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Reclaimer / Stabilizer: Engine Power Operating Weight Cutting / Mixing Width

The document describes a Cat RM400 reclaimer/stabilizer machine. It has increased power and maneuverability over previous models. It features simplified controls and improved visibility for the operator. Optional systems can add water or emulsion spraying capabilities. The machine is designed for road rehabilitation and soil stabilization jobs.

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Marcin
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0% found this document useful (0 votes)
95 views16 pages

Reclaimer / Stabilizer: Engine Power Operating Weight Cutting / Mixing Width

The document describes a Cat RM400 reclaimer/stabilizer machine. It has increased power and maneuverability over previous models. It features simplified controls and improved visibility for the operator. Optional systems can add water or emulsion spraying capabilities. The machine is designed for road rehabilitation and soil stabilization jobs.

Uploaded by

Marcin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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RM400

RECLAIMER / STABILIZER

Engine Power 310 kW (415.7 hp)


Operating Weight 24 953 kg (55,013 lb)
Cutting / Mixing Width 2438 mm (96 in)

See Technical Specifications for detailed engine emissions information.


THE The versatile Cat® RM400 Reclaimer/
Stabilizer delivers excellent

CAT RM400
material gradation, outstanding
® maneuverability, and simple operation
with superb visibility for excellent
overall job site performance. Your
toughest road rehabilitation and soil

RECLAIMER / STABILIZER stabilization jobs have met their match.

MORE POWER TO PULVERIZE


Take your productivity to new levels on tough road rehabilitation and soil stabilization jobs.
++ MODERN CONTROLS SIMPLIFY OPERATION
++ INCREASED POWER AND MOBILITY MAXIMIZE PRODUCTIVITY
++ OPTIONS PROVIDE THE ABILITY TO ADAPT TO A WIDE RANGE OF APPLICATIONS

2 RM400 ROAD RECLAIMER


19% INCREASE IMPROVED INCREASED
IN POWER OPERATOR MANEUVERABILITY
A smaller, simplified engine delivers 19% ENVIRONMENT AND VISIBILITY
more power without demanding more fuel Easily operate with simple, ergonomic Optimized sight lines and reduced overall
and efficient operation maximizes power controls in a comfortable work machine length for excellent overall jobsite
to meet your productivity targets. environment. performance.

RM400 ROAD RECLAIMER 3


DESIGNED FOR
SIMPLE OPERATION
Push-button start. Touchscreen displays. Joystick and hand-wheel steering. A major upgrade to the controls means a major boost in
your productivity. The sliding cab and rotating seat provide the operator with an unimpeded view of the cutting path on either side of
the machine. Standard front and rear remote cameras increase visibility, and optional cameras provide views to the mixing chamber
doors and sides of the machine for obstacle avoidance, monitoring mix quality and enhancing job site safety.

PUSH TO START EASY TO OPERATE

Keyless push-button engine start can add security and Simple controls are easy-to-learn, ergonomically located
convenience using Operator ID codes to recall saved operator and grouped by function for quick and easy access. Hand-
preferences and profiles upon login. Simply enter the ID code wheel steering delivers precise machine control and the rotor
and push the button to start the engine. You can skip the ID controls are conveniently located on the joystick.
codes using the optional Bluetooth® key fob or smartphone app.

DESIGNED FOR THE OPERATOR EXCEPTIONAL VISIBILITY

A standard FOPS cab with heating and air conditioning provide Sight lines are optimized with the full left-to-right sliding cab
a comfortable work environment and protect the operator from and angled glass panels provide exceptional views to the
the elements. The heated, air-ride suspension seat adjusts for rotor chamber and wheel edges. The seat rotates 90 degrees
optimal operator comfort. in either direction allowing the operator to find the most
comfortable spot for maximum visibility.

EXTRA EYES TAKE CONTROL

Performance and safety can be augmented with standard and Easily match machine functions with gradation specifications
optional cameras that are viewed on large, in-cab displays. through the 25 cm (10 in) color touch screen displays and
Fore and aft visibility is enhanced with standard High Definition push button controls. Hand-wheel and joystick steering
cameras with guidance lines for backing up. Optional cameras deliver precise maneuverability. Controls are ergonomically
provide visibility for obstacle avoidance, gradation results and located and grouped by function for quick and easy access.
to each side of the machine for enhanced safety.

