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Oral Disintegrating Film Formulation Containing Tadalafil

This document describes an orally disintegrating film formulation containing tadalafil and a combination of pullulan and polyvinylpyrrolidone as film forming agents. The formulation exhibits bioequivalence to tadalafil tablets while showing no buccal absorption. It was surprisingly found that this specific combination of film forming agents results in excellent stability compared to other polymer bases. The invention provides this tadalafil-containing orally disintegrating film formulation and a process for its preparation.

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0% found this document useful (0 votes)
69 views

Oral Disintegrating Film Formulation Containing Tadalafil

This document describes an orally disintegrating film formulation containing tadalafil and a combination of pullulan and polyvinylpyrrolidone as film forming agents. The formulation exhibits bioequivalence to tadalafil tablets while showing no buccal absorption. It was surprisingly found that this specific combination of film forming agents results in excellent stability compared to other polymer bases. The invention provides this tadalafil-containing orally disintegrating film formulation and a process for its preparation.

Uploaded by

Khoa Duy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TEPZZ¥___9 

9B_T
(19)

(11) EP 3 111 929 B1


(12) EUROPEAN PATENT SPECIFICATION

(45) Date of publication and mention (51) Int Cl.:


of the grant of the patent: A61K 9/70 (2006.01) A61K 31/4985 (2006.01)
29.08.2018 Bulletin 2018/35 A61K 47/32 (2006.01) A61K 47/36 (2006.01)

(21) Application number: 15811973.5 (86) International application number:


PCT/KR2015/006223
(22) Date of filing: 19.06.2015
(87) International publication number:
WO 2015/199380 (30.12.2015 Gazette 2015/52)

(54) ORAL DISINTEGRATING FILM FORMULATION CONTAINING TADALAFIL AND PREPARATION


METHOD THEREFOR
IM MUND ZERFALLENDE FILMFORMULIERUNG MIT TADALAFIL UND
HERSTELLUNGSVERFAHREN DAFÜR
COMPOSITION PHARMACEUTIQUE PELLICULÉE À DÉSINTÉGRATION ORALE CONTENANT DU
TADALAFIL ET SA MÉTHODE DE PRÉPARATION

(84) Designated Contracting States: (72) Inventor: NAM, Tack-Soo


AL AT BE BG CH CY CZ DE DK EE ES FI FR GB Seoul 150-888 (KR)
GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO
PL PT RO RS SE SI SK SM TR (74) Representative: Paulraj, Leonita Theresa
A.A. Thornton & Co.
(30) Priority: 24.06.2014 KR 20140077569 10 Old Bailey
London EC4M 7NG (GB)
(43) Date of publication of application:
04.01.2017 Bulletin 2017/01 (56) References cited:
WO-A1-2013/085276 WO-A2-01/08688
(73) Proprietor: Wooshin Labottach Co., Ltd. WO-A2-2012/053006 KR-A- 20130 003 511
Seoul (KR) KR-B1- 101 407 922
EP 3 111 929 B1

Note: Within nine months of the publication of the mention of the grant of the European patent in the European Patent
Bulletin, any person may give notice to the European Patent Office of opposition to that patent, in accordance with the
Implementing Regulations. Notice of opposition shall not be deemed to have been filed until the opposition fee has been
paid. (Art. 99(1) European Patent Convention).

Printed by Jouve, 75001 PARIS (FR)


EP 3 111 929 B1

Description

TECHNICAL FIELD

5 [0001] The present invention relates to an orally disintegrating film formulation comprising tadalafil as an active ingre-
dient and a process for preparing the same. More specifically, the present invention relates to a tadalafil-containing orally
disintegrating film formulation comprising a combination of pullulan and polyvinylpyrrolidone as a film forming agent and
a process for preparing the same.

10 BACKGROUND ART

[0002] Erectile dysfunction (ED) is a common disease that occurs to about 10% of adult males, and it has been reported
that about 150 million worldwide, 30 million in the US and 2.5-3 million in Korea suffer therefrom. Due to the increase
of aging population caused by aging phenomenon of society and the stress and overwork of the industrialization and
15 radical changes of society, the number of the patients suffering from erectile disorder tends to increase sharply. In 2020,
the number of patients will be expected to be more than 300 million that is more than double what it is.
[0003] Tadalafil has the following structure, and its chemical name is (6R, 12aR)-6-(1,3-benzodioxol-5-yl)-
2,3,6,7,12,12a-hexahydro-2-methyl-pyrazino[1’,2’:1,6]p yrido[3,4-b]indole-1,4-dion. Tadalafil acts as an inhibitor of cyclic
guanosine 3’,5’-monophosphate phosphodiesterase type 5 (cGMP PDE5), which is similar to sildenafil (Viagra) and
20 vardenafil (Levitra), but as its selectivity of PDE5/PDE6 is better than sildenafil, recently it has been noticed as a substance
for treating ED.

