R134a
50Hz
WATER COOLED
SCREW CHILLERS
SSCX-W
SSCX_W SERIES
INTRODUCTION
This series of Screw Compressor Water Cooled Package Chillers were developed by a group of industry
engineers, each of them with over 20 years of experience in the design, manufacturing, installation and
service of electric chillers, packaged air-conditioners, split air-conditioners, fancoils, handling units, and
related products.
The Group is fully committed to innovative design, new and advance technology, value engineering and
to provide expert personalized service to architects, consulting engineers, developers, building owners
and contractors.
The company’s ability and courage to utilize and adopt latest technology, combined with fullest
personalized assistance, has enabled the company to provide architects, consultants and developers
various customized solutions to their various demanding application requirements.
The company has the unique expertise and experience to custom design and fabricates equipment for
installations in marine and corrosive environment, explosive and hazardous environment, low noise
environment and any other special application needs!
All units meet or exceed ASHRAE 90.1 minimum energy efficiency requirements.
Units meet UL electrical requirements and ETL listed.
Only used with ECO-FRIENDLY HFC type refrigerants.
Nomenclature
SSCX 75 T W 5 R1
T - Twin Compressor Water 50Hz R134a
- Single Compressor Cooled
ew Type
1
SCREW COMPRESSORS WATER COOLED
PACKAGE CHILLERS
GENERAL DESCRIPTION
The water cooled screw chillers are designed and manufactured to ensure efficient and reliable performance
and to provide an economical system of air conditioning for residential, commercial and industrial buildings.
The Water Cooled Screw Chillers can also be suitably piped and connected to provide chilled water or cold
brine solution for process cooling purpose. Each water cooled screw chiller consists of a state of the art one
or two screw compressors, shell and tube counter-flow direct expansion type evaporator and condenser,
factory packaged and prewired power and control panel; and a microprocessor based controller for capacity
modulation and safety protection. Our units are eco-friendly with high efficiencies and utilizing eco-friendly
HFC type refrigerants.
APPLICATIONS SERVED
Industrial Process Cooling
Although the term industrial lends one to think tough & rugged, industrial process applications can actually be
quite sensitive. Many of these applications need tight temperature control to maintain their quality of product.
We, at Smartech understand these needs and realize that your process is your lifeblood. Accurate
temperature control and 24/7 reliability are our top priorities. This list show some common process cooling
applications:
- Plastics processing
- Injection mold cooling
- Extrusion cooling
- Laser cooling
- Welding machine cooling
- Metal die-casting cooling
- Metal plating / anodizing cooling
- Engine dynamometer testing cooling
- Dry cleaning cooling
- Oil cooling
Food Processing Cooling
Food processing can be some of the most critical cooling applications due to their use of meats & poultry. In
dealing with food, in general, temperature control is paramount. If your chiller does not hold temperature, you
lose product. We have experience in the various food processing cooling applications and can help you find a
solution to yours.
Here are just a few applications we have handled previously:
- Bakery cooling
- Batch cooling
- Brine / Marinade cooling
- Vacuum meat tumbler / massager cooling
- Winery cooling
- Brewery cooling
- Ice cream / Slushy machine cooling
Specialty applications
Have a special or custom application? No problem. Custom chiller applications are where we thrive. We are
here to help. Some previous custom projects are:
- Ice Rink cooling
- Explosion proof chillers for all electrical area classifications
- Stainless steel frame, cabinet and control panel construction
- Ultra Low Sound requirement.
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MECHANICAL SPECIFICATIONS AND FEATURES
RANGE
This chiller has 16 cooling capacity sizes from 57 to 296 tons and available in R134a refrigerant.
SCREW COMPRESSOR
Separate refrigerant circuit for each compressor
Semi-hermetic, horizontal screw type
Two-pole hermetic motor
Suction gas cooled motor
Integral lubrication system using pressure differential
Cast iron housing
Infinite variable slide valve unloading
Integral oil separator
Compressor oil sump heaters
SHELL & TUBE EVAPORATOR
The adoption of a dedicate, high efficiency exchange tube allows increased cooling capacities by
values close to 10%. This performance improvement can be alternatively translated into a raising
of the evaporation temperature and then in an optimisation of the COP of the cooling system, not
only in combination with R134a but also with the other refrigerants.
Header tube sheet, shell, refrigerant and water connections are made of carbon steel
High efficiency exchange tubes are in copper, internally finned.
Baffles are made of brass or other suitable material (carbon steel)
The bolt system is made of steel alloys or stainless steel depending on working
conditions and temperatures, while gaskets are made of an asbestos free compound.
China certified pressure vessels are standard with the option of ASME certification.
SHELL AND TUBE CONDENSER
The condenser is an efficient shell and tube heat exchanger that allows high heat exchange
between condensing water and refrigerant by use of specially designed internal baffles. This
makes condensation temperature 2-3ºF lower than conventional condensers. The shell and
tube condenser is designed and tested according to BR1 and CE certificate procedures and
each vessel is leak and pressure tested before assembly to ensure its optimum performance.
