E X P L O S I O N P R O O F

ExCos-D Transmitter for ExCos - D

ExCos - D - A
ExPro-C... Temperature / humidity sensors ExCos - ... - CT
ExCos - ... - VA
Electrical, explosion-proof transmitters with ExPro-C... sensors Subject to change!

24 VAC/DC supply voltage, (0)4...20 mA /0...10 V analogue output

EC type-approved in acc. with ATEX directive 2014 /34 / EU for zone 1, 2, 21, 22

Compact. Easy installation. Universal. Cost effective. Safe.

Type Sensors (compulsory) Function of sensors Supply Output Ex-i output Wiring diagram Installation area
ExCos- D ExPro-C... (see below) °C, % rH, °C + % rH 24 VAC / DC (0)4...20 mA / 0...10 V – SB 2.0 Zone 1, 2, 21, 22
ExCos- D - A as above with 2 additional intrinsically safe analogue output to connect an external digital indicator 2 × (0)4...20 mA SB 3.2 Zone 1, 2, 21, 22
ExCos- D... - CT Types as above with aluminium housing and seawater resistant coating (cable glands M16 brass nickel-plated, screws in stainless steel)
ExCos- D... - VA Types as above with stainless steel housing for aggressive ambient (cable glands M20 brass nickel-plated, screws in stainless steel)

Type Function Range Probe / sensor length Connection Installation area sensor
ExPro-CT-... Temperature sensor −40...+125 °C * 50 / 100 / 150 / 200 mm Plug and socket to ExCos-D..., RedCos-D... Zone 1, 2, 21, 22
ExPro-CF-... Humidity sensor 0...100 % rH 50 / 100 / 150 / 200 mm Plug and socket to ExCos-D..., RedCos-D... Zone 1, 2, 21, 22
ExPro-CTF-... Combination sensor −40...+125 °C * / 0...100 % rH 50 / 100 / 150 / 200 mm Plug and socket to ExCos-D..., RedCos-D... Zone 1, 2, 21, 22
Sensor length * at 50 mm length −40...+80 °C

Product views and applications

...Cos-D... transmitter ExPro-C... sensors ...Cos-D...-CT ...Cos-D...-VA Duct or room sensor
Fig.: Humidity sensors

Description Highlights
The ExCos-D... transmitter generation with directly coupled ExPro-C... ►For all types of gases, mists, vapours and dust for use in zone 1, 2, 21 and 22
sensors are a revolution for measuring temperature and / or humidity
►Power supply 24 VAC/ DC
in HVAC systems, in chemical, pharmaceutical, industrial and
offshore/onshore plants, for use in hazardous areas zone 1, 2 (gas) and ►Scalable analogue output, selectable 0...10 V / (0)4...20 mA
zone 21, 22 (dust). ►Integrated Ex-e terminal box
Highest protection class (ATEX) and IP66 protection, small dimensions, ►No addional Ex-i module required
universal functions and technical data guarantee safe operation even
►No intrinsically safe wiring/installation between panel and sensor required
under difficult environmental conditions.
All sensors are programmable on site without any additional tools. The ►No intrinsically safe wiring/installation and no space in the panel required
measuring ranges are scalable within the maximum ranges. The analogue ►Optional IS output (0)4...20 mA for external indicator in Ex-areas
output signal is either 0...10 VDC or (0)4...20 mA and can be selected ►Display with backlight, can be switched off
on site. The integrated display (can be switched off as needed) is for para-
►Password locking
metrisation and an actual value indication at working mode.
...Cos-D-A transmitter are additionally equipped with two intrinsically ►Down to −20 °C ambient temperature applicable
safe (IS) outputs, e. g. for an external indicator. ►Compact design and small dimension
►Robust aluminium housing (optional with seawater resistant coating) or in stainless steel
►IP66 protection
ExPro-C – see additional data sheet
ExCos-D_en
V02 – 4-Jul-2016
Schischek GmbH Germany, Muehlsteig 45, Gewerbegebiet Sued 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]

