 CG-S: 2 x 3.9W = 7.8 W
Total = 65.8 W < 330 W --> OK 9

max. inrush current:


10011 CG-S: 8 x 1.5 A = 12.0 A
V-CG-SLI 350: 4 x 3 A = 12.0 A
13021.1 CG-S: 2 x 1.5 A = 3.0 A
Total = 27.0 A < 250 A --> OK

max. mains power:


10011 CG-S: 8 x 4 VA = 32.0 VA
V-CG-SLI 350: 4 x 11.6 VA = 46.4 VA
13021.1 CG-S: 2 x 8 VA = 16.0 VA
Total = 94.4 VA < 345 VA --> OK

Attention!
The connected load of all circuits in total may not exceed 540 W and 1080 VA per LP-STAR device.
When conecting external modules to the 24 V auxiliary supply, consider power consumption with
battery sizing.

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 401


LP-STAR emergency lighting power supply in a compact design
Components and options

U
I
CM 4-24
2,4 V/cell
The completely sealed lead batteries are charged gradually based on an IU0U charging curve in
2,23 V/cell U
function of temperature. Boost charge is activated in function of the battery charge level to ensure
1,7 V/cell deep discharge protection
that the batteries are charged without exceeding the gassings voltage.
The charge monitoring procedure verifies the charging process continuously and it reports any faults
I
immediately, including interruption of the battery circuit, faulty charging unit or a high impedance
battery cell.

1 min. 1 min. t End-of-charge voltage boost charge at +20 °C 28.8 V


End-of-charge voltage trickle charge at +20 °C 27.6 V
Deep discharge protection [1.6 V/Z] 20.4 V
Maximum charging current 4A
Maximum rated power at boost charge 130 VA
H2 O2 Maximum rated power at trickle charge 10 - 120 VA
9
PbO2
Pb

– + Max. battery discharge power [W] 1)


Rated operating time P-Batt min 12 Ah P-Batt min 24 Ah P-Batt min 36 Ah P-Batt min 48 Ah
In conventional lead-acid batteries with
1.0 h 133 W (7.6 A) 303 W (15.2 A) 468 W (22.8 A) 540 W (27.1 A)
free electrolyte, water is broken down
into oxygen at the positive plate and 2.0 h 50 W (3.9 A) 142 W (7.8 A) 232 W (11.7 A) 320 W (15.6 A)
hydrogen at the negative plate in case of 3.0 h 24 W (2.7 A) 86 W (5.3 A) 149 W (8.0 A) 212 W (10.7 A)
overcharging the battery. To protect the
battery from drying, this loss of water must 8.0 h - 16 W (2.2 A) 38 W (3.3 A) 66 W (4.4 A)
be compensated for at regular intervals. 1)
Values incl. converter efficiency
C)
= Discharge current

Important note: The aging provision for batteries (25 %) is included.

O2
Evaluation of aeration and deaeration of electrical service rooms according to DIN EN 50272-2
PbO2
Pb

– H2O + Capacity 12 24 36 48

Air volume flow required for the aeration of the 57.6 115.2 172.8 230.4
The extremely low gas emission absorption location room [l/h], calculated for boost charge*
cells are designed to ensure that the Vent cross-section of the air inlets and outlets of 1.6 3.2 4.8 6.5
positive plate is charged completely before the place of installation [cm2], calculated for boost
the negative plate and consequently the charge*
released oxygen diffuses to the negative
plate. On the negative plate it reacts Air volume flow required for the aeration of the 7.2 14.4 21.6 28.8
with the lead to form lead-oxide which location room [l/h], calculated for trickle charge*
in turn reacts with the sulphuric acid Vent cross-section of the air inlets and outlets of 0.2 0.4 0.6 0.81
electrolyte and forms lead-sulphate and the place of installation room [cm2], calculated for
water to prevent any loss of water.
trickle charge*

* If boost charge is not frequently used (for example once a month), the air flow rate can be calculated
based on the trickle charge current.

402 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


LP-STAR emergency lighting power supply in a compact design
Installation example

Mains distribution board general lighting 3/N/PE

General lighting
Browser LAN

Visualisation and monitoring via Webmodule


with standard web browser
9

Control and CG-S BUS


programming unit

CG-S BUS
3

7 3
F3 remote indication

LP-STAR Final circuits

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 403


LP-STAR emergency lighting power supply in a compact design
Description

LP-STAR light cannot be selected at the Status and error messages can • individual buttons for device
monitoring module or EVG/LED be retrieved for each individual test, function test and
supply module using slide luminaire. duration test.
switches, coding switches or Communication with system- • 3 freely programmable
jumpers respectively. The oriented luminaires takes place function keys for example:
additional costs incurred due to only through the connected Lock/unlock device, manual
the use of parts made by other power line. reset, turn on/off maintained
manufacturers or additional light, display fault list, turn on/
components on the installation Using the search function, the
luminaires connected to the off continuity lighting,
lines cannot be claimed. simulation mains failure UV.
system addressed during
Simple connection technology installation are automatically • 7 control buttons for user-
using plug-in, back of hand detected. friendly navigation in query
proof clamp connections. and programming mode.
Control module Programming options:
Bus technologies
9 A freely programmable control Individual luminaire monitoring,
CG-S bus technology based on module with a non-volatile circuit monitoring, individual
LONWorks® technology program memory and name (20 characters) per
For data communication a alphanumeric graphic display device, circuit, luminaire, device
2-pole, bidirectional CG-S data monitors and controls the LP- address, selective manual
bus, is integrated optimally in STAR system. All functions reset, delayed emergency light
the control module of LP-STAR. such as loading, mains/ (1-15 min.), LON switch, timer
Using the optionally available emergency switch-over and function, automatic function
CG-S Bus Interface, any deep discharge protection of and duration test, selection of
LP-STAR emergency lighting devices and the connected menu language, automatic
building control systems based
power supply in a compact emergency luminaires are daylight savings time setting,
on the LONWorks® technology
design automatically inspected. Errors password protection.
can communicate with the
Low Power System according system on the CG-S bus. arising will be reported Connection for disable switch:
to EN 50171 for the power immediately. Control loop for disabling the
supply of escape luminaires and Alternatively, any OPC
compatible building control An interface provides a system during operating
exit sign luminaires 230V / 216V connection to a central downtimes with differential
AC/DC. It is suitable for system can be connected to
the optionally available OPC monitoring device. loop monitoring for short circuit
emergency lighting systems and wire breakage detection.
according to DIN VDE 0100-560, server and the Interface-Box In case of a short circuit or
EN 50172 and V DIN V VDE using the CG-S bus. interruption of control current Differential monitoring: Short
0108-100. With an automatic Thus extensive status loops, differential monitoring circuit or interruption lead to the
test device and monitoring and messages and commands can leads to the system system going into standby.
displaying the state and name be queried through the CG-S immediately switching on Connection for phase monitor:
of individual luminaires bus. (maintained light) or to the 24V current loop for emergency
connected to system-specific system being put in standby. light requirement with
The following data can thus be
EVG/LED supply module Graphical display: differential loop monitoring for
directly communicated:
including a monitoring 128 x 64 pixels, back-lit, short circuit and wire breakage
component without an • Status messages such as program-adjustable contrast detection.
additional data cable. device disabled, deep and brightness.
discharge protection, battery Differential monitoring: Short
The switching operation of each Display values: circuit or interruption lead to the
interruption, battery voltage,
escape luminaire and exit sign battery voltage, battery charge system switching on
current and temperature,
luminaire with system-specific current (+), battery charge (maintained light) immediately.
insulation error, charging unit
EVG/LED supply module or current in test mode or in case
fault, bus communication Connection for potential-free
monitoring component is of fault (–), charge fault,
error, mains failure, circuit indicator contacts, buzzer:
programmed freely in the luminaire fault with location
faults etc. 4 potential-free indicator
control module without an information in plain text, deep
• Input commands such as contacts with a separate root.
additional control cable to the discharge protection, manual
Start function test, Start and Every potential-free contact can
luminaires. reset, delayed emergency light
cancel duration test, Manual have one or more of the 11
The CEAG STAR technology (remaining time in minutes), different alerts assigned to it.
reset, Disable and release test mode, date/time, insulation
results in a severe reduction of Freely programmable, DIN VDE
system. fault, UV-AV fault, fault
end circuits, because the mixed specification retrievable at any
operation including maintained 16 virtual switching inputs can information, programming time as default setting.
light, switched maintained light be used to directly and information, test log book.
independently switch circuits or Connection for 230 V digital
and non-maintained light is LED displays:
even individual luminaires via inputs without phase monitor
implemented in a single circuit. System readiness, supply from
external LON sensors. function: 8 freely assignable
The control module assigns the the source for safety services, inputs 230V, programmable as
different operating modes Interconnection of all LP-STAR failure. inverted and non-inverted for
without any modification of the distribution boards also possible Sealed keypad: example for start/stop function
luminaire installation. The via various media such as fibre test, start/stop duration test,
operating modes: non- optic cables, Ethernet and LAN manual reset, turn on/off
maintained light or maintained using optional components.

