4.2 List of Faults and Alarms: F01000 Internal Software Error
4.2 List of Faults and Alarms: F01000 Internal Software Error
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Cause: On the memory card, one file in the directory /SIEMENS/SINAMICS/DATA or /ADDON/SINAMICS/DATA has been
illegally changed with respect to that supplied from the factory. No changes are permitted in this directory.
Alarm value (r2124, interpret decimal):
zyx dec: x = Problem, y = Directory, z = File name
x = 1: File does not exist.
x = 2: Firmware version of the file does not match the software version.
x = 3: File checksum is incorrect.
y = 0: Directory /SIEMENS/SINAMICS/DATA/
y = 1: Directory /ADDON/SINAMICS/DATA/
z = 0: File MOTARM.ACX
z = 1: File MOTSRM.ACX
z = 2: File MOTSLM.ACX
z = 3: File ENCDATA.ACX
z = 4: File FILTDATA.ACX
z = 5: File BRKDATA.ACX
z = 6: File DAT_BEAR.ACX
z = 7: File CFG_BEAR.ACX
Remedy: For the file on the memory card involved, restore the status originally supplied from the factory.
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A01021 Removable data medium as USB data storage medium from the PC used
Message class: General drive fault (19)
Reaction: NONE
Acknowledge: NONE
Cause: The removable data medium is used as USB data storage medium from a PC
As a consequence, the drive cannot access the removable data medium. When backing up, the configuration data
cannot be saved on the removable data medium.
Alarm value (r2124, interpret decimal):
1: The know-how protection as well as the copy protection for the removable data medium is active. Backup is
inhibited.
2: The configuration data are only backed up in the Control Unit.
See also: r7760 (Write protection/know-how protection status), r9401 (Safely remove memory card status)
Remedy: Deactivate the USB connection to the PC and back up the configuration data.
Note:
The alarm is automatically canceled when disconnecting the USB connection or when removing the removable data
medium.
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Cause: When changing over the units to the referred representation type, it is not permissible for any of the required
reference parameters to be equal to 0.0
Fault value (r0949, parameter):
Reference parameter whose value is 0.0.
See also: p0505 (Selecting the system of units), p0595 (Technological unit selection)
Remedy: Set the value of the reference parameter to a number different than 0.0.
See also: p0304, p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004
F01034 Units changeover: Calculation parameter values after reference value change
unsuccessful
Message class: Error in the parameterization / configuration / commissioning procedure (18)
Reaction: NONE
Acknowledge: IMMEDIATELY
Cause: The change of a reference parameter meant that for an involved parameter the selected value was not able to be re-
calculated in the per unit representation. The change was rejected and the original parameter value restored.
Fault value (r0949, parameter):
Parameter whose value was not able to be re-calculated.
See also: p0304, p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004
Remedy: - Select the value of the reference parameter such that the parameter involved can be calculated in the per unit
representation.
- Technology unit selection (p0595) before changing the reference parameter p0596, set p0595 = 1.
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Cause: When downloading the device parameterization, a parameter back-up file PSxxxyyy.ACX associated with a drive
object cannot be found.
Fault value (r0949, interpret hexadecimal):
Byte 1: yyy in the file name PSxxxyyy.ACX
yyy = 000 --> consistency back-up file
yyy = 001 ... 062 --> drive object number
yyy = 099 --> PROFIBUS parameter back-up file
Byte 2, 3, 4:
Only for internal Siemens troubleshooting.
Remedy: If you have saved the project data using the commissioning software, carry out a new download for your project.
Save using the function "Copy RAM to ROM" or with p0971 = 1.
This means that the parameter files are again completely written into the non-volatile memory.
Note:
If the project data have not been backed up, then a new first commissioning is required.
F01039 (A) ACX: Writing to the parameter back-up file was unsuccessful
Message class: Hardware/software error (1)
Reaction: NONE (OFF1, OFF2, OFF3)
Acknowledge: IMMEDIATELY
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Cause: Writing to at least one parameter back-up file PSxxxyyy.*** in the non-volatile memory was unsuccessful.
- in the directory /USER/SINAMICS/DATA/ at least one parameter back-up file PSxxxyyy.*** has the "read only" file
attribute and cannot be overwritten.
- there is not sufficient free memory space available.
- the non-volatile memory is defective and cannot be written to.
Fault value (r0949, interpret hexadecimal):
dcba hex
a = yyy in the file names PSxxxyyy.***
a = 000 --> consistency back-up file
a = 001 ... 062 --> drive object number
a = 099 --> PROFIBUS parameter back-up file
b = xxx in the file names PSxxxyyy.***
b = 000 --> data save started with p0971 = 1
b = 010 --> data save started with p0971 = 10
b = 011 --> data save started with p0971 = 11
b = 012 --> data save started with p0971 = 12
d, c:
Only for internal Siemens troubleshooting.