25

30

35

[0004] Meanwhile, recently considering the situation, portability, etc. that ED drugs are used, the researches for applying
to film formulation instead of the existing oral formulations such as pills, capsules, etc. have been made. As to film
formulation, even the patients who have difficulty in swallowing or eating drugs can take drugs easily, and it also has a
40 merit that drugs can be orally administered without water. Generally, in case of film formulations, active ingredients are
produced by dispersion or suspension without dissolving the active ingredients, so it can be more effective to produce
sparingly water soluble substances such as tadalafil by film formulation.
[0005] However, tadalafil is a drug having very low solubility, which belongs to BCS (Biopharmaceutics Classification
System) Class II or IV. It has been reported that it is actually water-insoluble and only a bit amount is dissolved in several
45 organic solvent such as methanol, ethanol and acetone. Especially, there is a problem that the dissolution rate of tadalafil
is decreased due to the binding between polymer matrix and tadalafil, in the polymer base of a tadalafil-containing orally
disintegrating film formulation. Accordingly, in preparing a tadalafil-containing orally disintegrating film formulation, it is
an overriding concern to increase the solubility of a drug (active ingredient) for raising the dissolution rate thereof. In
this regard, one of the ways to improve the solubility of a sparingly-soluble active material is to increase the particle
50 surface area of the active material by grinding or micronizing the material (WO 01/08688). More specifically, the particle
size of tadalafil should be decreased below 40 mm to reach the aimed solubility or release, and the tadalafil having a
particle size of 40 mm or less is used for the commercially available tablet (Cialis Tablet).
[0006] Meanwhile, it is desirable that a tadalafil-containing orally disintegrating film formulation is bioequivalent to the
commercially available tablet (i.e., Cialis Tablet). And also, it is required that there is no substantial buccal absorption
55 which may be brought about according to the characteristics (i.e., rapid disintegration) of an orally disintegrating film
formulation. However, according to polymer bases of the orally disintegrating film formulation, the resulting formulations
not only exhibit quite different dissolution patterns but also cause low-stability problems.

2
EP 3 111 929 B1

DISCLOSURE

Technical Problem

5 [0007] The present inventor carried out various researches in order to develop an orally disintegrating film formulation
which exhibits bioequivalence to a tadalafil-containing tablet, while showing no buccal absorption. Especially, the present
inventor evaluated the pharmacokinetic characteristics, stabilities, etc. of tadalafil, using various polymer bases (i.e.,
film forming agents). Surprisingly, the present inventor found that, when a combination of the specific film forming agents,
i.e., a combination of pullulan and polyvinylpyrrolidone, is used as a film forming agent, the resulting orally disintegrating
10 film formulation exhibits not only bioequivalence to a tadalafil-containing tablet, while showing no buccal absorption, but
also excellent stability.
[0008] Therefore, it is an object of the present invention to provide a tadalafil-containing orally disintegrating film
formulation comprising a combination of pullulan and polyvinylpyrrolidone as a film forming agent.
[0009] And also, it is another object of the present invention to provide a process for preparing the tadalafil-containing
15 orally disintegrating film formulation..

Technical Solution

[0010] In accordance with an aspect of the present invention, there is provided an orally disintegrating film formulation,
20 comprising tadalafil as an active ingredient and a combination of pullulan and polyvinylpyrrolidone as a film forming agent.
[0011] In the orally disintegrating film formulation of the present invention, said tadalafil may have d90 particle size of
40 mm or less, preferably d90 particle size ranging from 5 to 25 mm. And also, said pullulan may have weight average
molecular weight ranging from 50,000 to 200,000, and said polyvinylpyrrolidone may have weight average molecular
weight ranging from 700,000 to 2,500,000. In an embodiment, the weight ratio of tadalafil, pullulan and polyvinylpyrrolidone
25 may be 1 : 1.8∼2.5 : 0.8∼1.3, preferably 1 : 2 : 1.
[0012] The orally disintegrating film formulation of the present invention may further comprise hydroxypropyl cellulose
as a solubilizing agent. Said hydroxypropyl cellulose may be present in 1.5∼3 %(w/w) based on the total weight of the
orally disintegrating film formulation.
[0013] The orally disintegrating film formulation of the present invention may also comprise one or more pharmaceu-
30 tically acceptable excipients selected from the group consisting of a surfactant, a plasticizer, a sweetening agent, a
flavoring agent, and a coloring agent. In an embodiment, the surfactant may be sodium lauryl sulfate; the plasticizer
may be polyethylene glycol; and the sweetening agent may be a mixture of sucralose and mannitol.
[0014] In an embodiment of the present invention, there is provided an orally disintegrating film formulation, comprising
tadalafil 15∼20 %(w/w), pullulan 30∼40 %(w/w), polyvinylpyrrolidone 15∼20 %(w/w), hydroxypropyl cellulose 1.5∼3
35 %(w/w), a surfactant 0.3∼1.0 %(w/w), a plasticizer 3∼7 %(w/w), a sweetening agent 18∼23 %(w/w), a flavoring agent
1.5∼3 %(w/w), and a coloring agent 1.5∼3 %(w/w), per unit formulation. In another embodiment of the present invention,
there is provided an orally disintegrating film formulation, comprising tadalafil 20 mg, pullulan 40 mg, polyvinylpyrrolidone
20 mg, hydroxypropyl cellulose 2 mg, a surfactant 0.5 mg, a plasticizer 5 mg, a sweetening agent 22 mg, a flavoring
agent 2 mg, and a coloring agent 2 mg, per unit formulation.
40 [0015] In accordance with another aspect of the present invention, there is provided a process for preparing an orally
disintegrating film formulation, which comprises:

(a) dissolving or dispersing tadalafil, pullulan, polyvinylpyrrolidone, optionally a solubilizing agent, and a pharma-
ceutically acceptable excipient in ethanol or a mixture of ethanol and water to form a solution or a dispersion; and
45 (b) casting the solution or the dispersion obtained in the step (a) on a hydrophobic film, followed by drying the resultant.