404 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


LP-STAR emergency lighting power supply in a compact design
Description

maintained light, turn on checks the operation of the • Integrated email program for materials are recovered and
emergency lighting as connected luminaires. a convenient error notification reused for new products.
continuity lighting. • Monitoring of up to 20 via email Specifications have been
Memory card: luminaires per circuit with • Adjustable email dispatch quoted based on CEAG
Memory card for archiving the individual status display acc. to type of error or products. Specifications can be
device configuration and the • Mixed operation of function test compared based on this
mandatory inspection log book continuous lighting, switched • Up to 5 email recipients product. The tenderer can
information over a minimum of maintained light and non- programmable submit a tender based on a
4 years. maintained light within a variant solution including an
• Adjustable update cycle for equivalent product (proof by the
Storing: single circuit. (an additional web browser via the
data line to the luminaires is tenderer). Detailed product
• 360.000 inspection log book webmodule descriptions must be attached
entries not required)
• Authenticated access via to the offer for the evaluation of
• Luminaire target location • Output voltage in battery administrator account with equivalence:
texts (20 characters per operation: 220 V DC password protection
luminaire) • Typical switch-over time References 9
• Configurable guest account
• Circuit names (20 characters mains/battery: 450 ms for restricted access with CEAG Notlichtsysteme GmbH
per circuit) • freely programmable for password protection Senator-Schwartz-Ring 26
maintained light, switched D-59494 Soest/Germany
• Device name • Static or dynamic (DHCP) IP Telephone +49 (0) 2921/69-870
(20 characters) maintained light or addressing possible
maintained mode Fax +49 (0) 2921/69-617
Using The device can be • Any number of webmodules Internet www.ceag.de
programmed offline on a PC • fuses easily accessible on the operable in parallel Email [email protected]
using the optional CEAG front part of the component
• Overview of all active web- A ISO 9001 certification must
software. • permanent monitoring of modules on the Intranet with be further provided as proof.
fuses status display and hyperlink Manufacturers without the
Charging technology • automatic luminaire search function ISO 9001 certification are
The sealed maintenance-free function Supply voltage: 24V DC not permitted.
lead batteries are charged power consumption: < 1.5W
gradually based on an LONWorks®: Registered
Webmodule Connection: RJ45
microprocessor-controlled IU trademark of the Echelon
Webmodule for visualising and Housing made of polycarbonate Corporation
charging curve in function of monitoring a LP-STAR device on
temperature. Force charge is for installation on DIN rail, 2TE
the local Ethernet (LAN) or
activated in function of the Internet (WWW) with a regular Dimensions (L x W x H): 90 mm
battery charge level to ensure WEB browser. Access to the x 35 mm x 58 mm Weight: ca.
that the batteries are charged webmodule via internet 100 g Protection rating: IP20
without exceeding the gas (WWW) must be appropriately
development voltage. The administered and set up on site 24V OGiV block battery
charge monitoring procedure by a competent IT department. Only closed and non-spillable
verifies the charging process
Integrated email program for OGiV batteries are used. Rated
continuously and it reports any
convenient, event-related error operating time 1, 3 and 8 hours
faults immediately, including
notification via email, for up to 5 respectively
interruption of the battery
circuit, faulty charging unit or a email recipients. • extremely low gas emissions
high impedance battery cell. • Simple menu navigation • Period of use: 10 years at
• with ISO test device • Complete visualisation and 20°C
according to DIN VDE0100 monitoring of an LP-STAR • low self-discharge
Part 410 through the local Ethernet
• Design according to
• LED displays for charging unit (LAN) with a regular WEB
IEC60896-21/-22
on, boost charge on, browser
insulation fault, charge fault, • electrolyte and air oxygen
• Retrieving and indicating all
mains available sealed terminals
current operating states
• potential-free contacts charge CEAG is a member of the
• Localised fault indicators for
fault, boost charge, insulation “Stiftung Gemeinsames
every emergency luminaire
fault Rücknahmesystem Batterien
circuit and luminaires with
[joint battery recycling
• Temperature sensor built into target location information
programme] (GRS)“.
the battery compartment in plain text connected to a
function test In this manner batteries
undergo a controlled and
Circuit components • Continuous up-to-date
complete recycling cycle. This
The circuit switch-over supplies information on charging
means that possible polluting
and monitors emergency device and battery
luminaires with electronic • Parallel access from various
ballasts for DC operation. The PC workstations to a web-
CEWA GUARD monitoring module possible (max. 8)

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 405


406 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020
Central Battery Systems AC/AC
CPS – Global Catalog 2020

Central Battery Systems AC/AC


Overview...............................................................................................................................................408

Loadstar
System Design - Loadstar..................................................................................................................... 410
Loadstar AC/AC Systems...................................................................................................................... 418
Compact AC/AC.................................................................................................................................... 426

Easicheck
EasiCheck 1.5 Slave.............................................................................................................................. 431
EasiCheck EC125.................................................................................................................................. 431
EasiCheck EC140 – Module with control input.................................................................................... 431
EasiCheck EC141 – Monitoring module with control input.................................................................. 431
ACM1 - Changeover module................................................................................................................. 431
EasiCheck 1.5 Slave..............................................................................................................................432
10
EasiCheck EC125..................................................................................................................................434
EasiCheck EC140 – Module with control input....................................................................................436
EasiCheck EC141 – Monitoring module with control input..................................................................437
ACM1 - Changeover module.................................................................................................................439

AT-S+
Automatic Test System AT-S+ with STAR+ Technology......................................................................440
Features................................................................................................................................................443
What is STAR+?.....................................................................................................................................444
Easy planning........................................................................................................................................445
Strong in detail......................................................................................................................................446
Distribution box SU1 and SOU1............................................................................................................448
Distribution box ESF30 SU2 and ESF30 SOU2....................................................................................449
Substations with functional integrity of 30 minutes.............................................................................450
Across fire compartments-specific installation example.....................................................................452
Components and options...................................................................................................................... 453
Technical data........................................................................................................................................464
Installation example..............................................................................................................................468
Specifications........................................................................................................................................ 470
Technical drawings................................................................................................................................ 472

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 407


Central Battery Systems AC/AC
Overview

Central Power Low Power AC/AC AC/DC DC/DC


System System power source power source power source

10.1 Loadstar

• •
10
10.2 Easicheck

•1*
10.3 AT-S+

•2*

408 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central Battery Systems AC/AC
Overview

switching mode in one

STAR technology and


Freely programmable
monitoring in battery

and the same circuit

monitoring in AC
Single luminaire

single luminaire
operation (DC)

operation
CEWA GUARD STAR Technology STAR+ Technology EasiCheack (EC) AE-CU
Circuit Monitoring
Technology (CG) (S) (S+) Technology Technology

10

•1*

• • •
1* Optional luminaire test system for Loadstar
2* Luminaire test and controll system for
external AC safety power supply systems

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 409


Central Battery Systems AC/AC
System Design - Loadstar

10

Central battery system based emergency lighting is ideal for Eaton manufactures a wide range of central battery emergency
medium to large installations. For projects where central control lighting systems. Standard products include AC/AC static inverter
and testing is desirable, a central battery system is a viable and systems, with the addition of a new compact, competitively priced
cost effective alternative to self-contained emergency lighting unit for smaller installations. Bespoke systems to suit the exact
products. The main advantages of central battery systems over requirements of the specifier are also available.
self-contained systems are:
To complement the range of central battery systems, Eaton also
offers a wide selection of slave luminaires and conversion modules
• Testing and maintenance is much easier to carry out
for mains fluorescent and LED luminaires. EasiCheck automatic
• Battery replacement is much quicker and less disruptive
self-testing can be readily incorporated into central systems.
• Battery life is generally 10 years or more
• Luminaires can be centrally controlled
• High light levels can easily be achieved
• The emergency lighting system can be completely unobtrusive

