Manual For Aux Blower
Manual For Aux Blower
INSTRUCTION MANUAL
FOR
AUXILIARY BLOWER WITH MOTOR
-1-
- CONTENTS-
■ AUX-BLOWER
A. OPERATION
1. PREPARATION FOR OPERATION
2. STARTING INSPECTION
3. TROUBLESHOOTING
B. MAINTENANCE
1. T/C REAR SIDE MOUNT TYPE for B&W ENGINE
2. T/C AFT SIDE MOUNT TYPE for B&W ENGINE
3. T/C REAR SIDE MOUNT TYPE for SULZER ENGINE
4. INSTRUCTION FOR DISMOUNTING & MOUNTING OF IMPELLER
■ ELECTRIC MOTOR
A. OPERATION
1. PREPARATION FOR OPERATION
2. STARTING
3. STOPPING
4. CARE AFTER STOPPING
5. TROUBLESHOOTING
B. MAINTENANCE
1. PERIODICAL MAINTENANECE CHART
2. MAINTENANCE AND REPLACEMENT OF BALL BEARING ON THE MOTOR
3. DISASSEMBLY AND REASSEMBLY OF THE MOTOR
4. DRYING
5. TRIAL RUNNING OF THE MOTOR
6. REFERENCE
-2-
■ AUXILIARY BLOWER
-3-
A. OPERATION
After the fan is left at rest for a long time or subjected to dis-assembly and
assembly, carry out the following inspection.
2. STARTING INSPECTION
3. TROUBLESHOOTING
When the fan is out of order, care for the fan according to the following table.
-4-
No. Trouble Probable Remedy
2 Insufficient Dirt and other foreign Clean the impeller.
capacity or matter attached to the
motor impeller.
overload Rotation reversed. Correct the rotating direction.
Air leakage. Check the air duct connections
ect.
Impeller damaged. Replace the impeller.
Insufficient or Check the motor.
excessive rotating
speed.
3 Abnormal Abnormal speed Check the motor.
vibration Foreign matter Remove the foreign matter.
and noise Loose installing bolts Tighten the installing blots.
Bearing damaged Replace with spar parts.
-5-
B. MAINTENANCE
5) The motor to be bolted onto the motor plate. The motor blots should be packed
carefully with teflon or fluid packing substance. Do not forget to placetheterminal
box of the motor correctly in proportion to the drain hole.
6) Mount the gaslock-seal (item 11) in the stuffing box (item 7) the lip towards the
impeller.
7) Place the Gasket (item 8) between motor plate and stuffing box (item 7) Carefully
push the stuffing box over motor shaft and sealing ring without damaging. the
Gaslock -seal. The stuffing box will automatically centre and then be mounted by
means of 6 bolts with washers made of carbon steel. Lubricate the lip care-fully
with grease from both sides.
8) The groove should be shortened to fit the projecting part of the motor shaft.
9) The impeller should now be carefully pushed over the shaft, while taking care that
the groove and the key way are next to each other.
-6-
When the impeller cannot be pushed up any further, if should be pulled into right
position by means of a bolt.
10) The impeller should be tightened by using a think washer(5-6mm),a lock washer,
and a bolt.
NB : The impeller has been dynamically and statically balanced from
the factory and must not be damaged in any way
13) The motor plate to bo lowered onto the fan housing and tightened by means of
bolts with washers made of Carbon Steel.
14) Mount the inlet cone. Take care, however, that the distance be ween the impeller
and the inlet cone is the same all the way round.
15) Turn the impeller manually in order to check that it runs smoothly.
16) The motor nay now be started in order to check the fan for excess vibration
and jarring sounds. with an accelleromter it should be checked that the motor has
an effective frequency below 2 mm/sec. Measurements should be made horizontally
and vertically on a level with the motor bearings The impeller has been balanced
in accordance with ISO 1940 and with quality class Q better then 6.3.
Testing period 15-20 minutes.