Remedy: - check the file attribute of the files (PSxxxyyy.***, CAxxxyyy.***, CCxxxyyy.***) and, if required, change from "read
only" to "writeable".
- check the free memory space in the non-volatile memory. Approx. 80 kbyte of free memory space is required for
every drive object in the system.
- replace the memory card or Control Unit.
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Cause: An error was detected when downloading a project using the commissioning software (e.g. incorrect parameter
value).
For the specified parameter, it was detected that dynamic limits were exceeded that may possibly depend on other
parameters.
Fault value (r0949, interpret hexadecimal):
ccbbaaaa hex
aaaa = Parameter
bb = Index
cc = fault cause
0: Parameter number illegal.
1: Parameter value cannot be changed.
2: Lower or upper value limit exceeded.
3: Sub-index incorrect.
4: No array, no sub-index.
5: Data type incorrect.
6: Setting not permitted (only resetting).
7: Descriptive element cannot be changed.
9: Descriptive data not available.
11: No master control.
15: No text array available.
17: Task cannot be executed due to operating state.
20: Illegal value.
21: Response too long.
22: Parameter address illegal.
23: Format illegal.
24: Number of values not consistent.
108: Unit unknown.
Additional values:
Only for internal Siemens troubleshooting.
Remedy: - enter the correct value in the specified parameter.
- identify the parameter that restricts the limits of the specified parameter.
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F01515 (A) BICO: Writing to parameter not permitted as the master control is active
Message class: Error in the parameterization / configuration / commissioning procedure (18)
Reaction: NONE
Acknowledge: IMMEDIATELY
Cause: When changing the number of CDS or when copying from CDS, the master control is active.
Remedy: If required, return the master control and repeat the operation.
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Cause: The selected service/maintenance interval for this motor was reached.
Alarm value (r2124, interpret decimal):
Motor data set number.
See also: p0650 (Actual motor operating hours), p0651 (Motor operating hours maintenance interval)
Remedy: Carry out service/maintenance and reset the service/maintenance interval.
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Cause: The drive-integrated "Safety Integrated" function on processor 1 has detected a fault in the data cross-check between
the two monitoring channels and has initiated a STOP F.
Fault F01600 (SI P1: STOP A initiated) is output as a consequence of this fault.
Fault value (r0949, interpret decimal):
0: Stop request from the other monitoring channel.
1 ... 999:
Number of the cross-compared data that resulted in this fault. This number is also displayed in r9795.
2: SI enable safety functions (p9601, p9801). Crosswise data comparison is only carried out for the supported bits.
3: SI F-DI changeover discrepancy time (p9650, p9850).
8: SI PROFIsafe address (p9610, p9810).
9: SI debounce time for STO (p9651, p9851).
1000: Watchdog timer has expired.
Within the time of approx. 5 x p9650, alternatively, the following was defined:
- the signal at F-DI continually changed with time intervals less than or equal to the discrepancy time (p9650/p9850).
- via PROFIsafe, STO (also as subsequent response) was continually selected and deselected with time intervals
less than or equal to the discrepancy time (p9650/p9850).
1001, 1002: Initialization error, change timer / check timer.
1950: Module temperature outside the permissible temperature range.
1951: Module temperature not plausible.
2000: Status of the STO selection for both monitoring channels different.
2001: Feedback signal of safe pulse suppression for both monitoring channels different.
2002: Status of the delay timer SS1 for both monitoring channels different (status of the timer in p9650/p9850).
2003: Status of the STO terminal for both monitoring channels are different.
6000 ... 6166:
PROFIsafe fault values (PROFIsafe driver for PROFIBUS DP V1/V2 and PROFINET).
For these fault values, the failsafe control signals (failsafe values) are transferred to the safety functions.
6000: An internal software error has occurred (only for internal Siemens troubleshooting).
6064 ... 6071: error when evaluating the F parameter. The values of the transferred F parameters do not match the
expected values in the PROFIsafe driver.
6064: Destination address and PROFIsafe address are different (F_Dest_Add).
6065: Destination address not valid (F_Dest_Add).
6066: Source address not valid (F_Source_Add).
6067: Watchdog time not valid (F_WD_Time).
6068: Incorrect SIL level (F_SIL).
6069: Incorrect F-CRC length (F_CRC_Length).
6070: Incorrect F parameter version (F_Par_Version).
6071: CRC error for the F parameters (CRC1). The transferred CRC value of the F parameters does not match the
value calculated in the PROFIsafe driver.
6072: F parameterization is inconsistent.
6165: A communications error was identified when receiving the PROFIsafe telegram. The fault may also occur if an
inconsistent or out-of-date PROFIsafe telegram has been received after switching the Control Unit off and on or after
plugging in the PROFIBUS/PROFINET cable.
6166: A time monitoring error (timeout) was identified when receiving the PROFIsafe telegram.
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Cause: The "Safety Integrated" function integrated in the drive has identified that a component has been replaced.
It is no longer possible to operate the drive.
