CMP 2018 Program Book Digital Ver2
CMP 2018 Program Book Digital Ver2
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CONFERENCE OVERVIEW
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CONFERENCE OVERVIEW
12:00 – Half-day courses start (includes lunch) 22:00 - 24:00 Post Banquet Reception
Mineral Processing Plant Debottlenecking: Governor General I, 4th Floor
Tools/Methodology – Room: New Brunswick
Thickener Operation – Use of Instruments Thursday, January 25th
to Optimize Thickener Performance – Room:
Newfoundland 7:00 - 8:15 Authors’ Breakfast
Quebec Room, 4th Floor
8:30 - 14:00 Board of Directors Meeting
Colonel By Suite, 23rd Floor 7:45 - 15:15 Registration
4th Floor Westin Hotel
9:30 - 21:00 Conference Registration
4th Floor Westin Hotel 8:30 - 16:00 Technical Program
Confederation Ballroom
19:00 - 23:00 Welcome Reception
Governor General I, 4th Floor 11:30 – 13:00 Student Luncheon - Invitation Only
Governor General I, 4th Floor
Tuesday, January 23rd
15:15 – 17:30 Closing Reception
7:00 - 8:15 Authors’ Breakfast Confederation Foyer
Quebec Room, 4th Floor
19:00 – 22:00 Board of Directors Dinner
7:00 - 15:15 Registration Daly’s, 3rd Floor
4th Floor Westin Hotel
Friday, January 26th
8:30 - 16:45 Technical Program
Confederation Ballroom 8:30 - 12:00 Board of Directors Meeting
Colonel By Suite, 23rd Floor
12:05 - 13:35 Tuesday Networking Luncheon
Governor General Ballroom
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WELCOME LETTERS
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WELCOME LETTERS
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WELCOME LETTERS
CHAIR’S WELCOME
Welcome to Ottawa and the 50th Annual Meeting of the Canadian Mineral
Processors! On behalf of the CMP Executive it is my pleasure to welcome
all delegates to this very special year at the conference as we look back
at our past, and ahead to our future. This conference provides an
opportunity for members of our mineral processing community to
exchange and engage in a balanced technical and social program
covering all aspects of mineral processing.
First things first, you may have noticed our new logo! The logo is simple
but provides homage to the past through the shapes and colours. The
stand-alone design can be used for branding and with the optional
accompanying wording is fully bilingual. In coming years there will be
increasing bilingual content and we will be looking for feedback on this
approach as we move forward.
Brian Danyliw, this year’s first Vice Chair, has put together an excellent
technical program for this celebratory year, with 35 delegate papers
plus a plenary presentation by Jan Nesset titled 50 Year of Innovation
by Canadian Mineral Processors. To commemorate this occasion, Jan and his team have compiled the stories
of many of the important innovations by Canadians and Canadian technology providers over the past 50
years. These stories have been published as a hard cover volume that is provided to all delegates as part
of the conference registration, and constitute an important historical record of our industry and the role of
the CMP.
In addition, there are two panel discussions that I am sure will be full of thought-provoking discussions. On
Tuesday afternoon the first one will be on Innovation and Collaboration and the second on Wednesday
afternoon will be on Energy Efficiency through Ore Sorting. This year we have continued the tradition of a
Short Course Program, with a variety of courses covering a range of subjects led by industry experts. I
would also like to invite you to participate in this year’s social program which includes a 50th Welcome
Reception on the Monday evening starting at 7pm, which is open to all registered delegates, the networking
lunch Tuesday, the Chairman’s Reception Tuesday evening, the business meeting lunch on Wednesday, and
finally the banquet and reception on Wednesday evening. As well, on Tuesday evening the CMP hosts the
annual East vs. West Ray MacDonald Memorial Hockey Game to whom the famed Kilborn Cup will be hoisted
in triumph. The entire CMP community has continued to be very active in the industry throughout 2017.
Our ten regional branches have been active with annual technical meetings, short courses, social activities
and student support with over 1000 delegates attending the various meetings around the country.