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Technical data
Supply voltage, frequency 24 VAC /DC ±20 % (19,2...28,8 VAC/ DC), 50/ 60 Hz
Current, power consumption 150 mA, ~ 4 W, internal fuse 500 mAT, without bracket, not removable
Galvanic isolation Supply for analogue in- and outputs min. 1,5 kV, supply for relay output min. 1,5 kV
Electrical connection Terminals 0,14...2,5 mm² at integrated Ex-e terminal box, stripping length 9 mm, torque 0,4...0,5 Nm, equipotential bonding 4 mm²
Cable glands 2 × M16 × 1,5 mm, Ex-e approved, for cable diameter ~ Ø 5...9 mm
Cable glands ...-CT 2 × M16 × 1,5 mm, Ex-e approved, brass nickel-plated, for cable diameter ~ Ø 6...10 mm
...-VA 2 × M20 × 1,5 mm, Ex-e approved, brass nickel-plated, for cable diameter ~ Ø 6...13 mm
Protection class Class I (grounded)
Display 2 × 16 digits, dot-matrix display, backlit, for configuration, user guidance, parameter and actual value indication
Control elements 3 buttons for configuration
Housing material Aluminium die-cast housing, coated. Optional with seawater resistant coating (...-CT) or stainless steel housing,
№ 1.4581 / UNS-J92900 / similar AISI 316Nb (...-VA)
Dimensions (L × W × H) Aluminium housing ~ 180 × 107 × 66 mm, stainless steel housing ~ 195 × 127 × 70 mm (each without connectors)
Weight ~ 950 g aluminium housing, stainless steel version ~ 2,5 kg
Ambient temperature −20...+50 °C, storage temperature −35...+70 °C
Temperature class Aluminium housing T6 (T80 °C) at −20...+50 °C
Stainless steel housing T5 (T95 °C) at −20...+40 °C, T4 (T130 °C) at −20...+50 °C
Ambient humidity 0...95 % rH, non condensing
Sensor connection For ExPro-C... sensor only ! Via plug and socket connection at front side (for room mounting) or at back side (for duct mounting).
Attention: Only 1 ExPro-C... sensor per transmitter can be connected!
ExPro-C... sensors More information of connectable ExPro-C... sensors see separate data sheet
Measuring ranges adjustable Measuring ranges are scalable within and limited by the maximum sensor measuring range
Response time of sensor T90 / ~ 1 s
Start delay 5s
Stability Long term stability < 0,2 % /year, temperature influence < 0,02 % / K, supply voltage influence < 0,01 %
Output Voltage U [V] or current I [mA] selectable via menu on site (with combi sensors not adjustable separately),
protected against short circuit and external voltage up to 24 V, protected against polarity reversal
Voltage output U 0...10 V adjustable, invertible, burden > 1 kΩ, influence < 0,05 %/ 100 Ω + accuracy of ...Pro-C... sensor
Current output I 0...20 mA adjustable, invertible, burden < 500 Ω, influence < 0,1 %/ 100 Ω, open circuit voltage < 24 V + accuracy of ...Pro-C... sensor
Output in alarm mode Increasing or decreasing output signal, selectable on site, down to 0 VDC/ 0 mA or up to 10 VDC/ 20 mA
Wiring diagram SB 2.0
Scope of delivery Transmitter, 3 self-tapping screws 4,2 × 13 mm resp. in stainless steel (with ...CT and ...VA versions)
...Cos-D-A with 2 additional plugs for cable diameter Ø 6...8 mm
Parameter at delivery Output 4…20 mA, output in alarm mode decreasing to 0 V / 0 mA

ExCos-D-A as above and 2 additional intrinsically safe analogue outputs

Ex-i analogue output 2 × (0) 4...20 mA, intrinsically safe (IS), burden max. 400 Ω
Accuracy ± 0,5 %
Wiring diagram SB 3.2

Approbations Special solutions and accessories

ATEX directive 2014 /34 /EU ...-CT Types in aluminium housing with seawater resistant coating,
EC type-approved EPS 14 ATEX 1 655 X parts nickel-plated
IECEx certified IECEx EPS 14.0022X ...-VA Types in stainless steel housing, parts nickel-plated
Approval for gas II 2 (1) G Ex e ma [ia Ga] IIC T6...T4 Gb EXC-RIA-16 LCD indicator (IS) for Ex-/ RedCos-... sensors in Ex-zones 1, 2, 21, 22
Types ...-CT, ...-OCT II 2 (1) G Ex e ma [ia Ga] IIB T6 Gb MKR Mounting bracket for round ducts up to Ø 600 mm
Approval for dust II 2 (1) D Ex tb [ia Da] IIIC T80°C...T130°C Db IP66 Kit-S8-CBR 2 cable glands M16 × 1,5 mm, Ex-e, brass nickel-plated, for cable Ø 5...10 mm
VL3 Sensor extension cable, 3 m
CE identification CE № 0158
EMC directive 2014 /30 /EU
Enclosure protection IP66 in acc. with EN 60529