When safety functions are active, after a component has been replaced it is necessary to carry out a partial
acceptance test.
Fault value (r0949, interpret binary):
Bit 0 = 1:
It has been identified that the Control Unit has been replaced.
Bit 1 = 1:
It has been identified that the Motor Module/Hydraulic Module has been replaced.
Bit 2 = 1:
It has been identified that the Power Module has been replaced.
Bit 3 = 1:
It has been identified that the Sensor Module channel 1 has been replaced.
Bit 4 = 1:
It has been identified that the Sensor Module channel 2 has been replaced.
Bit 5 = 1:
It has been identified that the sensor channel 1 has been replaced.
Bit 6 = 1:
It has been identified that sensor channel 2 has been replaced.
Remedy: - acknowledge component replacement (p9702 = 29).
- save all parameters (p0977 = 1 or p0971 = 1 or "copy RAM to ROM").
- acknowledge fault (e.g. BI: p2103).
Note:
In addition to the fault, diagnostics bits r9776.2 and r9776.3 are set.
See also: r9776 (SI diagnostics)
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Cause: There is a PROFIBUS/PROFINET configuration error for using Safety Integrated monitoring functions with a higher-
level control.
Note:
For safety functions that have been enabled, this fault results in a STOP A that cannot be acknowledged.
Fault value (r0949, interpret decimal):
200: A safety slot for receive data from the control has not been configured.
210, 220: The configured safety slot for the receive data from the control has an unknown format.
230: The configured safety slot for the receive data from the F-PLC has the incorrect length.
231: The configured safety slot for the receive data from the F-PLC has the incorrect length.
250: A PROFIsafe slot is configured in the higher-level F control, however PROFIsafe is not enabled in the drive.
300: A safety slot for the send data to the control has not been configured.
310, 320: The configured safety slot for the send data to the control has an unknown format.
330: The configured safety slot for the send data to the F-PLC has the incorrect length.
331: The configured safety slot for the send data to the F-PLC has the incorrect length.
Remedy: The following generally applies:
- check and, if necessary, correct the PROFIBUS/PROFINET configuration of the safety slot on the master side.
- upgrade the Control Unit software.
For fault value = 250:
- remove the PROFIsafe configuring in the higher-level F control or enable PROFIsafe in the drive.
For fault value = 231, 331:
- configure PROFIsafe telegram 30 in the F-PLC.
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Cause: The write request for one or several Safety Integrated parameters on processor 1 was rejected.
Note:
This fault does not result in a safety stop response.
Fault value (r0949, interpret decimal):
1: The Safety Integrated password is not set.
2: A reset of the drive parameters was selected. However, the Safety Integrated parameters were not reset, as
Safety Integrated is presently enabled.
3: The interconnected STO input is in the simulation mode.
10: An attempt was made to enable the STO function although this cannot be supported.
14: An attempt was made to enable the PROFIsafe communications although this cannot be supported.
15: An attempt was made to enable the motion monitoring functions integrated in the drive although these cannot be
supported.
18: An attempt was made to enable the PROFIsafe function for Basic Functions although this cannot be supported.
20: An attempt was made to simultaneously enable both the drive-integrated motion monitoring functions via
integrated F-DI and STO via terminals, even though these cannot be supported at the same time.
21: An attempt was made to enable the Safety Integrated Functions although these cannot be supported by the
connected Power Module.
26: At a digital input of the Control Unit used by Safety Integrated, an attempt was made to activate the simulation
mode.
28: An attempt was made to enable the "STO via terminals at the Power Module" function although this cannot be
supported.
See also: p0970 (Reset drive parameters), p3900 (Completion of quick commissioning), r9771 (SI common functions
(processor 1)), r9871 (SI common functions (processor 2))
Remedy: For fault value = 1:
- set the Safety Integrated password (p9761).
For fault value = 2:
- inhibit Safety Integrated (p9501, p9601) or reset safety parameters (p0970 = 5), then reset the drive parameters
again.
For fault value = 3:
- end the simulation mode for the digital input (p0795).
For fault value = 10, 14, 15, 18:
- check whether there are faults in the safety function alignment (F01655, F30655) and if required, carry out
diagnostics for the faults involved.
- use a Control Unit that supports the required function.
For fault value = 20:
- correct the enable setting (p9601).
For fault value = 21:
- use a Power Module that supports the Safety Integrated Functions.
For fault value = 26:
- deactivate the simulation mode for the set signal source for STO (p9620) (p0795).
- deactivate the simulation mode (p0795) for the F-DIs used by the Safety Integrated Functions (r10049, p10006,
p10009).
- For the set test stop of the F-DO with feedback signal input (p10046, p10047), check the simulation mode, and if
required, deactivate (p0795).
For fault value = 28: use the power unit with the feature "STO via terminals at the Power Module".