4 RM400 ROAD RECLAIMER


RM400 ROAD RECLAIMER 5
MORE POWER
TO GET THE WORK DONE

EFFICIENT POWER FOR THE TOUGHEST JOBS


The RM400 features a 19% increase in A robust cooling system provides cool The reversible cooling fan automatically
power over its predecessor, the RM300. A air intake to maximize fuel efficiency performs periodic cycles in reverse to
reliable Cat® C9.3B engine is optimized for and minimize emissions. An on-demand clean the heat exchanger by expelling
performance providing 310 kW (416 hp) variable speed fan draws ambient air accumulated dust. This allows the system
and meets regional emission standards. from a separate compartment in front of to cool more efficiently, ensuring that the
An updated rotor drive system eliminates the engine through the cooling package. engine is working optimally and extends
the need for a transmission and an The exhaust air exits from the front of cleaning and maintenance intervals for
efficient fan circuit create less draw on the machine, maintaining a cool engine the cooling package.
the engine, leaving more power to meet compartment.
production goals.

6 RM400 ROAD RECLAIMER


OPERATE WITH
SHORTER DESIGN
CONFIDENCE BETTER MANEUVERABILITY

MAXIMUM TRACTION
The all-wheel drive system continually monitors and 44 cm
balances hydraulic pressure at each wheel for maximum (17 in)
traction. Four independent pumps deliver dedicated
flow to each wheel motor, providing efficient power for
traction ensuring the machine propels in the most extreme
conditions.

GREATER AGILITY
With a 44 cm (17 in) shorter overall machine length than the
RM300 and a propel system offering four steering modes,
the RM400 is highly maneuverable, making the machine
more versatile in various applications.

NOTE: COMPARISON TO THE RM300 ROAD RECLAIMER

RM400 ROAD RECLAIMER 7


ENHANCE CAPABILITIES WITH
OPTIONAL SPRAY SYSTEMS

Water and emulsion additive systems ensure mix design


specifications are met. A computerized metering system
accurately monitors the application rate of additives for precise
distribution. Easily set up the spray system to deliver liquid
additives according to specifications:

++ Manual or automatic
++ Volume per minute
++ Volume per m2 (yd2)
++ Percent of material density

WATER SPRAY SYSTEM


The Water Spray System automates the addition of metered water
to the mixing chamber, allowing the machine to easily mix the
proper measured amount to the materials. It provides an infinitely
variable volume capacity of 30-1900 liters (8-500 gallons) per
minute with nozzles that provide an optimal spray pattern at high,
medium and low flow ranges. For water use only–not for use with
emulsions.

EMULSION SPRAY SYSTEM


The Emulsion Spray System automates the addition of metered
emulsion to the mixing chamber, allowing the machine to easily
mix the proper measured amount to the materials. This pump unit
provides an infinitely variable volume capacity of 30-946 liters
(8-250 gallons) per minute. Three sets of nozzles for the spray bar
ensure proper fan pattern.

8 RM400 ROAD RECLAIMER


RELIABLE ROTOR DRIVE SYSTEM
MAXIMIZES PRODUCTION

A simplified rotor drive system uses proven components


TURN UP THE DIAL from the RM500B to provide a durable machine that can
perform in many applications. Adjustment-free clutch and
CHANGE ROTOR SPEEDS ON THE GO chains reduce maintenance time, getting your machine in
the ground faster and in the cut longer.
A simplified rotor drive system allows you to change
rotor speeds without interrupting production. ADVANCED FEATURES
By removing the rotor drive transmission, you can
ZERO STOPS. MORE PRODUCTION. switch between rotor speeds without having to stop the
machine, increasing productivity and uptime. Electronic
NOTE: COMPARISON TO THE RM300 ROAD RECLAIMER
controls deliver ideal mix quality by keeping the rotor at
the proper depth and the machine at an optimized speed.
The rear door downpressure is managed using the LCD
touchscreen display and rotor functions such as exit/
return-to-cut and rear door float are adjusted with the
multi-function joystick.