EAC TC RU С-DE.ГБ08.В.01510
ExCos-D_en
V02 – 4-Jul-2016
Schischek GmbH Germany, Muehlsteig 45, Gewerbegebiet Sued 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]

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Electrical connection Display, buttons and parameters

All transmitters require a 24 VAC /DC power supply. The electrical wiring must be realized
via the integrated Ex-e terminal box acc. to ATEX. The terminals’ type of protection is E X P L O S I O N P R O O F

“Increased safety Ex-e”. Display for

Attention: Before opening the terminal box cover, the supply voltage must be shut off ! programming
and indication
The supply has to be connected at terminals 1 (− /~) and 2 (+ / ~), the analogue output for
temperature sensors at terminals 3 (mA /V) and 4 (GND), for humidity sensors at terminals Push button
5 (mA/V) and 4 (GND). ENTER
The additional analogue output at ...Cos-D-A is intrinsically safe. Note the maximum
connection values of intrinsically safe parameters (see table below). Push button for
level selection
Depending on the ...Pro-C... sensor’s type you can measure either temperature
(...Pro-CT...) or humidity (...Pro-CF...) at the time or combined with a ...Pro-CTF... Simulta-
Change operation – parametrisation mode
neous measurings are not possible, use only one transmitter at the time.
To change from operation to parametrisation mode and vice versa, push ENTER
Before starting parametrisation of ...Cos-D... transmitter a ...Pro-C... sensor must be con-
button for minimum of 3 seconds. Back to operation mode with menu “save”.
nected, which can be mounted either to the front or the back side of the transmitter. The
protective cap must be removed.
Unused connectors must be covered with the original protective cap to avoid mechanical Indication of data logging
damage and dirt! A flashing star in the display shows that data is received and the device is working.
Depending on the sensor’s type you need to set parameters for one or two measuring
ranges and their related data. Password input
The default / delivery setup is 0000. In this configuration the password input is not
ExCos-D... SB 2.0 ! Attention ! activated. To activate the password protection (menu 20) change the 4 digits into your
24 VAC/ DC choosen numbers (e. g. 1234) and press ENTER.
Humidity output below 0 °C without function
− + Please keep your password in mind for next parameter change ! Due to a new parameter
~ ~ setup the password is requested.
°C % rH Available output signals at following
terminals (acc. to connected sensor
type):
(0) 4...20 mA / 0...10 V

(0) 4...20 mA / 0...10 V

Terminal Terminal
Important information for installation and operation
GND (°C / % rH)

...Pro-CT... 3–4
PE ...Pro-CF... 4–5 A. Installation, commissioning, maintenance
...Pro-CTF... 3 – 4 and 4 – 5 All national and international standards, rules and regulations must be complied with.
Certified apparatus must be installed in accordance with manufacturer instructions.
At the output either mA or V is selectable If the equipment is used in a manner not specified by the manufacturer, the safety protec-
only. tion provided by the equipment may be impaired. For electrical installations design,
PA
selection and erection, EN /IEC 60079-14 can be used.
1 2 3 4 5 Um 30 V
Attention: Apply all Ex rules and regulation before opening the internal terminal
! box. Do not open cover when circuits are live !
Intrinsically safe parameters (IS) – For external ExPro-C... sensor
Draw the wiring cables through the cable glands. For connection use the internal Ex-e
Uo = 7.9 V Ci → 0 IIC IIB IIA approved terminal box and connect equipotential bonding.
I o = 48 mA Li → 0 Lo 2 mH 5 mH 10 mH After connection install the cables in a fixed position and protect them against mechanical
Po = 95 mW Co 1.3 μF 5.8 μF 7.1 μF and thermical damage. Close all openings and ensure IP protection (min. IP66).
Avoid temperature transfer and ensure not to exceed max. ambient temperature! For
Ex-i output (IS) (optional) – ExCos-D-A... outdoor installation a protective shield against sun, rain and snow should be applied.
Sensors are maintenance free. An annual inspection is recommended. For electrical
Connector and terminals SB 3.2 installations inspection and maintenance, EN / IEC 60079-17 can be used.
Clean with damp cloth only.
Female connector Male connector Ex sensors must not be opened and repaired by the end user.
B. Long cabling
4 1 We recommend using shielded signal wires and to connect one end of the shield to the
...Cos-... terminal box.
5
1 2 C. Separate ground wires
3 2 For supply and signal wires use separate grounds.
D. ExPro-C... sensors
3 4 The ExPro-C... sensor is supplied by the transmitter’s intrinsically safe circuit. Unused
− + connectors must be covered with a protective cap.
Output 1: for temperature sensor [°C] to connect e.g.
Output 2: for humidity sensor [% rH] an external LCD indicator (IS)

