EPCCOM FOR GAS PROCESSING PLANT

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 PAGE 1 OF 45

HFY-CON/F&C0940-0964

CIVIL, STRUCTURAL & ARCHITECTURAL

DESIGN BASIS

A. halim Doka 15.8.2020

1 Re-Issued For Construction 29-Jul-2020 SB FWT SP ZY/ZXR

0 Issued For Construction 26-Dec-2019 MJ FWT SP ZY/ZXR

REV. DESCRIPTION DATE PREP’D CHK’D REV’D APP’D

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REVISION DESCRIPTION SHEET

Rev. Page Para. Reason for Revision

Hold No. Page Para. Reason for Hold

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CONTENT
1 INTRODUCTION ...............................................................................................................4
1.1 Purpose of Document ............................................................................................... 4
1.2 Overview of Project................................................................................................... 4
1.3 Definitions .................................................................................................................. 5
1.4 Units of Measurement ............................................................................................... 5

2 CODES AND STANDARDS .............................................................................................5

3 ARCHITECTURAL DESIGN OF BUILDINGS ................................................................10

3.1 Design Principle ...................................................................................................... 10
3.2 Main Buildings......................................................................................................... 11
3.3 Major Design Parameter ......................................................................................... 11
3.4 Architectural Conformation and Decoration of Buildings................................... 12
3.5 Other Requirements of Buildings .......................................................................... 16

4 STRUCTURAL DESIGN .................................................................................................17

4.1 Primary Load ........................................................................................................... 17
4.2 Load Combinations................................................................................................. 25
4.3 Stability Check......................................................................................................... 26
4.4 Structural Steel ........................................................................................................ 26
4.5 Concrete ................................................................................................................... 30
4.6 Grout......................................................................................................................... 33
4.7 Drainage System ..................................................................................................... 34
4.8 Softwares to used ................................................................................................... 34

5 MAIN STRUCTURES AND CONSTRUCTIONS .............................................................34

5.1 Building Structural Type ......................................................................................... 35
5.2 Main Structures and Constructions ...................................................................... 35

6 MAIN ITEMS ...................................................................................................................36

7 BLAST RESISTANT DESIGN OF BUILDINGS ..............................................................39

7.1 Load Combinations for Blast Analysis and Design ............................................. 39
7.2 Load Transfer Mechanism and Design Assumptions .......................................... 39
7.3 Design Considerations ........................................................................................... 41
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1 INTRODUCTION

1.1 Purpose of Document

This document provides the Civil, Structural & Architecture Design Basis for the Halfaya
Surface Facility Phase Three Gas Processing Plant.

1.2 Overview of Project

Halfaya Oil Field is situated in the southern part of Iraq, in the Missan Governorate, 35 km
southeast of Amarah city. The field is a NW-SE trending anticlinal structure about 30 km
long, 10 km wide, total area is about 288km2 .Location of Halfaya Oil Field is shown in
Figure 1.2.1.

Baghdad

AHDEB

Halfaya
Amarah

Basra
IRAQ

Figure 1.2.1 Location of Halfaya Oil Field

The Halfaya field was discovered in 1976. PetroChina (Halfaya) has completed FCP (First
Commercial Production) construction of Phase 1, in which CPF1 was constructed with
designed capacity of 70,000+ BOPD. Some facilities have been upgraded since Y2012 to
produce 100,000 BOPD as max. capacity.
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Central Processing Facilities No.2 (CPF2) with design capacity of 100,000BOPD and
relative facilities, which is defined as PHASE TWO and has been successfully put into
production in August 2014.

Central Processing Facilities No.3 (CPF3) with design capacity of 200,000BOPD and
relative facilities which is defined as PHASE THREE has been commissioned in
September 2018.

As part of Phase Four, CPF1 Upgrade is divided into three projects for ease of project
implementation. CPF1 Produced Water Treatment System Expansion Project, CPF1 Oil
Treatment System Upgrade and CPF1& CPF2 Gas Compression System Upgrade.

A Gas Processing Plant (GPP) is planned to be built in the third quarter of 2021 to treat all
the associated gas from Halfaya Oil Field CPFs. GPP will be built nearby CPF2 in Halfaya
Oil Field. GPP is defined as PHASE THREE. Gas processing capacity of GPP is 300
MMSCFD and 26000 BPD of condensate produced from all the CPFs.

At same time, Missan Oil Company (MOC) plan to gather the raw gas of Missan oil field,
Amarah oil field and Noor oil field, and transport to GPP to treatment in future.
Accordingly, GPP expansion in future should be considered. When GPP is expanded to
MGPP, Missan oil field, Noor oilfield and Amarah oil field raw gas will be sent to here, and
the total capacity of three oilfields expected is 450MMSCFD.

1.3 Definitions

PROJECT EPCCOM FOR GAS PROCESSING PLANT

COMPANY/OWNER Petro China International Iraq FZE Iraq Branch
EPC CONTRACTOR China Petroleum Engineering & Construction Corporation
(CPECC)
VENDOR / SUPPLIER Manufacturers / Suppliers of goods / equipment
PURCHASER: Company or China Petroleum Engineering & Construction
Corporation (CPECC)
SUB VENDOR Part of Manufacturers / Suppliers of goods / equipment Vendor

1.4 Units of Measurement

All dimensions, quantities and units of measurement used in the drawings and
calculations shall be given in SI units except the pipe size, which can be either SI or
English units of inches.

2 CODES AND STANDARDS

Civil structure and Architecture design for this project shall be carried out in accordance
with American codes and standards, documents listed here below.
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American National Standards Institute (ANSI)

x ANSI A108 American National Standard Specifications for Install of Ceramic Tile

x ANSI A118.1 American National Standard Specifications for Dry-set Portland Cement
Mortar

x ANSI A118.3 American National Standard Specifications for Chemical-resistant,

Water-cleanable Tile-setting and grouting Epoxy and Water Cleanable Tile-setting
Epoxy Adhesive

x ANSI A118.4 American National Standard Specifications for Latex-portland Cement

Mortar

x ANSI A118.5 American National Standard Specifications for Chemical Resistant

Furan Mortar and Grouts for Tile Installation

x ANSI A118.6 American National Standard Specifications for Cement Grouts for Tile
Installation

x ANSI A118.8 American National Standard Specifications for Modified Epoxy Emulsion
Mortar/Grout

x ANSI A136.1 American National Standard Specifications for Organic Adhesives for
Installation of Ceramic Tile

x ANSI A137.1 American National Standard Specifications for Ceramic Tile

x ANSI A1264.1, Safety Requirements for Workplace Walking/Working Surfaces and

Their Access; Workplace, Floor, Wall and Roof Openings; Stairs and
Guardrail/Handrail Systems

x ANSI Z97.1, Glazing Materials Used in Buildings, Safety Performance Specifications

and Methods of Test

x AWS D1.1/D1.1M Structural Welding Code – Steel

American Concrete Institute (ACI)

x ACI 318-14 Building Code Requirements for Structural Concrete, and Commentary

x ACI 315 detailing Manual for Reinforced Concrete

x ACI 530 Building Code Requirements for Masonry Structures

x ACI 530.1 Specifications for Masonry Structures

x ACI 350 Code Requirements For Environmental Engineering Concrete Structures

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x ACI 351.3 Foundation for Dynamic Equipment

x ACI 224R-01 Control of Cracking in Concrete Structures

American Society of Civil Engineers (ASCE)

x ASCE Design of Blast Resistant Buildings in Petrochemical Facilities

x ASCE 7-05 Minimum Design Loads for buildings and other Structures

American Petroleum Institute (API)

x API 650 Welded Steel Tanks for Oil Storage

x API PUBL 2218 Fireproofing Practices in Petroleum and Petrochemical Processing

Plants

American Institute of Steel Construction (AISC)

x AISC 341-10 Seismic Provisions for Structural Steel Buildings

x AISC 360-10 Specifications for Structural Steel Buildings

x AISC 325 Steel Construction Manual

American Society for Testing and Materials (ASTM)

x ASTM A6/A6M Specification for General Requirements for Rolled Steel, Structural
Steel Bars, Plates, Shapes, and Sheet Piling

x ASTM A36/A36M Specification for Carbon Structural Steel

x ASTM A53/A53M Specification for Pipe, Steel, Black and Hot-Dipped, Zine-Coated,
Welded and Seamless.

x ASTM A123/A123M Specification for Zinc(Hot-Dip Galvanized) Coating on Iron and

Steel Products.

x ASTM A143/A143M Standard Practice for Safeguarding Against Embrittlement of

Hot-Dip Galvanized Structural Steel Products and Procedure for Detecting
Embrittlement.

x ASTM A153/A153M Standard Specification for Zinc Coating (Hot-Dip) on Iron and
Steel Hardware

x ASTM A463/A463M Standard Specification for Steel Sheet, Aluminum-Coated, by the

Hot-Dip Process
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x ASTM A572 Specification for High-strength Low-alloy Columbium-vanadium

Structural Steel

x ASTM A615/A615M Specification for Deformed and Plain Billet Steel Bars for
Concrete Reinforcement

x ASTM A755/A755M Standard Specification for Steel Sheet, Metallic Coated by the
Hot-Dip Process and Prepainted by the Coil-Coating Process for Exterior Exposed
Building

x ASTM A307 Standard Specification for Carbon Steel Bolts and Studs, 60 000 PSI
Tensile Strength

x ASTM F1554 Standard Specification for Anchor Bolts, Steel, 36, 55 and 105KSI
Yield Strength

x ASTM C 22/C 22M Specification for Gypsum

x ASTM C 33 Specification for Concrete Aggregates

x ASTM C 55 Specification for Concrete Brick

x ASTM C 91 Specification for Masonry Cement

x ASTM C 94/C 94M Specification for Ready-mixed Concrete

x ASTM C 150 Specification for Portland Cement

x ASTM C 206, Standard Specification for Finishing Hydrated Lime

x ASTM C 476, Standard Specification for Grout for Masonry

x ASTM C 840, Standard Specification for Application and Finishing of Gypsum Board

x ASTM C 1396/C 1396M, Standard Specification for Gypsum Board

x ASTM E119 Standard Test Methods for Fire Tests of Building Construction and
Materials

National Fire Protection Association (NFPA)

x NFPA 1 Uniform Fire Code

x NFPA 101 Life Safety Code

x NFPA 101A Guide on Alternative Approaches to Life Safety

x NFPA 101B Code for Means of Egress for Buildings and Structures
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x NFPA 220 Standard on Types of Building Construction

x NFPA252 Standard Methods of Fire Tests of Door Assemblies

x NFPA257 Standard on Fire Tests for window and Glass Block Assemblies

x NFPA 5000 Building Construction and Safety Code

International Building Code (IBC )

x Chapter 3 Use And Occupancy Classification

x Chapter 5 General Building Height And Areas

x Chapter 6 Types Of Construction

x Chapter 7 Fire-Resistance-Rated Construction

x Chapter 8 Interior Finishes

x Chapter 9 Fire Protection systems

x Chapter 10 Means Of Egress

x Chapter 12 Interior Environment

x Chapter 14 Exterior Walls

x Chapter 15 Roof Assemblies And Rooftop Structure

x Chapter 19 Concrete

x Chapter 20 Aluminum

x Chapter 21 Masonry

x Chapter 22 Steel

x Chapter 23 Wood

x Chapter 24 Glass And Glazing

x Chapter 25 Gypsum Board And Plaster

x Chapter 26 Plastic

Projection Specifications

x HFY-3800-0000-STR-SPC-0001_ Specification for Concrete works

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x HFY-3800-0000-STR-SPC-0002_Specification for Steel Works

x HFY-3800-0000-STR-SPC-0003_Specification for Grouting

x HFY-3800-0000-STR-SPC-0004_Specification for Structural Design

x HFY-3800-0000-STR-SPC-0005_Specification for Platform Stairs Ladders and

Handrailings

x HFY-3800-0000-STR-SPC-0006_Specification for Fence and Gate

x HFY-3800-0000-STR-SPC-0007_Specification for Earthworks

x HFY-3800-0000-STR-SPC-0008_Specification for Geotechnical Survey

x HFY-3800-0000-STR-SPC-0009_Specification for Piling

FEED Standard Drawings

x HFY3-GPP-STR-DW-20004_B Typical Drawing - Building Structural Details

x HFY3-GPP-STR-DW-20005_B Typical Drawing - Steel Structure Connection Details

x HFY3-GPP-STR-DW-20008_B Typical Drawing - T-Wall

Reports

x HFY-3800-0000-CIV-RPT-0001_ Geotechnical Investigation Report- C5+ Storage

Tank Arae & LPG Storage Area

x HFY-3800-0000-CIV-RPT-0003_ Geotechnical Investigation Report- GPP Plant Area

(Excluding C5+ & LPG Storage Area)

Conflicting Requirements

When conflict occurs between separate documents, the conflict shall be referred to
COMPANY and basis of design shall be decided based on the COMPANY decision.

3 ARCHITECTURAL DESIGN OF BUILDINGS

3.1 Design Principle

The architecture design shall meet the requirements of the process flow, equipment layout
and the relative functions; also consider the safety and convenience of construction, the
design gives reasonable and compact layout, elevation gives graceful appearance, easy
for operation and maintenance.
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Manned building should consider blast resistant design based on the recommendations
mentioned in HFY-3800-0000-SAF-RPT-0007- Quantitive Risk Analysis (QRA) Report
(Including BRA, ALARP, Demonstration & H2S Zoning) & HFY-3800-0000-SAF-RPT-0020
– Fire ,Explosion & Toxic Gas Risk Assessment Report.

3.2 Main Buildings

3.2.1 Main Buildings in GPP

Refer to section 6 for the list of buildings in GPP.

3.3 Major Design Parameter

3.3.1 Design working life of buildings

Design working life of steel structure is 25 years, and reinforced concrete frame structure
is 50 years.

3.3.2 Building Fire Protection

Fire zone:

Every building is a fire compartment, the area of which is showed in unit drawing. Each
building has two or more safety exits.

