Cal Sheet C Comp Rev4 Zfact Extend
Cal Sheet C Comp Rev4 Zfact Extend
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GAS PROPERTIES CALCULATION SHEET
As attachment A.
PURE GAS
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS
SHEET 1.
Gas name
Pressure p 19 bar A
Temperature t -100 O
C
T 173 O
K = t + 273
Isob.Molal Heat Cap. MCp 28.692 kJ/kgmol.OK Table 1. Pure Gas Properties (below)
GAS PROPERTIES <--- Rev.2 (Re-tabulated, so this data can be read by itself. Input and read by above sheets)
No. Gas or Vapor Chemical MW k at Critical Condition MCp (kJ/kgmol.K)
Name formula or (kg/kgmol) 15.5 C PCR TCR at 0C at 0C at 0C
symbol barA 0
K 0 100 197
1 Acetylene C2H2 26.04 1.24 62.4 309.4 42.16 48.16 53.17
2 Air (dry) AIR 28.97 1.4 37.7 132.8 29.05 29.32 29.723
3 Ammonia NH3 17.03 1.31 112.8 406.1 34.65 37.93 40.855
4 Argon AR 39.94 1.66 48.6 151.1 20.79 20.79 20.79
5 Benzene C6H6 78.11 1.12 49.2 562.8 74.18 103.52 129.97
6 Iso-Buthane I-C4H10 58.12 1.1 36.5 408.3 89.75 116.89 141.8
7 n-Buthane N-C4H10 58.12 1.09 38 425.6 93.03 117.92 141
8 Iso-Buthylene I-C4H8 56.1 1.1 40 418.3 83.36 104.96 124.8
9 Buthylene C4H8 56.1 1.11 40.2 420 83.4 105.06
10 Carbon Dioxide CO2 44.01 1.3 74 304.4 36.04 40.08 43.83
11 Carbon monoxide CO 28.01 1.4 35.2 134.4 29.1 29.31 29.63
12 Chlorine Cl2 70.91 1.36 77.2 417.2 35.29 35.53 35.9
13 n-Decane C10H12 142.28 1.03 22.1 619.4 218.35 280.41
14 Ethane C2H6 30.07 1.19 48.8 305.6 49.4 62.14 74.37
15 Ethyl Alcohol C2H5OH 46.07 1.13 63.9 516.7 69.92 81.97 97.76
16 Ethyl Chloride C2H4Cl 64.52 1.19 52.7 460.6 59.61 70.16
17 Ethylene C2H4 28.05 1.24 51.2 283.3 40.9 51.11 60.55
18 Helium HE 4 1.66 2.3 5 20.79 20.79 20.79
19 n-Heptane C2H16 100.2 1.05 27.4 540.6 161.2 202.74 239.8
20 n-Hexane C2H14 86.17 1.06 30.3 508.3 138.09 174.27 206.88
21 Hydrogen H2 2.02 1.41 13 33.3 28.67 29.03 29.25
22 Hydrogen Sulfide H2S 34.08 1.32 90 373.9 33.71 35.07 36.88
23 Methane CH4 16.04 1.31 46.4 191.1 34.5 40.13 44.64
24 Methyl Alcohol CH3OH 32.04 1.2 79.8 513.3 42.67 55.32 58.5
25 Methyl Chloride CH3Cl 50.49 1.2 66.7 416.7 45.6 49.82
26 Natural Gas 1) NG 18.82 1.27 46.5 210.6 34.66 39.54
27 Nitrogen N2 28.02 1.4 33.9 126.7 29.1 29.31 29.46
28 n-Nonane C9H20 128.25 1.04 23.8 596.1 197.07 253.1
29 Iso-Penthane I-C5H12 72.15 1.08 33.3 461.1 112.09 146.56
30 n-Penthane N-C5H12 72.15 1.07 33.7 470.6 115.21 145.94 173.96
31 Penthylene C5H10 70.13 1.08 40.4 474.4 102.11 130.37
32 n-Octane C8H18 114.22 1.05 25 569.4 176.17 226.17
33 Oxygen O2 32 1.4 50.3 154.4 29.17 29.92 30.78
34 Propane C3H8 44.09 1.13 42.5 370 68.34 88.68 107.71
35 Propylene C3H6 42.08 1.15 46.1 365.6 60.16 75.7 90.54
36 Sulphur Oxide SO2 64.06 1.24 78.7 430.6 38.05 40 45.7
37 Water vapor H20 18.02 1.33 221.2 647.8 33.31 34.07 34.9
X
<--- Rev.4
Supporting MCp at
column given
don't del. temp.
