UPTIME MAINTENANCE PLANNER

770G, 772G, 770GP, and 772GP Motor Grader (S.N. 634754— )

Engines 6090HDW01, 6090HDW04
As Required
• Clean and tighten battery terminals • Drain water and sediment from fuel tank sump
• Clean or replace cab fresh air and cab recirculation filters • Drain primary fuel filter and water separator
• Lubricate circle pinion • Drain auxiliary fuel filter and water separator—if equipped
• Lubricate saddle locking pin holes • Clean engine air intake primary filter
• Inspect or adjust tire pressure • Add coolant extender as indicated by COOL-GARD™ II test strips
• Inspect belts • Check and clean rear camera—if equipped
• Adjust or replace blade lift cylinder sockets • Calibrate transmission control unit
• Adjust wear insert clearance of blade and draft frame wear inserts • Calibrate 6WD controller—if equipped
• Adjust or replace blade side shift wear inserts • Calibrate cross slope sensors—if equipped
• Replace starting fluid cylinder—if equipped • Calibrate Grade Pro hydraulic valves—if equipped
• Clean debris from coolers (radiator, hydraulic oil cooler, charge air cooler, fuel cooler, air conditioner condenser)
Every 10 Hours or Daily
• Check hydraulic tank oil level • Check engine oil level
• Check transmission oil level • Check engine coolant surge tank level
Every 50 Hours
• Lubricate frame hinge pivots • Lubricate front axle steering pins
• Lubricate draft frame ball • Lubricate tie rod ends
• Lubricate front mounted scarifier/dozer—if equipped • Lubricate steering cylinders
• Lubricate Balderson style front lift group—if equipped • Lubricate midmount scarifier—if equipped
• Lubricate front axle oscillation pin • Lubricate lift cylinders
• Lubricate front axle lean pivot casting pins • Lubricate circle side shift cylinders
• Lubricate front axle lean bar pivot • Lubricate saddle locking pins
Initial Service—250 Hours1
• Change engine break-in oil and filter • Replace transmission oil filter
• Change engine break-in oil and filter (quick service)—if equipped • Calibrate transmission control unit
• Replace axle housing oil filter
Every 250 Hours
• Check battery electrolyte level • Check 6WD oil level—if equipped
• Check air conditioner receiver-dryer moisture indicator • Take engine oil sample
• Check axle housing oil level
Every 500 Hours
• Check tandem oil level • Replace fast fill fuel breather filter—if equipped
• Change engine oil and filter (quick service)—if equipped • Take transmission oil sample
• Change engine oil and filter • Take axle oil sample
• Lubricate tandem pivots • Take tandem oil sample
• Check circle gear case oil level • Take hydraulic oil sample
• Check brake action and recharge brake accumulator (if necessary) • Take 6WD hub oil sample—if equipped
• Replace final fuel filter • Take diesel fuel sample
• Replace primary fuel filter and water separator • Take engine coolant sample
• Replace auxiliary fuel filter and water separator—if equipped
Every 1000 Hours
• Change 6WD oil—if equipped • Replace engine air intake filters
• Clean, pack, and adjust front wheel bearings • Check coolant
• Check air intake hoses for cracks or loose connections
Every 2000 Hours
• Clean transmission pump inlet screen • Replace rear axle and hydraulic tank breathers
• Change transmission oil (quick service)—if equipped • Replace axle housing oil filter
• Change transmission oil • Replace hydraulic oil filter
• Change axle housing oil • Replace transmission oil filter
• Change circle gear case oil • Adjust engine valve lash
• Clean engine crankcase ventilation tube • Calibrate transmission control unit
Every 4000 Hours
• Change hydraulic tank oil • Change hydraulic tank oil (quick service)—if equipped
• Change tandem oil • Replace engine crankshaft damper
Every 6000 Hours
• Drain, flush, and refill cooling system (quick service)—if equipped • Drain, flush, and refill cooling system

T278208 14NOV14
T278312-28 | T296328-54 | T278325-59 | T278318-63
 UPTIME MAINTENANCE PLANNER

REQUIRED PARTS
Initial Every Every Every Every Every Every
1
Description Part Number Service 250 500 1000 2000 4000 6000
250 Hours Hours Hours Hours Hours Hours Hours
Engine Oil Filter RE521420 1 1 1 1 1 1
Transmission Oil Filter AT335492 1 1 1 1
Axle Housing Oil Filter AT335492 1 1 1 1
Primary and Final Fuel Filter Kit RE525523 1 1 1 1 1
Auxiliary Fuel Filter and Water Separator—If AT365869 1 1 1 1 1
Equipped
Fast Fill Fuel Breather Filter—If Equipped T225008 1 1 1 1 1
Primary Air Filter AT175223 1 1 1 1
Secondary Air Filter AT175224 1 1 1 1
In-Line Fuel Strainer AT223493 1 1 1 1
Hydraulic Oil Filter AT367840 1 1 1
Rear Axle Breather AT101565 1 1 1
Hydraulic Tank Breather AT101565 1 1 1
Engine Rocker Arm Cover Gasket:
• 6090HDW01 PowerTech™ Plus Engine R527884 1 1 1
• 6090HDW04 PowerTech™ Engine R526607 1 1 1
Crankshaft Damper RE57604 1
Crankshaft Damper RE522932 1
Cab Fresh Air Filter AT191102 As Required
Cab Recirculation Air Filter AT307501 As Required
John Deere Plus-50™ II Engine Oil 2 26.9 L 26.9 L 26.9 L 26.9 L 26.9 L 26.9 L
TY26674
(7.1 gal.) (7.1 gal.) (7.1 gal.) (7.1 gal.) (7.1 gal.) (7.1 gal.)
Hydrau™ XR Hydraulic Oil TY273162 53.0 L
(14.0 gal.)
6WD Hub Oil—If Equipped (each) TY63542 7.2 L 7.2 L 7.2 L 7.2 L
(2.0 gal.) (2.0 gal.) (2.0 gal.) (2.0 gal.)
Hy-Gard™ Transmission, Axle, Circle Gear TY63542 70.1 L 221.5 L 70.1 L
Case, and Tandem Oil (18.5 gal.) (58.5 gal.) (18.5 gal.)
COOL-GARD™ II Pre-Mix TY26575 48.5 L
(12.8 gal.)
Coolant Extender TY26603 As Required
Fluid Analysis Kits3
Diesel Engine Oil AT346594 1 1 1 1 1 1
Transmission Oil AT346594 1 1 1 1 1
Axle Oil AT346594 1 1 1 1 1
Tandem Oil AT346594 2 2 2 2 2
Hydraulic Oil AT346594 1 1 1 1 1
6WD Hub Oil—If Equipped AT346594 2 2 2 2 2
Diesel Fuel AT180344 1 1 1 1 1
Engine Coolant TY26873 1 1 1 1 1
COOL-GARD™ II Test Strips TY26605 1 1 1 1
1
Perform initial service once after the first 250 hours of operation.
2
See Operator's Manual for recommended oil type and oil viscosities based on operating temperatures.
3
Based on fluid analysis results, intervals may need to be adjusted for your operating conditions. Consult your local John Deere Dealer.

T278208 14NOV14
T278312-28 | T296328-54 | T278325-59 | T278318-63