The building’s fire resistance rating:

The building’s fire resistance rating shall comply with IBC. The fire resistance rating of all
buildings is not less than grade Type I B. Occupancy classification is Group F-1.

The fire resistance ratings of major structural component should be as the following table.

TABLE 4.3 FIRE RESISTANCE RATING FOR BUILDING ELEMENTS (hours)

Construction Type
Building Element Name
Type I A Type I B
Primary Structural Frame
3a 2a
(Including columns, beams, girders, trusses, etc.)
Exterior 3 2
Bearing Walls
Interior 3a 2a

Nonbearing walls and partitions- Exterior Not less than 1

Nonbearing walls and partitions- Interior 0 0

Floor construction and associated
2 2
secondary members
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Construction Type
Building Element Name
Type I A Type I B
Roof construction and associated
1.5 1
secondary members
Corridor 1 1

Note:

a : Roof supports: Fire-resistance ratings of primary structural frame and bearing walls are
permitted to be reduced by 1 hour where supporting a roof only.

Fire doors and fire windows:

Fire-resistance rating of steel fire door and fire window is at least 1.5 hour rating
according to the rating of the wall. All fire doors should have fixed door closer, Double-leaf
fire doors need door closer and gravity arm door selector, hold-open fire doors need
signal control close and feedback device.

The fire door satisfies NFPA 252 (the Standard Methods of Fire Tests of Door
Assemblies).

The fire window satisfies NFPA 257 (the Standard on Fire Tests for window and Glass
Block Assemblies).

The fire resistance satisfies ASTM E119 (Standard Test Methods for Fire Tests of
Building Construction and Materials)

3.4 Architectural Conformation and Decoration of Buildings

The selection of building materials should be optimized according to the local natural
(climate etc), and social conditions (construction, etc). Local resources should be used as
much as possible. The durability, practical principles and the fire and explosion prevention
requirements must be followed.

3.4.1 Building Design – Reinforced Concrete Frame Structure

a) Roofing:

Roof: The roof is reinforced concrete roof slab, The roof shall be with waterproof/
polyurethane insulation board on top. 2% slope to the downspout.

b) Wall:

400mm-thick concrete hollow blocks are used for the exterior walls.
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200mm-thick concrete hollow blocks are used for the interior walls.

c) Ceiling:

Toilet adopt aluminium alloy gusset plate ceiling and the other rooms adopt light steel keel
mineral wool slab ceiling or gypsum plaster board ceiling.

d) Interior finish:

The hall wall is affixed with light gray marble. The toilet wall is affixed with white tiles and
the rest room wall is painted with white emulsion paint.

The emulsion paint should be non-toxicˈtasteleˈnon-polluting, highly rebound resilience,

permanent toughness and strong adhesion. It also should have excellent durability,
weather ability, stain-resistant and scrubbing resistance. It can resist the ultraviolet
irradiation effectually, good waterproof property for the paint film and excellent
decorativeness and protect ability

e) Exterior finish:

Outside wall is Ivory emulsion paint. Parts of the outside wall are affixed with veneer tiles.

f) Floor:

Control room, cabinet adopts concrete floor capped with 600mm high overhead anti-static
raised floor. Toilet and Laboratery adopts white anti-skid tiles. The rest rooms adopt beige
ceramic floor tiles.

g) Windows:

Unless specified, all windows are single frame with hollow glass aluminium-alloy windows
with white surface color. Hinges, supports and handles of their hardware are made of
stainless steel castings. The others like connectors, tapping screws and embedded parts
must have the performance of anti-corrosion and anti-rust besides adequate strength. All
window screens are made of stainless steel. All window screenings are made of stainless
steel. Glasses are 6+12+6(mm) transparent hollow glass.Inside windows use aluminum-
alloy single-frame single glassˈglass is 6mm transparent glass.

All windows should satisfy the main physical property index listed here below.

·Wind load resistance performance: ≥ 3.5kPa

·Air permeability: ≤ 0.5 mϢ/h.m

·Watertightness˖ ≥ 600Pa

·Heat preservation˖ ≤ 2.0W/ m2.k

·Sound insulation˖ ≥ 40 dB
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.Transmitting rebate factor˖ > 0.45

h) Doors:

Outside door is anti-fire, anti-theft, anti-coldness, anti-noise, airtight and security steel
door or aluminium-alloy door. Inside door is wooden door, UPVC door or fire door, glass is
6mm transparent glass. All doors should have lockset.The glass of outside door is
6+12+6(mm) transparent glass.Hinges, supports and handles are made of stainless steel
castings and the others like connectors, tapping screws and embedded parts must have
the performance of anti-corrosion and anti-rust besides adequate strength.

All doors should satisfy the main physical property index listed here below.

·Wind load resistance performance: ≥ 3.5kPa

·Air permeability: ≤ 0.5 mϢ/h.m

·Watertightness˖ ≥ 600Pa

·Heat preservation˖ ≤ 2.0W/ m2.k

·Sound insulation˖ ≥ 40 dB

.Transmitting rebate factor˖ > 0.45

3.4.2 Building Design – Light Steel Structure

a) Roofing:

100mm thick sandwich plate with rock wool insulation is adopted for roofing. The base
material is aluminium galvanized color profiled steel sheet which chip with rock wool of not
less than 100mm thick and the bulk density is not less than 100Kg/ m3. Coefficient of
thermal conductivity no more than 0.044w/(m.K). The colour profiled steel sheet is more
than 0.6mm thick with PVDF coated. Yield strength of steel plate is 275MPa, the weight of
double plated Al-Zn is 180g/ m2ˈfixed with self-tapping screw. Fasteners should be fixed
components.

The weight of steel sandwich plate roof system shall be no more than 60kg/m2.

b) Wall:

100mm thick sandwich plate with rock wool insulation is adopted for exterior walling. The
base material is aluminium galvanized color profiled steel sheet which chip with rock wool
of not less than 100mm thick and the bulk density is not less than 100Kg/ m3. Coefficient
of thermal conductivity no more than 0.044w/(m.K). The colour profiled steel sheet is more
than 0.6mm thick with PVDF coated. Yield strength of steel plate is 275MPa, the weight of
double plated Al-Zn is 180g/ m2ˈfixed with self-tapping screw. Fasteners should be fixed
components.
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The weight of steel sandwich plate wall system shall be no more than 60kg/m2.

240mm thick brick wall is used for fire wall and fire partition wall.

100mm thick gypsum drywall is used for general interior wall, 75mm wide light steel keel
with 12mm thick gypsum board on both sides. The gypsum drywall shall meet fireproof
and moistureproof properties.

c) Flashing and flanging:

Flashing, sealants and flanging shall be used on slopes, corners, eaves, doors, windows,
framed openings, penetrating tube location, and other locations that need sealing or have
perfect appearance. The materials and color shall be consistent with the main materials.
The location where roof edges joint, ends joint and flashings need sealant to seal.

d) Floor:

Fine-aggregated concrete floor is adopted for general workshop and warehouse. Non-
sparking concrete floor is applied to Class B workshop and warehouse, including sulfur
forming and packing room, sulfur warehouse. Acid-resistant tiles floor is applied to battery
room in substation. 600mm high anti-static raised floor is applied to instrument control
room and cabinet room. 600X600(mm) beige ceramic floor tiles floor is applied to
switchgear rooms in substation.

e) Ceiling:

Suspended ceiling is provided for general instrument control room, cabinet room,
electrical control room in Main Subatation, corridor, toilet, etc. 600X600(mm) light steel
keel mineral wool board ceiling is adopted for the above rooms, except that 300X300(mm)
aluminium alloy square panel ceiling is adopted for toilet.

f) Window:

Unless specified, all windows are single frame , airtight double glazing aluminium alloy
windows with white surface colour. Hinges, supports and handles of their hardwares are
made of stainless steel castings. The others like connectors, tapping screws and
embedded parts must have the performance of anti-corrosion and anti-rust besides
adequate strength. All window screens are made of stainless steel. Glass is 6+12+6(mm)
transparent glass.

Aluminium alloy louver window is adopted for the buildings with HVAC ventilation
requirements, and stainless steel screen is provided.

Blast-resistance fixed window with safety glass is adopted for the viewing window in the
fire wall between control room and boiler house.

All other windows should satisfy the main physical property index listed here below.
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·Wind load resistance performance: ≥3.5kPa

·Air permeability: ≤ 0.5 m3/h.m

·Watertightness˖ ≥600Pa

·Heat preservation˖ ≤2.0W/m2.k

·Sound insulation˖ ≥40 dB

g) Doors:

Unless specified, outside door is anti-knock, anti-fire, anti-theft, anti-coldness, anti-noise,

airtight and security steel door. Inside door is wood door, steel door or fire door. All doors
should have lockset. Hinges, supports and handles are made of stainless steel castings
and the others like connectors, tapping screws and embedded parts must have the
performance of anti-corrosion and anti-rust besides adequate strength. The glass of
outside door is 6+12+6(mm) transparent glass.

Steel fire door is adopted for the doors with fire-protection requirement. The refractory
time is 1.5 hour. Fire and soundproof door is adopted for control room in boiler house.

Electric steel roll-up door is adopted for general industrial door in workshop and
warehouse for transportation. Steel roll-up door with anti-explosion type is adopted for
Class B workshop and warehouse, including sulfur forming and packing workshop, sulfur
warehouse.

All doors should satisfy the main physical property index listed here below.

gWing load resistance performance: ≥3.5kPa

gAir permeability: ≤0.5 m3/h.m

gWater tightness˖ ≥600Pa

gHeat preservation˖ ≤2.0W/m2.K

gSound insulation˖ ≥40dB

h) Canopy:

External canopies are installed as required for all doors, pipelines coming inside through
the roof edge and the pipeline opening. Canopies should be supported by a rigid
framework.

3.5 Other Requirements of Buildings

Architecture and structural design shall follow the international standards and codes, and
integrate with the popular manner of the oilfield architecture in the Middle East gulf area.
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Meet the requirement of safety, fire fighting, anti corrosion, anti seismic, environmental
protection, energy saving, specification for furniture, toilet decorate material, local culture
and national religion.

4 STRUCTURAL DESIGN

4.1 Primary Load

4.1.1 Dead Load

The dead load is defined as the weight of all permanent structural and non-structural
components which broadly includes:

The self-weight of structures such as foundations, walls, floors, roofs, ceilings, partitions,
etc.; the weight of equipment, the weight of valves, accessories, instrumentation,
switchgear, insulation / fire-proofing and miscellaneous permanent loads, soil overburden
weight.

The unit weights of materials and components shall be as defined in information from the
product supplier giving the weights of materials or components.

In order to evaluate the own weight of the structures the following unit weights shall be
considered:

Material Unit Weight

Lean concrete 23.0 kN/m3

Reinforced concrete 25.0 kN/m3

Dry earth for filling 17.0 kN/m3

Saturated earth for filling 20.0 kN/m3

Water 10.0 kN/m3

Structural Steel 78.5 kN/m3

Brick Masonry 19.0 kN/m3

Grating (30 thk) 0.50 kN/m2

6 thk chequered plate 0.60 kN/m2

8 thk chequered plate 0.65 kN/m2

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Material Unit Weight

Insulated cladding / sheeting 0.30 kN/m2

Non Insulated cladding / sheeting 0.10 kN/m2

Handrail 0.20 kN/m

Ladder with cage 0.25 kN/m

Ladder without cage 0.15 kN/m

Fireproofing weight 8 kN/m3

4.1.2 Live Load

Live loads are all moveable superimposed loads such as furniture, moveable partitions,
occupants and moveable equipment, traffic loads, wheel loads, stored material but not
including wind/earthquake or equipment dynamic loads. Minimum live loads shall be in
accordance with the following table. Other live loads shall be as specified in ASCE 7.
Loads shall be applied as a combined arrangement for the most severe effect.

Uniformly Concentrated
Floor Area Usage Distributed Load Load
(kN/m2) (kN)

Walkways and stairs (not used as operating) 2.50 3.00

Platforms (other than compressor/generator) 3.75 4.50

Platforms (compressor/generator) 5.00 5.00

Flat or Sloped roof with access 1.50 (of plan area) 2.00

Flat or Sloped roof without access 0.50 (of plan area) 2.00

10.00(or
Switchgear Room ,Battery Room, Ups
Equipment actural
Room, EICS Room, Cabinet Room
weight)

Light Storage Area 6.00

Heavy Storage Area 12.00

Prayer Room, Office areas, Corridors, Guard 3.00

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Uniformly Concentrated
Floor Area Usage Distributed Load Load
(kN/m2) (kN)
house, Laboratory, Complex building

Stairs and Ramps 3.00

Sand Load 0.75

150 kN (axle
Truck Load
load)

Uniform and concentrated live load listed in the table above need not be applied
simultaneously. The concentrated loads specified above shall be applied at the critical
location without considering the uniformly distributed loads specified above. Live load
reductions shall be as permitted in ASCE 7. For the design of each structural element, the
live loads shall be applied in the most unfavorable pattern.

The actual load shall be checked against the above loading, with due account being taken
of material handling methods such as fork lift trucks, which impose high concentrated
loads.

For floor grating and slabs which are subjected to concentrated load from either the
installation or removal of the equipment shall be designed to carry those concentrated
loads. The concentrated loads shall be considered as specified by Mechanical/Piping.

4.1.3 Surge Load (Live Load)

Surge loads may occur in some vessels or equipment such as fluid cokers, hydro-formers,
crackers, etc. in such cases, the magnitude and direction of the load will be given in the
equipment specification. The project process engineer shall furnish a list of equipment
having surge loads and the design will be done with allowance for such loading in relevant
calculations. However if Surge load is applicable within plant piping system, necessary
loads shall be advised by Piping specialist for each pipe rack module and accordingly to
be considered for strength and stability design.

