Mba Notes
Mba Notes
Unit-1
Cost Accounting
Since the man became civilized and trade and commerce started as the products of the
business, it was felt to record the transactions of the business. This need resulted into the
development of accounting and we can say that accounting became the language of the business.
Financial accounting recorded the business transaction on double entry system which resulted into
preparing financial results through journal ledger, trial balance, trading and profit and loss accounts
and balance sheet. But there arose various limitation of the financial accounts specially on
revealing the cost of each product segment wise and these limitations paved the way for
development of cost accounting. Cost accounting is a branch of account which deals with the
accumulation (collection), classification, recording, analysis, interpretation, reporting and control
of current and prospective costs.
1. Financial Accounting
Financial accounting is mainly concerned with recording, classifying and summarising
financial transactions in accordance with the generally accepted principles of accounting. The
financial accounting records cash and credit transactions of a business according to the nature of
expenditure and income so that:
1. Trading Account and Profit and Loss A/c may be prepared for the concerned period.
2. Balance sheet which shows the financial position of the business at a point of time.
3. Statement of source and application and statement of cash flow which reveals the flow of
funds and uses of funds during the period.
2. Cost Accounting
Cost accounting explains the cost of production of a product or a service according to its
components per unit as well as total. Cost accounting is a specialised branch of accounting which
involves classification, accumulation, analysis, assignment and control of cost. The rules and
principles of cost accounting have developed over a period of time by experience. The cost
accounting need arose because of the limitation of financial accounting.
Costing is defined in simplest words as “The technique and process of ascertaining costs.”
3. Management Accounting
Management Accounting may be that part of the accounting which provides information
for planning and control to the management. All the information regarding organisation which are
useful to the management may be safely called as the subject matter of management accounting.
I.C.M.A. London defines management accounting as, “The presentation of accounting
information in such a way as to assist management in the creation of policy and in the day to day
operation of the organisation.”
According to R.N.Anthony, “Management Accounting is concerned with accounting
information which is useful to management.”
(2) Financial Accounts do not make any difference in direct cost and indirect cost: As
financial accounts fail to create any difference in direct and indirect expenses for the product,
controllable or uncontrollable expenses or variable and non-variable expenses so financial
accounts fail to help in taking effective decision making under crucial circumstances like
depression, low demand, competition or make or buy decisions etc.
(3) Financial Accounts fail to reveal the weal points of the business: If an organisation is
producing different products then it is difficult to analyse which product is profitable or not-
profitable and why so? Whether a product, process or centre is running into loses or profit this
information is not revealed. Rather the inefficiency of a process or department is not revealed due
to efficiency and profitability of other departments, products or cost centres.
(4) Financial Accounts fail to help in fixation of selling price of a product: As the total cost
incurred during the period divided by total output is the only system of calculating cost of
production per unit and that too at the end of the period thus it fails to help in fixation of selling
price of the product specifically on the different stages of production of goods and under the
various circumstances of business.
(5) Financial Accounts fail to provide control on material, labour and other expenses: In
financial accounts the control on cash movement gets very heavy attention in comparison to the
material, labour and other expenses. While the losses of these elements result into increase in cost
of production and thus more selling price resulting into the failure to face competition and thus,
untimely fading away from market of the business.
(6) Financial Accounts lack of reveal operating efficiency or inefficiency: There is no system
which can explain whether the organisation is running efficiently or not. The only judgment is
through increase in profits or decrease in profits. But the increase in profits if takes place through
controlling the cost of production or through controlling wastage of material or wastage of time or
by higher productivity of the labour that is what will be having positive effect on the working of
the organisation and in that lies the real efficiency and improvement of the organisation. This can
be revealed by cost accounting.
(7) Financial accounts fail to provide comparison of cost of products: As financial accounts
record the transaction after the transaction takes place so cost of production cannot be compared
with the expected cost or cost of different periods, different jobs, different departments or
operations. Without comparison it is difficult to analyse whether the cost are rising or falling and
the reasons responsible for this change. Efficiency of a department or of an organisation can be
judged by comparison only.
(8) Financial Accounts lack in performance appraisal of the organisation: There is no system
in financial accounting which can help to judge the various alternatives to improve the performance
and working of the different departments, products, markets or methods of production. Thus, the
profitability of various alternatives may not be analysed and the organisation may fail to maximize
the profits in the available circumstances.
(9) Financial Accounts fail to analyse the losses: If during the period there are losses in the
undertaking then there is no provision or system to analyse why the losses have taken place and if
any reason is assigned then in future it may not be possible to control the same. But cost accounts
can help to establish the reason of losses by applying management by exception and responsibility
accounting.
(10) Financial Accounts fail to keep proper records regarding use of machinery: There is no
system in financial accounts which the records of the working hours of the machinery and other
factors of production, records regarding idle time and reasons of idle time are kept. Scrap, wastage
of material or records, defective and spoiled outputs are not recorded and hence results into
wastage of working machine hours.
(11) Financial Accounts fail to reveal profits product wise: Which department, cost centre,
process is more profitable or less profitable or unprofitable, also this information is not revealed
by financial accounts and hence if any of the products or processes is running into loss then it is
reducing the overall profits of the whole organisation.
Suppose the profits revealed by the organisation is Rs.2,50,000 for a period of one year.
This position may be considered a very good performance in the areas of operation and in the given
market condition. The deeper analysis may reveal the following position:
The above analysis show that the department C is running into huge losses and if this department
is close down the profit of the organisation would have been Rs.4,00,000 which is a big change.
This also reveals that the working of department C needs deeper analysis and to think about various
alternative decision if the losses are to be controlled and profits are to be improved.
(12) Financial Accounts fail in helping decision making: The management has to take the
various critical and strategic decision in the interest of the organisation like, make or buy, product
mix, change in the method of production, change in selling price change in quality of product and
change in material used etc. These all are critical decisions which effect the whole of the
organisation’s working and functioning. There must be some system in the account on which the
management may depend while taking these critical and strategic decisions.
All the costs incurred from the very beginning of manufacturing operation till the final
stage of disposal of goods find their recording and accounting in cost accounting.
I.C.M.A. London defines Cost Accounting as, “The process of accounting for cost from
the point at which expenditure is incurred or committed to the establishment of its ultimate
relationship with cost centres and cost units. In its widest usage it embraces the preparation of
statistical data, the application of cost control methods and the ascertainment of the profitability
of activities carried out or planned.”
Special Features of Cost Accounting:
1. It provides information for cost.
2. It records income and expenditure relating to production of goods and services.
3. It helps to prepare the tenders and quotation prices.
4. It helps in cost control of the product job, process etc.
5. Its accounting is supplementary to financial accounts.
6. It helps in preparing budges and standards of cost and the variance analysis for
controlling cost.
7. Cost Accounting helps management in planning, control and decision-making.
Wheldon has given an exhaustive definition of costing after expanding the ideas contained
in the definitions of the terms ‘costing’ and ‘cost accounting’. According to him costing is, “the
classifying, recording and appropriate allocation of expenditure for the determination of the costs
of products or services; the relation of these costs to salves values; and the ascertainment of
profitability.
Wilmot has summarised the nature of cost accounting as “the analysing, recording,
standardising, forecasting, comparing, reporting and recommending”, and the role of a cost
accountant as that of “a historian, news agent and prophet. As a historian he must be meticulously
accurate and sedulously impartial. As a news agent he must be up-to-date, selective and pithy. As
a prophet he must combine knowledge and experience for foresight and courage.”
Cost Control
A cost accountant now is not only concerned with the ascertainment of costs and fixing
selling prices of the products but also with furnishing such information as to enable the
management to control the costs of operating the business. As a matter of fact, the latter function
has become the prime function of the cost accountant these days.
According to the Institute of Cost and Works Accountants of India, Cost Control means
“The act of power of controlling or regulating or dominating or commanding costs through the
application of management tools and techniques to the performance of any operation to most
predetermined objectives of quality, quantity, value and time at an optimum outlay.”
Cost control is exercised by a variety of techniques such as those of standard costing,
budgetary control and quality control etc. Submission of periodical reports by the cost accountant
also helps management in exercising better control over costs. For example, a statement of value
of stocks (raw-materials, finished goods and work-in-progress) on hand together with relevant
ratios will show whether there is any tendency of over or under-stocking.
Cost reduction
This is new dimension to the function of a cost accountant. In this era of liberalization and
competition only those will survive who can deliver quality goods and services at the least cost.
This needs constant research and development in the areas of product design, production
procedures etc. Cost reduction is concerned with achieving real and permanent reduction on the
unit cost of goods produced or services rendered without impairing their quality or suitability.
Cost audit
Cost audit is the verification of cost accounts and check on the adherence to the cost
accounting plan. Thus, cost audit involves checking up the arithmetical accuracy of cost accounts
and verifying whether the principles laid down have been followed or not. It becomes essential in
case of a business where cost accounting is carried out on a large scale.
COST DRIVER
According to Chartered Institute of Management Accountants, cost driver refers to “an activity
which generates cost.” This factor suggests level of activity of volume that usually affects cost
over a given span of time. As a matter of fact, there is cause and effect relationship between
changing the level of activity of volume and a change in the level of the total cost of that cost
object (product, service, customer, department etc.) Cost driver (the cause for incurrence of the
cost) of a variable cost is the level of activity of volume which causes the variable cost to change
proportionately. For instance, the number of vehicles assembled is a cost driver of the cost of
steering wheels. Fixed costs in the short run have no cost driver. However, they may have a cost
driver in the long run. For instance, the cost of testing Personal Computers by HCL Limited
consists of Testing Department, equipment depreciation and staff cost. However, these costs do
not change in the short run even if the volume of production changes. Hence, volume of production
is not a cost driver of testing cost of the Testing Department to levels needed to support future
production volumes. Thus, volume of production becomes a cost driver of testing cost in the long
run. The following are the examples of cost drivers for different items of costs:
• Machine Set-ups
• Purchase Orders
• Quality Inspections
• Production Orders
• Shipments
• Maintenance Requests
• Power Consumed
• Kilometers Driven
• Projects or Working Hours
• Advertisements or Sales Volume
• Product Hours
All the above cost drivers may affect the cost depending upon the nature of the organisation.
Cost accounting, on the other hand, aims a providing prompt cost data for managerial
planning, controlling and decision making. It offers a complete explanation as to how the scarce
inputs are put to use in business. The sources of efficiency or inefficiency are reveled through
periodic reports. The profit or loss relating to each job, department or product can also be found
out easily. The following table tries to draw the curtain between financial accounting arid cost
accounting:
The shortcomings inherent in financial accounting have made the management to realize the
importance of cost accounting. Whatever may be the type of business, it involves expenditure on
labour, materials and other items required for manufacturing and disposing of the product.
Moreover, big busyness requires delegation responsibility, division of labour and specialization.
Management has to avoid the possibility of waste at each stage. Management has to ensure that no
machine remains idle, efficient labour gets due initiative, proper utilization of by-products is made
and costs are properly ascertained. Besides management, creditors and employees are also
benefited in numerous ways by installation of a good costing system in an industrial organisation.
Cost accounting increases the overall productivity of an industrial establishment and, therefore,
serves as an important tool in bringing prosperity to the nation.
Thus, the importance of cost accounting in various spheres can be summarised under the following
headings:
Costing checks recklessness and avoids occurrence of mistakes. Costs can be reduced by
proper organisation of the plant and executive personnel. As an aid to management it also provides
important information to enable management, to maintain effective control over stores and
inventory, to increase efficiency of the business, and the check waste and losses. It facilitates
delegation of responsibility for important tasks and rating of employees. However, for all this, it
is necessary for the managements on account of a good costing system can be put as follows:
1. Useful in periods of depression and competition: During trade depression the business
cannot afford to have leakages which pass unchecked. The management should know where
economies may be sought, waste eliminated and efficiency increased. The business has to wage
a war for its survival. The management should know the actual cost of their products before
embarking on any scheme for reducing the prices or giving tenders. Costing system facilitates
this.
2. Helps in, pricing decisions: Though economic law of supply and demand and activities of the
competitors, to a great extent, determine the price of the article, cost to the producer does play an
important part. The producer can take necessary guidance from his costing records.
3. Helps in estimates: Adequate costing records provide a reliable basis upon which tenders and
estimates may be prepared. The chances of losing a contract on account of over-rating or the loss
in the execution of a contract due to under-rating can be minimised. Thus, ascertained costs provide
a measure for estimates, a guide to policy, and a control over current production.
4. Cost Accounting helps in channelising production on right lines: Costing makes possible
for the management to distinguish between profitable and non-profitable activities. Profits can be
maximized by concentrating or profitable operations and eliminating non-profitable ones.
5. Helps in reducing wastage: As it is possible to know the cost of the article at every stage, it
becomes possible to check various forms of waste, such as of time, expenses etc., or in the use of
machinery, equipment and tools.
6. Costing makes comparison possible: If the costing records are regularly kept, comparative
cost data for different periods and various volumes of production will be available. It will help the
management in forming future lines of action.
7. Provides data for periodical profit and loss accounts: Adequate costing records supply to the
management such data as may be necessary for preparation of profit an loss account and balance
sheet, at such intervals as may be desired by the management. It also explains in detail the sources
of profit or loss reveled by the financial accounts, thus helps in presentation of better information
before the management.
8. Costing results into increased efficiency: Losses due to wastage of materials, idle time of
workers, poor supervision etc. will be disclosed if the various operations involved in
manufacturing a product are studied by a cost accountant. The efficiency can be measured and
costs controlled and through it various devices can be framed to increase the efficiency.
9. Costing helps in inventory control and cost reduction: Costing furnishes control which
management requires in respect of stock of materials work-in-progress and finished goods. Costs
can be reduced in the long-run when alternates are tried. This is particularly important in the
present-day content of global competition. Cost accounting has assumed special significance
beyond, cost control this way.
10. Helps in increasing productivity: Productivity of material and labour is required to be
increased to have growth and more profitability in the organisation. Costing renders great
assistance in measuring productivity and suggest ways to improve it.
Cost Accounting and Employees: Employees have a vital interest in their employer’s
enterprise and the industry, in which they are employed. They are benefited by a number of ways
by the installation of an efficient costing system in their enterprise. They are benefited because of
systems of incentives, bonus plans etc. They get benefit indirectly through increase in consumer
goods and directly through continuous employment and higher remuneration.
Cost accounting and creditors: Investors, banks and other moneylenders have a stake in
the success of the business concern and, therefore, are benefited immediately by installation of an
efficient costing system. They can base their judgment about the profitability and further prospects
of the enterprise upon the studies and reports submitted by the cost accountants.
Cost accounting and national economy: An efficient costing system brings prosperity to
the concerned business enterprise resulting into stepping up of the government revenue. The
overall economic development of a country takes place due to increase in efficiency of production.
Control of costs, elimination of wastages and inefficiencies lead to the progress of the industry and
in consequence of the nation as a whole.
• To ascertain the cost per unit of the different products manufactured by a business concern;
• To provide a correct analysis of cost both by process or operations and by different
elements of cost;
• To disclose sources of wastage whether of material, time or expense or in the use of
machinery, equipment and tools and to prepare such reports which may be necessary to
control such wastage;
• To provide requisite data and serve as a guide for fixing prices of products manufactured
or services rendered;
• To ascertain the profitability of each of the products and advise management as to how
these profits can be maximized;
• To exercise effective control of stocks of raw materials, work-in-progress, consumable
stores and finished goods in order to minimise the capital locked up in these stocks;
• To reveal sources of economy by installing and implementing a system of cost control for
materials, labour and overheads;
• To advise management on future expansion policies and proposed capital projects;
• To present and interpret data for management planning, evaluation of performance and
control;
• To help in the preparation of budges and implementation of budgetary control;
• To organize and effective information system so that different levels of management may
get the required information at the right time in right form for carrying out their individual
responsibilities in an efficient manner;
• To guide management in the formulation and implementation of incentive bonus plans
based on productivity and cost savings;
• To supply useful data to management for taking various financial decisions such as
introduction of new products, replacement of labour by machine etc:
• To help in supervising the working of punched card accounting or data processing through
computers;
• To organise the internal audit system to ensure effective working of different departments;
• To organize cost reduction programmes with the help of different departmental managers;
• To provide specialised services of cost audit in order to prevent the errors and frauds and
to facilitate prompt and reliable information to management; and
• To find out costing profit or loss by identifying with revenues the costs of those products
or services by selling which the revenues have resulted.
(i) Profitable and unprofitable activities are disclosed and steps can be taken to eliminate or
reduce those activities from which little or no benefit is obtained or to change the method of
production in order to make such activities more profitable.
(ii) It enables a concern to measure the efficiency and then to maintain and improve it. This
is done with the help of valuable data made available for the purpose of comparison. For example,
if material spent upon a pair of shoes in 2001 comes to Rs.160 and for a similar pair of shoes the
amount is Rs.180 in 2002, the increase may be due to increase in prices of material or more wastage
in the use of materials or inefficiency at the time of buying or unnecessarily high prices paid.
(iii) It provides information upon which estimates and tenders are based. In case of big
contracts of jobs, quotations cannot be given unless the cost of completing the contracts can be
found out.
(iv) It guides future production policies. It explains the cost incurred and profit made in various
lines of business and processes and thereby provides data on the basis of which production can be
appropriately planned.
(v) It helps in increasing profits by disclosing the sources of loss or waste and by suggesting
such controls so that wastages, leakages and inefficiencies of all departments may be detected and
prevented.
(vii) It furnishes reliable data for comparing costs in different periods, for different volumes of
output, in different departments and processes in different establishments. This helps in maintain
costs at the lowest point consistent with the most efficient operating conditions.
(viii) The exact cause of a decrease or an increase in profit or loss can be detected. A concern
may suffer not because the cost of production is high or prices are low but also because the output
is much below the capacity of the concern. This fact is revealed by cost accounts only.
(ix) Cost Accounting discloses the relative efficiencies of different workers and thereby
facilitates the introduction of suitable plans of wage payment to reward efficiency and to provide
adequate incentive to the less efficient workers. A good system of costing promotes prosperity of
the business and thus ensures greater security of service and adequate reward to workers.
METHODS OF COSTING
The basic principles of ascertaining costs are the same in every system of cost accounting.
However, the methods of analyzing and presenting the cost may vary from industry to industry.
The method to be used in collecting and presenting costs will depend upon the nature of
production. Basically there are two methods of costing, namely. Job costing and Process costing.
Job costing: Job costing is used where production is not repetitive and is done against orders. The
work is usually carried out within the factory. Each job is treated as a distinct unit, and related
costs are recorded separately. This type of costing is suitable to printers, machine tool
manufacturers, job foundries, furniture manufactures etc. The following methods are commonly
associated with job costing:
Batch costing: Where the cost of a group of product is ascertained, it is called ‘batch costing’. In
this case a batch of similar products is treated as a job. Costs are collected according to batch order
number and the total cost is divided by the numbers in a batch to find the unit cost of each product.
Batch costing is generally followed in general engineering factories which produce components in
convenient batches, biscuit factories, bakeries and pharmaceutical industries.
Contract costing: A contract is a big job and, hence, takes a longer time to complete. For each
individual contract, account is kept to record related expenses in a separate manner. It is usually
followed by concerned involved in construction work e.g. building roads, bridge and buildings etc.
Process Costing: Where an article has to undergo distinct processes before completion, it is often
desirable to find out the cost of that article at each process. A separate account for each process is
opened and all expenses are charged thereon. The cost of the product at each stage is, thus,
accounted for. The output of one process becomes the input to the next process. Hence, the process
cost per unit in different processes is added to find out the total cost per unit at the end. Process
costing is often found in such industries as chemicals, oil, textiles, plastics, paints, rubber, food
processor, flour, glass, cement, mining and meat packing. The following methods are used in
process costing:
Output/Unit Costing: This method is followed by concerns producing a single article or a few
articles which are indential and capable of being expressed in simple, quantitative units. This is
used in industries like mines, quarries, oil drilling, cement works, breweries, brick works etc. for
example, a tone of coal in collieries, one thousand bricks in brick works etc. The object here is to
find out the cost per unit of output and the cost of each item of such cost. A cost sheet is prepared
for a definite period. The cost per unit is calculated by dividing the total expenditure incurred
during a given period by the number of units produced during the same period.
Operating Costing: This method is applicable where services are rendered rather than goods
produced. The procedure is same as in the case of unit costing. The total expenses of the operation
are divided by the units and cost per unit of service is arrived at. This is followed in transport
undertakings, municipalities, hospitals, hotels etc.
Multiple Costing: Some products are so complex that no single system of costing is applicable.
Where a concern manufactures a number of components to be assembled into a complete article,
no one method would be suitable, as each component differs from the other in respect of materials
and the manufacturing process. In such cases, it is necessary to find out the cost of each component
and also the final product by combining the various methods discussed above. This type of costing
is followed to cost such products as radios, aeroplanes, cycles, watches, machine tools,
refrigerators, electric motors etc.
Operation Costing: In this method each operation at each stage of production or process is
separately identified and costed. The procedure is somewhat similar to the one followed in process
costing. Process costing involves the costing of large areas of activity whereas operation costing
is confined to every minute operation of each process. This method is followed in industries with
a continuous flow of work, producing articles of a standard nature, and which pass through several
distinct operation sin a sequence to completion. Since this method provides for a minute analysis
of cost, it ensures greater accuracy and better control of costs. The costs of each operation per unit
and cost per unit up to each stage of operation can be calculated quite easily. This method is in
force in industries where toys, leather and engineering goods are manufactured.
Departmental Costing: When costs are ascertained department by department, such a method is
called ‘departmental costing’. Where the factory is divided into a number of departments, this
method is followed. The total cost of each department is ascertained and divided by the total units
produced in that department in order to obtain the cost per unit. This method is followed by
departmental stores, publishing houses etc.
TECHNIQUES OF COSTING
In addition to the different costing methods, various techniques are also used to find the
costs. These techniques may be grouped under the following heads:
Historical Absorption Costing: It is the ascertainment of costs after they have been incurred. It
is defined as the practice of charging all costs, both variable and fixed, to operations, process or
products. It is also known as traditional costing. Since costs are ascertained after they have been
incurred, it does not help in exercising control over costs. However, it is useful in submitting
tenders, preparing job estimates etc.
Marginal Costing: It refers to the ascertainment of costs by differentiating between fixed costs
and variable costs. In this technique fixed costs are not treated as product costs. They are recovered
from the contribution (the difference between sales and variable cost of sales). The marginal or
variable cost of sales includes direct material, direct wages, direct expenses and variable overhead.
This technique helps management in taking important policy decisions such as product pricing in
times of competition, whether to make or not, selection of product mix etc.
Differential Costing: Differential cost is the difference in total cost between alternatives-
evaluated to assist decision making. This technique draws the curtain between variable costs and
fixed costs. It takes into consideration fixed costs also (unlike marginal costing) for decision
making under certain circumstances. This technique considers all the revenue and cost differences
amongst the alternative courses, of action to assist management in arriving at an appropriate
decision.
Standard Costing: It refers to the ascertainment and use of standard costs and the measurement
and analysis of variances. Standard cost is a predetermined cost which is computed in advance of
production on the basis of a specification of all factors affecting costs. The standards are fixed for
each element of cost. To find out variances, the standard costs are compared with actual costs. The
variances are investigated later on and wherever necessary, rectificational steps are initiated
promptly. The technique helps in measuring the efficiency of operations from time to time.
1) Historical costing: Costing may be ascertained either after they are incurred or before they are
incurred. The process of accumulating costs after they are incurred in an orderly manner, costing
of actual costs in a systematic manner is known as historical costing system.
2) Standard costing: Standard costing is the technique of setting up of definite standards or targets
of performance in advance of the costing period. This is done even before production begins. The
standards are expressed in monetary terms. The establishment of standards provides management
with goals to attain and the bases for comparison with actual results.
Classification of Costs
Costs can be classified into different categories depending upon the purpose of classification. A
suitable classification of costs is of vital importance in order to identify the cost with cost centres
or cost units. The important ways of classification are as follows:
1) By Nature or element: According to this classification, the costs are divided into three
categories i.e. Material, Labour, and Expenses. These can be sub-classification of each element,
for example material into indirect materials, components, and spare parts, consumable stores,
packing material etc. This classification is important as it helps to find out the total cost, how such
total cost is constituted, and valuation of work in process.
2) By functions: According to this classification, cost is divided based on the purpose for which
it is incurred. It leads to grouping of cost according to broad division of activity i.e. production,
administration, selling, and distribution.
3) As direct and indirect costs: According to this classification, total cost is divided into direct
costs and indirect costs. Direct costs are those, which are incurred for and may be conveniently
identified with a particular cost center or cost unit. Whereas, indirect (residual) costs are those
costs, which are incurred for the benefit of a number of cost centers or cost units and therefore,
cannot be conveniently identified with a particular cost center or cost unit.
4) By controllability: On this basis, the costs can be classified into controllable costs and
uncontrollable costs. Controllable costs are those, which can be influenced by the action of a
specified member of an undertaking, that is to say, costs are at least partly within the control of
management. An organization is divided into a number of responsibility centers and controllable
costs incurred in a particular cost center can be influenced by the action of the manager responsible
for the center. Generally speaking, all direct costs including direct material, direct labour and some
of the overhead expenses are controllable by lower level of management.
Uncontrollable costs are those costs, which cannot be influenced by the action of a specified
member of an undertaking, that is to say, which are not within the control of management. Most
of fixed costs are uncontrollable. For example, rent of the building and managerial salaries, etc.,
are not controllable. Similarly, overhead costs, which are incurred by one service department and
apportioned to another department, are not controllable by the other. For canteen expenses
apportioned to other production and service departments are uncontrollable as regards other
departments.
The distinction between controllable and uncontrollable is left to the individual judgment and is
not sharply maintained. It is only in relation to a particular level of management or an individual
manager that we may say whether a cost is controllable or uncontrollable. A particular item of
cost, which may be controllable from the point of view of one level of management, may be
controllable from another point of view.
5) By normality: Under this, costs may be classified into normal costs and abnormal costs. Normal
cost is the cost, which is normally incurred at a given level of output in the conditions in which
that level of output is normally attained. It is a part of cost of production. Abnormal cost is the
cost, which is not normally incurred at a given level of output in the conditions in which that level
of output is normally attained. It is not a part of cost of production and is charged to costing profit
and loss account.
6) Capital and revenue: The cost, which is incurred in purchasing an asset either to each income
or increase the earning capacity of the business, is called capital cost, for example, the cost of
buildings, machineries, etc. If any expenditure is incurred in order to maintain the earning capacity
of the business as cost of maintaining an asset or running a business is revenue expenditure. This
distinction is important in costing as all items of revenue expenditure are considered for calculating
the profit while capital items are normally ignored.
7) By time: Under this, costs are classified as historical cost and predetermined cost. Historical
cost is the cost ascertained after it is incurred or past cost. Such cost is available only when the
production of a particular thing has already been done. Such cost is only of historical value and
not at all helpful for cost control purposes. Predetermined costs are estimated costs, i.e., computed
in advance of production taking into consideration the cost and the factors affecting the cost. Such
costs when compared with actual costs will give the reasons, of variances and help the management
to fix responsibilities and take remedial actions to avoid their recurrence in future.
8) By variability: Under this category, costs are classified as fixed costs, variable costs, and semi-
variable or semi-fixed costs.
• Fixed or period costs: It is commonly described as those, which remain fixed ore constant
in total amount with increase or decreases in the volume of output or productive activity
for a given period of time. Fixed cost per unit decreases as production increases and
increases as production decreases. Examples are rent, insurance, manager’s salary, etc.
These fixed costs are constant in total amount but fluctuate per unit as production changes.
• Variable or product costs: These costs vary in total in direct proportion with the volume
of output. These costs per unit remain relatively constant with changes in production.
Variable costs fluctuate in total amount, but tend to remain constant per unit as production
activity changes. Examples are, direct material cost, direct labour cost, power, repairs, etc.
• Semi-variable costs: These costs are partly fixed and partly variable. For example,
telephone charges include a fixed portion of annual charge plus variable charge according
to calls; thus the telephone expenses are semi-variable cost. Other examples are
9) For managerial decisions: Based on the relevance and irrelevance of costs of managerial
decision-making the costs may be classified into the following costs:
• Marginal cost: It is the total of variable cost i.e. prime cost plus variable overheads. It is
based on the distinction between fixed and variable costs. Fixed costs are ignored and only
variable costs are taken into consideration for determining the cost of products, and value
of work in progress and finished goods.
• Out of pocket costs: These are the costs, which involve the cash outflow due to a particular
management decision. Depreciation will not from part of out of pocket cost because it does
not entail cash outflows. Such costs are relevant for price fixation during recession or when
make or buy decision is to be made.
(ii) Sunk Cost: Sunk cost is the cost which cannot be altered and has taken place in specifically
for providing infrastructure to the organisation. Once the land is purchased, building constructed
and machinery is installed then you cannot change the factory site, it is very difficult to change
design of the building and to change the machinery immediately if it involve huge expenditure. He
these become sunk costs.
Thus sunk cost is very difficult to be changed by decision later on and hence the sunk becomes
irrelevant for decision-making in the future course of action. So the analysis of this cost is very
helpful to the management to know how future cost will differ under alternative course of action.
(iii) Shut Down Cost: Under various circumstances the business activities are suspended
postponed temporarily due to temporary problems like power cut, shortage of raw material,
financial problem, strike, lockout, lack of demand, (depression) etc. The cost which should be
incurred in the of a temporary suspension are known as shut down costs.
Fixed costs like rent and insurance of the factory building, repairs and maintenance, security guard
expenses are the example of shut down cost. The management has to decide whether to close down
business or to continue the production even if it is suffering losses under the prevailing condition.
The specifically important and vital in case if the market is in depression.
(iv) Differential Cost: The change in the cost due to change in the level of activity or metho
production or due to change in alternative course of action is known as the differential cost. If the
cha increases the cot it is known as incremental Cost and if there is a decrease in the cost it is
known Detrimental cost. This change can also take place due to the change in distribution method,
change sales volume or change in product mix or change in variety of product with the same
process or mate. Differential costs are helpful in planning and decision-making and help the
management to choose best alternative.
(vi) Imputed Cost or Notional Cost: This is not the actual cost but expected cost of the use the
asset. As the rent of the owners building is a notional cost. Interest on owned capital is not to be p
but only a notional cost for calculating cost. Actual payment of interest on capital is not made but
the ba concept is that had the funds been invested somewhere else they would have earned interest.
So inter on owners funds is to be charged in cost accounts as an item of expenditure. It is the
assumed (hypothetical) for which the benefit is enjoyed by the firm without incurring actual
expenditure. The costs are calculated only for decision making. Salary of owner, manager is
another example of notio cost. It makes a lot of difference to compare the net earning of two firms
where one firm is fully financed borrowing funds while another is fully financed by owners funds.
(vii) Replacement Cost: It is the current market cost of replacing an asset. If an old asset needs
replacement then new asset will be purchased at the prevailing market price and not the price of
10 years back when the old asset was purchased.
(viii) Conversion Cost: Conversion cost is the cost of converting raw material into finished
product. In other words conversion cost is the total of direct labour, direct expenses and factory
overheads. Conversion cost thus is a managerial decisions-making cost and helps to choose course
of action among the various available alternatives.
(ix) Opportunity Cost: Opportunity cost is the value of sacrifice made or benefit on opportunity
forgone in accepting the next best alternatives.Opportunity cost is not recorded in the books.
Opportunity cost is also known as alternative cost. Another example is the use of owner’s building
as factory then the rent forgone is the opportunity cost of the building.
(x) Avoidable and Unavoidable Costs: Avoidable cost is that cost which can be eliminated if a
particular product or department with which it is directly related is discontinued. As for example
the salary of the staff which is employed in that department which is closed down or the cost of
the material for the product which is discontinued can be avoided. But the factory will work and
hence the rent of the factory building will be unavoidable or the insurance charges will be
unavoidable expenses if other products are continued and the work is going on. Unavoidable costs
are also known as unescapable costs. Avoidable costs are helpful in managerial decision like
whether to continue or eliminate a product or department.
Elements of Cost
Cost is made up of three elements i.e. material, labour & expenses. Each of these can be direct or
indirect.
Now in the present age any product small or big, consumer or capital cannot be produced without
the combination of these three elements. Hence the detailed study of these elements for cost
purpose becomes necessary.
1. Material Cost
The material may be defined as the item (substance) from which products are
manufactured. I.C.M.A. “The material cost is the cost of commodities supplied to an undertaking.”
The material can be in raw shape or in manufactured state. As for example cotton is a raw material
for yarn factory while cloth is a raw material for ready-made garment factory. Material may be
Direct Material or Indirect Material.
(A) Direct Material: Direct material are those material which are either specially purchased for
the production of product or which are visible in the final product or which can be easily identified
in the finished product as leather in the shoes, wood in furniture, cloth in dress, plastic in the pen,
paper in the books, bricks in the house etc. The Direct material include the following:
(i) Material which are specially purchased for a job, process order or a contract like wood for
furniture, cloth for a dress, iron sheets for making drums or boxes, cement for a house, rubber for
making tyre or tubes etc.
(ii) Material which is visible in the final product and is of significant value in relation to product
as bricks, cement, plastic, for house and plastic products, graphite in pencil making, jute in making
gunny bags etc.
(iii) Primary packing materials like cartons, cardboard boxes, wrapping paper to protect the
product like cigarette, cartons for keeping cigarettes, inkpot for keeping ink, bottle for keeping
medicine etc.
(iv) Parts of components purchased or produced or a product like tyres for car, wires for T.V.
sets frames for spectacles etc.
Direct materials are also known as Process Material, Prime cost Material, Productive Material or
Store Material. I.C.M.A. defines direct material as, “Material cost which can be identified with
and allocated to cost centre or cost unit.”
(B) Indirect Material: These material do not form part of the product. Indirect material is not
visible in the final product as lubricant in machine, adhesive in the furniture making, glue in book
binding etc. or the cost of these material is so small in the final product that it is not easy to calculate
the cost of these per unit of product as thread in dress or gum in kite, or nails in the shoe-making.
I.C.M.A. defines indirect material, “The materials cost which cannot be identified with an
allocated to cost centre or cost units.”
2. Labour Cost
The term labour may be defined as the human effort by which materials are converted into
finished products. I.C.M.A. defines labour cost as, “The cost of remuneration (wages, salaries,
bonus, commission etc.) of the employees of an organisation.”
Labour cost may also be divided into direct and indirect.
(A) Direct Labour: Direct labour is the labour which is personally engaged in the production of
gods, running or machine, jobs or process or the production operation. All wages which are
conveniently, specifically related to a specific job, process or product are called direct labour. It is
also known as direct wages. Direct labour can be easily assigned to a specific physical unit. The
following may be the part of direct labour:
If the organisation is engaged in providing services like transport or telephone etc then wages or
salary of drivers, conductors and operators will be the direct labour cost.
Direct labour is also known as process labour, operating labour or productive labour.
I.C.M.A. defines direct labour, “Wages which can be identified with and allocated to cost centre
or cost unit.”
(B) Indirect Labour: Those workers who are not directly engaged in the production or running
the machines but providing services or help to those who are operating the machines as
storekeeper, inspector, watchman, cleaner, waterman, chokidar, electrician or repair and
maintenance workers, gardner etc. These people provide their services to the whole of organisation
and their charges (wages or salary) are apportioned to the various departments or products but are
not allocated directly to a specific product or process.
Indirect labour may related to (i) Factory, (ii) Administration (iii) Selling and distribution
activities. I.C.M.A. defines indirect labour cost as, “The wages or labour charges which cannot be
allocated but which can be apportioned to or absorbed by cost centre or cost unit.”
3. Other Expenses
The expenses are incurred for producing a product or providing a service in addition to material
and wages as rent of factory, insurance, depreciation, telephone bill, etc.
I.C.M.A. defines expenses as, “The cost of services provided to an undertaking and the notional
cost of the use of owner’s asset.” Expenses can be of two types (A) Direct Expenses (B) Indirect
Expenses.
(A) Direct Expenses: Direct expenses or chargeable expenses are those expenses which are
directly identified with a particular job, process, product or operation. These are specially incurred
for a job and directly allocated to the job for which incurred. Direct expenses are also known as
Process Expenses, Productive Expenses or Prime Cost Expenses. The example of direct expenses
can be:
(i) Cost of special modules, designs and patterns for a specific job
(ii) Royalty paid to lessor for a particular lease contract
(iii) Cost of patents for a product
(iv) Cost of operating a machine on a particular job
(v) Hire charges of a special plant, machine or tools for a specific job
(vi) Fees paid to surveyors, architect and other consultant specially appointed for a
particular job
(vii) Research and experimental expenses related to a specific work order
(viii) Carriage inward and freight charges on the material purchased for a specific job, work
or process
(ix) Cost of defective work e.g. where several trial costing are necessary before an
appropriate one is obtained.
The most important point about direct expenses is that these expenses relates to a specific work
order or process. I.C.M.A. defines direct expenses as, “Expenses which can be identified with an
allocated to centre or cost unit”
(B) Indirect Expenses: Indirect expenses are those which cannot be identified with a specific job,
order, or process but which are common and these are apportioned to all jobs on some appropriate
basis. Indirect expenses cannot be directly and conveniently allocated and incurred for a specific
cost or cost centre. As the factory rent on insurance of factory is for the various types of the product
produce the factory and these are apportioned (divided) among all the products during that period.
I.C.M.A., Londondefines it as, “Expenses other than direct expenses.”
So any expenses which are related to a number of work order or jobs are treated as Indirect
Expenses.
Indirect Expenses = Overheads-(Indirect Material + Indirect Labour)
4. Overheads
Overheads can be aggregate of indirect material, indirect labour and indirect expenses.
Overheads may also be known as ‘On cost’ or ‘Burden’.
