Din Suntech 20 21
Din Suntech 20 21
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1. BASIC PRINCIPLES
It has been proven that plain cylindrical bearings (fig. 01) built-up
its carrying oil wedge by making possible clearance between bearing
shell and shaft due to its eccentric position (converging film).
Now a days various special geometry design has been Implanted which
also based on hydrodynamic Calculation as per DIN 31657.
Figure 02 Pressure build-up at a tilting RD pad Figure 03 Pressure build-up at a tilting Rectangular pad
Figure 05 three-lobe journal bearing Figure 06 Four-lobe journal bearing Figure 07 Lemon bore journal bearing
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From the design point of view of thrust pads axially loaded bearings or thrust bearings are be implemented with
advanced edge design which enable it to take higher axial load capacity. General standard design are taper landed
thrust pad, tilting pad, LEG thrust pad (Leading Edge Groove), RD Pad etc.
Figure 08 Taper landed thrust pad Figure 09 LEG thrust pad Figure 10 RD thrust pad
We can also enable the bi-directional motion of journal by changing the pivot position of tilting pad as per
hydrodynamic calculation specification DIN 31652.
Customized design tilting pad journal bearing also available with us against customer requirements.
The bearing size selection it’s directly depends on load applicable to its surface area and which may effect on
stability temperature and bearing life. The chart (2.3) will helps designer to select proper bearing size and frame
efficiently.
Appendix: Approximate permissible unit radial load considered as to point to n/mm2 (Higher can be achieved by
special design as early described).
In DIN types bearing variety of axial geometries are there which can enable to take up a wide range of axial load.
Type B design: This is the basic design of thrust bearing surface normal radial oil groove can take essential load.
Type K design: Design on thrust surface enabled continuous and bi-directional load potentially.
Type A design: A combination of RD pads Rectangular Pad along with cup spring washer enabled to take a high
continues thrust load, which can design with and without direct lubrication system. Provision of RTD (Radial
Temperature Detector) can be provident with RD pad arrangement.
2.3 BEARING RADIAL & AXIAL LOAD V/S SIZE & DIAMETER
Diameter Radial load Thrust load
Size ‘D’ (mm.) (N) ‘ B’ surface ‘ K’ surface ‘ A’ surface
80 10000 925 3 250 6 500
9 90 11000 1 100 3 750 7 800
100 12000 1 100 3 600 4 500
100 15000 1 300 4 000 7 700
11 110 17000 1 750 5 600 9 800
125 21000 1 600 5 150 5 000
125 26000 2 200 6 250 17 700
14 140 29000 2 850 9 000 19 300
160 31000 2 250 7 000 12 000
180 34000 1 900 5900 10 200
160 44000 3 450 11 000 33 450
18 180 49000 4 300 12 700 37 250
200 52000 3 750 11 000 23 300
225 54000 3 150 10 000 21 250
200 67000 5 150 15 800 54 200
225 76000 5 650 18 200 60 100
22 250 79000 6 150 19 100 44 650
280 83000 6 400 20 300 42 200
300 86000 6 800 21 800 40 200
250 106000 7300 23 200 84 800
280 115000 8100 26 000 94 100
28 300 120000 8600 28 100 72 300
315 124000 9200 30 100 67 600
335 128000 9500 31 800 65 000
355 131000 9700 33 800 62 000
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The calculation of hydrodynamic state of bearing its directly depend on viscosity of oil, higher viscosity sustained at
higher load but frictional loss also increases with higher viscous oil i.e. selection of proper viscous oil according to
load is very important.
