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Uninterruptible Power Systems: Operation Manual

This document provides installation and operation instructions for an uninterruptible power supply (UPS) system. It contains 7 sections that cover important safety warnings, installation and setup instructions, operating instructions, troubleshooting, maintenance, optional accessories, and specifications. The document emphasizes safety precautions and warns that the UPS contains dangerous voltages that require qualified service personnel for repair work.

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bashar mohammed
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© © All Rights Reserved
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0% found this document useful (0 votes)
289 views21 pages

Uninterruptible Power Systems: Operation Manual

This document provides installation and operation instructions for an uninterruptible power supply (UPS) system. It contains 7 sections that cover important safety warnings, installation and setup instructions, operating instructions, troubleshooting, maintenance, optional accessories, and specifications. The document emphasizes safety precautions and warns that the UPS contains dangerous voltages that require qualified service personnel for repair work.

Uploaded by

bashar mohammed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 21

Uninterruptible Power Systems

1/2/3KVA

4256-1749 E

Operation Manual
All rights reserved.
The information in this document is subject to change without notice.

Publish statement
Thank you for purchasing this series UPS.
This series UPS is an intelligent, single phase in single phase out, high frequency online
UPS designed by our R&D team who is with years of designing experiences on UPS.
With excellent electrical performance, perfect intelligent monitoring and network functions,
smart appearance, complying with EMC and safety standards, The UPS meets the
world’s advanced level.
Read this manual carefully before installation
This manual provides technical support to the operator of the equipment.
Table of Contents
1.  Important Safety Warning ..................................................................................................................... 2 
1-1  Transportation .............................................................................................................................. 2 
1-2  Preparation .................................................................................................................................... 2 
1-3  Installation ..................................................................................................................................... 2 
1-4  Operation ....................................................................................................................................... 3 
1-5  Maintenance, service and faults .............................................................................................. 3 
1-6  Symbols used in this guide ...................................................................................................... 3 
2.  Installation and setup ............................................................................................................................. 4 
2-1  Unpack checking ......................................................................................................................... 4 
2-2  Real panel view ............................................................................................................................ 4 
2-3  LCD control panel........................................................................................................................ 6 
2-4  Setup the UPS .............................................................................................................................. 6 
3.  Operations ................................................................................................................................................. 7 
3-1  Button operation .......................................................................................................................... 7 
3-2  LCD display ................................................................................................................................... 8 
3-3  UPS setting ................................................................................................................................. 11 
3-4  Operating Mode Description .................................................................................................. 13 
3-5  Operational Status and Mode(s) ............................................................................................ 14 
3-6  Alarm or Fault reference code ............................................................................................... 14 
4.  Troubleshooting..................................................................................................................................... 15 
5.  Storage and Maintenance.................................................................................................................... 15 
6.  Options ..................................................................................................................................................... 16 
7.  Specification ........................................................................................................................................... 18 

1
1. Important Safety Warning
Important safety instructions – Save these instructions

Please comply with all warnings and operating instructions in this manual strictly. Save
this manual properly and read carefully the following instructions before installing the unit.
Do not operate this unit before reading through all safety information and operating
instructions carefully

There exists dangerous voltage and high temperature inside the UPS. During the
installation, operation and maintenance, please abide the local safety instructions and
relative laws, otherwise it will result in personnel injury or equipment damage. Safety
instructions in this manual act as a supplementary for the local safety instructions. Our
company will not assume the liability that caused by disobeyingsafety instructions.

1-1 Transportation
 Please transport the UPS system only in the original package to protect against
shock and impact.

1-2 Preparation
 Condensation may occur if the UPS system is moved directly from cold to warm
environment. The UPS system must be absolutely dry before being installed. Please
allow at least two hours for the UPS system to acclimate the environment.
 Do not install the UPS system near water or in moist environments.
 Do not install the UPS system where it would be exposed to direct sunlight or near
heater.
 Do not block ventilation holes in the UPS housing.