### 0 100 197 37.661
### 0 100 197 28.692
### 0 100 197 31.941
### 0 100 197 20.790
### 0 100 197 56.686
### 0 100 197 71.894
### 0 100 197 75.962
### 0 100 197 68.483
### 0 100 197 66.206
### 0 100 197 32.705
### 0 100 197 28.816
### 0 100 197 34.963
### 0 100 197 170.025
### 0 100 197 40.420
### 0 100 197 58.769
### 0 100 197 50.646
### 0 100 197 33.772
### 0 100 197 20.790
### 0 100 197 132.951
### 0 100 197 113.477
### 0 100 197 28.401
### 0 100 197 32.144
### 0 100 197 30.470
### 0 100 197 37.542
### 0 100 197 41.737
### 0 100 197 30.382
### 0 100 197 28.928
### 0 100 197 153.444
### 0 100 197 85.727
### 0 100 197 94.292
### 0 100 197 79.976
### 0 100 197 137.224
### 0 100 197 28.368
### 0 100 197 54.769
### 0 100 197 49.240
### 0 100 197 34.193
### 0 100 197 32.519
GAS PROPERTIES CALCULATION SHEET
MIXED GAS
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS
SHEET-2A
A. Partial gas composition given in % mole Gas name :
0.01 . (%Mi ).(MWi ) 0.000 1.515 7.005 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(pCR i ) 0.000 9.750 8.475 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(TCR i ) 0.000 24.975 31.675 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.01x (%Mi .MCpi ) 0.000 21.872 7.350 0.000 0.000 0.000 0.000 0.000 0.000 0.000
pred = p / pCR - - - - - -
Tred = T / TCR - - - - - -
k - - - - - -
R - - - - - -
Z - - - - - -
DS - - - - - -
DSn - - - - - -
SHEET-2B
B. Partial gas composition given in kgmol/hr Gas name :
0.01 . (%Mi ).(MWi ) 0.118 1.479 7.145 0.121 0.042 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(pCR i ) 0.342 9.519 8.645 0.147 0.518 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(TCR i ) 1.409 24.384 32.309 0.458 1.517 0.000 0.000 0.000 0.000 0.000
0.01x (%Mi .MCpi ) 0.316 21.355 7.497 0.063 0.081 0.000 0.000 0.000 0.000 0.000
pred = p / pCR - - - - - - - - - -
Tred = T / TCR - - - - - - - - - -
k - - - - - - - - - -
R - - - - - - - - - -
Z - - - - - - - - - -
DS - - - - - - - - - -
DSn - - - - - - - - - -
0.01 . (%Mi ).(MWi ) 0.118 1.479 7.148 0.121 0.042 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(pCR i ) 0.342 9.518 8.648 0.147 0.514 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(TCR i ) 1.410 24.381 32.323 0.457 1.506 0.000 0.000 0.000 0.000 0.000
0.01x (%Mi .MCpi ) 0.316 21.352 7.501 0.063 0.080 0.000 0.000 0.000 0.000 0.000
pred = p / pCR - - - - - - - - - -
Tred = T / TCR - - - - - - - - - -
k - - - - - - - - - -
R - - - - - - - - - -
Z - - - - - - - - - -
DS - - - - - - - - - -
DSn - - - - - - - - - -
- Table 1.
-
100
- Table 1.
- Table 1.
- Table 1.
8.520 Total = MW
18.225 Total = pcr , equation A.8
56.650 Total = TCR , equation A.9
29.223 Total = MCp
9.163 pred = p / pcr
7.643 Tred = T / Tcr
1.398 Equation A.7, k = MCp/(MCp-8.314)
0.976 R = 8.314 / MW
#VALUE! Fig. 8 and fig. 9. <--- Rev.4
#VALUE! Equation A.10
#VALUE! DSn = 101.3 / (273 x R x Zn)
General notes :
1. Alll black cell contain formula for calculation.
2. Just blank or fill " - " for unnecessary gas
component column
3. Fill data in the last column for more gas column
component . Copy black cell in left column
and paste it in the last column
Total Note
Use Capslock/capital letter
- Table 1.
4057.220 Total = MM = S(MMi)
4057.220 Don't delete this row
100 Mi = 100 x Mmi / MM
- Table 1.
- Table 1.
- Table 1.
8.906 Total = MW
19.171 Total = pcr , equation A.8
60.077 Total = TCR , equation A.9
29.312 Total = MCp
1.437 pred = p / pcr
5.293 Tred = T / Tcr
1.396 Equation A.7, k = MCp/(MCp-8.314)
0.934 R = 8.314 / MW
#VALUE! Fig. 8 and fig. 9. <--- Rev.4
#VALUE! Equation A.10
#VALUE! DSn = 101.3 / (273 x R x Zn)
Total Note
Use Capslock/capital letter
- Table 1.
36140 Total = G
4056.900 Total = Gmol
4056.900 Don't delete this row
100
- Table 1.
- Table 1.
- Table 1.
