1.

Macro

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1 Provide compressibility factor of gas (Z factor)

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 GAS PROPERTIES CALCULATION SHEET
As attachment A.
PURE GAS
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS
SHEET 1.

Gas name

Condition or designation Symbol Values Unit Note

Gas chemical formula or symbol - AIR - Use capslock or capital letter

Pressure p 19 bar A

Temperature t -100 O
C

T 173 O
K = t + 273

Molecular mass MW 28.97 kg/kgmol Table 1. Pure Gas Properties (below)

Gas constant R 0.29 kJ/kg.OK R = Ro / MW

Isob.Molal Heat Cap. MCp 28.692 kJ/kgmol.OK Table 1. Pure Gas Properties (below)

Density DS #VALUE! kg/m3 DS =100 x p /(T x R x Z)

Normal density DSn #VALUE! kg/m3 DSn = 101.3 / (273 x R x Zn)

Eksponen Adiabatik k 1.41 k = MCp / ( MCp - 8.314 )

Critical pressure pCR 37.70 bar A Table 1. Pure Gas Properties

Critical temperature TCR 132.80 O

K Table 1. Pure Gas Properties

Reduced pressure pR 0.50 pR = p / pcr

Reduced temperature TR 1.30 TR = T / Tcr

Compressibility factor Z #VALUE! Fig. 8 and Fig. 9. (attached below)

Flowrate conversion at above condition General notes :

If flowrate given in : kgmol/hr If flowrate given in : Nm3 /hr
Molecular flow, Gmol 600 kgmol/hr Normal flow, Qn 13430 Nm3 /hr 1. Fill only in red cells
Normal flow, Qn #VALUE! Nm3 /hr Molecular flow, Gmol #VALUE! kgmol/hr 2. Don't fill in black
Actual flow, Q #VALUE! m /hr
3
Actual flow, Q #VALUE! m /hr
3
cell
Mass flow, G 17382.0 kg/hr Mass flow, G #VALUE! kg/hr

If flowrate given in : kg/hr If flowrate given in : m3 /hr

Mass flow, G 26390 kg/hr Actual flow, Q 60 m3 /hr
Molecular flow, Gmol 910.9 kgmol/hr Normal flow, Qn #VALUE! Nm3 /hr
Normal flow, Qn #VALUE! Nm3 /hr Molecular flow, Gmol #VALUE! kgmol/hr
Actual flow, Q #VALUE! m /hr
3
Mass flow, G #VALUE! kg/hr

GAS PROPERTIES <--- Rev.2 (Re-tabulated, so this data can be read by itself. Input and read by above sheets)
No. Gas or Vapor Chemical MW k at Critical Condition MCp (kJ/kgmol.K)
Name formula or (kg/kgmol) 15.5 C PCR TCR at 0C at 0C at 0C
symbol barA 0
K 0 100 197
1 Acetylene C2H2 26.04 1.24 62.4 309.4 42.16 48.16 53.17
2 Air (dry) AIR 28.97 1.4 37.7 132.8 29.05 29.32 29.723
3 Ammonia NH3 17.03 1.31 112.8 406.1 34.65 37.93 40.855
4 Argon AR 39.94 1.66 48.6 151.1 20.79 20.79 20.79
5 Benzene C6H6 78.11 1.12 49.2 562.8 74.18 103.52 129.97
6 Iso-Buthane I-C4H10 58.12 1.1 36.5 408.3 89.75 116.89 141.8
7 n-Buthane N-C4H10 58.12 1.09 38 425.6 93.03 117.92 141
8 Iso-Buthylene I-C4H8 56.1 1.1 40 418.3 83.36 104.96 124.8
9 Buthylene C4H8 56.1 1.11 40.2 420 83.4 105.06
10 Carbon Dioxide CO2 44.01 1.3 74 304.4 36.04 40.08 43.83
11 Carbon monoxide CO 28.01 1.4 35.2 134.4 29.1 29.31 29.63
12 Chlorine Cl2 70.91 1.36 77.2 417.2 35.29 35.53 35.9
13 n-Decane C10H12 142.28 1.03 22.1 619.4 218.35 280.41
14 Ethane C2H6 30.07 1.19 48.8 305.6 49.4 62.14 74.37
15 Ethyl Alcohol C2H5OH 46.07 1.13 63.9 516.7 69.92 81.97 97.76
16 Ethyl Chloride C2H4Cl 64.52 1.19 52.7 460.6 59.61 70.16
17 Ethylene C2H4 28.05 1.24 51.2 283.3 40.9 51.11 60.55
18 Helium HE 4 1.66 2.3 5 20.79 20.79 20.79
19 n-Heptane C2H16 100.2 1.05 27.4 540.6 161.2 202.74 239.8
20 n-Hexane C2H14 86.17 1.06 30.3 508.3 138.09 174.27 206.88
21 Hydrogen H2 2.02 1.41 13 33.3 28.67 29.03 29.25
22 Hydrogen Sulfide H2S 34.08 1.32 90 373.9 33.71 35.07 36.88
23 Methane CH4 16.04 1.31 46.4 191.1 34.5 40.13 44.64
24 Methyl Alcohol CH3OH 32.04 1.2 79.8 513.3 42.67 55.32 58.5
25 Methyl Chloride CH3Cl 50.49 1.2 66.7 416.7 45.6 49.82
26 Natural Gas 1) NG 18.82 1.27 46.5 210.6 34.66 39.54
27 Nitrogen N2 28.02 1.4 33.9 126.7 29.1 29.31 29.46
28 n-Nonane C9H20 128.25 1.04 23.8 596.1 197.07 253.1
29 Iso-Penthane I-C5H12 72.15 1.08 33.3 461.1 112.09 146.56
30 n-Penthane N-C5H12 72.15 1.07 33.7 470.6 115.21 145.94 173.96
31 Penthylene C5H10 70.13 1.08 40.4 474.4 102.11 130.37
32 n-Octane C8H18 114.22 1.05 25 569.4 176.17 226.17
33 Oxygen O2 32 1.4 50.3 154.4 29.17 29.92 30.78
34 Propane C3H8 44.09 1.13 42.5 370 68.34 88.68 107.71
35 Propylene C3H6 42.08 1.15 46.1 365.6 60.16 75.7 90.54
36 Sulphur Oxide SO2 64.06 1.24 78.7 430.6 38.05 40 45.7
37 Water vapor H20 18.02 1.33 221.2 647.8 33.31 34.07 34.9
X
<--- Rev.4
 Supporting MCp at
column given
don't del. temp.
### 0 100 197 37.661
### 0 100 197 28.692
### 0 100 197 31.941
### 0 100 197 20.790
### 0 100 197 56.686
### 0 100 197 71.894
### 0 100 197 75.962
### 0 100 197 68.483
### 0 100 197 66.206
### 0 100 197 32.705
### 0 100 197 28.816
### 0 100 197 34.963
### 0 100 197 170.025
### 0 100 197 40.420
### 0 100 197 58.769
### 0 100 197 50.646
### 0 100 197 33.772
### 0 100 197 20.790
### 0 100 197 132.951
### 0 100 197 113.477
### 0 100 197 28.401
### 0 100 197 32.144
### 0 100 197 30.470
### 0 100 197 37.542
### 0 100 197 41.737
### 0 100 197 30.382
### 0 100 197 28.928
### 0 100 197 153.444
### 0 100 197 85.727
### 0 100 197 94.292
### 0 100 197 79.976
### 0 100 197 137.224
### 0 100 197 28.368
### 0 100 197 54.769
### 0 100 197 49.240
### 0 100 197 34.193
### 0 100 197 32.519
 GAS PROPERTIES CALCULATION SHEET
MIXED GAS
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS
SHEET-2A
A. Partial gas composition given in % mole Gas name :

Pressure, p = 167 bar A Temperature, t = 160 O

C, T= 433 O
K

Designation Gas component

CH4 H2 N2 AR H2O X X X X X

MWi 16.04 2.02 28.02 39.94 18.02

MMi - - - - -
% mole (Mi) 0.000 75.000 25.000 0.000 0.000 0 0 0 0 0
MCpi 42.82 29.16 29.40 20.79 34.58
pCR-i 46.40 13.00 33.90 48.60 221.20
TCR-i 191.10 33.30 126.70 151.10 647.80