RM400 ROAD RECLAIMER 9


ROTOR OPTIONS

DESIGNED FOR
EFFICIENT PRODUCTION
Work efficiently on a variety of reclamation and stabilization projects with three rotor options: Universal, Combination and Spade.

UNIVERSAL
The Universal Rotor is designed to produce maximum breakout force in deep asphalt
cuts and on existing soil cement. It also performs well in soil stabilization applications.
The kicker paddle design provides material movement and suspension in the mixing
chamber and includes a breaker bar for excellent gradation in full-depth reclamation
and soil stabilization applications. Triple-tree tool placement on the rotor edges
improves side cutting when maneuvering.

NUMBER OF TOOLS: 200 carbide tipped bullet tools with bolt-in breakaway tool holders​

COMBINATION
Designed primarily for stabilization applications in cohesive soils, the Combination
Rotor excels in deep-cut soil mixing applications where pulverization and gradation is
of lesser importance than higher working speeds. It can also handle light reclamation
applications where the asphalt layer is thin and deteriorated. Replaceable end rings
protect the mandrel, extending component life.

NUMBER OF TOOLS: 114 carbide tipped bullet tools with bolt-in breakaway tool holders​

SPADE
The spade rotor is designed specifically for soil stabilization and mixing applications.
Fewer tools will produce less gradation compared to the universal or combination
rotors, but fewer tools reduce rotor maintenance time and costs. The Spade rotor is not
available in all regions, so please consult your local Cat dealer for availibility.

NUMBER OF TOOLS: 58 bolt-on spade tools​

10 RM400 ROAD RECLAIMER


ROTOR APPLICATIONS
Cat rotors are capable of producing good results in many applications, KEY
but each is designed to provide maximum efficiency and productivity in P Ideal choice for specific application
 Acceptable, but not ideal
specific applications. This chart provides general guidance for choosing
r Not recommended for this application
a rotor.

JOB TYPE APPLICATION UNIVERSAL 16 UNIVERSAL 18* COMBINATION SPADE*


FULL-DEPTH ASPHALT
Thin Asphalt Layer
P P  r
25-75 mm (1-3 in)
Medium Asphalt Layer
P P  r
75-175 mm (3-7 in)
RECLAMATION
Thick Asphalt Layer
P  r r
175-250 mm (7-10 in)
Soil and Cement
P P  r
(fully cured)
MIXING / STABILIZATION
Granular Soils P P  P
Granular with Rocks
P P  P
SOIL < 130 mm (5 in), Debris
Light Clay   P P
Heavy Clay / Gumbo P  P P
* Not available in all regions. Please consult your local Cat dealer for availability.

CUTTING BITS ROTOR TYPE


PART
UNIVERSAL COMBINATION NUMBER
Choosing the right cutting bit for your application can optimize the 20 mm Shank 22 mm Shank

efficiency of the machine, resulting in more production with ideal  533-5760


material sizing and mixing quality. These charts identify which cutting  561-8135
bits are recommended for common applications.  564-1260
 578-4416
For additional cutting bit offerings and alternatives, consult your local
Cat dealer.

533-5760 561-8135 564-1260 578-4416

APPLICATION DEPTH
ASPHALT SHALLOW MODERATE DEEP PART NUMBER
SOIL
RECLAMATION 25-50 mm (1-2 in) 75-125 mm (3-5 in) +150 mm (+6 in)

   533-5760
   561-8135
   564-1260
   578-4416

RM400 ROAD RECLAIMER 11


SIMPLE SERVICE
TO MAXIMIZE UPTIME AND PRODUCTION

The RM400 is designed to make maintenance easier with extended service intervals and ground level access to routine maintenance
items to simplify service and improve safety. Built-in diagnostics monitor machine systems and alert the operator of performance
issues and provide troubleshooting information. Your Cat dealer is ready to help with service options and convenient parts availability
for both the engine and your machine.