[0016] In the process of the present invention, the weight ratio of ethanol and water in the mixture of ethanol and water
may be 1 : 2.5∼5.0. And also, the step (b) may be performed by degassing the solution or the dispersion obtained in the
step (a) to remove an air bubble, casting the resulting solution or dispersion on a hydrophobic film, and then drying the
50 resultant.

ADVANTAGEOUS EFFECTS

[0017] The orally disintegrating film formulation of the present invention may be formulated so as to exhibit bioequiv-
55 alence to a tadalafil-containing tablet, while showing no buccal absorption. And also, the orally disintegrating film for-
mulation of the present invention exhibits excellent stability.

3
EP 3 111 929 B1

DESCRIPTION OF DRAWINGS

[0018]

5 FIG. 1 shows the results of the comparative dissolution tests of the orally disintegrating film formulations prepared
in Examples and the comparative formulation
FIG. 2 shows the plasma concentration profiles according to administering the orally disintegrating film formulation
of the present invention and the comparative formulation.
FIG. 3 shows the plasma concentration profiles according to administering the orally disintegrating film formulation
10 comprising only pullulan as a film forming agent; and the comparative formulation.

BEST MODE

[0019] The present invention provides an orally disintegrating film formulation, comprising tadalafil as an active ingre-
15 dient and a combination of pullulan and polyvinylpyrrolidone as a film forming agent.
[0020] In the orally disintegrating film formulation of the present invention, the tadalafil used as an active ingredient
may be used in a therapeutically effective amount, for example in an amount ranging from 1 to 40 mg, preferably about
20 mg, per unit orally disintegrating film formulation, but not limited thereto. Said tadalafil may have d90 particle size of
40 mm or less, preferably d90 particle size ranging from 5 to 25 mm.
20 [0021] The orally disintegrating film formulation of the present invention comprises a combination of pullulan and
polyvinylpyrrolidone as a film forming agent. It has been found by the present invention that, when the combination of
pullulan and polyvinylpyrrolidone is used as a film forming agent, the resulting orally disintegrating film formulation
exhibits not only bioequivalence to a tadalafil-containing tablet, while showing no buccal absorption, but also excellent
stability. Said pullulan may have weight average molecular weight ranging from 50,000 to 200,000, preferably from
25 80,000 to 150,000. And also, said polyvinylpyrrolidone may have weight average molecular weight ranging from 700,000
to 2,500,000, preferably from 800,000 to 2,000,000. In order to formulate so as to exhibit bioequivalence to a tadalafil-
containing tablet, the weight ratio of tadalafil, pullulan and polyvinylpyrrolidone is preferably 1 : 1.8∼2.5 : 0.8∼1.3, more
preferably 1 : 2 : 1.
[0022] The orally disintegrating film formulation of the present invention may further comprise hydroxypropyl cellulose
30 as a solubilizing agent. Said hydroxypropyl cellulose optimizes the interaction between tadalafil and the film forming
agent; and increases the solubility of tadalafil in the solution containing the film forming agent during the preparation,
thereby increasing the homogeneity thereof. Said hydroxypropyl cellulose may be present in 1.5∼3 %(w/w) based on
the total weight of the orally disintegrating film formulation.
[0023] If necessary, the orally disintegrating film formulation of the present invention may further comprise a pharma-
35 ceutically acceptable excipient. For example, the pharmaceutically acceptable excipient may be one or more selected
from the group consisting of a surfactant, a plasticizer, a sweetening agent, a flavoring agent, and a coloring agent.
[0024] Examples of the surfactant include sodium lauryl sulfate, sucrose esters (e.g., Dub SE 11S, Dub SE XS, etc.),
preferably sodium lauryl sulfate. The surfactant may be used e.g., in an amount ranging from 0.3 to 1.0 %(w/w), preferably
from 0.4 to 0.6 %(w/w), based on the total weight of the formulation, but not limited thereto.
40 [0025] Examples of the plasticizer include polyethylene glycol, sorbitol, maltitol, xylitol, glycerin, propylene glycol,
starch syrup, glycerin, triacetin, glycerol oleate, sucrose fatty acid ester, medium chain fatty acids etc., preferably poly-
ethylene glycol (for example, polyethylene glycol 200). The plasticizer may be used e.g., in an amount ranging from 3
to 7 %(w/w), preferably from 3 to 5 %(w/w), based on the total weight of the formulation, but not limited thereto.
[0026] Examples of the sweetening agent include sucralose, mannitol, maltose, fructose, galactooligosaccharide,
45 galactose, fructooligosaccharide, dextrin, neohesperidin, lactose, glucose, sorbitol, xylitol, inositol, aspartame, stevio-
side, acesulfame potassium, saccharin sodium, lemon oil, etc., preferably a combination of sucralose and mannitol. The
sweetening agent may be used e.g., in an amount ranging from 18 to 23 %(w/w), preferably from 19 to 21 %(w/w), based
on the total weight of the formulation, but not limited thereto.
[0027] Examples of the flavoring agent include any components conventionally used in the oral pharmaceutical for-
50 mulation, such as fruit flavor, peppermint flavor, orange flavor, etc., without limitation. And also, examples of the coloring
agent include any components conventionally used in the oral pharmaceutical formulation, such as natural pigment, tar
pigment, blue No. 1, etc., without limitation. The flavoring agent and the coloring agent may be used in appropriate
amounts, which can be appropriately determined by a skilled person in the art.
[0028] In an embodiment of the present invention, there is provided an orally disintegrating film formulation, comprising
55 tadalafil 15∼20 %(w/w), pullulan 30∼40 %(w/w), polyvinylpyrrolidone 15∼20 %(w/w), hydroxypropyl cellulose 1.5∼3
%(w/w), a surfactant 0.3∼1.0 %(w/w), a plasticizer 3∼7 %(w/w), a sweetening agent 18∼23 %(w/w), a flavoring agent
1.5∼3 %(w/w), and a coloring agent 1.5∼3 %(w/w), per unit formulation. In another embodiment of the present invention,
there is provided an orally disintegrating film formulation, comprising tadalafil 20 mg, pullulan 40 mg, polyvinylpyrrolidone