This year we are piloting National CMP working with the regional branches to solicit applications for young
engineers in the first 5 years of their career to request funds to attend this National CMP conference. We
are hoping that this will allow more young engineers from operations to attend the conference and raise
the profile of the value of our conference within their companies.
For those feeling up to it, or needing some fresh air on Wednesday morning you are welcome to join
Stephanie Vo, Paul Blatter and myself for a short jog in and around Ottawa (rain, snow, cold, it’s a go!). As
well, Berge Simonian is organizing a squash club again this year!
Johnna Muinonen
CMP 2018, Chair
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WELCOME LETTERS
In January 1981, CMP members voted to become a “society” within CIM. CMP today is one of the
larger thriving organizations of the nine societies and twenty-five Branches of CIM. For me personally,
when I emigrated from Southern Africa in 1980, it was membership in CMP that offered me a way into
the mining community. I have fond memories of the CMP conferences and am proud as CIM President
to give back what I have learnt over the years, to CMP and CIM.
CIM was created in 1898 just 21 years after Confederation. CIM consolidated various Provincial mining
associations, one of which even pre-dated Confederation. The objective was to have a national voice
and network over the vast Canadian landscape. So, as we gather to celebrate 120 years, we are also
doing our part to serve that original purpose.
Today Canada produces 60 minerals and metals and is among the world leaders in many of these. In
2015 mining contributed 3.5% to national gross domestic product and directly employed 380,000
personnel and if we include service providers and vendors that number exceeds one million.
So, enjoy and celebrate the CMP 50th anniversary with the knowledge that we, “mining folk”, make a
significant contribution to Canada’s people.
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WELCOME LETTERS
The symbiotic relationship between the CMP and CanmetMINING is mutually beneficial, bringing value
to both organizations for over fifty years and long into the future to advance innovation in mineral
processing.
The annual CMP conference is internationally recognized as one of the premier conferences and one
of the largest gatherings of mineral processing professionals in the world and is the place to find
experts who can develop innovative technologies and solve challenging problems.
It is my great pleasure this year to assure you that CanmetMINING will continue its on-going support
to CMP and will continue to contribute to the achievements of its strategic objectives.
Regards,
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WELCOME LETTERS
This year’s technical program response has been outstanding with papers on new operations,
operational improvements, process optimisation, and process control across several commodities with
once again exceptional comminution, gold processing and flotation sessions. We have also included
two round table panel discussions in this years program and I would like to thank the panelists who
have volunteered to participate in the discussion on Collaboration and Innovation in Mineral Processing
as well as Ore Sorting. Thank you to the many operations and companies that support the mineral
processing industry for sharing their talent and experience and providing an interesting and
informative technical program for us. Taking the time to prepare the technical papers within their
busy schedules and sending delegates to our conference is greatly appreciated.
Finally, I’d also like to thank all those involved in the preparation of technical program which includes
those who submitted excellent abstracts, CANMET and the 2017-2018 CMP Executive Committee
(Scott Martin, Johnna Muinonen, Stefanie Vo, Rory Cameron, Wesley Griffith and Janice Zinck). I hope
you enjoy the conference.