8.908 Total = MW
19.170 Total = pcr , equation A.8
60.077 Total = TCR , equation A.9
29.312 Total = MCp
1.437 pred = p / pcr
5.876 Tred = T / Tcr
1.396 Equation A.7, k = MCp/(MCp-8.314)
0.933 R = 8.314 / MW
#VALUE! Fig. 8 and fig. 9. <--- Rev.4
#VALUE! Equation A.10
#VALUE! DSn = 101.3 / (273 x R x Zn)
by above sheets)
7 8 9 10 11 12 13 14 15 16 17
Saturated pressure of water (H2O), pg (This table is input and read by above sheet)
1 2 3 4 5 6 7 8
Temperatur e( C )
O
15 20 25 30 35 40 45 50
Saturated pres.(bar A) 0.01704 0.02337 0.03166 0.04241 0.05622 0.07375 0.0958 0.1233
3 4 1 2 3 4 5 6 7 8
0.03166 0.04241 25 30
55 60 65 70 75 80 90 100
0.1574 0.1992 0.2501 0.3116 0.3855 0.4736 0.7011 1.0133
9 10 11 12 13 14 15 16
CENTRIFUGAL COMPRESSOR CALCULATION SHEET
a. WITHOUT CONSIDERING DETAIL OF IMPELLER
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS
WITHOUT INTERCOOLER
SHEET 3A
FLOW CHART
Estimate speed,
mech. Losses and
BHP
SHEET 3A
13
14 Check whether need intercooler
15 First Stage Volume flow Qs m3/hr #VALUE!
16 Efficiency #VALUE! Fig. 11.
17 Total Pressure ratio (pD / pS ) PR - 2.593
18 (n-1)/n = (k-1)/k.EFP (n-1) / n - #VALUE!
19 n/(n-1) = k.EFP/(k-1) n / (n-1) - #VALUE!
20 Max. temperature tMAX O
C 180 SeeChapter VI.
21 TMAX O
K 453
22 PRSTGMAX (pD / pS )MAX - #VALUE! Equation (11)
23 Is PR > (pD / pS )MAX or need interstage #VALUE! #VALUE!
24 cooler ?
25 Number of impeller and casing
26
27 Total Hydrodynamic head HTOTAL m #VALUE! Equation (7)
28 Total polytropic head HpTOTAL m #VALUE! Equation (9)
29 Average tip speed U m/s 310 Appendix B.1.
30 Polytropic head / impeller at Y =1.05 Hpi m 5143.0 Equation (14)
31 Total no. of impeller iTOTAL #VALUE! I = HpTOTAL / Hpi
32 Ratio speed by sound velocity Mau #VALUE! Equation at Fig. 13
33 Max. no. of impeller/casing #VALUE! Fig. 13. at Mau and model B or CQ=0.1
34 Need more than one casing ? #VALUE! #VALUE!
35 Preliminary no. of impeller in casing I I STG-I 5
36 Preliminary no. of impeller in casing II I STG-II 3 = ITOTAL - ISTG-I
37 -
SHEET 3A
Compressor Calculation Sheet (Cont.) ( Sheet : ………. Of ……….)
Item Symbol Unit Quantity Note
38
39 Casing I
40
41 Head HpSTG-I m 25715 = Hpi x ISTG-I
13
14 Check whether need intercooler
15 First Stage Volume flow Qs m3/hr #VALUE!
16 Efficiency #VALUE! Figure 11
17 Total Pressure ratio (pD / pS ) PR - 80.000
18 (n-1)/n = (k-1)/k.EFP (n-1) / n - #VALUE!
19 n/(n-1) = k.EFP/(k-1) n / (n-1) - #VALUE!
20 Max. temperature tMAX O
C 180 SeeChapter VI. For seal type
21 TMAX O
K 453
22 PRSTGMAX (pD / pS )MAX - #VALUE! Equation (11)
23 Need intercooler (PR > (pD / pS )MAX ) ? #VALUE! #VALUE!
24
25 Check number of casing
26
27 Total Hydrodynamic head HTOTAL m #VALUE! Equation (7)
28 Total polytropic head HpTOTAL m #VALUE! Equation (9)
29 Preliminary average tip speed U m/s 310 Appendix B.1.
30 Polytropic head / impeller at Y =1.05 Hpi m 5143.0 Equation (14)
31 Total no. of impeller iTOTAL #VALUE! I = HpTOTAL / Hpi
32 Ratio speed by sound velocity Mau #VALUE! Equation at Fig. 13
33 Max. no. of impeller in 1 casing #VALUE! Fig. 13. at Mau for type B or CQ=0.1
34 Need more than one casing ? #VALUE! #VALUE!
35 Preliminary no. of impeller in casing I 8
36
37
Section 1 Section 2
Next casing
Casing I
Note : 1. Input cell : Red letter in red cell is input without adjustment. White letter in red cell is input with adjustment
2. This calculation result indicates that "Integrally gear centrifugal compressor" is also may be accepted.
3. In this sheet, aftercooler is not included. If necessary, CW required for aftercooler can be calculated as following
equation GGAS . CpGAS . (tIN - tOUT)GAS = GWATER . CpWATER . (tOUT - tIN)WATER
where temperature different of C.W. is about 10 degree centigrade and Cp near 4.17 kJ/kg.K
Sketches
Gear Gear
Gas in
Unit
bar A
bar A
O
K
<--- Rev.4
kJ/kg
kgmol/hr
Nm3/hr
…….)
