Siemens Advia 1800 Interface Op Guide
Siemens Advia 1800 Interface Op Guide
Operating Instructions
The information in this manual was correct at the time of printing. However, Siemens
continues to improve products and reserves the right to change specifications, equipment,
and maintenance procedures at any time without notice.
If the ADVIA LabCell or ADVIA WorkCell CDX system is used in a manner different
than specified by Siemens, the protection provided by the equipment may be impaired.
Observe all warning and hazard statements.
ADVIA Chemistry Interface Operating Instructions 3
Contents
1 Overview ...........................................................................5
Enhanced LAS Software Features .................................................. 5
Hardware Overview .......................................................................... 6
Software Overview ........................................................................... 8
Automation System Software .................................................................. 8
LineMaster Software ............................................................................... 9
Router Software .....................................................................................15
ADVIA Chemistry System Software........................................................15
Operating Sequence ..............................................................................16
3 Maintenance ...................................................................25
Daily Maintenance .......................................................................... 25
4 Troubleshooting .............................................................26
Processing Events ......................................................................... 26
Using the Diagnostics Screens..................................................... 27
Using the Diagnostics Screen.................................................................27
Using the Diagnostics Screen (Enhanced LAS Software).......................30
Resolving Interface Fatal Error Conditions.................................. 33
Resolving an Interface Fatal Error Condition ..........................................33
Resolving an Interface Fatal Error Condition (Enhanced LAS Software) 35
Recovering from Pause States...................................................... 36
Recovering from the Pause State...........................................................37
Recovering from the Pause State (Enhanced LAS Software) .................38
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5 Sample Management......................................................43
Appendix C: Supplies.........................................................47
Appendix E: Symbols.........................................................47
Appendix F: Glossary.........................................................48
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ADVIA Chemistry Interface Operating Instructions 5
1 Overview
The ADVIA Chemistry system is a clinical chemistry analyzer for in vitro diagnostic
use that runs tests on human serum, plasma, or urine in random access, batch, and STAT
(interrupt) modes. The ADVIA 1650, ADVIA 1800, and ADVIA 2400 Chemistry
systems are collectively called the ADVIA Chemistry system. The ADVIA Chemistry
Interface Kit allows you to include the ADVIA Chemistry system on your
ADVIA® LabCell® or ADVIA WorkCell™ CDX system.
This document is a supplement to the ADVIA Automation Solutions Operator’s Guide.
For operating procedures of the ADVIA Chemistry system, refer to the appropriate
ADVIA Chemistry Operator’s Guide.
IMPORTANT: This document provides separate information and instructions for
Enhanced LAS software only where features and procedures significantly differ. Sections
specifically for Enhanced LAS software are clearly labeled; if no designation appears,
information and procedures apply to the ADVIA Chemistry systems with and without
Enhanced LAS software.
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ADVIA Chemistry Interface Operating Instructions 6
Hardware Overview
The ADVIA Chemistry interface contains the following components:
1 Monitor
2 Workstation
3 Automation interface computer
4 ADVIA Chemistry system computer
5 On/Off switch
6 Top cover
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1 Main breaker
2 Auxiliary power
3 Interface box (not used with Enhanced LAS software)
4 Waste container with waste pump
5 Water input
6 Power junction box
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Software Overview
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LineMaster Software
The LineMaster workspace provides access to the Details, Events, Test List, and
Diagnostics screens. To access ADVIA Chemistry system screens, select the
ADVIA Chemistry station button.
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Details Screen
The Details screen displays when you select the ADVIA Chemistry system station
button. The Details screen shows the current operational state of the interface.
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ADVIA Chemistry Interface Operating Instructions 11
Events Screen
The Events screen displays event messages associated with the ADVIA Chemistry
system interface.When an event occurs, a white, yellow, or red status bar appears above
the ADVIA Chemistry system station button. A white bar indicates a minor event; a
yellow bar indicates that the interface requires operator attention; a red bar indicates a
failure that causes the interface to stop. You can review the event log to identify these
conditions.
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Diagnostics Screen
The Diagnostics screen displays status information about the ADVIA Chemistry
interface. You can use this screen for troubleshooting purposes and on a daily basis when
you bring the ADVIA Chemistry interface offline.
To access diagnostic features, select the ADVIA Chemistry system station button and
then select Diagnostics.
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Router Software
For information on the Router software, refer to the ADVIA Automation Solutions
Operator’s Guide.
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Operating Sequence
The ADVIA Chemistry interface operates according to the following sequence:
1. A sample tube routes to the ADVIA Chemistry station.
2. At the divert gate, the system reads the sample tube barcode and diverts the sample
tube to the side track.