I.C.M.A. Defines overheads, “The aggregate of indirect material cost, indirect labour cost and
indirect expenses.” Thus, we can see that indirect expenses are only one part of overheads as
overheads also include indirect material and indirect labour. Overheads are classified according to
functions into the following:-
(i) Factory overheads
(ii) Office overheads
(iii) Selling and Distribution overheads
(i) Factory Overheads: Factory overheads are those expenses which are incurred at the place
production or work where the products are manufactured. It is because of this these are also known
production overheads or works overheads or manufacturing overheads. Factory overheads may
include the following:-
(a) Rent, Rates, Taxes of factory building
(n) Drawing office salary (drawing office is the office where maps, designs and patterns
are prepared) related to product
(o) Salary to storekeeper
(p) Expenses on consumeable store like oil, grease, lubricants, cotton waste, thread, etc
(q) Small tools used in factory and their depreciation
Calculation of Profit
If cost is Rs.3,00,000 and profit 25% on sales is given then Profit=3,00,000 x 25/100-25
=3,00,000 x 25/125=Rs.60,000
Cost sheet is a statement which shows the output of a specific period along with the break
up of cost per unit as well as total. The data taken in cost sheet are collected from various records
related to that job or order or production.
The cost sheet is prepared in columnar form, a column for particulars, total cost and per
unit cost is provided in the cost sheet.
Cost sheet is a memorandum statement. Therefore cost sheet does not form part of double
entry cost accounting record. But all the data of cost sheet are taken from financial accounting if
there is not the use of predetermined overhead rates. To create the confidence in cost accounting
and financial accounting periodical reconciliation of the two accounting system is undertaken.
(i) It discloses total cost and per unit cost of production of goods.
(ii) It helps to keep control in the cost of production of products.
(iii) Comparative study of various elements of cost with past records.
(iv) It helps to fill up the tenders and quotation.
(v) It helps to lay down the production policy.
(vi) It helps to fix up the selling price more competitively and accurately.
(vii) It helps to minimise the cost of production under the prevailing market condition.
There are certain items of pure financial nature which are not included in cost sheet or
statement cost. These items are included only in financial accounts. Items of experises which are
relating to cap assets, capital losses, distribution of profits of business and matters of pure finance
are excluded from sheet. These items can be:
Illustration 1.1 Calculate the Prime cost, Total cost of production and Cost of sales from the
following particulars:
Rs Rs
Raw-Materials consumed --- --- --- --- 40,000
Wages paid to labourers 10,000
Directly chargeable expenses 2,000
Oil & waste 100
Wages of Foremen 1,000
Storekeepers Wages 500
Electric Power 200
Lighting: Factory 500
Office 200 700
Rent: Factory 2,000
Office 1,000 3,000
Repairs & Renewals:
Factory Plant 500
Machinery 1,000
Office Premises 200 1,700
Depreciation:
Office Premises 500
Plant & Machinery 200 700
Consumable Stores 1,000
Manager’s Salary 2,000
Director’s Fees 500
Office Printing & Stationery 200
Telephone Charges 50
Postage & Telegrams 100
Salesmen’s Commission & Salary 500
Travelling Expenses 200
Advertising 500
Warehouse Charges 200
Carriage Outward 150
Solution:
COST SHEET
Rs Rs Rs
Direct material Raw-material 40,000
consumed
Direct labour Wages paid to 10,000
labourers
Direct expenses Directly chargeable 2,000
expenses --------------
PRIME COST 52,000
Add: Factory
overheads:
Indirect material: 1,000
Consumable stores 100 1,100
Oil and waste
Indirect labour Wages of foreman 1,000
Storekeepers’ wages
500 1,500
-----------
Indirect expenses Electric power 200
Factory lighting 500
Factory rent 2,000
Repairs & Renewals
Plant 500
Machinery 1,000 1,500
Depreciation
Plant & machinery 200 4,400 7,000
------------ 59,000
FACTORY OR WORKS COST Rs Rs Rs
Add: Office and
administrative
overheads
Indirect Material Office printing and 200
stationery
Indirect Labour Manager’s salary 2,000
Director’s fees 500 2,500
2,050
Indirect expenses Office lighting 200
Office rent 1,000
Repairs and 200
renewals office
premises
Dep. on office 500
premises
Telephone charges 50
Postage & telegrams 100 2,050 4,750
63,750
TOTAL COST OF PRODUCTION Rs Rs Rs
Add: Selling and
Distribution
overheads
Indirect labour: Salesman’s 500
commission and
salary
Travelling expenses 200
Advertising 500
Warehouse charges 200
Carriage outward 150 1,050 1,550
COST OF SALES 65,300
Illustration 1.2 Calculate (a) Cost of raw-materials consumed; (b) Total cost of production; (c)
Cost of goods sold and (d) The amount of profit from the following particulars:
Rs
Opening Stock Raw-materials --- --- 5,000
Finished goods --- --- 4,000
Closing Stock Raw-materials --- --- 4,000
Finished goods --- --- 5,000
Raw-material --- --- 50,000
purchased
Wages paid to --- --- 20,000
labourers
Chargeable --- --- 2,000
expenses
Rent, rates and --- --- 5,000
taxes
Power --- --- 2,400
Illustration 1.3 The books and records of the Anand Manufacturing Co. present the following data
for the month of August 2020:
1) Cost centre: The cost centre is defined by CIMA as a location person or item of equipment
(or group of these) for which costs may be ascertained and used for the purpose of cost
control. It is the smallest organizational sub-unit for which separate cost collection is
attempted. For example, the production department of a Textile milling industry may be
divided into distinct parts such as Weaving, Colouring, and Finishing. Each of these
production lines or process forms one cost center. Cost centers may be classified as follows:
(a) Personal or Impersonal cost centers
(b) Production cost center or Service cost center
(c) Operation and Process cost centers.
• A personal cost center is one, which consists of a person or group of persons, while an
impersonal cost center consists of a department, plant or item of equipment.
• A production cost center is one, which is actually engaged in production activities, while
service cost centers render services to production centers, e.g. repair shop, boiler plant,
crane, etc.
• An operation cost center is one, which consists of those machines and/or persons or group
of persons, and where the same operation is carried out. If a cost center consists of a
continuous sequence of operations, it is called process cost center.
(2) Cost unit: After the cost of various cost centers has been ascertained, it becomes necessary to
express the cost of output (production, or service). Cost unit may be defined as the quantity upon
which the cost can be conveniently allocated. The official terminology defines a cost can unit as a
unit of quantity of product, service or time in relation to which costs are ascertained or expressed.’
According to this definition, the choice of a cost unit depends on what is being produced, whether
goods or services, and what is relevant to the purpose of cost ascertainment. The selected cost unit
should be simple, unambiguous, and commonly used.
The period cost is a cost that tends to be unaffected by changes in level of activity during a
given period of time. Period cost is associated with a time period rather than manufacturing activity
and these costs are deducted as expenses during the current period without having been previously
classified as product costs. Selling and distribution costs are period costs and are deducted from
the revenue without their being regarded as part of the inventory cost.
(4) Common and joint costs: The common cost is an indirect cost that is incurred for the general
benefit of a number of departments or for the whole enterprise and which is necessary for present
and future operations. The joint costs are the cost of either a single process or a series of processes
that simultaneously produce two or more products of significant relative sales value.
(5) Short-run and long-run costs: The short-run costs are costs that vary with output when fixed
plant and capital equipment remain the same and become relevant when a firm has to decided
whether or not to produce more in the immediate future. The long run-costs are those which very
with output when all input factors including plant and equipment vary and become relevant when
the firm has to decide whether to set up a new plant or to expand the existing one.
(6) Past and future cost: The past costs are actual costs incurred in the past and are generally
contained in the financial accounts. These costs report past events and the time lag between event
and its reporting makes the information out of date and irrelevant for decision-making. These costs
will just act as a guide for future course of action.
The future costs are costs expected to be incurred at a later date and are only costs that
matter for managerial decisions because they are subject to management control. Future costs are
relevant for managerial decision making in cost control, profit projections, appraisal of capital
expenditure, introduction of new products, expansion programmes and pricing etc.
(7) Controllable and non-controllable costs: The concept of responsibility accounting leads
directly to the classification of costs as controllable or uncontrollable. The controllable cost is a
cost chargeable to a budget or cost centure, which can be influenced by the actions of the person
in whom control the centre is vested. It is always not possible to predetermine responsibility,
because the reason for deviation from expected performance may only become evident later. For
example excessive scrap may arise from inadequate supervision or from latent defect in purchased
material. The controllable cost is a cost that can be influenced and regulated during a given a time
span by the actions of a particular individual within an organisation.
The controllability of cost depends upon the level of responsibility under consideration.
Direct costs are generally controllable by the shop level management. The uncontrollable cost is a
cost that is beyond the control (i.e. uninfluenced by actions) of a given individual during a given
period of time.
The distinction between controllable and uncontrollable costs are not very sharp and may
be left to individual judgment. Some expenditure which may be uncontrollable on the short-term
basis can be controllable on long-term basis. Three are certain costs which are really difficult to
control due to the following reasons.
(8) Replacement and Historical Costs: The Replacement costs and Historical costs are two
methods for carrying assets in the balance sheet and establishing the amount of costs that are used
to determine income.
The Replacement cost is a cost is a cost which material identical to that is to be replaced
could be purchased at the date of valuation (as distinct, from actual cost price at the date of
purchase). The replacement cost is a cost of replacing an asset at any given point of time either at
present or the future (excluding any element attributable to improvement).
The Historical cost is the actual cost, determined after the event. Historical cost valuation
states costs of plant and materials, for example, at the price originally paid for them whereas
replacement cost valuation states the costs at prices that would have to be paid currently. Costs
reported by conventional financial accounts are based on historical valuations. But during periods
of changing price level, historical costs may not be correct basis for projecting future costs.
Naturally historical costs must be adjusted to reflect current or future price levels.
(9) Out of pocket and Book Costs: The out of pocket cost is a cost that will necessitate a
corresponding outflow of cash. The costs involving cash outlay or payment to other parties are
termed as out of pocket costs. Book costs are those which do not require current cash payments.
Depreciation, is a notinal cost in which no cash transaction is involved. The distinction between
out of pocket costs and book costs primarily shows how costs affect the cash position. Out of
pocket costs are relevant in some decision making problems such as fluctuation of prices during
recession, make or buy decision etc. Book-costs can be converted into out of pocket costs by selling
the assets and having item on hire. Rent would then replace depreciation and interest.
(10) Notional Cost/Imputed and Suck Costs: The imputed cost is a cost which does not involve
actual cash outlay, which are used for the purpose of decision making and performance evaluation.
Imputed cost is a hypothetical cost from the point of view of financial accounting. Interest on
capital is common type of imputed cost. No actual payment of interest is made but the basic
concept is that, had the funds been invested elsewhere they would have earned interest.
The Sunk costs are those costs that have been invested in a project and which will not be
recovered if the project is terminated. The sunk cost is one for which the expenditure has taken
place in the past. This cost is not affected by a particular decision under consideration. Sunk costs
are always results of decision taken in the past. This, cost cannot be changed by any decision in
future. Investment in plant and machinery as soon as it is installed its cost is sunk cost and is not
relevant for decisions. Amortization of past expenses e.g. depreciation is sunk cost. Sunk, costs
will remain the same irrespective of the alternative selected. Thus, it need not be considered by
the, management in evaluating the alternatives as it is common to all of them. It is important to
observe that an unavoidable cost may not be a sunk cost. The Managing Director’s salary is
generally unavoidable and also out of pocket but not sunk cost.
(11) Relevant and Irrelevant Costs: The relevant cost is a cost appropriate in aiding to make
specific management decisions. Business decision involve planning for future and consideration
of several alternative courses of action. In this process the costs which are affected by the decision
are future costs. Such costs are called relevant costs because they are pertinent to the decisions in
hand. The cost is said to be relevant if it helps the manager in taking a right decision in furtherance
of the company’s objectives.
(12) Opportunity and Incremental Costs: The opportunity cost is the value of a benefit
sacrificed in favour of an alternative course of action. It is the maximum amount that could be
obtained at any given point of time if a resource was sold or put to the most valuable alternative
use that would be practicable. The opportunity cost of a good or service is measured in terms of
revenue which could have been earned by employing that good or service in some other alternative
uses. Opportunity cost can be defined as the revenue forgone by not making the best alternative
use. Opportunity cost is the prospective change in cost following the adoption of an alternative
machine process, raw materials etc. It is the cost of opportunity lost by diversion of an input factor
from use to another.
The Incremental cost is the extra cost of taking one course of action rather than another. It
is also called as different cost. The incremental cost is the additional cost due to a change in the
level of nature of business activity. The change may take several forms e.g. changing the channel
of distribution, adding a new machine, replacing a machine by a better machine, execution of
export order etc. Incremental costs are relevant to the management in the analysis for decision
making.
(13) Conversion cost: The conversion cost is the cost incurred for converting the raw material
into finished product. It is referred to as the production cost excluding the cost of direct materials.
(14) Committed cost: The committed cost is a cost that is primarily associated with maintaining
the organisation’s legal and physical existence over which management has little discretion. The
committed cost is a fixed cost which results froth decision of prior period. The amount of
committed cost as fixed by decisions which are made in the past and not subject to managerial
control in the short-run. Since committed cost does not fluctuate with volume and remains
unchanged until action is taken to increase or reduce available capacity. Committed cost does not
present any problem in cost behavior analysis. Examples of committed cost are depreciation,
insurance premium, rent, etc.
(15) Shutdown and Abandonment costs: The shutdown costs are the cost incurred in relation to
the temporary closing of a department/division/enterprise. Such costs include those of closing as
well as those of re-opening. The shutdown costs are defined as those costs which would be incurred
in the event of suspension of the plant operation and which would be saved if the operations are
continued. Examples of such costs are costs of sheltering the plant and equipment and construction
of sheds for storing exposed property. Further, additional expenses may have to be incurred when
operations are restored e.g. re-employment of works may involve cost of recruitment and training.
The abandonment cost is the cost incurred in closing down a department or a division or in
withdrawing a product or ceasing to operate in a particular sales territory etc. The abandonment
costs are the cost of retiring altogether a plant from service; abandonment arises when there is a
complete cessation of activities and crates a problem as to the disposal of assets.
(16) Urgent and Postponable costs: The urgent costs are those which must be incurred in order
to continue operations of the firm. For example, cost of material and labour must be incurred if
production is to take place. The Postponable cost is that cost which can be shifted to the future
with little or no effect on the efficiency of current operations. These costs can be postponed at least
for some time, e.g. maintenance relating to building and machinery.
(17) Escapable and unavoidable costs: the Escapable cost is an avoidable cost that will not be
incurred if an activity is not undertaken or discontinued. Avoidable cost will often correspond-
with variable costs. Avoidable cost can be identified with an activity or sector did not exist. The
escapable costs refer to costs which can be reduced due to contraction in the activities of a business
enterprise. It is the net effect on costs that is important, not just the costs directly avoidable by the
contraction.
Additional Information:
(1) Closing Inventory
-Finished Goods 115000
-Raw Material 180000
-WIP 192000
(3) Depreciation on Office appliances = 5%, Plant & Machinery 10%, Building 4%
PRACTICAL PROBLEMS
1. From the following particulars prepare a cost sheet showing the total cost per tonne for the
period ended 31st Dec., 1998:
Rs.
Raw-Materials 33,000
Productive wages 35,000
Direct expenses 3,000
Unproductive wages 10,500
Factory rent and taxes 7,500
Factory lighting 2,200
Factory heating 1,500
Motive power 4,400
Haulage 3,000
Director’s fees (works) 1,000
Depreciation of
-Plant and Machinery 2,000
Office Building 1,000
Delivery Vans 200
Bad debts 100
Advertising 300
Sales Department salaries 1,500
The total output for the period has been 10,000 tonnes.
[Ans. Prime cost Rs.71,000, Works cost Rs.1,08,050, Office cost Rs.1,13,600, Total cost
Rs.1,18,200, Cost per tonne Rs.11.82]
2. Prepare a cost sheet to show the total cost of production and cost per unit of goods manufactured
by a company for the month of July 1994. Also find out the cost of sales.
Rs.
Stock of raw-materials 1.7.1994 3,000
Raw-materials purchased 28,000
Stock of raw-materials 31.7.1994 4,500
Manufacturing wages 7,000
Depreciation on plant 1,500
Loss on sale of a part of plant 300
Factory rent and rates 3,000
Office rent 500
General expenses 400
Discount on sales 300
Advertisement expenses to be 600
charged fully
Income-tax paid 2000
3. The following particulars relating to the year 1994 have been taken from the books of a chemical
works manufacturing and selling a chemical mixture:
Kg Rs
st
Stock on 1 Jan, 1994
Raw-materials 2,000 2,000
Finished mixture 500 1,750
Factory store 7,250
Purchases
Raw-materials 1,60,000 1,80,000
Factory stores 24,250
Sales
Finished mixture 1,53,050 9,18,000
Factory scrap 8,170
Factory wages 1,78,650
Power 30,400
Depreciation of machinery 18,000
Salaries
Factory 72,200
Office 37,200
Selling 41,500
Expenses
Direct 18500
Office 18200
Selling 18,000
Stock on 31st December, 1994
Raw-Material 1,200
Finished Mixture 450
Factory Stores 5,550
The stock of finished mixture at the end of 1994 is to be valued at the factory cost of the mixture
for that year. The purchase price of raw-materials remained unchanged throughout 1994.
Prepare a statement giving the maximum possible information about cost and its break up for the
year 1994.
[Ans. Prime cost Rs.3,77,800, Factory Cost Rs.5,16,200, Cost of production of finished mixture
sold Rs.5,71,852, Cost of sales Rs.6,31,352]
4. Calculate (a) Value of raw-materials consumed (b) Total cost of production, (c) Cost of goods
sold and (d) The amount of profit from the following particulars:
Rs
Opening Stock
Raw-Materials 5,000
Finished Goods 4,000
Closing Stock:
Raw-Materials 4,000
Finished Goods 5,000
Raw-Materials Purchased 50,000
Wages paid to Labourers 20,000
Chargeable Expenses 2,000
Factory Rent, Rates and Taxes 5,000
Power 2,000
Factory Heating and Lighting 2,000
Factory Insurance 1,000
Experimental Expenses 500
Sale of Wastage of Materials 200
Office Management Salaries 4,000
Office Printing & Stationery 200
Salaries of Salesmen 2,000
Commission of Travelling Agents 1,000
Sales 1,00,000
[Ans. (a) Rs.50,800 (b) Rs.87,500 (c) Rs.89,500 (d) Rs.10,500] [Hint. Sale of raw-materials
wastage of Rs.200 has been deducted from the cost of raw-materials].
6. Calculate the prime cost, factory cost, total cost of production and cost of sales from the
following particulars:
Rs
7. Rs
Opening Stock Raw-Materials 1350
Finished goods 2500
Closing Stock: Raw-Materials 750
Finished goods 1500
8. Prepare a statement of cost from the following trading and profit and loss account for the year
ending 31st March, 1995
Particulars Rs. Particulars Rs
Opening Stock Sales 1,00,000
Materials 8,000 Closing stock
Finished goods 25,000 Materials 15,000
Purchas of materials 70,000 Finished goods 30,000
Direct labour 10,000
Grease, oil etc 500
Salary of storekeeper 700
Power and fuel 800
Gross profit c/d 30,000
---------- --------------
1,45,000 1,45,000
Materials inspection note: When materials are delivered, supplier’s carrier will usually provide
a document called Delivery note or Delivery advice to confirm the details of materials delivered.
When materials are unloaded the warehouse staff check the materials unloaded with the delivery
note. Then the warehouse staff prepares a Materials Receipt Note, a copy of which is given to the
supplier’s carrier as a proof of delivery. After receiving the materials is in accordance with the
purchase order a note called Material Inspection Note, copies of which are sent to the supplier and
stores department.
Goods Received Note: One the inspection if completed a Goods, Received Note (GRN) is
prepared by the store department, and copies of GRN is sent to the Purchasing department Costing
department, Accounts department and Production department; which initiated purchase
requisition.
After receipt of GRN from the store department and invoice from the supplier the Accounts
department will check the purchase order and take necessary steps for making payment to the
supplier.
Store Requisition Note: It is also called Materials Requisition Note. When Production or other
departments requires material from the store is raises a requisition, which is an order on the stores
for the material required for execution of the work order. This note is signed by the department
incharge of the concerned department incharge of the concerned department. It is a document
which authorize the issue of a specified quantity of materials. It will include the cost centre of job
number for which the requisition is being made. Any person who requires materials from the store
must submit Stores Requisition Note. The store keeper should only issue materials from stores
against such a properly authorised requisition and this will be sent to the Costing department for
recording the cost or value of materials issued to the cost centre or job.
Material Transfer Note: If materials are transferred from one department or job to another win
in the organisation, then material transfer note should be raised. It is record of the transfer of
materials between stores, cost centres of cost units showing all data for making necessary
accounting entries.
Material Return Note: If materials received from the stores is not of suitable quality of if there
is surplus material remaining with the department, they are returned to stores with another called
“Material Return Note” evidencing return of material from Department to Stores. A copy of
Material Return Note is sent to the Costing department for making necessary adjustments in
accounts.
Bin Card: It is attached to the concerned Bin, rack or place where the R.M. is stored. It gives
all the Basic information relating to physical movements of stock. It is a record of receipts, issues
& Balance of the quantity of an item of stock handled by a store.
Stores Ledger: Stores department will maintain a record called stores ledger in which a separate
folio is kept for each individual item of stock. It records not only the quantity details of stock
movements but also record the rates & values of stock movements. With the information available
in the stores ledger, it is easier to ascertain the value of any stock item at any point of time. The
maximum, Maximum & re-order levels of stock are also mentioned for taking action to replenish
the stock position.
Centralised Purchasing: There is a separate purchasing department entrusted with the task
of making all purchase of all types of materials the head of this department is usually designated
as purchase manager or chief buyer.
Decentralised Purchasing: Under this, each branch or department makes its own purchases.
If the branches of plants are located at different places it may not be possible to centralize all
purchases. In such case, decentralised purchasing can better meet the situation by making
purchases in the local market by plant or branch managers.
Advantages of Centralised Purchasing: Specialised & expert purchasing staff can be
concentrated in one department. A firm policy can be initiated which may result in favourable
terms of purchase, e.g. higher trade discount etc. Standardisation of quality of R.M. Keeping all
records of purchase transactions at one place also helps in control.
Disadvantages of Centralised Purchasing: Special purchasing department leads to higher
administration cost. It is not suitable for plants or branches located at different places which are
far apart.
2. First in First out Method(FIFO): Under this method materials are issued out of stock in the
order in which they were first received into stock. His assumed that the first material to come into
stores will be the first material to be used. CIMA defined FIFO as “a method of pricing the issue
of material using, the purchase price of the oldest unit in the stock”.
Advantages:
Disadvantages:
There is no certainty that materials which have been in stock longest will be used, if they are mixed
up with other materials purchased at a later date at different.
If the price of the materials purchased fluctuates considerably it involves more clerical work and
there is possibility of errors.
In the inflationary market there is a tendency to under pricing of material issues and deflationary
market this is the tendency to overprice such issues.
Usually mote that one price has to be adopted for a single issue of materials.
It makes cost comparison difficult of different jobs when they are charged with varying price for
the same materials.
This method is more suitable where the size of the raw materials is large and bulky and its price is
high and can be easily identified in the stores separately. This method is useful when the frequency
of material issued is less and the market price of the material is stable and steady.
Last in First out Method: Under this method most recent purchase will be the first to be issued.
The issues are priced out at the most recent batch received and continue to be charged until a new
batch is arrived into stock. It is method of pricing the issue of material using the purchase price of
the latest unit in the stock.
Advantages:
Stocks issued at more recent price represent the current market value based on the replacement
cost.
Products cost will tent to be more realistic since material cost is charged at mere recent price.
In times of rising prices, the pricing of issues will be at a more recent current market price.
It minimise unrealised inventory gains and tends to show the conservative profit figure by
valuation of inventory at value before price rise and provides a hedge against inflation.
Disadvantages:
It is an assumption of cost flow pattern and is not intended to represent the true physical flow of
materials from the stores.
It involves more clerical work and some times valuation may go wrong.
In times of inflation, valuation of inventory under this method will not represent the current market
prices.
Illustration:
From the records of an oil distributing company, the following summarized information is
available for the month of March 1996:
On the basis of the above information, work out of the following using FIFO and LIFO
methods of inventory valuation assuming that pricing of issues is being done at the end of the
month after all receipts during the month:
Solution:
Store Ledger
Store Ledger
(c) Profit
Sales Rs.19,25,000
Rs.16,64,500 Rs.16,64,500
General administration expenses Rs.45,000 17,09,500
-------------------
Profit Rs.2,15,500
Closing stock, cost of goods sold, profit under LIFO
(a) Value of closing stock Rs.8,48,000
(b) Cost of goods sold Rs.17,29,500
(7,00,000+10,29,500)
(c) Profit:
Sales Rs.19,25,000
Less: Cost of goods sold 17,29,500
General administration expenses 45,000 17,74,500
------------------
Rs.1,50,500
-----------------
4. Highest in First Out Method (HIFO): Under this method the materials with highest prices
are issued first, irrespective of the date upon which they were purchased. The basic assumption is
that in fluctuation and inflationary market, the cost of material are quickly absorbed into product
cost to hedge against risk of inflation. This method is used when the material is in short supply and
in execution of cost plus contracts. This method is not popular and not acceptable under standard
accounting practice.
5. Simple Average Cost Method: Under this method all the materials received are merged into
existing stock of materials, their identity being lost. The simple average price is calculated without
any regard to the quantities involved. The simple average cost is arrived at by addition the different
prices paid during the period for the batches purchased by dividing the number of batches. For
example, three batches of materials received at Rs.10, Rs.12 and Rs.14 per unit respectively.
This method is not popular because it takes into consideration the prices of different batches but
not the quantities purchased in different batches. This method is used when prices do not fluctuate
very much band the stocks are small in value.
Illustration:
Prepare a stores ledger account by following the simple average method on the basis of information
given below:
Date Rate per unit (Rs)
January 1,2000 Received 500 units 20
January 10, 2000 Received 300 units 24
January 15, 2000 Issued 700 units ---
January 20, 2000 Received 400 units 28
January 25, 2000 Issued 300 units ---
January 27, 2000 Received 500 units 22
January 31, 2000 Issued 200 units ---
2. The changes in the prices of materials do not much affect the materials issues and stock.
3. The method follows the concept of total stock and total valuation
4. Both cost of materials issued and in stock tend to reflect actual costs.
Disadvantages:
The weighted average method also the following disadvantages:
1. Simplicity and conveniences are lost when there is too much change in the prices of materials.
2. An average price is not based on actual price incurred, and therefore is not realistic. It follows
only arithmetical convenience.
Illustration:
Prepare a store ledger account on the basis of information given in above illustration by following
the weighted average method.
Solution: Store Ledger
Date Receipts Issues Stock
Qty Rate Amount Qty Rate Amount Qty Rate Amount
2000
Jan.1 500 20 10,000 --- --- --- 500 20 10,000
Jan.10 300 24 7,200 --- --- --- 500 20 17,200
Jan.15 --- --- --- 700 21.50 15,050 800 21.50 2,150
Jan.20 400 28 11,200 --- --- --- 500 26.70 13,350
Jan.25 --- --- --- 300 26.70 8,010 200 5,340
Jan.27 500 22 11,000 --- --- --- 700 23.34 16,340
Jan.31 --- --- --- 200 23.34 4,668 500 23.34 11,672
7. Periodic Average Cost Method: Under this method, instead of recalculating the simple or
weighted average cost every time there is a receipt an average for the accounting period as a whole
is computed. The average price calculated for all the materials issued during the period is computed
as follows:
Cost of Opening Stock+ Total Cost of all receipts during the period
______________________________________________________
Units in Opening Stock + Total Units received during the period
8. Standard Cost Method: Under this method, material issues are period at a predetermined
standard issue price. Any variance between the actual purchase price and standard issue price is
written off to the profit and loss account. Standard cost is a predetermined cost set by the
management prior to the actual material costs being known and the standard issue price is used for
all issues to production and for valuation of closing stock. If initially the standard price
Illustration:
Enter the following transactions in the stores ledger account for material Y, using-
(a) The first in first out method, (b) The average cost method, (c) the last in first out method.
*Ink red Ink. Units returned to vendor are out of stock received from vendor at Re.0.12
Freight on purchases has been added to material cost.
*Ink red Ink. Units returned to vendor are out of stock received from vendor at Re.0.12
Freight on purchases has been added to material cost.
AVERAGE COST MEHOD
STORE LEDGER
Ordered Received Issued Balance
Date Purchased Qty Date Date Purch Qty Unit Total Date Requ Dept Qty Unit Total Qty Unit cost Total
order No expected ase cost cost isitio or cost cost cost
Order n No prod
No order
No
2020 Rs.P Rs.P 1994 Rs.P Rs.P Rs.P
Illustration:
At Ltd furnishes the following store transactions for September, 1994:
10.9.94 --- --- --- --- Nil 10 5.75 57.50 [5 [6.50 320.00
50] 5.75]
12.9.94 --- --- --- --- 108 5] [6.50
10] 5.75] 90 [5 [6.50 262.50
13.9.94 --- --- --- --- 110 20 5.75 115 40] 5.75]
26.9.94 --- --- --- --- 146 [5 [5.75 --- [25 [6.10 210.00
5] 6.10] 59.25 10] 5.75]
30.9.94 ---- --- --- --- Shortage 2 6.10 12.20
[5 [5.75 23.8.75
25 6.10
10] 5.75]
(b) The items in inventory are classified according to value of usage. The higher value items have lower
safety stocks because the cost of production is very high. The lower value items carry higher safety stocks.
(c) The item may be divided into three categories A,B, & C category “A” may include more costly items,
while category “B” may consist of less costly items & category “C” of the least costly items.
(d) It divides the total inventory list into three classes using the rupee volume.
(a) It refers to the size of the order which gives maximum economy in purchasing any material. It is
also referred as optimum or standard ordering quantity.
(b) The optimum level will be that quantity which minimizes the total costs associated with inventory.
(c) It takes into consideration the following costs:-
(i) ordering cost
(ii) Inventory carrying cost or storage cost.
(iii) In adequate inventory or stock-out cost EQQ=√2AB/C where, A=Annual usuage
B=Buying/ordering cost C=carrying/storage cost
Ques:- Annual demand 12000 units ordering cost Rs.90 order inventory carrying cost per annum Rs.15
Find out EOQ
Ans:- EOQ=√2AB/C EOQ=√12000x2x90/15 EOQ=3079.47 EOQ=380 units (Rounded)
Ques: Annual usuage units 6000 cost of placing an order Rs.30 carrying cost as a percent of inventory
20% cost per unit of material Rs.5 find out EOQ. How many order will be placed in a year.
Ans: A=6000 B=30 C=20/100x5=1 Rs. EOQ=√2x6000x30/1 EOQ=600 units Total=6000 So order is
10 order placed in a year.
(a) It is the largest quantity of a particular materials which should be kept in a store at any one time
the fixation of maximum level is necessary to avoid un-necessary blocking up of the capital in
inventories absolescence of materials, spoilage etc.
(b) It insures that the stocks will not exceed this limit although there may be low demand for materials
or quick delivery from the suppliers.
Max Stock Level = EOQ + Minimum Stock OR Max Stock Level = Roll + EOQ- (Maximum
consumption X min Re-order period)
(a) It is the lowest quantitative balance of materials which must be maintained in hand at all times so
that the production may not be stopped on A/c of non-availability of materials.
(b) It is always advisable to carry a reserve or safety stock to prevent stock out (Shortage)
OR
Lead time is the time interval between initiating an order & its receipts.
Re-Order Level
(a) It is the level at which if the material in store reaches further supplies must be ordered.
(b) The EOQ determines how much to buy at a particular time & ROL determines when to order.
(c) It is fixed some where between the max level & the min level.
Danger Level
It is the level of stock below which the material stock should never be allowed fall in normal
circumstances. It is slightly less than the minimum level. Sometimes the danger level is detrained
between ROL & Min level.
The level indicates the average stock held by the concern avg stock level = Max Level + Min Level/2
Avg stock level = Min Level + ROQ/2
Ques- From the following information you are required to calculate maximum level minimum level
and Re-order level ordering level for material X & Material Y
X Y
Normal consumption per week 150 units 200
Re-ordering Quantity 900 1500
Maximum consumption per week 225 250
Minimum consumption per week 75 100
Reorder period in weeks 12 to 18 6 to 12
Ques: Prepare the stores ledger on the basis of FIFO Method & LIFO Method
The store verifier of the factory noted that on 15th he had found a shortage of 5 units & on adjustment
done first 27th another shortage of 8 units. Prepare shores ledger on the basis of LIFO method.
Calculate:
Ques. In manufacturing its product, Z a company uses two types of raw materials A and B in respect of
which the following information is supplied: One unit of Z requires 10 kg of A and 4 kg of B materials.
Price per kg of material is Rs.10 and that of B is Rs.20. reorder quantities of A and B materials are 10,000
kg and 5,000 kg. Reorder level of A and B materials are 8,000 kg and 4,750 kg respectively. Weekly
production varies from 175 units to 225 units averaging 200 units. Delivery period of A materials is 1 to 3
weeks and B materials is 3 to 5 weeks.
Ques. Medical Aids Co. manufactures a special product “A” The following particulars were collected for
the year 1991:
Ques. Pumpkin Pump C. uses about 75,000 values per year and the usage is fairly constant at 6,250 values
per month. The values cost Rs.1.50 per unit when bought in quantities and the carrying cost is estimated to
be 20% of average inventory investment on the annual basis. The cost to place an order and process the
delivery is Rs.18. It takes 45 days to received delivery from the date of an order and a safety stock of 3,200
values is desired.
Direct and Indirect Labour Costs: For the purpose of accounting, labour costs are classified
into (i) Direct Labour cost and (ii) Indirect Labour cost.
Direct Labour Cost: The labour cost incurred on the employees who are engaged directly in
making the product, their work can be identified clearly in the process of converting the raw
materials into finished product is called direct labour cost. For example, wages paid to the workers
engaged in machining department, fabrication department, assembling department etc.
Indirect Labour Cost: The indirect employees are not directly associated with the conversion
process but assist in the process by way of supervision maintenance, transportation of materials,
material handling etc. Their work benefits all the items being produced and cannot be specifically
indentified with the individual products. Hence, the indirect labour cost should be treated as
production overhead. These costs will be accumulated and apportioned to different cost centres on
equitable basis and absorbed into product cost by applying the overhead absorption rates.
Job Evaluation: Job evaluation is the technique of analysis and assessment of jobs to determine
their relative value within the firm so that a fair wage and salary structure can be established for
the various job positions. In other words, job evaluation aims at providing a rational and equitable
basis for differential salaries and wages for different classes of workers. Following are the
objectives (or benefits) of job evaluation:
1. It aims at developing a systematic and rational wage structure as well as job structure.
2. It aims at establishing consistency between the wage and salary adopted with the firm and that
of other firms with in the industry or geographical area.
3. Controversies and disputes relating to salary between the employers and employees can be
settled by designing job evaluation techniques within the firm which can satisfy employers both.
4. Stability and fairness in the wages and salary structure are very useful for the administration
which can formulate business policies and plans as workers cooperation is fully ensured.
Point Ranking Method: This method analyses each job in terms of job factors. Job factors may
consist of elements like skill, effort, working conditions, hazards, responsibility. However,
different job factors may emerge in different jobs. After specifying job factors, each of them is
assigned weightage or points depending its value for the job. For example, in a particular job,
education may be given the higher point as compared to supervision, if the job requires a high
degree of education. Finally, the jobs are ranked in the order of points or weights secured by them.
Grades are further developed for these different weightages so-that wages rates or wage structure
can be suitably designed for them. For example, the following wage scales can be worked out
depending on the weights grade. This method is theoretically sound and objective, but it is difficult
to operate.
Ranking Method: Under this method different jobs in an organisation are rearranged in an order
which can be done either from the lowest to the highest or in the reverse. Before doing ordering of
jobs, all jobs should be properly studied in terms of job requirements, worker’s qualification,
responsibilities, working conditions, etc. Finally, wage scales are determined in terms of ranks.
This method is very simple to operate, less costly and easy to understand. However, this method
may be useful for small organisations Only, where are few arid well defined: But in a large
organisation where jobs are complex and highly involved, this method cannot be beneficial.
Grading Method: Under this method, a hypothetical scale or standard of job values is determined
and each job after being analysed in terms of a predetermined grade, is given a grade or class.
Predetermined grades or yardsticks are formulated after examining existing jobs in the enterprise.
The grades or the class should be established after making an investigation of job factors, such as
complexity in the job, supervision, responsibility, education etc.
This method is simple, less costly and administratively feasible. It attempts at applying a
rational basis for grading jobs.
Merit Rating: Merit rating is the comparative evaluation and analysis of the individual merits
of the employees. It analyses the differences in performance between employees who are working
on similar jobs and would therefore earn the same wages. In this task, merit rating accomplishes
more than job evaluation. Merit rating has the following objectives:
a) To evaluate the merit of an employee for the purpose of promotion, increment, reward and
other benefits.
b) To establish and develop a wage system and incentive scheme.
c) To analyse the merits (or demerits) of a worker and help him in developing his capability
and competence for the job.
The characteristics and factors that are considered in merit appraisal of the workers includes:
cooperation, quality of work done, attendance and regularity, education skill, experience, and
character and integrity.
1. The rating of employees maybe subjective and this creates dissatisfaction among them.
2. Evaluators or raters tend to give much premium to past ratings of an employee who might
have improved himself in the course of time.
3. Rates may be influenced by raters own attitudes and self-made rating factors which are not
consistent with the merit rating process.
1. Job evaluation is the assessment of the relative worth of jobs within a business enterprise
and merit rating is the assessment of the relative worth of an employee with respect to a
job. Another words, job evaluation rates the jobs, but merit rating rates employees on their
jobs.
