XC2002 Brief manual

XUN CHENG CONTROL XC-2002C 位置控制仪

复位 自检 色COLOR
L LENGTH RESET 极性 白WHITE

U SPEED 清零 点退 点进
LCD 显示区 CLEAN BACK FOR
∏ INTEGER
设置
H RECOUP MENU

启动 停止
RUN STOP

Operation

This is a real time control system , do not have the data save function , so don’t use the RESET
button if not necessary.

1. Turn on the power, to run the system .

2. Press ‘MENU’ button to set the parameters , use ‘+’, ‘-’ button to change the parameter value.

Parameter Instruction:
L (LENGTH setting): 5---3599mm.
U (Main motor speed): 0---500 (refer to analog voltage 0-5V) . (*)
П (INTEGER number): The number of bags per every batch , 5---9999. The
buzzer alarm 5 bags before reaching ‘П’ value . When count to ‘П’ number ,
PULL relay output , count number return to 0, batch number + 1 .
H (Color mark compensation): When make color bags, If the color mark sensor
can’t find the color mark till L+H length , system would treat it as a finished
product,and alarm. If continuous 3 times happen this , system will automatically
stop the machine; When set to ‘0’, the color mark searching will no limit until
find the color mark.
F (Password): After input the right password (21), you are allowed to modify the
parameters as below:
(d) Dragging roller diameter: 0.0--199.9mm(default motor torque-angle is
0.6º) . When the torque-angle is not 0.6º, then d = Actual roller dia × motor
torque-angle÷0.6.
( t ) =0 (Ordinary machine) First start main motor ,then feeding materials, don’t stop the
machine when reach the ‘П’ number ;
=1 (hot cutting machine) First feeding materials then start the main motor, when reach the
‘П’ number, main machine will not stop , the board will turn over, and material will withdraw
10mm. After null cutting ( t value), feeding motor will feed normally.
=2 (Stop machine when reach П,and don’t start) First feeding material then start main motor,
Stop the machine when reach ‘П ’, will not start machine , need to start manually.
=3-9 First feeding material then start the main motor, When reach ‘П’ number , main
motor stop. After ‘t’ value’s delay, main motor will start automatically.
(b ) Channel selection: control 1 motor , set to 0 .
Control 2 motors, If the second motor is blank bag or
floating roller, set to 0 . If the second motor is making color bag, set to 1.
(E) Bag sending speed setting: set from 0 (fastest but torque smallest) to 8 (slowest but
torque largest) .
( ) Speed limit: 0 to 99 , usually set to 0 (no limit) .

( ) Set to 0.

(P ) The second motor over-run steps: 0--99 (If only 1 motor , set to 0) .
(q ) The second motor less-run steps: 10-999 (If only 1 motor , set to 10) .

J : set to 0 .
U : material releasing speed : 0--99 (regarding to voltage 0--5V) (*)

Note 1: (*) Most customers don’t have this function , set to 0 .

3 自检/极性 ： Self inspection/ polarity . Under stop status , press this button , then press
‘For’ button , machine will automatically measure the length of bag , press this button again , quit
the self inspection status.
 Under setting status, this button is used to change the polarity of color mark sensor.

4.色 color/白 white : setting the bag you make , color bag (using color mark sensor) or blank bag
(fixed length).
5.点退 BACK : Under working status , press this button for once , the bag counting number will
decrease for 1 .
6.清零 CLEAN ：Press for once , the bag counting will become 0 , press for 3 seconds , the batch
number will become 0.

Connection :
1. Back of LCD (from left to right) , these ports are used to connect exterior buttons.
1,2 (Exterior click forward button) . 3,4 (Exterior stop button)
5,6 (exterior run button)