-7-
-8-
-9-
2. T/C AFT SIDE MOUNT TYPE FOR B & W ENGINE
The auxiliary blowers usually consist of the following main components which
are shown on drawing No. H-AFT-01/02/03
1) Blowers.
2) T-connection.
3) Electric motors.
Your attention is drawn to the fact that some of the minor types of diesel engines
do not require compensator and suction box.
1) Blower.
The blower part consists of the following.
2) T-connection.
The T- connection, which is made of heavy steel plate, serves as connection
piece between the two blowers as well as connection to the outlet pipe of the
air cooler.
The pressure opening surfaces of the two blowers have a parallelism better then
0.1 mm. The parallelism is maintained by 8 conical guide pine, which should be
treated carefully when re-mounting.
- 10 -
(2) MOUNTING OF AUXILIARY BLOWER
1) The two fans have been mounted on the T-connection from the factory and
should not be separated.
5) During operation the mechanical seal, which consists of Sealing ring (item 10) and
Gas lock seal (item 11), will leak a bit considerable leakages indicate that the
Gas lock seal is worn out and should be replaced. During this replacement the
Sealing ring should be turned so that the seal gets to work at another spot on
the sealing ring.
NB : The fans are in right and left position respectively, wherefore the impellers
must not be reversed. The impellers are marked with the serial number of
the fan.
- 11 -
- 12 -
- 13 -
- 14 -
3. T/C REAR SIDE MOUNT TYPE FOR SULZER ENGINE
The auxiliary blowers usually consist of the following main components which
are shown on drawing No. H-WCH-01/02/03
1) Blowers.
2) Joint duct.
3) Suction box.
4) Electric motor.
Your attention is drawn to the fact that some of the minor types of diesel engines
1) Blower.
Suction cone.
Tightening device, intended for pressure of up to 5 Bar
Motor plate.
Motor.
2) Joint duct.
3) Suction box.
The suction box consists of a heavy steel box direct mounting onto the main motor,
plus and inspection cover.
The function of the suction box is to combine outlet of the air cooler with the
inlet of the auxiliary blower.
- 15 -
(2) MOUNTING OF AUXILIARY BLOWER
- 16 -
- 17 -
- 18 -
- 19 -
4. INSTRUCTION FOR DISMOUNTING & MOUNTING OF IMPELLER
2) The bolt on the motor to be loosened, and motor, motor plate, and impeller to be
raised from the scroll casing by means of a stable lifting device.
3) The bolt on the motor shaft to bo loosened and removed together with the spring
plate.
5) A strong disk is to be placed between the motor shaft and the dismounting tool in
order not to damage the threaded hole in the motor shaft.
6) The impeller to be carefully drawn out by means of tightening the middle bolt.
7) Under normal conditions the sealing ring remains os the motor shaft However,
it comes of when dismounting the impeller, the motor plate must be dismounted
from the motor and the sealing ring must be mounted on the motor shaft. The
motor can now be mounted, however, please take care not to damage the sealing
ring.
- 20 -
- 21 -
(2) INSTRUCTIONS FOR DISMOUNTING OF IMPELLER ON AUXILIARY BLOWER
FOR MAIN DIESEL ENGINES
Please note that the new impeller has been statically and dynamically balanced
from the factory, and therefore the impeller must not be exposed to thrust or other
overload.
2) The impeller to be pressed over the motor shaft by means of a bolt and a
washer plate. Please make sure that the groove fire opposite the key groove.
3) The impeller to be held by means of the original spring plate and bolt.
horizontally
5) The packing between the scroll casing plate and the motor plate to be examined
for porosities and cracks. In case of a defect packing has to be replaced. Please
use a corresponding quality.
6) Impeller, motor, and motor plate to be mounted on the scroll casing plate once
more. Please or take precautionary measures in order not to damage motor or
impeller resulting in unbalance.
