LESER Original

Spare Parts Kits

Maintenance Support

The-Safety-Valve.com
LESER Original Spare Parts Kits – General Information

The Challenge of Spare Parts Management

 ow can the handling and logistics of spare parts
H
for the maintenance of a safety valve be optimized?
Do you always know exactly which replacement parts
are required for the maintenance and where a certain
spare part is installed?
How can the ordering process, warehousing and
logistics for many items be handled easily and efficiently?

Get to know the LESER Spare Parts Kits.

LESER Original Spare Parts Kits

• The LESER Spare Parts Kits contain all the parts
recommended for the regular maintenance
of a LESER safety valve

• The LESER original spare parts are individually

packaged and clearly identified

• The Spare Parts Kits include instructions for identifying

and allocating the individual parts

• Detailed maintenance instructions for all LESER pro-

duct groups and safety valve types are described in
the Maintenance Handbook with photo documentation
and are available at www.leser.com

• The Spare Parts Kits can be ordered with one article

number

• The Spare Parts Kits are available within 72 hours ex

works Hohenwestedt/Germany or in even less time
from one of our many stocks worldwide

Spare Parts Kits with original LESER spare parts are available for the following safety valves:

API High Efficiency High Performance Compact Performance Modulate Action

Type 526 Type 811 Type 441, 442 DIN Type 459 Type 427, 429

Type 821 Type 441, 442 ANSI Type 462, 462 HDD Type 431, 433

Type 441, 442 DIN

Full nozzle
Type 441, 442 ANSI
Full nozzle

2
Easy maintenance handling
1 Instructions
 for identifying and
allocating the individual parts

2  turdy external packaging with

S
hanger for space-saving storage

3 Protection against dust and moisture

in every climatic condition thanks to 1
2
the insert bag

4  riginal spare parts individually

O
3
removable thanks to the pressure lock

4
5 Easy
 identification of individual parts
5

Our references
• LESER Original Spare Parts Kits are successful
worldwide
• Every eighth API valve is supplied with a Spare
Parts Kit
• Every fourth Pilot Operated Safety Valve (POSV)
is ordered with a Spare Parts Kit

Benefits
• Clearer: The Spare Parts Kit provides all the spare
Examples of savings
parts recommended by LESER to be replaced during
EUR
the regular maintenance of a safety valve. It minimizes
the risk of ordering wrong parts. 125

• Better: Easy maintenance through the clear labelling of 100

the original spare parts. The Spare Parts Kit reduces
the variety of parts at stock.
75

• Easier: One article number reduces the effort and time

of ordering
50

• Cost effective: Kits are less expensive than the sum

of the individual parts 25

45% savings 33% savings 24% savings

• Rapid availability: The Spare Parts Kits are available

within 72 hours ex works Hohenwestedt/Germany or in 0

even less time from one of our many stocks worldwide API 526
(Orifice J)
Type 441
DN 32
Type 462
d0 13.5

LESER Original Spare Parts Kits: A picture-perfect

solution for maintenance handling from LESER. Spare Parts Kits Individual parts

3
API

The API Spare Parts Kits are organised by orifice letter:

Orifice Flange Class

D–G CL150 – CL2500

H–L CL150 – CL1500
M–P CL150 – CL900
Q–R CL150 – CL600
T CL150 – CL300
14

59

Contents
Item Component Material Quantity
60
7.5 Securing ring (Disc) 1.4571 / 316Ti 1
14 Split ring 1.4404 / 316L 2
57 Ball 1.4401 / 316 15
57
59 Securing ring 1.4571 / 316Ti 1
66
Graphite / 1.4401
60 Gasket 3
Graphite / 316 7.5
61 Ball 1.4401 / 316 1
73.2
66 Screw 1.4401 / 316 1
73.2 Gasket (Lock screw) 1.4401 / 316 1 61

Article numbers
Inlet flange rating class of the safety valve
Orifice
CL150 CL300L CL300 CL600 CL900 CL1500 CL2500

D
5012.1101 5012.1102
E

F 5012.1103

G 5012.1104 5012.1121

H 5012.1105 5012.1106

J 5012.1107 5012.1108

K 5012.1109 5012.1110

L 5012.1111 5012.1112

M 5012.1113

N 5012.1114

P 5012.1115 5012.1116

Q 5012.1117

R 5012.1118 5012.1119

T 5012.1120

4
High Efficiency – Main Valve

The Spare Parts Kits for Pilot Operated Safety Valves

(POSV) are separately available for the main valve and
the pilot valve for all valve sizes.