4
EP 3 111 929 B1

20 mg, hydroxypropyl cellulose 2 mg, a surfactant 0.5 mg, a plasticizer 5 mg, a sweetening agent 22 mg, a flavoring
agent 2 mg, and a coloring agent 2 mg, per unit formulation.
[0029] The present invention also provides a process for preparing said orally disintegrating film formulation. That is,
the present invention provides a process for preparing an orally disintegrating film formulation, which comprises: (a)
5 dissolving or dispersing tadalafil, pullulan, polyvinylpyrrolidone, optionally a solubilizing agent, and a pharmaceutically
acceptable excipient in ethanol or a mixture of ethanol and water to form a solution or a dispersion; and (b) casting the
solution or the dispersion obtained in the step (a) on a hydrophobic film, followed by drying the resultant.
[0030] In the step (a), said tadalafil may have d90 particle size of 40 mm or less, preferably d90 particle size ranging
from 5 to 25 mm. Said pullulan may have weight average molecular weight ranging from 50,000 to 200,000, preferably
10 from 80,000 to 150,000. Said polyvinylpyrrolidone may have weight average molecular weight ranging from 700,000 to
2,500,000, preferably from 800,000 to 2,000,000. And also, the weight ratio of tadalafil, pullulan and polyvinylpyrrolidone
is preferably 1 : 1.8∼2.5 : 0.8∼1.3, more preferably 1 : 2 : 1. The solubilizing agent may be hydroxypropyl cellulose, which
may be used in 1.5∼3 %(w/w) based on the total weight of the orally disintegrating film formulation. The pharmaceutically
acceptable excipient may be one or more selected from the group consisting of a surfactant, a plasticizer, a sweetening
15 agent, a flavoring agent, and a coloring agent. The examples and amounts thereof are the same in the above. The
weight ratio of ethanol and water in the mixture of ethanol and water used in the step (a) may be 1 : 2.5∼5.0, preferably
about 1 : 3.
[0031] The step (b) may further comprise degassing the solution or the dispersion obtained in the step (a) to remove
air bubbles. That is, the step (b) may be performed by degassing the solution or the dispersion obtained in the step (a)
20 to remove an air bubble, casting the resulting solution or dispersion on a hydrophobic film, and then drying the resultant.
The degassing may be carried out for example under vacuum. The hydrophobic film includes a plastic film conventionally
used in the field of orally disintegrating film formulation, for example siliconized polyethylene terephthalate film (siliconized
PET film). The drying may be carried out according to conventional methods, for example at a temperature ranging from
50 to 100 °C.
25 [0032] The orally disintegrating film formulation obtained according to the present invention may be prepared to have
a thickness ranging from 100 to 120 mm and the thickness may be controlled e.g., by adjusting the amount of the film
forming agent in the dispersion. And also, the orally disintegrating film formulation obtained according to the present
invention may be packaged using, for example, aluminum foil.
[0033] The present invention will be described in further detail with reference to the following examples and experimental
30 examples. These examples and experimental examples are for illustrative purposes only and are not intended to limit
the scope of the present invention.

Example: Preparation of orally disintegrating film formulations

35 [0034] Orally disintegrating film formulations containing tadalafil were prepared according to the components and
amounts shown in Table 1. The amounts of Table 1 represent the content (mg) in the unit formulation cut to a size of
7.5 cm2.
[0035] The respective components of Table 1 were homogeneously mixed in a mixture of ethanol and water (3:1,
weight ratio; in about 16 times the amounts of tadalafil). The tadalafil raw material having d90 particle size of about 15
40 mm was used in the preparation. The respective resulting dispersions were stirred with a paddle under vacuum for about
5 hours to remove air bubbles. The degassed dispersions were casted on the sliconized polyethylene terephthalate film
(SKC polyester film Inc.) to have a constant thickness, and then subject to hot-air drying. The resulting formulations
were cut to a size of 7.5 cm2 to prepare the orally disintegrating film formulations (thickness: about 120 mm).