3. The system sends a workorder request to the ADVIA CentraLink system.
4. At the interface gate, the sample tube moves to the pick position.
5. The system reads the barcode again and verifies that the sequence of tubes in the side
track is correct.
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CAUTION
Do not remove samples directly from the side track or interface gate. If you remove a
sample directly from the side track or interface gate, the system aspirates the next sample
tube without producing results and routes it to the main track. For Enhanced LAS
software, the system does not aspirate the sample tube before it moves from the interface
gate to the main track.
8. The ADVIA Chemistry system sends the test results directly to the
ADVIA CentraLink system.
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3 Maintenance
For ADVIA Chemistry system maintenance information, refer to the ADVIA Chemistry
Operator’s Guide.
CAUTION
Do not allow any liquid to flow into the interface gate during cleaning. Wring or dry the
soft cloth or cotton-tipped applicator so that it is damp before you begin cleaning.
Daily Maintenance
Inspecting the ADVIA Chemistry Interface Gate
Perform the following steps at the interface gate:
1. Inspect the gate for the presence of dust or serum:
a. Inspect the barcode reader.
b. Inspect the gate sensors.
c. Inspect the index wheel.
2. If you find dust or serum, use a mild soapy solution and a soft cloth or cotton-tipped
applicator to remove any soil.
3. Dry the area with a soft cloth.
4. At the ADVIA Chemistry system, ensure that all reagents and consumables are filled.
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ADVIA Chemistry Interface Operating Instructions 26
4 Troubleshooting
Processing Events
The ADVIA Chemistry Events screen displays event messages associated with a specific
ADVIA Chemistry system station and provides recommended corrective actions.
Event messages are listed chronologically, with the most recent event at the top. You can
sort event messages by log time, severity, machine, message, and event code. You can
also arrange event messages by acknowledged events or unacknowledged events.
When an ADVIA Chemistry system event occurs, a white, yellow, or red alert bar
displays above the ADVIA Chemistry system station button.
Perform the following steps when an event occurs:
1. At the LineMaster workspace, select the ADVIA Chemistry station button.
2. Select Events.
3. Select an event.
4. Select Event Details.
5. Carefully read the event message and follow the recommended corrective actions.
6. Acknowledge the event by selecting the event and then selecting Acknowledge or
Acknowledge All.
The Event Log screen displays system fatal, station fatal, operator required, and warning
labels in the Status column. Event messages have no status notation.
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CAUTION
Do not attempt to unlock a gate while the
BMSMP checkbox is selected. Unlocking the
gate while the BMSMP checkbox is selected
can damage the probe or spill a sample tube.
Before unlocking a gate, at the
ADVIA Chemistry system, check the status of
the probe. Refer to Unlocking and Flushing
the Gate During Processing for additional
information.
/BMTRBL a fault occurred at the ADVIA Chemistry system. The
ADVIA Chemistry system will not process sample
tubes until you resolve the problem.
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ADVIA Chemistry Interface Operating Instructions 29
Display Area
The Display area includes the I/O Signals, Serial Messages, and Controller Activity
checkboxes. Ensure that these checkboxes are selected.
Actions Area
The Actions area contains the following buttons.
Button Description
Clear Log Select this button to clear text in the Log area. Your
technical support provider uses this text area.
Terminate Select this button only when the interface is
unresponsive and requires emergency maintenance.
The Terminate button forces the interface to the
shutdown state.
Unlock Gate Select this button to clear the Lock Status
checkbox. Use this button only for emergency
maintenance and troubleshooting procedures.
Log Area
In the Log area, serial messages reflect the communication between the automation
system and the ADVIA Chemistry system.
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Button Description
Unlock Gate Select this button to unlock the interface gate. Use
this button only for emergency maintenance and
troubleshooting procedures. Refer to Unlocking
and Flushing the Gate During Processing for
additional information.
System Status Select this button to test communication between
the instrument and LineMaster.
If you select this button when the system is in the
shutdown state, the Change State window displays,
forcing you to bring the system offline.
NOTE: Use this button only when the system is in
the online or offline state.
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Barcode Area
You can use the fields in the Barcode area to monitor the quality of the barcodes and the
barcode reader in real time. The Barcode Actions area contains the following fields:
Field Description
Last Diverted This field displays the barcode of the last sample
tube diverted to the instrument. *
Gate Barcode This field displays the barcode of the sample tube
currently being aspirated.*
Last Departed This field displays the barcode of the last sample
tube moved to the Place position of the interface
gate.*
*
These fields display No Read when the system cannot read the barcode.