Note:
F-DI: Failsafe Digital Input
STO: Safe Torque Off
See also: p9601 (SI enable functions integrated in the drive (processor 1)), p9761 (SI password input), p9801 (SI
enable functions integrated in the drive (processor 2))
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Cause: The Power Module does not support the safety-related functions. Safety Integrated cannot be commissioned.
Note:
This fault does not result in a safety stop response.
Remedy: - use a Power Module that supports the safety-related functions.
A01678 (F) SI: Test stop for STO via terminals required at the PM
Message class: Safety monitoring channel has identified an error (10)
Reaction: NONE
Acknowledge: NONE
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Cause: The time (p9661) set to monitor the forced checking procedure (test stop) for the "STO via the terminals at the Power
Module" function has been exceeded. A new forced checking procedure is required.
After the next time the "STO via terminals at the Power Module" function is deselected, the message is withdrawn
and the monitoring time is reset.
Note:
- this message does not result in a safety stop response.
- the test must be performed within a defined, maximum time interval (p9661, maximum of 9000 hours) in order to
comply with the requirements as laid down in the standards for timely fault detection and the conditions to calculate
the failure rates of safety functions (PFH value). Operation beyond this maximum time period is permissible if it can
be ensured that the forced checking procedure is performed before persons enter the hazardous area and who are
depending on the safety functions correctly functioning.
Remedy: Select the "STO via terminals at the Power Module" function and then deselect again.
Note:
PM: Power Module
SI: Safety Integrated
STO: Safe Torque Off
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A01788 SI: Automatic test stop waits for STO deselection via motion monitoring functions
Message class: Safety monitoring channel has identified an error (10)
Reaction: NONE
Acknowledge: NONE
Cause: The automatic test stop (forced checking procedure) was not able to be carried out after powering up.
Possible causes:
- the STO function is selected via safe motion monitoring functions.
- a safety message is present, that resulted in a STO.
Note:
STO: Safe Torque Off
Remedy: - deselect STO via safe motion monitoring functions.
- remove the cause of the safety messages and acknowledge the messages.
Note:
The automatic test stop is performed after removing the cause.
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Cause: A PROFIBUS master attempts to establish a connection using an incorrect configuring telegram.
Alarm value (r2124, interpret decimal):
2: Too many PZD data words for input or output. The number of possible PZD is specified by the number of indices in
r2050/p2051.
3: Uneven number of bytes for input or output.
211: Unknown parameterizing block.
501: PROFIsafe parameter error (e.g. F_dest).
Additional values:
Only for internal Siemens troubleshooting.
Remedy: Check the bus configuration on the master and the slave sides.
For alarm value = 2:
Check the number of data words for input and output.
For alarm value = 211:
Ensure offline version <= online version.
For alarm value = 501:
Check the set PROFIsafe address (p9610).
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A02058 Trace: Time slice clock cycle for endless trace not valid
Message class: Error in the parameterization / configuration / commissioning procedure (18)
Reaction: NONE
Acknowledge: NONE
Cause: The selected time slice clock cycle cannot be used for the endless trace
Remedy: Enter the clock cycle of an existing time slice with a cycle time >= 2 ms for up to 4 recording channels or >= 4 ms
from 5 recording channels per trace.
The existing time slices can be read out via p7901.
A02059 Trace: Time slice clock cycle for 2 x 8 recording channels not valid
Message class: Error in the parameterization / configuration / commissioning procedure (18)
Reaction: NONE
Acknowledge: NONE
Cause: The selected time slice clock cycle cannot be used for more than 4 recording channels.
Remedy: Enter the clock cycle of an existing time slice with a cycle time >= 4 ms or reduce the number of recording channels
to 4 per trace.
The existing time slices can be read out via p7901.
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Cause: The following functions or settings are not permissible in conjunction with a multiple trace (trace recorder 0):
- measuring function
- long-time trace
- trigger condition "immediate recording start" (IMMEDIATE)
- trigger condition "start with function generator" (FG_START)
Remedy: - if required, deactivate the multiple trace (p4840[0] = 0).
- deactivate function or setting that is not permissible
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Cause: Too many functions have been configured on this Control Unit (e.g. too many drives, function modules, data sets, OA
applications, blocks, etc.).
Fault value (r0949, interpret decimal):
Only for internal Siemens troubleshooting.
Remedy: - change the configuration on this Control Unit (e.g. fewer drives, function modules, data sets, OA applications,
blocks, etc.).
- use an additional Control Unit.
Note:
OA: Open Architecture
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Cause: The alarm threshold for the overtemperature of the rectifier has been reached. The response is set using p0290.
If the temperature of the rectifier increases by an additional 5 K, then fault F30037 is triggered.
Remedy: Check the following:
- is the ambient temperature within the defined limit values?
- have the load conditions and the load duty cycle been appropriately dimensioned?
- has the fan failed? Check the direction of rotation.
- has a phase of the line supply failed?
- is an arm of the supply (incoming) rectifier defective?