2. Main control box connection (white box)

Left (up to down) Right (up to down)
1 (AC8V) transformer AC8V input 1(+24V) DC+24V output
2 (AC8V) transformer AC8V input 2(24GND) DC24GND output
3 (AC19V) transformer AC19V input 3(CP1) Connect step motor driver 1 CP
4 (AC19V) transformer AC19V input 4(CP2) If use 2 step motors,Connect step
5 (AC15V) transformer AC15V input motor driver 2 CP
6 (AC15V) transformer AC15V input 5 (CCW) motor direction control signal
7(GK1) Hall sensor 1 input 6 (+12V) DC 12V output
8(GK2) Hall sensor 2 input 7(12GND) DC 12GND output
9(GK3) Color mark sensor 1 input 8(JD2) bags-taking off signal output.
10(GK4) Color mark sensor 2 input 9(JD5) Servo clear signal output
11(+12V) DC +12V output 10(JD6) punching signal output
12(12GND) DC12GND output 11(BUZZ) alarming signal output
13(DACA) Analog voltage output (0-5V) 12(ZJK) main machine normally open
contact 1
13(ZJK) main machine normally open
contact 2
Note2： JD2 with +24V , JD5 with +24V can directly connect to the DC24V solenoid valve
coil .

Exterior connection attachment:

1 Hall sensor: Red +12V ; Black GND; Yellow Output
2 Color mark sensor: Red +12V; Black GND; Green output
3 Solid-state relay: CTRL Input (Control); LDAD Output
4 Buzzer: Red +12V; Green Buzzer signal

A 3-phase compounding mode HB-B3CE

WF
COM PD
UD Step direction
UD COM
COM AL COM +12V
CP
CP Step inpulse
A
A Step motor 1 pin
B
B Step motor 3 pin
C
C Step motor 5 pin

AC220 Power supply

AC220
AC220 Power supply
AC220
HB-B3C

B 3-phase reaction mode BD-36N

CP
CP/SA Step inpulse A1 Step motor A＋
SA
CW/SB Step direction A2 Step motor A－
CW A1
En/SC Ground B1 Step motor B＋
SB
A2 +5 ＋12V B2 Step motor B－
En
SC B1 220V Power supply C1 Step motor C＋
220V Power supply C2 Step motor C－
+5 B2

220V C1
C2
220V
 C 2-phase compounding mode HB-B2H

CW(CP) CW(CP) Step impulse input

CCW(UP/DN) CCW(UP/DN) Step direction
P、D P、D Reset
COM COM ＋12V input
AL AL Alarming output
A A Step motor A＋（pin 1 of 5 core connector）
A A Step motor A－（pin 2 of 5 core connector）
B B Step motor B＋（pin 3 of 5 core connector）
B B Step motor B－（pin 4 of 5 core connector）
AC220V AC220V Power supply

Logic sampling sensor (Hall sensor) connections

GK1 GK2
A E’
B
Direction of
300°around
rotation E
Main transmission
D shaft
C GK4
Main transmission
250°around Direction of rotation
shaft
A Dragging starting position. At this time the cutting blade moves upward
just away from bottom blade, the step motor smoothly gives out the material to be
worked. (Fig. 1)
B Machine stopping position. At this time the cutting blade moves upward
near the max. Height. Machine stopping prevents the material from damage
by the heat-cutting blade. (Fig. 2)
C Dragging limiting position. At this time the cutting blade moves downward
just to the bottom blade, the step motor does not give out the material further,
otherwise the material may be jammed between the blades or broken away. (Fig.
3)
D Whole pile bag shedding position. At this time the cutting blade moves
downward just to the lowest point. The machine in this position pulls out the
pulling needle, then pushes the whole pile of the item outwards. (Fig. 4)
E Logic sampling position between the positions A and D. It helps the system
to determine GK1 positions.
E’ Whole pile bag shedding recovering position. In special states, the whole
 pile pocket shedding signal would be recovered in this position.
Note: All the positions may be used for other purposes depending on various
operating states.
Sensor Ho-switch magnetic steel, note: there are positive and negative
directions.

Cutting Cutting Cutting Cutting

blade blade blade blade

Bottom Bottom Bottom Bottom

blade blade blade blade
Fig.1 Fig. 2 Fig. 3 Fig. 4

Output signal external connection

12V
IN

OUT
Output
signal

Electric principle graph

SR1

L SR2

STOP KM
~220V
6 Main motor
2 11- SK2
N SR3 6 T2 WORK
speed adjusting
2
9- 5 12+
T1
5 10+
Releasing 主机调速
material
optoelectronic 放 12V SK1 KM 静
料 0 电
sensor 光 放料调速
OUT 消
电 除 Static
eliminator

Releasing speed adjusting