Emergency
Lighting
distribution
Board

data loop

Mainted slave luminaires


EC125 SAVEL Interface
mounted within luminaire
Loop OUT
Loop IN

Neutral
Live IN

EC125
Live OUT

SAVEL Ballast
410 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020
Interface
Central Battery Systems AC/AC
System Design - Loadstar

System Control and


Mode of Operation
It is a requirement of any correctly designed emergency lighting
system that the emergency lighting is activated both in the event
of complete mains failure, and also in the event of a local mains
failure. The emergency lighting system can have luminaires that
are maintained or non-maintained. Similarly, the central battery unit
can also be maintained or non-maintained operation. The following
diagrams explain how activation of the emergency lighting is
achieved, using the main types of central battery systems.
10

Central systems with


dedicated slave luminaires
a. Non-maintained central battery unit with sub-circuit
monitors
With this method, relays are used to monitor the normal
lighting supplies. The contacts of these relays are wired in a
series loop such that in the event of failure of any of the normal
lighting supplies, the loop is broken, sending a signal to the
central battery unit to activate all of the emergency luminaires.
Details of purpose-made remote sub-circuit monitor units can
be found in the Loadstar product section.

Normal mains healthy condition Failure of normal lighting final circuit Total mains failure

KEY
- LIVE
- DEAD

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Central Battery Systems AC/AC
System Design - Loadstar

b. Maintained central battery unit with the maintained circuit


continuously energised
A simple installation where emergency luminaires are
illuminated at all material times irrespective of the status of the
normal lighting. In the event of a complete mains failure, the
slave luminaires are illuminated from the battery supply.

Normal mains healthy condition Failure of normal lighting final circuit Total mains failure

10

KEY
- LIVE
- DEAD

c. Maintained central battery unit with remote hold off relays


The maintained output from the battery unit is fed to a number In the event of a complete mains failure, the system operates in
of remote hold off relays throughout the building. The coil of a similar manner, except that the slave luminaires are illuminated
the hold off relay is connected to the unswitched side of the from the battery supply. Details of purpose-made remote hold off
local normal lighting supply. Assuming this supply is healthy, relays can be found in the Loadstar product section.
the relay will pull in, opening the contacts and preventing power
from reaching the slave luminaires. In the event of a local
mains failure, the relay drops out, the contacts close and the
emergency luminaires in that particular area are illuminated
from the maintained circuit of the battery unit.

Normal mains healthy condition Failure of normal lighting final circuit Total mains failure

KEY
- LIVE
- DEAD

412 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central Battery Systems AC/AC
System Design - Loadstar

Central systems with


converted mains luminaires
d. Static inverter unit with conventional mains fittings Local switching with automatic illumination in the event of mains
A static inverter runs conventional mains luminaires at full failure can be easily achieved by use of the ACM1 module, which
brightness during both mains healthy and mains failure conditions. is purpose-designed for this application. A detailed description of
However, there is usually a requirement for local switching of the ACM1 module, including a typical wiring schematic, can be
the luminaires during mains healthy conditions, with automatic found on page in Loadstar product section.
illumination in the event of mains failure.

Normal mains healthy condition Failure of normal lighting final circuit Total mains failure
10

OR

KEY
- LIVE
- DEAD

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Central Battery Systems AC/AC
System Design - Loadstar

Battery Type
Eaton offers a choice of five different battery types: Each battery type has specific characteristics. The table below (fig.
• Valve regulated lead acid (10 year design life) 2) provides a comparative guide to these characteristics.
• Valve regulated lead acid (3-5 year design life) The most popular battery type is valve regulated lead acid with a
• Vented nickel-cadmium 10 year design life. This type of battery is used on approximately
90% of projects due to its competitive cost, good life
• High performance plante lead acid characteristics, ease of maintenance and compact size.
• Flat plate lead acid

Fig 2. Comparison of Battery Characteristics

Valve Regulated Lead Valve Regulated Lead Vented Nickel High Performance Flat Plate
Characteristics Acid (10 year life) Acid (3-5 year life) Cadmium Plante Lead Acid Lead Acid
Expected life √√√ √ √√√ √√√ √
Capital cost √√ √√√ √ √ √
10 Maintenance √√√ √√√ √√ √√ √√
Resistance to damage and abuse √ √ √ √ √
Through life costs √√ √ √√ √√ √√

Battery Room Ventilation


Vented batteries, such as nickel cadmium, plante and flat plate
lead acid emit potentially explosive gases under charge conditions.
Therefore it is important when selecting rooms for emergency
lighting central battery systems with these types of battery, to
calculate the amount of ventilation required. The required number
of air changes per hour (A) is given by the following formula:

A = 0.045 x N x I
V
Where:
N = Number of cells in the battery
V = Volume of room in cubic metres
I = Charge rate in Amperes

This formula will give the number of air changes per hour required
during boost charge conditions. On float charge (systems are
on float charge for most of their service life), the amount of gas
emitted is approximately 1.5% of that liberated whilst on boost
charge and under most circumstances this will be dissipated by
natural ventilation, and will not present a hazard. However, we
recommend that the boost charge condition is allowed for at the
design stage to ensure the appropriate decision on ventilation
requirements is made.
Although Valve Regulated Lead-Acid Batteries require little
ventilation under normal operating conditions, it is good practice to
apply the formula to calculate the number of air changes required
to achieve minimum risk under battery fault or failure conditions.
Please refer to: EN IEC 62485-2: 2018.

Installation Notes
• Warning notices should be displayed on entry doors to battery
rooms: BATTERY ROOM. EXTINGUISH ALL NAKED LIGHTS
BEFORE ENTERING. NO SMOKING

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Central Battery Systems AC/AC
System Design - Loadstar

System Sizing considered in addition to lamp wattage and control gear losses.
When sizing the system, it is important to allow for the full input High frequency control gear circuits have excellent PFC ratings,
requirement of the light fittings rather than the lamp wattages. usually of around 0.96 to 0.98. This compares with 0.85 to 0.9 for
equivalent lamp magnetic control gear circuits. Care should be
taken when low wattage compact fluorescent lamps are used,
AC/AC systems utilising high frequency gear or high PFC versions where possible.
When utilising a static inverter system, the fitting operates at full Low power factor versions can have PFC ratings of only 0.45 to
output during both mains healthy and mains failure conditions. 0.5, thereby greatly increasing the inverter rating required for the
When sizing a suitable static inverter to power a particular load, system. If utilising low voltage lighting powered via step-down
it is important to consider the input VA and the input (not lamp) transformers, it is essential to allow for the efficiency and power
wattage of the emergency luminaires. The total VA requirement factor of the step-down transformers. Table (fig. 3) and graph (fig.
defines the inverter module size, and the total input wattage 4) illustrate the relationship between wattage and VA rating for a
defines the battery size. typical system.

Therefore, to establish the correct inverter module size, the Note: EN 60598-2-22 prohibits the use of glow starters in
power factor correction (PFC) rating of the luminaires must be fluorescent luminaires used for emergency lighting.

10

Fig 3. Typical system. VA rating with and without power factor correction
Qty of VA Rating (Compact lamps VA Rating (Compact
Luminaires Description Total Circuit Watts without PFC) lamps with PFC)
25 1 x 58W T8 (wire wound ballasts) 1725 1925 1925
40 1 x 28W 2D (wire wound ballasts) 1360 2960 1560
15 1 x 16W 2D (wire wound ballasts) 315 690 375
15 1 x 13W TC-D (wire wound ballasts) 270 600 315
5 1 x 40W GLS incandescent 200 200 200
Inverter Rating = 3870 6375 4375

Note: Use of compact fluorescent luminaires with power factor correction (PFC) leads to a reduced inverter module size and therefore savings in
space and capital costs

Fig 4. Typical system. VA rating with and without power factor correction

Additional Considerations
Spare capacity
With any central battery system it is important to bear in mind that
it is difficult to extend the system at a later date unless capacity
has been allowed for at the design stage. For this reason, we
would strongly recommend that some spare capacity is included
when selecting the central battery system rating. Our technical
department is available to provide assistance.