0.01 . (%Mi ).(MWi ) 0.000 1.515 7.005 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(pCR i ) 0.000 9.750 8.475 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(TCR i ) 0.000 24.975 31.675 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.01x (%Mi .MCpi ) 0.000 21.872 7.350 0.000 0.000 0.000 0.000 0.000 0.000 0.000
pred = p / pCR - - - - - -
Tred = T / TCR - - - - - -
k - - - - - -
R - - - - - -
Z - - - - - -
DS - - - - - -
DSn - - - - - -

Flowrate conversion at above condition

If flowrate given in : kgmol/hr If flowrate given in : Nm3 /hr
Molecular flow, Gmol 600 kgmol/hr Normal flow, Qn 13430 Nm3 /hr
Normal flow, Qn #VALUE! Nm /hr
3
Molecular flow, Gmol #VALUE! kgmol/hr
Actual flow, Q #VALUE! m3 /hr Actual flow, Q #VALUE! m3 /hr
Mass flow, G 5112.00 kg/hr Mass flow, G #VALUE! kg/hr

If flowrate given in : kg/hr If flowrate given in : m3 /hr

Mass flow, G 5340 kg/hr Actual flow, Q 560 m3 /hr
Molecular flow, Gmol 626.76 kgmol/hr Normal flow, Qn #VALUE! Nm3 /hr
Normal flow, Qn #VALUE! Nm /hr
3
Molecular flow, Gmol #VALUE! kgmol/hr
Actual flow, Q #VALUE! m3 /hr Mass flow, G #VALUE! kg/hr

SHEET-2B
B. Partial gas composition given in kgmol/hr Gas name :

Pressure, p = 27.55 bar A Temperature, t = 45 O

C, T= 318 O
K

Designation Gas component

CH4 H2 N2 AR H2O X X X X X

MWi 16.04 2.02 28.02 39.94 18.02

MMi (kgmol/hr) 29.920 2970.9 1034.6 12.3 9.5 0 0 0 0 0
Supporting row 4057.220 4057.220 4057.220 4057.220 4057.220 4057.220 4057.220 4057.220 4057.220 4057.220
% mole (Mi) 0.737 73.225 25.500 0.303 0.234 0.000 0.000 0.000 0.000 0.000
MCpi 42.82 29.16 29.40 20.79 34.58
pCR-i 46.40 13.00 33.90 48.60 221.20
TCR-i 191.10 33.30 126.70 151.10 647.80

0.01 . (%Mi ).(MWi ) 0.118 1.479 7.145 0.121 0.042 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(pCR i ) 0.342 9.519 8.645 0.147 0.518 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(TCR i ) 1.409 24.384 32.309 0.458 1.517 0.000 0.000 0.000 0.000 0.000
0.01x (%Mi .MCpi ) 0.316 21.355 7.497 0.063 0.081 0.000 0.000 0.000 0.000 0.000
pred = p / pCR - - - - - - - - - -
Tred = T / TCR - - - - - - - - - -
k - - - - - - - - - -
R - - - - - - - - - -
Z - - - - - - - - - -
DS - - - - - - - - - -
DSn - - - - - - - - - -

Flowrate conversion at above condition General notes :

If flowrate given in : kgmol/hr 1. Alll black cell contain formula for calculation.
Molecular flow, Gmol 4057.22 kgmol/hr 2. Just blank or fill " - " for unnecessary gas component column
Normal flow, Qn #VALUE! Nm3 /hr 3. Fill data in the last column for more gas component. Copy black cell in left column and
Actual flow, Q #VALUE! m /hr
3
paste it in the last column
Mass flow, G 36133.08 kg/hr 4. Don't delete supporting row (yellow cell)
 SHEET-2C
C. Partial gas composition given in kg/hr Gas name :

Pressure, p = 27.55 bar A Temperature, t = 80 O

C, T= 353 O
K

Designation Gas component

CH4 H2 N2 AR H2O X X X X X

MWi 16.04 2.02 28.02 39.94 18.02

Gi (kg/hr) 480 6000 29000 490 170 0 0 0 0 0
MMi (kgmol/hr) 29.93 2970.30 1034.98 12.27 9.43 0.00 0.00 0.00 0.00 0.00
Supporting row 4056.900 4056.900 4056.900 4056.900 4056.900 4056.900 4056.900 4056.900 4056.900 4056.900
% mole (Mi) 0.738 73.216 25.511 0.302 0.233 0.000 0.000 0.000 0.000 0.000
MCpi 42.82 29.16 29.40 20.79 34.58
pCR-i 46.40 13.00 33.90 48.60 221.20
TCR-i 191.10 33.30 126.70 151.10 647.80

0.01 . (%Mi ).(MWi ) 0.118 1.479 7.148 0.121 0.042 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(pCR i ) 0.342 9.518 8.648 0.147 0.514 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(TCR i ) 1.410 24.381 32.323 0.457 1.506 0.000 0.000 0.000 0.000 0.000
0.01x (%Mi .MCpi ) 0.316 21.352 7.501 0.063 0.080 0.000 0.000 0.000 0.000 0.000
pred = p / pCR - - - - - - - - - -
Tred = T / TCR - - - - - - - - - -
k - - - - - - - - - -
R - - - - - - - - - -
Z - - - - - - - - - -
DS - - - - - - - - - -
DSn - - - - - - - - - -

Flowrate conversion at above condition General notes :

Flowrate given in : kg/hr 1. Alll black cell contain formula for calculation.
Mass flow, G 36140 kg/hr 2. Just blank or fill " - " for unnecessary gas component column
Molecular flow, Gmol 4056.90 kgmol/hr 3. Fill data in the last column for more gas component. Copy black cell in left column and
Normal flow, Qn #VALUE! Nm3 /hr paste it in the last column
Actual flow, Q #VALUE! m /hr
3
4. Don't delete supporting row (yellow cell)
GAS PROPERTIES <--- Rev.2 (Re-tabulated, so this data can be read by itself. Input and read by above sheets)
1 2 3 4 5 6

No. Gas or Vapor Chemical MW k at Critical Condition MCp

Name formula or (kg/kgmol) 15.5 C PCR TCR at 0C
symbol barA 0
K 0
1 Acetylene C2H2 26.04 1.24 62.4 309.4 42.16
2 Air (dry) AIR 28.97 1.4 37.7 132.8 29.05
3 Ammonia NH3 17.03 1.31 112.8 406.1 34.65
4 Argon AR 39.94 1.66 48.6 151.1 20.79
5 Benzene C6H6 78.11 1.12 49.2 562.8 74.18
6 Iso-Buthane I-C4H10 58.12 1.1 36.5 408.3 89.75
7 n-Buthane N-C4H10 58.12 1.09 38 425.6 93.03
8 Iso-Buthylene I-C4H8 56.1 1.1 40 418.3 83.36
9 Buthylene N-C4H8 56.1 1.11 40.2 420 83.4
10 Carbon Dioxide CO2 44.01 1.3 74 304.4 36.04
11 Carbon monoxide CO 28.01 1.4 35.2 134.4 29.1
12 Chlorine Cl2 70.91 1.36 77.2 417.2 35.29
13 n-Decane C10H12 142.28 1.03 22.1 619.4 218.35
14 Ethane C2H6 30.07 1.19 48.8 305.6 49.4
15 Ethyl Alcohol C2H5OH 46.07 1.13 63.9 516.7 69.92
16 Ethyl Chloride C2H4Cl 64.52 1.19 52.7 460.6 59.61
17 Ethylene C2H4 28.05 1.24 51.2 283.3 40.9
18 Helium HE 4 1.66 2.3 5 20.79
19 n-Heptane C2H16 100.2 1.05 27.4 540.6 161.2
20 n-Hexane C2H14 86.17 1.06 30.3 508.3 138.09
21 Hydrogen H2 2.02 1.41 13 33.3 28.67
22 Hydrogen Sulfide H2S 34.08 1.32 90 373.9 33.71
23 Methane CH4 16.04 1.31 46.4 191.1 34.5
24 Methyl Alcohol CH3OH 32.04 1.2 79.8 513.3 42.67
25 Methyl Chloride CH3Cl 50.49 1.2 66.7 416.7 45.6
26 Natural Gas 1) NG 18.82 1.27 46.5 210.6 34.66
27 Nitrogen N2 28.02 1.4 33.9 126.7 29.1
28 n-Nonane C9H20 128.25 1.04 23.8 596.1 197.07
29 Iso-Penthane I-C5H12 72.15 1.08 33.3 461.1 112.09
30 n-Penthane C5H12 72.15 1.07 33.7 470.6 115.21
31 Penthylene C5H10 70.13 1.08 40.4 474.4 102.11
32 n-Octane C8H18 114.22 1.05 25 569.4 176.17
33 Oxygen O2 32 1.4 50.3 154.4 29.17
34 Propane C3H8 44.09 1.13 42.5 370 68.34
35 Propylene C3H6 42.08 1.15 46.1 365.6 60.16
36 Sulphur Oxide SO2 64.06 1.24 78.7 430.6 38.05
37 Water vapor H2O 18.02 1.33 221.2 647.8 33.31
X
 Total Note
Use Capslock/capital letter