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F07086 Units changeover: Parameter limit violation due to reference value change
Message class: Error in the parameterization / configuration / commissioning procedure (18)
Reaction: NONE
Acknowledge: IMMEDIATELY
Cause: A reference parameter was changed in the system. This resulted in the fact that for the parameters involved, the
selected value was not able to be written in the per unit notation.
The values of the parameters were set to the corresponding violated minimum limit/maximum limit or to the factory
setting.
Possible causes:
- the steady-state minimum limit/maximum limit or that defined in the application was violated.
Fault value (r0949, parameter):
Diagnostics parameter to display the parameters that were not able to be re-calculated.
See also: p0304, p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004
Remedy: Check the adapted parameter value and if required correct.
A07089 Changing over units: Function module activation is blocked because the units have
been changed over
Message class: Error in the parameterization / configuration / commissioning procedure (18)
Reaction: NONE
Acknowledge: NONE
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Cause: An attempt was made to activate a function module. This is not permissible if the units have already been changed
over.
See also: p0100 (IEC/NEMA Standards), p0505 (Selecting the system of units)
Remedy: Restore units that have been changed over to the factory setting.
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Cause: - the specified number of restart attempts (p1211) has been completely used up because within the monitoring time
(p1213) the faults were not able to be acknowledged. The number of restart attempts (p1211) is decremented at
each new start attempt.
- the monitoring time for the power unit has expired.
- when exiting commissioning or at the end of the motor identification routine or the speed controller optimization, the
drive unit is not automatically powered up again.
Fault value (r0949, interpret hexadecimal):
Only for internal Siemens troubleshooting.
Remedy: - increase the number of restart attempts (p1211).
- increase the delay time in p1212 and/or the monitoring time in p1213.
- reduce the delay time to reset the start counter p1213[1] so that fewer faults are registered in the time interval.
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Cause: The monitoring of the DC link voltage p1284 has responded (only U/f control).
Remedy: - check the line supply voltage.
- check the braking module.
- adapt the device supply voltage (p0210).
- adapt the DC link voltage monitoring (p1284).
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Cause: The actual value for the technology controller, interconnected via connector input p2264, has reached a limit.
Fault value (r0949, interpret decimal):
1: upper limit reached.
2: lower limit reached.
Remedy: - adapt the limits to the signal level (p2267, p2268).
- check the actual value normalization (p0595, p0596).
See also: p0595 (Technological unit selection), p0596 (Technological unit reference quantity), p2264 (Technology
controller actual value), p2267 (Technology controller upper limit actual value), p2268 (Technology controller lower
limit actual value)
F07435 (N) Drive: Setting the ramp-function generator for sensorless vector control
Message class: Application/technological function faulted (17)
Reaction: OFF2 (IASC/DCBRK, NONE, OFF1, OFF3)
Acknowledge: IMMEDIATELY
Cause: During operation with sensorless vector control (r1407.1) the ramp-function generator was stopped (p1141). An
internal setting command of the ramp-function generator output caused the set setpoint speed to be frozen.
Remedy: - deactivate the holding command for the ramp-function generator (p1141).
- suppress the fault (p2101, p2119). This is necessary if the ramp-function generator is held using jogging and the
speed setpoint is simultaneously inhibited (r0898.6).
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Cause: A phase-phase short-circuit or ground fault was detected at the motor-side output terminals of the converter.
Fault value (r0949, interpret decimal):
1: Short-circuit, phase UV.
2: Short-circuit, phase UW.
3: Short-circuit, phase VW.
4: Ground fault with overcurrent.
5: Motor cable phase U interrupted
6: Motor cable phase V interrupted
7: Motor cable phase W interrupted
8: Short-circuit with hardware shutdown
1yxxx: Ground fault with current in phase U detected (y = pulse number, xxxx = component of the current in phase V
in per mille).
2yxxx: Ground fault with current in phase V detected (y = pulse number, xxxx = component of the current in phase U
in per mille).
Note:
Also when interchanging the line and motor cables is identified as a motor-side short circuit.
The ground fault test only functions when the motor is stationary.
Connecting to a motor that is either not de-energized or partially de-energized is possibly detected as ground fault.
Remedy: - check the motor-side converter connection for a phase-phase short-circuit.
- rule-out interchanged line and motor cables.
- check for a ground fault.
- check the motor cable connections
For a ground fault the following applies:
- do not enable the pulses when connecting to a rotating motor without the "Flying restart" function activated (p1200).
- increase the de-energization time (p0347).
- increase pulse suppression delay time (p1228) to ensure standstill.
- if required, deactivate the monitoring (p1901).
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Cause: The load monitoring is configured for a pump or fan (p2193 = 4, 5).
The monitoring function detects when the pump/fan is operating under no load conditions.
The pump is running in the dry state (no medium to be pumped) – or the fan has a broken belt.
It is possible that the detection torque threshold is too low (p2191).
See also: p2191 (Load monitoring torque threshold no load)
Remedy: - for a pump, check the medium being pumped, and if required, provide the medium.