- 22 -
■ ELECTRIC MOTOR
- 23 -
A. OPERATION
If the motor to be operated has been at rest for a long time or disassembled and
reassembled, pay attention to the following.
(1) Check to see that rotary parts such as fan are secured positively, motor installation
is satisfactory, and there is no abnormality on the machine to be driven by the
motor.
(2) Check to see that terminal connections of the motor are sufficiently tight, and
insulation distance between dissimilar poles and ground is not badly small.
(3) Check to see that there is no contact between rotary and stationary parts.
On such motor that has small gaps between the rotor and the stator, both may be
brought into contact by wear of the bearing, and the stator coil burned out by the
resulting heat generation.
(5) Check to see that there is no ingress of dust or dirt or foreign matter in the
aparatus.
(7) Measure the insulation resistance. If the measurement is lower than specified, dry
by proper method.
(8) Check to see that the machiner to be driven by the motor is ready for operation.
(9) Check to see that the direction of rotation of the motor is correct. If the rotationg
direction is reverse in the case of the 3 phase motor, change the connection of
wires for two phases with each other.
- 24 -
2. STARTING
After finishing the preparation for operation, confirm the load to be ready for
starting. Then, turn on the power switch, and after signalling to the rotary part,
operate the operate switch to start the motor points requiring attention during
operation are as follows.
If the motor is provided with an ammeter, the condition of load can be known by
use of meter. If no ammeter is available.
Note that if an overload is sustained, the temperature of various parts exceeds the
specified value.
Table 1
(。C)
TYPE OF MACHINE
MEASURE Not totally enclosed Totally enclosed
RULE
MENT CLASS OF INSULATION
F E B F E B
T 75 55 60 80 60 65
NK (1979)
R 90 65 70 90 65 70
ABS (1978) R 95 60 70 100 65 75
T 80 55 60 80 55 60
LRS (1979)
R 90 65 70 90 65 70
T 75 55 60 75 55 60
NV (1980)
R 90 65 60 90 65 70
T=Measurement by thermometer
R=Measurement by resistance
- 25 -
(2) Sound
The sound of the motor gives a good indication of the condition of rotation.
Especially, the sound of the bearing part is useful in determining troubles.
To hear the sound of the bearing part correctly, apply a metal bar, one end th
the bearing part and the other to the ear.
(3) Vibration
the rotor and stator which causes a magnetic attractive force to be exerted
between cores resulting in a vibration of the rotor, ground or wire break which
causes a current unbalance to develop, misalignment of magnetic center, ect.
The rotor is fully balanced during manufacture, and with normal care it should
not be unbalanced.
3. STOPPING
Confirm the load lobe ready for stopping, and after signalling, operate the operate
- 26 -
5. TROUBLESHOOTING
sprcified, raise.
Grease deteriorated or
Overheating Replace with a spare one.
contaminated
of bearing
Ball bearing damaged Replace with a spare one.
part
Misalignment Alignment.
sound or
Investigate the cause for overheating
abnormal Heat conducted from other part
of rotor or stator.
vibration
- 27 -
Trouble Cause Remedy
Frequency Check and adjust the line frequency
variation to the rated value.
Abnormal
Load
Check and adjust the machine.
variation
Replace bearing with a spare part.
Air gap part in contact
Check for bearing of shaft.
Ingress of foreign Remove foreign matter.
Loosened
Retighten.
mounting bolt
Misalignment
Vibration
of direct
or rotor Realignment.
connected
machines
Unbalance Rebalance.
Replace bearing with a spare part.
Air gap in unbalance
Abnormal center bracket with frame.
sound or Beating due
abnormal to overload
Magnetic Check and adjust load.
vibration loosened
sound Disassemble and repair.
Laminated
core
Corroision of
ball with Readjust or replace bearing
retainer
Grease
Replace with a spare one.
