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Worm Gears Component Generator

This document summarizes the results of a strength calculation for a worm gear component generator. The calculation found that the design would fail based on the loads and material properties provided. Specifically, it indicates that the dynamic load of 481.789 N exceeds the surface-fatigue limiting load of 261.126 N, meaning the design would fail due to surface fatigue. It provides details on the component geometry, loads, materials, and factors used in the strength calculation.

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Engineering Production
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100 views

Worm Gears Component Generator

This document summarizes the results of a strength calculation for a worm gear component generator. The calculation found that the design would fail based on the loads and material properties provided. Specifically, it indicates that the dynamic load of 481.789 N exceeds the surface-fatigue limiting load of 261.126 N, meaning the design would fail due to surface fatigue. It provides details on the component geometry, loads, materials, and factors used in the strength calculation.

Uploaded by

Engineering Production
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Worm Gears Component Generator (Version: 2017 (Build 210142000,

142))
03-Jan-22

 Project Info

 Guide
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
Method of Strength Calculation - Legacy ANSI

 Common Parameters
Gear Ratio i 10.0000 ul
Module m 1.250 mm
Axial Module mx 1.297 mm
Helix Angle γ 15.5368 deg
Pressure Angle α 18.5347 deg
Worm Diameter Factor q 11.2000 ul
Center Distance aw 26.458 mm
Axis Circular Pitch px 4.076 mm
Circular Pitch pn 3.9270 mm
Base Circular Pitch pb 3.850 mm
Lead pz 12.228 mm
Worm Length b1 60.000 mm
Worm gear Width b2 10.000 mm
Axial Pressure Angle αx 19.1872 deg
Base Helix Angle βb 14.7122 deg
Contact Ratio ε 2.5242 ul
Transverse Contact Ratio εα 1.8421 ul
Overlap Ratio εβ 0.6821 ul
Limit Deviation of Shaft Angle Fβ 0.0090 mm
Guaranteed Backlash jnmin 0.046 mm
Limit Deviation of Center Distance fa 0.028 mm

 Gears
Worm Worm gear
Type of model Component Component
Number of Threads z 3.000 ul  
Number of Teeth z   30.000 ul
Unit Correction x 0.0000 ul -0.0023 ul
Pitch Diameter d 14.000 mm 38.922 mm
Outside Diameter da 16.500 mm 41.416 mm
Root Diameter df 11.000 mm 35.916 mm
Outside Diameter dae   42.666 mm
Base Circle Diameter db 13.222 mm 36.760 mm
Work Pitch Diameter dw 13.994 mm 38.922 mm
Worm gear Chamfer Angle δ   37.31 deg
Addendum a* 1.0000 ul 1.0000 ul
Clearance c* 0.2000 ul 0.3000 ul
Root Fillet rf* 0.2954 ul 0.2954 ul
Tooth Thickness s 1.963 mm 1.962 mm
Axial Tooth Thickness sx 2.038 mm 2.036 mm
Limit Circumferential Run-out Fr 0.0115 mm 0.0250 mm
Limit Deviation of Axial Pitch fpt 0.0075 mm 0.0100 mm
Limit Deviation of Basic Pitch fpb 0.0070 mm 0.0095 mm
Virtual Number of Teeth zv   33.545 ul
Min. Recommended Correction xmin   -1.156 ul
 Loads
Worm Worm gear
Power P 0.100 kW 0.081 kW
Speed n 1000.00 rpm 100.00 rpm
Torque T 0.955 N m 7.738 N m
Efficiency η 0.810 ul
Radial Force Fr 140.738 N
Tangential Force Ft 136.476 N 397.588 N
Axial Force Fa 397.588 N 136.476 N
Normal Force Fn 442.591 N
Circumferential Speed v 0.733 mps 0.196 mps
Slide Speed vk 0.761 mps

 Material
Worm Worm gear
User material User material
Ultimate Tensile Strength Su   500 MPa
Yield Strength Sy   180 MPa
Modulus of Elasticity E 206700 MPa 206000 MPa
Poisson's Ratio μ 0.270 ul 0.300 ul
Bending Fatigue Strength Sn   165.0 MPa
Contact Fatigue Strength Kw   0.6 MPa
Bending Fatigue Limit σFlim   170.0 MPa
Contact Fatigue Limit σHlim   200.0 MPa
Hardness in Tooth Side VHV   110 ul
Base Number of Load Cycles in Bending NFlim   250000000 ul
Base Number of Load Cycles in Contact NHlim   250000000 ul
W?hler Curve Exponent for Bending qF   9.000 ul
W?hler Curve Exponent for Contact qH   8.000 ul
Max. Slide Speed vmax   12.000 mps

 Strength Calculation

 Factors of Additional Load

Overload Factor Ko 1.200 ul


Dynamic Factor Kv 1.010 ul
Lewis Form Factor y 0.118 ul

 Results

Dynamic Load Fd 481.789 N


Surface-fatigue Limiting Load Fw 261.126 N
Bending-fatigue Limiting Load Fs 762.471 N
Lost Power Pz 0.022 kW
Max. Dissipated Heat Q 0.048 kW
Check Calculation Negative
 Summary of Messages
2:59:44 PM Calculation: Calculation indicates design failure!

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