- Table 1.
-
100
- Table 1.
- Table 1.
- Table 1.

8.520 Total = MW
18.225 Total = pcr , equation A.8
56.650 Total = TCR , equation A.9
29.223 Total = MCp
9.163 pred = p / pcr
7.643 Tred = T / Tcr
1.398 Equation A.7, k = MCp/(MCp-8.314)
0.976 R = 8.314 / MW
#VALUE! Fig. 8 and fig. 9. <--- Rev.4
#VALUE! Equation A.10
#VALUE! DSn = 101.3 / (273 x R x Zn)

General notes :
1. Alll black cell contain formula for calculation.
2. Just blank or fill " - " for unnecessary gas
component column
3. Fill data in the last column for more gas column
component . Copy black cell in left column
and paste it in the last column
 Total Note
Use Capslock/capital letter

- Table 1.
4057.220 Total = MM = S(MMi)
4057.220 Don't delete this row
100 Mi = 100 x Mmi / MM
- Table 1.
- Table 1.
- Table 1.

8.906 Total = MW
19.171 Total = pcr , equation A.8
60.077 Total = TCR , equation A.9
29.312 Total = MCp
1.437 pred = p / pcr
5.293 Tred = T / Tcr
1.396 Equation A.7, k = MCp/(MCp-8.314)
0.934 R = 8.314 / MW
#VALUE! Fig. 8 and fig. 9. <--- Rev.4
#VALUE! Equation A.10
#VALUE! DSn = 101.3 / (273 x R x Zn)
 Total Note
Use Capslock/capital letter

- Table 1.
36140 Total = G
4056.900 Total = Gmol
4056.900 Don't delete this row
100
- Table 1.
- Table 1.
- Table 1.

8.908 Total = MW
19.170 Total = pcr , equation A.8
60.077 Total = TCR , equation A.9
29.312 Total = MCp
1.437 pred = p / pcr
5.876 Tred = T / Tcr
1.396 Equation A.7, k = MCp/(MCp-8.314)
0.933 R = 8.314 / MW
#VALUE! Fig. 8 and fig. 9. <--- Rev.4
#VALUE! Equation A.10
#VALUE! DSn = 101.3 / (273 x R x Zn)
by above sheets)
7 8 9 10 11 12 13 14 15 16 17

MCp (kJ/kgmol.K) Supporting column MCp at given

at 0C at 0C don't del. temperature
100 197 2A 2B 2C 2A 2B 2C
48.16 53.17 160 45 80 0 100 197 51.165 44.680 46.561
29.32 29.723 160 45 80 0 100 197 29.572 29.179 29.298
37.93 40.855 160 45 80 0 100 197 39.701 36.060 37.131
20.79 20.79 160 45 80 0 100 197 20.790 20.790 20.790
103.52 129.97 160 45 80 0 100 197 118.905 85.684 94.669
116.89 141.8 160 45 80 0 100 197 131.537 100.695 109.226
117.92 141 160 45 80 0 100 197 131.553 103.183 111.100
104.96 124.8 160 45 80 0 100 197 116.690 92.185 99.042
105.06 160 45 80 0 100 197 120.670 92.531 100.319
40.08 43.83 160 45 80 0 100 197 42.349 37.774 39.111
29.31 29.63 160 45 80 0 100 197 29.510 29.201 29.295
35.53 35.9 160 45 80 0 100 197 35.762 35.406 35.514
280.41 160 45 80 0 100 197 325.820 244.366 266.726
62.14 74.37 160 45 80 0 100 197 69.376 54.631 58.752
81.97 97.6 160 45 80 0 100 197 91.357 75.199 79.788
70.16 160 45 80 0 100 197 77.366 64.145 67.910
51.11 60.55 160 45 80 0 100 197 56.699 45.086 48.343
20.79 20.79 160 45 80 0 100 197 20.790 20.790 20.790
202.74 239.8 160 45 80 0 100 197 224.646 178.130 191.163
174.27 206.88 160 45 80 0 100 197 193.538 152.831 164.219
29.03 29.25 160 45 80 0 100 197 29.163 28.823 28.926
35.07 36.88 160 45 80 0 100 197 36.189 34.340 34.893
40.13 44.64 160 45 80 0 100 197 42.824 36.839 38.566
55.32 58.5 160 45 80 0 100 197 57.010 47.392 50.134
49.82 160 45 80 0 100 197 52.537 47.453 48.946
39.54 160 45 80 0 100 197 42.792 36.777 38.512
29.31 29.46 160 45 80 0 100 197 29.401 29.191 29.255
253.1 160 45 80 0 100 197 294.100 220.558 240.745
146.56 160 45 80 0 100 197 172.141 126.465 138.908
145.94 173.96 160 45 80 0 100 197 162.488 127.727 137.436
130.37 160 45 80 0 100 197 150.954 113.977 124.153
226.17 160 45 80 0 100 197 262.746 197.133 215.147
29.92 30.78 160 45 80 0 100 197 30.452 29.512 29.795
88.68 107.71 160 45 80 0 100 197 99.879 76.570 83.020
75.7 90.54 160 45 80 0 100 197 84.479 66.536 71.551
40 45.7 160 45 80 0 100 197 43.520 39.116 40.407
34.07 34.9 160 45 80 0 100 197 34.583 33.654 33.934
 WET AIR PROPERTIES CALCULATION SHEET
At low pressure
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS

Condition or designation Symbol Values Unit Note

Dry bulb temperature tDB 27 O

C
Relative humidity %RH 85 %
TDB 300 O
K = t + 273
RH 0.85 RH = %RH/100
Wet bulb temperature twb 26 O
C From psichometric chart
Barometric pressure pATM 1.013 bar A

Saturated pressure of water pg 0.0338 bar A See table below

Water partial pressure pw 0.02874 bar A pw = 0.01 (%RH)(pg)
Dry air partial pressure pa 0.97919 bar A pa = patm - pg
Mole fraction of dry air Xa 0.96662 Xa = pa / patm
Mole fraction of water Xw 0.02837 Xw = pw / patm
MW dry air MWda 28.97 kg/kgmol Table 1. Pure Gas Properties
MW water MWw 18.02 kg/kgmol Table 1. Pure Gas Properties
MW wet air MW 28.514 kg/kgmol MW = Mwda x Xa + MWw x Xw
MCp MCp 29.10 kJ/kgmol. K O
MCp = (Mcpda)(Xa)+(MCpw)(Xw)
Gas constant R 0.292 kJ/kgOK Table 1. Pure Gas Properties
k k 1.400 k = MCp / (MCp-8.314)
Density DS #VALUE! kg/m3 Ds=100.patm/(R.T.Z)
Normal density DSn #VALUE! kg/m3 DSn = 101.3 / (273 x R x Zn)