45 <Table 1>
Component Amount (7.5 cm 2, mg)
1-1 1-2 1-3 1-4
Tadalafil 20.00 20.00 20.00 20.00
50
Pullulan 40.00 - - 60.00
Polyvinylpyrrolidone (PVP k-90) 20.00 40.00 60.00 -
Hydroxypropyl methylcellulose - 20.00 - -
55 Hydroxypropyl cellulose (Klucel-Exf) 2.00 2.00 2.00 2.00
Sodium lauryl sulfate 0.50 0.50 0.50 0.50

5
EP 3 111 929 B1

(continued)

Component Amount (7.5 cm 2, mg)


1-1 1-2 1-3 1-4
5
Polyethylene glycol (PEG 200) 5.00 5.00 5.00 5.00
Sucralose 2.00 2.00 2.00 2.00
Mannitol 20.00 20.00 20.00 20.00
10 Orange flavor 2.00 2.00 2.00 2.00
Blue No. 1 (0.1% solution) 2.00 2.00 2.00 2.00
Total 113.50 113.50 113.50 113.50

15
Experimental Example 1: Buccal absorption test

[0036] The orally disintegrating film formulation prepared in Example 1-1 was dissolved in the oral cavity for 30 seconds,
and then spitted out. Blood samples were taken at 0, 2, 5, 10, 20, 40 minutes and 1 hour and then analyzed with a LC-
MS-MS method to carry out the buccal absorption test. The results are shown in the following Table 2. The amounts of
20
Table 2 represent the respective blood concentrations of tadalafil.

<Table 2>
Time (minute) Amount (ng/ml)
25 0 0.00
2 0.00
5 0.00
10 0.00
30
20 0.00
40 0.00
60 0.00
35

[0037] As shown in the Table 2, no buccal absorption was observed in the orally disintegrating film formulation of the
present invention.

Experimental Example 2: Dissolution test


40

[0038] The dissolution tests of the respective orally disintegrating film formulations (n=6) prepared in Examples 1-1
to 1-3 were carried out using sinkers, according to the US Pharmacopeia. As a comparative formulation, the Cialis 20mg
Tablet was used. 1000 ml of a phosphate buffer containing 0.5% sodium lauryl sulfate was used as a dissolution medium
and the dissolution tests were performed at 37°C for 45 minutes while each paddle was rotated at 50 rpm. The respective
45
amounts of tadalafil were measured with high performance liquid chromatography (HPLC) under the following conditions.

- Column: EnduroSil, C18, 250mm 3 4.6 mm, 5mm, 120 A°


- Column temperature: 40°C
- Flow rate: 1.0 ml/min
50
- Injection volume: 20 mL
- Mobile phase: Acetonitrile and Solution A (45:55, v/v)

[0039] Solution A was prepared by mixing purified water and trifluoroacetic acid (1.0 ml) and then adding purified water
thereto to give 1000 ml of the final volume.
55

- Detector: UV detector
- Wavelength: 285 nm

6
EP 3 111 929 B1

[0040] The results of said dissolution test were shown in the FIG. 1. The US Food and Drug Administration recommends
that 85% or more of tadalafil should be dissolved out in 45 minutes. The results of FIG. 1 show that both the Example
1-1 formulation and the comparative formulation meet the requirement. Although the comparative formulation showed
relatively lower dissolution rate than the Example 1-1 formulation, it is assumed due to shelf life elapse. In contrast, the
5 Example 1-2 formulation which prepared by using the combination of polyvinylpyrrolidone and hydroxypropyl methyl-
cellulose as a film forming agent; and the Example 1-3 formulation which prepared by using only polyvinylpyrrolidone
as a film forming agent showed remarkably low dissolution rates.

Experimental Example 3: Stability test


10
[0041] Stability test was carried out, while maintaining the orally disintegrating film formulation prepared in Example
1-1 under the conditions of 40°C and 75% relative humidity for 6 months. The stability was evaluated by measuring
degradation product, total degradation products, disintegration time, and dissolution rate in 45 minutes. The degradation
product and total degradation products were measured according to EP 7.4 under the following conditions.
15 - Column: EnduroSil, C18, 250mm 3 4.6 mm, 5mm, 120 A°
- Column temperature: 40°C
- Flow rate: 1.0 ml/min
- Injection volume: 20 mL
- Mobile phase:
20 Mobile phase A was prepared by mixing purified water and trifluoroacetic acid (1.0 ml) and then adding purified water
thereto to give 1000 ml of the final volume.
Mobile phase B: Acetonitrile

Time (minute) Mobile phase A Mobile phase B


25
0-3 85 15
3 - 30 85 -> 5 15 ->95
30 - 33 5 95
30 33 - 35 85 15
35 - 40 85 15

- Detector: UV detector
35 - Wavelength: 285 nm
[0042] The disintegration time was measured in purified water (900 ml) at 37°C, without using a disc, using standard
assemblies according to EP 7.4. The dissolution rate in 45 minutes was measured according to the same methods of
Experimental Example 2. The results are shown in the following Table 3.