Regards,
Brian Danyliw
CMP Technical Chair
January 2018
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CMP 2018 – ABSTRACTS
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CMP 2018 – ABSTRACTS
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CMP 2018 – ABSTRACTS
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CMP 2018 – ABSTRACTS
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CMP 2018 – ABSTRACTS
Sulphide mineral flotation operations continuously The flotation processes of the Niobec Mine have been
strive for a balance between mineralogy, mineral affected by a seasonal loss of recovery and a significant
liberation, circuit conditions and reagent solutions to increase in reagent consumption over the past few
maximize the production rate and recovery of payable winters. This paper discusses the problem-solving
metals. The Taseko Gibraltar copper – molybdenum methodology that was used to identify the root causes,
mill operations underwent an extensive project to develop solutions and to implement changes that
focusing on the fundamentals to identify the effects of resolved the problem to restore the process to
process conditions and mineral liberation to improve summer-like conditions year-round. Mainly, it was
the bulk circuit copper – molybdenum recovery found that the process water was contaminated by
efficiencies in the bulk flotation circuits. This discussion phosphates ions, which adversely affected the
will provide process data that demonstrates; 1) carbonate pre-flotation, and caused detrimental effects
fundamental relationship between mineral liberation to on the subsequent niobium flotation. The phosphate
recovery and grade, 2) flotation circuit condition testing ions were being generated by the process itself, but
and optimization, 3) reagent combinations resulting in were consumed by algae in summer conditions. It was
efficient/economical mineral recovery, and 4) the determined in laboratory studies that concentrations as
development of a xanthate free reagent solution. The low as 5 ppm were enough to affect the circuit and that
data presented and discussed will also touch on the multiple additions of process water throughout the
flotation parameters including pH, retention time, circuit was worsening the effect. Also, temperature was
kinetics and the effect on bulk circuit recovery found to have an impact on the reagent performance.
performance. The performance of the plant was restored by
implementing a natural treatment of our process water
NOTES: with a simple cost-free rearrangement of our circuit
streams. In addition to that, our extensive
geometallurgical program was used to provide ore to
the plant restricting phosphate generation in the
process. Also, a modification of the collector was
developed and introduced in the carbonate pre-flotation
that provided improved performance during the periods
of low pulp temperature.
NOTES:
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CMP 2018 – ABSTRACTS
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Session
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CMP 2018 – ABSTRACTS
The economics of developing gold deposits containing The carbon-in-pulp (CIP) process has been the
elevated levels of cyanide soluble base metals is often dominant gold recovery technology since the 1980s.
challenged by high cyanide consumption and increased During all this time carbon measurement, and control
operating costs. SART is a chemical process that of the carbon transfer pumps has been largely manual
enables cyanide consumed by base metals to be in nature. Such manual operation inevitably limits
recovered and recycled for gold leaching. The process process efficiency, potentially resulting in higher gold
also provides concurrent recovery of the base metal to solution losses, and higher cost of circuit operation.
generate incremental revenue from the sale of high- Based on the authors’ experience, average plant
grade base metal sulphide concentrates. Although solution loss is in the range of 0.02-0.03 ppm Au, as
SART was developed and successfully piloted by opposed to the general industry target of 0.01 ppm Au
Lakefield Research and Teck Corporation in the late or less. Gekko Systems, in conjunction with Curtin
90’s and is now a public domain technology, the University’s Gold Technology Group, has developed a
adoption of SART has been relatively slow due to carbon concentration meter, the ‘Carbon Scout’ meter.
concerns about implementation costs and the reliability The meter automatically measures carbon
of metallurgical performance. Through extensive concentration in all tanks, providing more frequent and
experience in selective metal sulphide precipitation more precise data. Combined with SIMCIL, a CIP
applied to mining wastewater since 2007, BQE Water circuit process model which is used to determine the
has provided process know-how, design along with optimum set points for the circuit, the meter should
operations and maintenance experience to a number of ensure lower gold solution losses, and more efficient
projects involving the integration of SART into various operation of the carbon circuit. This paper will review
metallurgical flowsheets on an industrial scale. This they critical factors for good carbon management, the
paper presents the commissioning experience and development of the meter and results from the first
operating data from a SART plant treating up to 500 plant installation. Additional benefits of the Carbon
m3/hr of leach solution at a heap leach operation in Scout, including improved health and safety and the
Mexico opportunity to measure other key variables in the
leach/adsorption circuit from one central location will
NOTES: also be described.