#VALUE!
<--- Rev.4
#VALUE!
<--- Rev.4
…….)
Unit
bar A
bar A
O
K
<--- Rev.4
kJ/kg
kgmol/hr
Nm3/hr
…….)
<--- Rev.4
at CQ=0.1
#VALUE!
<--- Rev.4
<--- Rev.4
…….)
CENTRIFUGAL COMPRESSOR CALCULATION SHEET
a. WITH CONSIDERING DETAIL OF IMPELLER
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS
WITH INTERCOOLER
INTEGRALLY GEARED CENTRIFUGAL COMPRESSOR
SHEET 4
FLOW CHART
13
14 Check whether need intercooler
15 First Stage Volume flow Qs m3/hr 54215
16 Preliminary Efficiency 0.786 Figure 11
17 Total Pressure ratio (pD / pS ) PR - 38.097
18 (n-1)/n = (k-1)/k.EFP (n-1) / n - 0.3636
19 n/(n-1) = k.EFP/(k-1) n / (n-1) - 2.750
20 Max. temperature tMAX O
C 180 SeeChapter VI. For mechanical seal
21 TMAX O
K 453
22 PRSTGMAX (pD / pS )MAX - 2.89 Equation (11)
23 Is PR < (pD / pS )MAX No Need intercooler
24
25 Check number of casing
26 Hydrodinamic head/stg untilll Tmax Hstg at Tmax m #VALUE! Equation (7) at (pd/ps)max per stage
27 Polytropic head/stg untill Tmax Hpi-Tmax m #VALUE! Equation (9) at (pd/ps)max per stage
28 Total Hydrodynamic head HTOTAL m #VALUE! Equation (7)
29 Total polytropic head HpTOTAL m #VALUE! Equation (9)
30 Average tip speed Uavrg m/s 310 As per appendix B.1. at MW
31 Max. tip speed ( =0.9.a) Umax. m/s #VALUE! where a=(1000.k.Z.R.T)0.5
32 Preliminary tip speed selected U m/s 315
33 Preliminery head factor, Y 1.40 See appendix B.
34 Polytropic head / impeller Hpi m 7080.3 Equation (14)
35 Preliminery est. no. of impeller if without iTOTAL - #VALUE! I = HpTOTAL / Hpi in integer number w/o intercooler (maximum
36 intercooler until end stage number of impeller)
37 Preliminary est. no of impeller if with iTOTAL-Tmax - #VALUE! I = HpTOTAL / Hpi-Tmax in integer number (minimum number
38 intercooler between stage of impleller)
39
40
41
Note : 1. Integrally gear centrifugal compressor is usualy use 3 dimension unshrouded impellers
Compressor Calculation Sheet (Cont.)
Item 1'st 2'nd 3'rd 4'th 5'th 6'th 7'th
impeller impeller impeller impeller impeller impeller impeller
1
2 Compressor discharge press. 38.60 ### 38.60 ### 38.60 ### 38.60 ### 38.60 ### 38.60 ### 38.60 ###
3 Max. discharge temp., tdmax ( C) 180 ### 180 ### 180 ### 180 ### 180 ### 180 ### 180 ###
4 0.9 x Sound velocity, 0.9 a (m/s) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
5 Tip speed as per appendix B.1 315 ### 315 ### 315 ### 315 ### 315 ### 315 ### 315 ###
6 Select tip speed, U (m/s) 315 ### 300 ### 300 ### 300 ### 300 ### 300 ### 315 ###
7 Estimate flow coef., CQ 0.10 ### 0.10 ### 0.10 ### 0.10 ### 0.10 ### 0.10 ### 0.10 ###
8 Estimated diameter, D (mm) 780.1 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
9 Max. speed, Nmax (RPM) 7711 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
10 Rated speed, Nrated (RPM) 7711 ### 7711 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
Note : 1. If any cell contain "#VALUE!" in a column, this column shall be neglected because compression has finished
2. C.W. for aftercooler to be calculated separatelly
3. Trial and error is required in line no. 6 of sheet no. 2 in the range of values in line 4 and 5 untill discharge pressure