2. Job evaluation helps in establishing a rational wage and salary structure. But merit rating
helps in, fixing fair wages for each worker in terms of his competence and performance.
3. Job evaluation brings uniformity in wage and salary rates. But merit rating aims at
providing a fair rate, of pay for different workers on the basis of their performance.
Idle Time
It is that time for which the employer pays, but from which he obtains no production or output. It
is of two types:-
(i) Normal Idletime:- This represents the time, the wastage of which cannot be avoided &
therefore the employer must bear the labour cost of this time. But every effort should be mode to
reduce it to the lowest possible level. Examples-
• Going from the factory gate to the deptt in which the worker is to work.
It is that time, the wastage of which can be avoided if proper precautions are taken.
Examples-
• Breakdown of machinery on account of the inefficiency of works engineer.
• Failure of the power supply
• Shortage of materials on account of inefficiency of store keeper or the purchasing deptt.
• Un-necessary waiting for instructions, tools & R.M. etc.
• Strikes & Lockouts in the factory.
Remuneration Methods:
Flat Time rate method: Under this system the worker is paid on hourly, daily or weekly wage
rate and his remuneration is based on the time spent for production and wages are calculated as
follows.
For example, if the hourly rate is Rs.12 and worker has worked 42 hours in a week, his weekly
wage are:
High day rate system: Under thus method, employees are paid a highly hourly wage rate than the
rate paid at different organisations in the industry or region expecting that the workers will work
more efficiently. To implement this method, the efficient, skilled and, experienced workers are
selected expecting an efficient and hard work from them in expectation of that the organisation
will pay wages at higher rates than prevailing in the industry.
For example, the normal wage rate prevailing in the other similar companies is Rs.12 per hour, X
Ltd. has adopted high day rate of Rs.15 per hour. A worker who worked for 40 hours in a week
will be paid as under:
The supervision cost will reduce under this method and there will be reduction in overall labour
cost per unit. The main draw back is that there is no guarantee that high day rate system will act
as an incentive. The high wages may become the accepted level of pay for normal working and
supervision may be necessary to ensure increased productivity and units cost would rise. Another
disadvantage is that the worker will get only fixed hourly rate for their effort and it will not act as
an individual incentive for extracting efficient and more output from him.
Sometimes, this wage plans is used as an incentive to achieve present targets and problem arises
if the anticipated production targets are not achieved.
Measured Day work (Guaranteed): Under this method, the employee is assured of agreed level
of wages for the specified level of performance. The wage rates consists of two components. The
first component is of fixed nature depending on the time spent the wages are paid and the other
part is variable in nature linked to merit rating and cost of living. The main disadvantage in this
method is that it is more complicated in computation of wages and it is not popular.
Different Time rates: Under this method, different time rates are fixed for different efficiencies
and skills. Normal wages are paid upto the level of standard efficiency and increase in efficiency,
will be paid at graduated scale of payment. This method of wage payment is also not popular due
to its complication in calculations.
Straight piece rate method: Under this method, a fixed wage rate is paid for each unit of
production, job completed or number of operations completed irrespective of the time spent on it.
The wages are calculated as follows:
This method is used where the production is repetitive in nature and it cannot be applied to the
work which require skill and artistic work. The workers pays depends upon his output and not
upon the time he spends in the factory. The supervision cost is reduced as workers are paid
depending on their actual units produced. This method will act as an incentive to efficient works
and act as disincentive to inefficient workers.
The main disadvantage is that the productions may need to be thoroughly inspected for its quality.
The stoppage of work due to adnormal causes like machine break down, power failure, shortage
of power etc. may cause the workers to loose this wages and they feel insecure under this method
of wage payment. The spoilage, defectives and wastage of materials is more, if this wage plan is
adopted, due to reckless use to achieve higher output.
Different piece rate method: Under this method, an incentive is offered to workers to increase
their output by paying higher rates for increased levels of production.
For example:
Production Units Rate Per Unit (Rs)
Upto 40 2.00
41 to 60 2.50
61 to 80 3.00
Above 80 3.50
Under the straight piece rate system, the time factor is not taken into consideration but under
differential piece rate plan, a series of production targets will be established and as each target is
reached a new piece work rate will apply.
In this plan the fast doing skilled workers can able to reach higher levels of targets and will be
compensated at higher Piece rates. The extra rates of pay can act as an inducement to the employee
to aim for higher productivity to increase their earnings by putting more efforts. Differential piece
work plan is normally accompanied by the guaranteed day rates.
Halsey Premium Bonus Plan: Under this method, for each unit or Job a standard time is
calculated and 50% of the time saved is allowed as bonus. The time rate paid for the time taken
plus 50% of the time saved, if the job is completed in less than the standard time, and time rate is
guaranteed. The total wages of a worker is calculated as follows:
Total Wages: (Time taken x Hourly rate) + [Time saved x Hourly rate)]
Illustration:
A worker X is allowed 60 hours time for completion of the job and the hourly rate is Rs.4.The
actual time taken by the worker is 40 hours. Calculate the wages of worker A. under Halsey Plan.
Rowan Premium Bonus Plan: Under this method, a standard time is calculated for every job or
process and a bonus is paid upon the time saved calculated as a proportion of the time taken in
which the time saved bears to the time allowed. In contrast of Halsey Plan, instead of fixed
percentage of time saved, bonus is paid in the proportion of time saved to time allowed.
Illustration:
In continuation of the illustration given under Halsey Plan, calculate the total wages of Worker X
under Rowan Plan.
Total wages
=(40 hrs x Rs.4) + [20hrs/60hrsx40hrs x Rs.4]
=Rs.160 +Rs.53.33
= Rs.213.33
• Where the worker completes his work within half the time allowed; the bonus under both
the plans will be same.
• If time saved is less than 50% of standard time, the Rowan plans is beneficial for the
worker.
• If time saved is more than 50% of the standard time, the Halsey Plan is advantageous to
the worker.
For design and introduction of good wage incentive plan the following points are considered:
• It should be simple to Understand by the workers and should enable themselves to calculate
their earnings.
• It should be simple to administer and reduce clerical work.
• It should be capable of using computers for increase in speed of calculations.
• It should be introduced only after full consultation and agreement with the workers and
unions.
• It should act as a motivational scheme.
• It should guarantee the minimum day wages.
• It should cover as many employees as possible.
• The incentive should be paid as quickly as possible after the completion of the work.
• The incentives should relate to the efforts and efficiency of the workers.
• The standards of work should be set after scientific study of work and the performance
levels should be fair to reach.
• It should conform to labour laws and regulations of the land.
• It should minimise labour turnover absenteeism.
Ques- Calculate the amount of BONUS under Halsey Premium Bonus plan & Rowan premium
bonus plans for the workers A,B, & C Standard time allowed=10 hrs Hourly Wages=Rs.50 Time
taken by A:5 hrs B; 6 hrs C;4 hrs
Ans. Worker A
(i) Halsey
(5x50) + ½ (5x50)
250+1/2(250)
250+125=375
Worker B
(i) Halsey
(6x50)+1/2(4x50)
300+1/2(200)
300+100=400
Worker C
(i) Halsey
(4x50)+1/2(6x50)
200+1/2(300)
200+150=350
(ii) Rowan
(4x50)+6/10x4x50=200+120=320
Labour Turnover:-
• Some workers leave the employment and new workers join in place of those leaving. This
change in work force is known as Labour Turnover.
• It is the movement of people into & out of the organisation.
• It is the rate of change in the no of employees of a concern during a definite period.
• It is helpful in manpower planning.
• A high index of labour turnover rate is a warning to management that something is wrong
with the health of the organisation. It may mean poor personnel policies, poor supervisory
practices or poor company policies.
• Too lower a rate of turnover can also be a danger signal
Avoidable Causes:-
(1) Dissatisfaction with wages and rewards.
(2) Dissatisfaction with working conditions.
(3) Dissatisfaction with personnel policies.
(4) Lock of transport accommodation, medical & other facilities
(5) Dissatisfaction with working hours, overtime etc.
(6) Bad relations with co-workers and supervisors
(7) Dissatisfaction with the Job.
Unavoidable Causes:-
(1) Personal Betterment
(2) Family circumstances
(3) Climatic conditions
(4) Community conditions
(5) Health conditions
(6) Marriage (in case of women)
(7) Retirement & Death
(8) Migratory nature of workers
(9) Dismissal or discharge due to incompetence, inefficiency, indifferent attitude towards
work.
(10) Redundancy due to seasonal changes.
(11) Illness or accident.
Ques- From the following particulars, calculate labour turnover under all the three methods-total
no of employees recruited during Jan 50
No of employees left + during Jan 40
st
Total No of employees on 31 Jan 1990
Practical Questions
1. A job can be done in 15 minutes by an average worker. Give three different methods of payment
by results and show the cost per article for each method if job is done in 10 minutes (Assuming
basic time-rate of Rs.3 per hour).
[Ans.(i) Halsey Premium Plan-Rs.0.625(ii) Rowan Premium Plan-Re.0.667; (iii) Piece Rate
Method-Re.0.75]
2.From the following particulars, you are required to work out the earnings of a worker under: (a)
Halsey Premium Plan (50% Bonus) (b) Rowan Plan. Weekly hours-48 hours, Hourly Wage Rate-
Rs.7.50 Piece rate per unit-Rs.3.00 Normal time taken per piece-20 minutes Normal output per
week-120 pieces Actual output for the week-150 pieces.
3. Three workers Ganesh, Om Narayan and Shri Ram produced 80,100 and 120 pieces of a product
X on a particular day in May 2001 in a factory. The time allowed for 10 units of product X is one
hour and their hourly rate is Rs.4. Calculate for each of these three workers the followings:
(1) Earnings for the day, and (2) Effective rate of earning per hour;
(a) Straight piece rate;
(b) Halsey Premium Plan (50% sharing)
(c) Rowan Premium Bonus methods of labour remuneration.
[Ans. (1) Ganesh Rs.32(2) Om Narayan Rs.40 (3) Shri Ram Rs.48; (2) (a) Genesh=Rs.4; Om
Narayan Rs.4; Shri Ram Rs.4; (b) Ganesh=Rs.4; Om Narayan Rs.4.50; Shri Ram Rs.5.00; (c)
Ganesh = Rs.4; Om Narayan Rs.4.80; Shri Ram Rs.5.33]
4. The following information is available from the records of M/s A.K.& Sons for the month of
March:
Number of employees at the beginning of the month 1900
Number of employees at the end of the month 2100
Number of employees resigned 20
Number of employees discharged 60
Number of replaced in the vacancies 40
Number of employees appointed due to expansion scheme 240
Calculate the labour turnover rate and equivalent annual rate under different methods.
[Ans. (a) Separation method: 48.67% (b) Replacement method: 24.33% (c) Flux method:73%
5. What earnings will a worker received under Halsey Plan and Rowan Plan if the executes piece
of work in 300 hours as against 375 hours allowed? His hourly rate is Rs.10 and he is paid 50% of
the time saved under Halsey Plan. He gets a dearness allowance of Rs.40 per day of 8 hours worked
in addition to his wages. [Ans. (i) Rowan Plan=5,100 (ii) Halsey Plan=4,875]
6. The following are the particulars given to you: Standard Time:10 hours; Time rate Rs.3 per
hour. Prepare a comparative table under Halsey Plan and Rowan Plan if time taken is 9 hours, 8
hours, 6 hours, 4 hours, and 3 hours. The table should clearly show the amount of bonus payable,
the amount of total wages and labour cost per hour under the two methods. State at least one point
of distinction between Halsey Plan and Rowan Plan in the light of your calculations.
[Ans. Halsey Plan is beneficial if worker saves more than 50% of time. Rowan Plan is beneficial
if worker saves less than 50% of time]
7. A worker under the Halsey method of remuneration has a day rate of Rs.12 per weeks of 48
hours, plus a cost of living bonus of 10 paise per hour worked. He is given an 8 hour task to
perform, which he accomplishes in 6 hours. He allowed 30% of the time saved as premium bonus.
What would be his total hourly rate of earnings, and what difference would it make if he was paid
under the Rowan method?
8. From the following particulars you are required to work out the earnings of a worker for a week
under (a) Straight piece-rate, (b) Halsey premium scheme (50% sharing), and (c) Rowan premium
scheme.
For example, a machine is hired for general purpose, the hire charges are treated as
overhead. But if that machine is hired or used for specific job, then the hire charges will be direct
charge to that particular job.
Another example is that, power consumption is normally treated as direct expense if it is
consumed for single plant or machinery. But if number of machines consume the power, then
power will be treated as overhead and will be apportioned to the different machine centers opn
some equitable basis, which have used power.
(a) Classification According to Functions: The main groups of overheads on the basis of this
classification are:
Administration overhead: This consists of all expenses incurred in the direction, control and
administration (including secretarial, accounting and financial control) of an undertaking which is
not related directly to production, selling and distribution function. Examples are: general
management salaries audit fees, legal charges, Postage and telephone, stationary and printing,
office rent and rates, office lighting, and salaries of office staff etc.
Selling overhead: These are the cost of seeking to create and simulate demand or scoring orders.
Examples are advertising, salaries and commission of sales personnel, showroom expenses,
travelling expenses, bad debts, catalogues and price lists etc.
Distribution overhead: It comprises all expenditure incurred from the time product is completed
in the factory until it reaches its destination or customer. It includes packing cost, carriage outward,
delivery can costs, warehousing costs, etc.
Both selling and distribution costs are incurred after the production work is over and thus taken
together, these are known as “After Production Costs’.
(b) Classification According to Elements: The main classes under this head are: indirect
materials, indirect wages, and indirect expenses. The readers should refer to lesson two for
meaning and examples of these classes of overhead.
(c) Classification According to Behaviour: Different overhead costs behave in different ways
when volume of production changes. On the basis of behavior, overheads may be classified into:
(a) Fixed overhead, (b) Variable overhead, and (c) Semi-fixed or semi variable overhead.
Fixed overhead: These overheads remains unaffected or fixed in total amount by fluctuations in
volume of output. Examples are rennet and rates managerial salaries, building depreciation,
postage, stationery, legal expenses etc.
Variable overhead: This is the cost which, in aggregate, teds to vary in direct proportion to
changes in the volume of output. Variable overhead per unit remain fixed. Examples are indirect
materials, indirect labour, ‘salesmen’s commission, power, light, fuel, etc.
Semi- variable overhead: This overhead is partly fixed and partly variable. In other words, such
costs vary in part with the volume of production and in part they are constant, whatever be the
volume of production. Examples: supervisory salaries, depreciation, repairs and maintenance, etc.
FACTORY OVERHEADS
These are costs which have been incurred in connection with production of a manufactured
commodity before it has come out of the workshop. They are also termed as Factory On cost,
Factory Burden, Factory Loading etc. They consist of:
They represent “the cost of formulating the policy, directing the organisation and controlling the
operations of an undertaking, which is not related directly to a research, development, production,
distribution or selling activity or function.” These costs are of a general nature and are not directly
related to other functions namely production, sales and distribution. They generally comprise of
the following costs:
Selling Overheads constitute ”the cost incurred in promoting sales and retaining customers”, while
the distribution overheads constitute “ the cost of the process which begins with making the packed
product available for dispatch and ends with making the reconditioned returned empty packages
available for re-use.” Selling and distribution overheads, therefore, include the following:
Selling overheads
(a) Indirect material. This includes the cost of printing and stationery, mailing literatures,
catalogues, price lists etc.
(b) Indirect labour. This includes the salaries, commission etc of salesmen, technical
representatives, sales manager etc.
(c) Indirect expenses. They include advertising, bad debts, rent of the showroom, insurance
of showroom, collection charges, travelling and entertainment expenses, expenses of
branch establishment, sales office expenses, fees of directors who pay attention to sales.
Distribution overheads
(a) Indirect material. This includes the cost of packing cases; oil, grease, spare parts used in
maintenance of delivery vehicles.
(b) Indirect labour.This includes wages of packers, van drivers, dispatch clerks etc.
(c) Indirect expenses. They include godown expenses including rent, insurance, freight,
carriage outwards and other transport charges, depreciation and running expenses of
delivery vans.
The distinction between selling expenses and distribution expenses is to be noted. Selling
expenses are incurred for promoting sales by convincing the customer to place an order with the
firm. Distribution expenses strictly begin when an order has been obtained and generally ends
when goods have been dispatched. In other words, distribution expenses are incurred in moving
the goods from the company’s godown to customer’s premises.
STAGES OF OVERHEADS-DISTRIBUTION
There are three stages involved in the distribution of overheads:
(i) Numerical method. According to this method numbers are allotted to each heading and
sub-heading of expense.
Example:
Item Code Number
Depreciation
Plant 11
Furniture 12
Building 13
Repairs
Plant 21
Furniture 22
Building 23
Thus, the first digit of the code number stands for the main expenditure and the subsequent digit
for its sub-division.
(ii) Alphabetical or mnemoric method. According to this method, the alphabets are used for
identifying the expenses of cost centres. For example:
AE-Administrative Expenses
RE-Repairs
MC-Maintenance Cost
AC-Assembly Cost
CE-Canteen Expenses
(iii) Alphabetical cum numerical Method. According to this method the alphabet denotes the
main expenditure while the numerical denotes its sub-division.
Example
Item Code Number
Depreciation Plant D1
Depreciation of Furniture D2
Depreciation of Building D3
Code numbers given to different items of overheads are listed in a schedule or manual for ready
reference. No standard list of these code numbers can be suggested since the number and types
under which the overheads may be grouped depend upon the size of the factory, the nature of
industry and the degree of control required.
Entries in the card are made periodically from purchases journal, stores requisitions, petty cash
book, wages analysis book etc. For example, consumable stores is an item of factory overhead. If
the stores have been purchased and supplied directly to the factory, the information will be there
in the Purchases Journal. In case stores were first received by the storekeeper and then issued, the
information can be obtained from the stores requisitions. The details regarding the source of
information are entered in the reference column.
2. Departmentalisation of overheads
After collecting and classifying overheads under suitable account headings the next step
involved overhead distribution is the departmentalisation of these overheads to different cost
centers on a suitable basis. This involves two stages:
Allocation of overheads. Allocation is the process of charging the full amount of overhead
costs to a particular cost centre. This is possible when the nature of expenses is such that it can be
easily identified with a particular cost centre. For example, the salary paid to a foreman of a
particular production department can be directly identified with that department and therefore it
will be directly charged to that department.
3. Absorption of overheads
The term absorption refers to charging of overheads of a cost centre to different cost units in such
a way that each cost unit bears an appropriate portion of its share of overheads. This is done by
means of overhead rates. The term ‘Overhead Rate’ refers to the rate at which the overheads are
to be charged to different cost units. It may be in the form of a percentage or a rate per unit. For
instance, if the overheads of a department are Rs.10,000, the total wages paid for different jobs
completed in the department are Rs.40,000 and the overheads are to be charged as a percentage of
wages to different jobs, the overhead rate will be 25% of wages. The share of overheads of each
job completed in the department will now be calculated on this basis.
Different overhead rates are used for absorption of different categories of overheads. However, the
following factors should be taken into account for determining the rate of overheads absorption:
(i) Adequacy. The rate should be such as would not give rise to large difference between the
amount of recovered overheads and actual overheads, otherwise the cost of jobs or products
determined on such basis would not be correct.
(ii) Convenience. The computation of overhead rates should not require unnecessary clerical
labour. For example, the apportionment of works manager’s salary according to time spent by him
on different jobs would not be of much use. It will be better to distribute it on the basis of wages
charged to different jobs since this basis is more convenient, thought not more equitable, than the
former basis.
(iii) Time factor. Time factor should be given due consideration while determining overhead rate
in those cases where different jobs require different time for their completion. For example, the
overheads of a machine cost centre should be charged to different jobs on the basis of hours for
which the machine cost center has worked for each of them. It will be, therefore, appropriate to
charge overheads in such a case on an hourly rate method.
(iv) Skill factor. Different jobs require different degrees of skill. It will not therefore be
appropriate to charge all jobs with the same overheads rate. This factor should be taken care of
while determining the rate.
(v) Rational productivity factor. The overhead rate should also be related to the method of
production followed. For example, in a department where work is done mainly by machines, the
machine hour rate should be adopted as a rate for the recovery of overheads. While in a department
where work is done mostly by manual labour, the overhead should be absorbed on a labour hour
rate basis.
(vi) No frequent changes in overhead rates. The overheads should be charged on the same basis
from year to year. In case the basis is frequently changed, the costing results will not be
comparable.
Illustration:
Following figures have been extracted from the accounts of a manufacturing concern for the month
of December, 1994:
Rs.
Indirect Materials:
Production Deptt. X 950
Production Deptt. Y 1200
Production Deptt. Z 200
Maintenance Deptt P 1500
Stores Deptt Q 400
Indirect Wages:
Production Deptt. X 900
Production Deptt. Y 1100
Production Deptt. Z 300
Maintenance Deptt P 1000
Stores Deptt Q 650
Power and Light 6000
Rent and Rates 2800
Insurance on assets 1000
Meal Charges 3000
Depreciation @ 6% on capital value of assets.
From the following additional information, calculate the share of overheads of each Production
Department:
Solution:
DEAPRTMENTAL OVERHEADS DISTRIBUTION SUMMARY
Illustration:
In a light engineering factory, the following particulars have been collected for the three monthly
period ending 31st December, 1994. Compute the departmental overhead rates for each of the
production department assuming that overheads are recovered as a percentage of direct wages.
Apportion the expenses of service department E proportionate to direct wages and those of service
department D in the ratio of 5:3:2 to departments A,B, and C respectively.
Solution:
STATEMENT OF APPORTIONMENT OF OVERHEADS
Production Deptts Service Deptts Total
1. Direct Wages --- --- --- 1000 2000 3000
2. Direct Materials --- --- --- 1500 1500 3000
3. Motive Power @ 5 200 150 100 50 50 550
paise per kwh
4. Lighting Power @ 25 40 10 15 10 100
Rs.2.50 per point
5. Stores Overhead @ 50 100 100 75 75 400
5% of direct material
6. Amenities to Staff 300 450 450 150 150 1500
@ Rs.3 per employee
7. Depreciation @ 6000 4000 3000 1000 1000 15000
10% of the value
8. Repairs and 1200 800 600 200 200 3000
Maintenance @ 2%
of value
9. General Overheads 1000 1500 2000 500 1000 6000
@ 50% of direct
wages
10. Rent and taxes @ 75 125 25 25 25 275
0.50 per sq.yd
11. Service 8850 7165 6285 4515 6010 32825
Department D 2257 1355 903 -4515 --- ---
12. Service 1336 2003 2671 --- 6010
Department E
12443 10523 9859
* Rates of overhead absorption
Service department costs are to be reapportioned to the production departments or the cost
centres where production is going on. This process of reapportionment of overhead expenses is
known as ‘Secondary Distribution’. The following is a list of the bases of apportionment which
may be accepted for the service departments noted against each:
The following chart depicts the methods of re-distribution of service department costs to
production departments:
Simultaneous Equation Method Repeated Distribution Method Trial and Error Method
(i) Direct Re-distribution Method. Under this method, the costs of service departments are
directly apportioned toe production departments without taking into consideration any service
from one service department to another service department. Thus, proper apportionment cannot be
done and the production departments may either be overcharged or undercharged. The share of
each service department cannot be ascertained accurately for control purposes. Budget for each
department cannot be prepared thoroughly. Therefore, Department Overhead rates cannot be
ascertained correctly.
ILLUSTRATION:
In a light engineering factory, the following particulars have been collected for the three months’
period ended on 31st March, 2004. You are required to re-apportion the service departments
expenses to production departments.
Apportion the expenses of service department S2 in proportion of 3:3:4 and those of service
department S1 in the ratio of 3:1:1 to departments P1, P2 and P3 respectively.
Solution: PRODUCTION OVERHEADS DISTRIBUTION SUMMARY
(ii) Step Distribution Method. Under this method the cost of most serviceable department is first
apportioned to other service departments and production departments. The next service department
is taken up and its cost is apportioned and this process goes on till the cost of the last service
department is apportioned. Thus, the cost of last service department is apportioned only to the
production departments. The most important limitation of this method is that cost of one service
centre to other service cost centres is ignored and this the cost of individual cost centres are not
truly reflected.
(iii) Reciprocal Services Method. In order to avoid the limitation of Step Method, this method is
adopted. This method recognizes the fact that if a given department receives service from another
department, the department receiving such service should be charged. If two departments provide
service to each other, the department should be charged for the cost of services rendered by the
other. There are three methods available for dealing with inter-service departmental transfer:
(a) Simultaneous Equation Method, (b) repeated Distribution Method and (c) Trial and Error
Method.
ILLUSTRATION:
A Ltd has gen sets & produces its own power data for power costs are as follows:-
During the month of May, costs for generating power amounted to Rs.9,300, of this Rs.2500 was
considered to be fixed cost. Service department C renders service to A,B,C & D in the rato of
13:6:1 while D renders services to A&B in the ratio of 31:3. Given that the direct labour hrs &
2,175 hrs respectively. Find the power cost per labour hours in each of these two departments.
Ans. O/H Distribution Summary
(a) Simultaneous Equation Method. Under this method, the true cost of the service departments
ascertained first with the help of simultaneous equations; these are then redistributed to production
departments on the basis of given percentage. This method is preferable and is widely used even
if the number of service departments are more than two. Due to the availability of compute it is
not difficult to solve sets of simultaneous equations. The following illustration may be taken to
discuss the application of this method.
ILLUSTRATION
A company has three productions departments and two service departments, for a period the
departmental distribution summary has the following totals:
Rs.
Production Departments: P1-Rs.800; P2-Rs.700; P3-Rs.500; 2,000
Service Departments: S1-Rs.234 and S2-Rs.300 534
--------
2,534
The expenses of the service departments are charged out on a percentage basis as follows:
P1 P2 P3 S1 S2
Service Department S1 20% 40% 30% --- 10%
Service Department S2 40% 20% 20% 20% ---
Prepare a statement showing the apportionment of two service departments expenses to Production
Departments by Simultaneous Equation Method.
Solution:
Let x = Total overheads of department S1
y = Total overheads of department S2
Then,
X=Rs.234 + 2y and y=Rs.300 + 1x.
Rearranging and multiplying to eliminate decimals:
10x-2y=Rs.2340 (1)
-x+10y=Rs.3,000 (2)
Multiplying equation (1) by 5, and add result to (2), we get
49x=Rs.14700
x=Rs.300
Substituting this value in equation (1), we get
y=Rs.330
All that now remains to be done is to take these values x=300 and y=330 and apportion them on
the basis of the agreed percentage to the three production departments; thus:
Total P1 P2 P3
Per distribution summary Rs. Rs. Rs. Rs.
Service department S1 (90% 2000 800 700 500
of Rs.300) 270 60 120 90
Service department S2 (80% 264 132 66 66
of Rs.330) 2534 992 886 656
This method is recommended in more than two service departments if the data is processed with
computers and in two service departments only where the data is processed manually.
(b) Repeated Distribution Method. Under this method, the totals as shown in the departmental
distribution summary, are put out in a line, and then the service department totals are exhausted in
turn peatedly according to the agreed percentages until the figures become too small to matter.
P1 P2 P3 S1 S2
As per summary Rs. Rs. Rs. Rs. Rs.
Service department S1 800 700 500 234 300
Service department S2 47 94 70 (234) 23
Service department S1 129 65 65 64 (323)
Service department S2 14 25 19 (64) 6
2 2 2 --- (6)
992 886 656 ---
(c) Trial and Error Method. Under this method, the cost of one service department is apportioned
to another centre. The cost of another centre plus the share received from the first centre is again
apportioned to the first cost centre and this process is repeated till the balancing the figure becomes
negligible.
By solving illustration 5 by Trial and Error Method, we get the following:
Service Departments
S1 S2
Original apportionment Rs Rs
234 300
(23) 23(10% of 234)
65(20% of 323) (323)
(65) 7(10% of 65)
1(20% of 7) (7)
300 330
Expenses Basis
1. Rent and Rates According to the floor area occupied by each
machine including the surrounding space.
2. Heating and Lighting The number of points used plus cost of special
lighting or heating for any individual machine,
alternatively according to floor area occupied
by each machine.
3. Supervision Estimated time devoted by the supervisory
staff to each machine.
4. Lubricating Oil and Consumable Stores Capital values, machine hours, or past
experience
5. Insurance Insured value of each machine.
6. Miscellaneous expenses Equitable basis depending upon facts
PRACTICAL PROBLEMS
1. Kumaresh Ltd. has three production departments P1, P2, and P3, and two service departments S1,
and S2,. The following figures are extracted from the records of the company:
Rs
Rent and Rates 5000
Indirect Wages 1500
Depreciation of Machinery 10000
General Lighting 600
Power 1500
Sundries 10000
Apportion the costs to various departments on the most equitable basis by preparing a Primary
Departmental Distribution Summary
Ans [P1-Rs.7550; P2-Rs.7200; P3-Rs.9650; S1-Rs.3125; S2-Rs.1075]
2. The following data were obtained from the books of Light Engineering Company for the half
year ended 31st March, 2002:
General Expenses: Rent Rs.12,500; Insurance Rs.1050; Depreciation 15% of value of machinery;
Power Rs.3800; Light Rs.1250.
You are required to prepare an overhead analysis sheet for the departments showing clearly the
basis of apportionment where necessary.
4. The following particulars relate to a manufacturing company which has three production
department P1 P2 andP3 and two service departments S1 S2.
Departments
P1 P2 P3 S1 S2
Total departmental overheads as per
primary distribution Rs. 6300 7400 2800 4500 2000
The company decided to charge the service departments cost on the basis of following percentages:
Find the total overheads of production departments charging service departments costs to
production departments on (a) repeated distribution and (b) by simultaneous equation method.
Departments
P1 P2 P3 S1 S2
Rs 650000 600000 500000 120000 10000
The service department expenses are allocated on a percentage basis as follows:
6. From the following information work out the production hour rate of recovery of overhead in
departments P1 P2 and P3.
Particulars Total Production Department Service Departments
P1 P2 P3 S1 S2
P1 P2 P3 S1 S2
S1 30% 40% 20% --- 10%
S2 10% 20% 50% 20 ---
7. PH Ltd is a manufacturing company having three production departments P1 P2 and P3 and two
service departments S2 and S2. The following is the budget for December, 1998:
Total P1 P2 P3 S1 S2
Rs Rs Rs Rs Rs Rs
Direct Material 1000 2000 4000 2000 1000
Direct Wages 5000 2000 8000 1000 2000
Factory Rent 4000
Power 2500
Depreciation 1000
Other Overhead 9000
Additional Information 500 250 500 250 500
Area (sq. ft)
Capital value (Rs.lacs)
of assets 20 40 20 10 10
Machine hours 1000 2000 4000 1000 1000
Horse power of machines 50 40 20 15 25
A technical assessment for the apportionment of expenses of service department is as under:
P1 P2 P3 S1 S2
% % % % %
S1 45 15 30 --- 10
S2 60 35 --- 5 ---
Required:
(i) A statement showing distribution of overheads to various departments.
(ii) A statement showing redistribution of service departments expenses to production
departments.
8. Strongman Ltd has three production departments P1 P2 and P3 and two service departments S1
and S2. The following particulars are available for the month of March, 2002 concerning the
organisation: Rent 15000; Municipal Taxes 5000; Electricity 2400; Indirect Wages 6000; Power
6000; Depreciation on Machinery 40000; Canteen Expenses 30000; Other Labour Related Costs
10000. Following further details are also available:
Total P1 P2 P3 S1 S2
Floor Space (sq.mts) 5000 1000 1250 1500 1000 250
Light Point (Nos) 240 40 60 80 40 20
Direct Wages (Rs) 40000 12000 8000 12000 6000 2000
Factory Rent 4000
Horse power of
Machines (Nos) 150 60 30 50 10 ---
Cost of Machine (Rs) 200000 48000 64000 80000 4000 4000
Working Hours 2335 1510 1525
The expenses of service departments are to be allocated in the following manner:
P1 P2 P3 S1 S2
S1 20% 30% 40% --- 10%
S2 40% 20% 30% 10 ---
You are requested to calculate the overhead absorption rate per hour in respect of the three
production departments.
9. Modern Manufactures Ltd have three Production Departments P 1 P2 P3 and two Service
Departments S2 and S2, the details pertaining to which are as under:
P1 P2 P3 S1 S2
Direct Wages (Rs) 3000 2000 3000 1500 195
Working Hours 3070 4475 2419 --- ---
Value of Machine(Rs) 60000 80000 100000 5000 5000
H.P. of Machines 60 30 50 10 ---
Light Points 10 15 20 10 ---
Floor Space (sq ft) 2000 2500 3000 2000 500
The following figures extracted from the accounting records are relevant: Rent and Rates Rs.5000,
General Lighting Rs600 Indirect Wages Rs1939; Power Rs.1500; Depreciation on Machines
Rs.10000 and Sundries Rs9696. The expenses of the Service Departments are allocated as under:
P1 P2 P3 S1 S2
S1 20% 30% 40% --- 10%
S2 40% 20% 30% 10 ---
Find out the total cost of product ‘X’ which is processed for manufacture in Department P 1 P2
andP3 for 4,5 and 3 hours respectively, given that its Direct Material Cost is Rs.50 and Direct
Labour Cost Rs.30.
P1 P2 P3 S1 S2
Total as per P.D.S (Rs) 7700 7300 9800 4700 929
Overhead after re-distribution 9234 9035 12160
Overhead Rate per Working Hour (Rs) 3.01 2.02 5.03
Cost of Product X Rs.117.23]
Unit-2
Costing Ascertainment
1. JOB COSTING
Job costing is that form of specific order costing which applies where the work is undertaken as
an identifiable unit such as:
(i) Manufacture of products to customers specific requirements.
(ii) Fabrication of certain materials where raw materials are supplied by the customers.
(iii) Repairs are done within a factory or at customers premises
(iv) Manufacturing goods are not for stock purposes but for immediate delivery once these are
completed in all respects.
(v) Internal capital expenditure jobs etc.
Job costing is a method of cost accounting whereby cost is completed for a specific quantity of
product, equipment repair or other service that moves through the production process as a
continuously identifiable unit, applicable material, direct labour, direct expenses and usually a
calculated portion of overheads being charged to a job order.
Under this method costs are collected and accumulated for each job, work order or project
separately. Each job can be separately identified and hence it becomes essential to analyse the
costs according to each job. The industries, where this method of costing is applied must possess
the following features:
(i) The production is generally against customer’s order but not for stock
(ii) Each job has its own characteristics and needs special treatment.
(iii) There is no uniformity in the flow of production from department to department. The
nature of the job determines the departments through which the job has to be processed. The
production is intermittent and not continuous.
(iv) Each job is treated as a cost under this method of costing.
(v) Each job is distinctively identified by a production order throughout the production
stage.
(vi) The cost of production of every job is ascertained after the completion of the job.
(vii) The work in progress differs from period to period according to the number of jobs
in hand.
Thus, cost is ascertained for each job separately. This method is applicable to printers. Machine
tools manufactures, foundries and general engineering workshops.
The following factors must be considered before adopting a system of job costing:
(a) Each job (or order) should be continuously identifiable from the stage of raw materials to
completion stage.
(b) This system should be adopted when it becomes absolutely necessary as it is very
expensive and requires a lot of clerical work in estimating costs, designing and scheduling
of production.
2 BATCH COSTING
Batch costing is a modification of job costing. It is used where articles are manufactured
in definite batches and help in stock for assembly of components to produce finished product
or for sales to customers. A batch, in fact, is a cost unit consisting of a group of identical items
which maintain their identity throughout one or more stages or production. Batch costing is
generally followed in toy making, aircraft manufacturing, bakeries, biscuit factories, radio-sets
and watches manufacturing factories, where manufacture of products or components can be
done more conveniently in batches of a definite number.
The costing procedure for batch costing is similar to that under job costing except with the
difference that a batch becomes the cost unit instead of a job. Separate job cost sheets are
maintained for each batch of products. Each batch is allotted a number. Material requisitions
are prepared batchwise. Cost per unit is ascertained by dividing the total cost of abatch by
number of items produced in that batch. Ordinary principles of inventory control are used.
Production orders are issued only when the stock of finished goods reaches the ordering level.
In case the batches are repetitive, the costing work is much simplified.
One very important matter which is considered in batch costing is the determination of the
economic batch quantity. Since production is done in batches, and each batch can contain any
number of items, the determination of the optimum batch quantity is very significant. To determine
economic batch quantity, the general principles of inventory control with regard to economic order
quantity are followed. The determination of the economic (optimum) batch quantity or lot size
requires that the following factors be considered.
(a) The demand for the components in a given period, generally a year.
(b) The cost of setting up tools on the machines for each batch.
(c) The cost of manufacturing the components in each batch.
(d) The cost of capital blocked in the stock of components.
(e) The cost of storage.
The following formula may be used to determine the economic or optimum batch quantity
(EBQ):
EBQ =√2DS/C
Contract or terminal costing is a variant of job costing and for this reason both contract and job
costing methods are based on the same costing principles. The difference between these two is that
in job costing a job is relatively small, whereas in contract costing contract is big. It has been well
said that a job is a small contract and contract is a big job. In contract costing each contract is a
cost unit. As the cost unit in contract costing is relatively large, it takes a considerable length of
time to complete and it may continue over more than one year. Moreover, whereas job work is
done in factory premises, contract work is done at site, away from the premises of the business.
Contract costing is employed in business undertakings engaged in building construction, road
construction, bridge construction and other civil engineering works.
The cost unit in contract costing is the contract itself. In contract costing, a separate account is
kept for each contract. Since a greater part of the work is carried out at the contract site itself all
the expenditures incurred on the contract including telephone installed at site, site vehicles,
transportation etc can be charged directly to the contract. Head Office expenses and the overheads
relating to central stores are however apportioned among the various contracts on some equitable
basis such as percentage of materials wages price cost or a percentage of total contract cost
depending on the circumstances. In the case of contract costing, direct costs account for a very
high proportion of the total cost of contract whereas indirect costs constitute only a small
proportion of it. One of the significant features of contract costing IS difficulty in cost control.