≤ 1.25 68 46 46 32 32
2.6 RECOMMENDED SIZE OF OIL OUTLET FOR VISCOSITY & QUANTITY OF OIL
ISO VG 32 & 46 ISO VG 68 & 100 ISO VG 32 & 46 ISO VG 68 & 100
Size Oil Outlet Oil Outlet
lit/min at 40°C lit/min at 40°C lit/min at 40°C lit/min at 40°C
9 G 11 /4 8 7 2 x G 11 /4 16
14
1 1
11 G 1 /4 8 7 2 x G 1 /4 16 14
14 G 11 /2 10 9 2 x G 11 /2 20 18
18 G 11 /2 10 9 2 x G 11 /2 20 18
22 G2 19 17 2xG2 38 34
28 G 21 /2 28 25 2 x G 21 /2 56 50
Designation C Y V K
Type of radial bearing for electrical machines, fans, compressors and turbines
Peripheral speed U [m/s] 30 76 120 140
Specific load p [N/mm2] 3.5 2.5 1.8 1.8
Type of radial bearing for gear boxes
To improve and maintain the bearing Operation life with respect to Lubrication oil and effect of Cladding Metal /
Babbitt Metal there are some Hydro-dynamically proved points which are indicating the admissible temperature of
SUNTECH Bearings.
Though Design has it’s own speciality to calculate the Hydro-dynamic Calculation with respect to Temperature at
loaded zone of Bearing so it is to important to conform The best Designed Operating temperature from Our Team.
Temperatures on the order of 160° C cause plastic flow of the Babbitt. Maximum temperature are conservatively
limited to 135° C. Allowing 8° C for alarm and 15°C for tripe setting, maximum operating Babbitt temperature is 120°
C. It is important to note that alarm and trip are set relative to normal design temperatures. Specifically, if the design
temperature is 85° C, the trip should be set at 100° C, not 120° C.
In addition to the bearing, consideration has to be given to the temperature limitations of the lubricant. Consult the
lubricant Supplier for information on the lubricant limitations.
Maximum speed of the water should maintain less then 1.5 m/s to avoid damage by cavitation particularly in pipe
bends. To maintain such speed end user should incorporate the corresponding control valves.
FIG : 12
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8.1 GENERAL
Shaft seals are used to prevent the leakage of oil or oil mist, to prevent the penetration of harmful quantities of
impurities (sand, dust) and water.
Selection of shaft seals is depend on site conditions and to perform different requirements with regard to the
penetration of impurities and water.
A product that has a rating of IP44 means that it is protected against solid objects that are bigger than 1mm and
water splashing from all directions. This type of sealing systems are used where freely movable arrangement is required
to insensitive radial shaft displacement. After the bearing housing has been installed and aligned on the base frame or foundation,
the seal carrier can be fitted using non hardening sealing compound . (FIG: 14)
FIG : 15 FIG : 16
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8.3 FOR SF TYPE BEARING SPECIAL SEALING ARRANGEMENT (INSIDE MACHINE SEALS)
An additional machine seal can be mounted on the inside of the machine plate. The resulting additional space between
the housing and Machine seals are vented by holes in upper and lower parts of the housing, to protect the bearing
from low pressure high temperature and other potentially damaging effect from machine.
SIZE D d1 d2 d3 d4 d5 d6 b1 b2 L1 L2 L3 L4
80 111.5
100 131.5
100 136.5
125 161.5
125 171.5
160 201.5
160 216.5
200 251.5
200 266.5
250 316.5
250 326.5
300 376.5
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9.3 SEALS
Floating labyrinth seals are sufficient to achieve by using additional labyrinth for most applications, but rigid seals are
also available for Special application.
seals are also available on based of requirement high oil throughput. Both types of seals meet the condition. The
assembly is sealed with an end of Protection Class IP 44, IP 55 or 56 (see page no. 6 for details).
9.4 LUBRICATION
The loose oil ring normally provides a sufficient oil supply subjected to verification of operating temperature being
within limit. However, the bearings are always set up to an oil supply system. The oil ring ensures
Emergency lubrication in the event of a malfunction of the supply system.
9.5 INSULATION
The bearings also can be insulated to prevent shaft currents. In an insulated bearing all contacts of housing with shaft
or bearing bush is made through insulated component such as guide pin bush, seal carrier bolts and Nylon bush
1 2 3 4 5 6 7
Model Selection - "S" model
S G Z Y K 11 225
Series
Housing Type
R Finned, foot mounted.
G Smooth, foot mounted.
Finned, End flange
F
mounted.
Finned, centrally flange
M
mounted.
Heat Dissipation
N Natural cooling
Lubrication by oil
Z circulation with external
oil cooling.