The design pressure of evaporator is 1.0MPa. The condensers are China certified pressure
vessels with the option of ASME certification.
REFRIGERATION SPECIALTIES
Thermal expansion valve(s)
Sight glass with moisture indicator(s)
Liquid line solenoid valve(s)
Liquid line shut off valve(s)
Filter/drier(s)
Charging and gauge connections
Compressor discharge check valve(s) and stop valve(s)
Compressor suction stop valve(s)
High pressure relief valve(s)
Refrigerant charge
Oil charge
Shell & Tube Evaporator
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POWER AND CONTROL PANEL
Each chiller is packaged with a power and control panel which is ready to accept rated 3 phase 50Hz electrical
supply from a remote mounted isolator.
The power panel is furnished with factory pre-wired and mounted S/D starter for compressors, DOL starters for
condenser fan motors. MCBs for compressors and fan motors, external overload protectors for compressors
and/or fan motors. Power, alarm and compressor run lights to indicate unit operation status.
The heart of the control panel is the highly reliable SMART-Advance SMT3 microprocessor based controller with
advance compressor management logic for screw compressors in response to required chilled water outlet
set-point temperature. SMT3 controller is designed specifically for the hostile environment of the HVAC/R industry
and had customers in mind. SMT3 controller provides flexibility with set points and control options that can be
selected prior to commissioning a system or when the unit is live and functioning. Displays, alarms and other
interfaces are accomplished in a clear and simple language that informs the user as to the status of the controller.
The SMT3 controller provides the following safety protections, control functions and features:
A user friendly back-lit 132 by 64 pixels SMT-D1 display panel with 6 silicon rubber buttons allows carrying
out all program operations.
Staggered starting of compressors to reduce current in-rush.
To prevent compressors short-cycling (on and off repeatedly) which can cause overheating of compressors
and premature failures or burnt-out of compressors.
Lead-lag control of compressors operation and auto-balancing of compressors run-hours
Retains up to 99 alarm histories complete with time of failure together with data stamping on critical sensor
readings in an alarm history.
Monitoring of the following readings and status:
- Leaving and entering chilled water temperature
- Compressors suction and discharge pressure
- Compressors discharge temperature
- Compressor operating current
- Chilled water flow switch status
- Compressor oil level status
- External start/stop status
Safety protections as below to insure system reliability:
- Chilled water freeze protection
- Chilled water flow loss
- Low suction pressure/high discharge pressure
- Low oil level
- Low pressure differential
- Sensor failure
- Compressor over-current
Various optional add-on cards are available for direct interfacing to Building Management System (BMS)
through standard communication protocols such as ModBus RTU (RS485/TCPIP), BACnet
(RS485/MSTP/TCPIP) and LonWorks (FTT 10).
OPTIONAL ACCESSORIES
HEAT RECOVERY / DESUPERHEATERS
This can be factory supplied and installed to get free hot water up to as high as 55°C.
OTHER OPTIONAL ACCESSORIES
Coated or uncoated copper fins coils in lieu of pre-coated aluminium fins coils.
Water flow switch to be shipped loose.
Spring isolators to be shipped loose.
Rubber-in-shear isolator to be shipped loose.
INTEGRATED PUMP TANK STATION
Process pump package can be integrated with or without a tank station. These tanks are offered in all 304SS material and
fully insulated with high-quality foam insulation. Pumps are available up to 25HP and in other constructions up to 60HP with
304SS material. This section will be integral to the chiller skid and within a framed enclosure with rain shield.
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PERFORMANCE TABLE - SINGLE COMPRESSOR MODELS
GENERAL DATA
Condenser Water Entering Temp. °F
Leaving Chilled
MODEL SSCX
Water Temp. °F 75 85 95
Ton kWi Ton kWi Ton kWi
42 57.5 34.0 54.2 37.5 50.6 41.9
44 60.2 34.1 56.6 37.7 52.9 42.0
55 W5R1 46 62.9 34.3 59.2 37.9 55.3 42.2
48 65.7 34.4 61.9 38.0 57.8 42.4
50 68.6 34.6 64.6 38.2 60.5 42.6
42 72.0 42.6 67.7 47.1 63.2 52.5
44 72.3 42.8 70.8 47.3 66.1 52.8
70 W5R1 46 78.6 43.0 74.0 47.5 69.1 53.0
48 82.2 43.2 77.3 47.7 72.3 53.2
50 85.8 43.3 87.8 47.9 75.5 53.4
42 90.8 53.4 85.5 58.9 79.8 65.7
44 95.0 53.6 89.4 59.2 83.5 66.0
90 W5R1 46 99.2 53.8 93.5 59.4 87.4 66.3
48 103.7 54.1 97.7 59.7 91.3 66.5
50 108.3 54.3 102.0 59.9 95.4 66.8
42 114.6 67.3 107.8 74.4 100.6 83.0
44 119.8 67.6 112.7 74.7 105.2 83.4
110 W5R1 46 125.2 67.9 117.8 75.0 110.1 83.7
48 130.8 68.2 123.1 75.3 115.1 84.1
50 136.6 68.5 128.6 75.6 120.2 84.4
42 138.5 79.3 130.3 87.6 121.6 97.8
44 144.8 79.6 136.2 88.0 127.2 98.2
135 W5R1 46 151.3 80.0 142.4 88.4 133.0 98.7
48 158.1 80.3 148.8 88.7 139.1 99.1
50 165.1 80.7 155.5 89.1 145.3 99.4
42 150.6 87.5 141.6 96.7 132.2 107.9
44 157.4 87.9 148.1 97.1 138.3 108.4
150 W5R1 46 164.5 88.3 154.8 97.5 144.6 108.9
48 171.9 88.6 161.8 97.9 151.2 109.3
50 179.5 89.0 169.0 98.3 158.0 109.7
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PERFORMANCE TABLE - TWIN COMPRESSOR MODELS
GENERAL DATA
Leaving Condenser Water Entering Temp. °F
Chilled
MODEL SSCX 75 85 95
Water Temp.