is equal or little higher than specified pressure
4. There are hiden supporting column : Column F, H, J, L, N, P, R of this original sheet. Don't delete. Those colums are
containing calculation that assumed without intercooler
5. In addition to note 3, white letter in red cell is input with adjusment if necessary.
Sketch
I
II
III IV
VI V
EQUATION CONSTANT FOR DETERMINING MECHANICAL LOSSES FOR BEARINGS AND SEAL
FOR 2 (TWO) BEARINGS AND 2 (TWO) SEALS
BEARING
A 1.0607E-04 1.0607E-04 1.0607E-04 1.0607E-04 1.0607E-04 1.0607E-04 1.0607E-04
B 0.907989 0.907989 0.907989 0.907989 0.907989 0.907989 0.907989
RL = A.(ACTUAL FLOW)^B
MECHANICAL SEAL
E 9.258E-03 9.258E-03 9.258E-03 9.258E-03 9.258E-03 9.258E-03 9.258E-03
F 0.5196860 0.5196860 0.5196860 0.5196860 0.5196860 0.5196860 0.5196860
RD = E.(ACTUAL FLOW)^F
<--Rev.4
8'th 9'th 10'th
impeller impeller impeller
3 3 3 3 3 3
1.40 ### 1.40 ### 1.40 ###
7080 ### 7080 ### 7080 ###
0.783 ### 0.783 ### 0.783 ### Can be replace with other data
0.998 ### 0.998 ### 0.998 ### Can be replace with =1 if eff manually input
0.782 ### 0.782 ### 0.782 ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
47.88 ### 47.88 ### 47.88 ###
161.38 ### 161.38 ### 161.38 ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ### <--Rev.4
28.36 ### 28.36 ### 28.36 ###
0.29 ### 0.29 ### 0.29 ###
29.158 ### 29.158 ### 29.158 ###
1.399 ### 1.399 ### 1.399 ###
0.365 ### 0.365 ### 0.365 ###
2.742 ### 2.742 ### 2.742 ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
60840.0 ### 60840.0 ### 60840.0 ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
SHEET 5A
FLOW CHART
Calculate
HpSTG-I HpSTG-II
GHPSTG-I GHPSTG-II
pdI
PRSTG-I PRSTG-II
TdI TdII
Estimate speed,
mech. Losses and
BHP
SHEET 5A
Gas properties, flowrate and conditions ( Sheet : 1 Of ……….)
1 Gas name Synthese gas
Item or symbol Quantity Unit Item or symbol Quantity Unit
2 Suction pressure, ps 27 bar A Discharge pressure, pd 72 bar A
3 Suction temperature, ts 32 O
C
4 Ts 305 O
K pCR 19 bar A
5 MW 8.91 kg/kgmol TCR 60 O
K
6 kS 1.402 pR = p / pCR 1.42
7 RS 0.933 kJ/kg. K O
TR = T / TCR 5.08
8 DSs #VALUE! kg/m3 ZS #VALUE!
9 MCp 29 kJ/kgmol.OK CpS 3.25 kJ/kg
10 G 247100 kg/hr Gmol 27733 kgmol/hr
11 QS #VALUE! m3/hr QN 621995 Nm3/hr
Compressor Calculation Sheet
Item Symbol Unit Quantity Note
12
13 Check whether need intercooler
14 First Stage Volume flow Qs m3/hr #VALUE!
15 Preliminary efficiency Efp #VALUE! Fig. 11.
16 Total Pressure ratio (pD / pS ) PR - 2.667
17 (n-1)/n = (k-1)/k.EFP (n-1) / n - #VALUE!
18 n/(n-1) = k.EFP/(k-1) n / (n-1) - #VALUE!
19 Max. temperature tMAX O
C 180 SeeChapter VI.
20 TMAX O
K 453
21 PRSTGMAX (pD / pS )MAX - #VALUE! Equation (11)
22 Need intercooler ? , PR < (pD / pS )MAX #VALUE! #VALUE!
23
24 Number of impeller and casing
25
26 Total Hydrodynamic head HTOTAL m #VALUE! Equation (7)
27 Total polytropic head HpTOTAL m #VALUE! Equation (9)
28 Average tip speed Uavg m/s 310 Appendix B.1.at MW of gas
1 Select seal type, 1 or 2 1 Oil film seal 1 Oil film seal 1 Oil film seal
2 Mechanicall losses factor : RL #VALUE! #VALUE! #VALUE!
3 RS #VALUE! #VALUE! #VALUE!
4 RD 0.00 0.00 0.00
5 Losses at bearing (kW) #VALUE! #VALUE! #VALUE!
6 Losses at oil seal (kW) #VALUE! #VALUE! #VALUE!
7 Losses at mechanical seal (kW) 0.000 #VALUE! #VALUE!
8 BHP each stage (kW) #VALUE! #VALUE! #VALUE!
9 Total BHP (kW) #VALUE!
Sketch
Casing I Casing II
CENTRIFUGAL COMPRESSOR CALCULATION SHEET
B. WITH CONSIDERING DETAIL OF IMPELLER
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS
WITH INTERCOOLER
13
14 Check whether need intercooler
15 First Stage Volume flow Qs m3/hr #VALUE!
16 Efficiency #VALUE! Figure 11
17 Total Pressure ratio (pD / pS ) PR - 40.00
18 (n-1)/n = (k-1)/k.EFP (n-1) / n - #VALUE!