Lubrication by oil
circulation with external
X
oil cooling for high oil
throughput.
Water cooler
W
arrangement in oil sump.
Circulating pump and
U
natural cooling.
Circulating pump and
T
water cooled oil sump.
Shape of Bore
Plain cylindrical bore,
C
without oil ring.
Plain cylindrical bore,
L
with loose oil ring
Y Two lobe Bore.
V Four lobe Bore.
Thrust Faces:
Without thrust parts (non
Q
locating bearing).
Plain sliding surfaces &
B lubricating grooves.
(locating bearing).
Taper land sliding surface
K
(locating bearing).
Circular tilting pads (RD
A
thrust pads) supported.
Housing Size
Journal Diameter
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11.1 APPLICATIONS
Pedestal bearings type SR (cooling fins) SG (no cooling fins) are successfully used in a wide range of applications.
For example:
1) Turbo generators. 2) Blowers. 3) Hydro generators. 4) Compressors. 5) Motors for rolling mills. 6) Water turbines.
7) Induction motors.
SR TYPE
Q TYPE B TYPE
A TYPE
K TYPE
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SIZE S W1 W2 W3 B1 B2 d1 d2 d3 d4 d5 d6 d7 d8 L L1 L2 L3 L4 L5
80 86 110 110
9 90 60 80 80 96 120 80/90/100/110 150 170 190 11 22 10 120 355 190 150 145 300 90
100 106 130 125
100 108 135 135
11 110 80 100 100 118 150 100/110/125/140 180 195 215 11 26 10 140 450 205 170 165 375 100
125 133 160 150
125 135 170 165
140 150 190 125/140/160/180 180
14 105 125 125 230 270 290 11 30 10 540 255 215 205 450 125
160 170 200 195
OIL INLET
180 190 220 -
160 172 215 210
160/180/200/225
180 192 240 230
18 135 160 160 275 320 340 13 40 15 660 300 255 245 560 150
200 212 250 245
OIL OUTLET
225 237 275 -
200 214 265 265
225 239 290 285
22 250 170 200 200 264 315 200/225/250/280/300 340 380 400 13 46 15 305 880 380 320 310 670 200
280 294 345 -
300 310 325 -
250 266 325 325
280 296 355 355
300 316 375 365
28 215 250 250 250/280/300/315/355 440 500 525 13 55 20 950 450 380 370 800 250
315 331 390 380
335 351 410 -
355 371 430 -
80 105
90 3/8" 1/2" 11/4" 1/2" 105
9 37 30 22.5 60 22.5 85 135 190 321 35 53 1.8
BSP FP BSP FP
100 100
100 140
3/8" 1/2" 11/4" 1/2"
11 110 42 40 22.5 70 22.5 90 150 225 375 50 140 82 3.8
BSP FP BSP FP
125 132
125 165
140 3/8" 1/2" 11/2" 1/2" 165
14 55 60 27.5 85 27.5 125 180 265 455 60 158 5.4
160 BSP FP BSP FP 145
180 132
160 207
180 3/8" 1/2" 11/2" 1/2" 207
18 68 70 30 105 30 155 215 315 560 70 283 9.2
200 BSP FP BSP FP 185
225 170
200 262
225 262
1/2" 1/2" 2" 1/2"
22 250 83 8 40 135 40 175 245 375 675 80 248 525 17.5
FP FP BSP FP
280 206
300 187
280 317
300 1/2" 1/2" 2" 1/2" 317
28 106 35 50 155 50 220 310 450 824 90 325 28.6
315 FP FP BSP FP 267
335 260
355 230
Larger sizes are also available & manufactured, on customer requirement basis.
The dimensions & design are not strictly binding as they are subject to continuous R & D. We reserve the right to
introduce modification & farther improvement.