4.1.4 Seismic Load

Seismic loads shall be calculated in accordance with Section 16 of American Society of

Civil Engineers’ Minimum Design Loads for Building and Other Structures (ASCE 7-05).
The following parameters shall be adopted in the earthquake load calculation. These
basic parameters Ss, S1 & Peak Ground Acceleration (PGA) are referred from the
Earthquake Report for Buildings in Iraq published by Ministry of Planning, Iraq. Based on
the recommendations of the geotechnical investigation report HFY-3800-0000-CIV-RPT-
0001 & 0003, the seismic parameters will be verified and updated, if necessary.

i. Occupancy Category of Building & Other Structure (Risk Category) : II

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ii. Occupancy Category of Pipe rack (Risk Category) : III

Requirement Parameter Site Value

Soil Profile type (soil profile name) Medium

stiff soil
Site class (alphabetical) D

Short period seismic acceleration SS 0.4

Long period acceleration S1 0.2

Short period site seismic coefficient Fa 1.48

1 second period seismic coefficient FV 2.00

(long period)
Design acceleration (short period) SDS 0.39

Design acceleration (long period) SD1 0.27

Seismic Design Category (alphabetical) D

4.1.5 Wind Load

Forces due to wind exerted on equipment, buildings, structures, etc. shall be computed in
accordance with the ASCE 7 “Minimum Design Loads for Buildings and Other Structures”
using the following basic criteria:

a) The basic design wind speed shall be taken as 40 m/s (gust wind speed in 3 sec.).

b) Exposure C and topographic factor, Kzt = 1.0

c) Importance Factor, I = 1.0 for Catogory II; 1.15 or Catogory III.(ASCE 7, Table 6-1)

d) Directionality Factor, Kd, to be taken as 0.85 for all structures other than Tanks and
Trussed Towers, which shall be taken as Kd =0.95. (Reference ASCE 7, Table 6-4).

e) Wind and earthquake loads shall not be assumed to act simultaneously.

Wind Load on Pipes in Transverse Direction on Pipe racks

For overhead pipe racks of 4m wide or less, the wind load on the three largest pipes
shall be taken into account. For overhead pipe racks of over 4m wide, the wind load on
the four largest pipes shall be taken into account. For individual pipes on individual
supports, wind load shall be considered for each pipe.
Pipe racks 4 m wide or less:
Wp = 0.8 qh (D1+D2+D3)
Pipe racks wider than 4 m:
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Wp = 0.8 qh (D1+D2+D3+D4)

Wp = Unit design wind load on piping

qh = dynamic wind pressure (N/m2) determined at piping elevation, h

Dn = Diameter of largest pipes

Wind Load on Pipes in Longitudinal Direction on Pipe racks

The load shall be determined as under:
Wp = 0.8 qh A
Where;
A = sum of projected area of each pipe, that is, length x diameter.

No reduction shall be made for the shielding effect of vessels or structures adjacent to the
structure being designed

4.1.6 Erection Load

The erection load is the weight of the equipment at the time of erection.

Erection dead load shall not be considered as a separate load case. Where required, the
erection dead load shall be considered as part of dead load.

4.1.7 Thermal Load

Thermal loads shall be defined as forces caused by changes in temperature. Only thermal
loads due to expansion and contraction of structure shall be considered in this category.

The thermal loads due to expansion or contraction of vessels and piping shall be covered
in Product / Operational load.

Thermal load due to expansion or contraction of structure:

Temperature in summer is (+)550 C and temperature in winter is (-)20C.

Presuming stress free temperature/ construction temperature as 25 0C, structures shall be

designed for the following temperature difference:

Difference temperature (rise) = 550C - 250C = 300C

Difference temperature (fall) = -20C - 250C = -270C

However a minimum temperature change of 500C to be considered for the design of

structures.

Maximum allowable distance between expansion joints for pipe racks and buildings to
avoid/minimize thermal stresses shall be as below :
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x Concrete Buildings – Maximum distance = 55m

x Steel Pipe racks & Buildings – Maximum distance = 120m

4.1.8 Piping Loads

Loads on elevated pipe racks and grade level sleepers shall be calculated in accordance
with the following.

Piping less than 300mm diameter may be considered as a uniformly distributed load over
the gross area of the supporting floor.

Load condition Value

Piping load for erection 1.35kN/m2

Piping load for operation 2.25kN/m2

Piping load for testing 2.25kN/m2

Pipes larger than 300mm diameter shall be considered as concentrated loads in their
actual locations under erection, operation and test conditions.

Piping loads for testing should not be applied to more than one tier simultaneously;

Individual pipe support and cable tray support load see HFY3-GPP-STR-SP-
00004_Specification for Structural Design

Pipe racks and their foundations shall be designed to support loads associated with full
utilization of the available rack space and any specified future expansion;

Special consideration should be given to unusual loads such as large valves, coolers,
unusual piping or electrical configurations etc;

Off-rack pipe supports shall be designed for the loads as per the stress analysis report. In
the absence of stress analysis reports, the normal pipe support shall be designed for the
following:

x Vertical load : Reaction due to hydrotest load condition

x Longitudinal load : 30% of vertical load

x Transverse load : 10% of vertical load

Anchor pipe supports shall be designed for anchor forces specified in the stress analysis
report or based on the input from Piping.
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4.1.9 Dynamic Loads

Loads produced due to vibration of rotating / reciprocating machinery shall be considered

as dynamic loads. Each structure and foundation supporting a compressor, turbine, pump
or other machinery having significant dynamic unbalance shall be designed to resist the
peak loads specified by the VENDOR. Vibration amplitudes of the supporting structure or
foundation shall be kept within acceptable limits for dynamic forces that occur during
machine operation.

Foundations for reciprocating machinery over 150kW, centrifugal machinery over 750kW
require dynamic analysis.

For installations that do not warrant a dynamic analysis, (power less than 750kW or
equipment weight less than 22kN), the mass ratio concept may be used. In the design of
equipment foundations subject to vibratory loading where dynamic analysis is not
performed, foundations shall be proportioned as indicated below.

Rotating equipment mass ratio = min. weight of concrete / weight of machine > 3

Reciprocating equipment mass ratio = min. weight of concrete / weight of machine > 5

Foundations shall be designed such that the natural frequency of the foundation/soil
system is either less than 0.8 or greater than 1.2 times the operating frequency of the
machine.

Vibration amplitudes and velocities shall be within tolerable limits for satisfactory operation
of machine and personnel.

Dynamic analysis and design of foundations subjected to vibration shall be in accordance

with ACI 351.3R-04 SECTION 4.2.1.1 or approved equivalent.

4.1.10 Hydro test Loads

Hydro test loads shall be the loads due to equipment and associated piping being in full of
water condition.

In case where more than one (1) equipment are supported by a structure, this shall be
designed considering only one of the equipment as being tested at any one time, and the
other equipments will be empty.

4.1.11 Lateral Pressure

Load due to lateral earth pressure, ground water pressure or pressure of bulk materials
shall be considered. Earth pressure coefficients shall be as per recommendation in
geotechnical investigation report – HFY-3800-0000-CIV-RPT-0001 –Geotechnical
Investigation Report-C5+ Storage Tank Area & LPG Storage Area and HFY-3800-0000-
CIV-RPT-0003 – Geotechnical Investigation Report- GPP Plant Area (Excluding C5+ &
LPG Storage Area.
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4.1.12 Blast Lload

The need and requirements for blast resistance in buildings within this plant shall be
considered based on the HSE recommendations mentioned in HFY-3800-0000-SAF-RPT-
0007- Quantitive Risk Analysis (QRA) Report (Including BRA, ALARP, Demonstration &
H2S Zoning) & HFY-3800-0000-SAF-RPT-0020 – Fire ,Explosion & Toxic Gas Risk
Assessment Report. Blast load can come from site specific blast hazard study.

4.1.13 Impact Load

Any live load that can produce a dynamic effect (such as a moving load) shall be
increased by an impact factor.

Structural elements carrying live loads that cause impact shall be designed for not less
than the following percentage increases in the moving load.

No. Structural Element % increase

Crane support girders and connections; Jib cranes, hoists

1 25
and davits; Trolley beams

2 Supports for small reciprocating machinery or power- 50

driven units

3 Supports for light machineryˈshaft-or motor driven 20

rotating machinery

4 Elevator supports 100

Crane runways and their supports shall be designed to carry transverse and longitudinal
loads. For design, the transverse load shall be one-fifth (20%) of the sum of the rated
capacity of the hoisting equipment and the trolley weight. The longitudinal load shall be
one-tenth (10%) of the wheel loads.

4.1.14 Hydrostatic Load and Buoyancy

Hydrostatic load is the load due to water pressure. The design of structures shall include
hydrostatic loads when applicable. The buoyancy load is equal to the weight of the
volume of displaced water.

4.1.15 Friction Load

Forces caused by expansion or contraction of structures, pipes and/ or equipment shall be

considered in the design.

The following coefficients of static friction shall be used to determine forces at sliding
surfaces:
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Surface Friction Coefficients

Teflon on Teflon 0.10

Graphite on Graphite 0.15

Steel on Teflon 0.10

Stainless steel on Teflon 0.08

Steel on Steel 0.30

Steel on Concrete 0.50

Wherever stress analysis data is not available, Lateral loads due to friction effects of pipe
expansion shall be considered as below:

In longitudinal direction (along pipeline axis) friction coefficient shall be as per below table
and in transverse direction friction coefficient shall be 0.1.

Number of Lines on Support Friction Coefficient

1-3 0.3

4-6 0.2

7 or more 0.1

For a given support, if considering only larger lines and ignoring smaller lines results in
greater loads, these forces and associated friction coefficients shall be used instead of
considering all the lines.

Pipe anchor & guide loads calculated using pipe stress analysis shall be compared to the
friction loads calculated as above, and the higher loads shall be adopted for design.

A pipe rack beam shall be designed for an arbitrary horizontal pipe anchor force of 15kN
acting at mid-span, unless design calculations dictate a higher force and more locations.
These notional force(s) shall not be distributed to the foundations.

4.2 Load Combinations

Structures shall be designed for all individual load cases and the various load
combinations that may act together. Structures and foundation shall be designed for the
appropriate load combinations and load factors as specified in design codes ASCE 7-05 &
PIP standard PIP STC01015
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Any critical load combination that could produce the maximum stress or govern for
stability should be considered in the calculations.

Unfactored load combinations shall be used for serviceability limit state checks (deflection,
cracking etc), soil bearing pressure calculation under foundations and for stability checks
(sliding, overturning, uplift due to buoyancy etc.).

Factored load combinations are used for RCC design

Refer to Appendix A for Load Combination Table

4.3 Stability Check

4.3.1 Overturning Stability

Minimum factor of safety against overturning shall be 1.50. Service loads (without load
factors) shall be considered for stability check.

4.3.2 Sliding Stability

Factor of safety against sliding shall be minimum 1.50. Service loads (without load factors)
shall be considered for stability check. Passive resistance from soil shall be ignored while
calculating resisting force except for anchor blocks.

4.3.3 Uplift due to Buoyancy

The minimum factor of safety against uplift due to buoyancy shall be 1.20. Against
buoyancy, only permanent dead loads shall be considered. For concrete pits, channels,
underground pipe etc., buoyant force stability shall be checked for empty condition.

4.4 Structural Steel

4.4.1 Design Codes

All steelwork design shall be in accordance with AISC 325 (Steel Construction Manual) or
AISC 360 using Allowable Stress Deign Method or Load and Resistance Factor Design
Method.

Cold formed steel structures shall be designed in accordance with AISC Cold Formed
Steel Design Manual.

4.4.2 Materials

For steelwork materials refer Specification for Structural Steel Works, Document no.:
HFY3-GPP-STR-SP-00002. the materials shall conform to the table below:
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Item Material Grade

W or I or UB/UC shapes ASTM A572 Grade 50 / ASTM A992

/ ASTM A36 / BS EN 10025 Grade
S355JR / ASTM A36 or BS EN
10025 S275JR/JO or approved
equivalent.

Channels and Plates ASTM A36 / BS EN 10025 Grade

S275JR
Grade S235JR to EN 10025 or
Chequered plate
approved equivalent
Angles and other hot rolled steel ASTM A36 / BS EN 10025 Grade
S275JR

Pipes ASTM A53 Grade B

Hot formed Hollow Sections ASTM A501 Grade A (36ksi)

Cold formed Hollow Sections ASTM A500 Grade A (39ksi)

Normal Bolts ASTM A307 Grade A

High Strength Bolts ASTM A325 or A490

Anchor bolts ASTM F1554 Gr.36 (Refer Note-1)

Nuts ASTM A563

Washers ASTM F436

Note-1 For spherical tank foundations, anchor bolts used shall conform to ASTM F1554
Gr.55

Equivalent material of international standards can be used for substitution with prior
approval of COMPANY.

4.4.3 General

All structural steel works shall be as per Specification for Structural Steel Works,
Document no.: HFY3-GPP-STR-SP-00002.

Gusset plates and stiffener plates shall not be less than 8mm thick and less than the
thickness of the connected members.

Where headroom, access or equipment arrangement will permit, lateral loads on steel
structure shall preferably be transferred to foundations by means of vertical X-bracing or
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K-bracing placed in the transverse and longitudinal column lines of the structure. As a
second choice, wind and other lateral loads on a structure should be transmitted to the
foundations through moment resistant frames in one direction and vertical X-braced or
K-braced frames in the other direction. Structures that resist lateral load with rigid frame
systems in two directions should be avoided. The method of bracing selected for a
structure should generally be used throughout the structure in between expansion joints..

Minimum clear distance from anchor bolts or anchor bolt sleeves to edge of concrete shall
be 125mm. Anchor bolts and sleeves shall not be in contact with reinforcing steel.

Grating floors shall not be considered as providing resistance to lateral loads.

All main connections shall be provided with minimum of two M20 bolts. For connections of
secondary / minor structures minimum two M16 bolts shall be used.

The slenderness of the structural members shall be as per AISC 325. The slenderness
ratio should not exceed 1/200 for compression members and 1/300 for tension members.