Intrinsically safe parameters (IS) – Analogue Ex-i output

Uo = 15.8 V Ci → 0 IIC IIB IIA
I o = 85 mA Li → 0 Lo 2 mH 5 mH 10 mH
Po = 336 mW Co 0.33 μF 1.6 μF 1.8 μF

ExCos-D_en
V02 – 4-Jul-2016
Schischek GmbH Germany, Muehlsteig 45, Gewerbegebiet Sued 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]

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Parametrisation and commissioning E X P L O S I O N P R O O F

To change from operation to parametrisation mode Example:

push the “ENTER” button for minimum 3 seconds. Operation → Parametrisation Menu language English
If password protected: type password and push . push for min. 3 s Ranges 0...50 °C, 0...100 % rF
Skip menu with , back to operation mode with Output ranges 0...10 V, 0...10 V
menu “Save and exit”. Output Ex-i 0...20 mA

Menu Function ENTER Indication Select ENTER Next indication Select ENTER Next menu
Menu 1 DE, EN, FR DE, EN, FR
Select language: German, English, French English
deutsch, english, francais
Menu 2 no function – menu skip

Menu 3 no function – menu skip

Menu 4 Unit sensor 1 unit sensor 1

Select physical unit °C
°C, °F
Menu 5 Range 1 range 1 range 1
Adjust the measuring range 0...50 °C 0...50 °C
adjust lower limit adjust higher limit
Menu 6 no function – menu skip

Menu 7 Output V mA output V mA

Select output signal mA
V, mA
Menu 8 Output range 1 output range 1 output range 1
Adjust output range 0...10 mA 0...10 mA
adjust lower limit adjust higher limit
Menu 9 Sensor error 1 sensor error 1
Select output signal at sensor error 10 V /20 mA
10 V /20 mA, 0 V / 0 mA
Menu 10 Output 1 output 1
Select signal output behaviour increasing
increasing, decreasing
Menu 11 Unit sensor 2 * (humidity) unit sensor 2
Select physical unit % rF
% rF, % rH
Menu 12 Range 2 * range 2 range 2
Adjust the measuring range 0...100 % rF 0...100 % rF
adjust lower limit adjust higher limit
Menu 13 Output range 2 * output range 2 output range 2
Adjust output range 0...10 V 0...10 V
adjust lower limit adjust higher limit
Menu 14 Sensor error 2 * sensor error 2
Select output signal at sensor error 0 V/ 0 mA
0 V/ 0 mA, 10 V / 20 mA
Menu 15 Output 2 * output 2
Select signal output behaviour increasing
increasing, decreasing
Menu 16 Output Ex-i 1 (optional ...Cos-D-A) output Exi 1 output Exi 1
Select lower output signal: 0 mA resp. 4 mA 0...20 mA 0...20 mA
(0...20 or 4...20 mA) adjust lower limit adjust higher limit
Menu 17 Output Ex-i 2 (optional ...Cos-D-A) * output Exi 2 output Exi 2
Select lower output signal: 0 mA resp. 4 mA 0...20 mA 0...20 mA
(0...20 or 4...20 mA) adjust lower limit adjust higher limit
Menu 18 no function – menu skip

Menu 19 Display function display function

Select display on illuminated
on illuminated, off, on
Menu 20 Password new password password
Select password protection yes no 0000
Ja push to change position
Menu 21 Save and exit save and exit
Select: save data, factory setting, save data (operation mode after “save data”)
discard or back to menu save data, factory setting, discard, back to menu
Menu 22 Set offset 1 set offset 1
Add /subtract offset from measure value +0.01 °C
temperature
Menu 23 Set offset 2 * set offset 2
Add / subtract offset from measure value −0.02 % rH
humidity
* with combination sensor ...Pro-CTF only
ExCos-D_en
V02 – 4-Jul-2016
Schischek GmbH Germany, Muehlsteig 45, Gewerbegebiet Sued 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]

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Special options ...-CT ...-VA E X P L O S I O N P R O O F

Dimensions [mm ]
Aluminium housing
Ø 4,5

20
117 ...Pro-C...

129
157,5

166

~ 180
Ø 4,5 68 Ø 4,5
55
80
107 66

Stainless steel housing

4.5
Ø 4.5
2

26.7
123.3
181.7

182.7

~ 194

69 ~ 61

81.3 70
126.3

ExCos-D_en
V02 – 4-Jul-2016
Schischek GmbH Germany, Muehlsteig 45, Gewerbegebiet Sued 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]

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