ROTOR SERVICE MADE EASY MAINTENANCE-FREE COMPONENTS

An optional air compressor and variety of removal tools A self-lubricating rotor chain drive and hydraulically-
help you replace bits and toolholders quickly, and work actuated rotor drive clutch are adjustment-free and
lights illuminate the rotor during maintenance. Easily the rotor drive system features automated bearing
change out triple-tree components using the access door lubrication, eliminating routine maintenance.
on the side of the rotor chamber.

12 RM400 ROAD RECLAIMER


CAT LINK TECHNOLOGY
TAKES THE GUESSWORK OUT OF MANAGING YOUR EQUIPMENT
CAT LINK telematics helps take the complexity out of managing your equipment and job sites by gathering data generated
from your machines, materials, and people – delivering it to you in customizable formats.

CAT PRODUCT LINK™


Product Link™ collects data automatically from your assets – any type and
any brand. Information such as location, hours, fuel usage, productivity, idle
time, maintenance alerts, diagnostic codes, and machine health can be viewed
online through web and mobile applications.

VISIONLINK®
Access product data anytime, anywhere with VisionLink® and use it to make
informed decisions that boost productivity, lower costs, simplify maintenance,
and improve safety and security on your job site. With different subscription
level options, your Cat dealer can help you configure exactly what you need
to connect your fleet and manage your business, without paying for extras
you don’t want. Subscriptions are available for cellular and/or satellite-based
reporting.

REMOTE SERVICES
Remote Troubleshoot allows your Cat dealer to perform diagnostic testing
on your connected machine remotely, pinpointing potential issues while the
machine is in operation. Remote Troubleshoot ensures the technician arrives
with the correct parts and tools the first time, eliminating the need for additional
trips, saving you time and money.

Remote Flash updates on-board software without a technician being present,


reducing time taken for updating by as much as 50%. Minimize downtime by
initiating updates when convenient to keep your assets running with maximum
efficiency.

The Cat App helps you manage your assets right from your smart phone. Track
information such as fleet location or hours, receive critical alerts for required
maintenance, and request service from your local Cat dealer.

Caterpillar releases products, services and technologies in each region at different time intervals. Please verify with your local Cat dealer for technology availability and specifications.

RM400 ROAD RECLAIMER 13


TECHNICAL SPECIFICATIONS

ENGINE SERVICE REFILL CAPACITIES


Engine Model Cat® C9.3B Fuel Tank 1056 L 279 gal
Gross Power – ISO 9249 310 kW 415.7 hp Cooling System 62.5 L 16.5 gal
Gross Power – ISO 14396 310 kW 415.7 hp Engine Oil 32 L 8.5 gal
Hydraulic Oil 233 L 61.5 gal
Emissions
– U.S. EPA Tier 4 Final, EU Stage V, Korea Tier 4 Final DEF Tank 70 L 18.5 gal
U.S. EPA Tier 4 Final, EU Stage V, Korea Tier 4 Final
– Brazil MAR-1, equivalent to U.S. EPA Tier 3 and EU Stage IIIA

Speed – Operating 0-4.8 km/h 0-2.97 mph


SPRAY SYSTEMS
Speed – Travel 11 km/h 6.8 mph
Water Spray System – Flow Rate 30-1900 lpm 8-500 gpm
Emulsion Spray System – Flow Rate 30-946 lpm 8-250 gpm
MACHINE WEIGHT
Operating Weight (maximum) 26 700 kg 58,863 lb
DIMENSIONS
Operating Weight (standard) 24 953 kg 55,013 lb
A Overall Length 9.56 m 31.4 ft
Transport Weight 23 500 kg 51,096 lb
B Overall Width 3.0 m 9.8 ft
Operating weights are approximate and include ROPS, cab, coolant, lubricants, 50% fuel C Height at ROPS 3.5 m 11.5 ft
tank and 75 kg (165 lb) operator.
D Transport Height 3.5 m 11.5 ft
E Cutting Width 2.44 m 8 ft
CUTTING SYSTEM
F Wheelbase 6.32 m 20.7 ft
3-Speed Direct Drive, Chain Driven
G Ground Clearance 500 mm 19.7 in
Rotor Speeds 108 / 134 / 159 rpm
Inside Turning Radius (minimum) 4.03 m 13.2 ft
Cutting Width 2438 mm 96 in
Outside Turning Radius (maximum) 8.3 m 27.1 ft
Cutting Depth (maximum) 508 mm 20 in
Maximum cutting depth determined by rotor selection