Equipment supporting structures and pipe racks that are subject to temperature effects in
the longitudinal direction shall have expansion joints (slotted connections) to allow for
thermal movements and thus the longitudinal bracing is designed for the tributary
segment between expansion joints (typically 30 to 60 m depending on the plant and site
conditions) at a maximum of 60m interval.

4.4.4 Deflections

Maximum deflections due to un-factored total loads shall be limited to:

Discription Maximum deflection

Equipment support and pipe support simply supported or

L/350
continuous beams (vertically);

Platform and cable tray support simply supported or continuous

L/300
beams (vertically);

Roof purlins (vertically); L/300

Cantilevered beams (vertically); L/200

Crane runway beams and trolley beams (vertically);

L/600
(unless crane vendor specifies otherwise)

Cantilevered trolley beams (vertically); L/300

Sheeting rails and sheeted wall stanchions(horizontally); L/300

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Discription Maximum deflection

Top of structural pipe supports (Portal frames or T-supports); H/200

Side sway of portal frames of open or enclosed steel structures shall be limited to H/200.

Note: L = Span of beam or cantilever

H = Height of frame

The maximum differential lateral displacement between two parallel runway beams for a
travelling crane shall be less than +5.0mm (including tolerance deviations).

4.4.5 Anchor Bolts

Anchor bolts shall conform to ASTM F1554 Gr.36 or Gr.55, unless noted otherwise on the
drawings. As a minimum, use 20mm bolts for structural columns typical equipment and
16mm bolts may be used for small pumps and guardrails except when specified otherwise
by the vendor for small equipment. Anchor bolts shall be hot-dip galvanized in accordance
with ASTM A123/A123M and A143/A143M or ASTM A153/A153M.

Anchor bolts subject to uplift or vibration shall be equipped with an additional nut to serve
as a lock nut with washers, to ensure against loosening.

4.4.6 Bolted Connections and Welding

All field connections shall be bolted or welded, and all shop connections shall be welded
unless noted otherwise on the drawings.

Bolted connections for primary members shall use high strength bolts conforming to
ASTM A325/A325M or ASTM A490/A490M. An exception to this will be secondary or
lightly loaded members, such as sheeting rails, purlins, stairs, ladders, handrails, etc.,
where bolts conforming to ASTM A307 can be used.

Welding connections for all members shall be in accordance with AWS D1.1/D1.1M, refer
Specification for Structural Steel Works, Document no.: HFY3-GPP-STR-SP-00002.

Welding materials shall conform to AWS A5.1/A5.1M . Welding electrodes shall be in

accordance with AWS A5.1 E70 series. AWS A5.1 E60 series or equal may be used only
for stair, ladder, handrail and flooring.

4.4.7 Grating

Open grid flooring shall be serrated rectangular open grid type with load bearing bars
30mm deep x 3mm thick at 20mm cross centers with 5mm diameter twisted square cross
bars at 50mm centers, hot dip galvanized after fabrication, and complying with
ANSI/NAAMMMBG531. All edges of the grating shall be banded.
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Grating shall be fastened to the support steel with saddle clips at 300mm maximum
spacing and a minimum of four fasteners per panel. Grating and fixing materials (clips)
shall be hot dip galvanized in accordance with ASTM A123/A123M and ASTM
A143/A143M.

4.4.8 Platforms

The minimum clear width of platform and connecting walkways shall not be less than
750mm. Headroom for platforms and walkways shall not be less than 2100mm.

4.5 Concrete

4.5.1 Design Code

Concrete structures design shall be in accordance with ACI 318M. Liquid retaining
structures shall be designed in accordance with ACI 350. Dynamic machine/equipment
foundations shall be in accordance with ACI 351.3R-04.

4.5.2 Materials

In general, all materials used in concrete works shall be as per Specification for Concrete
Works, Document no.: HFY3-GPP-STR-SP-00001.

4.5.3 Concrete

All blinding concrete shall be of Grade C15, 28 days cube compressive strength of
15N/mm2 (28-day cylinder strength of 12N/mm²).

All structural concrete shall be of Grade C30, 28 days cube compressive strength of
30N/mm2 (28-day cylinder strength of 24N/mm²).

Reinforced Concrete for underground pits, well etc. shall be C40, 28 days cube
compressive strength of 40N/mm2 (28-day cylinder strength of 32N/mm²).

4.5.4 Cement

Sulphate Resisting Portland Cement (SRPC) conforming to ASTM C150 Type V shall be
used for paving and underground concrete works. Ordinary Portland Cement (OPC)
conforming to ASTM C150 Type I may be used for concrete works above ground. Any
special recommendations regarding the cement type in geotechnical investigation report
shall also be considered.

4.5.5 Aggregates

The coarse and fine aggregates used for concrete works shall conform to ASTM C33. At
all time, the aggregates shall be free of any impurities and if not, the aggregates shall be
washed with water to remove clay, silt and dust.

For light weight concrete, aggregates shall conform to ASTM C330.

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4.5.6 Water

Water used for mixing and curing of concrete works shall be obtained from an approved
source and shall be clean and free of acids, oils, vegetable and deleterious matter, which
may have an effect on the strength and appearance of the hardened concrete by
discoloration or efflorescence. The water used shall conform to ASTM C1602/C1602M.
The pH value of water shall be within the range of 6.5 to 9.0.

4.5.7 Reinforcing Steel

Longitudinal Reinforcing steel shall conform to ASTM A706 or ASTM A615/A615M Grade
60 (420 MPa) or approved equivalent.

Hoop reinforcing steel shall conform to ASTM A615/A615M Grade 40 (280 MPa) at least

Welded wire fabric shall conform to ASTM A185/A185M (plain bars) or ASTM
A497/A497M (deformed bars).

ASTM A615 Grade 40 and Grade 60 reinforcement shall comply with these limits below

a) The actual yield strength based on mill tests does not exceed fy by more than
125MPa;

b) The ratio of the actual tensile strength to the actual yield strength is not less than
1.25.

Welding of reinforcement bars shall not be permitted unless approved. Unless noted
otherwise on the drawings, the following minimum lap lengths shall be used. In any case,
lap length shall not be less than 305mm:

x 50 times the bar diameter in tension – Refer to clause 12.2.3 of ACI 318-08;

x 27 times the bar diameter in compression – Refer to clause 12.3.2 of ACI 318-08

When bars of different diameters are to be lap spliced in tension, splice length shall be the
larger of development length of larger bar and tension lap splice length of the smaller bar
– refer to clause 12.15.3 of ACI 318-08..

Minimum flexural reinforcement shall be 12mm diameter. Minimum shear reinforcement

shall be 8mm diameter.

4.5.8 Minimum concrete covers to reinforcement

Minimum clear cover to reinforcement including links or ties shall not be less than the
following:
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Clear Cover to
Concrete Location Reinforcement

Cast in place concrete exposed to earth or weathering

but poured in forms

Footings, columns, beams, slabs 50mm

Cast in place concrete not exposed to earth, weather or

water

Slabs and walls 20mm

Beams and Columns 40mm

Concrete cast against earth and permanently exposed to

70mm
earth and water

4.5.9 Crack control

Crack width shall satisfy the ACI 224R-01 for Control of Cracking in concrete structures,
Table No. 4.1.

Crack width shall be limited to:

1. 0.2mm for Water retaining structures / basins

2. 0.3mm for concrete foundations, structures

Control of crack width must be carried out under quasi permanent combinations of actions.
However if this requirement causes serious rebar’s congestion within a concrete section,
an alternative may be proposed for Company approval

The centre-to centre spacing between individual reinforcing bars shall be as follows:
Not more than 150mm - for main bars in beams where bending
moments are maximum
Not more than 200mm - for main bars in slabs where bending
moments are maximum
- for bars perpendicular to main bars in
slabs
- for distribution bars in slabs
- for bars in walls
- for mild steel links in beams
Not more than 300mm - for longitudinal bars in columns
- for horizontal side bars in beams
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- for high yield links in beams

Not more than 400mm - for any other bars not defined above,
provided that cross bars are spaced at not
more than 250mm.

Use smaller diameter re-bars at closer centers to control the cracking.

In walls and floors with a thickness of 200mm or more, reinforcement shall be provided in
both faces, over the full section.

In foundation slabs/mats with a thickness of 200mm or more, reinforcement shall be

provided both top and bottom, over the full section. The spacing between bars shall not
exceed 200mm. In addition, horizontal side reinforcement shall be provided at 400mm
centers minimum.

4.5.10 Protective Coating for Concrete Works

The concrete surfaces below ground shall be coated with two coats of bitumen
anticorrosive layer. The concrete surfaces above ground shall not be coated.

All concrete structures containing liquids or subject to external hydrostatic pressure shall
be waterproofed.

4.6 Grout

In general, grouting works shall be in accordance with Specification for Grouting,

Document no.: HFY3-GPP-STR-SP-00003.

Grouts shall have adequate strength to resist the loads transferred from the structure to
the foundation.

For structures supported on concrete, the minimum thickness of grout between the
foundation and the base plate shall vary with the distance the grout must flow as follows:

x 25mm thickness for flows up to 600mm;

x 40mm thickness for flows from 600mm to 1200mm;

x 50mm thickness for flows over 1200mm.

The grout used for filling under base plate or skid material of equipment shall be selected
from applicable grout types below:

4.6.1 Non Shrink Cement Grout

Non shrink cement grout shall be applied for grouting major steel structures and stationary
equipment unless epoxy grout is specially required by vendors. Non shrink cement grouts
shall be in accordance with ASTM C1107/C1107M. The minimum compressive strength
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shall be 50 N/mm2 at 7 days as determined by test in accordance with ASTM

C109/C109M.

4.6.2 Non Shrink Epoxy Grout

Non-shrink epoxy grout shall be applied for grouting compressors or heavy equipment
subject to vibration and elsewhere specified by vendors or where chemical attack is
possible. Minimum compressive strength shall be 80N/mm2 at 7 days as determined by
the test in accordance with ASTM C579.

Epoxy grout shall be applied strictly in accordance with VENDOR’s written instructions.

4.7 Drainage System

For details of drainage system design refer to Water Process Design Basis - HFY-3800-
0000-PRO-DB-005.

4.8 Softwares to used

Below is the list of softwares to be used for the GPP Project

i. Staad Pro V8i
ii. SAP 2000 - Version 17.03
iii. Staad Foundation
iv. Mat 3D – Version 6.5.0
v. Foundation 3D - Version 6.5.0
vi. PTC Mathcad Prime 5.0
vii. Autocad Version 2014
viii. In-house validated spreadsheets

5 MAIN STRUCTURES AND CONSTRUCTIONS

The design parameters for design of foundation are based on the HFY-3800-0000-CIV-
RPT-0001 - Geotechnical Investigation Report for C5+ and LPG Storage Tank Area and
HFY-3800-0000-CIV-RPT-0001 - Geotechnical Investigation Report for GPP Plant Area
(Excluding C5+ and LPG Storage Tank Area).

In general, as per the recommendations of the Geotechnical Investigation report, layer 2

is found to be suitable layer for foundation placement.

Site soil has strong corrosion to reinforced concrete and steel, hence as per ASTM C150,
TYPE V cement shall be used for concrete foundation. The underground part of
foundation shall be painted with two layers of anti corrosive bitumen.

Considering the peat layer contain large amounts of unrotten leaves and plant roots and
not suitable for foundation as bearing stratum. The subsoil need to be improved by C15
concrete piles for most of foundations such as Buildings, Shelters with Crane, Tank
Foundation, Flare, Tower Equipment, Pipe Racks and Large Equipment Foundations.
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5.1 Building Structural Type

Buildings which have people on duty and work in them such as complex building,
laboratory, guard room etc. shall be reinforced concrete frame with spread foundations.

Buildings for equipment only without people work in them such as substation, workshop
and storage room etc. shall be steel structure with reinforced concrete spread foundations.

Based on the recommendations from the Geotechnical Investigation, the subsoil under
buildings shall be improved by C15 concrete piles. The C15 concrete piles arrangement
shall follow recommendations of Geotechnical Investigation Reports.Reinforced concrete
spreading foundation shall be constructed on this improved soil.

5.2 Main Structures and Constructions

5.2.1 Tank Foundations

Tank foundation shall be precast reinforced concrete piles foundation, or composite

foundation with C15 concrete piles. For tank with oily content, HDPE sheet (2.0 mm THK.)
shall be laid inside ring wall .HDPE sheet (1.5mm THK.) or equivalent shall be laid outside
the ring wall (within the bund wall) to prevent ingress of tank content into ground.

Tank settlement shall be monitored during hydro-test and periodically throughout the
operational life of the structure to ensure it shall meet API 650 tolerances

5.2.2 Flare and Tower Equipment Foundation

Subsoil under flare and Tower Equipment shall be improved by precast reinforced
concrete piles foundation, or C15 concrete piles. Design for pile will be checked and
verified by calculation based on geotechnical survey. Reinforced concrete pile cap or
spreading foundation shall be constructed on this improved soil.

5.2.3 Shelters

Steel structure with portal frame and reinforced concrete spread foundations / footings are
applied for equipment shelters. Roof and wall panel shall be galvanized corrugated steel
board. Wall panel shall be installed on the top half of the higher shelter for sun shade.

Parking shelter shall be finished membrane product purchased from vendor with cast-in-
place reinforce concrete spread footing.

5.2.4 Bund Wall (Fire Dike)

Reinforced concrete bund wall will be provided in crude oil tank farm. Accessorial stairs
and ramp-ways shall also be constructed. Height of bund wall will meet the NFPA
standards.
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A sump/oil water separator with isolation valves and pump will be provided to each
storage tank bund area for spill recovery.

5.2.5 Dynamic Equipment Foundation

Dynamic analysis shall be done in the detailed engineering for the equipment foundations
subject to vibratory loads.

5.2.6 Static Equipment Foundation

Static equipment foundation shall be constructed of reinforced concrete.