Valve size 1" x 2" to 8" x 10"

60 10 67

Orifice D–T
Flange class CL150 – CL600
O-ring material FKM / EPDM / FFKM

6.5

Contents – Main valve 6.3

Item Component Material Quantity
6.4

Lubricant Molykote D 1
58
Lubricant oil Halocarbon oil 56S 1
6.3, 7.3, 60, 7.3
O-ring FKM / EPDM / FFKM 6
61, 63, 67
6.4 Backup ring PTFE 1 62
6.5 Guide ring PTFE-carbon filler 2
10 Parallel pin 1.4310 / Stainless steel 1 61
58 Screw 1.4310 / Stainless steel 2 63
62 Backup ring PTFE 1

Article numbers – Main valve

Valve size 1" x 2" 1 1/2" x 2" 1 1/2" x 3" 2" x 3" 3" x 4" 4" x 6" 6" x 8" 8" x 10"

Soft sealing FKM

Art. No. 5012. 1130 1131 1132 1133 1134 1135 1136 1137
Soft sealing EPDM
Art. No. 5012. 1138 1139 1140 1141 1142 1143 1144 1145
Soft sealing FFKM
Art. No. 5012. 1146 1147 1148 1149 1150 1151 1152 1153

5
High Efficiency – Type 811 Pop Action – Pilot Valve

Contents – Type 811 Pop Action

Item Component Material Quantity

Lubricant Molykote D 1
Lubricant oil Halocarbon oil 56S 1
64 Bug screen Plastic 1
15 Plunger 1.4404 / 316L 1
O-ring
6, 7, 8 FKM / EPDM / FFKM 3
Field test connection
24.4, 24.5, O-ring 31
FKM / EPDM / FFKM 7
24.6 Manifold block
30, 31, 32 O-ring FKM / EPDM / FFKM 4 35

24.8 Gasket 1.4401 / 316 2

15
35 Gasket PTFE 1
48 Screen 1.4404 / 316L 1
64
49 Support ring Plastic 1

30

32

Article numbers – Type 811 Pop Action

Valve size 1" x 2" to 8" x 10"
24.8
Orifice D–T

Soft sealing FKM Art. No. 24.6

Pilot 2.5 – 102 bar /

5012. 1163
36 – 1480 psig
Soft sealing EPDM
Pilot 2.5 – 102 bar /
5012. 1164
36 – 1480 psig 24.4

Soft sealing FFKM

24.5
Pilot 2.5 – 102 bar /
5012. 1165
36 – 1480 psig Manifold block

6
High Efficiency – Type 821 Modulate Action – Pilot Valve

Contents – Type 821 Modulate Action

Diaphragm design Piston design
Item Component Material Quantity Quantity

Lubricant Molykote D 1 1
Lubricant oil Halocarbon oil 56S 1 1
64 Bug screen Plastic 1 1
6, 7, 8 O-ring Field test connection FKM / EPDM / FFKM 3 3
24.4, 24.5, 24.6 O-ring Manifold block FKM / EPDM / FFKM 7 7
24.8 Gasket 1.4401 / 316 2 2
30, 31, 32, 34, 35, 46 O-ring FKM / EPDM / FFKM 7 7
44 Parallel pin Stainless steel 1 1
Screen
48 1.4404 / 316L 1 1
(high pressure application)
49 Support ring Plastic 1 1
69 Bearing 1.4122 / Stainless steel 1 1
72 Diaphragm FKM / EPDM / PTFE-FKM 1 –
73, 74 O-ring FKM / EPDM / FFKM 2 –
77 Lock screw 1.4401 / Stainless steel 1 –
80 Guide ring 1.4404 / 316L 1 –

Article numbers – Type 821 Modulate Action

Valve size 1" x 2" to 8" x 10"
Orifice D–T

Soft sealing FKM Art. No.

Diaphragm design 69
2.5 – 30 bar / 5012. 1157
36 – 435 psig 73

Piston design 80
30.01 – 102 bar / 5012. 1160
> 435 – 1480 psig 72
64
Soft sealing EPDM 74
77
Diaphragm design 46
2.5 – 30 bar / 5012. 1158 32
36 – 435 psig 24.8

30
Piston design 24.6

30.01 – 102 bar / 5012. 1161 34 24.4

> 435 – 1480 psig
30
Soft sealing FFKM 24.5

Diaphragm design 31
2.5 – 30 bar / 5012. 1159
36 – 435 psig
48 49 44 35
Piston design
30.01 – 102 bar / 5012. 1162
> 435 – 1480 psig

7
Compact Performance – Type 459

Contents
Item Component Material Quantity

40.3
7 Disc 1.4404 / 316L 1
14 Split ring 1.4404 / 316L 2
57 Pin 1.4310 / Stainless steel 1
59 Securing ring (split ring) 1.4571 / 316Ti 1
Graphite / 1.4401 14
60 Gasket 2
Graphite / 316
Graphite / 1.4401 59
63 Gasket 1
Graphite / 316 63
61 Ball 1.4401 / 316 1
40.3 Spacer 1.4571 / 316Ti 3 60

The Compact Performance Spare Parts Kits are the only 57

ones equipped with a new disc. For discs size d0 17.5 mm
and smaller, LESER recommends to exchange the entire
disc. The manual relapping of such small discs is uneco-
61
nomical and requires high effort.