Flowrate conversion at above condition

If flowrate given in : kgmol/hr If flowrate given in : Nm3 /hr
Molecular flow, Gmol 600 kgmol/hr Normal flow, Qn 13430 Nm3 /hr
Normal flow, Qn #VALUE! Nm3 /hr Molecular flow, Gmol #VALUE! kgmol/hr
Actual flow, Q #VALUE! m3 /hr Actual flow, Q #VALUE! m3 /hr
Mass flow, G 17108.6 kg/hr Mass flow, G #VALUE! kg/hr

If flowrate given in : kg/hr If flowrate given in : m3 /hr

Mass flow, G 17110 kg/hr Actual flow, Q 16200 m3 /hr
Molecular flow, Gmol 600.0 kgmol/hr Normal flow, Qn #VALUE! Nm3 /hr
Normal flow, Qn #VALUE! Nm /hr
3
Molecular flow, Gmol #VALUE! kgmol/hr
Actual flow, Q #VALUE! m3 /hr Mass flow, G #VALUE! kg/hr

Saturated pressure of water (H2O), pg (This table is input and read by above sheet)
 1 2 3 4 5 6 7 8

Temperatur e( C )
O
15 20 25 30 35 40 45 50
Saturated pres.(bar A) 0.01704 0.02337 0.03166 0.04241 0.05622 0.07375 0.0958 0.1233
3 4 1 2 3 4 5 6 7 8
0.03166 0.04241 25 30

MCp of dry air MCp of water vapor

Temp. ( C) MCp Temp. ( C) MCp
27 29.123 27 33.506
 9 10 11 12 13 14 15 16

55 60 65 70 75 80 90 100
0.1574 0.1992 0.2501 0.3116 0.3855 0.4736 0.7011 1.0133
9 10 11 12 13 14 15 16
 CENTRIFUGAL COMPRESSOR CALCULATION SHEET
a. WITHOUT CONSIDERING DETAIL OF IMPELLER
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS
WITHOUT INTERCOOLER
SHEET 3A
FLOW CHART

Fill gas condition, Provide polytopic Calculate

flowrate and pro- eficiency from PR
perties from gas pro- Fig. 11 (n-1) / n
perties calculation (Efp) n / (n-1)
sheet

Provide maximum Calculate total Provide average

temperaure from head by equation tip speed from
Chapter IV. (t max) 7 and 9 Appendix. B
Check if need intercooler (H and Hp) (U)

Calculate head per Provide number Calculate

impeller and total no. of impeller for HpSTG-I HpSTG-II
of impeller each casing GHPSTG-I GHPSTG-II
Hpi and i pdI
PRSTG-I PRSTG-II
TdI TdII

Estimate speed,
mech. Losses and
BHP
 SHEET 3A

Gas properties, flowrate and conditions ( Sheet : ………. Of ……….)

1 Gas name
Item or symbol Quantity Unit Item or symbol Quantity Unit
2 Suction pressure, ps 27 bar A Discharge pressure, pd 70 bar A
3 Suction temperature, ts 32 O
C
4 Ts 305 O
K pCR 19 bar A
5 MW 8.91 kg/kgmol TCR 60 O
K
6 kS 1.402 pR = p / pCR 1.42
7 RS 0.933 kJ/kg.OK TR = T / TCR 5.08
8 DSs #VALUE! kg/m3 ZS #VALUE!
9 MCp 29 kJ/kgmol.OK CpS 3.25 kJ/kg
10 G 247100 kg/hr Gmol 27733 kgmol/hr
11 QS #VALUE! m /hr
3
QN 621995 Nm3/hr
12
Compressor Calculation Sheet
Item Symbol Unit Quantity Note

13
14 Check whether need intercooler
15 First Stage Volume flow Qs m3/hr #VALUE!
16 Efficiency #VALUE! Fig. 11.
17 Total Pressure ratio (pD / pS ) PR - 2.593
18 (n-1)/n = (k-1)/k.EFP (n-1) / n - #VALUE!
19 n/(n-1) = k.EFP/(k-1) n / (n-1) - #VALUE!
20 Max. temperature tMAX O
C 180 SeeChapter VI.
21 TMAX O
K 453
22 PRSTGMAX (pD / pS )MAX - #VALUE! Equation (11)
23 Is PR > (pD / pS )MAX or need interstage #VALUE! #VALUE!
24 cooler ?
25 Number of impeller and casing
26
27 Total Hydrodynamic head HTOTAL m #VALUE! Equation (7)
28 Total polytropic head HpTOTAL m #VALUE! Equation (9)
29 Average tip speed U m/s 310 Appendix B.1.
30 Polytropic head / impeller at Y =1.05 Hpi m 5143.0 Equation (14)
31 Total no. of impeller iTOTAL #VALUE! I = HpTOTAL / Hpi
32 Ratio speed by sound velocity Mau #VALUE! Equation at Fig. 13
33 Max. no. of impeller/casing #VALUE! Fig. 13. at Mau and model B or CQ=0.1
34 Need more than one casing ? #VALUE! #VALUE!
35 Preliminary no. of impeller in casing I I STG-I 5
36 Preliminary no. of impeller in casing II I STG-II 3 = ITOTAL - ISTG-I
37 -
 SHEET 3A
Compressor Calculation Sheet (Cont.) ( Sheet : ………. Of ……….)
Item Symbol Unit Quantity Note

38
39 Casing I
40
41 Head HpSTG-I m 25715 = Hpi x ISTG-I

42 Gas Horse Power Casing I GHPSTG-I kW 17315 = G.HpSTG-I x g x10-6 / 3.6

43 Calculated dia. At highest efficiency Dest-I mm #VALUE! = [(353.68 x Qs / (0.1 U)]0.5

44 Speed N RPM #VALUE! = 60,000 x U / (3.14 x D)
45 Type of seal, 1:Oil film, 2:Mech seal 1 Oil film seal
46 Mechanical losses Pmlb kW #VALUE! Chapter IX, at Qs
47 (assumed use seal oil ) Pmls kW #VALUE! RL = #VALUE! RS =
48 Mechanical losses at casing I Pml kW #VALUE!
49 Brake horse power casing I BHPI kW #VALUE! (GHP/Efp) + Pml
50 Discharge pressure pdSTG-I bar A #VALUE! Pd=Ps.{HpSTG.g.(n-1)/(1000.R.Z.T.n) + 1 }n/n-1
51 pressure ratio PRSTG-I #VALUE! = pd/ps
52 Discharge temperature TdSTG-I O
K #VALUE!
53 tdSTG-I O
C #VALUE!
54 Casing I I
55 Suction pressure psSTG-II bar A #VALUE! assume pipe pressure drop is neglected
56 Suction temperature TsSTG-II O
K #VALUE! assume pipe heat loss is neglected
57 Density DSs kg/m3 #VALUE! =100 x ps / (RxTsxZs)
58 Suction flow QS m3/hr #VALUE! = G / DSs
59 Mau #VALUE! Equation at Fig. 13

60 Calculated dia. At highest efficiency Dest-II mm #VALUE! = [(353.68 x Qs / (0.1 U)]0.5

61 Speed N RPM #VALUE! = 60,000 x U / (3.14 x D)
62 Max. no. of impeller in casing #VALUE! Fig. 13. at Mau and CQ=0.1
63 Select no. of impeller below max. 3 untill discharge pressure is achieved
64 Hydrodynamic head HSTG-II m #VALUE! = HTOTAL x (ISTG-II / ITOTAL)
65 Polytropic efficiency EFpSTG-II #VALUE! Fig. 11
66 Polytropic head HpSTG-II m #VALUE! Equation (9)

67 Gas Horse Power Casing II GHPSTG-II kW #VALUE! = G.HpSTG-II x g x10-6 / 3.6

68 (n-1)/n = (k-1)/k.EFP (n-1) / n - #VALUE!
69 Discharge pressure pd bar A #VALUE!
70 tdSTG-I O
K #VALUE!
71 Mechanical losses Pmlb kW #VALUE! Chapter IX, at Q
72 (assumed use seal oil for flamable gas) Pmls kW #VALUE! RL = #VALUE! #VALUE!
73 Mechanical losses at casing II Pml kW #VALUE!
74 Brake horse power casing II BHPII kW #VALUE! (GHP/Efp) + Pml
75
76 Total BHP BHPTOTAL kW #VALUE!
77
78 Note :
79 Estimated BHP, kW #VALUE!
80 Estimated RPM #VALUE!
81 Intercooler No need
82
83
84
85

CENTRIFUGAL COMPRESSOR CALCULATION SHEET

a. WITHOUT CONSIDERING DETAIL OF IMPELLER
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS
WITH INTERCOOLER
SHEET 3B
FLOW CHART

Fill gas condition, Provide polytopic Calculate

flowrate and pro- eficiency from PR
perties from gas pro- Fig. 11 (n-1) / n
perties calculation (Efp) n / (n-1)
sheet

Check whether need Making table to Making sketches of

more than one casing calculate gas con- compressor and inter-
and intercooler dition in each sec- cooler and interstage
tion and casing cooler arrangement
section by section

Estimate BHP and

C.W. required
 SHEET 3B

Gas properties, flowrate and conditions ( Sheet : ………. Of ……….)