5.2.7 Platform, Crossover, Pipe Support and Pipe Sleeper

Platform, crossover and pipe support shall be constructed of steel with reinforced
concrete footing.

Pipe sleepers shall be constructed of reinforced concrete footing.

5.2.8 Underground Pits

Underground pits shall be constructed of reinforced concrete.

5.2.9 Fence Wall and Gates

Various stations will be enclosed by brick wall fence. Gate in the wall will have two leafs
power-driven gate with rectangular steel or pipe frame and steel wire net core

6 MAIN ITEMS

TABLE 6.1 Building List in GPP

No. Building Name Structure Type

1 Complex Building Concrete Structure

2 Laboratory Concrete Structure

3 Leading In room Concrete Structure

4 Guard Room-1 Concrete Structure

5 Guard Room-2 Concrete Structure

6 Maintenance Shop And Spare Parts Warehouse Steel Structure

7 Sulfur Forming and Packing Building Steel Structure

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8 Sulfur Warehouse Steel Structure

9 Chemical Room Steel Structure

10 Demineralized Water Treatment Room Steel Structure

11 Local Equipment Room 6# (Boiler House Control Room) Steel Structure

12 Sulfur Warehouse 1 Steel Structure

13 Sulfur Warehouse 2 Steel Structure

14 Main Substation Steel Structure

15 Substation 1 Steel Structure

16 Substation 2 Steel Structure

17 Substation 3 Steel Structure

18 LPG Complex duty Room & LER 7# Steel Structure

19 Local Equipment Room 4# Steel Structure

TABLE 6.2 Shelter List in GPP

No. Shelter Name Crane / EOT

1 Cooling Water Pump Shelter 5T Crane

2 Chemical Injection Skid Shelter -

3 Fire Water Pimp Shelter

4 Instrument Air & Nitrogen package Shelter 5T Crane

5 Material Storage Shelter -

6 LPG Truck Loading Operation Shelter -

7 Diesel Generator Shelter -

8 C5+ export/transfer pump shelter -

9 LPG Metering Skid and LPG Proving Skid Shelter -

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10 Dry gas custody and transfer metering Skid Shelter -

11 Demineralized Water Treatment Shelter

12 C3/C4 export and LPG loading pump shelter

13 LPG export/transfer pump shelter

HP/LP Flare KOD Pump (92300/92400-P-03A/B/C/D)

14 -
Shelter

15 Flash Gas Compressor Shelter 5T Crane

16 Propane Refrigerant Compressor Shelter 10T Crane

17 Foam Proportion Skid (93500-SK-06A/B) Shelter -

18 Boiler area pump shelter -

19 Pump Shelter (91101-P-16A/B/C)

20 Pump Shelter (91301-P-07A/B)

21 Pump Shelter (91301-P-20A/B)

22 Pump Shelter (91201-P-06A/B)

23 Pump Shelter (91101-P-17A/B/C)

24 Shelter (91301-SK-25 & 91101-SK-28)

25 Pump Shelter (91102-P-16A/B/C)

26 Pump Shelter (91302-P-07A/B)

27 Pump Shelter (91302-P-20A/B)

28 Pump Shelter (91202-P-06A/B)

29 Pump Shelter (91102-P-17A/B/C)

30 Shelter (91302-SK-25 & 91101-SK-28)

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7 BLAST RESISTANT DESIGN OF BUILDINGS

As mentioned in section 4.1.12, the recommendation of blast resistant design shall be

based on the HFY-3800-0000-SAF-RPT-0007- Quantitive Risk Analysis (QRA) Report &
HFY-3800-0000-SAF-RPT-0020 – Fire ,Explosion & Toxic Gas Risk Assessment Report.
In Blast hazard area, manned building shall be designed for bearing blast over pressure
according to blast hazard report to ensure internal people’s safety. This chapter covers
the design of structure and its components which are required to withstand blast forces
due to accidental explosions, i.e. due to flammable gas leakage, accumulation and
subsequent explosion upon ignition at different locations in the process area, both away
and in the vicinity of the buildings. It is required that the explosion thus occurring shall not
impair the functionality of the buildings, and people and equipment inside the building
shall be safe. The main aim is to protect the building, its occupants and equipment to the
optimum level of safety and performance for at least one occurrence of design blast event.

The structural design of the buildings will be done in two steps – a) Static design and b)
Design for blast loads. The structure will be designed for normal static loads (other than
blast) first and then checked (and modified if required) for blast load.

Blast wave has been illustrated in 4.1.12. The blast loads on various elements of the
building eg. front wall, sidewall, roof etc. shall be determined as per section 3.5 of ASCE
publication for “Design of blast resistant buildings in petrochemical facilities”. All the shock
loads will be converted to pressure load having the same impulse.

7.1 Load Combinations for Blast Analysis and Design

As per section 7.2.4 of ASCE publication for “Design of blast resistant buildings in
petrochemical facilities”, the following load combinations shall be used for blast analysis
and design:

1.0 DL + 1.0 LL + 1.0 BL

No live load shall be considered on roof during blast event.

Equipment weights and other live loads are acting on ground floor inside the building.
Since the ground floor slab doesn’t form part of building frame, these are not affected by
blast event and therefore, are not subjected to blast loads. Foundations for equipment’s
inside the building shall be designed separately without considering blast loads.

7.2 Load Transfer Mechanism and Design Assumptions

The external wall will be allowed to undergo plastic deformation whereas structural
framing comprising of beams, columns and roof will be designed to remain within elastic
limit under blast loads. The design assumptions for various elements are as follows:
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External enclosure RCC wall (from foundation to roof level):

The external enclosure wall will be considered to be pinned at base and roof level as well.

Design of front wall:

The external front wall (from foundation to roof level) will transfer the lateral blast / wind
loads (perpendicular to the plane of wall) to roof at top and foundation at bottom.

The front wall will be designed to undergo limited plastic deformation under blast pressure
perpendicular to wall. The ductility and rotation will be limited to allowable values as
specified in section 7.3.

Design of side wall:

The external side wall acts as shear wall and transfers the loads coming from roof through
diaphragm action to the foundation. It is also subjected to out-of-plane blast loads and
transfers this load to the roof at top and foundation at bottom. Therefore, in blast load
situation, in-plane shear loading can be accompanied with out-of-plane blast load on wall
itself.

Side wall will be designed for out-of-plane loads causing flexure in combination with in-
plane shear loads as per section 7.4.2 g of ASCE publication for “Design of blast resistant
buildings in petrochemical facilities”

Design of rear wall:

No separate design for the rear wall will be carried out. However, same detailing as for
front wall / side wall will be provided for rear wall.

Roof slab:

Roof slab transfers all vertical loads (including dead / live / blast loads) to supporting
beams. It is also subjected to in-plane lateral loading coming through reaction of out-of-
plane blast load on front wall and transfers this lateral loads to side shear walls through
diaphragm action. It also resists / transfers out-of-plane loads on side walls.

Roof slab will be RCC and designed as continuous one way slab resting on beams.

It will be designed for the combination of vertical load causing flexure and in-plane forces
as well.

Roof slab will be designed to remain within elastic limit for in-plane loads. It may remain
elastic or undergo plastic deformation for out-of-plane blast load. In case of plastic
deformation, the ductility and rotation will be limited to allowable values as specified in
section 7.3.
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Beams:

Beams supporting roof transfers all vertical loads from roof to supporting (girders then
to )columns.

All beams or girders will be designed to remain within elastic limit under blast load
combination.

Columns:

Column transfers vertical loads from beams / truss to foundation.

Column will remain within elastic limit under blast load combination.

Columns will be considered as fixed at base. Due to presence of side shear walls,
columns will not be subjected to side sway.

7.3 Design Considerations

Structural design requirements for members and foundations are described in this section.

All members and foundations will be designed to cater for static loads first and then
checked against blast loads and modified, if required.

Blast resistant building will be structurally configured in such a way that the damage is
limited to building so that the functional operations can be continued even in/after possible
explosions. Structural damage will be limited and no collapse or failure of main structure
will occur when subjected to design blast loading. This objective will be deemed to have
been achieved if the criteria of this section are met.

Following major points will be considered:

Buildings will be detailed in such a way that it behaves in predictable way of interaction
between different structural elements.

Design assumptions will be as described in section 7.2 above.

Suitable method will be used to obtain time history response for nonlinear SDOF system.
Building components except foundation will be analyzed to obtain maximum deflections
and reactions.

Special recommendations of Geotechnical Investigation report (HFY-3800-0000-CIV-

RPT-0001 & 0002&0003), if any, for foundation design of blast resistant building shall be
taken into account while designing the building.

Criteria for external wall design:

The strength increase factors will be as follows (Refer Table 5.A of ASCE publication for
“Design of blast resistant buildings in petrochemical facilities”):
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Reinforcing steel = 1.1

Concrete = 1.0

The dynamic increase factors for flexure will be as follows (Refer Table 5.A of ASCE
publication for “Design of blast resistant buildings in petrochemical facilities”):

Reinforcing steel = 1.17

Concrete = 1.19

The external RCC wall subjected to blast load will be allowed to undergo plastic
deformation. The following criteria will be used for design:

Criteria for Front Wall:

The criteria for external wall (front wall) design in flexure shall be as follows:

θm < 2 degrees (θm = maximum rotation in blast loading = Xm / (span/2))

refer Table 5.B.1 of ASCE publication

Criteria for Side Wall:

The criteria for design of external wall (side wall) subjected to out-of-plane blast load in
combination with in-plane shear load due to blast will be as follows (refer Table 5.B.1 of
ASCE publication for “Design of blast resistant buildings in petrochemical facilities”):

For in-plane load:

When shear resistance is less than 120% of flexural resistance, then Xm< or = 1.5Xy.

When shear resistance is more than 120% of flexural resistance, then Xm< or = 3Xy

For out-of-plane load:

θm < 2 degrees (θm = maximum rotation in blast loading = Xm / (span/2))

Also, the following interaction equation will be satisfied (refer equation 7.2 of ASCE
publication for “Design of blast resistant buildings in petrochemical facilities”) to cater for
the combined effect of in-plane blast load and out-of-plane blast loads taking the time
phase difference into consideration:

[(δd / δa)i]2 + [(δd / δa)o]2 < or = 1.0.

Where,

δd = computed deformation (ductility ratio or support rotation)

δa = allowable deformation (ductility ratio or support rotation)

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i = in-plane deformations

o = out-of-plane deformations

Criteria for design of other members (other than external wall)

Further design parameters for blast design eg. dynamic increase factor, strength increase
factor shall be taken from Appendix 5A and response criteria shall be considered as “low
response” as per Appendix 5B of ASCE publication for “Design of blast resistant building
in petrochemical facilities”.

Criteria for design of foundations

Foundation will be designed using equivalent static method as follows (refer section 7.7.1
of ASCE publication for “Design of blast resistant buildings in petrochemical facilities”):

Foundation will be designed for peak reactions obtained from the superstructure dynamic
analysis. These reactions will be treated as static loads, disregarding any time phase
relationship.

Under blast condition, the following criteria will be used for foundation design:

Maximum bearing pressure will be limited to 1/1.2 (~ 0.8) times the ultimate bearing
capacity. Ultimate bearing capacity = allowable bearing capacity x factor of safety. Refer
geotechnical investigation report for allowable bearing capacity and factor of safety values.

Factor of safety in sliding

= 1.5, for lateral loads resisted by frictional soil resistance.

= 2.0, for lateral loads (in excess of friction) resisted by passive resistance

Factor of safety in overturning = 1.5

RCC design of foundation will be done with the maximum bearing pressure obtained for
the peak support reactions as above. No further load factor will be applied on the bearing
pressure.

Concrete detailing requirements

Reinforced Concrete members will be detailed to achieve ductility as some members will
be deforming plastically. Tension steel will be limited to 2% of the concrete area in order
to prevent any failure in compression. To allow for stress reversal, reinforcing steel will be
provided for both concrete faces.

Reinforced concrete members (walls, beams and slabs) principally resisting bending will
be reinforced such that the area of main tension reinforcement expressed as a
percentage of the gross cross-sectional area is not less than 0.25%. In the transverse
direction on both sides for walls and slabs, if not resisting bending, a distribution
reinforcement of at least 20% of that in the main direction but not less than minimum
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reinforcement required as per code will be applied. Maximum spacing of bars will be
limited to 150 mm centre to centre.

Shear reinforcement will be provided in beams and columns. No shear reinforcement on

slab / wall will be required if deformation is limited to 2 degrees. Shear reinforcement will
be links and not bent up bars.

Attention will be paid to details of reinforcement in order to ensure continuity and

minimization of local stress concentration. At least 50% of tensile reinforcement will
extend over the supports or compression zones to provide adequate continuity and
anchorage between the supports. Lap length will be provided as per peak stress in bar in
blast load.

Reinforcement laps will be staggered wherever possible and located away from highly
stressed areas.

Additional Design Considerations

HVAC openings in building envelop will be designed to prevent entry of excessive blast
pressure. These penetrations will be protected by providing blast-proof dampers designed
for blast loads. As per FEED safety philosophy positive pressure shall be provided for
critical buildings.

All cable entries into the building will be sealed with flame retardant filler ensuring
gas/water tightness.

Internal RCC floors will be isolated from blast resisting wall & frame in order to avoid blast
loading transfer to floor mounted equipment.