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CMP 2018 – ABSTRACTS
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CMP 2018 – ABSTRACTS
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CMP 2018 – ABSTRACTS
The mineral processing simulation software USIM PAC The high throughput demonstrated by larger HPGRs
was used in order to simulate the grinding circuit in has stretched the application towards coarser size
design. The simulations’ outputs allowed the ball mill reduction duties for a number of new projects. At the
characteristics and the surrounding classification same time, the basic principle of inter-particle crushing
devices to be designed with more accuracy. Many ball for generating a product with a high fines proportion
mills available from second hand retailers were gives ground to investigate applying the technology
therefore studied in the simulated circuit. The chosen further towards finished product duties.
ball mill, which was in perfect condition, had the
advantage of being available for rapid delivery on site. The advantages that HPGR brings are clear. Multi Stage
grinding enables energy efficient size reduction across
The paper first describes the ball mill sizing method in more of the comminution circuit. Primary HPGR serves
comparison with the conventional Allis Chalmers for a coarse grinding duty, whereas a secondary HPGR
method. It then describes the phase 2 concentrator is geared towards generating a fine product for
start-up (that took place in 2016) with the downstream processing or even a finished product.
commissioning of the ball mill, the classification circuit,
the gravity concentration, the four (4) new carbon-in- This publication summarizes some of the features of
leach (CIL) tanks, and the Zadra elution system (The staged HPGR circuits and discusses some examples of
phase 1 start-up took place in 2014). It finally provides operating and projected applications.
production data compared to expected simulation data,
as commercial production was reached in January NOTES:
2017.
NOTES:
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CMP 2018 – ABSTRACTS
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CMP 2018 – ABSTRACTS
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CMP 2018 – ABSTRACTS
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CMP 2018 – ABSTRACTS
Fluorspar mining occurred in the St. Lawrence area Colloidal silica in Key Lake’s Solvent Extraction (SX)
from the 1930s until the mid 1980s. In 2013, CFI feed solutions has presented an operational problem for
discovered a new ore body, the AGS vein, which proved the mill throughout its history. The colloidal silica
amenable to more economic open pit mining methods. stabilizes aqueous continuous emulsions, resulting in
A new mill was designed to produce 200,000 tonnes elevated solvent losses and operational downtime.
per year of high quality, acid-grade fluorspar Through the years, many attempts have been made to
concentrate. The simple mill flowsheet includes solve this problem, but no viable solutions were found.
crushing, dense medium separation (DMS), grinding, By revisiting an idea dating back to the 1979 feasibility
sulphide flotation, pulp thickening, fluorite flotation, study and re-evaluating it under current operating
thickening, and concentrate filtration. The type of conditions, a practical solution was achieved.
flotation cell used is being installed for the first time in
North America. Site clearing commenced in the spring This paper discusses Key Lake’s history around colloidal
of 2016, followed by mill building erection completed silica removal, starting with coagulation using a
by the fall of the same year. Civil and mechanical polyethylene oxide polymer (PEO), and ending with
installation as well as site-wide construction was coagulation using a polyethylene glycol (PEG) polymer.
completed by the end of September 2017. The results of a mill trial using POLYSIL® RM1250
Commissioning commenced, and at the time of paper introduced at doses up to 300 ppm into the counter
submission mill production is on track to ramp up to full current decantation (CCD) circuit to clarify SX feed
capacity by the beginning of 2018. This paper will solutions are discussed with a focus on the benefits to
focus on the use of fluorine NMR analysis applied to SX.
fluorite and the development of on-stream analysis,
flotation cell selection and the decision to install the NOTES:
new cells, and the water control program designed to
maintain process control with the least possible
environmental impact.