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1. At the ADVIA Chemistry system workspace, select to view the error report.
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ADVIA Chemistry Interface Operating Instructions 34
8. At the ADVIA Chemistry system workspace, perform the following steps (refer to
Figure 12):
a. Select Start.
b. At the Start Conditions screen, in the Ordinary sample area, below the Outside
analyze field, select the Routine smp. Analyze checkbox.
c. Select Start.
d. Select OK.
The system starts its wash cycles, which complete in approximately 2 minutes.
9. At the LineMaster, verify that the ADVIA Chemistry interface is ready to process
sample tubes:
a. At the LineMaster workspace, select the ADVIA Chemistry system station
button.
b. Select Diagnostics.
c. At the Diagnostics screen, in the Inputs from Instrument area, ensure that
/BMONL is selected.
d. Ensure that the /BMREADY checkbox is selected.
10. Acknowledge the events:
a. At the ADVIA Chemistry Details screen, select Events.
b. Select Acknowledge All.
NOTE: If signals are missing or if additional events occur, check the cable
connections on the interface box (refer to Figure 2) and the corresponding cable
connections at the back of ADVIA Chemistry interface computer. If the problem
persists, contact your technical support provider.
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CAUTION
Do not flush the gates while the system processes sample tubes unless emergency
maintenance or troubleshooting conditions occur. Flushing the gates can damage the
system. Always replenish reagents and consumables prior to starting daily operation.
If necessary, perform the following steps to flush the gate while the system processes
sample tubes:
1. At the ADVIA Chemistry system workspace, select Pause.
Wait while the system aspirates 1 or 2 more sample tubes in the Pause/shift state, in
transition to the pause state.
2. At the LineMaster workspace, select the ADVIA Chemistry station button.
3. At the Details screen, select Offline.
4. Select Diagnostics.
5. At the Diagnostics screen, select Unlock Gate.
6. If the gate remains locked, perform the following steps:
a. Switch to the Router computer.
b. At the Router Main screen select F1 MAIN.
c. Select the stack light of the ADVIA Chemistry system station.
d. At the Station screen, verify that the Picking flag is gray.
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ADVIA Chemistry Interface Operating Instructions 40
CAUTION
At the ADVIA Chemistry system, ensure that you select the Initialize button. If you do
not select the Initialize button, the system skips tubes at the interface gate. Skipping these
tubes can damage the sample probe.
9. At the ADVIA Chemistry system, select the Initialize button to clear the internal
sample queue.
10. At the LineMaster workspace, select the ADVIA Chemistry system station button.
11. At the Details screen, select Offline.
12. At the ADVIA Chemistry system workspace, perform the following steps (refer to
Figure 12):
a. Select Start.
b. At the Start Conditions screen, in the Ordinary sample area, below the Outside
analyze field, select the Routine smp. Analyze checkbox.
• At the LineMaster Diagnostics screen, wait until the BMREADY checkbox
displays a check.
• For Enhanced LAS software, verify that the Diagnostics screen displays the
test map.
c. Select Start.
d. Select OK.
The system starts its wash cycles, which take approximately 2 minutes to
complete.
13. Bring the interface online.
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CAUTION
Do not leave sample tubes on the automation system if they have repeatedly skipped.
Skipped sample tubes return to the ADVIA Chemistry system when the system reads
barcode at the divert gate but misreads it at the interface gate. For ADVIA Chemistry
systems without Enhanced LAS software, this causes depletion of the sample. For
Enhanced LAS software, the sample tube continues to circle the track but is not depleted.
Remove sample tubes that have repeatedly skipped from the automation system.
If the ADVIA Chemistry system alarm alerts you to a skipped sample tube, perform the
following procedure.
1. At the ADVIA Chemistry workspace, locate the SID of the skipped sample tube:
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ADVIA Chemistry Interface Operating Instructions 42
CAUTION
Do not select SCAN until you replenish reagents. Selecting SCAN before you replenish
reagents can damager reagent probes. Always replenish reagents before you select
SCAN.
The system aspirates several additional samples before it suspends processing and the
reagent trays stop moving. The RGT SCAN screen displays “After Loading
Reagents, click SCAN to perform a barcode scan.”
2. Replenish reagents.
3. Replace reagent covers.
4. At the RGT SCAN screen, select SCAN.
Wait until “BCD SCANNING …Please wait for a while” no longer displays and the
system resumes processing.
NOTE: The reagent or method may require an RBL or calibration before the method
becomes available.