40 <Table 3>
0 month 3 months 6 months
Degradation product (NMT 0.1%) <0.05 % <0.05 % <0.05 %
Total degradation product (NMT 0.5%) <0.05 % <0.05 % <0.05 %
45
Disintegration time 20 seconds 19 seconds 22 seconds
dissolution rate in 45 minutes 100.7% 98.5% 97.0%

50 [0043] As shown in the Table 3, the orally disintegrating film formulation of the present invention showed no substantial
change when it maintained under the accelerated condition (40°C, 75% relative humidity) for 6 months.

Experimental Example 4: Bioequivalence test

55 [0044] Bioequivalence test was carried out using the orally disintegrating film formulation prepared in Example 1-1
and the comparative formulation (i.e., Cialis 20mg Tablet). Specifically, the orally disintegrating film formulation of Ex-
ample 1-1 was administered to the oral cavity of fasted volunteers (n=8). The volunteers completely dissolved the
formulation in the oral cavity and then swallowed. Blood samples were taken at 0 minute, 5 minutes, 15 minutes, 30

7
EP 3 111 929 B1

minutes, 45 minutes, 1 hour, 1.5 hour, 2 hours, 3 hours, 4 hours, 7 hours, 12 hours, 24 hours, and 48 hours and then
the concentrations thereof were analyzed with a LC-MS-MS method. The plasma concentration profiles are shown in
FIG. 2 (ODF: the Example 1-1 formulation, Cialis: the comparative formulation). The ratios of pharmacokinetic parameters
calculated therefrom (the Example 1-1 formulation/the comparative formulation) are shown in the following Table 4.
5
<Table 4>
Parameter Value 90% CI
The Example 1-1 formulation / The comparative formulation AUC 0.943 0.8645∼1.0294
10 Cmax 1.011 0.8451∼1.2099

[0045] And also, bioequivalence test was carried out using the Example 1-4 formulation which was prepared by using
only pullulan as a film forming agent and the comparative formulation (i.e., Cialis 20mg Tablet), according to the same
15 methods. The plasma concentration profiles are shown in FIG. 3. The ratios of pharmacokinetic parameters calculated
therefrom (the Example 1-4 formulation/the comparative formulation) are shown in the following Table 5.

<Table 5>
Parameter Value 90% CI
20
The Example 1-4 formulation / The comparative formulation AUC 1.1511 1.0096∼ 1.3125
Cmax 1.2554 1.0067∼ 1.5656

25
[0046] As shown in the Tables 4 and 5 & FIGs. 2 and 3, the orally disintegrating film formulation of the present invention
exhibited bioequivalence to the Cialis 20mg Tablet. However, the Example 1-4 formulation which was prepared by using
only pullulan as a film forming agent did not exhibited bioequivalence to the Cialis 20mg Tablet.

30
Claims

1. An orally disintegrating film formulation, comprising tadalafil as an active ingredient and a combination of pullulan
and polyvinylpyrrolidone as a film forming agent.

35
2. The orally disintegrating film formulation according to claim 1, wherein said tadalafil has d90 particle size of 40 mm
or less, optionally 5 to 25 mm.

3. The orally disintegrating film formulation according to claim 1, wherein said pullulan has weight average molecular
weight ranging from 50,000 to 200,000.
40
4. The orally disintegrating film formulation according to claim 1, wherein said polyvinylpyrrolidone has weight average
molecular weight ranging from 700,000 to 2,500,000.

5. The orally disintegrating film formulation according to claim 1, wherein the weight ratio of tadalafil, pullulan and
45
polyvinylpyrrolidone is 1 : 1.8∼2.5 : 0.8∼1.3, optionally 1 : 2 : 1.

6. The orally disintegrating film formulation according to claim 1, further comprising hydroxypropyl cellulose as a
solubilizing agent.

50
7. The orally disintegrating film formulation according to claim 6, wherein said hydroxypropyl cellulose is present in
1.5∼3 %(w/w) based on the total weight of the orally disintegrating film formulation.

8. The orally disintegrating film formulation according to any one of claims 1 to 7, further comprising one or more
pharmaceutically acceptable excipients selected from the group consisting of a surfactant, a plasticizer, a sweetening
55
agent, a flavoring agent, and a coloring agent.

9. The orally disintegrating film formulation according to claim 8, wherein the surfactant is sodium lauryl sulfate; the
plasticizer is polyethylene glycol; and the sweetening agent is a mixture of sucralose and mannitol.

8
EP 3 111 929 B1

10. The orally disintegrating film formulation according to claim 9, comprising tadalafil 15∼20 %(w/w), pullulan 30∼40
%(w/w), polyvinylpyrrolidone 15∼20 %(w/w), hydroxypropyl cellulose 1.5∼3 %(w/w), a surfactant 0.3∼1.0 %(w/w), a
plasticizer 3∼7 %(w/w), a sweetening agent 18∼23 %(w/w), a flavoring agent 1.5∼3 %(w/w), and a coloring agent
1.5∼3 %(w/w), per unit formulation.
5
11. The orally disintegrating film formulation according to claim 9, comprising tadalafil 20 mg, pullulan 40 mg, polyvi-
nylpyrrolidone 20 mg, hydroxypropyl cellulose 2 mg, a surfactant 0.5 mg, a plasticizer 5 mg, a sweetening agent 22
mg, a flavoring agent 2 mg, and a coloring agent 2 mg, per unit formulation.