Anchorage for equipment and furnishings such as ceilings, HVAC duct work and light
fixtures suspended from roof inside building will be designed to resist a peak, statically
applied force equal to mass of the item times the maximum acceleration of the roof or five
times weight of item, whichever is lesser.
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APPENDIX – A

LOAD COMBINATIONS

1. Load Combinations for Buildings and Shelters

2. Load Combinations for Pipe racks, Pipe Bridges, Trestles, Pipe Supports, Platforms

3. Load Combinations for Equipment Foundations

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LOAD COMBINATIONS

Un-factored Load Combinations – For serviceability checks

Reference – Chapter 2 of ASCE 7-05

Sr. No. ASD

1 DL + TL + CWD
2 DL + TL + LL + CWD
3 DL + TL + LL + CWD + CWL
4 DL + TL + LL + CWD + CWL + W
5 DL + TL + LL + CWD + CWL + 0.7E
6 DL + 0.75TL + 0.75LL + CWD + CWL + 0.75W
7 DL + 0.75TL + 0.75LL + CWD + CWL + 0.525E
8 0.6DL + 0.6CWD + W
9 0.6DL + 0.6CWD + 0.7E

Factored Load Combinations – For RCC Design

Reference – Chapter 2 of ASCE 7-05

Sr. No. Strength Combinations

1 1.4DL + 1.4TL + 1.4CWD
2 1.2DL + 1.2TL + 1.2CWD + 1.2CWL + 1.6LL
3 1.2DL + 1.2TL + 1.2CWD + 1.2CWL + 0.8W
4 1.2DL + 1.0TL + 1.0LL + 1.2CWD + 1.2CWL + 1.6W
5 1.2DL + 1.0TL + 1.0LL + 1.2CWD + 1.2CWL + 1.0E
6 0.9DL + 0.9CWD + 1.6W
7 0.9DL + 0.9CWD + 1.0E
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1. LOAD COMBINATIONS FOR BUILDINGS & SHELTERS

Basic load Cases

Load Case Symbol Description

1 EQX Seismic in +X
2 EQZ Seismic in +Z
11 DL1 Self-weight of Structure
12 DL2 Platform/Miscellaneous Dead load
13 CWD1 Crane Dead Loads - Middle bay
14 CWD2 Crane Dead Loads - End bay
21 LL Live Load
22 TL Temperature Load
23 CWL1 Crane Operation Load - Middle bay
24 CWL2 Crane Operation Load - End bay
31 (+WX1) Wind in +X - Bursting
32 (+WX2) Wind in +X - Suction
33 (-WX1) Wind in -X - Bursting
34 (-WX2) Wind in -X - Suction
35 (+WZ1) Wind in +Z - Bursting
36 (+WZ2) Wind in +Z - Suction
37 (-WZ1) Wind in -Z - Bursting
38 (-WZ2) Wind in -Z - Suction
41 EX External Seismic Loads (X)
42 EZ External Seismic Loads (Z)
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Un factored Load Combinations for Serviceability Checks for Buildings and Shelters

11 12 13 14 21 22 23 24 25 31 32 33 34 35 36 37 38 41 42 1 2
L/C
DL1 DL2 CWD1 CWD2 LL TL CWL1 CWL2 LLR (+WX1) (+WX2) (-WX1) (-WX2) (+WZ1) (+WZ2) (-WZ1) (-WZ2) EX EZ EQX EQZ
101 1 1 1 1
102 1 1 1 1
103 1 1 1 1 1 1
104 1 1 1 1 1 1
105 1 1 1 1
106 1 1 1 1
107 1 1 1 0.75 1 0.75 0.75
108 1 1 1 0.75 1 0.75 0.75
111 1 1 1 1 1
112 1 1 1 1 1
113 1 1 1 1 1
114 1 1 1 1 1
115 1 1 1 1 1
116 1 1 1 1 1
117 1 1 1 1 1
118 1 1 1 1 1
121 1 1 1 1 1
122 1 1 1 1 1
123 1 1 1 1 1
124 1 1 1 1 1
125 1 1 1 1 1
126 1 1 1 1 1
127 1 1 1 1 1
128 1 1 1 1 1
131 1 1 1 1 0.7 0.21 0.7 0.21
132 1 1 1 1 0.7 -0.21 0.7 -0.21
133 1 1 1 1 -0.7 0.21 -0.7 0.21
134 1 1 1 1 -0.7 -0.21 -0.7 -0.21
135 1 1 1 1 0.21 0.7 0.21 0.7
136 1 1 1 1 0.21 -0.7 0.21 -0.7
137 1 1 1 1 -0.21 0.7 -0.21 0.7
138 1 1 1 1 -0.21 -0.7 -0.21 -0.7
141 1 1 1 1 0.7 0.21 0.7 0.21
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11 12 13 14 21 22 23 24 25 31 32 33 34 35 36 37 38 41 42 1 2
L/C
DL1 DL2 CWD1 CWD2 LL TL CWL1 CWL2 LLR (+WX1) (+WX2) (-WX1) (-WX2) (+WZ1) (+WZ2) (-WZ1) (-WZ2) EX EZ EQX EQZ
142 1 1 1 1 0.7 -0.21 0.7 -0.21
143 1 1 1 1 -0.7 0.21 -0.7 0.21
144 1 1 1 1 -0.7 -0.21 -0.7 -0.21
145 1 1 1 1 0.21 0.7 0.21 0.7
146 1 1 1 1 0.21 -0.7 0.21 -0.7
147 1 1 1 1 -0.21 0.7 -0.21 0.7
148 1 1 1 1 -0.21 -0.7 -0.21 -0.7
151 1 1 1 0.75 1 0.75 0.75 0.75
152 1 1 1 0.75 1 0.75 0.75 0.75
153 1 1 1 0.75 1 0.75 0.75 0.75
154 1 1 1 0.75 1 0.75 0.75 0.75
155 1 1 1 0.75 1 0.75 0.75 0.75
156 1 1 1 0.75 1 0.75 0.75 0.75
157 1 1 1 0.75 1 0.75 0.75 0.75
158 1 1 1 0.75 1 0.75 0.75 0.75
161 1 1 1 0.75 1 0.75 0.75 0.75
162 1 1 1 0.75 1 0.75 0.75 0.75
163 1 1 1 0.75 1 0.75 0.75 0.75
164 1 1 1 0.75 1 0.75 0.75 0.75
165 1 1 1 0.75 1 0.75 0.75 0.75
166 1 1 1 0.75 1 0.75 0.75 0.75
167 1 1 1 0.75 1 0.75 0.75 0.75
168 1 1 1 0.75 1 0.75 0.75 0.75
171 1 1 1 0.75 1 0.75 0.75 0.525 0.16 0.525 0.16
172 1 1 1 0.75 1 0.75 0.75 0.525 -0.16 0.525 -0.16
-
173 1 1 1 0.75 1 0.75 0.75 0.525 0.16 -0.525 0.16
-
174 1 1 1 0.75 1 0.75 0.75 0.525 -0.16 -0.525 -0.16
175 1 1 1 0.75 1 0.75 0.75 0.16 0.525 0.16 0.525
176 1 1 1 0.75 1 0.75 0.75 0.16 -0.525 0.16 -0.525
177 1 1 1 0.75 1 0.75 0.75 -0.16 0.525 -0.16 0.525
178 1 1 1 0.75 1 0.75 0.75 -0.16 -0.525 -0.16 -0.525
181 1 1 1 0.75 1 0.75 0.75 0.525 0.16 0.525 0.16
182 1 1 1 0.75 1 0.75 0.75 0.525 -0.16 0.525 -0.16
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11 12 13 14 21 22 23 24 25 31 32 33 34 35 36 37 38 41 42 1 2
L/C
DL1 DL2 CWD1 CWD2 LL TL CWL1 CWL2 LLR (+WX1) (+WX2) (-WX1) (-WX2) (+WZ1) (+WZ2) (-WZ1) (-WZ2) EX EZ EQX EQZ
-
183 1 1 1 0.75 1 0.75 0.75 0.525 0.16 -0.525 0.16
-
184 1 1 1 0.75 1 0.75 0.75 0.525 -0.16 -0.525 -0.16
185 1 1 1 0.75 1 0.75 0.75 0.16 0.525 0.16 0.525
186 1 1 1 0.75 1 0.75 0.75 0.16 -0.525 0.16 -0.525
187 1 1 1 0.75 1 0.75 0.75 -0.16 0.525 -0.16 0.525
188 1 1 1 0.75 1 0.75 0.75 -0.16 -0.525 -0.16 -0.525
191 0.6 0.6 0.6 1
192 0.6 0.6 0.6 1
193 0.6 0.6 0.6 1
194 0.6 0.6 0.6 1
195 0.6 0.6 0.6 1
196 0.6 0.6 0.6 1
197 0.6 0.6 0.6 1
198 0.6 0.6 0.6 1
201 0.6 0.6 0.6 1
202 0.6 0.6 0.6 1
203 0.6 0.6 0.6 1
204 0.6 0.6 0.6 1
205 0.6 0.6 0.6 1
206 0.6 0.6 0.6 1
207 0.6 0.6 0.6 1
208 0.6 0.6 0.6 1
211 0.6 0.6 0.6 0.7 0.21 0.7 0.21
212 0.6 0.6 0.6 0.7 -0.21 0.7 -0.21
213 0.6 0.6 0.6 -0.7 0.21 -0.7 0.21
214 0.6 0.6 0.6 -0.7 -0.21 -0.7 -0.21
215 0.6 0.6 0.6 0.21 0.7 0.21 0.7
216 0.6 0.6 0.6 0.21 -0.7 0.21 -0.7
217 0.6 0.6 0.6 -0.21 0.7 -0.21 0.7
218 0.6 0.6 0.6 -0.21 -0.7 -0.21 -0.7
221 0.6 0.6 0.6 0.7 0.21 0.7 0.21
222 0.6 0.6 0.6 0.7 -0.21 0.7 -0.21
223 0.6 0.6 0.6 -0.7 0.21 -0.7 0.21
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

11 12 13 14 21 22 23 24 25 31 32 33 34 35 36 37 38 41 42 1 2
L/C
DL1 DL2 CWD1 CWD2 LL TL CWL1 CWL2 LLR (+WX1) (+WX2) (-WX1) (-WX2) (+WZ1) (+WZ2) (-WZ1) (-WZ2) EX EZ EQX EQZ
224 0.6 0.6 0.6 -0.7 -0.21 -0.7 -0.21
225 0.6 0.6 0.6 0.21 0.7 0.21 0.7
226 0.6 0.6 0.6 0.21 -0.7 0.21 -0.7
227 0.6 0.6 0.6 -0.21 0.7 -0.21 0.7
228 0.6 0.6 0.6 -0.21 -0.7 -0.21 -0.7
229 1 1 1 1 1
230 1 1 1 1 1
301 1 1 1 0.5
302 1 1 1 0.5
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

Factored Load Combinations for RCC Design Checks for Buildings and Shelters

11 12 13 14 21 22 23 24 25 31 32 33 34 35 36 37 38 41 42 1 2
L/C
DL1 DL2 CWD1 CWD2 LL TL CWL1 CWL2 LLR (+WX1) (+WX2) (-WX1) (-WX2) (+WZ1) (+WZ2) (-WZ1) (-WZ2) EX EZ EQX EQZ
501 1.4 1.4 1.4 1.4
502 1.4 1.4 1.4 1.4
503 1.2 1.2 1.2 1 1.2 1.6 0.5
504 1.2 1.2 1.2 1 1.2 1.6 0.5
505 1.2 1.2 1.2 1.6 1.2 1 0.5
506 1.2 1.2 1.2 1.6 1.2 1 0.5
507 1.2 1.2 1.2 1 1.6
508 1.2 1.2 1.2 1 1.6
511 1.2 1.2 1.2 1 1.2 0.5 1.6
512 1.2 1.2 1.2 1 1.2 0.5 1.6
513 1.2 1.2 1.2 1 1.2 0.5 1.6
514 1.2 1.2 1.2 1 1.2 0.5 1.6
515 1.2 1.2 1.2 1 1.2 0.5 1.6
516 1.2 1.2 1.2 1 1.2 0.5 1.6
517 1.2 1.2 1.2 1 1.2 0.5 1.6
518 1.2 1.2 1.2 1 1.2 0.5 1.6
521 1.2 1.2 1.2 1 1.2 0.5 1.6
522 1.2 1.2 1.2 1 1.2 0.5 1.6
523 1.2 1.2 1.2 1 1.2 0.5 1.6
524 1.2 1.2 1.2 1 1.2 0.5 1.6
525 1.2 1.2 1.2 1 1.2 0.5 1.6
526 1.2 1.2 1.2 1 1.2 0.5 1.6
527 1.2 1.2 1.2 1 1.2 0.5 1.6
528 1.2 1.2 1.2 1 1.2 0.5 1.6
531 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
532 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
533 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
534 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
535 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
536 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
537 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
538 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

11 12 13 14 21 22 23 24 25 31 32 33 34 35 36 37 38 41 42 1 2
L/C
DL1 DL2 CWD1 CWD2 LL TL CWL1 CWL2 LLR (+WX1) (+WX2) (-WX1) (-WX2) (+WZ1) (+WZ2) (-WZ1) (-WZ2) EX EZ EQX EQZ
541 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
542 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
543 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
544 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
545 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
546 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
547 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
548 1.2 1.2 1.2 0.5 1.2 1 0.5 1.6
551 1.2 1.2 1.2 1 1.2 1 1 0.3 1 0.3
552 1.2 1.2 1.2 1 1.2 1 1 -0.3 1 -0.3
553 1.2 1.2 1.2 1 1.2 1 -1 0.3 -1 0.3
554 1.2 1.2 1.2 1 1.2 1 -1 -0.3 -1 -0.3
555 1.2 1.2 1.2 1 1.2 1 0.3 1 0.3 1
556 1.2 1.2 1.2 1 1.2 1 0.3 -1 0.3 -1
557 1.2 1.2 1.2 1 1.2 1 -0.3 1 -0.3 1
558 1.2 1.2 1.2 1 1.2 1 -0.3 -1 -0.3 -1
561 1.2 1.2 1.2 1 1.2 1 1 0.3 1 0.3
562 1.2 1.2 1.2 1 1.2 1 1 -0.3 1 -0.3
563 1.2 1.2 1.2 1 1.2 1 -1 0.3 -1 0.3
564 1.2 1.2 1.2 1 1.2 1 -1 -0.3 -1 -0.3
565 1.2 1.2 1.2 1 1.2 1 0.3 1 0.3 1
566 1.2 1.2 1.2 1 1.2 1 0.3 -1 0.3 -1
567 1.2 1.2 1.2 1 1.2 1 -0.3 1 -0.3 1
568 1.2 1.2 1.2 1 1.2 1 -0.3 -1 -0.3 -1
571 0.9 0.9 0.9 1.6
572 0.9 0.9 0.9 1.6
573 0.9 0.9 0.9 1.6
574 0.9 0.9 0.9 1.6
575 0.9 0.9 0.9 1.6
576 0.9 0.9 0.9 1.6
577 0.9 0.9 0.9 1.6
578 0.9 0.9 0.9 1.6
581 0.9 0.9 0.9 1.6
582 0.9 0.9 0.9 1.6
583 0.9 0.9 0.9 1.6
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