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Central Battery Systems AC/AC
System Design - Loadstar

Cable sizes Fig 5.


When selecting cable sizes, due regard should be paid to
limitations imposed by voltage drop and physical strength. Each
conductor shall be of copper, having a nominal cross sectional Nominal Cross Maximum Current Volt per Drop
Sectional Area Rating per Metre
area of not less than 1mm2. Usually (see national requirements)
the voltage drop in cables connecting a central battery to a slave 1.0 mm2 14 amps 42 mV
luminaire should not exceed 4 % of the system nominal voltage at 1.5 mm2 17 amps 28 mV
maximum rated current. 2.5 mm2 24 amps 17 mV
Using copper conductors, volts drop can be calculated per pair of 4.0 mm2 32 amps 11 mV
conductors as shown in table fig. 5. Total volts drop on a circuit can 6.0 mm2 41 amps 7.1 mV
be calculated according to the formula: 10.0 mm2 55 amps 4.2 mV
16.0 mm2 74 amps 2.7 mV

VDT = I x VDM x D
The problems of volt drop can be overcome by:
Where: • Using higher system voltages (= lower currents and therefore lower
10 VDT = volts drop total volt drop)
I = maximum load current • Using larger cables (= lower resistance and therefore lower volt drop)
VDM = volts drop per ampere per metre (obtained from fig. 5)
• Using multiple outgoing circuits (= less current per circuit and
D = cable run in metres therefore lower volt drop)

Example:
Fig. 6 and 7 show an example comparison for a central battery
system with a total connected load of 1500W and a 50m run of
16mm2 cable supplying the luminaires.
This example shows that for this configuration, a 230 V system
would be most suitable to meet the requirements of max. 4 %
voltage drop. The low current value combined with greater
allowable volt drop would enable much smaller cables to be used.

Fig 6. Fig 7.

24V 50V 110V 230V


Comparison Data System System System System
Max. permissible 0.96 V 2.0 V 4.4 V 9.2 V
Volt drop (4 %)
Total current for total 62.5 A 30 A 13.6 A 6.52 A
connected load of 1500W
Actual volt drop for 16 mm2 8.43 V 4.05 V 1.84 V 0.88 V
cable with 50m length

The use of larger cables or multiple outgoing circuits may permit the
use of 24, 50 or 110V systems in the above example.

Additional Considerations
Fire protection of cables
Cables should be routed through areas of low fire risk.
The following cables and wiring systems should be used.
a) Cables with inherently high resistance to attack by fire
b) Wiring systems with additional fire protection.
Systems should be installed in accordance to the national
Regulations. Additional fire protection may apply. For example, if
cables are buried in the structure of the building.

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Central Battery Systems AC/AC
System Design - Loadstar

Loadstar
The Loadstar range of AC/AC static inverter units offer the opportunity to create a discreet emergency
lighting system, utilising suitable standard mains luminaires without modification. Small or decorative
compact luminaires can also be easily incorporated. Loadstar AC/AC systems offer many benefits,
including higher light levels in emergency mode, as all lamps in the luminaire are usually energised by
the emergency supply. Mains voltage and lower currents enable cables of smaller cross sectional area
to be used with low voltage AC/DC systems, without unacceptable levels of voltage drop. The proven
and reliable modular design ensures a cost effective emergency lighting.

• BSI Kitemarked for peace of mind


Loadstar AC/AC System
• Cost effective modular design
• Standard mains luminaires used for emergency lighting
• Fully complies with EN50171
• Digital display to clearly indicate system status
• EasiCheck compatible versions available
10
• Low maintenance
• Low running cost due to passive stand-by operation
• Three phase systems available

Dimensions

Cubicle Ref H (mm) W (mm) D (mm)

931 1200 715 755


932 1800 715 755
934 1800 1015 755
Depth of 931/2/4 includes a 75mm spacer fitted to
back, to ensure ventilation grilles are not obstructed.
Dimensions are for guidance only and may be subject
to change.

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Central Battery Systems AC/AC
Loadstar AC/AC Systems

System Standard
Operation Specification
• In mains healthy condition, the system charges the batteries • Cubicles
and stores power, ready for emergency operation - 1.6mm zinc coated steel panels with powder coat RAL7032 light
• In mains healthy condition, the power to luminaires designated pebble grey finish
for emergency use is supplied from the normal mains, via a by- - Plinth base feature to prevent build up of moisture/corrosive
pass contactor inside the cubicle. This may be switched, using materials and aid mechanical handling by fork or pallet truck
a “maintained lights” switch (optional extra) or by use of a
- 3 standard size cubicles, for combined charger/inverter/battery,
remote switch connected to terminals provided
charger/inverter only or battery only
• Local change-over switching can be achieved using an ACM1
- Small systems require only one cubicle. Larger systems housed
module, controlling single or multiple luminaires (if fed from
in multiple sets (see selection tables)
common switched mains supply - max load 750VA). The system
10 will then supply normal mains power or emergency power via - Electrical control gear and battery compartments are segregated,
the inverter, dependant on status of mains supply at the static with lockable access door(s)
inverter - Battery compartments supplied, where appropriate with separate
• In the event of a mains failure, the system provides emergency tiered sections, to enable ease of electrolyte level inspection
power to dedicated mains slave or designated standard mains - Separate fixed facia panel for mounting control/display panel
luminaires, until mains power is restored (or for the rated - Option of open battery racks on larger systems
duration of the system in the event of extended mains failure)
• Output voltage, from the system via the inverter, is 230V AC
nominal • Battery Charger
• Standard mains luminaires require no modification to operate - Solid state, constant voltage charge control module
with the static inverter (unless ACM1 change-over module is - Fully automatic
fitted integrally). All lamps in multi-lamp luminaires will be lit - Full recharge within 24 hours of a rated discharge
during mains failure, unless separate control gear is provided for
- Recharge to 80% capacity within 12 hours, complying with EN
individual lamps
50171
• Sub-circuit monitoring and hold off relays can be added to the
- Manual boost switch on systems with vented battery cells
system to energise the emergency luminaires in the event of a
localised mains circuit failure, if the ACM1 module is not used - Current limit facility, preventing overcharging or damage to the
system in the event of battery failure or fault
- Outputs have low AC ripple currents for maximum battery life and
in compliance with EN 50171
- Input protection by MCB to BS 3871 Part 1 or BS 4752 Part 1
Energy Efficient Standby Operation
The Loadstar range of AC/AC static inverter systems are designed
• Battery
specifically for long term sustainability, reduced carbon footprint
and reduced running cost without compromising on the products - Systems can be specified with:
performance criteria. Due to the passive stand-by operation of • Valve regulated lead acid
the inverter only operating when required, the quiescent running • Vented nickel cadmium
power is minimised while maximising equipment lifetime and
reduced running cost. • High performance plante
- See selection tables/guides for battery characteristics

• Fusegear
- Removable industrial HRC fuses

• Input Circuits
- Cable entry via removable gland plate on top of cubicle
-Single phase 230V ± 10% AC 50Hz supply. Other input voltages
on request
- Input terminals and MCB DIN-rail mounted and easily accessible

• Load Circuits
- Substantial DIN rail mounted output terminals
- Option of integral distribution board (MCB or HRC fuses)

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Central Battery Systems AC/AC
Loadstar AC/AC Systems

