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Manufacturing Process

This document contains instructions and questions for a Manufacturing Processes exam. It begins by listing the program, subject, date, time duration, instructions, and maximum marks. It then provides 6 questions with 3 marks each, to be answered in short form. Another 6 questions are provided with 12 marks each, requiring longer explanations. The questions cover topics like properties of moulding sand, welding processes, forging, cutting tool materials, lathe specification, drilling machines, sand binders, AC vs DC arc welding, green sand moulds, and more. Students are instructed to answer combinations of the questions within the time limit to earn marks.

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0% found this document useful (0 votes)
59 views6 pages

Manufacturing Process

This document contains instructions and questions for a Manufacturing Processes exam. It begins by listing the program, subject, date, time duration, instructions, and maximum marks. It then provides 6 questions with 3 marks each, to be answered in short form. Another 6 questions are provided with 12 marks each, requiring longer explanations. The questions cover topics like properties of moulding sand, welding processes, forging, cutting tool materials, lathe specification, drilling machines, sand binders, AC vs DC arc welding, green sand moulds, and more. Students are instructed to answer combinations of the questions within the time limit to earn marks.

Uploaded by

Dadapir
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 6

BOARD OF TECHNICAL EDUCATION 9

PORVORIM-GOA
Apr 201 9 Exa min atio ns
il,

Programme: Mec han ical Engg. / A

Subject: Manufac turi ng Pro cess-I(M E30 2)


Max . Mar ks: 7 5
Time Dur ation : 3 Hrs.
y.
In struc tions : I) All Ques tions nre comp ulsor
.2) Figu res to the right indic ate full mark s.
3) Assu me suita ble add itiona l data if req
uired .

the follo wing Ques tions : 5 x 3 = 15


Q. No. l. Answer any five or
of Moul ding sand .
a) State any three desirable.: prope rties
l and Flux in weld ing proc ess?
b) What is lhc role of liller meta
hing in shee t meta l work.
c) Write a shor t note on Punc
that woul d allow conti nu ous chip s
di Wha t are the cond ition s
to be fom1ed in meta l cLJtLing? chuc k is
t are the circu msta nces in whic h a four jaw

-
e) Wha
prefe rred over three jaw chuc k on a Lalh e?
f) I low are drilli ng mach ines
class ified ?

wing Ques tions : 2 x 6 = 12


Q.No .2 . Answer any two or the follo
a) What is a gatin g syste m? State the func tions of the
e r (iv) Gate
follow ing: (i) Pou ring ba sin (ii) Spru e (tii) Runn
(v) Riser.
b) With neat sketc h expla in work
ing princ iple of cold cham ber
applicatio ns.
die casti ng proce ss. State its adva ntag es a nd
defects givin g their caus es
c) Describe the following casti ng
and reme dies:
(ii Pinh oles (ii) Shrin kage cavities
tions : 2 x 6 = 12
Q.No .3. Answer any two or the follo wing Ques
princ iple of opera tion of arc weld ing. Also
a) Expla in the
ing proce ss.
expla in the effect of Polar ily du ring this weld
ess.

•· b) Expla in wi th neat s ketch TIG weld in g proc


cl Wha t is Resis tance weld ing? Expla i n with
welding proc ess.

Q.No .4 . Answer any two or the follo wing Questions


neat s ketch seam

: 2 x 6 = 12
l Press \\ith Hydr aulic Press .
al Com pare Mech anica
b) With neat sketc h expla in Open die Forg ing.
eby of
c) With the help of neat sketc h expla in the Tool geom
single point culli ng Tool.
: 2 x 6 = 12
Q.No .5. Answer any two or the follo wing Ques tions
a) Write shor t notes on lhe follow ing:
obliq ue cutti ng
(ii Cutti ng Tool Mate rials (ii) Orth ogon al and
b) Sket ch and descr ibe Lhe followi ng acce ssori es of a Lath e:
(ii Cent res (iii Face -Plat e
neat
c) How is a Lathe mach ine specified? Expla in with a
licali ons.
sketc h the relevance of each of the speci
2 x 6 = 12
Q.No .6 . Answer any two or the follo wing Ques tions :
of a
a) Explain with neat sketc h Taper turni ng attac hme nt
Lathe .
b) Write shor t notes on following drilling operation s:
(i) Ream ing (ii) Spot facing
label its
cl Draw a neat sketc h of uprig ht drilling mach ine and
main parts.
/,
, .. ,::-.! ~ "Jj'i~,,:; .,,,,.,., ~
o) J•.xrJ:uu v;·.u,;~ :>Y.~,t..u Ji 1111 r, 1;,,;r,
t .11111 d IJ l)l fJII 1},t: ,,,;!)! {';
J, ij •;
,:, ; •: '1v,::,• ,,r·. y,- _.. • ,; ~J
dJ w,;,,. !l<1lt,', 'Ill ltJ•: l 11)knor.v,
11) B•H 111;.: (Onl y for ttud tnts r;f P~t.0 ,u,Jh -,,;;~ v,Jio;,xa.<;J ,,,.•,J
';lf ,•,➔ 1•; :,: .,, ,' •g / r7, •/ ~
/
ii) V/lw l 1·, Jl)lJn drr:Jjl D•:·,<,r,};1: f;')O
1