11 12 13 14 21 22 23 24 25 31 32 33 34 35 36 37 38 41 42 1 2
L/C
DL1 DL2 CWD1 CWD2 LL TL CWL1 CWL2 LLR (+WX1) (+WX2) (-WX1) (-WX2) (+WZ1) (+WZ2) (-WZ1) (-WZ2) EX EZ EQX EQZ
584 0.9 0.9 0.9 1.6
585 0.9 0.9 0.9 1.6
586 0.9 0.9 0.9 1.6
587 0.9 0.9 0.9 1.6
588 0.9 0.9 0.9 1.6
591 0.9 0.9 0.9 1 0.3 1 0.3
592 0.9 0.9 0.9 1 -0.3 1 -0.3
593 0.9 0.9 0.9 -1 0.3 -1 0.3
594 0.9 0.9 0.9 -1 -0.3 -1 -0.3
595 0.9 0.9 0.9 0.3 1 0.3 1
596 0.9 0.9 0.9 0.3 -1 0.3 -1
597 0.9 0.9 0.9 -0.3 1 -0.3 1
598 0.9 0.9 0.9 -0.3 -1 -0.3 -1
601 0.9 0.9 0.9 1 0.3 1 0.3
602 0.9 0.9 0.9 1 -0.3 1 -0.3

603 0.9 0.9 0.9 -1 0.3 -1 0.3

604 0.9 0.9 0.9 -1 -0.3 -1 -0.3

605 0.9 0.9 0.9 0.3 1 0.3 1

606 0.9 0.9 0.9 0.3 -1 0.3 -1

607 0.9 0.9 0.9 -0.3 1 -0.3 1

608 0.9 0.9 0.9 -0.3 -1 -0.3 -1

615 1.2 1.2 1.2 1.2 1.6 0.8
616 1.2 1.2 1.2 1.2 1.6 0.8
617 1.2 1.2 1.2 1.2 1.6 0.8
618 1.2 1.2 1.2 1.2 1.6 0.8
619 1.2 1.2 1.2 1.2 1.6 0.8
620 1.2 1.2 1.2 1.2 1.6 0.8
621 1.2 1.2 1.2 1.2 1.6 0.8
622 1.2 1.2 1.2 1.2 1.6 0.8
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

11 12 13 14 21 22 23 24 25 31 32 33 34 35 36 37 38 41 42 1 2
L/C
DL1 DL2 CWD1 CWD2 LL TL CWL1 CWL2 LLR (+WX1) (+WX2) (-WX1) (-WX2) (+WZ1) (+WZ2) (-WZ1) (-WZ2) EX EZ EQX EQZ
623 1.2 1.2 1.2 1.2 1.6 0.8
624 1.2 1.2 1.2 1.2 1.6 0.8
625 1.2 1.2 1.2 1.2 1.6 0.8
626 1.2 1.2 1.2 1.2 1.6 0.8
627 1.2 1.2 1.2 1.2 1.6 0.8
628 1.2 1.2 1.2 1.2 1.6 0.8
629 1.2 1.2 1.2 1.2 1.6 0.8
630 1.2 1.2 1.2 1.2 1.6 0.8
 CIVIL, STRUCTURAL & ARCHITECTURAL
DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

2. LOAD COMBINATIONS FOR PPIPE RACKS, PIPE BRIDGES,

TECHNOLOGICAL STRUCTURES, TRESTLES, PIPE SUPPORTS, PLATFORMS

Basic load Cases

Load Case Symbol Description

1 DL Structure Dead Load
2 LL Live Load
3 EMPTY Pipe/Equipment Empty Load
4 OPE Pipe/Equipment Operating Load including Self weight
5 HYD Pipe/Equipment hydro test Load including Self weight
6 FR_T Friction Load in Transverse Direction
7 FR_L Friction Load in Longitudinal Direction
8 ANCH Anchor Load - along the Direction of Pipe
9 GUIDE Guide Load - across the Direction of Pipe
10 WL_+X Wind Load in +x Direction
11 WL_+Z Wind Load in +z Direction
12 EQ_+X Earthquake Load in +x Direction
13 EQ_+Z Earthquake Load in +z Direction
14 TR Temperature rise Load
15 TF Temperature fall Load
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

Un factored Load Combinations for Serviceability Checks for Pipe Rack, Pipe Bridge, Trestle, Pipe Support, Platforms

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
L/C
DL LL EMPTY OPE HYD FR_T FR_L ANCH GUIDE WL_X WL_Z EQ_X EQ_Z TR TF
101 1 1 1 1
102 1 1 1 1
103 1 1 1 1 1 1 1
104 1 1 1 1 1 1 1
105 1 1 -1 1 1 -1 1
106 1 1 -1 1 1 -1 1
107 1 1 1 -1 -1 1 1
108 1 1 1 -1 -1 1 1
109 1 1 -1 -1 -1 -1 1
110 1 1 -1 -1 -1 -1 1
111 1 1 1 1 1 1 1 1
112 1 1 1 1 1 1 1 1
113 1 1 1 -1 1 1 -1 1
114 1 1 1 -1 1 1 -1 1
115 1 1 1 1 -1 -1 1 1
116 1 1 1 1 -1 -1 1 1
117 1 1 1 -1 -1 -1 -1 1
118 1 1 1 -1 -1 -1 -1 1
201 0.6 0.6 1
202 0.6 0.6 -1
203 0.6 0.6 1
204 0.6 0.6 -1
205 1 1 1 1
206 1 1 1 1
207 1 1 -1 1
208 1 1 -1 1
209 1 1 1 1
210 1 1 1 1
211 1 1 -1 1
212 1 1 -1 1
221 1 1 1 1 1 1
222 1 1 1 1 1 1
223 1 1 1 -1 1 1
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
L/C
DL LL EMPTY OPE HYD FR_T FR_L ANCH GUIDE WL_X WL_Z EQ_X EQ_Z TR TF
224 1 1 1 -1 1 1
225 1 1 -1 1 -1 1
226 1 1 -1 1 -1 1
227 1 1 -1 -1 -1 1
228 1 1 -1 -1 -1 1
229 1 1 1 1 1 1
230 1 1 1 1 1 1
231 1 1 1 -1 -1 1
232 1 1 1 -1 -1 1
233 1 1 -1 1 1 1
234 1 1 -1 1 1 1
235 1 1 -1 -1 -1 1
236 1 1 -1 -1 -1 1
237 1 0.75 1 1 1 0.75 1
238 1 0.75 1 1 1 0.75 1
239 1 0.75 1 1 -1 0.75 1
240 1 0.75 1 1 -1 0.75 1
241 1 0.75 1 -1 1 -0.75 1
242 1 0.75 1 -1 1 -0.75 1
243 1 0.75 1 -1 -1 -0.75 1
244 1 0.75 1 -1 -1 -0.75 1
245 1 0.75 1 1 1 0.75 1
246 1 0.75 1 1 1 0.75 1
247 1 0.75 1 1 -1 -0.75 1
248 1 0.75 1 1 -1 -0.75 1
249 1 0.75 1 -1 1 0.75 1
250 1 0.75 1 -1 1 0.75 1
251 1 0.75 1 -1 -1 -0.75 1
252 1 0.75 1 -1 -1 -0.75 1
261 1 1
262 1 1 1
263 1 1 -1
264 1 1 1
265 1 1 -1
266 1.03 1.03 0.35
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
L/C
DL LL EMPTY OPE HYD FR_T FR_L ANCH GUIDE WL_X WL_Z EQ_X EQ_Z TR TF
267 1.03 1.03 -0.35
268 1.03 1.03 0.35
269 1.03 1.03 -0.35
301 0.82 0.82 0.70 1
302 0.82 0.82 0.70 1
303 0.82 0.82 -0.7 1
304 0.82 0.82 -0.7 1
305 0.82 0.82 0.70 1
306 0.82 0.82 0.70 1
307 0.82 0.82 -0.7 1
308 0.82 0.82 -0.7 1
309 0.55 0.55 0.7
310 0.55 0.55 -0.7
311 0.55 0.55 0.7
312 0.55 0.55 -0.7
321 1.06 1.06 1 1 0.7 1
322 1.06 1.06 1 1 0.7 1
323 1.06 1.06 1 -1 0.7 1
324 1.06 1.06 1 -1 0.7 1
325 1.06 1.06 -1 1 -0.7 1
326 1.06 1.06 -1 1 -0.7 1
327 1.06 1.06 -1 -1 -0.7 1
328 1.06 1.06 -1 -1 -0.7 1
329 1.06 1.06 1 1 0.7 1
330 1.06 1.06 1 1 0.7 1
331 1.06 1.06 1 -1 -0.7 1
332 1.06 1.06 1 -1 -0.7 1
333 1.06 1.06 -1 1 0.7 1
334 1.06 1.06 -1 1 0.7 1
335 1.06 1.06 -1 -1 -0.7 1
336 1.06 1.06 -1 -1 -0.7 1
337 1.05 0.75 1.05 1 1 0.525 1
338 1.05 0.75 1.05 1 1 0.525 1
339 1.05 0.75 1.05 1 -1 0.525 1
340 1.05 0.75 1.05 1 -1 0.525 1
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
L/C
DL LL EMPTY OPE HYD FR_T FR_L ANCH GUIDE WL_X WL_Z EQ_X EQ_Z TR TF
341 1.05 0.75 1.05 -1 1 -0.525 1
342 1.05 0.75 1.05 -1 1 -0.525 1
343 1.05 0.75 1.05 -1 -1 -0.525 1
344 1.05 0.75 1.05 -1 -1 -0.525 1
345 1.05 0.75 1.05 1 1 0.525 1
346 1.05 0.75 1.05 1 1 0.525 1
347 1.05 0.75 1.05 1 -1 -0.525 1
348 1.05 0.75 1.05 1 -1 -0.525 1
349 1.05 0.75 1.05 -1 1 0.525 1
350 1.05 0.75 1.05 -1 1 0.525 1
351 1.05 0.75 1.05 -1 -1 -0.525 1
352 1.05 0.75 1.05 -1 -1 -0.525 1
361 0.85 0.55 1 1 0.7 1
362 0.85 0.55 1 1 0.7 1
363 0.85 0.55 1 -1 0.7 1
364 0.85 0.55 1 -1 0.7 1
365 0.85 0.55 -1 1 -0.7 1
366 0.85 0.55 -1 1 -0.7 1
367 0.85 0.55 -1 -1 -0.7 1
368 0.85 0.55 -1 -1 -0.7 1
369 0.85 0.55 1 1 0.7 1
370 0.85 0.55 1 1 0.7 1
371 0.85 0.55 1 -1 -0.7 1
372 0.85 0.55 1 -1 -0.7 1
373 0.85 0.55 -1 1 0.7 1
374 0.85 0.55 -1 1 0.7 1
375 0.85 0.55 -1 -1 -0.7 1
376 0.85 0.55 -1 -1 -0.7 1
377 0.55 0.55 1 1 0.7 1
378 0.55 0.55 1 1 0.7 1
379 0.55 0.55 1 -1 0.7 1
380 0.55 0.55 1 -1 0.7 1
381 0.55 0.55 -1 1 -0.7 1
382 0.55 0.55 -1 1 -0.7 1
383 0.55 0.55 -1 -1 -0.7 1
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
L/C
DL LL EMPTY OPE HYD FR_T FR_L ANCH GUIDE WL_X WL_Z EQ_X EQ_Z TR TF
384 0.55 0.55 -1 -1 -0.7 1
385 0.55 0.55 1 1 0.7 1
386 0.55 0.55 1 1 0.7 1
387 0.55 0.55 1 -1 -0.7 1
388 0.55 0.55 1 -1 -0.7 1
389 0.55 0.55 -1 1 0.7 1
390 0.55 0.55 -1 1 0.7 1
391 0.55 0.55 -1 -1 -0.7 1
392 0.55 0.55 -1 -1 -0.7 1
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