1 Gas name
Item or symbol Quantity Unit Item or symbol Quantity Unit
2 Suction pressure, ps 1 bar A Discharge pressure, pd 80 bar A
3 Suction temperature, ts 40 O
C
4 Ts 313 O
K pCR 33.90 bar A
5 MW 28.0 kg/kgmol TCR 126.70 O
K
6 kS 1.400 pR = p / pCR 0.03
7 RS 0.297 kJ/kg. KO
TR = T / TCR 2.47
8 DSs #VALUE! kg/m3 ZS #VALUE!
9 MCp 29.10 kJ/kgmol.OK CpS 1.04 kJ/kg
10 G 71730 kg/hr Gmol 2562 kgmol/hr
11 QS #VALUE! m /hr
3
QN #VALUE! Nm3/hr
12
Compressor Calculation Sheet
Item Symbol Unit Quantity Note

13
14 Check whether need intercooler
15 First Stage Volume flow Qs m3/hr #VALUE!
16 Efficiency #VALUE! Figure 11
17 Total Pressure ratio (pD / pS ) PR - 80.000
18 (n-1)/n = (k-1)/k.EFP (n-1) / n - #VALUE!
19 n/(n-1) = k.EFP/(k-1) n / (n-1) - #VALUE!
20 Max. temperature tMAX O
C 180 SeeChapter VI. For seal type
21 TMAX O
K 453
22 PRSTGMAX (pD / pS )MAX - #VALUE! Equation (11)
23 Need intercooler (PR > (pD / pS )MAX ) ? #VALUE! #VALUE!
24
25 Check number of casing
26
27 Total Hydrodynamic head HTOTAL m #VALUE! Equation (7)
28 Total polytropic head HpTOTAL m #VALUE! Equation (9)
29 Preliminary average tip speed U m/s 310 Appendix B.1.
30 Polytropic head / impeller at Y =1.05 Hpi m 5143.0 Equation (14)
31 Total no. of impeller iTOTAL #VALUE! I = HpTOTAL / Hpi
32 Ratio speed by sound velocity Mau #VALUE! Equation at Fig. 13
33 Max. no. of impeller in 1 casing #VALUE! Fig. 13. at Mau for type B or CQ=0.1
34 Need more than one casing ? #VALUE! #VALUE!
35 Preliminary no. of impeller in casing I 8
36
37

Section 1 Section 2

Next casing

Casing I

Compressor Calculation Sheet (Cont.) ( Sheet : ………. Of ……….)

Item Casing I Casing II Casing III
Section 1 Section 2 Section 3 Section 4 Section 5 Section 6
1 Compressor discharge press. (barA) 80 80 80 80 80 80
2 Suction pressure, ps (barA) 1.00 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
3 Suction temperature, ts ( C) 40.0 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
4 Ts ( K) 313.0 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
5 MW 28.00 28 28
6 Rs = 8.314/MW 0.30 0.30 0.30
7 pCR 33.9 33.9 33.9
8 TCR 126.7 126.7 126.7
9 pR = pRED = p / pCR 0.03 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
10 TR = TRED = T / TCR 2.47 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
11 ZS #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
12 MCpS (kJ/kgmol.K) 29.10 29.1 29.1 29.1 29.1 29.1
13 k = MCp/(MCp-8.314) 1.40 1.400 1.400 1.400 1.400 1.400
14 CpS = R.k /(k-1), (kJ/kg.K) 1.04 1.039 1.039 1.039 1.039 1.039
15 G (kg/hr) 71730.0 71730 71730 71730 71730 71730
16 DSs = 100.ps / (R.Ts.Zs), (kg/m3) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
17 QS = G / DSs, (m3/hr) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
18 QN (Nm3/h) #VALUE! #VALUE! #VALUE!
19 Polytropic Efficiency, EFp. (Fig 11) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
20 (n-1)/n = (k-1)/k.EFP #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
21 n/(n-1) = k.EFP/(k-1) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
22 Average tip speed, U (m/s) 300 300 280 280 203.20 203
23 Head coef. (Y=1.05 or 1.4 ) 1.05 1.05 1.05 1.05 1.05 1.05
24 Polytr. head / impeller , Hpi (m) 4817 4817 4196 4196 2210 2210
25 Ratio speed by sound velocity, Mau #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
26 Max. no. of impeller at casing, iMAX 8 #VALUE! #VALUE!
27 Equiv. space for nozzle #VALUE! #VALUE! #VALUE!
28 Number impeller /casing #VALUE! #VALUE! #VALUE!
29 Max discharge temp., tMAX ( C) 180 180 180 180 180 180
30 ( K) 453.0 453.0 453.0
31 Max. pressure ratio, PRMAX #VALUE! #VALUE! #VALUE!
32 Need intercooler ? #VALUE! #VALUE! #VALUE!
33 If "Yes", outlet gas temp. ( C) 45 45 45
34 Max. polytr. Head, Hpmax (m) #VALUE! #VALUE! #VALUE!
35 Number of impeller (calculated) #VALUE! #VALUE! #VALUE!
36 -----------,,---- ---------(Take) 3 #VALUE! 3 #VALUE! 6 #VALUE!
37 Polytropic head, Hp (m) 14450 #VALUE! 12587 #VALUE! 13258 #VALUE!
38 Discharge pressure, pd (barA) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
39 Pres. drop at inter/stg cooler (bar) 0.10 0.10 0.10 0.10 0.10 0.10
40 Dsicharge temperature, td ( C) 180 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
41 Intercooler outlet temp. ( C) #VALUE! #VALUE! #VALUE!
42 Compression continue ? #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
43 Need interstage cooler ? #VALUE! #VALUE! #VALUE!
44 Interstage cooler outlet temp.( C) 45 45 45
45 GHP (kW) 2824.37 #VALUE! 2460.34 #VALUE! 2591.53 #VALUE!
46 (GHP/Efp) (kW) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
47 Average diameter, fig. 13, D (mm) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
48 CQ #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
49 Impeller type #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
48 Speed, N (RPM) #VALUE! #VALUE! #VALUE!
Note : if any cell contain "#VALUE!" in a column, this column shall be neglected because compression is finished
in left last column. If volume flow (Qs) less than 1500 m3/hr, reciprocating compressor or integrally gear
may be better

Compressor Calculation Sheet (Cont.) ( Sheet : ………. Of ……….)