n•::,, .,,,,,,,,;i••·. -~ a~ ,.If


(();al y fH i,i
1wo 1111,11 ,J,r,J,-, :,,)•,in~
Rcvl ucd 11chcm<:)

ry. Anev,;1:r :my 2 fr~:JJ. f':.i),


Q.Na.G. Ruh quc11Uon (IA) l;:i cnm pulw
(cl, (d):
;1'1,:;,~ ~, '?,
nl l~x plnln th,; wr1rk1r1v, priw.J/1!•: ,Jf l~Lt; i,p;r :,•, J,,.
111 ltl •lk•;lr ,h.
h) ri:xpl:,in th,; foll•i wiuv, <1p•;m 1i•1n'>
v)·1;:;v, r,•;1;.4. •,;,:-:,,-,,;,•,·,:
i) Td111min11, ii) Emlvi:.-,mv, 1il1 D•~t:p r!rr:'11
::;,,,


1n 1: ,;,l' r-/; ,;;:<; ht~ '~ ·-;;
c) Expl ain v,iYinv, :, n,;:1t ')Y•:V.h h'J'I/
<•fJrrk:tl out.
d) br.plnin the r:tJn;,1.ru~ti•m ~,nd ·111rr.:
r.v, ,,r C•,. ;;-' •. :-;t Y.:.•,1;
o! .P,a.ti?J1~tlJ?~'l
Lyp,: rnilHnv, nw.h in•;. (Only for etud.~nus
11oh9mcl f~J
d) Wlilr· n 1)()11• (J/l r;IJl Un;i /l!Jirh , (Only for ~i.lJ.1'.:nu ryf

nuvlHccJ Hchc mc)


BO AR D OF TE CH NIC AL ED UC AT ION Jo
POR VORlM-G OA
Nov emb er, 201 9 Exam in atio ns

Prog ramm e: Mec hani cnJ Eng g. / A

Sub ject: Mnn ufnc turi ng Pro cess -I(M E30


2)
Tim Dura tion : 3 Hrs .
ln~eons : l)A_II_Q
_ u_e_
Sl-io-,-, s- or_c_e_o_m_pu_l_s_o_ry___ __ _ _ __ M ax. Mar ks: 75
_ __ _ __ _ __
2) Figu res lo lhe right indic ate full mark s.
3) Assu me suila ble o.dditional data if requi
red .
Q.No . l . Answ er any five of the follo wing Que
stion s: 5 x 3 = 15
a) Whal is snnd bind er? Mentio n any two
types of Organic
bind ers and lnorg anic bind ers.
b) Com pare A.C. n_nd D.C. arc weld ing.
c) Wha t is forging? Give its uses .
d) Wha l arc the chara cteri stics of a good
cutti ng tool mate rial?
e) How are lathe s specified?
f) Draw a neat labelled sketc h of a sensi
tive Drilling mach ine.
Q.No .2 . Answer any two of the following Ques
tions : 2 x 6 = 12
a) Draw a neat labelled sketc h of a
typical green sand mould
for casti ng a comp onen t using a split patte rn,
indic ating the
following: (i) Mou lding board (ii) Cope and Drag
(iii) Cavity
(iv) Core (v) Moulding sand (vi) Parti ng line
(vii) Riser
(viii) Vent holes (ix) Down sprue (x) Pouring
basin (xi) Gate
(xii) Locking pin .
b) Expl ain lhe working principle of
hot cham ber die casti ng
with a neat sketc h.
c) Expl ain in detail lhe types of chips
prod uced durin g metal
<'1ttling, with sketc hes.