Because of the scale and the size of the contract and the site, there are frequently major problems
of cost control concerning material usage and losses, pilferages, labour supervision and utilization,
damage to and loss of plait and tools etc.
It is generally agreed between the contractor and the conractee that on accounts payment
will be made by the contractee at stages of progress in the work. An architect or a surveyor is
appointed by the contractee to certify the extent of the work completed. He issues a certificate
from time to time to the effect stating how much work has been completed and the amount of
money due to the contractor in terms of the contract deed. The contractor credits the on account
payment received from the contractee in his account. On completion of the contract, the
contractee’s account will be debited with the contract price for receiving the final payment.
Retention money
The contractee generally does not make full payment of the work certified by the surveyor.
He retains some amount, (say 10% to 20% of the amount due) to be paid within a reasonable period
when it is ensured that there is no fault in the work done. The amount held back is called retained
money. If any defeat or deficiency is noticed in the work, it is to be certified before the release of
the retention money. Retention money provides a safeguard against the risk of loss due to faulty
workmanship.
Cash Received
Cash received is ascertained by deducting the retention money from the value of work
certified, i.e. Cash received=Value of work certified-Retention money.
Work uncertified
Work uncertified (or work not yet certified) represents the cost of the work which has been
carried out by the contractor but has not been certified by the contractee’s architect. It is always
shown at cost price. The cost of work uncertified may be ascertained as follows:
Rs
Total Cost to date --------- -------------
Less: Cost of work certified --------- -------------
Materials in hand plant --------- -------------
at site
cost of work uncertified --------- -------------
Work in progress
Incomplete contracts are referred to as work in progress. This should be shown on the assets side
of the balance sheet under the heading work in progress. Work in progress represents the net
expenditure on a contract is arrived at by addition the various expenses debited to the contract
account less materials in hand, returned lost or stolen etc the value of plant in hand returned lost
or destroyed etc. From the viewpoint of the contractor work in progress represents the net
expenditure incurred on the contract, irrespective of whether any cash for it has been received or
not. While showing the work in progress in the balance sheet any notional profit held back (profit
in reserve) and cash received are deducted:
Alternatively the work in progress account can be prepared by debiting to this account the amount
of work certified and work uncertified and crediting it with the profit in reserve i.e. the portion of
the profit not transferred to the profit and loss account. The difference between the debit and
crediting is work in progress. While showing it is in the balance sheet all cash received on account
of such uncompleted contracts is to be shown as a deduction. The value of plant and materials in
hand may be shown separately in the balance sheet under the heading plant at site and materials at
site, along with work in progress.
Notional Profit
Notional profit represents the difference between the value of work certified and cost of
work certified. It is determined in the following manner:
Illustration:
Solution:
Rs.
Value of work certified 500000
Less: Cost of work certified
Cost of work to date 400000
Cost of work not yet certified -10000 300000
Notional profit ------------- -------------
200000
However, if in any year the cost of work certified exceeds the value of work certified the resultant
figure will represent the notional loss.
Illustration: From the following information calculate the value of work in progress:
Rs
Total cost of contract to date 383000
Cost of contract not yet to certified 23000
Value of work certified 420000
Cash received to date 37800
Solution
Rs.
Value of work in progress 420000
Work certified 23000
Work uncertified 443000
Less: Reserve for Contingencies 24000
419000
Less: Cash Received 378000
----------
41000
Alternatively
Working Note
Work in progress
Work Certified 420000
Work Uncertified 23000
--------------
Less: Cost of Contract to date 443000
Notional Profit 383000
-------------
Profit taken to Profit & Loss Account 60000
2/3 x 60000 x 378000/420000
=Rs.36000
Reserve for Contingencies = Rs.60000-36000
=Rs.24000
Estimated profit
Estimated profit represents the excess of the contract price over the estimated total cost of the
contract. Thus, Estimated profit =Contract price-Estimated total cost Estimated total cost is
determined by adding the cost to be incurred to complete the contract to the cost incurred to date
on a contract. Thus, Estimated total Cost = Cost incurred to date + Cost to be incurred to complete
the contract
A contact usually extends over a number of years. If the profit on such contracts is recorded only
after their completion, wide fluctuations may be noted in the profit figures from year to year, as
there may be a year in which no contract is completed and another year in which no contract is
completed and another year in which a number of contracts are completed. To avoid wide
fluctuations in the reported profits and to reflect the revenue in the accounting period during which
the activity is undertaken, and also to comply with the matching principle, the profit and loss
accounting the year by calculating the notional profit. However, prudence requires that the total
notional profit should not be transferred to the profit and loss account but the total notional loss
should be written off to the profit and loss account of the year. The withholding of a portion of the
notional profit may be regarded as a provision for future unforeseen expenses and contingencies.
The portion of notional profit to be transferred to the profit and loss account depends on the state
of completion of the contract. It is always preferable to determine the stage of completion of a
contract with reference only to the certified work. For this purpose, as far as possible, uncertified
work should not be considered. To determine the profit, all the incomplete contracts are classified
into the following four categories:
(i) Contract less than 25% complete: No profit should be taken into account if the contract has
just started or is less than 1/4th complete.
(ii) Contract between 25% and 50% complete (i.e. it is ¼ or more complete but less than ½):
Onethird of the notional profit, reduced in the ratio of cash received to work certified, may be
transferred to the profit and loss account. Thus the amount of profit to be transferred to be profit
and loss account may be determined by using the following formula: 1/3x Notional Profit x Cash
received/Work certified
(iii) Contract between 50% and 90% complete (i.e. it is 500/0 or more complete but less than
90%): In this case two thirds of the notional profit reduced by the proportion of cash received to
work certified may be transferred to the profit and loss account. In this case, the formula will be :
2/3 x Notional Profit x Cash received/Work certified
(iv) Contract nearing completion: When 90% or more of the work has been done in a contract
the contract is considered to be nearing completion. In the case of such contracts, the amount of
notional profit to be transferred to the profit and loss account may be determined by taking into
account the estimated profit on such contracts. In that case the estimated profit is ascertained by
deducting the aggregate of costs to date and further expenditure to be incurred to complete the
contract from the contract price. An amount equivalent to a proportion of this estimated total profit
from the notional profit is credited to the profit and loss account and balance is kept in reserve.
This proportion is ascertained by anyone of the following formulas:
Types of Contracts:
When it is not possible to estimate the cost of work with a reasonable degree of accuracy
at the time of entering into the contract, a cost plus contract is generally adopted. Under such a
contract the contractor receives his total costs plus a profit which may be fixed amount or it may
be a particular percentage or cost or capital employed. These types of contracts are undertaken for
production of special articles not usually manufactured e.g. construction work during war
production of newly designed ship or component parts of aircraft etc. Generally in such contract
contractors and contractee have clear agreement about the items of cost to be included, type of
materials to be sued labour rates for different grades, normal wastages to be permitted and the rate
or amount of profit.
This clause is often provided in contracts to cover any likely changes in the price of
utilization of materials and labour. Thus a contractor is entitled to suitably enhance the contract
price if the cost rise beyond a given percentage. The object of this clause is to safeguard the interest
of the contractor against unfavourable changes in cost. The escalation clause is of particular
importance where prices of materials and labour are anticipated to increase or where quantity of
materials and labour time cannot be accurately estimated.
Just as an escalation clause safeguards the interest of the contractor by upward revision of
the contract price, a de-escalation clause may be inserted to look after the interest of the contractee
by providing for down beyond an agreed level.
Illustration:
The following is the summary of the entries in a contract ledger as on 31 st December 1999 in
respect of contract No.87 which has a contract price of Rs.500000.
Rs
Materials purchased directly 175000
Materials supplied from stores 35000
Wages 90000
Direct Expenses 35000
Establishment Charges 40000
Plant 171000
Scrap sold 100000
Show the Contract Account and Work in Progress Account. Also show the same in the Balance
Sheet.
Work in progress
Work certified 375000
Work uncertified 25500
---------
400500
Less Reserve 18200
Less Cash Received 300000 82300
Plant at Site 91000
Materials at Site 25000
Note: Calculation on Written Down Value of Plant
Rs.
Plant at cost
Less Lost 10000 171000
Plant sold 201000
Depreciation 50000 80000
Written Down Value of Plant
-----------
91000
Illustration:
Nikhil Limited undertook a contact for Rs.500000 on 1st April 1998. On 31st March 1999
when the accounts were closed, the following details about
Rs.
Materials purchased Wages paid 100000
General expenses 45000
Plant purchased 10000
Materials in hand 31.3.1999 50000
Wages accrued 31.3.1999 5000
Work certified 200000
Cash received 150000
Work uncertified 15000
Depreciation of plant 5000
The contract contained an escalation clause which read as In the event of increase(s) of
prices of materials and rates of wages by more than 5% the contract price would be increased
accordingly by 25% of the rise of the cost of materials and wages beyond 5% in each case.
It was found that since the date of signing the agreement, the prices of materials and wage
rates increased by 25%. The value of the work certified does not take into account the effect of the
above clause.
80000
Increase in value of work done (certified & uncertified) to date: 25% of Rs.20000=Rs.5000
Since the contract is between ¼ and ½ complete one third of the notional profit, reduced by the
proportion of cash received to work certified is to be transferred as below:
4 Process Costing
FEATURES OF PROCESS COSTING
Process costing is that form of operation costing which is used to ascertain the cost of the
production at each process or stage of manufacture, where processes are carried on having one or
more of the following features:
(i) Production is done having a continuous flow of identical products except where plant and
machinery is shut down for repairs etc.
(ii) Clear defined process cost centres and the accumulation of all costs (material, labour and
overheads) by the cost centre.
(iii) The maintenance of accurate records of the units and part units produced and cost incurred by
each process.
(iv) The finished product of one process becomes the raw material of the next process or operation
and so on until the final product is obtained.
(v) Avoidable and unavoidable losses usually arise at different stages of manufactured for various
reasons. Treatment of normal and abnormal losses or gains is to be studied in this method of
costing.
(vi) Sometimes goods are transferred from one process to another process not at cost price but
transfer price just to compare this with the market price and to have a check on the inefficiency
and losses occurring in a particular process.
(vii) In order to obtain accurate average costs, it is necessary to measure the production at various
stages of manufacture as all the input units may not be converted into finished goods; some may
be progress. Calculation of effective units is to be seen in this method of costing.
(viii) Different products with or without by products are simultaneously produced at one or more
stages or processes of manufacture. The valuation of by products and apportionment of joint cost
before point of separation is an important aspect of this method of costing. In certain industries by
products may require further processing before they can be sold. A main product of one firm may
be a by product of another firm and in certain circumstances, it may be available in the market at
prices which are low than the cost to be first mentioned firm. It is essential, therefore, that this cost
be known so the advantages can be taken of these market conditions.
(ix) Output is uniform and all units are exactly identical during one or more processes. Therefore
the cost per unit of production can be ascertained only by averaging the expenditure incurred
during particular period.
(x) It is not possible to trace the identify of any particular lot of output to any lot of input materials.
For example in the sugar industry, it is not possible to trace any lot of sugar bags to a particular lot
of sugarcane fed or vice versa.
The industries in which process costs may be used are many. In fact a process costing system can
usually be devised in all industries except where job batch or unit operation costing is necessary.
In particular the following are examples of industries where process costing is applied.
The main points of difference between job costing and process costing are given as under:
Basis of Distinction Job Costing Process Costing
1. Production Production is against specific Production is in continuous
orders. flow the products being
homogeneous.
2. Cost Determination Costs are determined for each Costs are complied for each
job separately process for department on
time basis i.e. for production
of a given accounting period
3. Entity Each job is separate and Products lose their individual
independent of others entity as they are
manufactured in a continuous
flow
4.Unit Cost Total cost of a job is divided The total cost of each process
by the number of units is divided by the total
produced in the job in order to production for the process to
calculate unit cost of a job calculate the average cost per
unit for the period
5. Cost Calculation Costs are compiled when a job Costs are calculated at the end
is completed of the cost period
6. Transfer There are usually no transfers Transfer of costs from one
from one job to another unless process to another is made as
there is a surplus work or the products moves from one
excess production process to another.
7. Work in Progress There may or may not be work There is always some work in
in progress at the beginning or process at the beginning as
end of the accounting period well as at the end of the
accounting period
8. Control Proper control is Proper control is
comparatively difficult as comparatively easier as the
each product unit is different production is standardised and
and the production is not is more stable
continuous
9. Forms and Details It requires more forms and It requires few forms and less
details regarding materials details but a closer analysis of
and labour due to the need for operations is needed.
the allocation of labour to so
many orders and material is
issued in bulk to departments
10. Suitability It is suitable where the goods It is suitably employed where
are made according to goods are made for stock and
customers orders production production is continuous or
is intermittent and customers goods although made to
orders can be identified in the customers order are owing to
value of production. the continuous nature of the
production lost sight in the
volume of production.
ADVANTAGES OF PROCESS COSTING
1. Costs obtained at the end of the accounting period are only of historical value and are
not very useful for effective control.
2. Work in progress is required to be ascertained at the end of an accounting period for
calculating the cost of continuous process. Valuation of work in progress is generally
done on estimated basis which introduces further inaccuracies in total cost.
3. Where different products arise in the same process and common costs are prorated to
various costs units. Such individual products costs may be taken as only approximation
and hence not reliable but may be taken as the best.
4. There is a wide scope of errors while calculating average costs. An error in one average
cost will be carried through all processes to the valuation of work in process and
finished goods.
5. The computation of average cost is more difficult in those cases where more than one
type of products are manufactured and a division of the cost elements is necessary.
TYPES OF PROCESSING
Process costing is used in case of industries, which involve processing of a product through
different stages. The various types of processing are as follows:
(i) Continuous sequential processing: In case of this processing a product has to pass through
different cost centres or stages of manufacturing continuously and in succession one after the other
during a period. The processing being continuous and identical the costing units for each centre or
stage are identical during any period. Examples of this type of processing are cement making paper
making refining of crude petroleum etc.
(ii) Discontinuous Processing: In case of this processing a process is independently operated for
the individual product as such at frequent intervals. The costing unit in case of this processing
dependent upon the product may very even fort the same cost centre. Examples of this type of
processing are dye manufacturing fruit preservation, vegetable canning yam spinning etc.
(iii) Parallel Processing: In case of this processing the operations or stages through which the
product has to pass run parallel and separately. All these parallel processes ultimately join with the
end process. Examples of this type of processing are manufacturing different components which
ultimately join in the assembly process to make a product meat packing etc.
(iv) Selective Processing: In case of this processing the combination of the processes or stages of
operation depend upon the end product to be commercialised. Examples of this type of processing
are cooked meat chloride compounds like bleaching power of zinc chloride or hydrochloric acid
etc.
(a) Normal or uncontrollable loss: Because of the nature of the raw materials some loss is
inherent and is unavoidable. This is known as normal waste or normal loss. And this type of
loss is expected in normal condition for example stamping process evaporation etc. The
percentage of such losses is anticipated from past experience by the management. Loss of this
type should be absorbed by good units produced i.e. the cost of units lost in charged to the
good units output. Any value realisable on the normal loss will be credited to the process
amount.
(b) Abnormal Loss or Controllable Loss: In certain cases it can be seen that the loss exceeds the
predetermined normal loss. Any loss exceeding the normal is called abnormal loss. Abnormal
loss should not affect the normal cost of production. It is caused by accidents sub standard
materials, carelessness etc. Therefore abnormal loss is valued just like good units and
transferred to a separate account called Abnormal Loss Account. Value of Abnormal loss =
Normal cost of normal production/Normal output x Units of abnormal loss The loss on account
of abnormal loss or wastage is not borne by production, but by Profit and Loss Account.
Abnormal Wastage Account is debited and Process Account is credited with the cost of
abnormal wastage. If the wastage is sold in the market, Abnormal Wastage Account is credited
with the realised price and the balance is transferred to Profit and Loss Account.
The unit rate of abnormal loss and the unit rate of good units are the same i.e. Rs.17
Note: Abnormal losses are valued as good units. The unit cost which is used to value good units is
also applied for valuation of abnormal loss units. The cost of abnormal loss units computed in this
manner is transferred to a separate account, called Abnormal Loss Account and credited to the
relevant Process Account. The amount of scrap which would otherwise have been realised, had
there been normal and no abnormal gain, is debited to the Abnormal Gain Account and the balance
is credited to Costing Profit and Loss Account.
Illustration:
In process A, 1000 units of raw materials were introduced at a cost of Rs.15000. direct wages
amounted to Rs7500 and manufacturing overheads to Rs.5000. 10% of the units introduced are
normally lost in the course of manufacture and these are sold @ Rs 5 per unit. The actual output of
the process was 940 units.
JOINT PRODUCTS
Joint products are products which by the very nature of the production process cannot be
produced separately and which have more or less equal economic importance. They represent two
or more products separated in the course of the same processing operation usually requiring further
processing each product being in such proportion that no single product can be designated as the
major product (Cost Accountants Hand book edited by T. Lang). For example gasoline diesel,
kerosene, lubricating oil, coal tar, paraffin and asphalt are the joint products obtained from crude
oil in a refinery. Different grades of lumber resulting from a lumbering operation are another
example.
Sometimes a disnction is made between joint product and co-products. Coproducts do not
always arise from the same operation or raw materials and the quantity of co-products is within
the control of the manufacturer. For example in the automobile manufacturing industry a number
of co-products such as cars, jeeps and trucks of various types may be produced in different
quantities according to the need of the concern while in the oil industry, the quantity of various
joint products remains almost the same and cannot be changed without changing the quantity of
the results of the items.
By-Products
By-products refer to secondary or subsidiary products having some saleable or usable value
produced incidentally in the course of manufacturing the main product. According to ICMA
terminology a by-product is a product which is recovered incidentally from the material used in
the manufacture of recognized main products such a by-product having either a net realizable value
or a usable value which is relatively low in comparison with the saleable value of the main
products. By-products may be further processed to increased their realizable value. For example
in sugar industries sugar is the main product and fibres from sugarcane for lining materials
molasses for the manufacture of alcohol are by products. Similarly in coke ovens gas and tar
produced along with the main product coke are by-products.
The classification of various products from the same process into joint products and by-
products depends upon the relative importance of the products and their value. If the various end
products are almost equal in importance and their value is also more or less the same they may be
identified as joint products, but if one end-product has greater importance and higher value and
the other products are of less importance and rather of low value the hitter may be classified as by-
products. It may be noted that the value of some end-products may be so insignificant that they
may be classified as by-products. It may be noted that the value of some end-products may be so
insignificant that they may be classified suitable basis. This method is followed where by products
are processed (i) to dispose of waste material more profitably, or (ii) to utilize idle plant. In the
first case by products after separation are charged with overheads at full rates whereas in the second
case by product costs after separation will include variable costs only.
5. Operating Costing
Operating costing refers to a method which is designated to ascertain and control the costs
of the undertakings which do not produce products but which render services. Operating costing
is also known as service costing. It is that form of operation costing which is applied where
standardised services are provided either by an undertaking or by a service cost centre within an
undertaking.
Operating costing is the cost of rendering services. It is the cost of producing and
maintaining a service. Industries using operating costing do not produce tangible products but
render useful services e.g. transport services utility service like hospitals canteens etc distribution
service like supply of electricity gas etc.
Operating costing is just a variant of unit or output costing. The method of computing
operating cost is very simple. The expenses of operating a service for a particular period are
grouped under suitable headings and their total is divided by the number of service units for the
same period and thus cost per unit of service is obtained. The cost for a future period may be
estimated on the basis of estimated service units and the estimated costs. This will help in fixing
the price to be charged for the service. Thus the principle involved under operating costing is the
same as under unit costing but they differ in the manner in which costing is the same as under unit
costing but they differ in the manner in which costing information have to be collected and
allocated to cost units.
Characteristics
Operating costing has special application to undertakings which provide services to the
community as a whole rather than manufacture of products. Such undertakings where operating
costing is applied generally possess the following characteristics:
Cost Unit
The selection of a suitable cost unit (unit of service) may sometime prove difficult. The
cost units may be of the following two types:
1. Simple cost Unit: In simple cost unit the unit is obvious for example, per student per bed
per mile etc. A few examples are given below:
2. Composite Cost Unit: In this type more than one units are combined together Examples are:
Transport Costing
It is very essential to differentiate the costs of different expense heads. In a broad way there
are two types-fixed (standing) costs and operating and running charges. Fixed costs are those
which are incurred irrespective of mileage run. These are the expenses for the vehicles. At the
same time maintenance repairs petrol oil etc which are directly proportional or related to the
mileage run are known as maintenance charges. For the sake of convenience the costs are classified
into the following categories:
1. Fixed or Standing Costing: These include salary of operating manager supervisor insurance
motor vehicle tax garage rent establishment expenses of workshop and head office, general
supervision interest on capital etc.
2. Maintenance Charges: These are semi-variable expenses which include the cost of tyres
and tubes, repairs and paints spares and accessories overheads etc.
3. Operating and Running Charges: These very in direct proportion to kilometers and include:
(a) Petrol, Oil, Grease etc (b) wages of driver, conductor, attendant, etc if payment is related
to time or distance of trips, (c) commission of undertakings, if any (d) depreciation if it is
allocated on the basis of mileage run and as such it is treated as variable expenses.
If the payment is made to drivers and conductors as a fixed sum without taking into account the
distance covered or the number of trips made then it is a fixed charge. Every month a vehicle
operating statement is prepared. Total fixed costs operating maintenance charges are collected.
This will be posted to respective vehicles. These are divided by the total units (tonne miles or
passenger miles) to arrive at average unit cost. A proforma of cost sheet is given below:
Fixed Charges: Rs
Insurance
Road tax
Licence fees
Garage rent
Interest on capital
Maintenance Charges:
Repairs
Overhauling
Painting
Tyres and tubes
Garage charges
Running Charges:
Petrol
Oil
Grease
Wages of driver
Depreciation
Total
Illustration:
Work out in appropriate cost sheet form the unit cost per passenger km for the year 1994-95 for a
flet of passenger buses booked by a Transport Company from the following figures extracted from
its books: 5 passenger bussesd costing Rs.50000, Rs.120000, Rs.45000, Rs.55000 and Rs.80000
respectively. Yearly depreciation of vehicles-20% of the cost. Annual repairs, maintenance and
spare parts-80% of depreciation.
Illustration:
The following were the expenses incurred by a company in operating two lorries (for the
conveyance of raw materials) and a bus (for the conveyance to staff) during a related month:
MONTHLY COST
The above vehicles carried the following raw materials and passengers during the month:
At the same time their respective kms covered during the same period were:
Lorry A 3000
Lorry B 4500
Bus C 2000
From the above statistics you are required to prepare an operating cost sheet in summary
form for the three vehicles. In addition you should briefly explain the units of cost which you select
for the purpose of making your calculations.
Solution:
OPERATING COST SHEET FOR THE MONTH OF…….
Lorry A Amount Rs Lorry B Amount Rs Bus C Amount Rs
Driver Salaries 110 115 120
Coolie’s wage 120 120 60
General Garage 130 110 75
Overhead
Supervision 70 70 70
Road and other taxes 45 45 30
Other overhead 35 40 20
expenses
510 500 375
Variable expenses
Depreciation 330 220 350
Repairs 150 150 100
Petrol 170 240 110
Oil 18 25 20
Total cost 1178 1135 955
Tonne- 300000 540000 50000
kms/passenger-Kms
Per tonne-km .0039 .0021 .0191
Passenger-Km
Note: For lorry A and lorry B the unit of cost is tonne-km since the lorries carry tones of raw
materials for kms. Unit for bus C is passenger-km since it carries passenger for kms. The total no
of units have been calculated as under: Lorry A-100 tonnes x 3000 kms=300000 tonne-kms. Lorry
B-120 tonnesx4500kms=540000 tonne-kms. Bus C-25 passengersx200 kms=50000 passenger-
kms.
Illustration:
From the following data relating to two different vehicles A and B, compute the cost per running
km:
Vehicle A Vehicle B
Solution
STATEMENT OF COST PER RUNNING KM
Particulars Vehicle A Rs Vehicle B Rs
Fixed costs per annum
Road licence 750 750
Garage rent 700 400
Insurance 600 500
Supervision salaries 1200 1200
Interest 5% 1250 750
4500 3600
Kms run per annum 15000 6000
Fixed Cost per km 0.30 0.60
Running cost per km
Driver’s wage (Rs3 0.15 0.15
per hour for 20 kms)
Fuel cost per km 0.15 0.20
Repairs && 1.65 2.00
Maintenance
Tyre allocation 0.80 0.60
Depreciation 0.25 0.20
(cost÷estimated life)
Running cost per km 3.00 3.15
Total cost per running 3.30 3.75
km (A)+(B)
When cost accounts and financial accounts are maintained in two different sets of books there will
be prepared two profit and loss accounts-one for costing books and the other for financial books.
The profit or loss shown by costing books may not agree with that shown by financial books. Such
a system is termed as Non-Integral System whereas under the integral system of accounting there
are no separate cost and financial accounts. Consequently, the problem of reconciliation does not
arise under the integral system. However, where two sets of accounting systems namely financial
accounting and cost accounting are being maintained the profit shown by the two sets of account
may not agree with each other. Although both deal with the same basic transactions like purchases
consumption of materials wages and other expenses the difference of purpose leads to a difference
in approach in a collection analysis and presentation of data to meet the objective of the individual
system. Financial accounts are concerned with the ascertainment of profit or loss for the whole
operation of the organisation for a relatively long period usually a year without being too much
concerned with cost computation whereas cost accounts are concerned with the ascertainment of
profit or loss made by manufacturing divisions or products for cost comparisons and preparation
and use of a variety of cost statements. The difference in purpose and approach generally results
in a different profit figure from what is disclosed by the financial accounts and thus arises the need
for the reconciliation of profit figures given by the cost accounts and financial accounts. The
reconciliation of the profit figures of the two sets of books is necessary due to the following reasons
1. It helps to identity the reasons for the difference in the profit or loss shown by cost and financial
accounts.
2. It ensures the arithmetical accuracy and reliability of cost accounts.
3. It contributes to the standardization of policies regarding stock valuation, depreciation and
overheads.
4. Reconciliation helps the management in exercising a more effective internal control.
CAUSES OF DIFFERENCE
Difference in profit or loss between cost and financial accounts may arise due to following
reasons.
1. Items shown only in financial accounts: There are a number of items which are included
in financial accounts but find no place in cost accounts. These may be items of expenditure
or appropriation of profit or items of income. The former reduces the profit while the latter
have the reverse effect. The items may be classified as under:
(a) Pure financial charges: (i) Loss arising from the sale of fixed assets, Loss on investments
(Hi) Discount on debentures, (iv) Interest on bank loan mortgages and debentures (v)
Expenses of the company’s share transfer office.
(b) Appropriation of Profit: (i) Donations and Charities (ii) Income-tax 9iii) Dividend paid
(iv) Transfers to reserves and sinking funds.
(c) Purely financial incomes: (i) Rent receivable (ii) Profits on the sale to fixed assets (iii)
Transfer fees received (iv) Interest received on bank deposits (v) Dividend received.
(d) Writing off intangible and fictitious assets: (i) Goodwill, Patents and copyrights (ii)
Advertisement, preliminary expenses organisation expenses etc.
2. Items shown only in cost accounts: There are certain items which are included in cost accounts
but not in financial accounts. These items are very few and usually are notional charges. For
example interest may be calculated on capital employed in production to show the nominal cost of
employing the capital through in fact no interest has been paid. Similarly, production may be
charged with a nominal rent for premises owned to enable the concern to compare its cost
production with that of a rented factory.
Since cost accounts are meant for function as a control device it will be appropriate to adopt
estimated costing or preferably standard costing system while preparing cost accounts. Estimates
or standard can be nearer to the actual but in most cases they cannot be the same. This necessarily
means that the profit shown by the cost accounts is bound to be different from the profit shown by
the financial accounts.
Following are some of the important items the costs of which may be different in financial
books and costing books
(a) Direct materials: The estimated or standard cost of the direct materials purchased or
consumed in the production process may be different from the actual costs. This difference
will be due to change in price or quantity or both.
(b) Direct Labour: The estimated or standard cost of direct labour may be different from the
actual costs because of difference in wage rates or hours of work or both. Sometimes,
workers might have to be paid more due to increased dearness allowance pay revisions
bonus etc. This will cause difference between the profits shown by the two sets of books.
(c) Overheads: In cost accounts the recovery of overheads is generally based on estimates
while in financial accounts the actual expenses incurred are recorded. This results in under
or over recovery of overheads.
The under recovery or over recovery of overhears may be carried forward to the next period or
may be charged by a supplementary rate (positive or negative) or transferred to Costing Profit and
Loss Account. In case the under recovery or over recovery of overheads has been carried forward
to the next period the profit as shown by the costing books will be different from the profit as
shown by the financial books. Such variation may be due to over or under charging of factory,
office or selling and distribution overheads.
(d) Depreciation: Different method of charging depreciation may be adopted in cost and financial
books. In financial books depreciation may be charged according to fixed installment method or
diminishing balance method etc while in cost accounts machine hour rate or any other method may
be used. This is also an item of overheads and may be one of the reasons of difference between the
overheads charged in financial accounts and overheads charged in cost accounts.
4. Valuation of stock
(a) Raw materials: In financial accounts stock of raw materials is valued at cost or market price
whichever is less while in cost accounts stock can be valued on the basis of FIFO or LIFO or any
other method. Thus the figure of stock may be inflated in cost of financial accounts.
(b) Work in progress: Difference may also exist regarding mode of valuation of work in progress.
It may be valued at price cost or factory cost or cost of production. The most appropriate mode of
valuing is at factory cost in cost accounts. In financial accounts; work in progress may be valued
after considering a part of administrative expenses also.
(c) Finished goods: Under financial accounts stock of finished goods is valued at cost or market
price whichever is lower. In cost accounts finished stock is generally valued at total cost of
production. If the circumstances warrant prime cost or factory cost may also be taken as the basis
for valuing the stock of finished goods.
Thus mode of valuation of stock gives rise to different results in the two sets of books.
Greater valuation of opening stocks in cost accounts means less profit as per cost accounts and
vice versa. Greater valuation of closing stocks in cost accounts means more profit as per cost
accounts and vice versa.
5. Abnormal gains and losses
Abnormal gains or losses may completely be excluded from cost accounts or may be taken
to costing profit and loss account. In financial accounts such gains and losses are taken to profit
and loss account. As such in the former case costing profit/loss will differ from financial profit
loss and adjustment will be required. In the latter case there will be no difference on this account
between costing profit or loss and financial profit or loss. Therefore, no adjustment will be required
on this account. Examples of such abnormal gains and losses are abnormal wastage of materials
e.g. by theft or fire etc. cost of abnormal idle time cost of abnormal idle facilities exceptional bad
debts abnormal gain in manufacturing through processes (when actual production exceeds normal
production).
The need for reconciliation will not arise in case of a business where Integral Accounting
System is in use as there will be only one set of books both for financial and costing records. But
where there are separate sets of books reconciliation is imperative.
(iii) Amounts by which items of expenditure have been shown in excess in cost accounts as
compared to the corresponding entries in financial accounts.
(iv) Amounts by which items of income have been shown in excess in financial accounts as
compared to the corresponding entries in cost accounts.
(v) Over absorption of overheads in cost accounts.
(vi) The amount by which closing stock of inventory is under valued in cost accounts.
(vii) The amount by which the opening stock of inventory is over valued in cost accounts.
DEDUCT:
(i) Items of income included in cost accounts but not in financial accounts
(ii) Items of expenditure included in financial accounts but not in cost accounts.
(iii) Amounts by which item of income have been shown in excess in cost accounts over the
corresponding entries in financial accounts.
(iv) Amounts by which items of expenditure have been shown in excess in financial accounts over
the corresponding entries in cost accounts.
(v) Under absorption of overheads in cost accounts.
(vi) The amount by which closing stock of inventory is over-valued in cost accounts.
3. After making all the above additions and deductions the resulting figure will be profit as per
financial accounts.
Note: If profit as per financial accounts (or loss as per cost accounts) is taken as the base then
items added shall be deducted and items to be deducted shall be added i.e. the procedure shall be
reversed.
Illustration: Rs
Profit as per Cost Accounts 10000
Works overheads under recov ered in cost accounts 500
Interest on capital included in financial accounts 500
Dividends received 1000
Rent for owned building charged in cost accounts 300
Profit as per financial books 10300
There is a difference of Rs.300 between the profit as shown by the financial books and the
profit as shown by the cost books. A reconciliation statement can be prepared to reconcile on the
following basis the profits shown by two sets of books.
1. Profit as per cost accounts may be taken as the base. In other words, the profit as shown by
the financial books can be found out if suitable adjustments are made in this figure of profit
and after taking it account the above causes of difference.
2. Works overheads have been charged more in financial accounts than those in cost accounts.
This means profit as shown by the financial accounts is less than the profit as shown by the
cost accounts by Rs500 (the amount of under recovery). Since profit as per cost accounts
has been taken as the base the amount of Rs.500 should be subtracted from this base profit
to arrive at the profit as shown by the financial accounts.
3. The inclusion of interest on capital; as an expense has resulted in decrease in profits as
shown by financial books. In other words the profit as shown by the cost books is more
than the profit as shown by the financial books by Rs.500 (the amount of interest). The
amount should therefore the subtracted from the base profit.
4. Dividend received has been credited in financial books. This means the profit as won by
the financial books is more than the profit as shown by the cost books by Rs 1000. The
amount should therefore be added to the profit as shown by the cost books.
5. No charge is made in financial books for rent on owned buildings. The amount has however
been charged in the cost books. It means the profit as shown by the financial books is higher
than the profit as shown by the cost books by this amount. The amount therefore should be
added to the profit as whom by the cost books.
The reconciliation statement may now be conveniently presented in the following form:
Reconciliation Statement
Particulars + -
Profit as per Cost Accounts 10000
Less Works overheads 500
under charged in cost
accounts
Interest on Capital included 500
in financial accounts
Add: Dividends received 1000 1
Rent on owned building 300
Profit as per Financial 10300
Accounts
In case in the above example the cost accounts show a loss of Rs 10000 in place of a profit
the amount of loss should be put in the minus column. The reconciliation statement should then be
prepared on the same pattern as if there is a profit in place to there being a loss.
Illustration:
The following figures are extracted from the financial accounts of a manufacturing firm for the
first year of its operation:
Rs
Direct material consumption 5000000
Direct wages 3000000
Factory overheads 1600000
Administration overheads 700000
Selling and Distribution overheads 960000
Bad debts 80000
Preliminary expenses 40000
Legal Charges 10000
Dividends received 100000
Interest Deposit received 20000
Sales -120000 units 120000
Closing stock:
Finished stock 4000 units 320000
Work in progress 240000
The cost accounts for the same period reveal that the direct material consumption was Rs.5600000;
Selling and Distribution overheads are recovered @ Rs.8 per unit sold.
You are required to prepare Costing and Financial Profit and Loss Accounts and reconcile the
difference in the profits as arrived at in the two sets of accounts.
Solution:
Costing Profit and Loss Account
Direct Materials 5600000
Direct wages 3000000
Prime cost 8600000
Factory overhead 20% on Prime cost 1720000
10320000
Less work in progress (Closing stock) 240000
Works cost 10080000
Administration overhead Rs6 per unit of 744000
production:120000+4000
Cost of production 10824000
Less closing stock 349161
Add selling and distribution expenses @ Rs8 960000
per unit i.e. 120000x8
Cost of goods sold 11434839
Profit 565161
Sales 12000000
Illustration:
From the following figures prepare a Reconciliation Statement:
Net loss as per financial records Rs216045
Net loss as per costing records 172400
Works overhead under recovered in costing 3120
Administrative overhead under recovered in excess 1700
Depreciation charged in financial records 11200
Depreciation recovered in costing 12500
Interest received but not included in costing 8000
Obsolescence loss charged in financial records 5700
Income tax provided in financial books 40300
Bank interest credited in financial books 750
Stores adjustments credit in financial books 475
Deprecation of stock charged in financial books 6750
Solution:
RECONCILATION STATEMENT
Particulars + -
Rs Rs
Net loss as per costing records 172400
Less: works overhead under 3120
recovered
Obsolescence loss not charged 5700
Income tax not provided 40300
Depreciation in stock 6750
Add: Excess depreciation charged 1300
(12500-11200)
Excess administrative overhead 1700
Interest received not included 8000
Bank interest 750
Stores adjustments 475
Net loss as per financial records 12225 228270
216045
Illustration:
The financial Profit and Loss Account of a Manufacturing Company for the year ended 31 st March,
2020 is as follows
Rs Rs
To materials consumed 50000 By Sales 124000
To carriage inward 34000
To works expenses 12000
To direct wages 1000
To administration expenses 4500
To selling and distribution expenses 6500
To debenture interest 1000
To net profit 15000
124000 124000
The Net Profit shown by the cost accounts for the year is Rs 16270. On detailed comparison of the
two sets of accounts it is found that:
(a) The amounts charged in the cost accounts in respect of overhead charges are as follows: Works
overhead Rs.11500; Office overhead Rs 4590; Selling and distribution overhead Rs6640.
(b) No charge has been made in the csot accounts in respect of debenture interest. You are required
to reconcile the profits shown by the two sets of accouts.