C D B

G
E
F A

ROTOR OPTIONS
Rotor Width Diameter Tools Maximum Depth
Universal 16 2438 mm 96 in 1375 mm 54 in 200 406 mm 16 in
Universal 18* 2438 mm 96 in 1525 mm 60 in 200 457 mm 18 in
Combination 2438 mm 96 in 1625 mm 64 in 114 508 mm 20 in
Spade* 2300 mm 90.6 in 1575 mm 62 in 58 457 mm 18 in
* Not available in all regions. Please consult your local Cat dealer for availability.

14 RM400 ROAD RECLAIMER


STANDARD & OPTIONAL EQUIPMENT
Standard and optional equipment may vary. Consult your Cat dealer for details.

OPERATOR ENVIRONMENT STANDARD OPTIONAL ROTOR DRIVE SYSTEM STANDARD OPTIONAL


Adjustable armrests  Maintenance-free drive shafts 
Air-ride, heated suspension seat  Self-lubricating roller and bearings 
Audio-ready with speakers  Shear disk driveline protection 
Full width sliding cab with heat and Torque limiter driveline protection 

air conditioning Automatic depth control 
Push button start 
Hydraulically-controlled dry clutch 
Illuminated dual-side access ladders 
Three rotor speeds 
High visibility retractable seat belt 
Variable volume mixing chamber 
Mini-wheel steering control 
Rotor – Universal 16 
Multifunction propel lever 
Rotor – Universal 18* 
Steering guides 
Rotor – Combination 
Color touch screen operator interface 
Rotor – Spade* 
Additional color touch screen  
Material sizing breaker bar 

POWERTRAIN STANDARD OPTIONAL


SERVICE AND MAINTENANCE STANDARD OPTIONAL
Air to Air Aftercooler (ATAAC) 
Grouped filters with ground level access 
Dual element air cleaner with pre-cleaner 
Cat Product Link™ 
Extended life coolant with protection to
 Remote Flash 
-37º C (-35º F)
On-demand fan with auto-reversing Remote access drains 

function Ports for Scheduled Oil Sampling (S·O·SSM) 
Four steering modes  Fluid level sight gauges 
All-Wheel Drive  Service light receptacles 
Electronic differential  Integrated air compressor 
Oil-bath brake system  Pneumatic bit removal tool 
Powertrain guard  Toolbox 
Bio-friendly hydraulic oil  Additional toolbox 

ELECTRICAL SYSTEM STANDARD OPTIONAL SAFETY AND SECURITY STANDARD OPTIONAL


150 amp alternator  Back-up alarm 
24-volt charging system  Front and rear facing cameras 
Automotive-type fuse system  Ground level emergency shutdown

Remote start/charge receptacle  switches (3)
Horn (front and rear) 
1365 CCA maintenance-free batteries (2) 
ROPS 
Platform handrails and guardrails 
SPRAY SYSTEMS STANDARD OPTIONAL
Mirrors 
Water spray system 
Working lights (halogen or LED) 
Emulsion spray system 
LED roading lights 
Push bar 
Folding LED safety beacon 
Folding side view cameras (2) 
Front and rear rotor chamber door

cameras

* Not available in all regions. Please consult your local Cat dealer for availability.

RM400 ROAD RECLAIMER 15


For more complete information on Cat products, dealer services and industry solutions, visit us on the web QEHQ2610-04 (06/2021)
at www.cat.com Build Number: 01A
Global
© 2021 Caterpillar. All Rights Reserved.

VisionLink is a trademark of Trimble Navigation Limited, registered in the United States and in other countries.

Materials and specifications are subject to change without notice. Featured machines in photos may include
additional equipment. See your Cat dealer for available options.

CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power
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of Caterpillar and may not be used without permission.
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