Factored Load Combinations for Pipe Rack, Pipe Bridge, Trestle, Pipe Support, Platforms (without overstrength factor)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
L/C
DL LL EMPTY OPE HYD FR_T FR_L ANCH GUIDE WL_X WL_Z EQ_X EQ_Z TR TF
501 1.2 1.6 1.2 1.2
502 1.2 1.6 1.2 1.2
503 1.4 1.4 1.4 1.4 1.4 1.4 1.4
504 1.4 1.4 1.4 1.4 1.4 1.4 1.4
505 1.4 1.4 -1.4 1.4 1.4 -1.4 1.4
506 1.4 1.4 -1.4 1.4 1.4 -1.4 1.4
507 1.4 1.4 1.4 -1.4 -1.4 1.4 1.4
508 1.4 1.4 1.4 -1.4 -1.4 1.4 1.4
509 1.4 1.4 -1.4 -1.4 -1.4 -1.4 1.4
510 1.4 1.4 -1.4 -1.4 -1.4 -1.4 1.4
511 1.2 1.6 1.2 1.2 1.2 1.2 1.2 1.2
512 1.2 1.6 1.2 1.2 1.2 1.2 1.2 1.2
513 1.2 1.6 1.2 -1.2 1.2 1.2 -1.2 1.2
514 1.2 1.6 1.2 -1.2 1.2 1.2 -1.2 1.2
515 1.2 1.6 1.2 1.2 -1.2 -1.2 1.2 1.2
516 1.2 1.6 1.2 1.2 -1.2 -1.2 1.2 1.2
517 1.2 1.6 1.2 -1.2 -1.2 -1.2 -1.2 1.2
518 1.2 1.6 1.2 -1.2 -1.2 -1.2 -1.2 1.2
601 0.9 0.9 1.6 1
602 0.9 0.9 1.6 1
603 0.9 0.9 -1.6 1
604 0.9 0.9 -1.6 1
605 0.9 0.9 1.6 1
606 0.9 0.9 1.6 1
607 0.9 0.9 -1.6 1
608 0.9 0.9 -1.6 1
609 1.2 1.2 1.2 1.2 1.6 1.2
610 1.2 1.2 1.2 1.2 1.6 1.2
611 1.2 1.2 1.2 -1.2 1.6 1.2
612 1.2 1.2 1.2 -1.2 1.6 1.2
613 1.2 1.2 -1.2 1.2 -1.6 1.2
614 1.2 1.2 -1.2 1.2 -1.6 1.2
615 1.2 1.2 -1.2 -1.2 -1.6 1.2
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
L/C
DL LL EMPTY OPE HYD FR_T FR_L ANCH GUIDE WL_X WL_Z EQ_X EQ_Z TR TF
616 1.2 1.2 -1.2 -1.2 -1.6 1.2
617 1.2 1.2 1.2 1.2 1.6 1.2
618 1.2 1.2 1.2 1.2 1.6 1.2
619 1.2 1.2 1.2 -1.2 -1.6 1.2
620 1.2 1.2 1.2 -1.2 -1.6 1.2
621 1.2 1.2 -1.2 1.2 1.6 1.2
622 1.2 1.2 -1.2 1.2 1.6 1.2
623 1.2 1.2 -1.2 -1.2 -1.6 1.2
624 1.2 1.2 -1.2 -1.2 -1.6 1.2
625 1.2 1 1.2 1.2 1.2 1.6 1.2
626 1.2 1 1.2 1.2 1.2 1.6 1.2
627 1.2 1 1.2 1.2 -1.2 1.6 1.2
628 1.2 1 1.2 1.2 -1.2 1.6 1.2
629 1.2 1 1.2 -1.2 1.2 -1.6 1.2
630 1.2 1 1.2 -1.2 1.2 -1.6 1.2
631 1.2 1 1.2 -1.2 -1.2 -1.6 1.2
632 1.2 1 1.2 -1.2 -1.2 -1.6 1.2
633 1.2 1 1.2 1.2 1.2 1.6 1.2
634 1.2 1 1.2 1.2 1.2 1.6 1.2
635 1.2 1 1.2 1.2 -1.2 -1.6 1.2
636 1.2 1 1.2 1.2 -1.2 -1.6 1.2
637 1.2 1 1.2 -1.2 1.2 1.6 1.2
638 1.2 1 1.2 -1.2 1.2 1.6 1.2
639 1.2 1 1.2 -1.2 -1.2 -1.6 1.2
640 1.2 1 1.2 -1.2 -1.2 -1.6 1.2
641 1.4 1.4
643 1.2 1.2 1
644 1.2 1.2 -1
645 1.2 1.2 1
646 1.2 1.2 -1
647 1.24 1.24 0.5
648 1.24 1.24 -0.5
649 1.24 1.24 0.5
650 1.24 1.24 -0.5
701 0.82 0.82 1 1
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
L/C
DL LL EMPTY OPE HYD FR_T FR_L ANCH GUIDE WL_X WL_Z EQ_X EQ_Z TR TF
702 0.82 0.82 1 1
703 0.82 0.82 -1 1
704 0.82 0.82 -1 1
705 0.82 0.82 1 1
706 0.82 0.82 1 1
707 0.82 0.82 -1 1
708 0.82 0.82 -1 1
721 1.28 1.28 1.2 1.2 1 1.2
722 1.28 1.28 1.2 1.2 1 1.2
723 1.28 1.28 1.2 -1.2 1 1.2
724 1.28 1.28 1.2 -1.2 1 1.2
725 1.28 1.28 -1.2 1.2 -1 1.2
726 1.28 1.28 -1.2 1.2 -1 1.2
727 1.28 1.28 -1.2 -1.2 -1 1.2
728 1.28 1.28 -1.2 -1.2 -1 1.2
729 1.28 1.28 1.2 1.2 1 1.2
730 1.28 1.28 1.2 1.2 1 1.2
731 1.28 1.28 1.2 -1.2 -1 1.2
732 1.28 1.28 1.2 -1.2 -1 1.2
733 1.28 1.28 -1.2 1.2 1 1.2
734 1.28 1.28 -1.2 1.2 1 1.2
735 1.28 1.28 -1.2 -1.2 -1 1.2
736 1.28 1.28 -1.2 -1.2 -1 1.2
737 1.28 1 1.28 1.2 1.2 1 1.2
738 1.28 1 1.28 1.2 1.2 1 1.2
739 1.28 1 1.28 1.2 -1.2 1 1.2
740 1.28 1 1.28 1.2 -1.2 1 1.2
741 1.28 1 1.28 -1.2 1.2 -1 1.2
742 1.28 1 1.28 -1.2 1.2 -1 1.2
743 1.28 1 1.28 -1.2 -1.2 -1 1.2
744 1.28 1 1.28 -1.2 -1.2 -1 1.2
745 1.28 1 1.28 1.2 1.2 1 1.2
746 1.28 1 1.28 1.2 1.2 1 1.2
747 1.28 1 1.28 1.2 -1.2 -1 1.2
748 1.28 1 1.28 1.2 -1.2 -1 1.2
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
L/C
DL LL EMPTY OPE HYD FR_T FR_L ANCH GUIDE WL_X WL_Z EQ_X EQ_Z TR TF
749 1.28 1 1.28 -1.2 1.2 1 1.2
750 1.28 1 1.28 -1.2 1.2 1 1.2
751 1.28 1 1.28 -1.2 -1.2 -1 1.2
752 1.28 1 1.28 -1.2 -1.2 -1 1.2
761 0.83 0.83 1.2 1.2 1 1
762 0.83 0.83 1.2 1.2 1 1
763 0.83 0.83 1.2 -1.2 1 1
764 0.83 0.83 1.2 -1.2 1 1
765 0.83 0.83 -1.2 1.2 -1 1
766 0.83 0.83 -1.2 1.2 -1 1
767 0.83 0.83 -1.2 -1.2 -1 1
768 0.83 0.83 -1.2 -1.2 -1 1
769 0.83 0.83 1.2 1.2 1 1
770 0.83 0.83 1.2 1.2 1 1
771 0.83 0.83 1.2 -1.2 -1 1
772 0.83 0.83 1.2 -1.2 -1 1
773 0.83 0.83 -1.2 1.2 1 1
774 0.83 0.83 -1.2 1.2 1 1
775 0.83 0.83 -1.2 -1.2 -1 1
776 0.83 0.83 -1.2 -1.2 -1 1
777 1.24 1.24 0.5
778 1.24 1.24 -0.5
779 1.24 1.24 0.5
780 1.24 1.24 -0.5
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

Factored Load Combinations for Pipe Rack, Pipe Bridge, Trestle, Pipe Support, Platforms (with overstrength factor)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
L/C
DL LL EMPTY OPE HYD FR_T FR_L ANCH GUIDE WL_X WL_Z EQ_X EQ_Z TR TF
801 0.82 0.82 2 1
802 0.82 0.82 2 1
803 0.82 0.82 -2 1
804 0.82 0.82 -2 1
805 0.82 0.82 1 1
806 0.82 0.82 1 1
807 0.82 0.82 -1 1
808 0.82 0.82 -1 1
821 1.28 1.28 1.2 1.2 2 1.2
822 1.28 1.28 1.2 1.2 2 1.2
823 1.28 1.28 1.2 -1.2 2 1.2
824 1.28 1.28 1.2 -1.2 2 1.2
825 1.28 1.28 -1.2 1.2 -2 1.2
826 1.28 1.28 -1.2 1.2 -2 1.2
827 1.28 1.28 -1.2 -1.2 -2 1.2
828 1.28 1.28 -1.2 -1.2 -2 1.2
829 1.28 1.28 1.2 1.2 1 1.2
830 1.28 1.28 1.2 1.2 1 1.2
831 1.28 1.28 1.2 -1.2 -1 1.2
832 1.28 1.28 1.2 -1.2 -1 1.2
833 1.28 1.28 -1.2 1.2 1 1.2
834 1.28 1.28 -1.2 1.2 1 1.2
835 1.28 1.28 -1.2 -1.2 -1 1.2
836 1.28 1.28 -1.2 -1.2 -1 1.2
837 1.28 1 1.28 1.2 1.2 2 1.2
838 1.28 1 1.28 1.2 1.2 2 1.2
839 1.28 1 1.28 1.2 -1.2 2 1.2
840 1.28 1 1.28 1.2 -1.2 2 1.2
841 1.28 1 1.28 -1.2 1.2 -2 1.2
842 1.28 1 1.28 -1.2 1.2 -2 1.2
843 1.28 1 1.28 -1.2 -1.2 -2 1.2
844 1.28 1 1.28 -1.2 -1.2 -2 1.2
845 1.28 1 1.28 1.2 1.2 1 1.2
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
L/C
DL LL EMPTY OPE HYD FR_T FR_L ANCH GUIDE WL_X WL_Z EQ_X EQ_Z TR TF
846 1.28 1 1.28 1.2 1.2 1 1.2
847 1.28 1 1.28 1.2 -1.2 -1 1.2
848 1.28 1 1.28 1.2 -1.2 -1 1.2
849 1.28 1 1.28 -1.2 1.2 1 1.2
850 1.28 1 1.28 -1.2 1.2 1 1.2
851 1.28 1 1.28 -1.2 -1.2 -1 1.2
852 1.28 1 1.28 -1.2 -1.2 -1 1.2
861 0.83 0.83 1.2 1.2 2 1
862 0.83 0.83 1.2 1.2 2 1
863 0.83 0.83 1.2 -1.2 2 1
864 0.83 0.83 1.2 -1.2 2 1
865 0.83 0.83 -1.2 1.2 -2 1
866 0.83 0.83 -1.2 1.2 -2 1
867 0.83 0.83 -1.2 -1.2 -2 1
868 0.83 0.83 -1.2 -1.2 -2 1
869 0.83 0.83 1.2 1.2 1 1
870 0.83 0.83 1.2 1.2 1 1
871 0.83 0.83 1.2 -1.2 -1 1
872 0.83 0.83 1.2 -1.2 -1 1
873 0.83 0.83 -1.2 1.2 1 1
874 0.83 0.83 -1.2 1.2 1 1
875 0.83 0.83 -1.2 -1.2 -1 1
876 0.83 0.83 -1.2 -1.2 -1 1
877 1.24 1.24 1
878 1.24 1.24 -1
879 1.24 1.24 0.5
880 1.24 1.24 -0.5
 CIVIL, STRUCTURAL & ARCHITECTURAL
DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

3. LOAD COMBINATIONS FOR EQUIPMENT FOUNDATIONS

Basic load Cases

Load Case Symbol Description

1 DL Structure Dead Load
2 LL Live Load
3 EMPTY Pipe/Equipment Empty Load
4 OPE Pipe/Equipment Operating Load including Self weight
5 HYD Pipe/Equipment Hydro Test Load including Self weight
6 FR_T Friction Load in Transverse Direction
7 FR_L Friction Load in Longitudinal Direction
8 WL_+X Wind Load in +x Direction
9 WL_+Z Wind Load in +z Direction
10 EEQ_+X Empty Earthquake Load in +x Direction
11 EEQ_+Z Empty Earthquake Load in +z Direction
12 OEQ_+X Operating Earthquake Load in +x Direction
13 OEQ_+Z Operating Earthquake Load in +z Direction
14 TEQ_+X Test Earthquake Load in +x Direction
15 TEQ_+Z Test Earthquake Load in +z Direction
16 TR Temperature Rise Load
17 TF Temperature Fall Load
18 BP Bundle Pull Load
 CIVIL, STRUCTURAL & ARCHITECTURAL DESIGN BASIS

DETAIL DESIGN DOC NO.: HFY-3800-0000-CIV-DB-0001 REV. 1 APPENDIX-A

Un factored Load Combinations for Serviceability Checks for Equipment Foundations

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
L/C
DL LL EMPTY OPE HYD FR_T FR_L WL_X WL_Z EEQ_X EEQ_Z OEQ_X OEQ_Z TEQ_X TEQ_Z TR TF BP
101 1.0 1.0 1.0
102 1.0 1.0 1.0
103 1.0 1.0 1.0 1.0
104 1.0 1.0 1.0 1.0
105 1.0 1.0 -1.0 1.0
106 1.0 1.0 -1.0 1.0
107 1.0 1.0 1.0 1.0
108 1.0 1.0 1.0 1.0
109 1.0 1.0 1.0 1.0 1.0
110 1.0 1.0 1.0 1.0 1.0
111 1.0 1.0 1.0 -1.0 1.0
112 1.0 1.0 1.0 -1.0 1.0
113 1.0 1.0 1.0 1.0
114 1.0 1.0 1.0 1.0
115 1.0 1.0 -1.0 1.0
116 1.0 1.0 -1.0 1.0
117 1.0 1.0 0.7 1.0
118 1.0 1.0 0.7 1.0
119 1.0 1.0 -0.7 1.0
120 1.0 1.0 -0.7 1.0
121 0.9 0.9 0.7 1.0
122 0.9 0.9 0.7 1.0
123 0.9 0.9 -0.7 1.0
124 0.9 0.9 -0.7 1.0
125 1.0 1.0 1.0
126 1.0 1.0 1.0
127 1.0 1.0 -1.0
128 1.0 1.0 -1.0
129 0.9 0.9 1.0
130 0.9 0.9 1.0
131 0.9 0.9 -1.0
132 0.9 0.9 -1.0
133 1.0 1.0 1.0