Project: PIPE RACK 9

Project no:
Author: RK

Material
Steel S 355, S 275

Project item CONN 08

Design
Name CONN 08
Description SHEAR & AXIAL CONNECTION
Analysis Stress, strain/ simplified loading

Beams and columns

β – Direction γ - Pitch α - Rotation Offset ex Offset ey Offset ez
Name Cross-section Forces in
[°] [°] [°] [mm] [mm] [mm]
HEA260 7 - HEA260 0.0 -90.0 0.0 0 0 0 Node
HEA180-1 6 - HEA180 -90.0 0.0 0.0 0 0 60 Node

1 / 14
Project: PIPE RACK 9
Project no:
Author: RK

2 / 14
Project: PIPE RACK 9
Project no:
Author: RK

Cross-sections
Name Material
7 - HEA260 S 275
6 - HEA180 S 275

Bolts
Diameter fu Gross area
Name Bolt assembly
[mm] [MPa] [mm2]
M24 8.8 M24 8.8 24 800.0 452

Load effects (equilibrium not required)

N Vy Vz Mx My Mz
Name Member
[kN] [kN] [kN] [kNm] [kNm] [kNm]
LE1 HEA180-1 379.8 7.6 -50.0 0.0 0.0 0.0
LE2 HEA180-1 -379.8 7.6 -50.0 0.0 0.0 0.0

Check

Summary
Name Value Status
Analysis 100.0% OK
Plates 0.2 < 5.0% OK
Bolts 62.2 < 100% OK
Welds 99.0 < 100% OK
Buckling 15.47

3 / 14
Project: PIPE RACK 9
Project no:
Author: RK

Plates
Thickness σEd εPl σcEd
Name Material Loads Status
[mm] [MPa] [%] [MPa]
HEA260-bfl 1 S 275 12.5 LE1 231.3 0.0 0.0 OK
HEA260-tfl 1 S 275 12.5 LE1 244.3 0.0 0.0 OK
HEA260-w 1 S 275 7.5 LE1 275.1 0.0 0.0 OK
HEA180-1-bfl 1 S 275 9.5 LE1 275.2 0.1 0.0 OK
HEA180-1-tfl 1 S 275 9.5 LE2 274.3 0.1 0.0 OK
HEA180-1-w 1 S 275 6.0 LE1 275.5 0.2 0.0 OK
SEP1a S 355 15.0 LE1 355.2 0.1 41.2 OK
SEP1b S 355 15.0 LE1 355.2 0.1 41.2 OK
SP1 S 355 10.0 LE1 297.7 0.0 0.0 OK
STIFF1 S 355 10.0 LE1 265.7 0.0 0.0 OK

Design data
fy εlim
Material
[MPa] [%]
S 275 275.0 5.0
S 355 355.0 5.0

Symbol explanation
εPl Strain
σEd Eq. stress
σcEd Contact stress
fy Yield strength
εlim Limit of plastic strain

4 / 14
 Project: PIPE RACK 9
Project no:
Author: RK

Overall check, LE1

Strain check, LE1

5 / 14
 Project: PIPE RACK 9
Project no:
Author: RK

Equivalent stress, LE1

Bolts
Ft,Ed V Utt Fb,Rd Uts Utts
Name Loads Status
[kN] [kN] [%] [kN] [%] [%]
B1 LE1 112.4 11.5 55.3 182.4 8.5 48.0 OK

B2 LE1 126.6 18.9 62.2 250.3 13.9 58.4 OK

B3 LE1 112.9 9.0 55.5 180.9 6.6 46.3 OK

B4 LE1 125.1 16.0 61.5 251.0 11.8 55.8 OK

Design data

Ft,Rd Bp,Rd Fv,Rd

Name
[kN] [kN] [kN]
M24 8.8 - 1 203.3 421.2 135.6

Symbol explanation
Ft,Rd Bolt tension resistance EN 1993-1-8 tab. 3.4
Ft,Ed Tension force
Bp,Rd Punching shear resistance
V Resultant of shear forces Vy, Vz in bolt
Fv,Rd Bolt shear resistance EN_1993-1-8 table 3.4
Fb,Rd Plate bearing resistance EN 1993-1-8 tab. 3.4
Utt Utilization in tension
Uts Utilization in shear

6 / 14
 Project: PIPE RACK 9
Project no:
Author: RK

Detailed result for B2

Tension resistance check (EN 1993-1-8 tab 3.4)
k2 fub As
Ft,Rd = γM 2 =  203.3 kN ≥ Ft =  126.6 kN
where:
k2 = 0.90 – Factor
fub = 800.0 MPa – Ultimate tensile strength of the bolt
As = 353 mm2 – Tensile stress area of the bolt

γM 2 = 1.25 – Safety factor

Punching resistance check (EN 1993-1-8 tab 3.4)