Item Casing I Casing II Casing III
Section 1 Section 2 Section 3 Section 4 Section 5 Section 6
1
2 Type of seal,1:Oil film, 2:Mech seal 1 Oil film seal 1 Oil film seal 1 Oil film seal
3 Mechanicall losses factor : RL #VALUE! #VALUE! #VALUE!
4 RS #VALUE! #VALUE! #VALUE!
5 RD 0.00 #VALUE! #VALUE!
6 Losses at bearing (kW) #VALUE! #VALUE! #VALUE!
7 Losses at oil seal (kW) #VALUE! #VALUE! #VALUE!
8 Losses at mechanical seal (kW) #VALUE! #VALUE! #VALUE!
9 BHP (kW) #VALUE! #VALUE! #VALUE!
10 Total BHP (kW) #VALUE!
11 C.W. inlet temp. to intercooler ( C) 30 30 30
12 C.W. outlet temp. ( C) 38 38 38
13 Cooling water for inter cooler (ton/hr) #VALUE! #VALUE! #VALUE!
14 C.W. inlet to interstage cooler ( C) 30 30
15 C.W. outlet temp. ( C) 38 38
16 C.W. for inter stage cooler (ton/hr) #VALUE! #VALUE!
17 Total C.W. required (ton/hr) #VALUE!
18
19
20
21
22
23
24

Note : 1. Input cell : Red letter in red cell is input without adjustment. White letter in red cell is input with adjustment
2. This calculation result indicates that "Integrally gear centrifugal compressor" is also may be accepted.
3. In this sheet, aftercooler is not included. If necessary, CW required for aftercooler can be calculated as following
equation GGAS . CpGAS . (tIN - tOUT)GAS = GWATER . CpWATER . (tOUT - tIN)WATER
where temperature different of C.W. is about 10 degree centigrade and Cp near 4.17 kJ/kg.K
Sketches

Gear Gear

Section 1 Section 2 Section 3 Section 4 Section 5

Casing I Casing II Casing III

Gas in

Intercooler and interstagecooler :

TGAS OUT - TCW OUT shall be higher than 5 C

CW in Gas out CW out

…….)

Unit
bar A

bar A
O
K

<--- Rev.4
kJ/kg
kgmol/hr
Nm3/hr
…….)

#VALUE!

<--- Rev.4

#VALUE!

<--- Rev.4
…….)

Unit
bar A

bar A
O
K

<--- Rev.4
kJ/kg
kgmol/hr
Nm3/hr
…….)

<--- Rev.4

at CQ=0.1
 #VALUE!

<--- Rev.4
<--- Rev.4

…….)
 CENTRIFUGAL COMPRESSOR CALCULATION SHEET
a. WITH CONSIDERING DETAIL OF IMPELLER
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS
WITH INTERCOOLER
INTEGRALLY GEARED CENTRIFUGAL COMPRESSOR

SHEET 4

FLOW CHART

Fill gas condition, Provide polytopic Calculate

flowrate and pro- eficiency from (n-1) / n
perties from gas pro- Fig. 11 n / (n-1)
perties calculation (Preliminary Efp) Pressure ratio,
sheet PR

Check whether need Making table to Making sketches of

intercooler and need calculate gas con- compressor and inter-
more than one impe- dition in each sec- cooler and interstage
ller tion or impeller cooler arrangement
section by section

Estimate BHP and

C.W. required
Gas properties, flowrate and conditions
1 Gas name
Item or symbol Quantity Unit Item or symbol Quantity Unit
2 Suction pressure, ps 1.0132 bar A Discharge pressure, pd 38.6 bar A
3 Suction temperature, ts 35 O
C
4 Ts 308 O
K pCR 47.88 bar A
5 MW 28.4 kg/kgmol TCR 161.38 O
K
6 kS 1.400 pR = p / pCR 0.02
7 RS 0.293 kJ/kg.OK TR = T / TCR 1.91
8 DSs 1.122 kg/m3 ZS #VALUE!
9 MCp 29.10 kJ/kgmol.OK CpS 1.03 kJ/kg
10 G 60840 kg/hr Gmol 2145 kgmol/hr
11 QS 54215 m3/hr QN #VALUE! Nm3/hr
12
Compressor Calculation Sheet
Item Symbol Unit Quantity Note

13
14 Check whether need intercooler
15 First Stage Volume flow Qs m3/hr 54215
16 Preliminary Efficiency 0.786 Figure 11
17 Total Pressure ratio (pD / pS ) PR - 38.097
18 (n-1)/n = (k-1)/k.EFP (n-1) / n - 0.3636
19 n/(n-1) = k.EFP/(k-1) n / (n-1) - 2.750
20 Max. temperature tMAX O
C 180 SeeChapter VI. For mechanical seal
21 TMAX O
K 453
22 PRSTGMAX (pD / pS )MAX - 2.89 Equation (11)
23 Is PR < (pD / pS )MAX No Need intercooler
24
25 Check number of casing
26 Hydrodinamic head/stg untilll Tmax Hstg at Tmax m #VALUE! Equation (7) at (pd/ps)max per stage
27 Polytropic head/stg untill Tmax Hpi-Tmax m #VALUE! Equation (9) at (pd/ps)max per stage
28 Total Hydrodynamic head HTOTAL m #VALUE! Equation (7)
29 Total polytropic head HpTOTAL m #VALUE! Equation (9)
30 Average tip speed Uavrg m/s 310 As per appendix B.1. at MW
31 Max. tip speed ( =0.9.a) Umax. m/s #VALUE! where a=(1000.k.Z.R.T)0.5
32 Preliminary tip speed selected U m/s 315
33 Preliminery head factor, Y 1.40 See appendix B.
34 Polytropic head / impeller Hpi m 7080.3 Equation (14)
35 Preliminery est. no. of impeller if without iTOTAL - #VALUE! I = HpTOTAL / Hpi in integer number w/o intercooler (maximum
36 intercooler until end stage number of impeller)
37 Preliminary est. no of impeller if with iTOTAL-Tmax - #VALUE! I = HpTOTAL / Hpi-Tmax in integer number (minimum number
38 intercooler between stage of impleller)
39
40
41

Note : 1. Integrally gear centrifugal compressor is usualy use 3 dimension unshrouded impellers
Compressor Calculation Sheet (Cont.)
Item 1'st 2'nd 3'rd 4'th 5'th 6'th 7'th
impeller impeller impeller impeller impeller impeller impeller
1
2 Compressor discharge press. 38.60 ### 38.60 ### 38.60 ### 38.60 ### 38.60 ### 38.60 ### 38.60 ###
3 Max. discharge temp., tdmax ( C) 180 ### 180 ### 180 ### 180 ### 180 ### 180 ### 180 ###
4 0.9 x Sound velocity, 0.9 a (m/s) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
5 Tip speed as per appendix B.1 315 ### 315 ### 315 ### 315 ### 315 ### 315 ### 315 ###
6 Select tip speed, U (m/s) 315 ### 300 ### 300 ### 300 ### 300 ### 300 ### 315 ###
7 Estimate flow coef., CQ 0.10 ### 0.10 ### 0.10 ### 0.10 ### 0.10 ### 0.10 ### 0.10 ###
8 Estimated diameter, D (mm) 780.1 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
9 Max. speed, Nmax (RPM) 7711 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###