1-3 Installation
 Do not connect appliances or devices which would overload the UPS system (e.g.
laser printers) to the UPS output sockets.
 Place cables in such a way that no one can step on or trip over them.
 Do not connect domestic appliances such as hair dryers to UPS output sockets.
 The UPS can be operated by any individuals with no previous experience.
 Connect the UPS system only to an earthed shockproof outlet which must be easily
accessible and close to the UPS system.
 Please use only VDE-tested, CE-marked mains cable (e.g. the mains cable of your
computer) to connect the UPS system to the building wiring outlet (shockproof outlet).
 Please use only VDE-tested, CE-marked power cables to connect the loads to the
UPS system.
 When installing the equipment, it should ensure that the sum of the leakage current of
the UPS and the connected devices does not exceed 3.5mA.

2
1-4 Operation
 Do not disconnect the mains cable on the UPS system or the building wiring outlet
(shockproof socket outlet) during operations since this would cancel the protective
earthing of the UPS system and of all connected loads.
 The UPS system features its own, internal current source (batteries). The UPS output
sockets or output terminals block may be electrically live even if the UPS system is
not connected to the building wiring outlet.
 In order to fully disconnect the UPS system, first press the OFF/Enter button to
disconnect the mains.
 Prevent no fluids or other foreign objects from inside of the UPS system.

1-5 Maintenance, service and faults


 The UPS system operates with hazardous voltages. Repairs may be carried out only
by qualified maintenance personnel.
 Caution - risk of electric shock. Even after the unit is disconnected from the mains
(building wiring outlet), components inside the UPS system are still connected to the
battery and electrically live and dangerous.
 Before carrying out any kind of service and/or maintenance, disconnect the batteries
and verify that no current is present and no hazardous voltage exists in the terminals
of high capability capacitor such as BUS-capacitors.
 Only persons are adequately familiar with batteries and with the required
precautionary measures may replace batteries and supervise operations.
Unauthorized persons must be kept well away from the batteries.
 Caution - risk of electric shock. The battery circuit is not isolated from the input
voltage. Hazardous voltages may occur between the battery terminals and the
ground. Before touching, please verify that no voltage is present!
 Batteries may cause electric shock and have a high short-circuit current. Please take
the precautionary measures specified below and any other measures necessary
when working with batteries:
-remove wristwatches, rings and other metal objects
-use only tools with insulated grips and handles.
 When changing batteries, install the same number and same type of batteries.
 Do not attempt to dispose of batteries by burning them. This could cause battery
explosion.
 Do not open or destroy batteries. Escaping electrolyte can cause injury to the skin
and eyes. It may be toxic.
 Please replace the fuse only with the same type and amperage in order to avoid fire
hazards.
 Do not dismantle the UPS system.

1-6 Symbols used in this guide


WARNING!
Risk of electric shock

CAUTION!
Read this information to avoid equipment damage
3
2. Installation and setup
NOTE: Before installation, please inspect the unit. Be sure that nothing inside the
package is damaged. Please keep the original package in a safe place for future use.

2-1 Unpack checking


 Don’t lean the UPS when moving it out from the packaging
 Check the appearance to see if the UPS is damaged or not during the transportation,
do not switch on the UPS if any damage found. Please contact the dealer right away.
 Check the accessories according to the packing list and contact the dealer in case of
missing parts.

2-2 Real panel view


1KVA(S):

1KVA(H):

2KVA(S):

4
2KVA(H)/3KVA(H)

2KVA(S)-6batt /3KVA(S):

1. AC input
2. Network /Fax/Modem Surge Protection(option)
3. Input circuit breaker
4. EPO(option)
5. USB communication port(option)
6. RS-232 communication port
7. SNMP intelligent slot (option)
8. Output receptacles
9. Battery Terminal
10. Output Terminal
5
2-3 LCD control panel

LCD control panel introduction


(1)LED(from top to bottom: “alarm”, “bypass”, “battery”, “inverter”) (2)LCD display(3)
Selectbutton:enter to next item(4)Off button (5)On button

2-4 Setup the UPS


Step 1: UPS input connection
Plug the UPS into a two-pole, three-wire, grounded receptacle only. Avoid using extension
cords.
 For 200/208/220/230/240VAC models: The power cord is supplied in the UPS
package.
Step 2: UPS output connection
 For socket-type outputs, simply connect devices to the outlets.
 For terminal-type input or outputs, please follow below steps for the wiring
configuration:
a) Remove the small cover of the terminal block
b) Suggest using AWG14 or 2.1mm2 power cords for 3KVA
(200/208/220/230/240VAC models).
c) Upon completion of the wiring configuration, please check whether the wires are
securely affixed.
d) Put the small cover back to the rear panel.
Step 3 Communication connection
Communication port:

To allow for unattended UPS shutdown/start-up and status monitoring, connect the
communication cable one end to the USB/RS-232 port and the other to the
communication port of your PC. With the monitoring software installed, you can
schedule UPS shutdown/start-up and monitor UPS status through PC.
The UPS is equipped with intelligent slot perfect for either SNMP or Relay card. When
installing either SNMP or Relay card in the UPS, it will provide advanced
communication and monitoring options.
NOTE: USB port and RS-232 port can’t work at the same time.
6
Step 4: Turn on the UPS
Press the ON button on the front panel for two seconds to power on the UPS.
Note: The battery charges fully during the first five hours of normal operation. Do not
expect full battery run capability during this initial charge period.
Step 5: Install software
For optimal computer system protection, install UPS monitoring software to fully
configure UPS shutdown. You may insert provided CD into CD-ROM to install the
monitoring software.
Step 6: External battery connection
If your UPS is not including batteries. Please connect external batteries as below
chart.

3. Operations
3-1 Button operation
Button Function
 Turn on the UPS: Press and hold ON button for at least
2 seconds to turn on the UPS.
 Down key: Press this button to display next selection in
ON Button UPS setting mode.
 Exit setting mode:Press this button to confirm seletion
and exit setting mode when LCD display the last
selection in UPS setting mode.
 Turn off the UPS: Press and hold this button at least 2
seconds to turn off the UPS in battery mode. UPS will
be in standby mode under power normal or transfer to
Bypass mode if the Bypass enable setting by pressing
this button.
 Switch to bypass mode: When the main power is
OFF Button
normal, press and hold this button for 2 seconds. Then
UPS will enter to bypass mode. This action will be
ineffective when the input voltage is out of acceptable
range.
 Up key: Press this button to display previous selection
in UPS setting mode.
7
 Switch LCD message: Press this button to change the
LCD message for input voltage, input frequency, battery
voltage, output voltage and output frequency etc.
 Mute the alarm: When the UPS is on battery mode,
FUNC/Mute press and hold this button for at least 2 seconds to
Button disable or enable the alarm system. But it’s not applied
to the situations when warnings or errors occur.
 Switch to UPS self-test mode: Press and hold this
button for 2 seconds to enter UPS self-testing while in
AC mode.
OFF + FUNC  Setting mode: Press and hold this button for 5 seconds
Button to enter UPS setting mode.

3-2 LCD display


There are 8 interfaces available in the LCD display
Item Interface Description Content Displayed

01 Input voltage

02 Battery voltage

8
03 Output voltage

04 Load

Temperature
(EnvironmentTemperatu
05
re)

Firmware Version & UPS


06
model.

9
CODE
07 (Operational status and
mode)

Alarm Code(Warming
Message)
08 All alarm codes are
present when abnormal
behavior(s) occur(s)

The charging status


can also be shown on
the screen as below
while the charger is on.

Cc MODE
09

Cv MODE

10
3-3 UPS setting
The setting fuction is controled by 3 buttons (Func,Off/up ▲, On/down▼): Func +Off/up
▲---goes into the setting page, Func --- value adjustment; Off ▲ & On ▼---for choosing
different pages.
After the UPS turn ON, press buttons Func & ▲ for 5seconds and then goes into the
setting interface page.
Note: Figure at left corner is the page number of the setting pages.

Item Settings Content Displayed


Mode setting
Press Func button to change the
setting (ECO or NOR orCF).
Press UP button ▲ to select the
previous setting.
01
Press DOWN ▼ button to select the
next setting.

Output voltage setting


Press Func button to change the
setting (200,208,220, 230, 240).
Press UP button ▲ to select the
previous setting.
02
Press DOWN ▼ button to select the
next setting.