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L3
SIZE S D1 D2 D3 d4/d5 D6 L1 L2 SEAL/TYPE L4 r1 r2 r3
10 20
80 110 132 90
80/90/100/1
9 90 120 142 80/ - 90/80 100/90 110/100 100 80.4 100 50 75 90 2.5 4 1.6
10
100 130 143 110
100 135 157 110
100/110/125 100/ - 110/100 125/110
11 110 150 162 125 100 120 50 75 110 2.5 4 1.6
/140 140/125
125 160 168 140
125 125/140/160 170 192 1410
140 /180 190 207 125/ -140/125 160/140 160
14 125 150 60 85 140 4 6 2.5
160 200 217 180/160 180
180 220 - 200
160 160/180/200 215 244 180
180 /225 240 264 160/ - 180/160 200/180 200
18 160 190 60 85 180 4 6 2.5
200 250 273 225/200 225
225 275 - 250
200 265 308 225
225 290 328 250
200/225/250 200/ - 225/200 250/225
22 250 315 339 280 200 240 70 105 220 6 10 4
/280 280/250
280 345 - 315
300 - 330
250 325 378 280
280 355 408 315
300 250/280/315 375 408 250/ - 280/250 315/280 315
28 250 300 70 105 280 6 10 6
315 /355 390 423 355/315 345
335 430 - 365
355 430 - 385
1. Recommendation of Shaft dia and tolerance as per computerised calculation, under SEC scope.
2. Dimension of L1 & L2 subjected to the axial expansion i.e. depend on coefficient of heat transfer.
3. It is to recommended to maintain 0.5 mm normal axial clearance which is enable to change of direction of Thrust
4. Design of recess can be changed and sometime can be omit depend upon scope of application.
12.2 SELECTION OF RD PAD NUMBER & SIZE CORRESPONDENCE TO PERMISSIBLE UNIT LOAD
CHART.
RD THRUST
RD THRUST
SIZE D d SIZE D d PADS RD PAD SIZE
PADS (NOS.) 16 18 20 25 31 40 50 63 71 80
(NOS.) = DIA
80 20 14 160 31.5 18
90 20 16 180 31.5 20
9 18
100 16 20 200 25 24 PERMISSIBLE
225 - - UNIT LOAD
2 2.5 2.5
100 20 20 200 40 18 AT STARTUP
(N/mm2)
110 20 20 225 40 20
11 125 16 16 22 250 31.5 24
280 - -
300 - -
125 25 18 250 50 18
PERMISSIBLE
140 25 20 280 50 20 UNIT LOAD
160 20 24 300 40 24 WHEN 2 2.5 2.5 4
14 28 OPERATING
180 - - 315 40 24
(N/mm2)
335 - -
355 - -
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13.1 APPLICATIONS
This type of bearings are flange mounted slide Bearings specially designed for electrical and turbo machine
engineering, easy mounting, inspection and maintenance. End shield Bearing series SF are support by a mounting to
the main machine for proper hold
Q TYPE B TYPE
K TYPE
A TYPE
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80 86 110 110
9 90 60 80 80 96 120 340 310 280 100 80/90/100/110 150 170 190 14 11 120 270 162 140
100 106 130 125
100 108 135 135
11 110 80 100 100 118 150 380 350 315 125 100/110/125/140 180 195 215 14 11 140 310 192 165
125 133 160 150
125 135 165 160
165
140 150 180 160 125/140/160/180 180
14 105 125 125 460 415 355 230 270 290 18 11 370 232 205
160 170 195 160 195
-
180 190 - 180
160 172 210 200 210
180 192 230 200 160/180/200/225 230
18 135 160 160 540 490 400 275 320 340 22 13 440 273 241
200 212 245 200 245
225 237 - 225 -
80 115
3/8" 1/2" 11/4" 1/2"
9 90 15 70 23 12 37 35 22.5 60 20 85 175 250 115 59 2.6
BSP BSP BSP BSP
100 115
100 165
3/8" 1/2" 11/2" 1/2"
11 110 15 80 29 17 42 40 22.5 70 22.5 90 195 280 165 94 4.5
BSP BSP BSP BSP
125 127
125 165
140 3/8" 1/2" 11/2" 1/2" 165
14 15 100 26 23 55 60 22.5 85 27.5 125 240 340 458 8.1
160 BSP BSP BSP BSP 145
180 125
160 197
180 3/8" 1/2" 11/2" 1/2" 197
18 20 116 31 25 68 70 30 105 30 155 270 400 251 12.8
200 BSP BSP BSP BSP 175
225 150
200 252
225 252
1/2" 1/2" 2" 1/2"
22 20 150 32 37 83 80 40 135 40 175 350 450 541 22.8
250 BSP BSP BSP BSP 238
280 192
300 177
322
280 322
300 1/2" 1/2" 21/2" 1/2" 272
28 20 170 43 42 106 115 50 155 50 220 400 500 964 33.8
315 BSP BSP BSP BSP 267
335 242
355 229
Larger sizes are also available & manufactured, on customer requirement basis. The dimensions & design are not
strictly binding as they are subject to continuous R & D process. We reserve the right to introduce modification &
farther improvement.