- for a fan, check the belt, and if required, replace.
- if necessary, increase the detection torque threshold (p2191).
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Remedy: Steps should always be taken to ensure that both motor data identification and the rotating measurement were (if
possible) carried out (see p1900, r3925).
- Check whether the drive is in the open-loop speed control operating range (see p1755), or if the speed setpoint is
still zero, whether the load alone caused the drive to stall. If yes, increase ramp-up time p1120, increase ramp-down
time p1121 and increase current setpoint via p1610, p1611.
- If the excitation time (p0346) of the induction motor was significantly reduced and the drive stalls when it is switched
on and immediately run, then p0346 should be increased again.
- check whether the motor cables are disconnected (see A07929).
If there is no fault, then the fault tolerance can be increased (p1745).
- check the current limits (p0640, r0067, r0289). If the current limits are too low, then the drive cannot be magnetized.
- If the fault occurs with fault value 2 when the motor accelerates very quickly to the field weakening range, the
deviation between the flux setpoint and flux actual value can be reduced and, in turn, the message prevented, by
reducing p1553.
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Cause: The rotating measurement cannot be started due to missing enable signals.
For p1959.13 = 1, the following applies:
Enable signals for the ramp-function generator missing (see p1140 ... p1142).
Remedy: - acknowledge faults that are present.
- establish missing enable signals.
See also: r0002 (Drive operating display), r0046 (Missing enable signal)
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Cause: The "Vector control" mode or application class "Standard Drive Control, STC" (p0096 = 1) has been selected, and a
motor data identification has still not been performed.
The alarm is initiated when changing the drive data set (see r0051) in the following cases:
- vector control is parameterized in the actual drive data set (p1300 >= 20).
and
- motor data identification has still not been performed in the actual drive data set (see r3925).
Note:
For SINAMICS G120, a check is made and the alarm is output also when exiting commissioning and when the
system powers up.
Remedy: - Perform motor data identification (see p1900).
- if required, parameterize "U/f control" (p1300 < 20) or set p0096 = 0 (only G120).
- switch over to a drive data set, in which the conditions do not apply.
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Cause: An error was identified when checking the consistency of the protected files. As a consequence, the project on the
memory card cannot be run.
Fault value (r0949, interpret hexadecimal):
yyyyxxxx hex: yyyy = object number, xxxx = fault cause
xxxx = 1:
A file has a checksum error.
xxxx = 2:
The files are not consistent with one another.
xxxx = 3:
The project files, which were loaded into the file system via load (download from the memory card), are inconsistent.
Note:
KHP: Know-How Protection
Remedy: - Replace the project on the memory card or replace project files for download from the memory card.
- Restore the factory setting and download again.
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Cause: The power unit has detected an overvoltage condition in the DC link.
- motor regenerates too much energy.
- line supply voltage too high.
- line phase interrupted.
- DC link voltage control switched off.
- dynamic response of DC link voltage controller excessive or insufficient.
Fault value (r0949, interpret decimal):
DC link voltage at the time of trip [0.1 V].
Remedy: -increase the ramp-down time (p1121).
- set the rounding times (p1130, p1136). This is particularly recommended in U/f operation to relieve the DC link
voltage controller with rapid ramp-down times of the ramp-function generator.
- Activate the DC link voltage controller (p1240, p1280).
- adapt the dynamic response of the DC link voltage controller (p1243, p1247, p1283, p1287).
- check the line supply and DC link voltage. set p0210 as low as possible (also see A07401, p1294 = 0).
- check and correct the phase assignment at the power unit.
- check the line supply phases.
See also: p0210 (Drive unit line supply voltage), p1240 (Vdc controller configuration (vector control))
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F30017 Power unit: Hardware current limit has responded too often
Message class: Power electronics faulted (5)
Reaction: OFF2
Acknowledge: IMMEDIATELY
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Cause: The hardware current limitation in the relevant phase (see A30031, A30032, A30033) has responded too often. The
number of times the limit has been exceeded depends on the design and type of power unit.
- closed-loop control is incorrectly parameterized.
- fault in the motor or in the power cables.
- the power cables exceed the maximum permissible length.
- motor load too high
- power unit defective.
Fault value (r0949, interpret binary):
Bit 0: Phase U
Bit 1: Phase V
Bit 2: Phase W
Remedy: - check the motor data.
- check the motor circuit configuration (star-delta).
- check the motor load.
- check the power cable connections.
- check the power cables for short-circuit or ground fault.
- check the length of the power cables.
- replace power unit.
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Cause: In the power unit, the monitoring of the collector-emitter voltage (U_ce) of the semiconductor has responded.
Possible causes:
- fiber-optic cable interrupted.
- power supply of the IGBT gating module missing.
- short-circuit at the power unit output.
- defective semiconductor in the power unit.