Frequency setting

Press Func button to change the


setting (50 or 60Hz).
Press UP button ▲ to select the
03 previous setting.
Press DOWN ▼ button to select the
next setting.

11
Battery capacity setting

Press Func button to change the


setting (Battery capacity range is
1-200Ah).
04 Press UP button ▲ to select the
previous setting.
Press DOWN ▼ button to select the
next setting.

EOD voltage setting

Press Func button to change the


setting(160/167/175/180.)
default setting: 175(1.75V /cell)
05
Press UP button ▲ to select the
previous setting.

Press DOWN ▼ button to select the


next setting.

Bypass voltage upper limit


setting
Press Func button to change the
setting(The bypass voltage upper limit
range is 230-264Vac ).
06
Press UP button ▲ to select the
previous setting.
Press DOWN ▼ button to select the
next setting.

Bypass voltage lower limit


setting
Press Func button to change the
setting(The bypass voltage lower limit
range is 170-220Vac).
07
Press UP button ▲ to select the
previous setting.
Press DOWN ▼ button to select the
next setting.

12
Mute setting
Press Func button to change
thesetting(ON or OFF).
Press UP button ▲ to select the
previous setting.
08
Press DOWN ▼ button to save and
exit the setup.

BYPASS enable / disable


setting
Press Func button to change
thesetting(ON or OFF).

09 Press UP button ▲ to select the


previous setting.
Press DOWN ▼ button to save and
exit the setup.

3-4 Operating Mode Description

Operating mode Description Led Display

Online mode When the input voltage is within Inverter led light
acceptable range, UPS will provide
pure and stable AC power to output.
The UPS will also charge the battery
at online mode.
ECO mode Energy saving mode: Bypass led light
When the input voltage is within
voltage regulation range, UPS will
bypass voltage to output for energy
saving.
Battery mode When the input voltage is beyond the Battery led light
acceptable range or power failure and
alarm is sounding every 4 second,
UPS will backup power from battery.
Standby mode UPS is powered off and no output All LEDs turn off
supply power, but still can charge
batteries.
Bypass mode When input voltage is within Bypass led light
acceptable range but UPS is overload,
UPS will enter bypass mode or
bypass mode can be set by front
panel.
13
3-5 Operational Status and Mode(s)
item Content Displayed
2 Standby Mode
3 No Output
4 Bypass Mode
5 Utility Mode
6 Battery Mode
7 Battery Self-diagnostics
8 Inverter is starting up
9 ECO Mode
10 EPO Mode
11 Maintenance Bypass Mode
12 Fault Mode

3-6 Alarm or Fault reference code


Event log UPS Alarm Warning Buzzer LED
Inverter fault(Including Inverter
2 Beep continuously Fault LED lit
bridge is shorted)
9 Fan fault Beep continuously Fault LED lit
12 Selftest fault Beep continuously Fault LED lit
13 Battery Charger fault Beep continuously Fault LED lit
15 DC Bus over voltage Beep continuously Fault LED lit
16 DC Bus below voltage Beep continuously Fault LED lit
17 DC bus unbalance Beep continuously Fault LED lit
18 Soft start failed Beep continuously Fault LED lit
19 UPS Inside Over Temperature Twice per second Fault LED lit
20 Heatsink Over Temperature Twice per second Fault LED lit
26 Battery over voltage Once per second Fault LED blinking
29 Output Short-circuit Once per second Fault LED blinking
30 Input current limit Once per second Fault LED blinking
31 Bypass over current Once per second BPS LED blinking
INV or BPS LED
32 Overload Once per second
blinking
33 No battery Once per second Battery LED blinking
34 Battery under voltage Once per second Battery LED blinking
35 Battery low pre-warning Once per second Battery LED blinking
36 Over load time out Once per 2 seconds Fault LED blinking
37 DC component over limit. Once per 2 seconds INV LED blinking
39 Mains volt. Abnormal Once per 2 seconds Battery LED lit
40 Mains freq. abnormal Once per 2 seconds Battery LED lit
41 Bypass Not Available BPS LED blinking
14
4. Troubleshooting
If the UPS system does not operate correctly, please solve the problem by using the table
below.
Symptom Possible cause Remedy
Check if input power cord
The AC input power is not
firmly connected to the
No indication and alarm even connected well.
mains.
though the mains is normal.
The AC input is connected to Plug AC input power cord to
the UPS output. AC input correctly.
The external or internal
Alarm code is shown as“33” Check if all batteries are
battery is incorrectly
and battery led blinking. connected well.
connected.
Alarm code is shown as “26” Battery voltage is too high or
Contact your dealer.
and battery led blinking. the charger is fault.