10 Rated speed, Nrated (RPM) 7711 ### 7711 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###

11 Impeller type no. 3 3 3 3 3 3 3 3 3 3 3 3 3 3

12 Estimated head coef., Y 1.40 ### 1.40 ### 1.40 ### 1.40 ### 1.40 ### 1.40 ### 1.40 ###
13 Head per impeller, Hi (m) 7080 ### 6422 ### 6422 ### 6422 ### 6422 ### 6422 ### 7080 ###
14 Pol. Eff., EFp at CQ=0.09 (fig.14) 0.783 ### 0.783 ### 0.783 ### 0.783 ### 0.783 ### 0.783 ### 0.783 ###
15 Correction factor 0.998 ### 0.998 ### 0.998 ### 0.998 ### 0.998 ### 0.998 ### 0.998 ###
16 Efficiency, EFp 0.782 ### 0.782 ### 0.782 ### 0.782 ### 0.782 ### 0.782 ### 0.782 ###
17 ps (barA) 1.0132 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
18 Ts ( K) 308.0 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
19 pcr (barA) 47.88 ### 47.88 ### 47.88 ### 47.88 ### 47.88 ### 47.88 ### 47.88 ###
20 Tcr ( K) 161.38 ### 161.38 ### 161.38 ### 161.38 ### 161.38 ### 161.38 ### 161.38 ###
21 pRED 0.0212 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
22 TRED 1.9085 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
23 ZS #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
24 MW 28.36 ### 28.36 ### 28.36 ### 28.36 ### 28.36 ### 28.36 ### 28.36 ###
25 R 0.29 ### 0.29 ### 0.29 ### 0.29 ### 0.29 ### 0.29 ### 0.29 ###
26 MCp 29.10 ### 29.158 ### 29.158 ### 29.158 ### 29.158 ### 29.158 ### 29.158 ###
27 ks 1.400 ### 1.399 ### 1.399 ### 1.399 ### 1.399 ### 1.399 ### 1.399 ###
28 (n-1)/n 0.365 ### 0.365 ### 0.365 ### 0.365 ### 0.365 ### 0.365 ### 0.365 ###
29 n/(n-1) 2.737 ### 2.742 ### 2.742 ### 2.742 ### 2.742 ### 2.742 ### 2.742 ###
30 Discharge pres. pd, equation 7. #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
31 Pressure ratio, PR #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
32 Is compression continued ? #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
33 Td #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
34 Discharge temp., td ( C) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
35 G 60840.0 ### 60840.0 ### 60840.0 ### 60840.0 ### 60840.0 ### 60840.0 ### 60840.0 ###
36 DSs 1.122 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
37 Qs (m3/hr) 54214.8 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
38 Discharge density, DSd #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
39 Discharge flow , Qd (m3/hr) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
40 Is between impeler need in- #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
41 tercooler ?
42 Intercooler press. Drop (bar) 0.050 ### 0.050 ### 0.050 ### 0.050 ### 0.050 ### 0.050 ### 0.050 ###
43 Gas temp. outlet intercooler ( C) 45 45 45 45 45 45 45 45 45 45 45 45 45 45
44 Density outlet intercooler (kg/m3) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
45 Vol. flow outlet intercooler (m3/h) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ###
46 GHP (kW) 1501.3 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
47 (GHP/Efp) (kW) 1920.1 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
48 MCp of discharge gas 29.600 29.380 29.380 29.380 29.340 29.530 29.530
49 Cp of discharge gas 1.044 1.036 1.036 1.036 1.034 1.041 1.041
50 C.W. required per-impeller, ton/hr #VALUE! 0 #VALUE! 0 #VALUE! 0 #VALUE! 0 #VALUE! 0 #VALUE! 0 #VALUE! 0
51 Seal type: 1=Oil film, 2=Mech seal 2 2 2 2 2 2 2 2 2 2 2 2 2 2
52 Mech. losses factor : RL 1.055 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
53 RD/RS 1.336 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
54 Mech. Losses (kW), brgs. 62.7 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
55 Mech. Seal 103.0 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
56 Total BHP (kW) #VALUE!

Note : 1. If any cell contain "#VALUE!" in a column, this column shall be neglected because compression has finished
2. C.W. for aftercooler to be calculated separatelly
3. Trial and error is required in line no. 6 of sheet no. 2 in the range of values in line 4 and 5 untill discharge pressure
is equal or little higher than specified pressure
4. There are hiden supporting column : Column F, H, J, L, N, P, R of this original sheet. Don't delete. Those colums are
containing calculation that assumed without intercooler
5. In addition to note 3, white letter in red cell is input with adjusment if necessary.

Sketch

I
II

III IV

VI V

EQUATION CONSTANT FOR DETERMINING MECHANICAL LOSSES FOR BEARINGS AND SEAL
FOR 2 (TWO) BEARINGS AND 2 (TWO) SEALS

BEARING
A 1.0607E-04 1.0607E-04 1.0607E-04 1.0607E-04 1.0607E-04 1.0607E-04 1.0607E-04
B 0.907989 0.907989 0.907989 0.907989 0.907989 0.907989 0.907989
RL = A.(ACTUAL FLOW)^B
MECHANICAL SEAL
E 9.258E-03 9.258E-03 9.258E-03 9.258E-03 9.258E-03 9.258E-03 9.258E-03
F 0.5196860 0.5196860 0.5196860 0.5196860 0.5196860 0.5196860 0.5196860
RD = E.(ACTUAL FLOW)^F
<--Rev.4
 8'th 9'th 10'th
impeller impeller impeller

38.60 ### 38.60 ### 38.60 ###

180 ### 180 ### 180 ###
#VALUE! ### #VALUE! ### #VALUE! ###
315 ### 315 ### 315 ###
315 ### 315 ### 315 ###
0.10 ### 0.10 ### 0.10 ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
When 1'st & 2'nd stage mounted in one shaft, speed shall be
#VALUE! ### #VALUE! ### #VALUE! ###
same. Also between 3'rd & 4'th and between 5'th & 6'th. Etc.

3 3 3 3 3 3
1.40 ### 1.40 ### 1.40 ###
7080 ### 7080 ### 7080 ###
0.783 ### 0.783 ### 0.783 ### Can be replace with other data
0.998 ### 0.998 ### 0.998 ### Can be replace with =1 if eff manually input
0.782 ### 0.782 ### 0.782 ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
47.88 ### 47.88 ### 47.88 ###
161.38 ### 161.38 ### 161.38 ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ### <--Rev.4
28.36 ### 28.36 ### 28.36 ###
0.29 ### 0.29 ### 0.29 ###
29.158 ### 29.158 ### 29.158 ###
1.399 ### 1.399 ### 1.399 ###
0.365 ### 0.365 ### 0.365 ###
2.742 ### 2.742 ### 2.742 ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
60840.0 ### 60840.0 ### 60840.0 ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

0.050 ### 0.050 ### 0.050 ###

45 45 45 45 45 45
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! ### #VALUE! ### #VALUE! ###
#VALUE! #VALUE! #VALUE! <---rev4
#VALUE! #VALUE! #VALUE! <---rev4
29.530 29.530 29.530
1.041 1.041 1.041
#VALUE! 0 #VALUE! 0 #VALUE! 0
2 2 2 2 2 2
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

1.0607E-04 1.0607E-04 1.0607E-04

0.907989 0.907989 0.907989
9.258E-03 9.258E-03 9.258E-03
0.5196860 0.5196860 0.5196860
 CENTRIFUGAL COMPRESSOR CALCULATION SHEET
B. WITH CONSIDERING DETAIL OF IMPELLER
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS
WITHout INTERCOOLER
IN LINE CENTRIFUGAL COMPRESSOR

SHEET 5A

FLOW CHART

Fill gas condition, Provide polytopic Calculate

flowrate and pro- eficiency from (n-1) / n
perties from gas pro- Fig. 11 n / (n-1)
perties calculation (Preliminary Efp) PR
sheet

Provide maximum Calculate total Provide average

temperaure from head by equation tip speed from
Chapter IV. (t max) 7 and 9 Appendix. B
Check if need intercooler (H and Hp) (U)

Calculate head per Provide number Making table

impeller and total no. of impeller for and sketch
of impeller each casing arrangement
Hpi and i of compressor

Calculate
HpSTG-I HpSTG-II
GHPSTG-I GHPSTG-II
pdI
PRSTG-I PRSTG-II
TdI TdII

Estimate speed,
mech. Losses and
BHP
 SHEET 5A
Gas properties, flowrate and conditions ( Sheet : 1 Of ……….)
1 Gas name Synthese gas
Item or symbol Quantity Unit Item or symbol Quantity Unit
2 Suction pressure, ps 27 bar A Discharge pressure, pd 72 bar A
3 Suction temperature, ts 32 O
C
4 Ts 305 O
K pCR 19 bar A
5 MW 8.91 kg/kgmol TCR 60 O
K
6 kS 1.402 pR = p / pCR 1.42
7 RS 0.933 kJ/kg. K O
TR = T / TCR 5.08
8 DSs #VALUE! kg/m3 ZS #VALUE!
9 MCp 29 kJ/kgmol.OK CpS 3.25 kJ/kg
10 G 247100 kg/hr Gmol 27733 kgmol/hr
11 QS #VALUE! m3/hr QN 621995 Nm3/hr
Compressor Calculation Sheet
Item Symbol Unit Quantity Note

