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Production Department: Subros Audit Non-Confirmity Point

This document outlines non-conformities found across various departments of the production process and assigns responsibilities for resolving the issues. It identifies 11 issues in production including lack of 5S maintenance, improper record keeping, and traceability issues. 9 issues are identified in storage and dispatch related to improper material identification, organization and shelf life maintenance. Quality assurance has 3 issues around certification and training. Target dates ranging from daily to mid-January are set for resolving the non-conformities and evidence or documentation is required to be provided upon completion.

Uploaded by

Sameer Saxena
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130 views4 pages

Production Department: Subros Audit Non-Confirmity Point

This document outlines non-conformities found across various departments of the production process and assigns responsibilities for resolving the issues. It identifies 11 issues in production including lack of 5S maintenance, improper record keeping, and traceability issues. 9 issues are identified in storage and dispatch related to improper material identification, organization and shelf life maintenance. Quality assurance has 3 issues around certification and training. Target dates ranging from daily to mid-January are set for resolving the non-conformities and evidence or documentation is required to be provided upon completion.

Uploaded by

Sameer Saxena
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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SUBROS AUDIT NON-CONFIRMITY POINT

S.No NC'S Point Responsibility


Production Department
1 Shop Floor 5S not Maintain In Plant 111-112 Rajeev Saxena

2 WIP Rack 5S and 3R not Maintain in Plant 111-112 Rajeev Saxena

Rajeev Saxena /
3 No date mention on any Spool Coil for Traceability
Rajesh Yadav

Rajeev Saxena /
4 Part Packed with runner of Spool Coil 701 Rajesh Yadav

5 Daily Machine Checksheet not properly filled in Plant 113-114 Rajeev Saxena

6 No Tag on Left over material in RM Feeding Area Rajeev Saxena

7 No Cleaniness in Mould Unload Area Rajeev Saxena

Predrying Temperature recorded on daily basis


8 Rajeev Saxena
(in Plant 111-112)

Store & Dispatch


1 RM Location not defined properly Ajay Saini

2 RM Stacking Height not properly followed as per procedure Ajay Saini

3 RM Stock not properly as mention on Store Stock Board Ajay Saini / Vibhas

4 Shelf Life not maintain of any material In store Amit Chaddha Sir.

5 Material Mix of similar RM Material ( Eg:- Nylon 66 - Nylon 6) Ajay Saini

6 No Proper Identification of RM in Store Ajay Saini

7 FG 5S not Mainatain Properly Vinesh Garg

8 Identification of FG material not Proper Vinesh Garg

9 Most of the Stock Nil Ajay Saini

FG Packing Material in Different Bins and Boxes


10
(Blue PP Box, Grey PP Box, Grey Bins & Corrugated Boxes)

FIFO not Maintain properly Barcode not Scan and Customer


11 Requiirement OF FIFO in Color Coding.

Quality Assurance and Control


Cost of Quality, Customer Rating & Customer Complaint Points add in
1 Sumit Tyagi
MRM

2 OHAS, EMS & IATF Certification not Available

3 Fire Safety Training & Mock drill will be conducted by 3rd Party Brijesh

4 Hazardous Substances Working Flow and Authority Certificate Amit Chadha

5 Review PFMEA as per AIAG Guidelines Amit Chadha

6 FTPR Testing of RM in One year Arrange by 3rd Party

7 Add Communication details of Approved Supplier List Mohit Sharma

8 Horizontal Deployment in RED Bin Analysis sameer

9 Product Audit need some modification Amit Chaddha

10 LOT Traceability from RM Store to Disptach through Inhouse Lot No

11 PDI Section Need Improvement IN 5S, SOP and Training of M/P


CONFIRMITY POINT
Target Date Remarks Attatchment
ment
Daily 113-114 C:\Users\admin\
Desktop\SUBROS\
Shop Floor 5S 113-
114 . pptx

Daily

10.12.2021

10.12.2021

10.12.2021 Machine check sheet 001.jpg

10.12.2021 New Microsof t


Excel
Worksheet. xlsx

Daily C:\Users\admin\
Desktop\SUBROS\
Mold area 5S 113-
114. pptx

Evidence PPT of Centralized


10.12.2021
Feeding System PREDRYING TEMPRATURE STANDARD 001.jpg

ch
11.12.2021 C:\Users\admin\
Desktop\SUBROS\
RM LOCATION IN
113-114.pptx

11.12.2021 C:\Users\admin\
Desktop\SUBROS\
TO AVOID MIXING
IN RM 113-114 -
Copy.pptx
11.12.2021 To Add Nylon 66 30%GF C:\Users\admin\
Desktop\SUBROS\
RM LOCATION IN
113-114. pptx

SOP to be shared of Mold Life


11.12.2021 and Shelf Life
11.12.2021

11.12.2021 C:\Users\admin\
Desktop\SUBROS\
RM LOCATION IN
113-114.pptx

Daily WhatsApp Image


2021-12-13 at
5.03.08 PM
(1).jpeg

11.12.2021
WhatsApp Image 2021-12-13 at 5.03.08 PM (1).jpeg

RM To be Arranged of Nylon 66
13.12.2021
30% GF

Ask for their standards

Monthwise Wise Sytem to be


iplemented

d Control
Updated in Next MRM Add these points in OLD MRM

IATF Roadmap

Mid Jan

policy to be arranged from


manesar

QSP-18, FMEA
Procedure..doc

11.12.2021 C:\Users\admin\
Desktop\SUBROS\
RM & BOP
APPROVED
SUPPLIER LIST. xlsx

Policy to be Arranged by
Manesar

Presentation1.pptx

WhatsApp Image 2021-12-13 at 4.24.15 PM (1).jpeg

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