Alarm code is shown as “34” Battery voltage is too low or Contact your dealer.
and battery led blinking the charger is fault.

Alarm code is shown as “32”


UPS is overload Remove excess loads from
and INV or BYPASS led
UPS output.
blinking.
The UPS shut down
Alarm code is shown as “29” Check output wiring and if
automatically because short
and FAULT led light. connected devices are in
circuit occurs on the UPS
short circuit status.
output.
Alarm code is shown as “9” Contact your dealer.
Fan fault.
and FAULT led light.

Alarm code is shown as A UPS internal fault has Contact your dealer.
“01,02, 15,16,17,18” occurred.
Charge the batteries for at
Batteries are not fully least 5 hours and then check
Battery backup time is charged capacity. If the problem still
shorter than nominal value persists, consult your dealer.
Contact your dealer to
Batteries defect
replace the battery.

5. Storage and Maintenance


Operation
The UPS system contains no user-serviceable parts. If the battery service life (3~5 years at
25°C ambient temperature) has been exceeded, the batteries must be replaced. In this case,
please contact your dealer.

Be sure to deliver the spent battery to a recycling facility or ship it


to your dealer in the replacement battery packing material.
15
Storage
Before storing, charge the UPS 5 hours. Store the UPS covered and upright in a cool, dry
location. During storage, recharge the battery in accordance with the following table:
Storage Temperature Recharge Frequency Charging Duration
-25°C - 40°C Every 3 months 1-2 hours
40°C - 45°C Every 2 months 1-2 hours

6. Options
SNMP card: internal SNMP
◆Loosen the 2 torquescrews (on each side of thecard).
◆Carefully insert the SNMP card and lock the screws

The slot called SNMP supports the MEGAtec protocol.We advise that Net AgentII-3
port is also a tool to remotely monitorand manage any UPS system

NetAgentII-3Ports supports the Modem Dial-in(PPP) function to enable the remote


control via the internet when the network is unavailable.
In addition to the features of a standard NetAgent Mini,NetAgent II has the option to
add Net Feeler Lite to detect temperature,humidity,smoke andsecurity
sensors.Thus,making NetAgent II aversatile management tool.NetAgent II also supports
multiple languages and is set up for web-based auto languagedetection.

Typical topologyof the UPS NetworkManagement

Relaycard

Mini dry contact card is used foproviding the interface for UPS peripheral monitoring.
The contact signals canreflect UPS running status.The card is connected to peripheral
monitoring devices via terminal board to facilitate the effective monitoring of the
real-timestatus of UPS and timely feedback the statusto monitor when abnormal situation
occurs(suchas UPS failure, mains interruption,UPS bypassand ect.). It is installed in the
intelligent slotof the UPS.

The relay card includes 6 output ports and one input port.Please refer to thefollowing table
for detail.
16
Pins definition of connecting terminal on the board

Relaycard electrical parameter


max Type
(Max Switched Voltage) AC:120V
AC:120V
DC:5~12V
DC:24V
Relaycardcontact
(Max Switched Current) AC:1A
AC:1A
DC:1A DC:1A
17
7. Specification
MODEL 1KVA(S) 1KVA(H) 2KVA(S) 2KVA(H) 3KVA(S) 3KVA(H)
PHASE Single phase with ground
Capacity (VA/Watts) 1000VA / 900W 2000VA / 1800W 3000VA / 2700W
INPUT
Nominal voltage 200/208/220/230/240VAC
160Vac±5% @100%-80% load;
140Vac±5% @80%-70% load;
Low line
120Vac±5% @70%-60% load;
transfer
110Vac±5% @60%-0% load;
(Ambient Temp. <35℃)
Operating 175Vac±5% @100%-80% load;
voltage 155Vac±5% @80%-70% load;
Low line
range 135Vac±5% @70%-60% load;
comeback
125Vac±5% @60%-0% load;
(Ambient Temp. <35℃)
High line
300Vac ±5%
transfer
High line
290Vac ±5%
comeback
Operating frequency
40-70Hz
range
Power factor 0.99@100% load(Nominal Input Voltage)
Bypass high voltage point
230-264: setting the high voltage point in LCD from 230Vac to 264Vac. (Default: 264Vac)
Bypass voltage range
Bypass low voltage point
170-220: setting the low voltage point in LCD from 170Vac to 220Vac. (Default: 170Vac)
Generator input Support
OUTPUT
Output voltage 200/208/220/230/240Vac
Power factor 0.9
Voltage regulation ±1%