Solution: RECONCILATION STATEMENT
Particulars Rs + -
Profit as per Cost Accounts 16270
Add: overhead overcharged in Cost
Accounts
(i) Office overheads
Cost Books 4590
Financial Books 4500 90
-------
(ii) Selling and Distribution
overheads
Cost Books 6640
Financial Books 6500 140
Less: (i) Works overheads
undercharged in
Cost Accounts
Financial Accounts 12000
Cost Accounts 11500 500
Illustration:
In a factory works overheads are absorbed at 60% of Works cost. Prepare (i) Cost Sheet (ii) Trading
and Profit & Loss Account and (iii) Reconciliation Statement if Total Expenditure consists of
Materials Rs.200000; Wages Rs150000, Factory Expenses Rs100000 and Office Expenses
Rs85000. 10% of the output is stock at the end and sales are Rs.520000.
Unit 3
Analysis and Interpretation of Financial Statements
Financial statements refer to at least two statements which the accountant prepares at the end of
a given period of time for the business enterprise. These statements are:
1. Profit and Loss A/c which is prepared to ascertain the net results of a year’s working of the
business.
2. Balance Sheet which is prepared to ascertain the financial position of the business as on a
particular date.
In the case of a limited company financial statements also include profit and loss appropriation
account. Sometimes the statement of source and applications of funds also forms part of the
financial statements.
Financial statements are prepared primarily for decision making. They play a dominant role in
setting the framework of managerial decisions. But the information provided in the financial
statements is not an end in itself as no meaningful conclusions can be drawn from these statements
alone. However the information provided in the financial statements is of immense use in making
decision through analysis and interpretation of financial statements. Financial analysis is the
process of identifying the financial strengths and weaknesses of the firm by properly establishing
relationship between the items of the balance sheet and the profit and loss account. There are
various methods or techniques used in analyzing financial statements trend analysis schedule of
changes in working capital funds flow and cash flow analysis and ratio analysis.
Meaning of analysis of Financial Statements
An analysis is the process of critically examining in detail accounting information given in the
financial statements. For the purpose of analysis individual items are studied their
interrelatinsships with other related figures are established the data is sometimes rearranged to
have better understanding of the information with the help of different techniques or tools for the
purpose. Analysing financial statements is a process of evaluating relationship between component
parts of financial statement to obtain a better understanding of firm’s position and performance.
The analysis of financial statements thus refers to the treatment of the information contained in the
financial statements in a way so as to afford a full diagnosis of the profitability and financial
position of the firm concerned. For this purpose financial statements are classified methodically
analysed and compared with the figures of previous years or other similar firms.
Meaning of Interpretation
Analysis and interpretation are closely related. Interpretation is not possible without analysis and
without interpretation analysis has not value. Various account balances appear in the financial
statements. These account balances do not represent homogeneous data so it is difficult to interpret
them and draw some conclusions. This requires an analysis of the data in the financial statements
so as to bring some homogeneity to the figures shown in the financial statements. Interpretation is
thus drawing of inference and stating what the figures in the financial statements really means.
Interpretation is dependent on interpreter himself. Interpreter must have experience understanding
and intelligence to draw correct conclusions from the analysed data.
Objectives of Financial Analysis
Financial analysis is helpful in assessing the financial position and profitability of a concern. This
is done through comparison by rations for the same concern over a period of years or for one
concern against another or for one concern against the industry as a whole or for one concern
against the predetermined standards or for one department of a concern against other departments
of the same concern. Accounting ratios calculated for a number of years show the trend of the
change of position i.e. whether the trend is upward or downward or static. The ascertainment of
trend helps us in making estimates for the future. For example ratios of gross profit to sales for the
last five years indicate a rising trend. We can safely estimate that ratio of gross profit to sales for
the next years will also rise. Keeping in view the importance of accounting ratio the accountant
should calculate the ratio in appropriate form as early as possible for presentation to management
for managerial control.
In short the main objectives of analysis of financial statements are to access:
A variety of tools can be used by a financial analyst for the purposes of analysis and interpretation
of financial statements particularly with a view to suit the requirements of the specific enterprise.
The principal tools are as under:-
1. Comparative Statements
2. Common size statements
3. Trend Analysis
Comparative statements can also be used to compare the performance of a firm with that of other
firms. However the financial data will comparable only when same accounting policies are used
in preparing these statements. In case of different accounting policies and frequent changes in them
both inter firm comparison and inter period comparison will be misleading.
Comparative Income Statement
The comparative income statement is the study of the trend of the same items/group of items in
two or more income statements of the firm for different periods. The changes in the income
statement items over the period would help in forming opinion about the performance of the
enterprise in its business operations.
Interpretation of comparative income statement
The changes in sales should be compared with the changes in cost of goods sold.
If increase in sales is more then the profitability will improve.
An increase in operating expenses or decrease in sales would imply decrease inoperating profit
and a decrease in operating expenses or increase in sales would imply increase in operating profit.
The increase or decrease in net profit will give an idea about the overallprofitability of the concern.
Illustration 1. The Income Statement of Nikhil Ltd are given for the years 1998 and 1999.
Rearrange the figures in a comparative form and study the profitability position of the firm.
210000 400000
Earnings before Tax
84000 160000
Less Tax payable
126000 ----------
Profit after Tax
240000
Solution: Comparative Income Statement for the year ended 31st Dec 1998 and 1999
Less Interest
Earning before Tax 40000 400000 ---
Equity share capital 300000 400000 Land & Building 200000 150000
Reserve & surpluses 160000 110000 Plant & Machinery 200000 300000
Debentures 100000 150000 Furniture 25000 30000
Mortgage loan 80000 100000 Bills receivables 75000 45000
31.12.98 31.12.99
Fixed assets
Land & Building 200000 150000 (50000) (25.0)
Plant & Machinery 200000 300000 100000 50.0
Furniture 25000 30000 5000 20.0
12.9
Current Assets
Bills receivable 75000 45000 (30000) (40.0)
S. Debtors 100000 125000 25000 25.0
Stock 113000 172000 59000 52.2
Prepaid expenses 2000 3000 1000 50.0
Shareholder’s Funds
Equity Share Capital 300000 400000 100000 33.3
Reserve & Surpluses 160000 110000 (50000) (31.3)
Financial statements when read with absolute figures are not easily understandable. It is therefore
necessary that figures reported in these statements should be converted into percentage to total
which is taken equivalent to hundred. This kind of analysis is also called as vertical analysis. It
depicts a static view of the qualitative relationship between the items of the balance sheet and
profit and loss account. But if it is studied over a period of time. Then it becomes a dynamic
analysis that is vertical analysis presented horizontally.
This technique throws light on the structure of the balance sheet and profit and loss account. The
trend depicted by common size analysis is more authentic as it reflects qualitative assessment as
against quantitative assessment depicted by absolute figures.
Common Size Income Statement
In the case of income statement the sales figure is assumed to be equal to 100 and all other figures
are expressed as percentage of sales. The relationship between items of income statement and
volume of sales is quite significant since it would be helpful in evaluating operational activities of
the concern. The selling expenses will certainly go up with increase in sales. The administrative
and financial expenses may go up or may remain at the same level. In case of decline in sale selling
expenses should definitely decrease.
Illustration 3: From the following profit and loss account of Ram Ltd for the year ending 31st
December 1998 and 1999 prepare common size income Statement and give your interpretation.
Profit & Loss A/c of Ram Ltd for the year ending 31 st December
Solution:
Common Size income statement of Ram Ltd for the year ending 31st December
Rs %age Rs %age
Comments
The absolute figures reveal that sales cost of goods sold and gross margin all have increased over
the last year. But the common size statement reveals that cost of goods sold has increased hi 1999
in relation to sales. Consequently gross profit margin has decline during the current year. Similarly
net income after tax in terms of absolute figures shows an increase on the previous year but the
rate of net profit on sales in 1999 in 4.45 as against 6.15 in 1998. Thus the overall profitability has
decreased in 1999 due to rise in cost of sales.
Common Size Balance Sheet
For the purpose of common size balance sheet the total of assets or liabilities is taken as 100 and
all the figures are expressed as percentage of the total. In other words each asset is expressed as
percentage to total assets/liabilities and each liability is expressed as percentage to total
assets/liabilities. This statement will throw light on the solvency position of the concern by
providing an analysis of pattern of finding both long term and working capital heeds of the concern.
Illustration 4: The following are the Balance sheets of X Ltd and Y Ltd for the year ending 31 st
December 2000.
Balance Sheet of X Ltd and Y Ltd for the year ending 31st Dec 2000
Investment
Reserve &
Surpluses 68000 136000 10000 80000
Compare the financial position of two companies with the help of common size balance sheet.
Solution: Common Size balance sheet as on 31st December 2000
Rs %age Rs %age
Shareholder Funds
Equity Share Capital 300000 34.2 600000 38.6
Preference Share Capital 200000 22.8 320000 20.6
Reserve & Surplus 68000 7.8 136000 8.7
Total 568000 64.8 1056000 67.9
The statements show that both the companies depend more on shareholders funds for meeting their
long term requirements as the proportion of shareholders funds stands at 64.8% for X Ltd and
67.9% for Y Ltd. However the long term funds are not sufficient to finance the requirements of
foxed assets in case of X Ltd. X Ltd’s long term funds stand at 91.1% (64.8+26.3) against fixed
asset at 93.3% of the total of the balance sheet. Both the companies suffer from inadequacy of
working capital since the proportion of current liabilities is more than the proportion of current
assets. However X Ltd’s positions much wrose then Y Ltd in this regard.
3. Trend Analysis
Trend analysis is an important tool of horizontal financial analysis. This is immensely helpful in
making a comparative study of the financial statements of several years. Under this method trend
percentages are calculated for each items of the financial statement taking the figure of base year
as 100. The starting year is usually taken as the base year. The trend percentages show the
relationship of each item with its preceding year’s percentages show the relationship of each item
with its preceding year’s percentages. These percentages can also be presented in the form of index
numbers showing relative change in the financial data of certain period. This will exhibit the
direction (i.e. upward or downward trend) to which the concern is proceeding. These trend rations
may be compared with industry ratios in order to know the strong or weak points of a concern.
These are calculated only for major items instead of calculating for all items in the financial
statements.
While calculating trend percentages the following precautions may be taken
The accounting principles and practices must be followed constantly over the period for which the analysis
is made. This is necessary to maintain consistency and comparability.
Trend percentages should be calculated only for those items which have logical relationship with one
another.
Trend percentages should also be carefully studies after considering the absolute figures on which these are
based. Otherwise they may give misleading conclusions.
To make the comparison meaningful trend percentages of the current year should be adjusted in the light
to price level changes as compared to base year.
Illustration 5: Interpret the results of operations of a manufacturing concern using trend ratios on the
following information(Amount in 000 Rupees) For the year ended 31st March
Interpretation
From the above statement the following points are worth noting
The sales volume cost of goods sold and selling expenses all declined in 1997 as compared to 1996 but the
decrease in cost of goods sold and selling expenses was lesser to the decrease in sales volume.
The sales volume cost of goods sold and selling expenses in 1998 and 1999 have increased in comparison
to 1996 but the increase in cost of goods sold and selling expenses is lesser to the increase in sales volume.
In conclusion it can be said that a large proportion of cost of goods sold and selling expenses is foxed and
is not affected by changes in sales volume. This fact also becomes clear from this fact that in 1997 when
sales fell down the decrease in the company’s net operating profit was faster to sales volume and in 1999
when the sales volume increased the increase in company’s net profit was faster to sales volume.
A cash flow statement shows an entity’s cash receipts classified by major sources and its cash payments
classified by major uses during a period. It provides useful information about an entity’s activities in
generating cash from operations to repay debt distribute dividends or reinvest to maintain or expand its
operating capacity about its financing activities both debt and equity and about its investment in fixed assets
or current assets other than cash. In other words a cash flow statement lists down various items and their
respective magnitude which bring about changes in the cash balance between two balance sheet dates. All
the items whether current or non current which increase or decrease the balance of cash are included in the
cash flow statement. Therefore the effect of changes in the current assets and current liabilities during an
accounting period on cash position which is not shown in a fund flow statement is depicted in a cash flow
statement. The depiction of all possible sources and application of cash in the cash flow statement helps the
financial manager in short term financial planning in a significant manner because the short term business
obligations such as trade creditors bank loans interest on debentures and dividend to shareholders can be
met out of cash only.
The preparation of cash flow statement is also consistent with the basic objective of financial reporting
which is to provide information to investors creditors and others which would be useful in making rational
decisions. The basic objective is to enable the users of information to make prediction about cash flow in
an organization since the ultimate success or failure of the business depends upon the amount of cash
generated. This objective is sought to be met by preparing a cash flow statement.
5. Funds Flow Statement: Funds flow statement is a method by which we study changes in the financial
position of a business enterprise between the beginning and ending financial statement dates. It is a
statement showing sources and uses of funds for a period of time. Foulke defines this statement as A
statement of sources and applications of funds is a device designed to analyse the changes in the financial
condition of a business enterprise between two dates.
In the words of Anthony. The funds flow statements describes the sources from which additional funds
were derived and the use to which these sources were put.
I.C.W.A in the glossary of management accounting terms defines funds flow statement as a statement either
prospective or retrospective setting up of resources and application of the funds of an enterprise. The
purpose of the statement is to indicate clearly the requirements of funds and how they are proposed to be
raised and their efficient utlisation and application. Funds flow statement is called by various names such
as Sources and Application of funds Statement of changes in financial position Sources and uses of funds
summary of financial operations where came in and where gone out statement movement of working capital
statement and movement of funds statement funds received and disbursed statement funds generated and
expended statement funds statement etc.
Concept of funds: a fund flow statement is prepared on the basis of a wider concept of funds i.e. net
working capital (excess of current assets over current liabilities) whereas cash flow statement is based upon
narrower concept of funds i.e. cash only.
Basis of accounting: A fund flow statement can also be distinguished from a cash flow statement from the
point of view of the basis of accounting used for preparing these statements. A fund flow statement is
prepared on the basis of accrual basis of accounting whereas a cash flow statement is based upon cash basis
of accounting. Due to this reason adjustments for incomes received in advance incomes outstanding prepaid
expenses and outstanding expenses are made to compute cash earned from operations of the business (refer
to computation of cash from operations). No such adjustments are made while computing funds from
operations in the funds flow statement.
Mode of preparation: a fund flow statement depicts the sources and application of funds. If the total of
sources is more than that of applications then it represents increase in net working capital. A cash flow
statement depicts opening and closing balance of cash and inflows and outflows of cash. In a cash flow
statement to the opening balance of cash all the inflows of cash are added and from the resultant total all
the outflows of cash are deducted. The resultant balance is the closing balance of cash. A cash flow
statement is just like a cash account which starts with opening balance of cash on the debit side to which
receipts of cash are added and from the resultant total the total of all the payments of cash (shown on the
credit side) is deducted to find out the closing balance of cash.
Treatment of current assets and current liabilities: While preparing a funds flow statement the changes
in current assets and current liabilities are not disclosed in the funds flow statement rather these changes
are shown in a separate statement known as schedule of changes in working capital. In a cash flow statement
no distinction is made between current assets and fixed assets and current liabilities and long term liabilities.
All changes are summarized in the cash flow statements.
Usefulness in planning: A cash flow statement aims at helping the management in the process of short
term financial planning. A cash flow statement is useful to the management in assessing its ability to meet
its short term obligations such as trade creditors bank loans interest on debentures dividends to shareholders
and so on. A fund flow statement on the other hand is very helpful in intermediate and long term planning
because though it is difficult to plan cash resources for two three or more years ahead yet one can plan
adeaute working capital for future periods.
6. Ratio Analysis- Ratio is an arithmetical relation between the two related or inter dependent items. Ratio
analysis is the process of determining of interpreting numerical relationship between figures of the financial
statement.
Types of Ratios
1. Liquidity Ratio (Short term solvency Ratio)
2. Turn over ratios or activity ratios
3. Profitability Ratios
4. Solvency Ratios (Long Term Solvency)
Ques-
Balance Sheet
340000 340000
Current Liabilities=85000
CA/CL=CR
190000/85000=2.23:1
= 120000
CL = 85000
QR = 120000/85000=1.41:1
COGS=Opening stock+ net purchase + direct expenses-closing stock or sales – gross profit
Direct expenses = Expenses directly incurred on manufacturing like fuel power coal wages carriage inward
etc
Or
Assuming that there are 360 days in a year OTR & Debtors collection period
=Sales/Capital employed
=Sales/Fixed assets
300000 300000
Sales during the year amounted to Rs 160000. Find out turnover ratios.
Particulars Rs Particulars Rs
To stock 70000 By sales 500000
To carriage 6000
To wages 14000
590000 590000
To interest 3000
205000 205000
Equity=Equity Share + preference share + Reserves + P& LCCR Balance) + Accumulated profit - P&L (Dr
Balance) – Factious Assets (Like preliminary expenses or discount on issue of shares & debentures and
underwriting commission or goodwill written off)
(e) Interest Coverage ratio=Net profit before interest & tax/interest on fixed (long term) loans or
debentures
Solution
Working Notes:
Profit earned and retained during the year 2004-05 (Rs 30000
50000-Rs20000)
Dividends-interim 45000
Dr Cr
945000 945000
Dr Cr
1975000 1975000
Fixed assets of original cost of Rs.75000 with book value of Rs.10000 were scrapped and sold for Rs5000
Included in current liabilities are proposed dividend figures: 31.3.2004: Rs 60000 31.3.2005 Rs.80000
During the year interim dividend for Rs.45000 was paid besides the outstanding as on 31.3.2005.
From the above you are required to prepare a funds flow statement for 2004-05.
Solution:
Current assets
680000
Funds Flow Statement for the year ending 31st March, 2005
1180000 1180000
4. Investment
Dr Cr
31000 31000
Dr Cr
90000 90000
Assume that the provision for tax for the previous year of Rs.40000 was paid during the year.
Illustration:
The summarized balance sheet of Kuldeep Ltd as on 31st March 2004 and 31st March 2005 were asfollows:
- 300000
Fund flow statement of ABC Ltd for the year ended December 31, 2005
Working notes:
Illustration:
2004 2005
Investment 20000 30000
Sundry debtors 140000 170000
Stock 77000 109000
Bills receive able 20000 30000
Cash in hand 315000 310000
Cash at bank 10000 8000
Preliminary expenses 25000 20000
1187000 1227000
A piece of land has been sold out in 2005 and the profit on sale was credited to capital reserve.
A machine was sold for Rs.10000. The written down value of the machine was Rs.12000.
depreciation of Rs.10000 was charged on plant account in 2005.
The investments are trade investments. Rs.3000 is received by way of dividends which included
Rs.1000 from pre acquisition profit. It has been credited to investment account;
An interim dividend of Rs.20,000 has been paid in 2005.
Solution:
Statement of Changes in Working Capital
Particulars At the end of December Effect on working capital
31 (Rs)
Current Assets:
Sundry debtors 140000 170000 30000 --
Stock 77000 109000 32000 --
Bills receivable 20000 30000 10000 --
Cash in hand 315000 310000 -- 5000
Cash at Bank 10000 8000 -- 2000
Total Current Assets 562000 627000
(A)
Current Liabilities 25000 47000 -- 22000
Sundry creditors 20000 16000 4000 --
Bills payable 30000 36000 -- 6000
Liability for expanse 75000 99000
Total current liabilities 487000 528000
(B)
Working capital (A-B) 41000 41000
Changes in working 528000 528000 76000 76000
capital
Increase in working
capital
Total
Working Notes: Funds from operations
Rs Rs
Illustration:
From the following balance sheets of ABC Ltd prepare a statement of changes in working capital and funds
flow statement.
Bills payable
The net profit for the year 2004-05 (after providing for depreciation Rs.40000 writing off
preliminary expenses Rs.7200 and making provision for taxation Rs.32000 amounted to
Rs.580000. The company sold during the year 2004-05 old machinery costing Rs 92000 for
Rs.3000. The accumulated depreciation on the said machinery was Rs.8000. A portion of the
company investments became worthless and was written off to General Reserve during 2004-05.
The cost of such investment was Rs.5000. During the year 2004-05 the company paid interim
dividend of Rs.10000 and the Directors have recommended a final dividend of Rs.15000 for the
year 2004-05.
Prepare (a) Funds flow statement for the year ended 31st March 2005 and (b) A schedule of working
capital changes.
Solution:
WDV of new machine. This represents 85% of cost of new machine purchase. Therefore cost of
new machines = Rs.1.95500/85% = Rs.230000
Selling price of investments = Rs.50000
Premium on redemption of debenture = Rs.2500 and total cash outflow = Rs.52500
Illustration:
The comparative balance of Sudhir Ltd are indicated in a condensed form as under:
Solution:
Current assets
Prepaid expenses 4000 5750 1750 --
Sundry debtors 160000 110000 -- 50000
Stock 50000 80000 30000
Cash and Bank 410000 420000 10000
Total current assets 624000 615750
(A)
Current liabilities 90000 70000 20000
Trade creditors 90000 70000
Total current liabilities 534000 545750
(B) 461750 450000
Therefore working 11750
capital A-B
Total increase and
Decrease in working 71750
capital 545750 545750 461750 461750
Therefore net increase
in working capital
Total
Funds flow statement of XYZ Co Ltd for the year ended December 31, 2005
Working Notes
Dr Cr
To Balance b/d 298000 By Bank (Sale of machine) 35000
To P&L A/c (Profit 15000 BY P&L (WDV of 3000
on sale of machinery) 230000 machine sold) 75750
To Bank (purchase of 543000 By P&L A/c 429250
asset) (b figure) (depreciation)
By balance c/d 543000
(4)
Dr Cr
To Cash A/c (tax 10000 By balance b/d (opening 15000
paid) (b/figure) 20000 balance) 15000
To Balance c/d 30000 By P&L A/c 30000
(closing balance)
Illustration:
From the following details relating to the accounts of XYZ Co Ltd prepare statement of source
and application of funds
Working notes
Funds from operations
Plant Account
Buildings Account
Particulars Amount Particulars Amount Rs
Rs
To balance b/d 100000 By depreciation (for 7000
To cash A/c 49000 the year)
Purchases (b) 149000 By balance c/d 142000
(closing balance) 149000
Illustration:
Prepare the following statements from the balance sheet of Y Ltd as on 31st December 2004 &
2005. You are required to prepareSchedule of changes in working capital and Funds flow statement
Additional information:
Solution
Additional Information:
(ii) Investments were purchased and interest received Rs.3000 was used in writing down the book
value of investments
(iii) The declared dividend for 2004 was paid and interim dividend for Rs.20000 paid out of profit
and loss appropriation account.
Solution:
Cash flow Statement (AS-3 (Revised) Method
Working notes:
Income tax paid
Income tax liability at the commencement of the year 5000
Income tax expense for the year 5000
Income tax liability at the end of the year 10000
Income tax paid during the year 6000
Purchase of equipment 4000
Balance at the commencement of the year 500000
Sold during the year 20000
Purchased during the year (balancing figure) 480000
Balance at the end of the year 220000
No adjustment is required for equipment received in 700000
exchange for issue of bond
In effect the transaction results in receipts and payment 15000
of cash
Sale of equipment 2000
Written down value of the equipment (20000-5000) 13000
Loss on sale of equipment 125000
Proceeds from sale of equipment 100000
Sale of investment 100000
Balance at the commencement of the year 125000
Purchase during the year 12000
Balance at the close of the year 137000
Cost of investments sold during the year 265
Gain on sale of investments 85
-----
Prepare cash flow statement from the following balance sheet of XL Engineering Ltd
The following additional information on transactions for the year 2005 is provided by Sudhir Ltd
Issued Rs.85000 of bonds at face value in exchange for an equipment on 31st December 2005.
Solution: Cash flow statement of Sudhir Ltd for the year 2005
Adjustment for
Depreciation 55
Interest expense 20
Interest income 5
Sale of equipment 13
Interest received 5
Issue of bonds 85
Interest paid 20
Dividend paid 10
The following is the profit and loss account of Sudhir Ltd for the year 2005 and its balance sheets as on 31
December 2005 and 31 December 2004
Sales 830
Interest expenses 20
Interest income 5
Income tax 5
Net profit 20
600 450
Current assets
Account receivables 40 50
Cash 40 25
Prepaid expenses 1 5
Liabilities
Current liabilities
Account payable 55 50
Accrued liabilities 20 30
931 790
Solution:
The company issued share capital of Rs.60000 for acquiring assets of another company. It is anon cash
items hence it has not been shown in Cash flow statement.
Working notes:
Prepare a cash flow statement given that the company has paid divided of Rs.50000 during the year.
Solution: Cash flow statement for the year ending March 31, 2005
50000(100000-95000)
+depreciation 10000
65000
Illustration:
Following are comparative balance sheets of Surjeet Ltd for the year ending Dec 31 2004 and Dec 31, 2005.
Prepare a cash flow statement as per AS-3 (Revised)
Additional information:
(i) During the year 2005 the company paid tax of Rs.25000
(iv) During the year the company purchased machinery for Rs.5000. it also acquired another company
(Stock Rs.20000 and machinery Rs.20000 and paid Rs 60000 in share capital for the acquisition)
Working notes:
1. There is no opening or closing cash balance given in the question therefore there is no change in cash
balance during the year. The current assets (of Rs. 560000 and Rs.660000) have been considered as other
current assets.
2. The opening balance of profit and loss account has been taken at Rs.132000 (i.e. Rs.120000+12000 profit
on revaluation of opening stock.
3. The opening balance of current assets has been taken at Rs.572000 (i.e. Rs.560000+12000 profit on
revaluation of opening stock.
4. Fixed assets written off (cost Rs.28000 and accumulated depreciation Rs.20000) during the year does
not involve any cash flow. Hence it has been shown in the cash flow statement.
Illustration:
Following are the balance of Hari Ltd as on March 31, 2004 and March 31, 2005.
Liabilities As on As on Assets As on As on
31.3.2004 31.3.2005 31.3.2004 31.3.2005
30000 450000
Illustration:
The balance sheet of Hari Ltd as on Dec 31, 2004 and 2005 are given below:
Unpaid -- 8000
dividends
Additional information:
During the year 2005 the companySold one machine for Rs.50000 the cost of which was Rs.100000 and
the depreciation provided on it was Rs.40000.
Sold some investments at a profit of Rs.20000 which was credited to capital reserve
Stock has been valued at cost whereas previously the practice was to value stock at cost less 10%. The stock
according to books on 31.12.2004 was Rs.108000. the stock on 31.12.05 was correctly valued at Rs.150000
and
Fixed assets has been written off as costing Rs.28000 on which depreciation amounting to Rs.20000 has
been provided.
+depreciation 180000
Fixed assets
2240000 2240000
Solution:
Current Debt:
Inventory
Debtors:
The current ratio of the firm is slightly higher than the industry standard which indicates short term solvency
from the point of creditors. However, the current assets may be higher because of piling up of excessive
stock as reflected in the low stock turnover ratio. The firm has debtors turnover ratio of 12 time (i.e. the
collection period is 1 month) as against the industry average of 10 times (i.e. the collection period is 1.2
months). It also indicates the satisfactory position. However, there is a scope for making the credit policy
slightly more liberal.
The review of the activity ratios of the firm indicates that the debtors turnover ratio is high as compared to
industry average. However, the stock turnover ratio indicates that the firm is maintaining higher level of
stock of 4 months (i.e. 12/3) as against the stock of 1.5 months (i.e. 12÷8) in comparison with industry
standard which is excessively high. The assets turnover ratio of the company is 3.5 against the industry
average of 3 which does not present a good picture about utilization of assets.
All the three ratios i.e. Net profit ratio ROI and Net profit on net worth is lower than the industry standard
which does not present a good picture about the company. Net profit ratio of the firm is lower than the
industry standard and thus indicates the presence of higher cost of production/higher operating expenses in
proportionate to the sales of the firm. Even the investment of the firm is proportionately higher that the
industry standard because of low ROI. NPNW ratio of the firm being lower than the industry standard
indicates that the company is not a highly leveraged firm and there is a scope for trading on equity.
The company is solvent from the point of view of long term creditors of the firm. Interest coverage ratio of
the firm is higher than the industry standard which presents a satisfactory cushion for the interest coverage.
Lower debt to equity ratio in comparison with the industry average presents that the company is having
lower debt content in the capital structure of the firm. Thus there is a scope for trading on equity. But before
increasing the debt content it is particularly relevant to ensure that the firm has profitable investment
opportunities and the debt is available at relatively cheaper rates.
Illustration:
From the following information of a textile company complete the proforma balance sheet if its sales are
Rs.3200000.
Rs.1125000= Share Capital+ Reserve and Surplus given reserves and surpluses to capital = Rs. 750000
Balance sheet
1650000 1650000
Illustration:
The following table provides the standard ratios for the industry and the ratios of Company X Ltd. Indicate
the strength and weaknesses of the firm
= Rs. 750000-Rs.450000
cost of sales:
Sales:
If gross profit = Rs.20 the cost of sales Rs.80 and the sale is Rs.100. as cost of sales= Rs.1800000. therefore
sales = Rs. 1800000x100/80= Rs.2250000
Trade Debtors
Notes (1) Debtors turnover ratio assumed to be based on year end debtors
Illustration:
With the help of the following ratios regarding Indu Films draw the Balance sheet of the company for the
year 1998.
Solution:
Current assets
If current liabilities = 1
=(opening stock + (opening stock + Rs.5000) = 2x Rs.30000 = Rs.60000 2 opening stock = Rs.55000
opening stock = Rs.27500 and closing stock = Rs.32500
(c) Fixed Assets Fixed Assets turnover ratio = Sales Revenue/fixed Assets thus 5= Rs.250000/Fixed assets
Fixed assets = Rs.50000
(d) Capital:
2= Rs.250000/Capital
Capital = Rs.125000
(e) Debtors
Creditors
Inventory 32500
150000
Illustration:
From the following information prepare a summarized balance sheet as at 31st March 2005.
Stock velocity 5
Solution:
GP Ratio = Gross Profit/Sales revenue x 100 therefore sales revenue = Gross profit/GP Ratio =
Rs.100000/40% therefore cost of goods sold = Rs. 250000-Rs.100000 = Rs.150000
(b) Inventory
Practical Problems
1. The Balance Sheet of X & Co as on 31.12.2005 shows as follows
265000 265000
Current ratio
3.The Net sales of Apex Co are Rs 15 crores. The EBIT of the company as a percentage of sale is 12%.
The capital employed of the company comprises of Rs.5 crores of equity Rs.1 crore of 13%. Preference
shares and Rs.3 crores of 15% Debt capital.
The company’s profit is subject to a tax at 50%. Calculate the return on equity for the company.
Ans. 10.9%
Rs.220000 The following information is relevant as to its financial year just ended
Depreciation Rs.120000
Capital commitments Rs240000 your are required to state the following showing the necessary workings
(i) the dividend yield on the ordinary shares
Ans (i) 5% (ii) 12.9% and 1.56 times (iii) 78% (iv) 12.9 (v) Rs.300000
5. With the help of the following information complete the balance sheet of XYZ Ltd
Sales 640000
Liabilities Rs Assets Rs
320000 320000
6. From the following information pertaining to M/s Sukanya & Co Ltd prepare Trading and profit and loss
account for the year ended March 31, 1992 and a summarized balance sheet as that date.
Sales Rs 73000
Ans Gross Profit Rs73000 Net profit Rs.30000 and balance sheet total Rs.380000
7. From the following ratios worked out from financial statements of a company and standard ratios make
comments
Actual Standard
1 Current ratio 4 2
2 Liquid ratio 2 1
5 Stock velocity 7 12
8 Net worth/turnover 10 15
Ans The company has a lot of idle funds lying. This is the reason for less profitability. Moreover gross
profit needs to be improved.
8.Following is the profit & loss account of X limited for the year ended 31 st December 2005 and balance
sheet as on that date. Calculate the different ratios and comment on the financial position of the company.
Profit and loss account for the year ended 31st December 2005
Particulars Rs Rs
Operating expenses
Selling 4400
Depreciation 20000
46000
Gross income
Other expenses
Liabilities Rs Assets Rs
140000
7% preference 20000
share
Ans. Gross profit Ratio 14% Net profit ratio (after considering interest on bank overdraft) 7.56% ROI
13.53% stock turnover ratio 8.6 Debt collection period 24 days. Fixed assets turnover 2.3 fixed assets ratio
0.76 debt equity ratio 70/1000=0.7 current ratio 2.3.
9. The following position statement has been prepared by a new recruit. You are required to rearrange the
same in the right form:
Current assets
Cash 6.9
Inventories 79.65
Add:
734.35
Represented by
508.45
10. The financial position of M/s A&B on Jan 1 and Dec 31, 2005 was as follows
214000 259600
The delivery van was purchased in December 2005 on hire purchase basis a payment of Rs.5000 was made
immediately and the balance of the amount is to be paid in 20 monthly installments of Rs.1000 each together
with interest @ 12% p.a. during the year the partners with drew Rs 26000 for domestic expenditure. The
provision for depreciation against machinery on 31.12.2004 was Rs.27000 and on 31.12.2005 Rs.36000.
you are required to prepare the cash flow statement.
Ans
11. The financial position of XYZ company as it stood on the 31st December 2005 is set out below:
26000
The company adopted the following goals and forecasts as a basis for planning its activities for the year
2005.
(iii) At the end of the year receivable balance equivalent to a 30-day collection period assuming 360 selling
days in a year
(iv) The reduction of the bank loans consistent with the other plan s and the liquidation in full of the accounts
payable
(v) Drawing or additional investment to account for the resulting fund balance
(vii) Expenses estimated at Rs.5000 excluding depreciation. No other purchases or manufacture during the
year will occur. Draw up a proforma. Balance Sheet at the end of 31.02.05. Prepare a cash flow statement
Ans.
Inventories Rs10000
Cash 1500
Equipment 6000
Capital 7583
P&L A/c 5000
12. Given below are the condensed balance sheet of Kishan Ltd for two years and statement of profit and
loss for one year
2004 Rs 2005 Rs
General reserve 15 10
8% debentures with 20 40
convertible option
250 250
Statement of profit and loss for the year ended 31st March 2005
Rs Rs
Sales 600
Establishment charges 30
+interest income 4
+dividend income 2
+damages received for loss of 14
reputation
Depreciation 30/120
50/70
Taxes 30
Dividends 40-15
You are informed by the accountant that ledgers relating to debtors creditors and stock for both the years
were seized by the income tax authorities and it would take at least two months to obtain copies of the same.
However he is able to furnish the following data:
2005 2004
Dividend receivable 2 4
Interest receivable 3 2
Investment maturing 3 2
within two months
15 18
Interest payable 4 5
Taxes payable 6 3
It is also gathered that debenture holder owning 50% of the debentures outstanding as on 31.3.04 exercised
the option for conversation into equity shares during the financial year and the same was put through.
You are required to prepare a direct method cash flow statement for the financial year 2005 in accordance
with para 18(a) of accounting standard (AS) 3 revised.
13. The balance sheet of C & B on 1.0.05 and 31.12.05 were as follows:
Balance Sheet
Liabilities 31.12.04 Amt 31.12.05 Amt Assets 31.12.04 Amt 31.12.05 Amt
(Rs) (Rs) (Rs) (Rs)
During the year a machine costing Rs.15000 was sold for Rs.15000. Net profit for the year amounted to
Rs.25000
14. Prepare a funds flow statement for ABC Co Ltd from the following information for the year ended
30.9.95
Assets
Investment 150000 --
16000000 15500000
(i) The net profit after adjustment in respect of provision for dividends taxation was Rs 100000 for the year
(ii) There was an addition to fixed assets during the year amounting to Rs 400000 and depreciation provided
for year was Rs.300000
15. The fixed assets and equities of Castern Manufacturing Co Ltd is supplied to you both at the beginning
and at the end of the year 2004-05 as follow
You are not in a position to have complete income statement or balance sheet. The following information
is available.
The net income included Rs.13000 as profit on the sale of equipment. There has been an increase of
Rs.93000 in the value of gross plant assets though equipment worth Rs 29000 with a net book value of
Rs.19000 was disposed off.
16. From the following balance sheet of a company you are required to prepare (i) schedule of changes in
working capital (ii) Statement of sources and Application of funds:
200000 200000
Additional information:
A building that cost Rs.4000 which had a book value of Rs.1000 was sold for Rs 1400
Ans Increase in working capital Rs 13100 sources and application of Funds Rs 17100
17. The summarized balance sheet of XYZ limited as at 31st Dec 2004 and 31st Dec 2005 are given below:
Liabilities 31.12.04 Amt 31.12.05 Amt Assets 31.12.04 Amt 31.12.05 Amt
Rs Rs Rs Rs
-- 270000
Additional Information:
(i) Investments costing Rs 8000 were sold during the year 2005 for Rs 8500
(ii) Provision for tax made during the year was Rs.9000
(iii) During the year part of the fixed assets costing Rs.10000 were sold for Rs 12000 and the profit was
included in profit and loss account and
Ans. Increase in working capital Rs.297000. funds from operations Rs.138500 Total of FFS (Rs) 429000.
18. The Balance sheets of A Ltd as at March 31 2004 and 2005 are given below
31.3.04 Rs 31.3.05 Rs
1500000 15500000
740000 690000
1500000 1550000
1. Sold one machine for Rs.40000 the cost of which was Rs.80000 and the depreciation provided on it was
Rs.30000.
4. Sold some trade investment at a profit which was credited to Capital Reserve
6. Decided to value opening stock at cost which was valued. Previously at cost less 10%. The opening stock
according to books of account was Rs.63000. The closing stock was correctly valued at cost.
Prepare a funds Flow statement for correctly the year ended 31 st March 2005 showing the changes in
working capital.
Ans. Net increase in working capital Rs.133000 funds from operations Rs 278000. Total sources and
Application of Funds Rs. 458000
Unit 4
Management Accounting, Marginal costing and its Application
Management Accounting
Meaning: The terms management accounting refers to accounting for the management i.e.
accounting which provides necessary information to the management for discharging its functions.
The functions of the management are planning organizing directing and controlling. Thus
management provides information to the management so that planning organizing directing and
controlling of business operations can be done in an orderly manner.
The above definitions clearly indicate that management accounting is concerned with accounting
information which is useful to the management.