°F Ton kWi Ton kWi Ton kWi
42 74.4 45.6 70.0 50.4 65.4 56.2
44 77.7 45.8 73.0 50.6 68.4 56.4
75T W5R1 46 81.2 46.0 76.5 50.8 71.5 56.8
48 84.9 46.2 79.9 51.0 74.8 57.0
50 88.6 46.4 83.5 51.2 78.1 57.2
42 93.6 56.2 88.1 62.0 82.3 69.2
44 97.9 56.4 92.1 62.4 86.1 69.6
95T W5R1 46 102.3 56.8 96.3 62.6 90.0 69.8
48 106.8 57.0 100.6 62.8 94.1 70.2
50 111.6 57.2 105.1 63.2 98.3 70.4
42 115.1 68.0 108.3 75.0 101.2 83.8
44 120.3 68.2 113.3 75.4 105.8 84.0
115T W5R1 46 125.7 68.6 118.4 75.8 110.7 84.4
48 131.4 68.8 123.7 76.0 115.7 84.8
50 137.2 69.2 129.2 76.4 120.9 85.2
42 144.0 85.2 135.4 94.2 126.4 105.0
44 150.5 85.6 141.6 94.6 132.2 105.6
140T W5R1 46 157.3 86.0 148.0 95.0 138.3 106.0
48 164.3 86.4 154.7 95.4 144.5 106.4
50 171.6 86.6 161.6 95.8 151.0 106.8
42 159.4 95.2 150.0 105.2 140.1 117.4
44 166.6 95.8 156.9 105.6 146.6 117.8
160T W5R1 46 174.1 96.2 164.0 106.2 153.3 118.4
48 181.9 96.6 171.4 106.6 160.2 118.8
50 190.0 97.0 179.0 107.0 162.7 119.2
42 181.7 106.8 171.0 117.8 159.7 131.4
44 189.9 107.2 178.8 118.4 167.6 132.0
180T W5R1 46 198.5 107.6 186.9 118.8 174.7 132.6
48 207.3 108.2 195.3 119.4 182.6 133.0
50 216.5 108.6 204.0 119.8 190.9 133.6
42 199.5 116.2 187.8 128.2 175.4 143.2
44 208.6 116.8 196.4 128.8 183.5 143.8
200T W5R1 46 218.0 117.2 205.3 129.4 191.9 144.4
48 227.7 117.8 214.5 130.0 200.6 145.0
50 237.8 118.2 224.1 130.4 209.6 145.6
42 229.2 134.6 215.6 148.8 201.2 166.0
44 239.6 135.2 225.5 149.4 210.5 166.8
225T W5R1 46 250.4 135.8 235.7 150.0 220.1 167.4
48 261.6 136.4 246.3 150.6 230.1 168.2
50 273.2 137.0 257.3 151.2 240.5 168.8
42 277.0 158.6 260.6 175.2 243.1 195.6
44 289.6 159.2 272.5 176.0 254.4 196.4
270T W5R1 46 302.7 160.0 284.8 176.8 266.0 197.4
48 316.2 160.6 297.6 177.4 278.1 198.2
50 330.2 161.4 310.9 178.2 290.7 198.8
42 301.2 175.0 283.3 193.4 264.3 215.8
44 314.8 175.8 296.2 194.2 276.5 216.8
300T W5R1 46 329.0 176.6 309.6 195.0 289.2 217.8
48 343.7 177.2 323.5 195.8 302.3 218.6
50 359.0 178.0 338.0 196.6 315.9 219.4
6
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TECHNICAL SPECIFICATION - SINGLE COMPRESSOR
TECHNICAL SPECIFICATION - TWIN COMPRESSORS
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DIMENSION DATA (SSCX 55 - 150 WR1)
DIMENSION DATA (SSCX 75T - 140T WR1)
9
DIMENSION DATA (SSCX 160T - 225T WR1)
DIMENSION DATA (SSCX 270T - 300T WR1)
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SCREW
COMPRESSORS
TYPE
AIR COOLED
PACKAGE
CHILLERS
SSCD-W 1112