Article numbers
d0 9 13 17.5

Art. No.
Type 459 5012. 1230 1231 1232

8
Compact Performance – Type 462, 462 HDD

Contents
Item Component Material Quantity

7.1 O-ring disc body 1.4404 / 316L 1

7.2 Lifting aid 1.4404 / 316L 1
7.4 O-ring FKM (70/75 Shore A) 1 40.3

7.4 O-ring FKM (90 Shore A) 1

7.4 O-ring EPDM (70 Shore A) 1 14
7.5 Pin 1.4310 / Stainless steel 2 59
14 Split ring 1.4404 / 316L 2
59 Securing ring (split ring) 1.4571 / 316Ti 1 63
57 Pin 1.4310 / Stainless steel 1
60
61 Ball 1.4401 / 316 1
57
Graphite / 1.4401
60 Gasket 2
Graphite / 316 61

Graphite / 1.4401 7.5

63 Gasket 1
Graphite / 316
7.1
40.3 Spacer 1.4571 / 316Ti 3
7.4

The Compact Performance Type 462 Spare Parts Kits 7.2

are equipped with three O-rings in the two most com-

monly used materials – FKM and EPDM – with different
shore hardness. The correct O-ring should be selected
depending on the set pressure.

Article numbers
d0 9 13 17.5

Art. No.
Type 462
5012. 1233 1234 1235
Type 462 HDD

9
High Performance

Spare Parts Kits are available for nominal sizes

from DN 20 to DN 200 of the following types:
Type 441, 442 DIN
Type 441, 442 ANSI
Type 441, 442 DIN Full nozzle
Type 441, 442 ANSI Full nozzle

Contents
40.3
Item Component Material Quantity

14
7.5 Securing ring (Disc) 1.4571 / 316Ti 1
59
8.4 Securing ring (Guide) 1.4571 / 316Ti 1
14 Split ring 1.4404 / 316L 2 8.4

40.3 Spacer 1.4571 / 316Ti 3 60

57 Pin 1.4310 / Stainless steel 1
57
57
59 Securing ring (Split ring) 1.4571 / 316Ti 1
Graphite / 1.4401 7.5
60 Gasket 3
Graphite / 316
61
61
61 Ball 1.4401 / 316 1
O-ring
1.9 FKM 1
(Lifting device H4)

Article numbers
DN 20 25 32 40 50 65 80 100 125 150 200

Valve size – 1" x 2" 1 /2" x 2" 1 /2" x 2 /2" 2" x 3"
1 1 1
3" x 4" – 4" x 6" – – –

Art. No. 5012. 1201 1202 1203 1204 1205 1206 1207 1208 1209 1210 1211

10
Modulate Action

Spare Parts Kits are available for nominal sizes

from DN 15 to DN 150 of the following types:
Type 427
Type 429
Type 431
Type 433

Contents 40.3
Item Component Material Quantity

14
7.5 Securing ring (Disc) 1.4571 / 316Ti 1
59
8.4 Securing ring (Guide) 1.4571 / 316Ti 1
14 Split ring 1.4404 / 316L 2
40.3 Spacer 1.4571 / 316Ti 3
57 Pin 1.4310 / Stainless steel 1
60
59 Securing ring (Split ring) 1.4571 / 316Ti 1
8.4
Graphite / 1.4401
60 Gasket 3
Graphite / 316 57
61 Ball 1.4401 / 316 1
7.5
O-ring
1.9 FKM 1 61
(Lifting device H4)

Article numbers
DN 15 – 20 25 32 40 50 65 80 100 125 150

Art. No. 5012. 1201 1201 1201 1201 1212 1213 1204 1214 1215 1216

11
LESER worldwide
LESER UK LESER Germany André Ramseyer AG LESER China
Bristol, Hamburg and Flamatt, Switzerland Tianjin, Bejing,
United Kingdom Hohenwestedt [email protected] Shanghai and Shenzen
[email protected] [email protected] [email protected]

LESER Polska
Poznan, Poland
[email protected]

LESER USA LESER France

Charlotte (NC) Toulouse
[email protected] [email protected]
LESER Singapore
Singapore
[email protected]

LESER Brazil
Rio de Janeiro
[email protected] LESER Bahrain LESER India
Manamah Mumbai and Paithan
[email protected] [email protected]

LESER Regional Center

LESER stock and local assembly
For further information please contact:
LESER representative
LESER GmbH & Co. KG
20537 Hamburg, Wendenstr. 133-135, 20506 Hamburg, P.O. Box 26 16 51
Fon +49 (40) 251 65-100, E-Mail: [email protected], www.leser.com

Your local partner:

Spare Parts Kits

04.2014

The-Safety-Valve.com
LESER GmbH & Co. KG 20537 Hamburg, Wendenstr. 133-135 Fon +49 (40) 251 65-100 E-Mail: [email protected]
20506 Hamburg, P.O. Box 26 16 51 Fax +49 (40) 251 65-500 www.leser.com