Q.No .3. Answer any two of the following Ques


tions: 2 x 6 = 12
a ) Wha t is welding? State lhe adva ntage s,
limit ation s and
appli catio n of weld ing.
b) With a neat sketc h explain the proce
ss of gas cutti ng.
c) Expla in the basis fo r selection of cu tting
Quid for a given
applicatio n . Take example of turni ng and
milling and
sugg est lhe Lypes of cu ttings Quids to be used
.
Q.No .4. Answer any two of the following Ques
tion s: 2 x 6 = 12
a) Wilh a neat sketc h expla in the use
of lathe dog and drivi ng
plate to hold a work piece in between cenlr cs
on a centr e
lathe .
b) With neat skelc h explain the follow
ing parts of centr e lathe:
(i) Tail stock (ii) Carriage
c) Draw a neat sketc h of a taper shan k twist
drill and label its
different parts .

Q.No .5 . Answer any two of the followin.g Ques


tions : 2 x 6 = 12
a) Wilh a neat sketc h explain the basic
working principle of a
hydr aulic press. Stale also its advantages.
b) Explain the following opera tions
in regard to shee t metal
workings with neat sketchf's: (1) Deep draw ing
(ii) Emb ossin g
(in) Blan king.
c ) Differentiate between the following drilling
mach ines:
(il Gang drilling machine and Multispind1e drilli
ng machine
(ii) Sensitive drilling m2.chinc and Radial drilhng
machine
Q.No .6 . Write note s on any two:
2 X 6 = 12
a) Moulding tools
b) Gas welding
c) Tool post grind er
- )< -
BOARD OF TECHNICAL EDUCATION I?.:,
P0RV0RJM -G0A
April, 2021 Examinations

Programme: Mechanical Engg. / A

Subject: Manufacturing Proc.-I(ME302)/Manufacturing Proc.(MC302)


[Rev/Rat]
Time Duration : 3 Hrs. Max. Marks: 75
lnsm1ct1ons: 1) Q.No. l is compulsory. Ans wer a ny 4 from the rem aining Questions.
2) Figures to the right indicate fu ll m a rks.
3) Assume s u itab:c addi tio nal d a ta if required

Q.No. l. Answer any five of tho following Questions: 5 x. 3 == 15


a) \Vhat is a gated pattern? State.: its advantage.
b) List any two •,;,elding d efects and give.: t he ir remedies.
c) Differentiate betwee n open die and clo se die fo rging.
d) Expla in the te rms 'feed' and 's peed' wi th reference to the
cen tre lat he ,
e) Class ify drilling m achines.
f) List the various milling operations and explai n any one in
brief. (only for students of Rationalised scheme)
f) Expiate: the significance of rake angle. (only for students of
Revised scheme)

Q.No.2. Sub question (a) is compulsory. Answer any 2 from (b),


(c), (d):
a) What role docs patlern play in foundry? List the materials (3)
used for making a pattern.
b) Describe the following patterns giving neat sketches: (6)
i) Mulfr?le pie::e ?attern ii) cope a nd drag patterr.
c) List the va rious casting defects and give their remedies (6)
d) Draw a neat sketch of cupola furnace and explain its (6)
constructional features.

Q.No.3. Sub question (a) ls compulsory. Answer any 2 from (b),


(c), (d):
a) Classify weldi n g processes. (3)
b) List the various gas weldi ng names, give their features and (6)
applications.
c) Explain the role of electrode in meta l arc welding. How does (6)
polarity affect welding?
d) Explain the p:ocess of metal arc welding with a neat s ketch (6)
showing various equipments used.

Q.No.4. Sub question (a) is compulsory. Answer any 2 from (b),


(c), (d):
a) Describe the important elements of a d rill givi ng neat (3)
sketc h.
b) Draw a neat sketch of a sensitive drill ing machine a nd list (6)
its constructic-nal and operational featu res.
c) Explain a ny two drilling opera tions giving neat sketches. (6)
d) Describe the constructional features of any two m illing (6)
cutters giving neat sketch es. (only for stu dents of
Rationalised scheme)
d) Write a n ote on tool signature. (only for students of (6)
Revised schem e)