• Output • Metering and Display Panel


- Systems are available in single phase and true three phase (three Simple and easy to read status display
phase + neutral) output - LCD meter indicating battery voltage, battery current or battery
- Standard systems offered are designed to 0.85 power factor, compartment temperature. Voltage is default, others displayed
however unity power factor systems are available on request using push buttons. Display mode indicated by LED:
• Volts
- Option for 50Hz or 60Hz
• Amps
• Temperature - lead acid batteries only
• Monitoring Circuits
- Charger indication LEDs
• Power On
- Terminals provided for connection of remote monitors and
• Maintained Lights (maintained systems only) 10
controls
• Float Mode
• Current Limit
• Cables • Full Charge
- Compliant with BS 6231 • Boost mode (vented battery systems only)
- Alarm indication LEDs
• Transformer • Mains Fail
- Double wound with earth screen to BS 171 • Charge Fail
• Battery High Volts
• Rectifier • Battery Low Volts
• DC Earth Fault
- Full wave controlled thyristor/diode bridge
• Deep Discharge Protection (protection circuit has operated)
• Contactor - Inverter indication LEDs
• Inverter Running
- Mains failure contactor to BS5424 Part 1 • Inverter Overload (optional alarm package)
• Inverter High Volts (optional alarm package)
• Temperature Compensation • Inverter Low Volts (optional alarm package)
- All lead acid cell systems supplied with transducer to monitor - Audible alarm fitted internally, with mute button on display
battery compartment temperature plus common volt free contacts for remote signalling of a fault
- Chargers pre-set for optimum performance in 20°C ambient condition and terminals for optional remote alarm unit
- Charging voltage automatically adjusted to optimise battery life

• Low Battery Voltage Disconnect Circuit


- Automatically shuts down the inverter when battery voltage
falls below pre-set level, during extended periods of mains
supply failure
- Helps prevent potential damage from deep discharge
- Indicator remains lit until mains power restored and reset
pressed

• Inverter
- Extensively proven and reliable modular design
- Systems with ratings up to 4 kVA incorporate a single module
rated at 1.25 kVA, 2.5 kVA or 4 kVA
- Larger systems utilise multiple modules in parallel to provide a
single common output, equal to sum of individual ratings
- Complies fully with EN50171
- Modules can be quickly and easily removed/replaced, aiding
installation and maintenance
- See table for detailed technical specification

• Test Push Button


- Simulates a mains failure

• Frequency
- 50 Hz +/- 0.01% (60 Hz option)

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Central Battery Systems AC/AC
Loadstar AC/AC Systems

Inverter Inverter
• To ensure a suitably rated system is selected, list the luminaires to be used, with their
characteristics, to determine the wattage and VA power rating of the required inverter
• Where possible, utilise luminaires with high frequency control gear, compact fluorescent luminaires
with high power factor correction, or dedicated 230V AC mains slave luminaires, to minimise the
required VA rating of the inverter
• Using uncorrected compact fluorescent luminaires with poor power factor, will increase the size of
inverter module required, leading to increased capital cost and space requirements
• For details of static inverter systems with ratings above those listed, please contact our central
systems technical sales department
• It should be noted that multiple smaller units can often be more cost effective than a single large
system. Distribution costs can be substantially reduced by locating units throughout a large building
• Note - systems specified for emergency lighting use should not have other services connected to
them

10 Output Voltage Pre-settable in the range 220-240V AC. Default setting is


230V AC. Voltage tolerance is 2% on loads of 0-100% of
system rating
Frequency 50 or 60Hz. ±0.01%. Standard setting 50Hz. Waveform:
Sinusoidal
Voltage Regulation Static 2%, dynamic 6%
Isolation 2kV rms between input and output terminals
Total Harmonic Distortion Less than 3% into a linear load
Power Factor Will supply loads in the 0.3 lag - 0.3 lead range
Overload voltage 200% for 10 seconds, 125% for 20 minutes without
reduction in output
Start-up time Standard 30 ms soft start
Noise Level Less than 55dBA at 1 metre
Efficiency 85 - 89%
Protection DC input and AC output MCBs
DC input reverse polarity protection
Short circuit protection
Pre-charge protection fuse
Reverse-fed mains proof
Low Voltage Shut down Inverter module(s) automatically shut down when
battery discharges to a pre-set level. Re-set is following a
combination of the restoration of the mains supply and an
increase in battery voltage above the disconnect threshold
level
 Residual current drain when the disconnect circuit has
operated is less than 1mA per module
Inhibit  n inhibit switch to control the inverter is fitted on a user
A
control pcb in the cubicle
Technology Pulse width modulation with high frequency switching

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Central Battery Systems AC/AC
Loadstar AC/AC Systems

Remote Alarm Unit Remote Alarm Unit


• Visual and audible indication of system fault
• Sounder mute facility
• Surface mounting dimensions: H114 x L114 x D25mm
• Catalogue Number - RAU-2V1

Sub Circuit Monitor


Typical sub-circuit monitor arrangement 10
• Non load switching
L1
L2
L3
L4
N

L1
L2
L3
L4
N

• Monitors mains lighting circuits. Provides signal to central bat-


230V 50Hz tery unit in the event of a sub circuit failure
MONITORED
SUPPLY
• Standard units available to monitor 4, 8 or 12 sub circuits
UNUSED INPUTS
MUST HAVE A LIVE
• Multiple units can be used if more than 12 circuits require mon-
CONNECTION itoring
• A keyswitch can be fitted if required to enable simple testing by
authorised user
• Unit dimensions: H 250 x L 265 x D 130mm
S1019

S1019
N

N
L

L
N/0

N/0
COM

COM
LOOP OUT

LOOP IN
LOOP OUT
LOOP IN

TO NEXT MONITOR
OR CENTRAL BATTERY
SYSTEM

Hold Off Relay Monitors


Typical hold off relay arrangement
• Load switching
• Used to hold off maintained output from static inverter unit, pro-
N viding non-maintained luminaire operation
230V 50Hz L4
MONITORED
SUPPLY
L3
L2
• Monitors mains lighting circuits. In the event of a sub circuit
L1 failure, contactor drops out, allowing the maintained supply to
UNUSED INPUTS
MUST HAVE A LIVE
TEST KEY
SWITCH energise the emergency luminaires
CONNECTION C1

• Standard units available to monitor 4, 8 or 12 sub circuits, how-


+/L
C1-1
+/L
ever monitors are available with up-to 24 circuits
FROM CENTRAL
TO LUMINAIRES
BATTERY SYSTEM
OR STATIC INVERTER -/N
C1-2
-/N • A keyswitch or supply healthy indicator can be fitted if required
to enable simple testing by authorised user and visual indication
of the supply condition
• Unit dimensions: H 250 x L 265 x D 130mm

SCM and HOR units are designed to accept a single common neutral per enclosure, all monitored circuits connected to an individual unit must
share a common neutral.
Ordering details
Type: Number of ways monitored Order No. of Sub Circuit Monitor Order No. of Hold Off Relay Monitor

4 1SCM4 1HOR4
8 1SCM8 1HOR8
12 1SCM12 1HOR12

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Central Battery Systems AC/AC
Loadstar AC/AC Systems

Selection Table: AC/AC SLR Range, 0.85 Power Factor


System Reference Inverter Power Output Cubicle Arrangement
230V in / 230V out Rating (kVA) Watts (W) 1 Hour Autonomy 2 Hr Autonomy 3 Hr Autonomy