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5 Sample Management
For sample management information, refer to the ADVIA Automation Solutions
Operator’s Guide.
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6 System Configuration
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Contact Information
This section provides the following information:
• the address of the Siemens authorized representative, which is the Siemens contact
within the European community
• the Siemens addresses for obtaining service and technical information and for
ordering supplies
Addresses
For technical assistance, contact your local technical support provider.
www.siemens.com/diagnostics
Siemens Healthcare
Diagnostics Pty Ltd
885 Mountain Highway
Bayswater Victoria 3153
Australia
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Appendix C: Supplies
For all warranty and support information related to the automation system, refer to the
ADVIA Automation Solutions Operator’s Guide.
Appendix D: Specifications
Specification Requirements
Dimensions 1711 mm (W) x 867 mm (D) x 1340 mm (L)
Weight 630 kg (uncrated)
Interface Type Direct Interface
Power Requirements 13.6 amps @ 220 volts 50/60Hz
Air Supply NA
DI Water 40 liters per hour
Appendix E: Symbols
For information on automation system symbols, refer to the ADVIA Automation Solutions
Operator’s Guide.
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ADVIA Chemistry Interface Operating Instructions 48
Appendix F: Glossary
For a complete glossary of terms associated with automation systems, refer to the
ADVIA Automation Solutions Operator’s Guide.
A
ADVIA Automation A system of modular components that can be configured to
Solutions create custom, open laboratory automation systems for
sample tube management.
ADVIA Automation A term used by Siemens to describe its product line of
Solutions automated systems, including the ADVIA LabCell and
ADVIA WorkCell CDX systems. Each automation system is
comprised of modular components used to create laboratory
automation solutions for sample tube management.
Automation system An ADVIA LabCell or ADVIA WorkCell CDX system.
ADVIA CentraLink A data management software that manages the results and
QC for each instrument, and provides a connection to the
customer’s laboratory information system (LIS).
ADVIA CentraLink provides a single point of use for results
generated by the instruments connected to the automation
system.
B
Barcode A code consisting of lines of varying widths that can be read
optically with a scanning device.
Barcode reader An optical character reader that can read data represented by
bar codes and translate the codes into digital signals.
C
Cold storage A refrigerated area designated for storing completed
samples. Samples are assigned by the operator to predefined
cold storage locations within one or more refrigerators on a
particular door and shelf.
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ADVIA Chemistry Interface Operating Instructions 49
D
Divert gate A device on the main track of the conveyor that moves
sample tubes from the main track onto a side track. A
barcode reader scans the sample tube barcode label, and
based on information received from the ADVIA CentraLink
system, the sample is diverted onto the side track or
continues on to the next gate.
E
E-stop An emergency button or cord that immediately stops all
mechanical motion.
Event Log A LineMaster screen that displays and archives event
messages and recommended corrective actions.
F
G
Gate Divert gates and interface gates read barcodes and direct
sample tubes on the conveyor to instruments and modules,
where testing and processing take place.
Gate control button An on/off button located on top of the divert gate that turns
the station power, divert gate, and interface gate on and off.
Press the gate control button to turn the station off. Lift the
gate control button to turn the station on.
Global Test List A list of all laboratory tests that can be performed on or off
the automation system. The ADVIA CentraLink system, the
instrument test lists, and the sort tray use the global test list
to determine the routing of samples.
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I
ID In the global test list, a unique numeric identifier assigned to
a sample for a specific test. The ID is a shortened form of
the test name that the laboratory uses to identify a test.
Instrument An analyzer, excluding the robot and other interface
components, that conducts medical tests or procedures on
samples.
Instrument Test List A subset of the global test list that defines which tests are
performed by a specific analyzer or module connected to the
automation system.
Interface gate A device on a side track, located directly in front of an
analyzer or module, that reads the sample barcode, then
selects and positions the sample so it can be processed by a
connected analyzer or module and returned to the main
track.
Interface computer A computer that builds an interface between the LineMaster
software and an instrument or module. An interface
computer controls signals and communication data to and
from the instrument.
J
K
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L
Light tower Vertically stacked colored lights that indicate system status
information. The color of an illuminated light indicates the
operating status of a robot or gate.
• Red indicates a serious error occurred on the
automation system. The conveyor, robots, and
instruments and modules stop. The operator must
take corrective action.
• Yellow indicates a station is offline. The conveyor
continues to run. The operator must take corrective
action.
• White indicates all stations are online. The conveyor
continues to run. The operator should take corrective
action at the station.
• Green indicates the conveyor is running.
M
Module A connected system, such as the Sample Manager, that
performs sample tube management functions but does not
analyze samples.