..... 2/ -
·2·
Q. No.5 . Sub questi on (a) Is compu lsory. Answe r any 2 from
(b),
(c), (ti):
n) l !ow is n Lnµcr lurnrd using the lathe?
b) G,vmr n ncoL skc lch, d escribe the im porla nl parls (3)
of the (6 )
crntn: latlw
c) CompM c headst oc k or a lalhc to its 1.ailstoc k
for (6 )
c-onlttructtona l and operati ona l fea ture s.
d) Descri be the follo wing operati ons on the centra l la the:
(6 )
i) Thread ing ii) Bonng. (only fo r studen ts of Rationalised
s che me)
d) List the feature s of s teady rest giving a neat s ketch. ((only
(6 )
for studen ts of Revise d schem e)

Q. No.6. Sub questi on (a) is compu lsory. Answe r any 2 from


(bl,
(c), (d):
n) Explai n t he workin g princip le of a mecha nical press givmg
(3)
nea t sketch .
b) Differe ntiate betwee n : i) Trimm ing and Notchi ng ii) Punchi
ng (6)
and Deep drawin g.
c) Giving neat sketch expla in how open die fo rging is carried
(6) .
out.
d) Explai n the constru ctional feature s of column and knee type
(6 )
milling machin e giving a neat sketch . (only for studen ts of
Ration alised sche me)
d ) Compa re orthog onal cutting to oblique cutting . (o nly
for (6)
s tude nts o f Re vised sche me )


'IP I I

BOARD OF TECHNICAL EDUCATION ,· ..i


PORVORIM-0 0 1\
J nnunry , 2 0 2 1 ExnmlnoUons
./
Prop,r,m1mc: M:c chnnlc al Engg./ A

Subjc<' t: Mnnufac turlng Proces scs(MC 302)/(ME3 02) [Rat ./ Rcv.]

1'imr Dnrntion: 3 Hrs . Max. Markr;: 75


ln~ll\lrli M<l' l) Q.No. I is comp1.1lsory. An'lwr.r nny fou r frrim lhf' rcmoinln1~ queotion s.
?) Figures to the right indica te full mnrks.
3) Assume suitable nddition al daln if requ irr.cJ.

Q.No . l . Answer llllY five of the fo Uowlng Quoetlo ns : 5 X 3 = 15


a) \\ 'h ot 1s core? Stale its use.
b) \\'hnt effect docs polarity have in Manual Melo! Arc Welding?
e) Compare notching lo bla nking
d) ·How is I.he centre lat.he s pecified?
c) List any three importan t features of the radial d rilling
machine.

• () Dr::iw a neat sketch of a milling cutler and state its


importan t features. (Only for stude nts of Ra t iono.lized
sc he me)
() Explain the significance of tool signatur e. (Only for
s t udents of Revised scheme) ·
Q.No.2 . Sub question (a) is compuls ory. Answer any 2 from
(b),
(c ), (d): .
a) Draw a neat sketch of single piece pattern and lis t its (3 )
various features .
b) List various pattern allowances and explain any two of them
(6)
giving neat sketches.
c) E,q~lain the variou s features of Cupola furnace giving a neat
(6)
sketch.
d) Describe any six casting defects giving their remedies .
(6)

• Q.No.3 . Sub question (a) is compuls ory. Answer any 2 from (b),
(c), (d):
a) Explain the principle of metal arc welding.
b ) List and describe giving neat sketches the various
equipme nts used to carry out Manual Metal Arc Welding.
(3)
(6)
c) Explain the importan t features of various gas welding flame s
(6)
giving neat sketches.
d) List down various·welding defects giving their remedies . (6 )
Q.No.4. Sub question (a) is compuls ory. Answer cmy 2 fro m (b) ,
(c), (d):
a) C[assify drilling machines. (3)
b) Draw a nea t sketch of Radial drilling machine a nd describe (6)
its main parts.
c ) List and describe va rious drilling operations. (6)
d) Write a note on types of milling opera tions. (Only for (6)
student s or Rationa lized schem e)
d) Compare orthogonal cutting to oblique cutting. (Only for (6)
students of Revised scheme)

Q.No.5 . Sub · queetlon (a) ls compuls ory. Answer any 2 from (b),
(c), (d):
a) Explain the following terms with reference to tho centre (3)
lathe: i) Speed ii) Feed.
b) Draw a nea t labelled sketch of the centre la the and describe (6 )
its importa nt parts in brief.
.......2/ -

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