AC1KVA/850/SLR* 1 850 931CBI 931CBI 931CBI


AC2KVA/1700/SLR* 2 1700 931CBI 932CBI 932CBI
AC2.5KVA/2125/SLR* 2.5 2125 931CBI 932CBI 932CBI
AC3KVA/2550/SLR* 3 2550 932CBI 932CBI 932CBI
AC4KVA/3400/SLR* 4 3400 932CBI 932CBI 934CBI
AC5KVA/4250/SLR* 5 4250 934CBI 934CBI 934CBI
AC6KVA/5100/SLR* 6 5100 934CBI 934CBI 932CI + 932B3
AC7.5KVA/6375/SLR* 7.5 6375 934CBI 932CI + 932B3 932CI + 934B2
AC8KVA/6800/SLR* 8 6800 934CBI 932CI + 932B3 932CI + 934B3
AC9KVA/7650/SLR* 9 7650 932CI + 932B3 932CI + 934B2 932CI + 934B3
AC10KVA/8500/SLR* 10 8500 932CI + 932B3 932CI + 934B2 932CI + 934B3
AC11KVA/9350/SLR* 11 9350 932CI + 932B3 932CI + 934B3 932CI + 2 x 932B3
10 AC12KVA/10200/SLR* 12 10200 932CI + 932B3 932CI + 934B3 932CI + 2 x 932B3
AC13KVA/11050/SLR* 13 11050 932CI + 932B3 932CI + 934B3 932CI + 932B3 + 934B3
AC14KVA/11900/SLR* 14 11900 932CI + 932B3 932CI + 934B3 932CI + 932B3 + 934B3
AC15KVA/12750/SLR* 15 12750 932CI + 932B3 932CI + 2 x 932B3 932CI + 932B3 + 934B3
AC16KVA/13600/SLR* 16 13600 932CI + 934B2 932CI + 2 x 932B3 932CI + 2 x 934B3
AC17.5KVA/14875/SLR* 17.5 14875 934CI + 934B2 934CI + 934B3 + 932B1 934CI + 3 x 932B3
AC18KVA/15300/SLR* 18 15300 934CI + 934B2 934CI + 934B3 + 932B3 934CI + 3 x 932B3
AC19KVA/16150/SLR* 19 16150 934CI + 934B2 934CI + 934B3 + 932B3 934CI + 2 x 934B3
AC20KVA/17000/SLR* 20 17000 934CI + 934B3 934CI + 2 x 934B2 934CI + 932B3 + 2 x
934B3
AC21KVA/17850/SLR* 21 17850 934CI + 932B3 + 932B1 934CI + 2 x 934B2 934CI + 932B3 + 2 x
934B3
AC22KVA/18700/SLR* 22 18700 934CI + 932B3 + 932B1 934CI + 3 x 932B3 934CI + 932B2 + 2 x
934B3
AC23KVA/19550/SLR* 23 19550 934CI + 932B3 + 932B1 934CI + 3 x 932B3 934CI + 932B2 + 2 x
934B3
AC24KVA/20400/SLR* 24 20400 934CI + 934B3 934CI + 3 x 932B3 934CI + 2 x 934B3 +
932B2
AC25KVA/21250/SLR* 25 21250 934FC + 932I + 934B3 934FC + 932I + 3 x 934FC + 932I + 2 x 934B3
932B3 + 932B3

Factory Fitted Options


• 3 Phase Failure Monitor
- Detects phase failure and energises the inverter from the battery supply
- Suffix - PM

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Central Battery Systems AC/AC
Loadstar AC/AC Systems

System Reference Inverter Power Output Cubicle Arrangement


400V in / 400V out Rating (kVA) Watts (W) 1 Hour Autonomy 2 Hr Autonomy 3 Hr Autonomy

AC26KVA/22100/SLR*/ 26 22100 934FC + 934I + 2 x 932B3 934FC + 934I + 2 x 934FC + 934I + 2 x 934B3
TPN4W 934B3 + 2 x 932B3
AC28KVA/23800/SLR*/ 28 23800 934FC + 934I + 934B3 + 934FC + 934I + 2 x 934FC + 934I + 3 x 934B3
TPN4W 932B1 934B3 + 932B3
AC30KVA/25500/SLR*/ 30 25500 934FC + 934I + 2 x 932B3 934FC + 934I + 2 x 934FC + 934I + 4 x 934B3
TPN4W 934B3 + 932B2
AC32KVA/27200/SLR*/ 32 27200 934FC + 934I + 934B3 + 934FC + 934I + 2 x 934FC + 934I + 4 x 934B3
TPN4W 932B3 934B3 + 932B2
AC34KVA/28900/SLR*/ 34 28900 934FC + 934I + 934B3 + 934FC + 934I + 2 x 934FC + 934I + 4 x 934B3
TPN4W 932B3 934B3 + 932B3 + 934B1
AC36KVA/30600/SLR*/ 36 30600 934FC + 934I + 934B3 + 934FC + 934I + 2 x 934FC + 934I + 4 x 934B3
TPN4W 932B3 934B3 + 932B3 + 934B1
AC38KVA/32300/SLR*/ 38 32300 934FC + 2 x 932I + 934B3 + 934FC + 2 x 932I + 3 x 934FC + 2 x 932I + 4 x
TPN4W 932B3 934B3 934B3 + 934B1
10
AC40KVA/34000/SLR*/ 40 34000 934FC + 2 x 932I + 2 x 934FC + 2 x 932I + 3 x 934FC + 2 x 932I + 5 x
TPN4W 934B3 934B3 934B3
AC42KVA/35700/SLR*/ 42 35700 934FC + 2 x 932I + 3 x 934FC + 2 x 932I + 4 x 934FC + 2 x 932I + 3 x
TPN4W 932B3 934B3 934B3 + 3 x 932B3
AC44KVA/37400/SLR*/ 44 37400 934FC + 2 x 932I + 3 x 934FC + 2 x 932I + 4 x 934FC + 2 x 932I + 5 x
TPN4W 932B3 934B3 934B3
AC46KVA/39100/SLR*/ 46 39100 934FC + 2 x 932I + 3 x 934FC + 2 x 932I + 4 x 934FC + 2 x 932I + 3 x
TPN4W 932B3 934B3 + 934B1 934B3 + 3 x 932B3
AC48KVA/40800/SLR*/ 48 40800 934FC + 2 x 932I + 2 x 934FC + 2 x 932I + 4 x 934FC + 2 x 932I + 6 x
TPN4W 934B3 + 932B3 934B3 + 934B1 934B3
AC50KVA/42500/SLR*/ 50 42500 934FC + 934I + 932I + 2 x 934FC + 934I + 932I + 4 934FC + 934I + 932I + 6 x
TPN4W 934B3 + 932B3 x 934B3 + 934B1 934B3
AC52KVA/44200/SLR*/ 52 44200 934FC + 934I + 932I + 2 x 934FC + 934I + 932I + 4 934FC + 934I + 932I + 4 x
TPN4W 934B3 + 932B3 x 934B3 + 934B1 934B3 + 4 x 932B3
AC54KVA/45900/SLR*/ 54 45900 934FC + 934I + 932I + 2 x 934FC + 934I + 932I + 4 934FC + 934I + 932I + 4 x
TPN4W 934B3 + 932B2 x 934B3 + 934B1 934B3 + 4 x 932B3
AC56KVA/47600/SLR*/ 56 47600 934FC + 934I + 932I + 2 x 934FC + 934I + 932I + 5 934FC + 934I + 932I + 4 x
TPN4W 934B3 + 932B2 x 934B3 934B3 + 4 x 932B3
AC58KVA/49300/SLR*/ 58 49300 934FC + 934I + 932I + 2 x 934FC + 934I + 932I + 4 934FC + 934I + 932I + 4 x
TPN4W 934B3 + 932B2 x 934B3 + 934B1 934B3 + 4 x 932B3
AC60KVA/51000/SLR*/ 60 51000 934FC + 934I + 932I + 2 x 934FC + 934I + 932I + 4 934FC + 934I + 932I + 4 x
TPN4W 934B3 + 932B3 x 934B3 + 934B1 934B3 + 4 x 932B3

* Denotes the system autonomy i.e. AC1KVA/850/SLR3 = 3Hr Backup Autonomy


≈ Denotes cubicles size/quantity information is available on application
NOTE: The above solutions may change dependant on batteries availability

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Central Battery Systems AC/AC
Loadstar AC/AC Systems