Efficiency of the various phase of management is as a matter of fact the common thread which
underlies all these definitions. However it should be clearly understood that it does not supplant
financial accounting but rather it supplements it in order to serve the diverse requirements of
modern management.
The basic function of management accounting is to assist the management in performing in its
function effective the functions of the management are planning organizing directing and
controlling. Management accounting helps in the performance of each of these functions in the
following ways
Provides Data:
Management accounting serves as a vital source of data for management planning. The accounts
and documents are a repository of a vast quantity of data about the past progress of the enterprise
which are a must for making forecasts for the future.
Modifies Data:
The accounting data required for managerial decisions are properly compiled and classified. For
example purchase figures or different months may be classified to know total purchases made
during each period product wise supplier wise and territory wise.
Analysis and Interprets Data: The accounting data is analysed meaningfully for effective
planning and decision making. For this purpose the data is presented in a comparative form. Ratios
are calculated and likely trends are projected.
Cost Accounting: Standard costing: Standard Costing marginal costing opportunity cost analysis
differential costing and other cost techniques plan a useful role in operation and control of the
business undertaking.
Revaluation Accounting: This is concerned with the ensuring that capital is maintained intact in
real terms and profit is calculated with this fact in mind.
Budgetary Control: This includes framing of budgets comparison of actual performance with the
budgeted performance computation of variances finding of their causes etc.
Inventory Control: It includes control over inventory from the time it is acquired till its final
disposal.
Statistical Method: Graphs charts pictorial presentation index numbers and other statistical
methods make the information more impressive intelligible.
Interim Reporting: This includes preparation of monthly quarterly half yearly income statements
and other related reports cash flow and funds statements scrap and reports etc
Taxation: This includes computation of income in accordance with the tax laws filing of returns
and making tax payments.
Office Services: This includes maintenance of proper data processing and other office
management services reporting on the best use of mechanical and electronic devices.
Internal Audit: Development of a suitable internal audit system for internal control.
Management accounting is the furnishing of accounting information to the management for taking
diverse decisions controlling and coordinating the operations of an undertaking. The following are
the main characteristics of management accounting:
a) It is the combination of two words: Management +Accounting that it is an accounting for
the use of management to cater to its diverse requirements.
b) It involves the preparation and presentation of information in such a way to suit the needs
of management.
c) It is concerned with forecasting and planning the future course of action.
d) It helps to establish the cause and effect relationship between various factors affecting the
decision.
e) It does not follow any prescribed format. Though the tools of management accounting are
the same but its use and interpretation varies from concern to concern.
f) It uses only selective data which is useful and relevant to management and presents it in a
form suitable for them.
g) It is the provision of information to the management which is helpful in decision making.
It does not mean decision. The date are presented in the manner in which it is required by
the management. It depends on the efficiency of the management for utilizing the
information in taking the decisions.
h) The purpose of management accounting is to increase and improve the efficiency of the
concern.
The management Accountant has significant role to play. He helps in the installation development
and operation of management accounting system. The position of management accounting has
been very beautifully explained by P.L.Tandon (1965). Management Accountant is exactly like
the spokes in a wheel connecting the rim of the wheel and the hub receiving the information. He
processes the information and then returns the processed information back to where it came from.
Management accountant is also designated as the chief controller who performs the following
diverse functions:
Planning: Management accountant lays in adequate plan regarding diverse activities and
operations of business enterprise. Standards and targets are laid down regarding capital investment
financial structure profitability sales costs expenses etc by the management accountant.
Controlling: He has to compare actual performance with operating plans and standards and to
report and interpret the result of operations to all levels of management and the owners of the
businesses. This is done through the compilation of appropriate accounting and statistical records
and reports.
Coordinating: He consult all segments of management responsible for policy or action. Such
consultation might concern any phase of the operation of the business having to do with attainment
of the objectives and the effectiveness of the organization structure and policies.
Other functions:
It should be noted that the functions of a Management Accountant are more of those of a staff
official. He in addition to processing historical data supplies a good deal of information concerning
the future operations in line with the management’s heads. Besides serving top management with
information concerning the company as a whole he supplies detailed information to the line
officers regarding alternative plans and their profitability which help them in decision making.
The following are the basic requisites for a management Accountant to be successful in his job.
Direct Contact with the top management: The goal of the management accountant is to channel
for use in the process data that will have a vital influence on company policy. Technicalities and
redtape cause delay which may prove very costly to the business. He should therefore report
directly to the President or the Chief Executive of the company.
Freedom From Detail: The most likely title of the management accountant is that of the
controller. He is the principal officer incharge of accounts and performs such additional duties
which the Board of Directors the executive committee or the President of the company may assign
to him from time to time. He cannot possibly measure up to this status if he is immersed in
accounting routine or is a slage to the operation of balancing.
Personal Qualities: The Management Accountant has perhaps the maximum changes of going up
high in the management hierarchy. He can make best use of the opportunities if he possesses the
following personal qualities:
a) A personality acceptable to all types of individuals that may make up the management
group in company.
b) The ability to receive the views of management with comprehension and to appreciate the
type of information management requires.
c) An understanding of how to fill the role of specialist and adviser
d) A knowledge of theory as well as practice of management
e) A balanced outlook on functioning of the business.
f) The capacity to think and confer with top management about matters central to the
profitability and progress of the company.
Besides the basic accounting principles which are accepted generally throughtout the accounting
profession the following are the additional conventions/principles which are now generally
regarded as essential part of management accounting:
Accounting information records reports statements and other evidence of past present or future
results should be designed and compiled to meet the needs of the particular business and or specific
problem.
This implies a certain flexibility of system. When a particular problem is to be solve the system
should be capable of producing the relevant data. If necessary there must be departure from double
entry principles. Accounting and operational research principles should be linked together.
Information should be modified and adapted to meet each need whenever possible. However it is
important to remember that if this principle is carried to far the cost of the management
accountancy system may become excessive. It is partly for the reason that a systematic rather than
an adhoc method is used for accumulating costing data.
Management by exception:
Costs are best controlled at the points at which they are incurred. Control at source accounting.
Recognition of this convention is acknowledge through the preparation of departmental operating
statements and the design of costing system which control individual workers materials issues and
the usage of services.
A profit can not be said to be earned unless capital is maintained intact in real terms. This
convention recognizes that the monetary unit is not stable. Attempts to overcome the effects of
changes in the value of money have been made via revaluation accounting bus as yet there is not
general acceptance of the theory. However there is strong evidence that more and more accountants
are modifying their views to meet the dynamic state of business and the economy.
Use of ROI
Return on capital employed is used as the criterion for measuring the efficiency of the business.
For this purpose the capital employed should be calculated by reference to current replacement
values.
Integration
There should be integration of all management information so that fullest use is made of the facts
available and at the same time the accounting service should be provided minimum cost.
Overhead cost should be apportioned to cost centres and absorbed to products on the basis of
benefits received for fixed costs or responsibilities incurred for variable costs. The methods or
methods selected should bring about the desired results of recovering the overheads in the most
equitable manner. However this is subject to what is stated on this matter later in the chapter on
Marginal Costing and Profit Planning.
Utilisation of resources
Management accountancy should endeavour to show whether or not the resources of the business
are being utilized in the most effective manner.
Appropriate means
The most appropriate means of accumulating recording the presenting the accountancy
information should be selected.
This normally implies that mechanisation should be adopted as much as possible. It does not mean
that every business should employ computer. The machines selected should be of a size and type
that can economically be employed by the particular concern to deal with its own problems. If
there is insufficient work for a computer then clearly this should not be acquired.
Personal Contacts
Personal contact with departmental managers foremen and others can not be replaced entirely by
reports and statements.
The above list of conventions is not exhaustive on account of the subject of management
accounting being a growing own. It may be possible that in the times to come many more suitable
conventions may be developed by the management accountants all over the world which may be
developed by the management accountants all over the world which may take the form of
universally acceptable management accounting principles.
2. Controlling: It involves evaluation of performance keeping in view that the actual performance
coincides with the planned one and remedial measures are taken in the event of variation between
the two. The techniques of budgetary control standard costing and departmental operating
statements greatly help in performing this function. As a matter of fact the entire system of control
is designed and operated by the management accountant designated as controller.
4. Organising: It involves grouping of operative action in a way as to identify the authority and
responsibility within the organization. Management accounting here also plays a prominent role.
The whole organisation is divided into suitable profit or cost centres. A sound system of internal
control and internal audit for each of the cost or profit centers helps in organising and establishing
a sound business structure.
6. Communicating: It involves transmission of data result etc both to the insiders as well
outsiders. The orders of the supervisors should be communicated to the subordinates while the
results achieved by the subordinates should be reported to the supervisors. Moreover the
management owes a duty to the creditors prospective investors shareholders etc to communicate
to them about the progress financial position etc of the enterprise, Management accounting helps
the management in performance of this function by developing a suitable system of reporting
which emphasis and highlights the relevant facts.
Management accounting being comparatively a new discipline it suffers from the following
limitations:
1. Limitations of basis records: Management accounting derives its information from financial
accounting and other records. The strength and weaknesses of the management accounting
limitations are also the limitations of the management accounting.
2. Persistent efforts: The conclusions drawn by the management accountant are not executed
automatically. He has to conscience people at all levels. In other words he must be an efficient
sales man in selling his ideas.
4. Wide Scope: Management accounting has a very wide scope incorporating many disciplines. It
considers both monetary as well as non monetary factors. This all brings inexactness and
subjectivity in the conclusions obtained through it.
5. Top heavy structure: The installation of management accounting system requires heavy costs
on account of an elaborate organizations and numerous rules and regulations. It can therefore be
adopted only by big concerns.
Cost accounting and management accounting are both internal to an organization. Both have more
or less the same objective of assisting management in it planning decision making etc. It is not
worthwhile to distinguish the two inter related disciplines as two branches of accounting. Consider
what experts opine in this regard.
Dobson: Management accounting is so broad and comprehensive that it includes both financial
and cost accounting.
C.T. Horngren: Cost accounting is management accounting plus a small part of financial
accounting.
It is because of the overlapping nature of the two in many areas that everyone talks of cost and
management accounting as a single discipline. However some distinctions can be drawn thus:
Distinction between Cost Accounting and Management Accounting
5. MIS
6. Financial Policy
7. Working Capital Management
8. Variance Analysis
9. CVP Analysis
10. Cost Behaviour Analysis
11.ROI Analysis
12. EOQ
13. Safe Stock/Lead Time Analysis/Inventory Management
14. ABC
Marginal costing is not a method of costing on the lines of job or process costing but is a special
technique which presents information to management enabling it to measure the profitability of an
undertaking by considering the behavior of costs. Marginal costing may be used in conjunction
with other costing methods like job or process costing or with other techniques such as standard
costing or budgetary control.
The classification of costs into fixed and variable is of special interest and importance in marginal
costing. The concepts of fixed and variable costs have been described earlier. These two types of
cost behave differently with changes in the volume of output fixed costs remain largely constant
regardless of the actual level of production. Variable costs on the other hand change in proportion
to the volume of output. Semi fixed or semi variable costs are separated into fixed and variable
elements and added to their respective categories.
Under marginal costing fixed and variable costs are kept separate for all purposes. Only variable
costs are taken into account for computing the costs of products and thus are treated as product
costs. Fixed costs do not find place in the cost of products or in inventory valuation. Such costs
are treated as period costs and are written of in the costing profit and loss account of the period in
which they incurred. The following entry is passed through cost journal after analysing production
administration and selling and distribution overheads into fixed and variable components.
Example: A company manufactures 100 radios per month. Total fixed cost per month is Rs 5000
and marginal cost per radio is Rs.150. The total cost per month will be
Rs
Marginal (variable) cost of 100 radios 15000
Fixed cost 5000
---------
Total cost 20000
Rs
Marginal cost (101x150) 15150
Fixed cost 5000
-----------
20150
Thus the additional costs of producing one additional radio is Rs.150 which is its marginal costs.
However where fixed costs also increase with the increase in the volume of output this may be the
result of increase in production capacity.
Such increases in fixed costs are dealt with as a part of what is known differential cost analysis
discussed separately in this chapter.
The essential characteristic and mechanism of marginal costing technique may be summed up as
follows
1. Segregation of costs into fixed and variable elements. In marginal costing all costs are classified
into fixed and variable. Semi costs are also segregated into fixed and variable elements.
2. Marginal costs as products costs. Only marginal (variable) costs are charged to products costs.
3. Fixed costs as period costs. Fixed costs are treated as period costs are changed to costing profit
and loss account of the period in which they are incurred.
4. Valuation of inventory. The work in progress and finished stocks are valued at marginal costs
only.
5. Contribution. Contribution is the difference between sales value and marginal costs of sales.
The relative profitability of products or departments is based on a study of contribution made by
each of the products or departments.
6. Pricing In marginal costing prices are based on marginal cost plus contribution.
7. Marginal costing and profit In marginal costing profit is calculated by a two stage approach.
First of all contribution is determined for each product or departments. The contributions of various
products or departments are pooled together and such a total contributions from all products is
called Fund. Then from this fund is deducted the total fixed cost to arrive at a profit or less. This
is illustrated below
Profit
Usefulness of Marginal Costing Or Variable Costing Or Direct Costing
(A) Profit planning: With the rising cost and shrinkage in profit margin attention is now directed
more and more by management towards a better and fuller understanding of the relationship
between profit and the major factors affecting it like sales volume production selling price sales
mix production and selling costs etc. This is simply because all these factors are variable in nature.
Unless these relationships are known there can be no assurance that the plans and subsequent
actions to control activity will lead to the anticipated profited. Marginal or variable costing as a
method of evaluation the result of operation is designed to specify the need for a simple
presentation of operating results which clearly show the cost volume profit relationship. It attempts
to improve the procedure for collecting and presenting information regarding these relationships.
This type of information is not necessary for the determination of net income or for the
measurement of production cost but it is important to have such information for purposes of
budgeting and profit planning in selecting product lines and in deciding upon the relative
importance to be given to each line of activity in appraising the performance of sales personnel in
establishing price policy and as a basis for decisions involving choice amongst alternatives.
(B) Decision Making: The technique of marginal costing is a valuable aid to management for
decision making under changing conditions. Business policies which form the basis of budgeting
and which must be followed to secure desired results are formulated with the help of marginal cost
analysis. Thus one of the important duties of the cost accountant is
to advise management on business policies arising out of marginal costing. Some of the important
areas of decision making where marginal cost analysis becomes unseful are mentioned below:
(i) Determination of selling price and volume of output: If the total revenue can be projected on
the basis of anticipated prices and volumes of production the increase in revenue at different levels
of production and at different prices can be compared with the marginal costs at those levels of
activity. Then the selling price which will maximize profits can be determined easily by comparing
the marginal costs and incremental revenue. Production should be increased as long as the
increment in revenue is more than the marginal cost of producing the additional output. It will not
be profitable any more to increase production when marginal revenue is equal to the marginal cost.
(ii) Determining optimum product or sales mix Business firms producing and selling two or more
products often face the problems of determining the ratio in which the different items should be
produced and sold so as to maximize profits or minimize costs. As the fixed overheads are constant
whatever be the mix the most profitable mix is that which would give the highest amount of gross
margin (excess of selling price over the variable costs). Application of the marginal costing
technique is very appropriate in this connection. The decision will naturally depend on the effect
of alternative combinations on the use of labour materials machine time selling technique storage
space etc.
(iii) Make or buy decision: Manufactures have sometimes to decided whether components or parts
should be bought from the market or produced in the factory. The marginal cost of producing the
parts compared with the market price gives an accurate basis for taking the decision to make or
buy.
(iv) Replacement of machinery: Whether it would be more profitable to replace existing machinery
by new and improved ones is a question which management in every concern has to face from
time to time. The differential cost of keeping the old machine in use and using new machinery is
the proper basis for making decisions of this nature.
(v) Acceptance of special order: If a special order is proposed and the price offered is less than the
average total cost a comparison of the additional revenue and marginal cost is necessary to decided
whether the order is worthwhile to accept. Assuming that the order executed at the offered price
will not affect the selling price in the market it will be profitable to accept the offer so long as the
additional revenue and marginal cost is necessary to decide whether the order is worthwhile to
accept. Assuming that the order executed at the offered price will not affect the selling price in the
market it will be profitable to accept the offer so long as the additional revenue exceeds the
marginal cost of supplying the order.
(vi) Submitting tenders and quotations: When a tender is submitted the additional production
involved will mean an increase in total cost. To make a competitive bid the minimum price has to
be quoted. The marginal cost indicates the floor below which the quotation will be unprofitable.
This implies that any price above the marginal cost may be quoted price does not lower the normal
price for the rest of the market.
(vii) Alternative use of plant facility: If the manufacture of a particular product or component is
possible by different methods techniques it needs to be decided whether one machine should be
used instead of another or how many operators should be used with a machine or whether the
processing should be carried out by manual or machine work. Marginal costing may be used in
comparing the effect of alternative technique on profit. The variable cost affected by alternative
techniques on profit. The variable cost affected by alternative technique will lead to varying gross
margins and this can be on the basis of deciding upon the best alternative.
(C) Cost Control: The importance of cost control for accomplishing the objective of profit
maximization is widely recognized in business houses. But neither all costs are controllable by any
individual nor are all costs controllable by management at all times. Therefore it is appropriate and
logical that a clear distinction should be made between controllable costs.
However it is also necessary for effective cost control that the responsibility of control must lie
with those who make the cost incurring decisions. This is possible to ensure through the marginal
cost technique where variable and fixed costs are normally separated.
As marginal costing recognizes the behavior of costs in relation to volume and or time only
variable costs are charged to product processes or functions per unit basis while the fixed expenses
incurred to keep capacity and sell in readiness for use are not charged to products and can be
controlled by functional responsibility centres. Hence the foreman is no longer accountable for
depreciation and rent over which he has no control. Fixed costs are referred to the controlling
authority involved. Thus marginal costing ensures reporting only such costs to individual managers
which are relevant and appropriate.
Further under marginal costing it is possible to accumulate costs by cost centres the smallest area
of responsibility like for instance a department. Thus reports to foremen include only those costs
which are subject to his control. Reports to higher managers include costs items in either detailed
or summary form because ore costs are controllable as the scope of management responsibility
enlarges. For instance the production superintendent is responsible for all costs of the production
department and own office costs. The production manager is responsible for costs of the production
and service departments. The repots sent to management thus summarise the controllable costs at
each stage.
Fixed costs are collected and reported in the income statement as separate deductions from
marginal income i.e. contribution margin instead of being merged with the cost of goods sold and
inventory. This helps management to clearly understand the expense behavior and not to loose
sight of individual items of fixed expenses.
In short the most important requirement of cost control that costs within the functional area of
responsibility be identified and controlled by people who make the cost incurring decisions is
fulfilled in marginal costing. It follows a logical principle that costs which are not controlled by
the responsible individual should be omitted or separated from the costs which the individual is
expected to control. This is technically referred to as Responsibility Accounting.
Marginal costing facilitates management by exception by focusing attention of the management
towards results which are moving out of line and prompt them to initiate timely action for
correction. Moreover it helps higher level management personnel in evaluating the performance
of men responsible to them. The impact of fixed expenses over specific functions and in the firm
as a whole is conveyed to management in a more meaningful form under marginal costing. This
helps management to ensure better utilisation of existing facilities and personnel.
Under certain conditions some of the advantages listed in the previous section can be considered
disadvantages. If for example the management of a company were prone to make all decisions
both short and long term on the basis of contribution it might be a disadvantage to have the monthly
accounting statements reflect contribution. In addition to these disadvantages that may apply in
particular cases there are five disadvantages to direct costing.
(A) Inventories are undervalued. The first disadvantage of direct costing is that inventories are
undervalued. There is no question that inventories will have a lower value under a direct costing
system than under a full absorption system and in this respect could be considered undervalued.
Whether this disadvantage applies to any situation will depend on what effect this lower inventory
value has. (The same disadvantage applies to the LIFO methods of inventory valuation). To the
extent that in direct costing inventories are smaller than in full absorption costing internal
statements will show a lower profit (in the year of the change over).
(B) Internal Financial Statements Differ from Published Reports. The second disadvantage is that
the internal financial statements will differ from the published reports. This results because most
direct costing methods are not considered acceptable by the public accounting profession for
external financial statements. Consequently when a company uses direct costing it is necessary to
increase the value of the inventory to reflect full accounted costs. This adjustment may cause
confusion because the internal profit figure will be different from that included in the annual
report.
The seriousness of this disadvantage depends on the ability of management to understand the
situation. If management understands and agrees that a direct costing system is more useful there
should be little problem. If however management is not able (or willing) to understand why internal
and external statements are different this factor could be an important consideration in deciding
whether to adopt a direct costing system.
The calculation to adjust the inventories to full cost is usually not an involved problem with respect
to either the public accountant or the internal revenue service. Acceptable methods are available
that can be applied to the entire inventory value so that it is not necessary to recalculate the cost of
each item. The clerical cost of making this calculation is relatively small.
(C) Monthly profits tend to fluctuate more widely. The third disadvantage of direct costing is that
monthly profits will tend to fluctuate widely where the demand is seasonal. Under a full absorption
system if production is relatively constant the effects of seasonal changes in sales will be
considerably mitigated. With direct costing however the same amount of fixed costs will be
reflected in the income statement each month regardless of the sales volume therefore profits will
be higher in above average months and lower in below average months.
The seriousness of this disadvantage will depend upon several things first upon whether seasonal
demand exists if it does exist upon whether production is more constant than sales (if it is not the
monthly profit fluctuations will not be mitigated) third upon whether management understands the
limitations of the monthly profit estimates. As in the other situations this is considering the
adoption of direct costing system.
(D) It is difficult to Calculate Variable Costs. The fourth disadvantage offered by proponents of
full costing is the inability of some companies to calculate variable costs or even to agree on a
definition. Management must make decisions based on differential costs and consequently these
costs must be estimated. No matter how inexact the estimate it is generally better than no estimate
at all. The objection refers to having these variable costs reflected on the books of account. Since
the variability of costs will differ under different circumstances the usefulness of a single
calculation of the variability of overhead costs is questioned. The answer to this question must also
be decided in the context of a specific situation. If management must take many decision where
variable cost may be very widely a separate study will be required for each decision. Under these
circumstances little would be gained in having a single arbitrarily defined variable cost reflected
on the books of account. If however the variability of overhead costs does not differ much for
different types of decisions the fourth objection to direct costing is not valid.
(E) Direct Costing Requires a Change in the present system. The fifth disadvantage of direct
costing is that for most companies it entails a departure from accounting methods that have been
in effect for some period of time. Any change causes a certain amount of trouble and confusion.
A change to a direct costing system therefore should not be made unless there are positive
advantages for doing so. A company should not change its internal accounting system simply
because it appears to be the thing to do. Direct costing (or any other costing) is not a panacea for
management ills. A direct costing system may aid management to make better decisions but it will
not compensate for inadequate management.
The narrower interpretation of the term break even analysis refers to a system of determination of
that level of activity where total cost equals total selling price. The broader interpretation refers to
that system of analysis which determines the probably profit at any level of activity. The
relationship among cost of production volume of production the profit and the sales value is
established by break even analysis. Hence this analysis is also designated as Cost volume profit
analysis.
(a) It helps in determining the amount of overhead cost to be charged at various levels of operations
since overhead rates are generally pre determined on the basis of a selected volume of production.
(b) It helps in formulating price policy by projecting the effect which different price structures will
have on cost and profits.
(c) It also assists him in performance evaluation for purposes of management control.
(d) It is helpful in setting up flexible budgets since on the basis of this relationship he can ascertain
the costs sale and profits at different levels of activity.
Thus cost volume profit analysis is an important media through which the management can have
an insight into effects on profit on account of variations in costs (both fixed and variable) and sales
(both volume and value) and take appropriate decisions.
The most important point about break even analysis is that costs must be capable of being resolved
into their fixed and variable components so much so that its accuracy depends upon the precision
with which cost variability is determined. Thus a careful study of each cost or group of costs has
to be made.
(A) Fixed Overheads. Preliminary analysis cost will readily indicate certain costs to be fixed for
all practical purposes. Therefore theoretically costs may be shown by means of a straight line
extended fully across the graph though from the practical point of view they will represented by a
straight line within certain limits only. Beyond these limits increased expenditure on fixed charges
will be incurred e.g. to cater for additional plant or building. Changes in fixed costs will normally
take the graphical form of definite steps rather than a gradual curve.
(B) Variable Overheads- There are certain other elements of costs which are more or less variable
in nature. This means that they would vary direct by with the volume of business. For plotting each
pint on the break even chart the variable overheads will be aggregated with the fixed and semi
variable overheads.
(C) Break even point- The point at which the total cost line and the turnover line interest on the
graph is the break even point. The spread to the right of this point between these two lines
represents the profit potential while the spread to the left would represent the loss potential. Thus
the probable profit or loss for any volume of business can be assessed by measuring the vertical
gap between the sales line and the total cost line at that particular volume.
(D) Sales Turnover- The sales turnover for the respective quantities is plotted on the graph.
(E) Semi Variable Overheads- There is a large group of costs possessing the characteristic of both
fixed and variable costs i.e. semi variable costs. These are the costs that require special analysis
the objective being toe separate the fixed and variable components. Generally the most logical
basis on which to attempt such separation is an analysis of historical data. These overheads must
be computed for several volumes of business as under flexible budgeting the appropriate amounts
have to be added to fixed charges to plot each point on the chart. Thus in effect semi variable
charges are plotted using he fixed charges line as the horizontal axis.
(F) Margin of Safety- This represents the amount by which the actual volume of sales exceeds
those at the break even point. It is important that there should be reasonable margin of safety
otherwise a reduced level of activity may prove disastrous. A low margin usually indicates high
fixed overheads so that profits are not made until ther is a high level of activity to absorb fixed
costs.
(F) Angle of Incidence- This is the angle at which sales line cuts the total cost line. The
management’s aim would be to have as large an angle as possible because this indicates a high
quantum of profit once the fixed overheads are absorbed. A narrow angle would show that even
when fixed overheads are absorbed profit accrues at a relatively low rate of return indicating that
variable costs form a large part of cost of sales.
Though break even analysis has gradually become a very serviceable tool for modern financial
management its detractors raise a number of points against its use. The objections which have been
commonly raised are the following:
a. The break even analysis does not depend on the assumption of a straight line representing total
experiences it does need information regarding expenses at different levels of sales. Therefore if
the total expenses does not possess the characteristics of a straight line and the fact is known total
expenses curve should be drawn differently.
b. In a number of cases it is a straight line particularly where the individual seller cannot influence
the price. However if the seller has the capacity to affect the price. However if the seller has the
capacity of affect the price a number of break even charts would depict the situation satisfactorily.
c. Break even analysis is based on the assumption that income is influence only by changes in sales
so that changes in inventory would not directly affect income. If marginal costing is used this
assumption would hold good but in other cases changes in inventory will affect income since the
absorption of fixed costs will depend on production rather than sales.
d. This is undoubtedly true in actual practice. Though the horizontal axis cannot measure the
number of unit sold in case there are unlike products being sold the fact remains that measuring of
units sold on X axis is useful either where the plant is manufacturing only one product or break
even analysis is being made for only one product.
e. The objection can be met by preparing a sales of break even charts to show the result of sales of
different product mixes. The argument is valid but when break even analysis is used in the
preparation of budgets there is nothing improper in assuming that the cost of finished goods
inventory would remain unchanged.
(i) The costs can be accurately segregated into fixed and variable elements
(ii) The fixed cost remain constant at all levels of output and the variable cost varies in direct
proportion to the level of output.
(iii) The selling price remain unchanged.
(iv) There is no opening or closing inventory. The volume of production and sales coincides.
(v) Only a single product is being produced and in case of multi products the sales mix remains
constant.
(vi) All other variables such as the general price level and the productivity of each worker remains
constant.
(vii) It is applicable only to a short term time horizon
(viii) There exists linear relationship between output on the one hand and costs and revenue on the
other hand
Contribution
Contribution is the difference between the total sales revenue and the total variable cost. Per unit
contribution is the excess of selling price over the variable cost per unit. It can be expressed by the
following formula
Illustration 1
Solution
Illustration 2
In case of multi-product companies the P/V ratio is computed in the same manner as described
below
Composite or company’s P/V Ratio = Campany’s Total Contribution/Campany’s Total Sales
Revenue
One can also compute the P/V Ratio for each product using the following formula:
P/V ratio of Product A = Contribution from product A/Sales of Product A
P/V ratio is very useful for taking a number of marginal decisions. It helps in the computation of
break even point planning for desired levels of profit deciding the most profitable mix of
company’s product etc
Break even point is the level of sales at which there shall neither be profit nor loss. It is point at
which total cost is equal to the total sales. At this point the total sales revenue is equal to the total
cost and the firm incur neither profit nor loss. If the sales volume is increased beyond the break
even sales the profit shall be earned by the business. If sales volume is decreased beyond the break
even sales the loss shall be suffered by the business. It is computed as follows:
If the company wants to determine the required sales to earn the desired profit it can be computed
as follows:
Required sales units for a desired profit=Fixed cost+ desired profit/contribution per unit
Required sales revenue for a desired profit = Fixed cost + Desired Profit/P/V Ratio
Illustration 3
A company’s turnover in a year was Rs.5000000. Its profit was Rs 500000 and its P/V ratio was
40%. What is the break even point?
Solution:
Illustration 4
A company with 5x+60000 cost structure and with the objective of earning a profit of Rs.5 per
unit sells its product at Rs.20 per unit. Find out the number of units that it has to sell to achieve the
desired profit.
Solution:
Let x be the required sales volume to earn a profit of Rs.5 each on units sold. Therefore
Illustration 5
Sales of XYZ company were Rs 20000 producing a profit of Rs.8000 in a week. In the next week
sales amounted to Rs28000 producing a profit of Rs 2400. Find out the break even point.
Solution
Illustration 6
A factory has the capacity to produce 1000 per machines per annum
Variable cost Rs.250 per unit
Selling price Rs.300 per unit
Fixed overheads are Rs.15000 per annum. Calculate the break even point (in units) and (in amount)
Solution:
= Rs 15000/1-Rs.250/300
=90000
Illustration 7
Solution
(i) Break Even Point = Fixed Expenses/P/V Ratio
P/V Ratio = Fixed Expenses/Break Even Point
=Rs.5000/10000=50%
(ii) Profit when sales is Rs 30000
Profit = Sales x P/V Ratio – Fixed Expenses
=Rs.30000 x 50%-Rs.5000
=15000-5000
=10000
Margin of Safety
Margin of safety is the excess of actual sales over break even sales. Thus the formula is as follows
Margin of safety = Actual sales – Break Even Sales
It can also be computed according to the following formula
Margin of safety (Ratio) = Break Even Sales/Actual Sales x 100
Margin of safety (Rs) =Net Profit/P/V Ratio
The company with high margin of safety is able to earn more profit than the companies with low
margin of safety.
Illustration 8
Solution
Break even Sales = Fixed Cost/P/V Ratio
50000/50%
100000
Net profit = Contribution – Fixed Cost
=100000-50000
=50000
Margin of safety = Actual sales – Break Even Sales
=200000-100000
=100000
Or
Margin of safety = Net Profit/P/V Ratio
50000/50%
Rs.10000
Illustration 9
The P/V Ratio of Hans Ltd is 50% and margin of safety is 40%. You are required to work out the
Net profit and break even point if sales volume is Rs.2000000.
Solution
Working notes:
Illustration 10
Calculate (a) P/V Ratio to reflect the rate of growth for profit and sales (b) Fixed Cost (c) Fixed
Cost % to Sales (d) Break Even Point and (e) Margin of Safety for the year 2004 and year 2005.
Solution
Particulars 2004 Rs 2005 Rs Difference Rs
Sales 3223000 3451000 228000
Total cost 2983000 3143200 159600
Profit 239400 307800 68400
The aim of a business is to achieve maximum profitability. Unfortunately it is not always easy to
achieve because profit earning is affected by a variety of factors. For example an undertaking may
have sufficient orders on hand ample skilled labour and production capacity but may be unable to
obtain all the quantity of material it needs over a period for the manufacture of maximum quantities
which could be sold. Thus material is the factor which limits the size of output and prevents and
undertaking from maximum its profit. Similarly sometimes a business is not able to sell that it can
produce. In such a case sales is the limiting factor.
A limiting or key factor may thus be defined as the factor in the activities of an undertaking which
at a particular point in time or ever a period will limit the volume of output examples of limiting
factors include
(i) Sales
(ii) Materials
(iii) Labour (particulars skill)
(iv) Production capacity and
(v) Financial resources
The purpose of the limiting factor technique is to indicate the most profitable course of action in
all such cases where alternatives are possible.
When no factor in short supply the choice will lie with accepting an order which yields the highest
contribution if however a factor of production for instance materials is in short supply the order
which yields the largest contribution per unit of material consumed should be accepted. In other
words when a key factor is operating the best position is reached when contribution per unit of key
factor is maximum.
For example in case of sales being the key factor P/V Ratio should be considered. In case of
shortage of labour the contribution per labour hour is to be considered. In case of shortage of
material the contribution per unit of materials should be considered. Thus the decision would be
guided by the contribution per unit of key factor.
A company manufactures and markets three products XY and Z. all three products are made from
the same of machines. Production is limited by the capacity of machine. From data given below
indicate priorities for product X and Y and Z with a view to maximize profits.
Solution
Comparative Statement of Profitability
Particulars Product X Product Y Product Z
Selling price unit 5.00 6.00 7.00
Direct materials 2.25 0.50 4.25
Direct labour 0.50 0.50 0.50
Other variable costs 0.30 0.45 0.71
Total variable cost 3.05 4.20 5.46
Contribution per unit 1.95 1.80 1.54
(Sales-Variable Costs)
P/V Ratio 39% 30% 22%
Contribution per minute 0.05 .09 .055
of standard machine time
Contribution per kg of 0.65 0.45 0.31
raw materials
In case of limited machine capacity the product B is the most profitable followed by product C and
product A is the least profitable.
In case of limited raw materials product A is the most profitable product B comes next and product
C is the least profitable.
The most important contribution of marginal costing is its aid to the management for taking a
number of marginal decisions. It is an effective took in the hands of the management for taking a
number of decisions related to the following:
The sales mix means the composition of various products to be produced and sold by the enterprise.
The sales mix is decided on the basis of contribution per unit of each product. The product with
the highest contribution per unit should be given the first priority and vice versa. The products
with the negative contribution should not be produced unless there are other qualitative factors
justifying to continue its production. The contribution of a number of sales mix should be
compared and the sales mix with the highest contribution should be taken up.
Illustration 12
The following information is available regarding the cost records of M/s Surekha Fibres Ltd
Direct materials Per unit
A Rs.10
B Rs.5
Direct wages
A 15 hours @ 50 paisa per hour
B 16 hours @ 50 paisa per hour
Variable overheads 100% of direct wages
Fixed overheads 100
Selling price
A 50
B 40
The direction has the choice of the following alternative sales mix.
250 units of A and 250 units of B
500 units of B only
400 units of A and 100 units of B
350 units of A and 150 units of B
State which of the alternative sales mix you would recommend to the management.
Solution
Contribution Statement (per unit)
Particulars A B
Selling price 50 40
Direct materials 10 5
Direct wages 7.5 8
Variable overheads 7.5 8
Total variable cost 25 21
Contribution (S.P-V.C) (1)-(2) 25 19
Per unit
Thus the alternative 3 is the most profitable since it gives the maximum profit of Rs10900.
Thus marginal costing technique helps to answer the quanties of various products to be produced
during a period of time to maintain the desired level of profit. The management may face a number
of critical situations. The price of the product may have to reduced on account of competition or
restrictions of the government. Similarly the sales of the particular product may go down because
of unfavourable market tends. Under such situations the management is confronted with the
maintenance of desired level of profits. The marginal costing technique provides an effective
answer to these kinds of situations.
3. Pricing Decision
The determination of the price of the product is one of the most important decision of the
management. The price of the product is generally influenced by the market prices government
restrictions nature of competition etc. But it can not be denied that price is related with the cost of
the product. The majority of the companies base their prices on cost to earn a reasonable level of
profit. Marginal costing techniques helps in determination of the price under normal and special
circumstances.
Illustration 13
A company follows the flexible budgeting system and position at 70% level of production is as
follows
The selling price per unit is Rs.8.65. In the present market conditions there is hardly any chance
for selling more locally. A special export order for 8000 units @ Rs.6.50 per unit is received.
Would it be wide for the company to accept the order at this point?
What is the price beyond which it would be profitable to accept this order.
Solution
Particulars Present market Proposed market Incremental costs/
Revenue
Output 40000 units 48000 units 8000 units
Sales 346000 398000 52000
(40000x8.65+8000xRs6.5)
Less Costs 80000 96000 16000
Variable costs direct
materials (@ Rs.2)
Direct labour (@ Rs.1.5) 60000 72000 12000
Direct expenses (@ 42000 50400 8400
Rs1.05)
Fixed costs 84000 84000 36000
Total costs (2) 260000 302400 36400
Profit (1)-(2) 80000 95600 15600
From the above analysis it can be seen that the export order ensures an additional profit of Rs
15600. Hence the offer should be accepted.
In case of multi product concern the management may think of discontinuing the product line
which has been incurring losses for quite a long time. However the following factors should be
kept in mind about the discontinuation of a product line
(i) The trend of the market: The product which is not profitable in the short run but having
reasonably good long term prospects should not be discontinued.
(ii) The capacity to influence the sale of other products: In some cases the discontinuance of one
product may adversely affect affect the sale of the other products then the discontinuation is not
justified.
Illustration 14
X company limited manufactures three products A B and C. The directors of the company are
worried about the profits of the organization and propose to discontinue product A which is
incurring losses. The following information is available regarding the three products A B and C.