NOTES:
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CMP 2018 – ABSTRACTS
The oil sands resources in Canada are one of the Agnico Eagle LaRonde produces over 300,000 ounces
world’s largest hydrocarbon deposits. Processing of oil of gold annually, along with silver, zinc and copper by-
sands uses hot water to extract bitumen. The process products. The LaRonde plant consists of a conventional
generates tailings slurry that must be settled for final SAG and Ball mill circuit, followed by flotation. Load
deposition. The tailings contain fine material, with poor management is imperative for maintaining stability in
water release characteristics which makes water grind size and ensuring consistency of the flotation
recovery challenging. Polymer flocculants are added to feed. In flotation, the mass pull profiles of the cells and
assist in settling and dewatering the fine tailings. The reagent dosage rates need to be managed to maximize
amount of polymer addition is dependent on tailings recovery, while maintaining product quality. This is
characteristics, including the particle size distribution achieved by controlling the air, level and reagent
(PSD). If the PSD of the tailings is unknown, an excess addition set-points across the circuit. However,
amount of polymer needs to be added in the disturbances such as feed size distribution, ore
dewatering stage to flocculate the particles. Over hardness and mineralogy make it challenging to
flocculation also has a detrimental effect on the water maintain efficient control using traditional control
release characteristics. techniques. LaRonde therefore worked to develop a
progressive control strategy, targeting stability and
Measuring the particle size distribution using an on-line optimization. This started with a year-long
analyzer could have major benefits over common instrumentation upgrade campaign, focusing on
laboratory methods as it provides online and fast optimizing the performance and reliability of plant-wide
insight into the process enabling the operators to instrumentation. The process was then optimized,
implement required changes to minimize the reagent leveraging AwaRE advanced controllers running in
consumption, while achieving optimal flocculation. closed loop with PARC modules embedded within the
Online measurement of PSD using laser diffraction has PLC. The installation of 8 PFC cameras in flotation
long been used in base metals beneficiation processes. changed the flotation operation from a level and air
A series of test work using Outotec PSI500® particle control based strategy, to one that controls mass pull.
size analyzer on oil sands samples from different This new control philosophy has allowed the plant to
operations have been conducted. Tests were performed effectively manage mill load, improving grind size and
by recirculating the slurry in closed circuit to simulate providing increased throughput with better flotation
real plant conditions. This paper presents a summary of performance.
the results.
NOTES:
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CMP 2018 – ABSTRACTS
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CMP 2018 – ABSTRACTS
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CMP 2018 – ABSTRACTS
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CMP 2018 – AUTHORS, PUBLICATIONS, CMP SPONSORED STUDENTS
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CMP 2018 – AUTHORS, PUBLICATIONS, CMP SPONSORED STUDENTS
CMP 2018
SPONSORED STUDENTS* AND
STUDENT AWARD WINNERS
School/Award Student(s)
Tani Tho
CEGEP de L'Abitibi-Temiscamingue
Nicolas Royer
University of Alberta Vitalii Dodonov
Cameron Weatherhead
British Columbia Institute of Technology
Carlos Martinez
Names not available at the time of
University of British Columbia
printing
Stephany Saroka
Cambrian College
Umang Grover
Megan Magie
Dalhousie University
Angus MacDonald
Haileybury School of Mines, Northern Krisma Charlton
College Phillip Manseau
Kyle Watkins
Lakehead University
Quinten Ilkka
Alexandre Drolet
Laurentian University
Ryan Ayerst
Université Laval Léa Ebacher
Hillary Williams
McGill University
Chan Woo (Robin) Jeong
Names not available at the time of
Memorial University
printing
Rachel Watts
Queen's University
Connor Large
Tom Specht
University of Saskatchewan
Austin Legacy
Corine Simard
CEGEP Sept-Iles
Marc-André Ringuet
Marie Cloutier
CEGEP de Thetford
Jean Nicolas Tremblay
Names not available at the time of
University of Toronto
printing
* Our gracious sponsors (see back cover) provide the funding necessary to send
two students from each of the Canadian mineral processing colleges and universities
to the annual Canadian Mineral Processors conference all expenses paid
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CMP 2017/18 – EXECUTIVE, REGIONAL and COMMITTEE REPRESENTATIVES
CMP EXECUTIVE