Line Mode
(synchroni 47-53Hz or 57-63Hz
Frequency zed range)

Bat. Mode (50/60±0.1)Hz


Crest factor 3:1
Harmonic distortion ≤3% THDwith linear load
(THDv) ≤6% THD with non linear load
Waveform Pure Sinewave
AC mode
<->Batt. Zero
Transfer mode
time Inverter
<-> 4ms(Typical)
bypass
Line mode 88% 92% 92%
Efficiency
Batt mode 85% 86% 85% 86% 87% 88% 87% 88% 89% 90% 89% 90%
BATTERY
depends on
depends on depends on
the
the capacity the capacity
Battery Type 12V9AH 12V9AH capacity of 12V9AH
of external of external
external
batteries batteries
batteries
18
Numbers 2 3 2 3 4 6 4 6 6 8 6 8
Backup time Long run unit depends on the capacity of external batteries
Typical recharge
4 hours recover to 90% capacity (Typical)
time(standard modle)
109.
27.4 41.0 27.4 41.0 54.7 82.1 54.7 82.1 82.1 109.4 82.1
4
Charging voltage VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC
VDC
±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1%
±1%
12A max, 12A max,
12A max, can
can be can be
Charge current 1A be setting by 1A 1A
setting by setting by
LCD
LCD LCD
SYSTEM FEATURES
Ambient Temp.<35℃
105%~110%: UPS transfer to bypass after 10minuteswhen the utility is normal
110%~130%: UPS transfer to bypass after 1minute when the utility is normal
Line 130%~150%: UPS transfer to bypass after 5 seconds when the utility is normal
Overload Mode >150%: UPS transfer to bypass immediately when the utility is normal
@35℃ Battery
Mode 35℃<Ambient Temp.<40℃
105%~110%: UPS transfer to bypass after 1minute when the utility is normal
110%~130%: UPS transfer to bypass after 5 seconds when the utility is normal
>130%: UPS transfer to bypass immediately when the utility is normal
Short Circuit Hold Whole System
Overheat Line Mode: Switch to Bypass; Backup Mode: Shut down UPS immediately
Low battery voltage Alarm and Switch off
EPO (optional) Shut down UPS immediately
Audible & Visual alarms Line Failure, Battery Low, Overload, System Fault
Comunication interface USB(or RS232), SNMPcard(optional), Relay card (optional)
ENVIRONMENTAL
Operating temperature 0℃~40℃
Storage temperature -25℃~55℃
Humidity range 20-90 % RH @ 0- 40°C (non-condensing)
Altitude < 1500m
Noise level Less than 50dBA at 1 Meter
PHYSICAL
144* 144* 144* 144* 144* 191* 144* 144* 191* 191* 144* 144*
Dimension W×H×D
209* 209* 209* 209* 209* 337* 209* 209* 337* 337* 209* 209*
(mm)
293 399 293 293 399 460 399 399 460 460 399 399
Net Weight (kg) 9.8 14.4 4 4.1 17 27.1 6.7 6.8 27.6 32.8 7.3 7.4
STANDARDS
Safety IEC/EN62040-1,IEC/EN60950-1
IEC/EN62040-2,IEC61000-4-2,IEC61000-4-3,IEC61000-4-4,
EMC
IEC61000-4-5,IEC61000-4-6,IEC61000-4-8

* Derate to 80% of capacity when the output voltage is adjusted to 200/208VAC


** Product specifications are subject to change without further notice.

19

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