Particulars A B C
Sales (units) 2000 5000 12000
Price per unit (Rs) 500 5 2.5
Direct materials per 5.0 0.6 0.75
unit (Rs)
Direct labour per 1.00 0.6 0.25
unit (Rs)
Variable overhead 300 200 300
(%age of direct
labour)
Direct fixed cost per 0.50 0.5 0.375
unit (Rs)
Profit/loss (Rs) -3000 3500 1500
Fixed costs Rs6000
Fixed costs are apportioned to the products A B and C in the ratio of 1:2:3 respectively.
What suggestions would you give if you find that direct fixed costs are directly involved with each
product line and that they would be avoided if a particular product line is dropped?
If direct fixed costs are such that no portion of this expenditure can be saved by dropping a product
what would be your advice?
Solution
Comparative Income Statement
Particulars Products Rs Total
Selling price per unit 5.00 5.00 2.50
Direct materials cost per unit 1.50 0.60 0.75
Direct labour costs per unit 1.00 0.60 0.25
VOHEs (300% 200% and 3.00 1.20 0.75
300% of DLC respectively)
Total VC per unit 5.50 2.40 1.75
Contribution per unit -0.50 2.60 0.75
Sales Volume (units) 2000 5000 12000 19000
Total contribution -1000 13000 9000 21000
Direct FCs per unit (Rs) 0.50 0.50 0.375
Total direct FCs 1000 2500 4500 8000
Contribution towards -2000 10500 4500 13000
common FCs (3-4)
From the above it is clear that product A is not at all profitable as its VCs themselves exceed its
SP. Therefore product A is to be discontinued. This is evident from the following calculations:
A firm may manufacture a component itself or may buy it from outside. The decision in such case
will be made by comparing the marginal cost of a component and other additional costs if any with
the cost of buying the concerned part. In a make or buy decision only the marginal cost of
manufacturing or special additional cost if any are relevant. Fixed costs are sunk costs and hence
irrelevant for the purpose. The following additional factors should be taken into account in a make
or buy decisions
The possibility of using the released capacity for any other purpose.
The reliability of the supplier in terms of quality of the component and regularity in delivery of
the component.
Illustration 15
The managing director of X Pvt Ltd asks for your assistance in arriving at a decision as to whether
to continue manufacturing a component A or to buy it from an outside supplier. The component A
is used in the finished products of the company. The following data are supplied.
1. The annual requirement of component A is 10000 units. The lowest quotation from an outside
supplier is Rs.7.00 per unit
2. The component A is manufactured in the machine shop. If the component A is bought out certain
machinery will be sold at its book value and the residual capacity of the machine shop will remain
idle.
3. The total expenses of the machine shop for the year ending 31.3.2005 are as follows: During
that year the machine shop manufactured 10000 units of A.
Materials 135000
Direct labour 100000
Indirect labour 40000
Power and fuel 6000
Repairs and maintenance 11000
Rate Taxes and insurance 16000
Depreciation 20000
Other overhead expenses 29600
Materials Rs35000
Direct labour 50000
Indirect labour 12000
Power and fuel 600
Repair and maintenance 1000
The sale of machinery used for the manufacture of component X would reduce
Depreciation by Rs 4000
and insurance by Rs 2000
5. If the component A is bought out the following additional expenses would be incurred Freight
Rs.1.00 per unit inspection Rs 10000 per annum.
You are required to prepare a report to the managing Director showing the comparison of expenses
of machine shop (i) when the component X is made and (ii) when bought out.
Solution:
Comparative Statement of Cost
Particular To make component A To buy component A Rs
Direct material 35000
Direct labour 50000
Indirect labour 12000
Power and fuel 600
Repair and Maintenance 1000
Depreciation 4000
Insurance 2000
Total variable cost 104600
Variable cost per unit 10.46
Purchase price per unit 7.00
Freight charge per unit 1.00
Inspection charge per unit 1.00
Cost per unit 10.46 9.00
It is better to buy component A than to make it in the shop because the variable cost per unit is less
by Rs 1.46. Only variable cost is to be considered since fixed costs would remain the same under
both the circumstances. The capacity which would be saved on account of buying this component
from the market may be used for some other purpose.
In some cases due to trade recession a firm may be compelled to operate below the satisfactory
level. There may be overall reduction in the demand for the product of the industry or for the
company only. In such cases the management is confronted with the problem of whether to
continue or to shut down. A firm should continue as long as it sales revenue is sufficient to cover
the variable costs plus a part of fixed overheads i.e. excess of fixed costs over shut down costs.
Shut down costs are those costs which will be incurred by the firm even if a plant is closed down.
The shut down point is determined by the following formula
Shut down point (Sales Volume) Rs = Fixed costs – shut down costs
P/V Ratio
Shut down point (sales units) = Fixed costs-shut down costs
Contribution per unit
Illustration 16
Sameer Ltd operates at normal capacity it produces 100000 units of a product and sells them @
Rs 150 per unit. The unit cost of manufacturing at normal capacity is as follows
Direct materials 35.00
Direct labour 15.00
Variable overhead 20.00
Fixed overhead 20.00
Total 90.00
Each unit of product is sold with variable selling and administrative expenses of Rs.5 per unit. Due
to recession the company feels that during the next year only 10000 units can be sold and that too
@ Rs.120 per unit. Management is thinking of shuting down the plant during the next year
estimating that in case of closure the fixed manufacturing overhead can be reduced to Rs 1500000
for the next year. Additional costs of plant shut down are estimated at Rs.350000.
You are required (i) to advise whether the plant should be shut down (ii) Indicate the shut down
point in sales value in sales units.
Solution
Profit (loss) from plant during recession
Rs
Sales (10000 units @ Rs 150 each) 1500000
Variable costs (10000 @ Rs 75 each) 750000
Contribution 750000
Fixed costs 2000000
(* Rs 35.0 + Rs.15 + Rs.20.0 + Rs.5 = Rs.75)
Computation of shut down costs
Unavoidable fixed cost 1500000
Additional shut down costs 350000
Total shut down costs 1850000
Since the shut down costs exceed operating loss by Rs 600000 (Rs 1850000-Rs1250000) it is in
advantage not to shut down the plant.
A large number of industrial undertaking are engaged in the production of more than one goods.
In such cases the management needs to decided the proportion in which their products are to be
produced or sold. Similarly resources available with the companies is not unlimited and the
companies have to plan properly for the utilization of these scare resources so that maximum
possible profits are generated. Under such situations decision making is guided by the following
considerations:
Practical Problems
1. The sale of a product amounts to 200 units per month at Rs.10 per unit. The fixed overhead is
Rs.40 per month and the variable cost is Rs6 per unit. This is a proposal to reduce the price by 10
percent.
Calculate present and future P/V Ratio. How many units must be sold to earn the present total
profit?
2. Calculate
(i) the amount of fixed expenses
(ii) the number of units to break even
(iii) the number of units to earn a profit of Rs 40000
The selling price per unit can be assumed at Rs 100
The company sold 7000 units and 9000 units in two successive periods and has incurred a loss of
Rs.10000 and earned a profit of Rs 10000 respectively.
3. Merry manufacturing limited has supplied you the following information in respect of one of its
products:
Find out
(a) Contribution per unit (b) Break even point (c) Margin of safety (d) Profit (e) Volumes of sales
to earn a profit of rs.24000
Ans (a) 1.50 (b) 12000 units as Rs 36000 (c) 8000 units or Rs.24000 or 40% (d) Rs 12000 (e)
Rs.12000 (e) 28000 units or Rs.84000.
4. From the following data prepare statements of cost according to both absorption costing and
marginal costing system
Product A Product B Product C
Sales 50000 75000 100000
Direct Materials 15000 3000 35000
Direct labour 10000 20000 15000
Factory overheads
Fixed 7000 10000 15000
Variable 3000 3000 5000
Administration
Overheads
Fixed 2000 2000 5000
Selling overheads
Fixed 2000 2000 2000
Variable 1000 3000 3000
Ans. Absorption costing profit Product A Rs 10000 product B Rs 5000 product C Rs 20000.
Marginal costing contribution product A Rs21000 product B Rs 19000 product C Rs.42000.
5. The budget manager of XYZ electrical Ltd is preparing a flexible budget for the accounting year
starting from 1st July 2005.
The company produce one product A direct material costs Rs.7 per unit. Direct labour averages
Rs.2.50 per hour and requires 1.6 hours to produce one unit of A salesman are paid a commission
of Rs.1 per unit sold. Fixed selling and administration expenses amount to Rs.85000 per year.
Ans Total cost Rs 2855000 Hint Maintenance Cost Fixed Rs 12000 variable Rs 0.60 per unit
supervision Cost Fixed Rs 54000 variable Rs.1.20 per unit
6. A company is at present working at 90% of its capacity and produces 13500 units per annum. It
operates a flexible budgetary control system. The following figures are obtained from its budget
Labour and material cost per unit remain the same under present conditions. Profit margin has
been 10% on sales.
(ii) You are required to determine the differential cost of producing 1500 units by increasing
capacity to 100%
(ii) What would you suggest for an export price for these 1500 units taking into account that the
overseas prices are lower than those of the home market.
Ans (i) Rs. 97170 (ii) Cost per unit comes to Rs64.78. The selling price should not be less than
this price.
{Hint. Cost of materials and labour of 13500 units comes to Rs807000 by working backward.}
7. A firm has two factories the product being the same in both cases. The following is the relevant
information about the two factories.
I II
Capacity p.a 10000 units 15000 units
Variable cost per unit 70 55
Fixed cost p.a 400000 900000
The demand is only 20000 units. State how the capacity in two factories should be utilized
Ans. Both factories have to be operated for meeting demand in full. However factory II has a lower
variable cost per unit. Hence Factory II should produce 15000 units and Factory I 50000 units)
Ans: Rs.75000
UNIT 5
Budgetary Control & Variance Analysis
What is Budget
A budget is a plant relating to a period of time expressed in quantitative terms. It has been defined
by ICMA London as financial and/ or quantitative statement prepared prior to a defined period of
time of the policy to be pursued during that period for the purpose of attaining a given objective.
This definition reveals the following characteristics of a budget:-
Budgetary control is a system of controlling costs through budgets. Budgeting is thus only a part
of the budgetary control. ICMA London defined budgetary control as the establishment of budgets
relating to the responsibilities of executives of a policy and the continuous comparison of the actual
with the budgeted results either to secure by individual action the objective of the policy or to
provide a basis for its revision.
(i) Establish a budget or target of performance for each department or function or the organization.
(ii) Compare actual performance with the budget
(iii) Ascertain the reason for the difference between actual and budget performance.
(iv) Take suitable remedial action so that budgeted performance may be achieved.
Budgetary control is one of the very important tools of organizational planning and control. It
involves a constant comparisons of actual performance with the budgeted goals of the business.
Many businesses fail because o lack of planning. By planning many problems and dangers are
anticipated which the business has to face.
The objective of budgetary control may be explained under three heads planning. Co-ordination
and Control. These three objectives are so much interrelated that it is not possible to discuss one
without the other.
(i) Planning-A budget provides a detailed plan of action for a business over a definite period of
time. Detailed plans relating to production sales raw material requirements labour needs
advertising and sales promotion performance research and development activities capital additions
etc are drawn up. By planning many problems are anticipated long before they arise and solutions
can be sought through careful study. Thus most business emergencies can be avoided by planning.
In brief budgeting forces management to think ahead to anticipate and prepare for the anticipated
conditions.
(ii) Co-Ordination-Budgeting aids managers in co-ordinating their efforts so that objectives of the
organisation as a whole harmonise with the objective of its parts. Effective planning and
organisation contributes a lot in achieving co-ordination. There should be co-ordination in the
budgets of various department. For example budget of sales should be in co-ordination with the
budget of production. Similarly production budget should be prepared in co-ordination with the
purchase budget and so on.
(iii) Control- Control is necessary to ensure that plans and objectives as laid down in the budgets
are being achieved. Control as applied to budgeting is a systematized effort to keep management
informed of whether planned performance is being achieved or not. For this purpose a comparison
is made between plans and actual performance. The difference between the two is reported to
management for taking corrective action. Thus control is not possible without planning.
1. Budgeting compels managers to think ahead to anticipate and prepare changing conditions.
2. Budgeting co-ordinates the activities of various departments and functions of the business.
3. It increases production efficiency eliminates waste and controls the costs.
4. It pinpoints efficiency or lack of it
5. Budgetary control aims at maximisatin of profits through careful planning and control.
6. It provides a yardstick against which actual results can be compared.
7. It shows management where action is needed to remedy the situation
8. It ensures that working capital is available for the efficiency operation of the business
9. It directs capital expenditure in the most profitable direction
10. It instills into all levels of management a timely careful and adequate consideration of all
factors before reaching important decisions.
11. A budget motivates executives to attain the given goals.
Budgetary Control
Advantages Limitations
Maximisation of profit Uncertain future
Proper co-ordination Revision required
Provided specific aims Discourages efficient persons
Tool for measuring performance Problem of co-ordination
Economy Conflict among different departments
Corrective action Depentds upon support of top management
Creates budget consciounsness
Reduced costs
Determines weaknesses
Introduction of incentive scheme
Despite many good points of budgetary control there are some limitations of this system. Some of
the limitations are discussed as follows:
1. Uncertain Future. The budgets are prepared for the future period. Despite best estimates made
for the future the predictions may not always come true. The future is always uncertain and the
situation which is presumed to prevail in future may change. The change in future conditions upsets
the budgets which have to be prepared on the basis of certain assumptions. The future uncertainties
reduce the utility of budgetary control system.
2. Budgetary Revision Required. Budgets are prepared on the assumptions that certain conditions
will prevail. Because of future uncertainties assumed conditions may not prevail necessitating the
revision of budgetary targets. The frequent revision of targets will reduce the value of budgets and
revisions involve huge expenditures too.
3. Discourages Efficient Persons. Under budgetary control system the targets are given to every
person in the organisation. The common tendency of people is to achieve the targets only. There
may be some efficient persons who can exceed the targets but they will also feel contented by
reaching the targets. So budgets may serve as constraints on managerial initiatives.
4. Problem of Co-ordination. The success of budgetary control depends upon the co-ordination
among different departments. The performance of one department affects the results of other
departments. To overcome the problem of co-ordination a budgetary officer is needed. Every
concern cannot afford to appoint a budgetary officer. The lack of co-ordination among different
departments results in poor performance.
5. Conflict among Different Departments. Budgetary control may lead to conflicts among
functional departments. Every departmental head worries for his department goals without
thinking of business goal. Every department tries to get maximum allocations of funds and this
raises a conflict among different departments.
6. Depends upon Support of Top Management. Budgetary control system depends upon the
support of top management. The management should be enthusiastic for the success of this system
and should give full support for it. If at any time there is a lack of support from top management
then this system will collapse.
The budgets are usually classified according to their nature. The following are the types of budgets
which are commonly used.
2. Short Term Budgets. These budgets are generally for one or two years and are in the form of
monetary terms. The consumers good industries like sugar cotton textile etc use short term budgets.
3. Current Budgets. The period of current budgets is generally of months and weeks. These budgets
relate to the current activities of the business. According to ICWA London Current budget is a
budget which is established for use over a short period of time and is related to current conditions.
• Sales Budget
• Production Budget
• Production Cost Budget
• Purchase Budget
• Raw Material Budget
• Labour Budget
• Plant Utilisation Budget
• Manufacturing Expenses or Works Overhead Budget
• Administrative and Selling Expenses Budget etc
The operating budget for a firm may be constructed in terms of programmes or responsibility areas
and hence may consist of
(i) Programme Budget: It consists of expected revenues and costs of various products or project
that are termed as the major programmes of the firm. Such a budget can be prepared for each
product line or project showing revenues costs and the relative profitability of the various
programmes. Programme budgets are thus useful in locating areas where efforts may be required
to reduce costs and increase revenues. They are also useful in determining imbalances and
inadequacies in programmes so that corrective action may be taken in future.
(ii) Responsibility Budget: When the operating budget of a firm is constructed in terms of
responsibility areas it is called the responsibility budget. Such a budget shows the plan in terms of
persons responsible for achieving them. It is used by the management as a control device to
evaluate the performance of executives who are incharge of various cost centres. This performance
is compared to the targets (budgets) set for them and proper action is taken for adverse results if
any. The kinds of responsibility areas depend upon the size and nature of business activities and
the organizational structure. However responsibility areas depend upon the size and nature of
business activities and the organizational structure. However responsibility areas may be classified
under three broad categories:
Cost/Expense Centre
Profit Centre
Investment Centre
We have discussed the concept and technique of responsibility budgeting in detail under a separate
chapter on Responsibility Accounting latter in this book.
2. Financial Budgets. Financial budgets are concerned with cash receipts and disbursements
working capital capital expenditure financial position and results of business operations. The
commonly used financial budgets are
• Cash Budget
• Working Capital Budget
• Capital Expenditure Budget
• Income Statement Budget
• Statement of Retained Earnings Budget
• Budgeted Balance Sheet or position statement budget
3. Master Budget. Various functional budgets are integrated into master budget. This budget is
prepared by the ultimate integration of separate functional budgets. According to ICWA London
The Master Budget is the summary budget incorporating its functional budgets. Master budget is
prepared by the budget officer and it remains with the top level management. This budget is used
to co-ordinate the activities of various functional departments and also to help as a control device.
1. Fixed Budget. The fixed budgets are prepared for a given level of activity the budget is prepared
before the beginning of the financial year. If the financial year starts in January then the budget
will be prepared a month or two earlier i.e. November or December. The changes in expenditure
arising out of the anticipated changes will not be adjusted in the budget. There is a difference of
about twelve months in the budgeted and actual figures. According to ICWA London Fixed budget
is a budget which is designed to remain unchanged irrespective of the level of activity actually
attained. Fixed budgets are suitable under static conditions. If sales expenses and costs can e
forecasted with greater accuracy then this budget can be advantageously used.
2. Flexible Budgets. A flexible budget consists of a series of budgets for different level of activity.
It therefore varies with the level of activity attained. A flexible is prepared after taking into
consideration unforeseen changes in the conditions of the business. A flexible budget is defined as
a budget which by recognizing the difference between fixed semi fixed and variable cost is
designed to change in relation to the level of activity.
The flexible budgets will be useful where level of activity changes from time to time. When the
forecasting of demand is uncertain and the undertaking operates under conditions of shortage of
materials labour etc then this budget will be more suited.
Essential for the Installation of Budget System/Steps in B.Control
Pre-requisites for the successful implementation of a budgetary control system are as follows:
1. Creation of budget Centres
A budget centre is a section of the organisation of an undertaking created for the purpose of
budgetary control. Budget centre must be clearly defined because a separate budget has to be set
for each such centre with the help of the head of the departmental concerned. For example in the
preparation of purchase budget the purchase manager has to be consulted. Similarly while
preparing labour cost budget the personnel manager will be of great help.
The accounting system should be designed as to be able to record and analysis the information
required. The budget procedures must also comply the same classification of revenues and
expenses as the accounting department. Comparisons cannot be made if the classifications do not
coincide. A chart of accounts corresponding with the budget centres should be maintained.
Proper organisation is essential for successful budget system. An organisation chart should be
prepared which clearly shows the plan of the organisation. Each member of management should
know the exact scope of this authority and responsibility and his relationship to other members.
For this purpose copies of the organisation chart and written supplements should be distributed to
all concerned.
Managing Director
Budget Committee
Budget Director
The organisation chart will depend upon the nature and size of the company. A specimen budget
of the organisation chart is given above.
In large concerns generally the direction and execution of the budget committee which report
directly to the top management. The financial controller is usually appointed to serve as the budget
director. He is in charge of preparing budget manual of instructions and accumulates the budget
the actual figures for reporting. Other members of the budget committee usually comprise of
various heads of functional departments like sales manager purchase manager production manager
chief accountant etc as shown in the above organisation chart. Each member prepares his own
departmental budget(s) which will be then considered by the committee for co-ordination.
5. Preparation of Budget manual
A budget manual has been defined by ICWA London as a document which sets out the
responsibilities of the persons engaged in the routine of and the forms and records required for
budgetary control. A budget manual is thus a statement of budget policies and lays down the details
of the organsational set up with duties and responsibilities of executives including the budget
committee and budget director and the procedures and programmes to be followed for developing
budgets for various activities.
6. Budget Period
Budget period is a length of time for which a budget is prepared and operated. Budget periods very
between short term and long term and to specific period can be laid down for budgets. It varies
among concerns and industries as a result of several factors.
A budget is usually prepared for one year which corresponds to the accounting year. It is then sub
divided into quarters and in turn each quarter is broken down into three separate months. When a
business experiences seasonal fluctuations the budget period may be fixed to cover one seasonal
cycle covers (say) two or three years a long term budget should be prepared to cover that period
by preparing short term budgets.
Budgets for capital expenditures are usually prepared on long term basis. For example in electricity
companies which incur very heavy capital expenditure the need for new proper stations is possibly
forecast five to ten years in advance. Such long term budgets are supplemented by short term ones.
An important point to note is that short term budgets will be much more detailed and are costly to
prepare and operate while long term budgeting is considerably affected by unforeseen conditions.
Thus a key factor determines priorities in functional budgets. Among the various key factors which
affect budgeting are the following
a) Sales
• Low market demand
• Shortage of experienced salemen
• Inadequate advertising due to shortage of funds
b) Materials
• Availability
• Restrictions imposed by licenses quota etc
c) Labour
• General Shortage
• Shortage of specialized labour in a particular process
d) Plant
• Limited plant capacity
• Bottleneck in certain key processes
It is possible that more than one key factor is operating the same time under such conditions the
relative impact of such factors is considered in budget preparation.
Moreover key factor is not necessarily a permanent factor. The management may be provided with
the opportunities to overcome the limitations imposed by key factors. For example plant and
machinery which may be financed by the issue of new shares.
Cash Budget
The cash budget is one of the most important and one of the last to be prepared. It is a detailed
estimate of cash receipts from all sources and cash payments for all purposes and the resultant cash
balances during the budget period. It makes certain that the business has sufficient cash available
to meet its needs as and when these arise. It is a device for co-ordinating and controlling the
financial side of the business to ensure solvency in cash. Cash budget thus play an important role
in the financial management of a business undertaking.
This method is usually used for short term cash forecast and is much more detailed than the other
two methods.
The cash budget begins with the opening balance of cash in hand and at bank. To this will be added
the cash receipts from various sources and against this will point of sales and realization of cash.
Cash payments are made for raw material purchases direct labour out of pocket expenses capital
expenditure projects dividends etc. The period of credit appropriate to the payment concerned
should be taken into account.
This method is suitable for long term cash forecast. It is based on the view that it is the profit that
is the source of cash in the business. The profit as per Profit and Loss Account. All those items of
income and expenditure (like depreciation provisions etc) which do not involve an inflow or
outflow of cash are adjusted in the forecasted profit figure to arrive at the figure of cash made
available by profit.
Given below is a cash budget performa under this method showing the various items that require
adjustment in the profit figure for finding out the cash position at the end of a particular period.
The adjusted profit profit and loss method is often termed as cash flow statement because it
converts the profit and loss account into a cash forecast. The main difference between this method
and the receipts and payment method is that whereas the former considers non cash items for
adjustment in the profit figure the latter takes into account only cash transactions.
It will be appreciated that under the adjusted profit and loss method the equation that PROFIT =
CASH will hold good if there were no credit transactions accruals capital transactions stock
fluctuations or appropriations of profit. But such a situation can not exist in practice.
This method is also used for forecasting cash requirements for long periods and is rather similar
to adjusted profit and loss account method discussed above. Under this method a budgeted balance
sheet is prepared with all items of assets and liabilities excepting cash or bank balance. The two
sides of the balance sheet are then balanced and the balancing figure is taken as cash. If the
liabilities are more than assets this revels a balance of cash and or/bank and if assets exceed
liabilities this reveals a bank overdraft.
Thus under the adjusted profit and loss method cash figure is computed by preparing a cash flow
statement and the figure is computed as a balancing figure under the balance sheet method.
Master Budget
When all the subsidiary budgets have been prepared these are summarized into what is known as
a Master Budget. The master budget shows the overall plan of the business for the next period. It
is commonly prepared in the form of a forecasted profit and loss account and balance sheet and is
variously known summary budget planning budget operating plan etc.
The master budget is prepared by the budget director (or budget officer) and is presented to the
budget committee for approval. If approved it is submitted to the Board of Directors for final
approval. The Board may make amendments/alternations before it is finally approved.
Standard Costing Vs Budgetary Control
Budgetary control is another important technique of cost control. In budgetary control budgets are
used as a means of planning and control. The targets of various segments are set in advance and
actual performance is compared with pre determined objects. In this way management can assess
the performance of efficiency on the basis of standards set and actual performance. The question
arises as to whether both the systems are used to serve the same purpose? If both standard costing
and budgetary control serve the same purpose then which one should be used. There are two
opinions about the use of these systems. One opinion is that budgetary control is essential to
determine standard costs. The other opinion is that standard costing system is necessary for
planning budgets. In fact the systems operate in two different fields and both are complimentary
in nature. The question is whether a concern can afford to sue both the methods at the same time
or not. If it is possible then both systems will be beneficial in planning and controlling costs and
expenditures. Both are similar in their nature in determining the results. Besides similarities
standards costing and budgetary control have points of difference too. The points of distinction
between the two systems are discussed as follows:
Concept: In budgetary control the budgets are prepared for the concern as a whole whereas in
standard costing the standards are set for producing a product or for providing a service. In standard
costing unit concept is used while in budgetary control total concept is used. The whole concern
is taken as one unit for budgets. The actual figures for the whole concern are compared with the
predetermined budgeted figures. In the case of Government the budgets are fixed for the whole
country or the whole state. The standard cost is fixed for one product and different standards are
used for different products.
Basis: The budgets are fixed on the basis of past records and future expectations. Standards costs
are fixed on the basis of technical information. Standard costs are planned costs and these are
expected in future.
Scope: The scope of budgetary control is much wider than the scope of standard costing. Budgets
are prepared for income expenditures and other activities etc. Budgets are prepared for different
functional departments such as purchase sale production finance and personal department. One
budget knows as Master Budget is prepared for the whole concern. On the other hand standards
are set up for expenditures only and therefore for manufacturing departments standards are set for
different elements of cost i.e material labour and overheads.
Emphasis: In budgetary control the targets of expenditure are set and these targets cannot be
exceeded. In this system the emphasis is on keeping the expenditures within the budgeted figures.
In standard costing the standards are set and an attempt is made to achieve these standards. The
emphasis is on achieving the standards. Actual costs may be more than the standard costs and
there can be no such thing in budgetary control.
Objective: Budgets are set on the basis of present level of efficiency while standard costs are based
on the basis of standards set by the management. The standards are related to what management
wants to achieve.
Relationship: Budgetary Control is related to financial accounts while standard costing is related
to the cost accounts.
Use: Budgets are used for forecasting purpose. The forecasts about incomes expenditures and costs
are based on historical figures and expected changes in nature. Standard costing control be sued
for forecasting purpose.
Variance Analysis: Budgetary control deals with total variance only. The variances may be
calculated for different departments or for the concern as a whole. In standard costing variances
are calculated for different elements of cost i.e. materials labour and overheads. In standard costing
variances are studied according to the course.
Zero Base Budgeting (ZBB) was introduced at Texas Instruments in the United States in 1969 by
Peter Peter Pyrrh who is known as the father of ZBB.
It is a modern management tool for planning and controlling expenditure. However ZBB is not
conceptually new because every company might have experienced this approach once in its life
time e.g. when the company had prepared its first budget or when a re-organisation of a company
calls for a budget revision.
ZBB may be defined as operating planning and budgeting process which requires each manager
to justify his entire budget request in details from scratch (hence zero base). Each manager states
why he should spend any money at all. This approach requires that all activities be identified as
decision packages which will be evaluated by systematic analysis ranked in order of importance.
It is also defined as a system whereby each budget item regardless or whether it is new or existing
must be justified in its entirely each time a new budget is prepared. The novel part of the ZBB is
the requirement that the budgeting process starts at zero with all expenditures completely justified.
This contracts with the usual approach in which a certain level of expenditure is allowed as a
starting point and the budgeting process focuses on request for incremental expenditures.
Traditionally most firms prepare their budget on the basis of their previous year’s budget perhaps
with some adjustment for price level changes. Additional items requested are scrutinized but the
portion of a budget request representing a continuation of the previous year’s level of activity is to
generally challenged. As a result many organizations found that wasteful and unnecessary
activities were continued year after year simply because nobody was ever asked to explain their
need. ZBB attempts to correct this problem. ZBB requires every item of the budget to be justified
every year. Under ZBB there is a continuous re-evaluation of the activities of the organisation to
ascertain that activities are absolutely necessary for the organisation. Those of the activities which
are of no value find no place in the forthcoming budget even though these might have been an
integral part of the past budget prepared under traditional approach ZBB in a way tries to locate
activities which are not essential.
Emphasis: Traditional budgeting is more accounting oriented. It depends upon past data and
allowances are made for inflation and other foreseeable changes. ZBB is decision oriented. It is
rational in nature and each activity or programme has to be justified in its entity and has to compete
for resources.
Approach: T.B is monitoring towards expenditure while the approach in ZBB is for the
contribution of an activity towards the achievement of objectives of an enterprise.
Focus: TBB is focused on the increase or decrease in expenditure over the past while ZBB is
focused on the rigorous analysis of proposed cost and benefits.
Decision: In TBB it is generally the top management who decides the amount to be spent on
particular decision unit or programme. In ZBB it is manager of the programme or activity who has
to prove the justification for the amount to be spent on an activity or programme.
Alternatives: In TBB the mangers are generally not encouraged to consider and evaluate
alternatives while in ZBB alternative budget levels of alternative ways of performing job are
considered and evaluated.
Thus traditional base budgeting is not as dynamic and rational as ZBB where by each activity is
evaluated afresh and in the light of changed circumstances.
Responsibility accounting
“Responsibility accounting is that type of management accounting that collects and reports both
planned actual accounting information in terms of responsibility centres.”
-Anthony and Reece
The emphasis in this definition is on setting the objectives of responsibility centers and then
recording the actual performance so that the persons in charge of various activities are able to
assess their performance.
“It is the classification management maintenance review and appraisal of accounts serving the
purpose of providing information on the quality quantity and standards of performance attained by
persons to whom authority has been assigned.”
-Kohler EL
Responsibility accounting according to Kohler is the maintaining of accounts in such a way that
the performance and level of achievement of various persons responsible for different works is
studied.
“Responsibility accounting is the name given to that aspect of the managerial process dealing with
the reporting of information to facilitate control of operations and evaluation of performance.”
-Louderback and Dominiak
“Responsibility accounting is a system of accounting in which costs and revenues are accumulated
and reported to managers on the basis of the manager’s control over these costs and revenues. The
managerial accounting system that ties budgeting and performance reporting to a decentralized
organisation is called responsibility accounting.”
-Schaltke R.W & Jonson H.G
This is a system of accounting in which cost data are reported to managers who are in charge of
various cost centres. In this system budgets are prepared and actual performance is recorded and
reported.
“Responsibility accounting is a system or mechanism for controlling the wider freedom of action
that executives decision centre manages in other words are given by senior management and for
holding those executives responsible for the consequences of their decisions.”
-David Fanning
For the purposes of evaluating financial performance and control the responsibility centers are
generally classified into three categories
The contribution of accounting department to the company cannot be measured in monetary terms
so we will call it an expense centre. Generally a company has product and service departments.
The output of production departments can be measured whereas service departments incur only
expenses ad their output is not measured. It may not be either feasible or necessary to measure the
output of some service departments. Such centres are therefore called expense cost centres.
The performance of a cost centre is measured in terms of quantity of inputs used in producing a
given output. A comparison between the actual input used and the predetermined budgeted inputs
is made to determine the variances which represents the efficiency of the cost centre.
The above classification of expense centres is based upon the two types of cost i.e. engineered and
discretionary. Engineered costs are those costs which can be estimated with reasonable reliability
for example factory costs for direct materials direct labour and direct overheads. An engineered
cost has a definite physical relationship with output. Discretionary costs are those for which no
such engineered estimate is feasible. In discretionary expense centres the costs incurred depend
upon the manager’s decisions. Discretionary expense centres include administrative and support
cost centres.
2. Profit Centre
Responsibility centres may have both inputs and outputs. The inputs are taken as costs and outputs
are revenues. The difference between the revenue earned and costs incurred will be profit. When
a responsibility centre gets revenue from output it will be called a profit centre. The output of a
centre may be undertaken either for outside consumers or for other centres in the same
organisation. When the output is meant for outsiders then the revenue will be measured from the
price charged from customers. If the output is meant for other responsibility centre then
management takes a decision whether to treat the centre as profit centre or not. For example if a
business has a number of processes and the output of one process is transferred to the next process.
When the transfer from one process to another is only on cost then these processes will not be
profit centres. On the other hand if management decided to transfer the output from one process to
the other at a profit (or at a price at which the output is available in the market) then the process
will become profit centre. Internal transfers at profit do not increase company’s assets whereas
sales to outsiders will increase assets of the company (in the shape of cash debtors bills receivables
etc). The income statement of a profit centre is used as a control device. The profits of a
responsibility centre will enable in evaluating the performance of the manager of that centre.
The performance of the manager of a profit cente may be evaluated by the following measures of
profitability.
i) Contribution margin
ii) Direct profit
iii) Controllable profit
iv) Profit/income before tax
v) Profit/income after tax/net income
Establishment of profit centers may be suitable if the following conditions are satisfied
a) There exists a decentralized form of organisation
b) The divisional manager has access to all relevant information needed for decision making
c) The divisional manager is sufficiently independent
d) Internal transfer of output from one division/centre to another division are not significant
e) A definite measure of performance is available
Inspite of many advantages of establishing profit centres there are many limitations or
disadvantages
3. Investment Centre
An investment centre is an entity segment in which a manager can control not only revenues and
costs but also investments.
The manager of a responsibility centre is made responsible for properly utilizing the assets used in
his centers. He is expected to earn a fair return on the amount employed in assets in his centre.
Measurement of assets employed poses many problems. It becomes difficult to determine the
amount of assets employed in a particular responsibility centre. Some assets may be used in a
responsibility center but their actual possession may be with some other department. Some assets
may be used by two or more responsibility centes and it becomes difficult to apportion the amount
of those assets to various centres. Investment centres may be used for big responsibility centers
where assets will be in exclusive possession becomes difficult to apportion the amount of those
assets to various centres. Investment centres may be used for big responsibility centres where
assets will be in exclusive possession of that centre.
The performance of an investment centre can be measured by relating profit to the investment
base. The two methods which are generally used to evaluate the performance of an investment
centre are
a. Return on investment/Capital Employed (ROI)
b. Economic Value Added (EVA) or Residual Income Approach (RI)
Return on capital employed establishes the relationship between profits and the capital employed.
The term capital employed refers to the total investment made in the investment centre/businesses.
However net capital employed comprises the total assets used less its current liabilities. The profits
for the purpose of calculating return on capital employed should be computed according to the
concept of capital employed i.e. gross capital employed or net capital employed. Further net profits
should be taken before tax because tax is paid after profits have been earned and has no relation to
the earning capacity of a centre. Return on investment can be computed as follows:
Economic value added is a measure of performance evaluation that was originally employed by
Stern Stewart and Co. It is also referred to as residual income (RI) approach of performance
evaluation. It is a very popular method used to measure the surplus value created by an investment
or a portfolio of investments. EVA has been considered as a better measure of divisional
performance as compared to the return on assets ROA or ROI. It is also being used to determine
whether an investment positively contributes to the shareholders wealth. The economic value
added of an investment is simply equal to the after tax operating profits generated by the
investment minus the cost of funds used to finance the investment. EVA can be calculated as
below:
According to this approach an investment can be accepted only if the surplus (EVA) is positive. It
is only the positive EVA that will add value and enhance the wealth of shareholders. However to
calculate the economic value added we need to estimate the net operating profit after tax and cost
of funds invested. Suppose an investment generates net operating profit after tax of Rs.20 lakhs
and the cost of financing investment is Rs 16 lakhs. The economic value added by the investment
shall be Rs 4 lakhs and it should be accepted.
Illustration 1: Prepare a Cash budget for the 3 months ending 30th June, 2005 from the information
given below:
(a)
Monthly Sales Materials Wages Overheads
February 14000 9600 3000 1700
March 15000 9000 3000 1900
April 16000 9200 3200 2000
May 17000 10000 3600 2200
June 18000 10400 4000 2300
Solution:
Cash Budget April-June 206
Particulars April Rs May Rs June Rs Total Rs
Opening 6000 3950 3000 6000
balance
Add Estimated
Cash receipts:
Sales 14650 15650 16650 46950
Dividend -- -- 1000 1000
Advance -- -- 9000 9000-
against vehicle
Total 20650 19600 29650 62950
Estimated Cash
payments
Creditors 9600 9000 9200 27800
Wages 3150 3500 3900 10550
Overhead 1950 2100 2250 6300
Capital 2000 2000 2000 6000
expenditure
Dividend on -- -- 10000 10000
preference
Shares
-- -- 2000 2000
Income tax
advance 16700 16600 29350 62650
Total 3950 3000 300 300
Closing balance
(A)-(B)
Working Notes
Collection from Sales/Debtors
Months Calculation April Rs May Rs June Rs
Feb (14000-10%of 14000)x50% 6300
March 6750 6750
April (15000-10%of 15000)x50% 1600
May 7200 7200
10% of 16000(16000-10%of -- 1700 7650
June 16000)x50% -- 1800
14650 15650 16650
10% of 17000(17000-10%of
17000)x50%
10% of 18000
Please note that payment for creditors wages & overhead have also been computed on the same
pattern.