Chair Johnna Muinonen, RNC Minerals, [email protected]
1st Vice-Chair Brian Danyliw, ChemTreat, [email protected]
2nd Vice-Chair Stèfanie Vo, Hatch, [email protected]
Past Chair Scott Martin, Progressive Rubber Industries, [email protected]
Secretary Rory Cameron, CanmetMINING, [email protected]
Treasurer Wesley Griffith, CanmetMINING, [email protected]
REGIONAL REPRESENTATIVES
Atlantic – Vacant
Côte Nord-Labrador - François Lavoie, Québec Iron Ore, [email protected]
Quebec-Montreal-Ottawa – Caroline Voilleau, Soutex, [email protected]
North Eastern Ontario – Tim Edwards, Glencore, [email protected]
Southern Ontario (Toronto) - Rob Raponi, TR Raponi Consulting Ltd., [email protected]
North Western Ontario - CCC Chemicals, [email protected]
Central Ontario - Andrew Taylor, Vale, [email protected]
Manitoba / Saskatchewan - Lorne Schwartz, Wood PLC, [email protected]
Alberta/NWT/Nunavut - Dragan Pejic, Stellar Engineering Inc., [email protected]
British Columbia/Yukon – Irma Gabric Burk, Thermo Fisher, [email protected]
Regional Coordinator - Donald Leroux, Woodgrove Technologies, [email protected]
DIRECTORS
John Starkey, Stuart McTavish, Ernie Marcotte, Paul Blatter
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CMP 2018 – HOCKEY, SQUASH AND RUNNING
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CMP 2018 - AWARDS AND AUTHORS
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CMP 2018 – LINKEDIN STORIES
Fifty years ago CanmetMINING, then known as John Starkey shares with us his memories of
the Mines Branch of the Department of Mines past CMP's and how CMP has helped him grow
and Technical Surveys, was instrumental in his company:
bringing together operators from Canada's gold
industry to form the Canadian Gold The CMP 50th anniversary is a good time to
Metallurgists – now known as the Canadian step back and realize some of the benefits that
Mineral Processors (CMP). The first meeting accrue to the mining industry that relate to the
took place at Camsell Hall on the Mines Branch CMP organization. In my case, I have had the
campus (now Natural Resources Canada - good fortune to be part of the CMP Executive
NRCan) in 1964. and Board for about 15 years, first as Chair of
the Toronto Branch, then as Chair of the
NRCan, through CanmetMINING, continues to National CMP and finally for the past 10 years
actively support the Canadian Mineral as a member-at-large on the Board of
Processors serving as the Secretariat for the Directors. Starkey & Associates Inc. (Starkey)
3000+ member organization through has supported the Student Program for this
management of CMP’s national office. In period because I believe that the future of our
addition to filling two executive positions, industry is directly related to how we treat our
CanmetMINING is also the organizer for the students and to the opportunities that are
annual operators’ conference. The organizing created by them being part of this annual
committee is a very small and efficient team conference.
and includes the following CanmetMINING
current and retired employees – Wesley In many ways, the success that Starkey has
Griffith, Rory Cameron, John Chaulk, Al Kuiper, enjoyed, directly relates to the CMP, because
Dave Hardy, Louise Madaire and Janice Zinck. three academically strong, well equipped young
The symbiotic relationship between the CMP engineers were hired specifically because I met
and CanmetMINING is mutually beneficial, them at the CMP as students, learned of their
bringing value to both organizations for over achievements and subsequently hired them to
fifty years and long into the future to advance work at Starkey. First was Paul Scinto in 2009,
innovation in mineral processing. followed by Spencer Reeves in 2010 and then
by Jenna Hedderson in 2012. Paul was with us
for 3 years. Spencer came as a Co-op student
in 2011 and returned full time in 2014 after
earning a Master’s degree at Queen’s, while
Jenna joined in 2012 after completing three co-
op work terms at the Williams Mine in Marathon
ON, not far from her alma mater, Lakehead U,
in Thunder Bay. Jenna is now our first 5 year
veteran at Starkey.
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CMP 2018 – LINKEDIN STORIES
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CMP 2018 – LINKEDIN STORIES
A Student's Perspective...
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CMP 2018 – LINKEDIN STORIES
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CMP 2018 – LINKEDIN STORIES
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WESTIN FLOOR PLAN
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ADDITIONAL NOTES
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ADDITIONAL NOTES
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ADDITIONAL NOTES
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ADDITIONAL NOTES
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