0.6πdm tp fu
Bp,Rd = γM 2 =  421.2 kN ≥ Ft =  126.6 kN
where:
dm = 38 mm – The mean of the across points and across flats dimensions of the bolt head or the nut, whichever
is smaller
tp = 15 mm – Thickness

fu = 490.0 MPa – Ultimate strength

γM 2 = 1.25 – Safety factor

Shear resistance check (EN 1993-1-8 tab 3.4)

βp αv fub A
Fv,Rd = γM 2 =  135.6 kN ≥ V =  18.9 kN
where:
βp = 1.00 – Reducing factor
αv = 0.60 – Reducing factor

fub = 800.0 MPa – Ultimate tensile strength of the bolt

A = 353 mm2 – Tensile stress area of the bolt
γM 2 = 1.25 – Safety factor

7 / 14
Project: PIPE RACK 9
Project no:
Author: RK

Bearing resistance check (EN 1993-1-8 tab 3.4)

k1 αb fu dt
Fb,Rd = γM 2 =  250.3 kN ≥ V =  18.9 kN
where:
e2 p2
k1 = min(2.8 − 1.7, 1.4 − 1.7, 2.5) = 2.50 – Factor for edge distance and bolt spacing perpendicular to
d0 d0 the direction of load transfer
e2 = 45 mm – Distance to the plate edge perpendicular to the shear force
p2 = ∞ mm – Distance between bolts perpendicular to the shear force

d0 = 26 mm – Bolt hole diameter

e1 p1 1 fub – Factor for end distance and bolt spacing in direction of load
αb = min( , − , , 1) = 0.71 transfer
3d0 3d0 4 fu
e1 = 55 mm – Distance to the plate edge in the direction of the shear force
p1 = ∞ mm – Distance between bolts in the direction of the shear force

fub = 800.0 MPa – Ultimate tensile strength of the bolt

fu = 490.0 MPa – Ultimate strength

d = 24 mm – Nominal diameter of the fastener

t = 15 mm – Thickness of the plate

γM 2 = 1.25 – Safety factor

Interaction of tension and shear (EN 1993-1-8 tab 3.4)

Fv,Ed Ft,Ed
Utts = Fv,Rd + 1.4Ft,Rd =  58.4 %

Utilization in tension
Ft,Ed
Utt = min(Ft,Rd ;Bp,Rd ) =  62.2 %

Utilization in shear
VEd
Uts = min(Fv,Rd ;Fb,Rd ) =  13.9 %

8 / 14
Project: PIPE RACK 9
Project no:
Author: RK

Welds (Plastic redistribution)

Throat σ⏊ τ⏊
Length σw,Ed εPl τ|| Ut Utc
Item Edge th. Loads Status
[mm] [MPa] [%] [MPa] [MPa] [MPa] [%] [%]
[mm]
SEP1a HEA260-tfl 1 ◢4.0◣ 263 LE1 278.3 0.0 -233.1 33.6 81.1 75.3 55.8 OK
◢4.0◣ 263 LE2 360.4 0.2 -301.8 -11.2 113.2 97.5 55.2 OK
SEP1a HEA260-bfl 1 ◢4.0◣ 263 LE1 362.7 0.1 301.7 26.8 113.1 97.5 65.5 OK
◢4.0◣ 263 LE2 340.5 0.0 291.6 17.6 99.9 94.2 45.4 OK
HEA180-1-bfl
SEP1b ◢4.0◣ 180 LE1 369.4 0.0 301.5 -84.3 89.8 97.4 67.7 OK
1
◢4.0◣ 180 LE2 396.7 0.1 -289.3 -29.9 -153.9 98.0 49.3 OK
SEP1b HEA180-1-tfl 1 ◢4.0◣ 180 LE2 396.6 0.0 -299.0 -15.2 149.7 98.0 33.8 OK
◢4.0◣ 180 LE1 270.2 0.0 207.5 78.4 -62.0 67.0 48.5 OK
SEP1b HEA180-1-w 1 ◢4.0◣ 155 LE1 396.6 0.0 190.5 81.8 -183.4 98.0 72.9 OK
◢4.0◣ 155 LE1 396.6 0.0 182.1 -75.7 188.8 98.0 75.8 OK
HEA260-w 1 SP1 ◢6.0◣ 260 LE1 400.4 2.3 195.4 -49.8 195.5 98.9 39.4 OK
◢6.0◣ 260 LE1 400.6 2.5 196.1 48.0 -195.9 99.0 40.5 OK
SEP1a SP1 ◢6.0◣ 260 LE2 339.1 0.0 -151.2 -86.7 -152.3 83.8 27.6 OK
◢6.0◣ 260 LE2 359.2 0.0 -162.9 89.0 162.0 88.8 30.1 OK
HEA260-bfl
STIFF1 ◢6.0◣ 102 LE1 248.1 0.0 19.4 -141.2 20.9 61.3 37.1 OK
1
◢6.0◣ 102 LE1 247.6 0.0 23.3 140.6 -21.9 61.2 37.1 OK
HEA260-w 1 STIFF1 ◢6.0◣ 177 LE1 396.7 0.1 195.0 -21.2 198.3 98.0 64.2 OK
◢6.0◣ 177 LE1 396.7 0.1 199.8 24.0 -196.4 98.0 64.0 OK
HEA260-tfl 1 STIFF1 ◢6.0◣ 102 LE1 253.6 0.0 26.6 143.0 27.5 62.7 37.5 OK
◢6.0◣ 102 LE1 254.6 0.0 29.9 -143.0 -29.0 62.9 38.0 OK