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14.0 MIDDLE FLANGE MOUNTED SLIDE BEARING ACCORDANCE WITH DIN 31694.
14.1 APPLICATIONS
Designed primarily for use in electrical motors and generators, mid flange bearing assemblies are supported centrally
by a mounting flange with a centring device on the lower bearing housing.
SM TYPE
Q TYPE B TYPE
A TYPE K TYPE
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OIL
WEIGHT
SIZE S L2 L3 L4 L5 L6 L7 P1 P2 P3 P4 P5 X1 Y1 X2 Y2 X3 Y3 X4 Y4 h1 f+-5 CA P A CITY
(KG.)
(Litre)
80 105
3/8" 1/2" 1" 11/4" 3/8"
9 90 100 80 80 20 16 30 35.5 27.5 20 60 67.5 85 45 142 212 105 60 2.4
B SP B SP B SP B SP B SP
100 105
100 130
3/8" 1/2" 11/4" 11/4" 3/8"
11 110 115 95 100 20 18 30 40 30 22.5 70 70 90 60 160 250 130 97 4.2
B SP B SP B SP B SP B SP
125 122
125 158
140 1/2" 1/2" 11/4" 3/8"
14 135 113 125 25 20 30 11/2" 55 45 27.5 85 85 125 7 200 300 158 264 6.8
160 B SP B SP B SP B SP 138
180 117
160 190
180 1/2" 1/2" 11/2" 11/4" 3/8" 190
18 150 133 160 25 25 30 68 60 30 105 80 155 80 240 355 242 10
200 B SP B SP B SP B SP B SP 170
225 145
200 242
225 242
3/4" 1/2" 2" 11/4" 1/2"
22 250 185 168 200 30 30 30 83 70 40 135 100 175 100 310 450 220 460 24.4
B SP B SP B SP B SP B SP
280 182
300 166
312
280 312
300 3/4" 1/2" 11/4" 1/2" 262
28 225 213 250 30 30 35 21/2" 106 95 50 155 130 220 130 360 560 850 44.5
315 B SP B SP B SP B SP 257
335 232
355 219
Larger sizes are also available & manufactured, on customer requirement basis.
The dimensions & design are not strictly binding as they are subject to continuous R & D. We reserve the right to
introduce modification & farther improvement.
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SIZE J D1 D2 D3 D4 D5/D6 D7 L1 L2 L3 L4 L5 L6 r1 r2 r3 BW
SIZE D d1 d2 d3 d4 d5 d6 d7 L1 L2 L3 L4
80 155
90 155
9 150 150 150 155 148 140 39 29 27 14
100 155
110 155
100 155
110 155
11 180 180 180 180 178 170 41 31 27 16
125 180
140 180
125 180
140 186
14 230 230 228 240 228 212 43 33 27 18
160 240
180 240
160 240
180 240
18 275 275 274 280 273 260 46 36 27 21
200 280
225 280
200 280
225 280
22 340 340 338 340 338 316 49 39 27 24
250 340
280 340
250 340
280 340
28 410 440 410 410 438 390 53 43 28 27
315 410
355 410
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OFFICE: FACTORY :
157C, LENIN SARANI (4TH FLOOR) 119/A Kamardanga , Ichapur HIT
KOLKATA -700013 Road, Howrah,INDIA
Tel Con: 9831207030 / 7278849399 Tel Con: 9831207030 / 7278849399
[email protected] [email protected]