Fault value (r0949, interpret binary):
Bit 0: Short-circuit in phase U
Bit 1: Short circuit in phase V
Bit 2: Short-circuit in phase W
Bit 3: Light transmitter enable defective
Bit 4: U_ce group fault signal interrupted
See also: r0949 (Fault value)
Remedy: - check the fiber-optic cable and if required, replace.
- check the power supply of the IGBT gating module (24 V).
- check the power cable connections.
- select the defective semiconductor and replace.
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Cause: The power unit DC link was not able to be precharged within the expected time.
1) There is no line supply voltage connected.
2) The line contactor/line side switch has not been closed.
3) The line supply voltage is too low.
4) Line supply voltage incorrectly set (p0210).
5) The precharging resistors are overheated as there were too many precharging operations per time unit.
6) The precharging resistors are overheated as the DC link capacitance is too high.
7) The DC link has either a ground fault or a short-circuit.
8) Precharging circuit may be defective.
Fault value (r0949, interpret binary):
yyyyxxxx hex:
yyyy = power unit state
0: Fault status (wait for OFF and fault acknowledgment).
1: Restart inhibit (wait for OFF).
2: Overvoltage condition detected -> change into the fault state.
3: Undervoltage condition detected -> change into the fault state.
4: Wait for bridging contactor to open -> change into the fault state.
5: Wait for bridging contactor to open -> change into restart inhibit.
6: Commissioning.
7: Ready for precharging.
8: Precharging started, DC link voltage less than the minimum switch-on voltage.
9: Precharging, DC link voltage end of precharging still not detected.
10: Wait for the end of the de-bounce time of the main contactor after precharging has been completed.
11: Precharging completed, ready for pulse enable.
12: Reserved.
xxxx = Missing internal enable signals, power unit (inverted bit-coded, FFFF hex -> all internal enable signals
available)
Bit 0: Power supply of the IGBT gating shut down.
Bit 1: Ground fault detected.
Bit 2: Peak current intervention.
Bit 3: I2t exceeded.
Bit 4. Thermal model overtemperature calculated.
Bit 5: (heat sink, gating module, power unit) overtemperature measured.
Bit 6: Reserved.
Bit 7: Overvoltage detected.
Bit 8: Power unit has completed precharging, ready for pulse enable.
Bit 9: Reserved.
Bit 10: Overcurrent detected.
Bit 11: Reserved.
Bit 12: Reserved.
Bit 13: Vce fault detected, transistor de-saturated due to overcurrent/short-circuit.
Bit 14: Undervoltage detected.
See also: p0210 (Drive unit line supply voltage)
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Remedy: In general:
- check the line supply voltage at the input terminals.
- check the line supply voltage setting (p0210).
- wait until the precharging resistors have cooled down. For this purpose, preferably disconnect the infeed unit from
the line supply.
For 5):
- carefully observe the permissible precharging frequency (refer to the appropriate Equipment Manual).
For 6):
- check the capacitance of the DC link and, if necessary, reduce it in accordance with the maximum permissible DC
link capacitance (see relevant Equipment Manual).
For 7):
- check the DC link for a ground fault or short circuit.
See also: p0210 (Drive unit line supply voltage)
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Cause: Hardware current limit for phase V responded. The pulsing in this phase is inhibited for one pulse period.
- closed-loop control is incorrectly parameterized.
- fault in the motor or in the power cables.
- the power cables exceed the maximum permissible length.
- motor load too high
- power unit defective.
Note:
Alarm A30031 is always output if, for a Power Module, the hardware current limiting of phase U, V or W responds.
Remedy: Check the motor data and if required, recalculate the control parameters (p0340 = 3). As an alternative, run a motor
data identification (p1910 = 1, p1960 = 1).
- check the motor circuit configuration (star/delta).
- check the motor load.
- check the power cable connections.
- check the power cables for short-circuit or ground fault.
- check the length of the power cables.
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Cause: The air intake in the power unit has exceeded the permissible temperature limit.
For air-cooled power units, the temperature limit is at 55 °C.
- ambient temperature too high.
- insufficient cooling, fan failure.
Fault value (r0949, interpret decimal):
Temperature [0.01 °C].
Remedy: - check whether the fan is running.
- check the fan elements.
- check whether the ambient temperature is in the permissible range.
Notice:
This fault can only be acknowledged after the alarm threshold for alarm A05002 has been undershot.
A30042 Power unit: Fan has reached the maximum operating hours
Message class: Power electronics faulted (5)
Reaction: NONE
Acknowledge: NONE
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Cause: The maximum operating time of at least one fan will soon be reached, or has already been exceeded.
Alarm value (r2124, interpret binary):
Bit 0: heat sink fan will reach the maximum operating time in 500 hours.
Bit 1: heat sink fan has exceeded the maximum operating time.
Bit 8: internal device fan will reach the maximum operating time in 500 hours.
Bit 9: internal device fan has exceeded the maximum operating time.
Note:
The maximum operating time of the heat sink fan in the power unit is displayed in p0252.
The maximum operating time of the internal device fan in the power unit is internally specified and is fixed.