10 12. A process for preparing an orally disintegrating film formulation, which comprises:

(a) dissolving or dispersing tadalafil, pullulan, polyvinylpyrrolidone, optionally a solubilizing agent, and a phar-
maceutically acceptable excipient in ethanol or a mixture of ethanol and water to form a solution or a dispersion;
and
15 (b) casting the solution or the dispersion obtained in the step (a) on a hydrophobic film, followed by drying the
resultant.

13. The process according to claim 12, wherein the solubilizing agent is hydroxypropyl cellulose.

20 14. The process according to claim 12, wherein the weight ratio of ethanol and water in the mixture of ethanol and water
is 1 : 2.5∼5.0.

15. The process according to claim 12, wherein the step (b) is performed by degassing the solution or the dispersion
obtained in the step (a) to remove an air bubble, casting the resulting solution or dispersion on a hydrophobic film,
25 and then drying the resultant.

Patentansprüche

30 1. Schmelzfilmformel, umfassend Tadalafil als Wirkstoff und eine Kombination aus Pullulan und Polyvinylpyrrolidon
als filmbildendes Mittel.

2. Schmelzfilmformel nach Anspruch 1, worin dieses Tadalafil eine d90-Partikelgröße von 40 mm oder weniger - optional
5 bis 25 mm - aufweist.
35
3. Schmelzfilmformel nach Anspruch 1, worin dieses Pullulan ein gewichtsgemitteltes Molekulargewicht von 50.000
bis 200.000 aufweist.

4. Die Schmelzfilmformel nach Anspruch 1, worin dieses Polyvinylpyrrolidon ein gewichtsgemitteltes Molekulargewicht
40 von 700.000 bis 2.500.000 aufweist.

5. Schmelzfilmformel nach Anspruch 1, worin das Gewichtsverhältnis von Tadalafil, Pullulan und Polyvinylpyrrolidon
1: 1,8-2,5: 0,8-1,3 ist optional 1: 2: 1.

45 6. Schmelzfilmformel nach Anspruch 1, ferner umfassend Hydroxypropylcellulose als Lösungshilfsmittel.

7. Schmelzfilmformel nach Anspruch 6, worin diese Hydroxypropylcellulose in einer Menge von 1,5-3 % (Gew./Gew.)
basierend auf dem Gesamtgewicht der Schmelzfilmformel vorliegt.

50 8. Schmelzfilmformel nach einem der vorherigen Ansprüche 1 bis 7, ferner ein oder mehrere pharmazeutisch akzep-
table Trägerstoffe umfassend, die aus einer Gruppe, bestehend aus einem Tensid, einem Weichmacher, einem
Süßungsmittel, einem Geschmacksstoff und einem Farbstoff ausgewählt ist.

9. Schmelzfilmformel nach Anspruch 8, worin das Tensid Natriumlaurylsulfat, der Weichmacher Polyethyleneglycol
55 und das Süßungsmittel eine Mischung aus Sucralose und Mannitol ist.

10. Schmelzfilmformel nach Anspruch 9, umfassend 15-20 % (Gew./Gew.) Tadalafil, 30-40 % (Gew./Gew.) Pullulan,
15-20 % (Gew./Gew.) Polyvinylpyrrolidon, 1,5-3 % (Gew./Gew.) Hydroxypropylcellulose, 0,3-1,0 % (Gew./Gew.)

9
EP 3 111 929 B1

Tenside, 3-7 % (Gew./Gew.) Weichmacher, 18-23 % (Gew./Gew.) Süßungsmittel, 1,5-3 % (Gew./Gew.) Ge-
schmacksstoffe und 1,5-3 % (Gew./Gew.) Farbstoffe pro Formeleinheit.

11. Schmelzfilmformel nach Anspruch 9, umfassend 20 mg Tadalafil, 40 mg Pullulan, 20 mg Polyvinylpyrrolidon, 2 mg


5 Hydroxypropylcellulose, 0,5 mg Tenside, 5 mg Weichmacher, 22 mg Süßungsmittel, 2 mg Geschmacksstoffe und
2 mg Farbstoffe pro Formulierungseinheit.

12. Prozess zur Vorbereitung einer Schmelzfilmformel, umfassend:

10 (a) Auflösen oder Dispergieren von Tadalafil, Pullulan, Polyvinylpyrrolidon, eines optionalen Lösungshilfsmittels
und eines pharmazeutisch akzeptablen Trägerstoffs in Ethanol und Wasser, um eine Lösung oder Dispersion
zu bilden; und
(b) Gießen der Lösung oder Dispersion, die in Schritt (a) gewonnen wurde, auf einen hydrophoben Film und
anschließendes Trocknen des resultierenden Produkts.
15
13. Prozess nach Anspruch 12, worin das Lösungshilfsmittel Hydroxypropylcellulose ist.