Abnormal deteriorated
sound Ball surface
from damaged
mall damage by Replace with a spare one.
bearing electrolytic
corroision
Ingress of
foreign Clean bearing and repack with grease.
matter
- 28 -
Trouble Cause Remedy
and dry.
- 29 -
B. MAINTENANCE
- 30 -
Standard checking Standard corrective
Interval Checking of
procedure measure
(2) Circuit rated below
Electric Measure insulation
3-monthly 100V:
circuit resistance
1/3 Mohm or greater
If operation is abnormal,
Check operation investigate the cause and
Apparatus starter and accessory repair. Repair defective
associated apparatus. or burned part.
with motor Check contact If necessary, replace with
connections. a spare one. Retighen
6-monthly loosened connection.
Check for loosened
bolt or nut in the Retighen loosened bolt or
base mounting part. nut.
Motor
joint, cover mounting Replace defective blot or
part, etc. and for nut with a now one.
correction.
Measure air gap
between stator and Replace defective bearing
Motor rotor. Check for with a spare part, Clean
abnormality shaft and bearing
in bearing part.
Yealy
(1) Check with parts list.
(1) Check the number. (2) If insulation is
Spare part (2) Measure insulation deteriorated, investigate
resistance. the cause and dry or
otherwise correct.
- 31 -
2. MAINTENANCE AND REPLACEMENT OF BALL REARING ON THE
MOTOR
The ball bearing with grease sealing plates is packing with grease during
manufacture, and should not require addition of grease during operation,
unlike the conventional open type bearing.
After disassembling the motor by the procedure given later, remove the
defective bearing from the rotor shaft by use of a bearing puller.
During this procedure, be careful not to give shocks to the sealing plate, as
the searing plate may be deformed or dropped by the shock.
- 32 -
No. Trouble Characteristic Probable cause
Dents formed on the race face owing
to careless installation.
Low noise
Dents formed on the race face by
(rustle or rumble)
external vibration while the fan
1 Noise is at rest
High-pitched noise Too small clearance
Foregin matter included
Intermittent noise Resonance due to careless assembly
about the housing
Insufficient clearance during
Abnormal
2 operation
temperature
Overload
Too tight fitting
Axial crack on the or
Uneven installing surface
outer ring
Housing deformation
Circumferential crack Uneven installing surface
3 Crack
on the inner or outer
Extreme overload
ring
Crack on the retainer or ball due
Irregular crack
to grease aging
Indentation Knock during installation
Indentation of the same
4 on the race Great blow struck on the bearing
pitch as the ball
face with the fan is at rest
Grease aging
Retainer
5 Ball damaged
damaged
Rivet damaged by vibration
Corrosion by acid or moisture
local spots on the
while the fan is at rest for a
6 Rust race face
long time
Surface rust Incomplete contact (Faulty fitting)
- 33 -
3. DISASSEMBLY AND REASSEMBLY IF THE MOTOR]
4. DRYING
Before starting the motor which han been at rest long or is suspected
of moisture absorption, measure the insulation resistance of the winding
and if the measurement is below he limit given below, it is necessary
to dry the winding by the procedure given in the following paragraphs.
□ Circuit rated above 100V:1 Mohn or greater
□ Circuit rated below 100V:1/3 Mohn or greater
With the rotor locked, apply a low voltage to allow a short circuit
current to flow in the winding. The winding is then dried by it's own
heat generation. Start at low current, increasing the current
gradually until the temperature approaches 90。C, then keep the current
- 34 -
so that the insulation resistance reaches a constant
value sefely.
The motor which has been dried or disassembled and reassembled should
be cleaned thoroughly, checked for loosened screw, etc. and then placed
in trial running.
If the trial running is satisfactory, the motor may be directly coupled
with the load.
6. REFERENCE
- 35 -
Caution
(2) Re-greasing
Following grease should be used. Refer to the attached Table 2.
Recommended Grease.
- 36 -
Table 2.
RECOMMENDED GREASE
- 37 -
- 38 -
- 39 -