Illustration 2
Based on the following information prepare a cash budget for ABC Ltd
Particulars 1st Quarter Rs 2nd Quarter Rs 3rd Quarter Rs 4th Quarter Rs
Opening cash 40000 45000 45000 33500
balance
Collection from 155000 150000 160000 221000
customers
Total cash 195000 195000 205000 254500
available (A)
Payments
Purchase of 30000 35000 35000 54200
materials
Other expenses 35000 20000 20000 17000
Salary and 90000 95000 95000 109200
wages
Income tax 5000 -- -- --
Purchase of -- -- -- 20000
machinery
Total cash 170000 150000 150000 200400
payments (B)
Minimum cash 15000 15000 15000 15000
balance
required (C)
Total cash 185000 165000 165000 215400
required (D) +
(C) = (D)
Excess (deficit) 10000 30000 40000 39100
(A)-(D)
Financing
Borrowing 20000 -- -- --
Repayment -- -- 20000
Interest -- -- 150
payment
Total effect of 20000 -- 21500
financing (E)
Cash balancing 45000 45000 33500 54100
at the end of
quarters (A)+
(E)-(B)
20000x0.10x9/12=Rs.1500
Illustration 3
Prepare a cash budget for the 6 month ending 31st December, 2005 from the monthly budgeted
operating results of the company and other additional information given below:
(In Lakhs of Rupees)
New machinery which was installed in April at a cost of Rs.1.20 lakhs is to be paid for on 1 st
August Extension to the Research Development amounting to Rs 8.00 lakhs in total was
contemplated from September at the rate of Rs 1.60 lakhs per months. 2.40 lakhs per month is to
be paid under a hire purchase scheme agreement.
The sales commission of 4 per cent on sales not included in selling overheads is to be paid within
the month following actual sales.
The period of credit allowed by suppliers is 4 months and that allowed to customers is 3 months.
The delay in the payment of overheads is 2 months and that in payment of wages is one fourth of
a month.
Preference share dividend of 8 percent on the capital of Rs.160.00 lakhs is payable in1st December.
8 percent calls on equity shares at the rate of Rs.9.60 lakhs is due on 1st July 1st September and 1st
November.
Taxation of Rs.8.00 lakhs is paid on 1st November. Dividends on investment amounting to Rs 2.40
lakhs is expected on 1st July and 1st December cash sales of Rs.0.80 lakhs per month is expected
on which no commission is payable. This cash sales is not included in the details for sales given
in the table above. Cash balance on 1 st July was expected to be Rs.2.00 lakhs.
Solution:
Cash budget for the 6 months ending 31st December 2005
Illustration 4
XYZ Ltd manufactures a single product for which market demand exists for additional quantity.
Present sales of Rs.60000 per month is at 60% capacity of the plant.
Solution
Illustration 5
Preparing flexible budget at different capacity levels). The following data are available in a
manufacturing company for an yearly period.
Fixed expenses
Wages and salaries 19.5
Rent rates and taxes 16.6
Depreciation 17.4
Sunday administrative expenses 16.5
Semi variable expenses
Maintenance and repairs 3.5
Indirect labour 7.9
Sales department salaries etc 3.8
Sunday administrative expenses 2.8
Variable expenses (at 50% of capacity)
Materials 21.7
Labour 20.4
Other expenses 7.9
138.0
Assume that the fixed expenses remain constant for all levels of production. Semi variable
expenses remain constant between 45% and 65% of capacity increasing by 10% between 65% and
80% capacity and by 20% between 80% and 100% capacity.
Prepare flexible budget for the year and forecast the profit at 60% 75% 90% and 100% of capacity.
Solution:
Capacity utilization 50% 60% 75% 90% 100%
Sales 200 220 250 280 300
Total costs
Variable costs
Materials 21.70 26.04 32.55 39.06 43.40
Labour 20.40 24.48 30.60 36.72 40.80
Other expenses 7.90 9.48 11.85 14.22 15.80
Semi variable costs
Maintenance and repairs 3.50 3.50 3.85 4.20 4.20
Indirect labour 7.90 7.90 8.69 9.48 9.48
Sales dept salaries 3.80 3.80 4.18 4.56 4.56
S. Admn expenses 2.80 2.80 3.08 3.36 3.36
Fixed costs
Wages and Salaries 19.50 9.50 9.50 9.50 9.50
Rent rates and taxes 16.60 6.60 6.60 6.60 6.60
Depreciation 17.40 7.40 7.40 7.40 7.40
S. Admn expenses 16.50 6.50 6.50 6.50 6.50
Total costs 138.00 148.00 164.80 181.60 181.60
Profit (1-2) 62.00 72.00 85.20 98.40 108.40
Illustration 6
(Preparation of budget and cost per unit at a specified capacity). The monthly budgets for
manufacturing overhead of a concern for two levels of activity were as follows:
(b) First of all find out the variable portion of semi variable overheads
Solution:
Working Notes
Maintenance variable portion = Change in overhead/change in activity = Rs.400 ÷ 400 = Rs.1 per
unit
Fixed portion Rs2100-(1600 units x Rs.1) = Rs.500
At 80% capacity level =(1800 units x Rs 1) + Rs.500=Rs.2300
Power and fuel
Variable portion =Rs400÷400=Rs.1 per unit
Fixed portion =Rs2600-(1600 units x Rs.1) = Rs.1000
At 80% capacity by level =(1800 unit x Rs.1) +Rs.1000=Rs2800
Illustration 7
The expenses for the budgeted production of 10000 units in a factory are furnished below
Per unit Rs
Materials 70.0
Labour 25.0
Variable overhead 20.0
Fixed overhead (Rs 100000) 10.0
Variable expenses (Direct) 5.0
Selling expenses (10% fixed) 13.0
Distribution expenses (20% fixed) 7.0
Administration Expenses (Rs 50000) 5.0
Total cost per unit 155.0
Prepare a budget for production of 8000 units (b) 6000 units and (c) indicate cost per unit at both
the levels. Assume that the administration expenses are fixed for all levels of production.
Solution
Flexible Budget
Practical Questions
1. ABC Co. Wishes to arrange overdraft facilities with its bankers during the period April to June
when it will be manufacturing mostly for stock. Prepare a cash budget for the above period from
the following data including the extent of bank facilities the company will require at the end of
each month:
(b) 50 percent of credit sales is realized in the month following the sales and the remaining 50
percent in the second month. Creditors are paid in the month following the month of purchase.
2. Texas Manufacturing Company Ltd is to start production on 1st January 1998. The prime cost
of a unit is expected to be Rs 40 out of which Rs.16 is for materials and Rs.24 for labour. In
addition variable expenses per unit expected to be Rs.8 and fixed expenses per month Rs.30000.
payment for materials is to be made in the month following the purchase. One third of sales will
be for cash and the rest on credit for settlement in the following month. Expenses are payable in
the month in which they are incurred.
The selling price is fixed at Rs80 per unit. The number of units manufactured and sold are expected
to be as under:
Draw up a statement showing requirements of working capital from month to month ignoring the
question of stocks.
3. A glass manufacturing company requires you to calculate and present the budget for the next
year from the following information:
Sales
Toughened Glass Rs3000000
Bent toughened Glass Rs5000000
Direct materials cost 40% of sales
Direct wages 120 workers @ Rs 1500 per month
Fixed
Works Manager Rs5000 per month
Foreman Rs4000 per month
Factory rent Rs 10500 month
Variable
Stares and Spares 2 ½ on sales
Depreciation of machinery Rs126000
Light and power Rs50000
Repairs and maintenance Rs 80000
Other sundries 10% on direct wages
Administration selling and Rs140000 per year
Distribution expenses
4. For production of 10000 electrical automatic irons the following are budgeted expenses
Per unit Rs
Direct materials 60
Direct labour 30
Variable overhead 25
Fixed overhead (Rs150000) 15
Variable expenses (Direct) 5
Selling expenses (10% fixed) 15
Administration expenses (Rs50000 5
Rigid for all levels of production)
Distribution Expenses (20% fixed) 6
Total cost of sales per unit 160
Prepare a budget for production of 6000, 7000 and 8000 Irons showing distinctively per unit and
total marginal cost and total cost.
Answer: unit M. Cost per unit Total per unit cost Total cost
6000 units 137.50 175.00 1050000
7000 units 137.50 169.64 1187500
8000 units 137.50 165.63 1325000
1. Prepare a cash budget for M/s Alpha Manufacturing Company on the basis of the following
information for the first six months of 2001.
Ans Cash balance at the close of the month Jan Rs 907000 Feb Rs 1034000 March Rs 651000
April Rs 400000 May Rs 550000 June Rs 400000
5. Sakshi Pvt Ltd ended with the following profit and loss during the year 2005
Sales 50.50
Less Expenses
Raw materials 12.00
Stores 4.00
Expenses 20.50
Interest 2.50
Depreciation 3.00 42.00
Profit for the year 8.50
The concern had been working at 50% capacity during 2005. Of the expenses of Rs.20.50 lakhs
50% is variable.
6. Draw up a flexible budget for overhead expenses on the basis of the following data and
determine the overhead rate at 70% 80% and 90% plan capacity
Capacity levels
Variable overheads 70% 80% 90%
Indirect labour Rs Rs Rs
Stores including spares -- 12000 --
Semi variable overheads -- 4000 --
Power (30% fixed 70% variable) -- 20000 --
Repair and maintenance -- 20000 --
(60% fixed 40% variable) -- 2000 --
Fixed overheads:
Depreciation -- 11000 --
Insurance -- 3000 --
Salaries -- 10000
Total overheads -- 62000 --
Estimated direct labour hours -- 124000 hrs --
Ans. Total overheads at 70% capacity Rs58150 at 80% capacity Rs.62000 at 90% capacity Rs.
65850 Direct labour Rate Rs 0.536 Rs 0.500 and Rs 0.472 respectively
Variance Analysis
The standard costing is incomplete without variances analysis. Variance is the difference between
the actual and standards. In relation to cost variance refers to the difference between actual cost
and standard cost in relation to each element of cost viz direct material direct labour and factory
overhead. If the actual cost is less than the standard cost it is called favourable variance. however
if the actual cost is more than the standard cost it will be an unfavorable variance. In case of sales
things are different. If the actual sales are more than the budgeted sales the variance will be
favourable variance and if vice-versa is the case the variance will be unfavourble. Standard costing
through variance analyses attempts at elimination of unproductive cost and control over costs for
reduction of costs and achieving maximum efficiency.
The computation of cost variance refer to finding difference between actual cost and standard cost.
Standard cost always refers to the standard cost of actual output. Therefore one needs to ascertain
the standard cost of actual output in respect of each element of cost viz materials labour overheads.
The calculation of variances are discussed as below:
Material cost variance refer to the difference between the standard cost of direct materials for
actual output and actual cost of direct material used Hence Material Cost Variance = Standard
Material Cost for Actual Output-Actual Material Cost
Materials cost variance depends on two important variances i.e. the price paid and quantity of
materials used in the production. Therefore material cost variance (MCV) is divided into two
elements viz materials price variance (MPV) and material quantity or usage variance (MUV)
Hence MCV=MPV + MUV
If actual materials cost is less than the standard material costs the variance will be unfavourble and
if standard material cost is more than the actual material cost the variance will be favorable one.
It is the part of MCV which arises because of difference between standard price determined and
the actual price paid for the materials used.
Material Price Variance = Standard Price for Actual Quantity – Actual Price for Actual Quantity
of Materials Used Quantity of Materials Used
Therefore
CIMA London It is that portion of material cost variance which is due to the difference between
standard quantity specified (for the output achieved) and the actual quantity used.
It is computed as follows:
Standard - Actual
Material Usage Variance = Standard Prize Quantity Quantity of materials
Of materials
For actual output
A manufacturing concern which has adopted standard costing furnishes the following information
MUV= Standard Price x (Standard Quantity of Material Used for Actual Output-Actual quantity
of Materials)
The combination of materials used in the process of production of a product is called materials
mix. Mix variance arises when there is a difference between actual mix of materials used and the
predetermined standard mix.
CIMA London defined materials mix variance as that portion of the direct materials usage variance
which is due to the difference between the standard and actual composition of mixture. This
variance arises only when more than one type of materials are required to produce a commodity.
It may arise due to number of reasons such as non availability of material temporary shortage of
one or more type of materials rising prices etc. It can be computed as follows
(a) Where the actual weight of mix does not differ from the standard mix:
Revised Standard Quantity = Total Weight of Actual Mix/Total Weight of Standard Mix x
Standard Quantity
Here Total weight of Actual Mix = Total weight of standard mix therefore MMV = Standard Price
x (Standard Quantity – Actual Quantity)
The formula can be used even when the weight of standard mix is equal to the weight of actual
mix although the actual or standard may be revised due to shortage of a specific type of material
or any other reason. If actual quantity is lower than the standard quantity the variance will be
favourable and if vice-versa is the case the variable will be unfavourable.
Illustration 2
Solution
MMV= Standard Price x (Standard Quantity – Actual Quantity)
For material A MMV = Rs 10 (200-250)
=Rs.500 (A)
For material B MMV = Rs 15(300-250)
= Rs.750(F)
Hence MMV = Rs 500 (A) + Rs.750 (F)
=250 (F)
(b) When the standard weight of mix is different from the actual weight of mix
The variance shall be due to mix as well as reasons other than mix hence the revised standard
quantity is to be calculated:
Illustration 3
From the information presented below compute the material mix variance
Materials Standard Mix Actual Mix
Quantity Kg Rate Rs Amount Rs Quantity Rate Rs Amount
Kg Rs
A 60 5 300 80 5 400
B 50 10 500 60 10 600
110 800 140 1000
Solution:
Revised Standard Quantity = Total Weight of Actual Mix/Total Weight of Standard Mix x
Standard Quantity
For material A: 140/110x60=76.36 kgs
For material B: 140/110x50=63.64 kgs
There is another formula which is used for the computation of material mix variance
Material Mix Variance=Total Actual Mix x (Standard Rate of Standard Mix –Standard Rate of
Actual Mix
Thus MMV= Total actual mix x (standard rate of standard mix-standard rate of actual mix)
=140 kg x (Rs 7.27-Rs 7.14)
=Rs 18.2(F)
It is another sub variance of materials usage variance CIMA London It is that portion of direct
material usage variance which is due to the difference between the standard yield specified and the
actual yield obtained.
Some loss in process of production is evitable. The term standard yield means the production which
will be because of putting in standard quantity of materials. Actual output mostly differs from the
standard output and therefore the calculation of yield variance is required. The formula for
calculating yield variance is:
Material Yield Variance =Standard cost per unit (Actual output-standard output for actual mix)
Standard cost per unit=Total Cost of Standard Mix at Standard Price/Net Standard Output
Or where total cost of standard mix at Standard price
=standard price x standard quantity
If the actual production is more than the standard production the variance will be termed as
favourbale. If standard production is more than the actual production the variance will be termed
as unfavourble (or adverse variance).
Illustration 4
Standard price of materials =Rs 5 per unit
Standard quantity = 15 kgs of materials per unit of output
Standard production = 100 units
Actual production=80 units
Standard cost per unit = Total cost of standard mix at standard price/net standard output
=Rs 5x15=75
Or
Standard price x standard quantity = Rs 5x15=75
Material yield variance=Standard Cost per unit x (Actual output standard output)
Rs 75 (80 units-100 units)
Rs 1500 (A)
Illustration 5
The standard material cost for a normal mix of one tone of chemical X is based on
Chemical A B C
Usage Kg 240 400 640
Price per kg 7 10 10
Actual mix
A:1600 kgs @ Rs.7 = Rs11200
B:2400 kgs @ Rs.12.5 = Rs30000
C:4500 kgs @ Rs.10.5 = Rs47250
Rs 88450
Material usage variance = Standard price (Standard quantity of materials used for actual output-
Actual quantity of materials)
MCV=MPV+MUV
Rs12950 (A) = Rs8250 (A) + Rs 4700 (A)
Standard material cost per unit= Standard cost/standard output=Rs75500/6250 kgs of output
=Rs 12.08
=12.08 (6250 kgs-6640.625 kgs)
=Rs 4718.75 (A)
Check
MUV=MMV+MUV
Rs 4700 (A)=Rs 18.75 (F) + Rs 4718.75 (A)
Illustration 6
From the following information regarding a standard product (i) Price (ii) Usage and (iii) Mix
variances
Materials Standard Mix Actual Mix
Quantity Unit Total Quantity Unit Total
Kilos Price Kilos Price
A 4 1.50 6.00 2 3.50 7.00
B 2 2.00 4.00 1 2.00 2.00
C 2 4.00 8.00 3 3.00 9.00
Total 8 2.25 18.00 6 3.00 18.00
Solution
Material price variance=actual quantity x (standard price –actual price)
Material A = 2 x (Rs 1.50-Rs 3.50) = Rs.4 (Adverse)
Material B = 1 x (Rs 2-Rs 2) = -
Material C = 3 x (Rs 4-Rs 3) = Rs.3 (Favourable)
Total Rs 1 (Adverse)
(iii) Material mix variance = Standard Price x (Standard Qty – Actual Qty)
Revised Std Quantity = Total weight of actual mix/total weight of standard mix x standard qty
Material A: 6/8x4 = 3.0
Material B: 6/8x2 = 1.5
Material C: 6/8x2 = 1.5
Mix material
Material A: Rs 1.50x (3-2) = Rs.1.50 (Favourble)
Material B: Rs 2x (1.5-2) = Rs.1 (Favourble)
Material C: Rs 4x 1.5-3 = Rs.6 (Adverse)
= Rs3.50 (Adverse)
Verification
MCV = MPV+MUV
Nil=Rs 1 (A) + Rs 1 (F)
MUV=MMU+MYV
Rs 1 (F) = 3.50 (A) + Rs 4.50 (F)
Illustration 7
Sanya Ltd produces an article by mixing two basic raw materials. It operates a standard costing
system and the following standards have been set for raw materials:
Material stock on 1.4.05 Stock on 30.4.05 purchased during April 05 cost per kg
X 35 5 800 3400
Y 40 50 1200 3000
Solution
Types of Standard Actual
Materials
Quantity Kg Rate Rs Amount Rs Quantity Rate Rs Amount
Kg Rs
X 800 5 4000 35 5 175.00
Y 1200 3 3600 795 4.25 3378.75
2000 40 3 120.00
1150 2.50 2875.00
2020 6548.75
(ii) Material Usage Variance = Standard Rate x (Std Quantity for actual output-actual quantity)
Material A=Rs 5 x (800-830) = Rs 150 (A)
Material B=Rs 3 x (1200-1190) = Rs 30 (F)
MUV = Rs120 (A)
(iii) Material Mix Variance= Standard rate (Revised Std Quantity-Actual quantity)
Material A = 2020/2000x 800=808 kgs
Material B = 2020/2000x 1200=1212 kgs
Material A: Rs5 x (808-830) = Rs 110 (A)
Material B: Rs3 x (1212-1190) = Rs 66 (F)
MMV = Rs 44 (A)
(iv) Material yield variance=Standard Cost Per unit x (Standard output for actual mix – actual
output)
= Rs 4.48 x (1700/2000x2020)-(1700)
=Rs 4.48 x (1717-1700)= Rs76(A)
(v) Material cost variance= Standard cost for actual output-actual cost
=Rs 7600-6548.75
=Rs 1051.25(F)
Verification
Material cost variance + material usage variance
=Rs 1171.25 (F) + Rs 120 (A) = Rs 1051.25 (F)
Material usage variance = Material mix variance+ Material yield variance
=Rs 44 (A) + Rs 76 (A) = Rs 120 (A)
Working notes:
1. Standard loss 15%. Thus to produce 1700 kg of the output standard quantity of material is
100/85x1700kg=2000 kg type A: 40% and type B:60% This means standard quantity of raw
materials of type A will be 800 kgs and of type B 1200 kg in the total mix of 2000 kgs
2. Standard cost per unit = Total Standard Cost/Total Standard Output = Rs 7600/1700 = Rs 4:48
Labour Variances
Labour variances are very much similar to material variances and can be calculated in the same
way as material variances. The various labour variances may be put as follows:
Labour cost variance is also known as labour variances or wages variance. CIMA London defined
LC variances as It is the difference between the standard direct wages specified for the activity
achieved and the actual direct wages paid. The formula for its calculation may be put as follows
Labour Cost Variance=Standard Labour Cost for Actual Output-Actual Labour Cost= (Standard
Rate x Standard time for Actual Output)- (Actual Rate x Actual time for actual output)
Illustration 8
Calculate labour cost variance from the following information
Standard output 120 units
Standard time per unit 2 hours
Standard rate per hour Rs5
Actual output 100 units
Total actual time taken 220 hours
Actual rate per hour Rs5.50
Solution
Labour cost variance = (Standard rate per hour x standard time for actual output)- (Actual Rate per
hour x Actual time for actual output)
Standard time for actual output = (Standard time per unit x actual outputs)
2 hours x 100 units =200 hours
LCV = (Rs 5x200)-(Rs 5.50x220)
LCV = Rs 1000-1210=Rs210 (A)
It is a part of labour cost variance which arises due to the difference between the actual wage rate
and standard wage rate. CIMA London defined it is as It is that portion of direct labour (wage)
variance which is due to the difference between the standard rate of pay specified and the actual
rate paid.
The formula is: Labour Rate Variance = Actual time x (Standard Rate-Actual Rate)
If the standard rate is more than the actual rate the variance is favourable and if vice versa is the
case the variance will be unfavourble.
Illustration 9
Taking the figures from illustration 8 the labour rate variance may be computed as follows:
Labour Rate Variance=Actual time x (Standard Rate-Actual Rate)
=220 hours x (Rs5-5.5)
= Rs 110 (A)
CIMa London defined it as that portion of labour cost variance which is due to the difference
between standard labour hours specified for the activity achieved and the actual hours expended.
It is computed as follows:
Labour efficiency Variance=Standard Rate (Standard Time for Actual Output-Actual Time)
If the actual labour hours worked are lower than the standard labour hours the variance will be
termed as favourable and if reverse is the case the variance will be termed as unfavourble. It should
be noted that it does not include the idle time because of factors such as strike lockouts etc.
Example
Taking the figures from illustration 8 the labour efficiency variance may be computed as follows:
LEV=SR (Std time for actual output-actual time)
Rs 5 (200 hours-220 hours)= Rs100 (A)
LCV= Labour Wage (Rate) Variance + Labour Efficiency Variance
Rs 210 (A) = Rs 110 (A) + Rs.100 (A)
Illustration 10
Labour mix is similar to the material mix variance and arises because of difference in the grades
of labour used in actual production are different from standard labour mix. It arises because of
change in the composition of labour force.
(i) Labour Mix (Gang Composition) Variance
It is calculated as follows:
Where total standard labour hours are different from total actual hours Labour mix
variance=Standard Rate x (Revised Standard time-Actual time)
Where Revised Standard Time=Total Actual Time/Total Standard Time x Standard Time
It is computed separately for each grade of labour
Where total standard labour hours are the same as total actual hours.
LMV = Standard Rate x (Standard Time- Actual Time for Actual Output)
Illustration 11
Calculate labour mix variance from the following standard
Standard
For 100 hours grade A: 50 workers @ Rs 5 per hour
Grade B: 100 workers @ Rs 2 per hour
Solution
Labour Mix Variance = Standard Rate x (Revised Standard Time-Actual Time)
Hence labour Mix Variance= Standard Rate (Revised Standard time-Actual time)
Grade A: Rs 5 per hour (6000 hours-7200 hours) = Rs 6000 (A)
Grade B: Rs 2 per hour (12000 hours-10800 hours) = Rs 2400 (F)
LMV = Rs3600 (A)
Illustration 12
Actual Production: 100 units
Standard Production=120 units
Standard Rate= Rs 10 per unit
Standard time=2 hours per unit
Calculate Labour Yield Variance
Solution
Labour Yield Variance = Standard Rate (Actual Output-Standard Output)
Standard Rate= Rs 10 x Rs.2 = Rs 20
Therefore LYV = Rs 20 (100 units -120 units)
= Rs400 (A)
It is similar to material yield variance. It is the variance in labour cost on account of difference
between the actual yield (or output) and the standard yield (or output) it is calculated as follows:
Labour yield variance = Standard Cost per unit x (Actual output standard output from Actual hour
worked)
If actual production is more than the standard production, it would be a favourble and if vice versa
Rs the case it would be unfavourble variance.
Illustration 13
Solution
Standard time for actual output= 15 hours x 500 units
=7500 hours
Standard labour cost=Standard Rate x Standard Time
= Rs 1x7500 hours = Rs 7500
(i) Labour Cost Variance = Standard Labour Cost-Actual Labour Cost
=7500-9600=Rs.2100 (A)
Illustration 14
A group of workers normally consist of 10 men 5 women and 5 boys. They are paid at standard
rates as under:
Men : Rs 1.25
Women: Rs0.80
Boys: Rs 0.70
In a normal working week of 40 hours the gang is expected to produce 1000 units. During the
week ended 31st June 2005 the gang consisted of 13 men 4 women and 3 boys. Actual wage rates
are as under:
Men : Rs 1.20
Women: Rs0.85
Boys: Rs 0.65
2 hours were lost due to abnormal time and 960 units were produced. Calcualte (i) Labour Cost
Variance (ii) Labour Rate Variance (iii) Labour Efficiency Variance (iv) Labour Mix Variance (v)
Labour Idle Time Variance
Solution
Labour Cost Variance = Standard Labour Cost for Actual Output-Actual Labour Cost
Actual Labour Cost
Men : 13x40 hours x Rs 120 = Rs 624
Women : 4x40 hours x Rs 0.85 = Rs 136
Boys : 3x40 hours x Rs 0.65 = Rs 78
Rs 838
Standard Labour Cost for 960 units = Rs 800/100 units x 960 units = Rs 768
Hence LCV = Rs 768-838=70(A)
Labour Efficiency Variance = Standard Rate (Standard Time for Actual Output-Actual Time)
Men : Rs 1.25 (384 hours) – (13x38 hours) = Rs137.5(A)
Women: 0.80 (192 hours-(4x38 hours) = Rs 32 (F)
Boys: Rs 0.70 (192 hours) –(3x38 hours) = Rs54.6 (F)
Total Rs 50.90 (A)
During the 40-hours working week the gang produced 1800 standard labour hours of work.
Calculate the different labour variances.
Solution
Category of workers Standard Actual
Hrs Rate Amount Hrs Rate Amount
Skilled 1280 3 3840 1120 4 4480
Semi skilled 480 2 960 720 3 2160
Unskilled 240 1 240 160 2 320
2000 5040 2000 6960
Labour Efficiency Variance= Standard Rate x (Standard Time for actual output-actual time)
Skilled Rs3x(1152-1120) = Rs96(F)
Semi Skilled Rs 2(432-720)= Rs576(A)
Unskilled Rs 1 x (216-160) = Rs 56(F)
Total = Rs96(F) +576(A)+56(F)=Rs424(A)
Labour Yield Variance = Standard Cost Per x (Actual Output-Standard Output hour of work for
actual mixture)
=2.52x (1800-2000)= Rs504 (Adverse)
Verification:
=LCV=LRV+LEV
=2000(A) + 424 (A) = Rs 2424 (Adverse)
LEV=LMV+LYV
=80(F) + Rs.504(A) = Rs.424 (Adverse)
Working Notes
Illustration 16
100 skilled workmen 40 semi skilled workmen and 60 unskilled workmen were to work for 30
weeks to get a contract job completed. The standard weekly wages was 60 Rs 30 and Rs 24
respectively. The job was actually completed in 32 weeks by 80 skilled 50 semi skilled and 70
unskilled workmen who were paid Rs65 Rs40 and Rs20 respectively as weekly wages.
Find out the labour cost variance labour rate variance labour mix variance and labour efficiency
variance.
Solution:
Type of No of Standard Actual
employees employees
Standard Standard SLC No of Actual AR ALC
no of Rs amount employees of Rs Amount Rs
man Rs man
weeks weeks
Skilled 100 3000 60 180000 80 2560 65 166400
Semi 40 1200 36 43200 70 1600 40 64000
skilled 60 1800 24 43200 70 2240 20 44800
Unskilled
Total 6000 266400 6400 275200
(a) Labour Cost Variance = Standard Labour Cost – Actual Labour Cost
=Rs 266400-275200=Rs8800(A)
(c) Labour Usage Mix Variance = Standard Rate (Revised Standard Mix-Actual Time) therefore
LMV of:
(d) Labour Effiency = Standard Rate x (Standard time for actual Output-Actual Time)
Variance
Skilled = Rs 60(3000-2560)= 26400(F)
Semi skilled= Rs36 (1200-1600) Rs 14400(A)
Unskilled = Rs 24 (1800-2240)= Rs 10560(A)
LEV = Rs 1440(F)
Please note that there is no difference between actual output and standard output.
Verification: LCV=LRV+LEV
Rs8800(A) = Rs 10240(A) +Rs 1440(F)
Overheads variances
2 Expenditure Variance-
Budgeted OHS-Actual OHS
(BO)-(AO)
3 Volume Variance-
Recovered OHS-Budgeted OHS
(RO)-(BO)
Verification- (1) = (2) + (3)
RO-AO = BO-AO+RO-BO
RO-AO = RO-AO
Illustration17
Standard rate of fixed OHS Rs 15 per unit. Budgeted production 300 units. Actual production 250
units. Actual fixed OHS Rs 4000 calculate OHS variances.
Illustration 18
Calculate overhead variance from the following data
Budget Actual
No of working days 20 22
Man Hour per day 8000 8400
Output per man hour in units 1 0.9
Fixed overhead cost (Rs) 16000 168000
(a) Fixed overhead cost variance = (Standard fixed x Actual overhead rate output per unit) x (actual
fixed overhead expenses)
= (Rs 160000/20x8000x1) (22x8400x0.9)-(168000)
=Rs 166320-168000= Rs 1680(A)
(c) Fixed Overhead Volume Variance = (Standard fixed overheads for actual output) – (Budgeted
fixed overheads) = Rs 160000/20x8000 x (22x8400x0.9) – Rs 16000
=Rs 166320-160000 = Rs 6230(F)
(f) Fixed overhead calendar = standard fixed overhead Rate per day x No of excess days worked
= Rs 160000/20 x (22-20) = 8000x2= 16000(F)
Verification:
Fixed overhead = Fixed overhead + fixed overhead + fixed overhead volume variance efficiency
variance capacity variance calendar variance
Rs 6320(F) = 18480(A) + Rs 8800(F) + Rs 16000 (F)
Illustration 19
From the following compute the variable overhead variance
Standard Actual
Labour hours 1200 1500
Output (units) 500 400
Variable overhead 400 500
Solution
Standard variable overhead Rate:
Per hour = Rs 400/1200=Rs 0.33
Per unit = Rs 400/500= Rs 0.80
Standard variable overhead for actual production = Standard variable x actual output (Units)
= Rs 0.80x 400 units= Rs320
Standard variable overhead for actual time = standard variable x actual overhead Rate hours per
hour
=Rs0.33 x 1500 hours = Rs495
Variable overhead expenditure variance=(Standard variable overheads for actual time) – (actual
variable overheads expenses incurred)
= Rs 495-500= Rs.5(A)
Variable overhead Efficiency Variance = (Standard Variable overheads for actual production) –
(Standard variable overheads expenses incurred)
Variable overhead cost variance = (Standard variable overheads for actual production) – (actual
variable overheads)
= Rs 320-500=180(A)
Verification
V.O Cost Variance = VO Exp Variance + VO Eff Variance
Rs180 (A) = Rs 5(A) + Rs 175A (A)
Sales Variances
The variations in the standard set and the actual causes variances. If selling price goes high it will
be favourable and vice-versa. If selling price goes down it will be unfavourable variance and vice
versa. The amount of profit earned by the business is influenced by both the cost and the revenue.
The variance related to the cost has already been discussed. The variance related to the revenue
(sales variance) can be understood with the help of the following chart:
With reference to
turnover Price
Variance
Quantity
Sales Value Variance
Variance Sales Value
Variance Volume
Variance
Sales Value
Variance Mix Variance
Price Quantity
Variance
Variance
With reference to
Profit Mix Variance
Volume
Variance
This variance is based on the sales revenue or turnover and therefore this revenue is called value
variance or sales revenue variance. It is calculated by finding out the difference between the
budgeted sales revenue and the actual sales revenue. Therefore
If the actual sales revenues is more than the budgeted sales revenue it will be favourbale variance
and the vice versa.
The difference in sales revenue variance may be on account of difference in price and volume of
sales. Therefore Sales Revenue Variance = Sales Price Variance + Sales Volume Variance
Sales Price Variance= Actual Sales Quantity (Actual Selling Price-Standard Selling Price)
If actual selling price is more as compared to standard selling price it will be a favourable variance
and vice versa.
If the actual sales volume is higher than that of standard sales volume the variance will be favourble
otherwise (if ASQ<SSQ) it will be an unfavourable variance.
The sales volume variance is sub divided into two sub variances viz sales quantity variance and
the sales mix variance. The break up of sales volume variance arises in case of multi product
concern engaged in the sales of two or more products.
Therefore sales volume variance= Sales Quantity Variance + Sales Mix Variance
The variance is a sub variance of sales volume variance. It is the difference between the budgeted
sales and the revised standard sales. It is calculated as follows:
If budgeted sales revenue > Revised Standard Sales Revenue the variance will be unfavourble
where Budgeted = Standard Sales x Standard Selling Price
Sales Revenue Quantity
Revised Standard = Revised Standard Sales Quantity x Standard selling price. Revised Standard
Sales Quantity= Total Quantity of Actual Mix/total quantity of standard mix x Standard Quantity
therefore SQV=(RSSQ-SSQ) x SSP
It represents the difference between the standard value of standard mix of sales and the revised
standards value of actual mix. It arises when the proportion of actual sales quantity of different
products are not in the same proportion as budgeted.
Therefore sales mix variance= Standard Selling Price x (actual quantity-Revised Standard Sales
Quantity) if actual sales quantity exceeds the revised standard sales quantity it will be a favourable
variance and vice versa. A summary of sales variance on the basis of turnover is presented as
below:
Sales Revenue Variance SRV=ASR-
BSR
Illustration 20
Arena Manufacturers operate budgetary control and standard costing system. The following
information is available from their books:
Budget Actual
Product Std cost of sales Std selling price Units Sales Units Sales
per unit Rs per unit Rs to be value sold value
sales Rs Rs
E 100 120 100 12000 100 11000
F 94 120 50 6000 50 6000
G 75 90 100 9000 200 17000
H 40 60 75 31500 400 37000
325
Solution
Sales Revenue / Sales Value = Actual Sales Revenue –Budgeted Sales Revenue
Variance Variance
SVV = AS - BS
SVV of E = Rs 11000-12000 = 1000 (A)
F = Rs6000-6000 = Nil
G = 17000-9000 = 8000 (F)
H = 3000-4500 = 1500 (A)
Total = 31500-37000 =5500 (F)
Sales price variance=Actual Sales quantity (Actual Selling Price-Standard Selling Price)
SPV = AQ(AP – BP)
SPV of E = 100 (11000/100-120) = 100 (110-120) = Rs 1000 (A)
SVolV = BP (AQ-BQ)
SVolV of E = (100-100) x 120 =Nil
F = 120(50-50) = Nil
G= 90 (200-100) = Rs 9000(F)
H = 60 (50-75) = Rs 1500(A)
SVV = Rs 7500(F)
Verification:
SVV = SPV+SolV
Rs 5500(F) = Rs 2000 (A) + Rs 7500 (F)
=5500(F)
Practical Problems
The standard loss in production is 10% of input. There is no scrap value. Actual production for the
materials was 7425 kg of A2 from 80 mixes. Actual purchases and consumption during the month
were:
You are required to calculate the following variances for presentation to the management
(i) Material cost variance (ii) Material price variance (iii) Material Mix Variance (iv) Material
Yield Variance
Ans. Rs 4806.25 (A) (ii) Rs2325(A) (iii) Rs 812.50 (A) (v) Rs1668.75(A)
2. Find out variable overhead variances from the following
Budgeted variable overhead for January Rs 8000
Budgeted production for the month 500 units
Standard time for one unit of production 10 hours
Actual variable overhead Rs 6600
Actual production for the month 400 units
Actual hours worked 3800
3. Following details are available from the records of ABC Ltd engaged in manufacturing article
A for the week ended 28th September. The standard labour hour and rates of payment per article A
were as follows
Ans. DMPV Rs 11 (A) DMPV (Ni)l; DMUV Rs 11(A) DMMV Rs 4 (F) DMYV Rs 15(A)
Ans. (A) Rs 129 (b) Rs69(A) (c) Rs60(A) (d) Rs40 (A) (e) Rs 29(A)
6. From the data given below calculate labour variances for the two departments
Deptt X Deptt Y
Actual gross wages (Direct) 2000 1800
Standard hours produced 8000 6000
Standard rate per hour 30 paisa 35 paisa
Actual hours worked 8200 5800
7. A gang of workers normally consist of 30 men. 15 women and 10 boys. They are paid at standard
hourly rate as under:
Men 0.80
Women 0.60
Boys 0.40
In a normal working week of 40 hours the Gang is expected to produced 2000 units of output.
During the week ended 31st December 1998 the Gang consisted of 40 men 10 women & 5 boys.
The actual wages paid were Rs 0.70 0.65 and 0.30 respectively. 4 hours were lost due to abnormal
idle time and 1600 units were produced.
Calculate (i) wage variance (ii) wage rate variance (iii) labour efficiency variance (iv) gang
composition variance (labour mix variance) and (v) labour idle time variance
Ans. 256(A) (ii) 160(F) (iii) 416 (A) (iv) 108 (A) (v) Rs160(A)
8. A manufacturing company operating a standard costing system had the following data in respect
of February 2005
Budgeted Actuals
No of working days 20 22
Man hours per month 8000 8600
Units produced std man hours 850
10 per units produced
Overheads Std rate per man hour 3600
Rs 0.50
Ans (i) SQV = Rs 22400(F) (ii) SMV Rs 11000(F) (iii) SPV= Rs 2640(A) (iv) Sales Variance =
Rs 19780(F)