14. Prozess nach Anspruch 12, worin das Gewichtsverhältnis von Ethanol und Wasser 1: 2,5-5,0 ist.

20 15. Prozess nach Anspruch 12, worin der Schritt (b) das Entgasen der Lösung oder Dispersion, die in Schritt (a) gewonnen
wurde, zum Entfernen von Luftblasen, das Gießen der resultierenden Lösung oder Dispersion auf einen hydrophoben
Film und das anschließende Trocknen des resultierenden Produkts umfasst.

25 Revendications

1. Formulation de film à désintégration orale, comprenant du tadalafil en tant que principe actif et une combinaison
de pullulane et de polyvinylpyrrolidone en tant qu’agent filmogène.

30 2. Formulation de film à désintégration orale selon la revendication 1, dans laquelle ledit tadalafil a une taille de particule
d90 de 40 mm ou moins, facultativement de 5 à 25 mm.

3. Formulation de film à désintégration orale selon la revendication 1, dans laquelle ledit pullulane a un poids moléculaire
moyen en poids compris entre 50 000 et 200 000.
35
4. Formulation de film à désintégration orale selon la revendication 1, dans laquelle ladite polyvinylpyrrolidone a un
poids moléculaire moyen en poids allant de 700 000 à 2 500 000.

5. Formulation de film à désintégration orale selon la revendication 1, dans laquelle le rapport en poids du tadalafil,
40 du pullulane et de la polyvinylpyrrolidone est de 1 : 1,8 à 2,5 : 0,8 à 1,3 facultativement 1 : 2 : 1.

6. Formulation de film à désintégration orale selon la revendication 1, comprenant en outre de l’hydroxypropylcellulose


en tant qu’agent de solubilisation.

45 7. Formulation de film à désintégration orale selon la revendication 6, dans laquelle ladite hydroxypropylcellulose est
présente dans 1,5 à 3 % (p/p) sur la base du poids total de la formulation de film à désintégration orale.

8. Formulation de film à désintégration orale selon l’une quelconque des revendications 1 à 7, comprenant en outre
un ou plusieurs excipients pharmaceutiquement acceptables choisis dans le groupe constitué d’un tensioactif, d’un
50 plastifiant, d’un édulcorant, d’un agent aromatisant et d’un agent colorant.

9. Formulation de film à désintégration orale selon la revendication 8, dans laquelle le tensioactif est du laurylsulfate
de sodium ; le plastifiant est du polyéthylène glycol ; et l’agent édulcorant est un mélange de sucralose et de mannitol.

55 10. Formulation de film à désintégration orale selon la revendication 9, comprenant 15 à 20 % de tadalafil (p/p), 30 à
40 % de pullulane (p/p), 15 à 20 % de polyvinylpyrrolidone (p/p), 1,5 à 3 % d’hydroxypropylcellulose (p/p), 0,3 à 1,0
% d’agent tensio-actif (p/p), 3 à 7 % de plastifiant (p/p), 18 à 23 % d’édulcorant (p/p), 1,5 à 3 % d’agent aromatisant
(p/p), et 1,5 à 3 % d’agent colorant (p/p), par formulation unitaire.

10
EP 3 111 929 B1

11. Formulation de film à désintégration orale selon la revendication 9, comprenant 20 mg de tadalafil, 40 mg de


pullulane, 20 mg de polyvinylpyrrolidone, 2 mg d’hydroxypropylcellulose, 0,5 mg d’un agent tensioactif, 5 mg d’un
agent plastifiant, 22 mg d’un agent édulcorant, 2 mg d’un agent aromatisant, et 2 mg d’un colorant, par formulation
unitaire.
5
12. Procédé de préparation d’une formulation de film à désintégration orale, qui comprend :

(a) la dissolution ou la dispersion du tadalafil, du pullulane, de la polyvinylpyrrolidone, éventuellement un agent


solubilisant, et un excipient pharmaceutiquement acceptable dans l’éthanol ou un mélange d’éthanol et d’eau
10 pour former une solution ou une dispersion ; et
(b) la coulée de la solution ou de la dispersion obtenue à l’étape (a) sur un film hydrophobe, suivi du séchage
de la résultante.

13. Procédé selon la revendication 12, dans lequel l’agent de solubilisation est l’hydroxypropylcellulose.
15
14. Procédé selon la revendication 12, dans lequel le rapport pondéral de l’éthanol et de l’eau dans le mélange d’éthanol
et d’eau est de 1 : 2,5 à 5,0.

15. Procédé selon la revendication 12, dans lequel l’étape (b) est réalisée par le dégazage de la solution ou de la
20 dispersion obtenue à l’étape (a) pour éliminer une bulle d’air, la coulée de la solution ou de la dispersion résultante
sur un film hydrophobe, puis le séchage de la résultante.

25

30

35

40

45

50

55

11
EP 3 111 929 B1

12
EP 3 111 929 B1

13
EP 3 111 929 B1

14
EP 3 111 929 B1

REFERENCES CITED IN THE DESCRIPTION

This list of references cited by the applicant is for the reader’s convenience only. It does not form part of the European
patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be
excluded and the EPO disclaims all liability in this regard.

Patent documents cited in the description

• WO 0108688 A [0005]

15

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