Design data

βw σw,Rd 0.9 σ
[-] [MPa] [MPa]
S 275 0.85 404.7 309.6

Symbol explanation
εPl Strain
σw,Ed Equivalent stress
σw,Rd Equivalent stress resistance
σ⏊ Perpendicular stress
τ|| Shear stress parallel to weld axis
τ⏊ Shear stress perpendicular to weld axis
0.9 σ Perpendicular stress resistance - 0.9*fu/γM2
βw Corelation factor EN 1993-1-8 tab. 4.1
Ut Utilization
Utc Weld capacity utilization

9 / 14
 Project: PIPE RACK 9
Project no:
Author: RK

Detailed result for HEA260-w 1 SP1

Weld resistance check (EN 1993-1-8 4.5.3.2)
2 + 3(τ 2 + τ 2 )]0.5 = 
σw,Rd = fu /(βw γM 2 ) =  404.7 MPa ≥ σw,Ed = [σ⊥ ⊥ ∥ 400.6 MPa

σ⊥,Rd = 0.9fu /γM 2 =  309.6 MPa ≥ ∣σ⊥ ∣ =  196.1 MPa

where:
fu = 430.0 MPa – Ultimate strength
βw = 0.85 – appropriate correlation factor taken from Table 4.1

γM 2 = 1.25 – Safety factor

Stress utilization
∣σ⊥ ∣
Ut = max( σσw,Ed
w,Rd
; σ⊥,Rd ) =  99.0 %

Buckling
Factor
Loads Shape
[-]
LE1 1 15.47
2 22.99
3 43.55
4 51.47
5 65.04
6 82.47
LE2 1 23.68
2 27.26
3 32.24
4 36.36
5 42.01
6 45.49

10 / 14
Project: PIPE RACK 9
Project no:
Author: RK

Bill of material

Manufacturing operations
Plates Welds Length
Name Shape Nr. Bolts Nr.
[mm] [mm] [mm]

SEP1 P15.0x263.0-230.0 (S 355) 1 Double fillet: a = 4.0 1041.0 M24 8.8 4

P15.0x155.0-180.0 (S 355) 1

SP1 P10.0x260.0-126.3 (S 355) 1

STIFF1 P10.0x126.3-225.0 (S 355) 1 Double fillet: a = 6.0 381.5

Welds
Throat thickness Leg size Length
Type Material
[mm] [mm] [mm]
Double fillet S 275 4.0 5.7 1041.0
Double fillet S 275 6.0 8.5 901.5

Bolts
Grip length
Name Count
[mm]
M24 8.8 30 4

Drawing

SEP1 - SEP1a

11 / 14
 Project: PIPE RACK 9
Project no:
Author: RK

P15.0x230-263 (S 355)

SEP1 - SEP1b

P15.0x180-155 (S 355)

12 / 14
 Project: PIPE RACK 9
Project no:
Author: RK

SP1

P10.0x126-260 (S 355)

STIFF1

P10.0x225-126 (S 355)

Code settings
Item Value Unit Reference
γM0 1.00 - EN 1993-1-1: 6.1

13 / 14
Project: PIPE RACK 9
Project no:
Author: RK

Item Value Unit Reference

γM1 1.00 - EN 1993-1-1: 6.1
γM2 1.25 - EN 1993-1-1: 6.1
γM3 1.25 - EN 1993-1-8: 2.2
γC 1.50 - EN 1992-1-1: 2.4.2.4
γInst 1.20 - EN 1992-4: Table 4.1
Joint coefficient βj 0.67 - EN 1993-1-8: 6.2.5
Effective area - influence of mesh size 0.10 -
Friction coefficient - concrete 0.25 - EN 1993-1-8
Friction coefficient in slip-resistance 0.30 - EN 1993-1-8 tab 3.7
Limit plastic strain 0.05 - EN 1993-1-5
Weld stress evaluation Plastic redistribution
Detailing No
Distance between bolts [d] 2.20 - EN 1993-1-8: tab 3.3
Distance between bolts and edge [d] 1.20 - EN 1993-1-8: tab 3.3
Concrete breakout resistance check Both EN 1992-4: 7.2.1.4 and 7.2.2.5
Use calculated αb in bearing check. Yes EN 1993-1-8: tab 3.4
Cracked concrete Yes EN 1992-4
Local deformation check No CIDECT DG 1, 3 - 1.1
Local deformation limit 0.03 - CIDECT DG 1, 3 - 1.1
Geometrical nonlinearity (GMNA) Yes Analysis with large deformations for hollow section joints
Braced system No EN 1993-1-8: 5.2.2.5

14 / 14