Selection Table: AC/AC SLR Range, Unity Power Factor

Inverter Power Output Cubicle Arrangement


System Reference Rating (kVA) Watts (W) 1 Hour Autonomy 2 Hr Autonomy 3 Hr Autonomy
AC1KVA/1000/SLR3* 1.0 1000 ≈ ≈ ≈
AC2KVA/2000/SLR* 2.0 2000 ≈ ≈ ≈
AC2.5KVA/2500/SLR* 2.5 2500 ≈ ≈ ≈
AC3KVA/3000/SLR* 3.0 3000 ≈ ≈ ≈
AC4KVA/4000/SLR* 4.0 4000 ≈ ≈ ≈
AC5KVA/5000/SLR* 5.0 5000 ≈ ≈ ≈
AC6KVA/6000/SLR* 6.0 6000 ≈ ≈ ≈
AC7.5KVA/7500/SLR* 7.5 7500 ≈ ≈ ≈
AC8KVA/8000/SLR* 8.0 8000 ≈ ≈ ≈
AC9KVA/7650/SLR* 9.0 9000 ≈ ≈ ≈
AC10KVA/1000/SLR* 10.0 10000 ≈ ≈ ≈
AC11KVA/11000/SLR* 11.0 11000 ≈ ≈ ≈
10
AC12KVA/12000/SLR* 12.0 12000 ≈ ≈ ≈
AC13KVA/13000/SLR* 13.0 13000 ≈ ≈ ≈
AC14KVA/14000/SLR* 14.0 14000 ≈ ≈ ≈
AC15KVA/15000/SLR* 15.0 15000 ≈ ≈ ≈
AC16KVA/16000/SLR* 16.0 16000 ≈ ≈ ≈
AC17.5KVA17500/SLR* 17.5 17500 ≈ ≈ ≈
AC18KVA/18000/SLR* 18.0 18000 ≈ ≈ ≈
AC19KVA/19000/SLR* 19.0 19000 ≈ ≈ ≈
AC20KVA/20000/SLR* 20.0 20000 ≈ ≈ ≈
AC21KVA/21000/SLR* 21.0 21000 ≈ ≈ ≈
AC22KVA/22000/SLR* 22.0 22000 ≈ ≈ ≈
AC23KVA/23000/SLR* 23.0 23000 ≈ ≈ ≈
AC24KVA/24000/SLR* 24.0 24000 ≈ ≈ ≈
AC25KVA/25000/SLR* 25.0 25000 ≈ ≈ ≈
AC26KVA/26000/SLR* 26.0 26000 ≈ ≈ ≈
AC28KVA/28000/SLR* 28.0 28000 ≈ ≈ ≈
AC30KVA/30000/SLR* 30.0 30000 ≈ ≈ ≈
AC32KVA/32000/SLR* 32.0 32000 ≈ ≈ ≈
AC34KVA/34000/SLR* 34.0 34000 ≈ ≈ ≈
AC36KVA/36000/SLR* 36.0 36000 ≈ ≈ ≈
AC38KVA/38000/SLR* 38.0 38000 ≈ ≈ ≈
AC40KVA/40000/SLR* 40.0 40000 ≈ ≈ ≈
AC42KVA/42000/SLR* 42.0 42000 ≈ ≈ ≈
AC44KVA/44000/SLR* 44.0 44000 ≈ ≈ ≈
AC46KVA/46000/SLR* 46.0 46000 ≈ ≈ ≈
AC48KVA/48000/SLR* 48.0 48000 ≈ ≈ ≈
AC50KVA/50000/SLR* 50.0 50000 ≈ ≈ ≈
AC52KVA/52000/SLR* 52.0 52000 ≈ ≈ ≈
AC54KVA/54000/SLR* 54.0 54000 ≈ ≈ ≈
AC56KVA/56000/SLR* 56.0 56000 ≈ ≈ ≈
AC58KVA/58000/SLR* 58.0 58000 ≈ ≈ ≈
AC60KVA/60000/SLR* 60.0 60000 ≈ ≈ ≈

* Denotes the system autonomy i.e. AC1KVA/850/SLR3 = 3Hr Backup Autonomy


≈ Denotes cubicles size/quantity information is available on application

424 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central Battery Systems AC/AC
Loadstar AC/AC Systems

Selection Guide Batteries


Systems with Valve Regulated Lead Acid Batteries
• Compact
• Reliable
• Cost effective
• Maintenance free, 10 year design life batteries
• Low battery voltage disconnect circuit fitted as standard
• Charger temperature compensation fitted as standard

Systems with Vented Nickel Cadmium Batteries


• Extremely robust over a wide temperature range
10
• Reliable, with a 25 year service life
• Good “through life” costs
• Resistant to electrical and mechanical abuse
• Can be stored in any state of discharge without damage
• Automatic and manual boost circuits fitted as standard

Systems with High Performance Plante Batteries


• 20 year service life
• Reliable
• Retains virtually full capacity throughout design life
• Low battery voltage disconnect circuit fitted as standard
• Charger temperature compensation fitted as standard

AC/NC Range

System Reference Inverter Power Rating (kVA) Inverter Wattage


AC/NC Series 1.0 - 25.0 500 - 21250

AC/HP Range
System Reference Inverter Power Rating (kVA) Inverter Wattage
AC/HP Series 1.0 - 25.0 500 - 21250

This guide provides only an overview of possible system


configurations. Contact our central systems technical sales department
for full details, including cubicle arrangement. 1, 2 or 3 hour autonomy
systems available

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Central Battery Systems AC/AC
Compact AC/AC

Compact AC/AC

10

Many features normally only associated with larger units are


included in the standard specification of the Compact AC/AC static
inverter system. The inverter has a rated output of 500VA/400W
or 600VA/510W and benefits from 4 independently fused outputs,
battery deep discharge protection, automatic temperature
compensation and a clear, informative system status display
panel. The unit also fully complies with the EN 50171 standard. An
output voltage of 230V AC permits any suitable, unmodified mains
luminaires to be operated at full output in emergency mode.

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Central Battery Systems AC/AC
Compact AC/AC

Compact AC/AC
• 500 VA or 600 VA static inverter system
• Compact - ideal for smaller installations
• Fully complies with EN 50171
• Four separately fused outputs
• Digital display to clearly indicate system status
• EasiCheck compatible version available

Compact AC/AC General


Cubicle 1.6 mm zinc coated steel panels with powder coat RAL7032 light pebble grey
finish. Removable cover retained by screws. Cable entries via removable top
gland plate
Batteries Valve regulated lead acid, 10 year design life
Charger and controls
Mains supply 230V ± 10% AC single phase supply, 50 Hz 10

Input control MCB to BS3871 Pt 1, or BS4752 Pt 1


Fusegear HRC type to BS88
Terminals DIN-rail mounted near to cable entry
Transformer Double wound with earth screen
Rectifier Full wave controlled thyristor/diode bridge
Contactor Standard contactors comply with requirements of BS5424
Charger Constant voltage, current limited type with electronic solid state controller.
Voltage controlled to within 2% of setting at up to 10% mains supply variations.
Full recharge within 24 hours. 80% capacity within 12 hours. Current limit facility
Deep discharge protection Fitted as standard. Automatic shut down of inverter when battery voltage falls
below pre-set level, during extended periods of mains supply failure
Cables Compliant with BS6231
Load circuits 4 independent fused output circuits
Monitoring circuits Terminals provided for connection of remote monitors and controls
Temperature compensation Fitted as standard. Charger voltage is automatically adjusted with reference to
ambient temperature to optimise charging and battery life. Pre-set for optimum
performance at 20°C
Test push button Simulates mains failure
Display panel Composite fascia with LCD display and LED indicators
Alarm warning Audible alarm fitted internally plus common volt free contacts for remote
signalling of a fault condition and terminals for remote alarm unit option

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Central Battery Systems AC/AC
Compact AC/AC

Dimensions in mm Inverter
Output voltage Pre-settable in the range 220-240V AC. Default setting is 230V AC. Voltage
tolerance is 2% on loads of 0-100% of system rating
Frequency 50Hz. ±0.1%. Waveform: Sinusoidal
Voltage regulation Static 2%, dynamic 6%
Isolation 1kv rms between input and output terminals
Total harmonic distortion Typically 3% or better. Max. 10%
Power factor Will supply loads in the 0.7 lag - 0.7 lead range
Overload 200% for 10 seconds, 125% for 20 minutes without reduction in output voltage
Start-up time Standard 300mS. Soft start
10 Noise level Effectively silent on both charge and discharge
Efficiency 83% nominal. Typically 82-85%
H x W x D: 970 x 530 x 400 Protection DC input protection. AC output fuses
DC input reverse polarity protection
Short circuit protection
Pre-charge protection fuse
Low voltage shut down Inverter module automatically shuts down when battery discharges to a pre-set
level. Re-set is automatic following the restoration of the mains supply
Inhibit An inhibit switch to control the inverter is fitted on the main PCB in the cubicle
Technology Pulse width modulation with high frequency switching

Ordering details
Type Inverter Output Order No. of Hold Off
Rating (VA) Relay Monitor

Compact AC/AC 500 VA 500 AC500VA/M3


Compact AC/AC 600 VA 600 AC600VA/M3

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Central Battery Systems AC/AC
Compact AC/AC