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N
Name The name of a test in the global test list. This name must be
the same name used by the ADVIA CentraLink system.
O
Offline A station is not operational.
Non-robotic interfaces reach the offline state when the
station no longer diverts sample tubes to the side track.
Robotic interfaces reach the offline state after the instrument
or module checks all safety features and the robot homes.
Online A station is operational.
The automation system diverts samples to the station’s
interface gate, where they are picked by the robot and
processed or directly aspirated at the gate.
Overview screen The main screen of the LineMaster that displays the system
configuration.
P
Pick A robot action that picks up a sample tube from one point
prior to placing it at another point.
Pick position The position at an interface gate at which instrument probes
aspirate samples, or from which robots pick sample tubes for
processing.
Place position The position at an interface gate to which robots return
sample tubes after processing.
Puck A weighted cylindrical carrier that holds a single sample
tube as it moves on the main track and side tracks.
Q
Queue A line of sample tubes on the side track waiting for
processing. The queue typically holds up to 20 samples, with
15 extra positions reserved for STAT.
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R
RCC Robot Control Cabinet. This component supports
instruments and modules containing robots. It houses all the
electronic robotic controls and a computer that
communicates with the LineMaster software.
Robot A mechanism that picks sample tubes or racks from one
position and places them at another on the automation
system. Robots are flexible and move in 3 axes: X, theta,
and Z. There are 2 types of robots:
• Interface robots pick sample tubes from the interface
gate and move them into the instrument or module.
• Internal robots move samples within an instrument or
module.
Router Software that routes samples to the appropriate stations by
controlling the divert gates and interface gates. The Router
software communicates with the ADVIA CentraLink system
and receives workorders with tests and ID information. The
Router software also determines, based on system
configuration inputs, the sequence of stations to which a
sample is delivered, and balances the workload between
stations with the same instruments or modules.
S
Sample A test tube filled with some media requiring testing or
processing. Samples may include serum, whole blood,
plasma, cerebrospinal fluid (CSF), urine, and QC materials.
All sample tubes must include a unique barcode label by
which the automation system can differentiate among
patients and among different sample types from the same
patient.
Sample Manager A module that moves sample tubes from the input trays to
the conveyor for processing, and when processing is
complete, from the conveyor to the output trays.
Sample tube A thin glass or plastic container, closed at one end,
containing a sample. The conveyor transports a sample tube
in a puck on the surface of the track. Sample tubes include a
unique barcode by which the automation system
differentiates among patients and among different sample
types from the same patient.
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T
Test Analyzing a sample.
Tray A device that holds up to 100 sample tubes. Each tray has a
unique barcode on the top and all 4 sides for easy
identification in cold storage. The operator places trays into
the Sample Manager and defines each tray as 1 of the
following:
• Load Mixed tray, which contains sample tubes ready for
testing When the automation system includes a
Decapper, a Load Mixed tray accommodates sections of
capped and uncapped sample tubes.
• STAT tray, which contains sample tubes requiring
immediate processing. Sample tubes in STAT trays have
higher priority than sample tubes processed from any
other tray. When the automation system includes a
Decapper, the STAT tray accommodates sections of
capped and uncapped sample tubes.
• Unload tray, which contains sample tubes that were
processed and are ready for removal.
• Partial Processed tray, which contains sample tubes with
incomplete routes.
• SIQ tray, which contains sample tubes that are samples-
in-question (SIQ) or unknown samples and performs the
same function as an SIQ station.
• Centrifuge Override tray, which contains sample tubes
that do not route to the Centrifuge/Decapper interface
module. When the automation system includes a
Decapper, the Centrifuge Override tray accommodates
all capped or all uncapped sample tubes.
• MultiZone tray, which contains a maximum of 5
different zones, each of which can correspond to the
Unload tray, Partial Processed tray, and Sort tray types:
• Sort tray, which contains sample tubes sorted by tests.
• AutoSwitch tray, which the system can use for loading
and unloading sample tubes. When the automation
system includes a Decapper, the AutoSwitch tray
accommodates sections of capped and uncapped sample
tubes.
• Unknown tray, which contains sample tubes with
unknown status. The Sample Manager does not pick
sample tubes from an Unknown tray.
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U
Username The name of the operator logged on to the automation
system.
W
Workspace The user interface of the automation system, also called the
LineMaster workspace, which includes a System
Management area and a Control Management area. The
System Management area displays system information
depending on the system button selected and contains the log
on badge. The Station Management area allows the operator
to select station buttons and view station-specific data.
X
Y
Z
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