Remedy: For the fan involved, carry out the following:
- replace the fan.
- reset the operating hours counter (p0251, p0254).
See also: p0251 (Operating hours counter power unit fan)
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F30074 (A) Communication error between the Control Unit and Power Module
Message class: Internal (DRIVE-CLiQ) communication error (12)
Reaction: NONE
Acknowledge: IMMEDIATELY
Cause: Communications between the Control Unit (CU) and Power Module (PM) via the interface no longer possible. The
CU may have been withdrawn or is incorrectly inserted.
Fault value (r0949, interpret hexadecimal):
0 hex:
- a Control Unit with external 24 V supply was withdrawn from the Power Module during operation.
- with the Power Module switched off, the external 24 V supply for the Control Unit was interrupted for some time.
1 hex:
The Control Unit was withdrawn from the Power Module during operation, although the encoderless safe motion
monitoring functions are enabled. This is not supported. After re-inserting the Control Unit in operation,
communications to the Power Module no longer possible.
20A hex:
The Control Unit was inserted on a Power Module, which has another code number.
20B hex:
The Control Unit was inserted on a Power Module, which although it has the same code number, has a different
serial number. The Control Unit executes an automatic warm restart to accept the new calibration data.
Remedy: For fault value = 0 and 20A hex:
Insert the Control Unit on an appropriate Power Module and continue operation. If required, carry out a POWER ON
of the Control Unit.
For fault value = 1 hex:
Carry out a POWER ON of the Control Unit.
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Cause: At least one incorrect actual value channel was detected on the Power Stack Adapter (PSA).
The incorrect actual value channels are displayed in the following diagnostic parameters.
Remedy: Evaluate the diagnostic parameters.
If the actual value channel is incorrect, check the components and if required, replace.
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Cause: The drive-integrated "Safety Integrated" function on processor 2 has detected a fault in the data cross-check between
the two monitoring channels and has initiated a STOP F.
As a consequence of this fault, fault F30600 (SI P2: STOP A initiated) is output.
Fault value (r0949, interpret decimal):
0: Stop request from the other monitoring channel.
1 ... 999:
Number of the cross-compared data that resulted in this fault. This number is also displayed in r9795.
2: SI enable safety functions (p9601, p9801). Crosswise data comparison is only carried out for the supported bits.
3: SI F-DI changeover discrepancy time (p9650, p9850).
8: SI PROFIsafe address (p9610, p9810).
9: SI debounce time for STO (p9651, p9851).
1000: Watchdog timer has expired.
Within the time of approx. 5 x p9650, alternatively, the following was defined:
- the signal at F-DI continually changed with time intervals less than or equal to the discrepancy time (p9650/p9850).
- via PROFIsafe, STO (also as subsequent response) was continually selected and deselected with time intervals
less than or equal to the discrepancy time (p9650/p9850).
1001, 1002: Initialization error, change timer / check timer.
2000: Status of the STO selection for both monitoring channels are different.
2001: Feedback signal of the safe pulse suppression for both monitoring channels different.
2002: Status of the delay timer SS1 for both monitoring channels different (status of the timer in p9650/p9850).
2003: Status of the STO terminal for processor 1 and processor 2 different.
6000 ... 6999:
Error in the PROFIsafe control.
For these fault values, the failsafe control signals (failsafe values) are transferred to the safety functions.
The significance of the individual message values is described in safety fault F01611.
Remedy: For fault values 1 ... 999 described in "Cause":
- check the cross data comparison that resulted in a STOP F.
- carry out a POWER ON (switch-off/switch-on).
For fault value = 1000:
- check the wiring of the F-DI (contact problems).
- PROFIsafe: Remove contact problems/faults at the PROFIBUS master/PROFINET controller.
- check the discrepancy time, and if required, increase the value (p9650/p9850).
For fault value = 1001, 1002:
- carry out a POWER ON (switch-off/switch-on).
For fault value = 2000, 2001, 2002, 2003:
- check the discrepancy time, and if required, increase the value (p9650/p9850).
- check the wiring of the F-DI (contact problems).
- check the causes of the STO selection in r9772.
For fault value = 6000 ... 6999:
Refer to the description of the message values in safety fault F01611.
For fault values that are described in "Cause":
- carry out a POWER ON (switch-off/switch-on).
- contact Technical Support.
- replace Control Unit.
Note:
F-DI: Failsafe Digital Input
STO: Safe Torque Off
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A30788 Automatic test stop: wait for STO deselection via SMM
Message class: Safety monitoring channel has identified an error (10)
Reaction: NONE
Acknowledge: NONE
Cause: The automatic test stop was not able to be carried out after powering up.
Possible causes:
- the STO function is selected via Safety Extended Functions.
- a safety message is present, that resulted in a STO.
Remedy: - Deselect STO via Safety Extended Functions.
- remove the cause of the safety messages and acknowledge the messages.
The automatic test stop is performed after removing the cause.
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