System Operation Remote Mounted Options


• In mains healthy condition, the system charges the batteries • Remote Alarm Unit
and stores power, ready for emergency operation • Sub Circuit Monitor
• In mains healthy condition, the power to luminaires designated • Hold Off Relay Monitor
for emergency use is supplied from the normal mains via a
• ACM1s
by-pass contactor inside the cubicle
• In the event of a mains failure, the system provides emergency
power to dedicated mains slave or designated standard mains Design and Installation Notes
luminaires, until mains power is restored (or for the rated • To ensure the system is suitably rated, list the luminaires to be
duration of the system in the event of extended mains failure) used, with their characteristics, to ensure the wattage and VA
• Output voltage, from the system via the inverter, is 230V AC power rating of the inverter is not exceeded
nominal • Using fluorescent luminaires with poor power factor will
• Local change-over switching can be effected using an ACM1 increase the VA load
module, controlling single or multiple luminaires (if fed from • Note - EN 60598-2-22 prohibits the use of glow starters in
common switched mains supply) fluorescent luminaires used for emergency lighting.
• Suitable standard mains luminaires* require no modification to • A full set of installation, operating and maintenance
operate with the static inverter (unless ACM1 change-over instructions is supplied with each system to assist the installer
module is integral). All lamps in multi-lamp luminaires will be lit carry out the work efficiently and safely 10
during mains failure, unless separate control gear is provided • Adequate ventilation has been provided in the cubicle to allow a
for individual lamps. safe dispersal of gases but it is important to remember that
*High inrush LED or compact fluorescent may not be suitable when choosing where to locate systems, particularly those
• Sub-circuit monitoring and hold off relays can be added to the with large batteries, attention must be paid to ensuring a build-
system to energise the emergency luminaires in the event of a up of potentially explosive gases is avoided
localised mains circuit failure, if the ACM1 module is not used • Please refer to the system design section for details of
ventilation calculations
• Warning notices should be displayed on entry doors to battery
rooms:
Metering and Display Panel
BATTERY ROOM. EXTINGUISH ALL NAKED LIGHTS BEFORE
- Simple and easy to read status display
ENTERING. NO SMOKING
- LCD meter indicating battery voltage or current reading mode
indicated by LED:
• Volts
• Amps
- Indication LEDs
• Power On
• Charge Fail
• Battery High/Low Volts
• Deep Discharge Protection (protection circuit has operated)
• Inverter Running

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10

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Central Battery Systems AC/AC
EasiCheck 1.5 Slave

Central Battery Systems AC/AC

Easicheck
EasiCheck 1.5 Slave.............................................................................................................................. 431
EasiCheck EC125.................................................................................................................................. 431
EasiCheck EC140 – Module with control input.................................................................................... 431
EasiCheck EC141 – Monitoring module with control input.................................................................. 431
ACM1 - Changeover module................................................................................................................. 431
EasiCheck 1.5 Slave..............................................................................................................................432
EasiCheck EC125..................................................................................................................................434
EasiCheck EC140 – Module with control input....................................................................................436
EasiCheck EC141 – Monitoring module with control input..................................................................437
ACM1 - Changeover module.................................................................................................................439

10

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Central Battery Systems AC/AC
EasiCheck 1.5 Slave

EasiCheck 1.5 Slave

10

EasiCheck 1.5 Slave is a purpose designed emergency lighting Features:


testing system for central battery AC/AC systems, providing a • Reduces time and cost of testing and
simple to operate, labour saving alternative to manual testing. maintenance as required by law
Avoiding the need for separate secure manual test keys and the
• Testing in compliance with EN50172
need to manually inspect fittings during and after tests, EasiCheck
1.5 automatically tests the emergency lighting luminaires and • Easy to use touch screen panel
central battery system at a user controlled, convenient, non- • 250 luminaire capacity per panel
disruptive time, then gathers the test results and displays them
in a simple to understand manner at a central control panel. • Stand alone or network up to 63 panels
EasiCheck 1.5 has been designed to ensure quick and simple • Event logs and test reports can be downloaded or printed
installation, ease of operation and simple system re-configuration.
• Selection of central monitoring software (text or graphic)
System extensions and changes can easily be incorporated
without the need for specialist software or re-programming.

432 EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020


Central Battery Systems AC/AC
EasiCheck 1.5 Slave

EasiCheck 1.5 Slave


The main element of the EC1002TS is a large (120mm x 90mm visible area) touch screen display,
which provides comprehensive user information and also acts as a multifunctional keypad.
The EC1002TS touch screen display automatically reconfigures to suit the selected function, for
example, if the change device text menu option is selected, the touch screen is automatically format-
EasiCheck 1.5 Slave ted as a full QWERTY keyboard to enable fast and simple text entry.
The use of the touch screen display enables a wide range of user and engineering facilities to be
incorporated into the panel whilst still offering simple operation. There are a number of system
status LEDs (power on, emergency mode, general fault, system fault, comms fault, luminaire fault,
test in progress, disable luminaire, fault indication) designed to give clear status information to
non-technical users.
Panel is used to facilitate following functions:
• Set up test types and times
• Initiate manual tests
• Display real time single luminaire status
• View fault log/panel configuration
• Download/upload fault log and panel configuration 10

• Re-configure luminaire text locations for ease of installation and commissioning

Dimensions An EasiCheck interface module is fitted into all suitable dedicated emergency luminaires and mains
D2
luminaires converted for emergency operation.
W
• Each module shall be addressed using a hand held programmer during installation with a unique
address number in the range
0-250
• Every luminaire is connected to a 2 core data BUS cable in a loop configuration, which is linked back
to the control panel. A single panel can accommodate up to 250 luminaires
H
• It is important to maintain accurate ‘as fitted’ drawings to identify the respective luminaire and its
assigned address/location
• Text information can be allocated to each system component
• The panel can then be programmed to carry out automatic test sequences according to EN 50172
or any regional testing regime. Testing can also be initiated manually. All test data is sent back and
stored at the control panel. Additionally, the system carries out continuous real time monitoring of all
D1 connected devices
H: 375 mm
• In the event of a fault, the precise location of the device is displayed at the control panel along with
W: 357 mm accurate details of the nature of the fault, time/date stamp and an alarm is raised
D1: 50 mm
• The system can be enhanced by networking up to 63 panels. Central PC monitoring can also be
D2: 45 mm incorporated

Ordering details
Type Order No.

EasiCheck1.5 Slave control panel EC1002TS


EasiCheck1.5 Slave control panel (networked) EC1002TSNC
Luminaire interface module with changeover relay EC141
Luminaire changeover relay (non-monitoring) EC140
Luminaire interface module EC125
Hand-held programmer EC160
Printer EC170EC2
LON/IP Echelon router EC400
Fibre optic router CFSFL01
Network booster EC460

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Central Battery Systems AC/AC
EasiCheck EC125

EasiCheck EC125 SVAEL Addressable Test Interface


SVAEL interface is fitted within every emergency luminaire on the emergency lighting system to
monitor and report the AC current drawn by the luminaire to the EC1002TS panel along with its
address/location. In the event of a luminaire reporting incorrect power consumption, the EC1002TS
panel displays a fault with audible warning and location of faulty luminaire.
• Compact Design
• can be addressed in the range 0 to 255
• Works on a wide range of luminaires
EasiCheck EC125 • Networkable with 32 panels
• Central PC monitoring
• User selectable measuring range (via link)

Enclosure Material Polycarbonate


10
Type of mounting Within mains / slave luminaire
Dimensions in mm (L x H x D) 54 x 38 x 24
Weight 0.1 kg
Communications Easicheck Data Loop
Connections Max. 1.5 mm2
Measurement AC current
Monitoring range 34 – 250 mA (no link)
250 – 800 mA (link fitted)
Degree of protection IP20
Range Link
Temperature Range 0 °C to +40 °C

Ordering details
Scope of supply Order No.

Easicheck test interface (Slave) EC125

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Central Battery Systems AC/AC
EasiCheck EC125

Emergency
Lighting
distribution
Board

data loop

Mainted slave luminaires


EC125 SAVEL Interface
mounted within luminaire 10

Loop OUT
Loop IN

Neutral
Live IN
EC125

Live OUT
SAVEL Ballast
Interface

Mains
Lighting To Mains
distribution Lighting
Board Circuits

Emergency
Lighting
distribution
Board

data loop

Non-maintained emergency
EC125 SAVEL Interface luminaires operating only when power
mounted within luminaire failure or emergency test initiated
Loop OUT
Loop IN

Neutral
Live IN

EC125
Live OUT

SAVEL Ballast
Interface

EATON - EMERGENCY LIGHTING  CPS – Global Catalogue 2020 435

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