19 n/(n-1) = k.EFP/(k-1) n / (n-1) - #VALUE!
20 Max. temperature tMAX O
C 180 SeeChapter VI. For mechanical seal
21 TMAX O
K 453
22 PRSTGMAX (pD / pS )MAX - #VALUE! Equation (11)
23 Need intercooler ? , PR < (pD / pS )MAX #VALUE! #VALUE!
24
25 Check number of casing
26
27 Total Hydrodynamic head HTOTAL m #VALUE! Equation (7)
28 Total polytropic head HpTOTAL m #VALUE! Equation (9)
29 Average tip speed Uavg m/s 310 Appendix B.1.at MW of gas
30 Max. tip speed 0.9 a m/s #VALUE! where a=(1000.k.Z.R.T)0.5
31 Preliminary tip speed U m/s 310
32 Estimated head coef, one impeller Y 1.05 See appendix B. Backward Y=1.05, Rad. Y=1.4
33 Polytropic head / impeller at Y =1.05 Hpi m 5143.0 Equation (14)
34 Total no. of impeller iTOTAL #VALUE! I = HpTOTAL / Hpi
35 Ratio speed by sound velocity Mau #VALUE! Equation at Fig. 13
36 Max. no. of impeller in 1 casing #VALUE! Fig. 13. at Mau and model B or CQ=0.1
37 Is required no. of impeller need more #VALUE! #VALUE!
38 than one casing ?
39
40
41
42
Section 1 Section 2
Next casing
Casing I
SHEET 5B
Compressor Calculation Sheet (Cont.) ( Sheet : 2 Of ……….)
Item Casing I Casing II Casing III
Section 1 Section 2 Section 3 Section 4 Section 5 Section 6
1 Compressor discharge pressure (barA) 40 40 40 40 40 40
2 Max. temperature ( C) 180 180 180 180 180 180
3 Suction pressure, ps (barA) 1.00 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
4 Suction temperature, ts ( C) 40.0 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
5 Ts ( K) 313.0 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
6 MW 28.00 28 28
7 Rs = 8.314/MW 0.2969 0.2969 0.2969
8 pCR 33.9 33.9 33.9
9 TCR 126.7 126.7 126.7
10 pR = pRED = p / pCR 0.03 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
11 TR = TRED = T / TCR 2.47 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
12 ZS #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
13 MCpS (kJ/kgmol.K) 29.10 29.1 29.1 29.1 29.1 29.1
14 k = MCp/(MCp-8.314) 1.40 1.400 1.400 1.400 1.400 1.400
15 CpS = R.k /(k-1), (kJ/kg.K) 1.04 1.039 1.039 1.039 1.039 1.039
16 G (kg/hr) 71730.0 71730 71730 71730 71730 71730
17 DSs = 100.ps / (R.Ts.Zs), (kg/m3) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
18 QS = G / DSs, (m3/hr) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
19 QN (Nm3/h) 57399 57399 57399
21 Head coef. Fig. 14 at no. of impeller 1.05 1.05 1.05 1.05 1.05 1.05
22 Umax. = 0.9 a (m/s) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
23 Tip speed per Appendix B.1, U (m/s) 320 325 325 325 325 325
24 Calculated dia. at above U (mm) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
25 U (m/s), td shall less tdmax 261 190 262 174 261 171
26 Selected dia. With fig. 13, D (mm) 800 580 460 303 246 160
27 Ratio speed by sound velocity, Mau #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
28 Flow coefficient, CQ #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
29 Max. no. of impeller at casing, iMAX #VALUE! #VALUE! #VALUE!
30 Equiv. space for nozzle #VALUE! #VALUE! #VALUE!
31 Number impeller /casing #VALUE! #VALUE! #VALUE!
32 Correction factor with fig. 14, Cc #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
33 Efficiency at CQ=0.09 at fig. 14 for 0.783 0.783 0.783 0.783 0.783 0.783
34 Trial number of impeller (integer), 3 #VALUE! 3 3 3 2
35 but td shall less tdmax
36 Polytropic Efficiency, EFp. (Fig 11) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
37 (n-1)/n = (k-1)/k.EFP #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
38 n/(n-1) = k.EFP/(k-1) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
39 Tmax ( K) 453.0 453.0 453.0 453.0 453.0 453.0
40 Max. pressure ratio, PRMAX #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
41 Need intercooler ? #VALUE! #VALUE! #VALUE!
42 If "Yes", outlet gas temp. ( C) 45.0 45.0 45.0
43 Pres. drop at inter/stg cooler (bar) 0.10 0.10 0.10
44 Polytr. head / impeller , Hpi (m) 3646 1932 3674 1620 3646 1565
45 Max. head, Hpmax (m) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
46 Polytropic head, Hp (m) 10937 #VALUE! 11021 4861 10937 3130
47 Discharge pressure, pd (barA) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
48 Dsicharge temperature, td ( C) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
49 Compression continue ? #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
50 Need interstage cooler ? #VALUE! #VALUE! #VALUE!
SHEET 5B
Compressor Calculation Sheet (Cont.) ( Sheet : 3 Of ……….)
Item Casing I Casing II Casing III
Section 1 Section 2 Section 3 Section 4 Section 5 Section 6
1 Interstage cooler outlet temp.( C) 40 40 40
2 Interstage cooler press. Drop (bar) 0.1 0.1 0.1
3 GHP each stage (kW) 2137.76 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
4 (GHP/Efp) (kW) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
5 Speed, N (RPM) 6234 10883 20273
6 Select type of seal : 1 or 2 1 Oil film seal 1 Oil film seal 1 Oil film seal
7 Mechanicall losses factor : RL #VALUE! #VALUE! #VALUE!
8 RS #VALUE! #VALUE! #VALUE!
9 RD 0.00 0.00 0.00
10 Losses at bearing (kW) #VALUE! #VALUE! #VALUE!
11 Losses at oil seal (kW) #VALUE! #VALUE! #VALUE!
12 Losses at mechanical seal (kW) 0.000 0.000 0.000
13 BHP each stage (kW) #VALUE! #VALUE! #VALUE!
14 Total BHP (kW) #VALUE!
15 C.W. inlet temp. to intercooler ( C) 30 30 30
16 C.W. outlet temp. ( C) 38 38 38
17 Cooling water for inter cooler (ton/hr) #VALUE! #VALUE! #VALUE!
18 C.W. inlet to interstage cooler ( C) 30 30
19 C.W. outlet temp. ( C) 40 40
20 C.W. for inter stage cooler (ton/hr) #VALUE! #VALUE!
21 Total C.W. required (ton/hr) #VALUE!
22
23
24
25
26
27
Note : 1. Input cell : Red letter in red cell is input without adjustment. White letter in red cell is input with adjustment
2. This calculation result indicates that "Integrally gear centrifugal compressor" is also may be accepted.
3. In this sheet, aftercooler is not included. If necessary, CW required for aftercooler can be calculated as following
equation GGAS . CpGAS . (tIN - tOUT)GAS = GWATER . CpWATER . (tOUT - tIN)WATER
where temperature different of C.W. is about 10 degree centigrade and Cp near 4.17 kJ/kg.K
Sketches
Gear Gear
Gas in
bar A
O
K
<--Rev.4
kJ/kg
kgmol/hr
Nm3/hr
<--Rev.4
<---rev4
<---rev4
<---rev4
<---rev4
<---rev4
Unit
bar A
bar A
O
K
<--Rev.4
kJ/kg
kgmol/hr
Nm3/hr
<--Rev.4
<--Rev.4
<--Rev.4
INSTANT FILL AND READ FOR Z FACTOR
(Fill data in red cells)
SHEET 1. Pure Gas 21 5 0.998 2
Pred 0.240 22 5 1.001 3
Tred 2.300 21 6 0.994 2
Z at saturated 0.8154 22 6 1.003 3
Z 0.9974
SATURATED REGION
1 2 3 4 5 6
Pred 0 0.013 0.05 0.1 0.25 0.5
Z 1 0.96 0.93 0.895 0.81 0.68
1 2 3 4 5 6
For Pred < 1
Tred Pred = P/P
=T/Tcrit 1 2 3 4 5 6
0 0.025 0.05 0.075 0.1 0.3
1 2 3 4 5 6
1 0.55 1 1 0.9400 0.8870 0.8300
2 0.6 2 1 0.9500 0.9070 0.8600 0.8150
3 0.65 3 1 0.9600 0.9200 0.8850 0.8470
4 0.7 4 1 0.9680 0.9370 0.9050 0.8750 0.6200
5 0.75 5 1 0.9750 0.9510 0.9270 0.9030 0.7000
6 0.8 6 1 0.9800 0.9620 0.9425 0.9230 0.7600
7 0.85 7 1 0.9840 0.9690 0.9530 0.9380 0.8000
8 0.9 8 1 0.9875 0.9750 0.9625 0.9500 0.8400
9 0.95 9 1 0.9900 0.9800 0.9700 0.9600 0.8700
10 1 10 1 0.9920 0.9825 0.9735 0.9650 0.8950
11 1.025 11 1 0.9924 0.9840 0.9759 0.9680 0.9012
12 1.05 12 1 0.9928 0.9855 0.9783 0.9710 0.9075
13 1.1 13 1 0.9950 0.9883 0.9817 0.9752 0.9230
14 1.15 14 1 0.9950 0.9890 0.9835 0.9775 0.9350
15 1.2 15 1 0.9953 0.9909 0.9864 0.9819 0.9449
16 1.3 16 1 0.9968 0.9936 0.9904 0.9871 0.9600
17 1.4 17 1 0.9975 0.9950 0.9925 0.9900 0.9700
18 1.5 18 1 0.9980 0.9960 0.9940 0.9920 0.9760
19 1.6 19 1 0.9984 0.9970 0.9955 0.9941 0.9823
20 1.8 20 1 0.9989 0.9978 0.9968 0.9957 0.9870
21 2 21 1 0.9995 0.9990 0.9985 0.9980 0.9940
22 3 22 1 1.0003 1.0005 1.0008 1.0010 1.0030
23 5 23 1 1.0004 1.0008 1.0012 1.0016 1.0048
24 6 24 1 1.00044 1.00088 1.00131 1.00175 1.00525
7 8 9 10 11
0.65 0.75 0.85 0.95 1
0.6125 0.56 0.48 0.38 0.3
7 8 9 10 11
Pred = P/Pcrit
7 8 9 10 11 12 13 14 15
0.4 0.5 0.6 0.7 0.8 0.9 0.95 1 1.05
7 8 9 10 11 12 13 14 15
0.6850 0.6075
0.7275 0.6600 0.5893 0.4983
0.7867 0.7202 0.6486 0.5697 0.4809 0.3778 0.3289 0.2962
0.8220 0.7650 0.7050 0.6350 0.5550 0.4500 0.3800 0.3000
0.8550 0.8150 0.7650 0.7100 0.6350 0.5300 0.4500 0.3000 0.2199
0.8643 0.8274 0.7835 0.7370 0.6785 0.5981 0.5387 0.4700 0.4281
0.8738 0.8400 0.8025 0.7650 0.7250 0.6750 0.6450 0.6090 0.5800
0.8965 0.8700 0.8400 0.8100 0.7780 0.7420 0.7225 0.7030 0.6799
0.9125 0.8900 0.8650 0.8400 0.8180 0.7900 0.7750 0.7600 0.7330
0.9257 0.9059 0.8857 0.8649 0.8437 0.8219 0.8109 0.8000 0.7861
0.9457 0.9310 0.9157 0.9000 0.8838 0.8671 0.8586 0.8500 0.8408
0.9600 0.9500 0.9393 0.9285 0.9150 0.9010 0.8940 0.8850 0.8790
0.9680 0.9600 0.9501 0.9416 0.9315 0.9219 0.9159 0.9100 0.9053
0.9763 0.9703 0.9642 0.9581 0.9520 0.9458 0.9427 0.9396 0.9365
0.9827 0.9784 0.9735 0.9686 0.9637 0.9589 0.9564 0.9540 0.9522
0.9920 0.9900 0.9870 0.9840 0.9810 0.9780 0.9765 0.9750 0.9735
1.0040 1.0050 1.0060 1.0070 1.0080 1.0090 1.0095 1.0100 1.0100
1.0064 1.0080 1.0094 1.0108 1.0122 1.0136 1.0143 1.0150 1.0154
1.00700 1.00875 1.01050 1.01225 1.01400 1.01575 1.01663 1.01751 1.01804
elow saturated line, Z value will be given at saturated line.
16 17 18 19 20 21 22 23 24
1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9
16 17 18 19 20 21 22 23 24
Number of impeller in one casing (space for nozzle for intercooler is included in the number of impe
1 0.2 1 8 6 4 2
2 0.4 2 8 7 5 3
3 0.6 3 9 8 6 5
4 0.8 4 10 9 8 6
5 1 5 10 9 8 7
Type of impeller
1 2 3 4 5
No. of imp.
2 dim 2 dim
No. of imp. 3 dim shroud 3 dim unshroud 3 dim
shrouded shrouded
Backward Backward
Backward curved Radial exit Radial exit
curved curved
1 2 3 4 5
Type of impeller
1 2 3 4 5
2 dim 2 dim
3 dim shroud 3 dim unshroud 3 dim
shrouded shrouded
No. of imp.
Backward Backward
Backward curved Radial exit Radial exit
curved curved
1 2 3 4 5
Mau CQ i
0.8 0.055 9
Type no. Y Eff.
4 1.1 0.770
If type=3 or 5, Y shall near 1.4