12
13 Check whether need intercooler
14 First Stage Volume flow Qs m3/hr #VALUE!
15 Preliminary efficiency Efp #VALUE! Fig. 11.
16 Total Pressure ratio (pD / pS ) PR - 2.667
17 (n-1)/n = (k-1)/k.EFP (n-1) / n - #VALUE!
18 n/(n-1) = k.EFP/(k-1) n / (n-1) - #VALUE!
19 Max. temperature tMAX O
C 180 SeeChapter VI.
20 TMAX O
K 453
21 PRSTGMAX (pD / pS )MAX - #VALUE! Equation (11)
22 Need intercooler ? , PR < (pD / pS )MAX #VALUE! #VALUE!
23
24 Number of impeller and casing
25
26 Total Hydrodynamic head HTOTAL m #VALUE! Equation (7)
27 Total polytropic head HpTOTAL m #VALUE! Equation (9)
28 Average tip speed Uavg m/s 310 Appendix B.1.at MW of gas

29 Max tip speed = 0.9 a Umax m/s #VALUE! where a=(1000.k.Z.R.T)0.5

30 Preliminary selected tip speed U m/s 310
31 Selected head coef, one impeller Y 1.05 See appendix B. Backward Y=1.05, Rad. Y=1.4
32 Polytropic head / impeller Hpi m 5143.0 Equation (14)
33 Total no. of impeller iTOTAL #VALUE! I = HpTOTAL / Hpi in integer number
34 Ratio speed by sound velocity Mau #VALUE! Equation at Fig. 13
35 Max. no. of impeller/casing #VALUE! Fig. 13. at Mau and CQ=0.1
36 Need more than one casing ? #VALUE! #VALUE!
37 Preliminary no. of impeller in casing I I STG-I 5
38 Preliminary no. of impeller in casing II I STG-II 4
39 Preliminary no. of impeller in casing III I STG-III 0
40
41
42
43
44
 SHEET 5A
Compressor Calculation Sheet (Cont.) ( Sheet : 2 Of ……….)
Item Casing I Casing II Casing III

1 Preliminary no. of impeller 5 4 0

2 Compressor discharge press. (barA) 72 72 72
3 Max. temperature ( C) 180 180 180
4 Suction pressure, ps (barA) 27.00 #VALUE! #VALUE!
5 Suction temperature, ts ( C) 32.0 #VALUE! #VALUE!
6 Ts ( K) 305.0 #VALUE! #VALUE!
7 MW 8.91 8.91 8.91
8 Rs = 8.314/MW 0.93 0.93 0.93
9 pCR 19.0 19.0 19.0
10 TCR 60.0 60.0 60.0
11 pR = pRED = p / pCR 1.42 #VALUE! #VALUE!
12 TR = TRED = T / TCR 5.08 #VALUE! #VALUE!
13 ZS #VALUE! #VALUE! #VALUE!
14 MCpS (kJ/kgmol.K) 29.00 29.1 29.1
15 k = MCp/(MCp-8.314) 1.40 1.400 1.400
16 CpS = R.k /(k-1), (kJ/kg.K) 3.25 3.266 3.266
17 G (kg/hr) 247100.0 247100 247100
18 DSs = 100.ps / (R.Ts.Zs), (kg/m3) #VALUE! #VALUE! #VALUE!
19 QS = G / DSs, (m3/hr) #VALUE! #VALUE! #VALUE!
20 QN (Nm3/h) #VALUE! #VALUE! #VALUE!

Selected impeller type. 1=3 dim shr backwr, 2=3

2 dim shrouded 2 dim shrouded 2 dim shrouded
21 dim unshr backwr, 3=3 dim radial, 4=2 dim 4 4 4
backward backward backward
backwr, 5=2 dim radial

22 Max. no. of impeller at casing, iMAX #VALUE! #VALUE! #VALUE!

23 Trial no. of impeller taken, i 5 5 3
24 Head coef. Y 1.03 1.04 1.04
25 0.9 x Sound velocity, 0.9 a (m/s) #VALUE! #VALUE! #VALUE!
26 Tip speed per Appendix B.1, U (m/s) 310 310 310
27 Calculated dia. at above U (mm) #VALUE! #VALUE! #VALUE!
28 Selected tip speed, U (m/s) 290 292 240
29 Selected dia. With fig. 13, D (mm) 540 450 285
30 Ratio speed by sound velocity, Mau #VALUE! #VALUE! #VALUE!
31 Flow coefficient, CQ #VALUE! #VALUE! #VALUE!
32 Correction factor with fig. 14, Cc #VALUE! #VALUE! #VALUE!
33 Efficiency at CQ=0.09 at fig. 14 0.771 0.777 0.777
34 Polytropic Efficiency, EFp. (Fig 11) #VALUE! #VALUE! #VALUE!
35 (n-1)/n = (k-1)/k.EFP #VALUE! #VALUE! #VALUE!
36 n/(n-1) = k.EFP/(k-1) #VALUE! #VALUE! #VALUE!
37 Max. pressure ratio, PRmax #VALUE! #VALUE! #VALUE!
38 Comment on trial #VALUE! #VALUE! #VALUE!
39 Polytropic head, Hp (m) 4424 4520 3053
40 Discharge pressure, pd (barA) #VALUE! #VALUE! #VALUE!
41 Compression continued ? #VALUE! #VALUE! #VALUE!
42 Discharge temperature, td ( K) #VALUE! #VALUE! #VALUE!
43 ( C) #VALUE! #VALUE! #VALUE!
44 Discharge density, DSd (kg/m3) #VALUE! #VALUE! #VALUE!
45 Discharge flow, Qd (m3/hr) #VALUE! #VALUE! #VALUE!
46 GHP per stage (kW) 14893.13 #VALUE! #VALUE!
47 (GHP/Efp) per stage (kW) #VALUE! #VALUE! #VALUE!
48 Speed, N (RPM) 10262 #VALUE! #VALUE!
49 Total (GHP/Efp) (kW) #VALUE!
Note : if any cell contain "#VALUE!" in a column, this column shall be neglected because compression has finished
in left last column. If volume flow (Qs) less than 1500 m3/hr, reciprocating compressor or integrally gear
may be better

Compressor Calculation Sheet (Cont.) ( Sheet : 3 Of ……….)

Item Casing I Casing II Casing III

1 Select seal type, 1 or 2 1 Oil film seal 1 Oil film seal 1 Oil film seal
2 Mechanicall losses factor : RL #VALUE! #VALUE! #VALUE!
3 RS #VALUE! #VALUE! #VALUE!
4 RD 0.00 0.00 0.00
5 Losses at bearing (kW) #VALUE! #VALUE! #VALUE!
6 Losses at oil seal (kW) #VALUE! #VALUE! #VALUE!
7 Losses at mechanical seal (kW) 0.000 #VALUE! #VALUE!
8 BHP each stage (kW) #VALUE! #VALUE! #VALUE!
9 Total BHP (kW) #VALUE!

Sketch

Casing I Casing II
 CENTRIFUGAL COMPRESSOR CALCULATION SHEET
B. WITH CONSIDERING DETAIL OF IMPELLER
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS

WITH INTERCOOLER

IN LINE CENTRIFUGAL COMPRESSOR

SHEET 5B
FLOW CHART

Fill gas condition, Provide polytopic Calculate

flowrate and pro- eficiency from PR
perties from gas pro- Fig. 11 (n-1) / n
perties calculation (Efp) n / (n-1)
sheet

Check whether need Making table to Making sketches of

more than one casing calculate gas con- compressor and inter-
and intercooler dition in each sec- cooler and interstage
tion and casing cooler arrangement
section by section

Estimate BHP and

C.W. required
 SHEET 5B
Gas properties, flowrate and conditions ( Sheet : 1 Of ……….)
1 Gas name Nitrogen (N2)
Item or symbol Quantity Unit Item or symbol Quantity Unit
2 Suction pressure, ps 1 bar A Discharge pressure, pd 40 bar A
3 Suction temperature, ts 40 O
C
4 Ts 313 O
K pCR 33.90 bar A
5 MW 28.0 kg/kgmol TCR 126.70 O
K
6 kS 1.400 pR = p / pCR 0.03
7 RS 0.297 kJ/kg. KO
TR = T / TCR 2.47
8 DSs #VALUE! kg/m3 ZS #VALUE!
9 MCp 29.10 kJ/kgmol.OK CpS 1.04 kJ/kg
10 G 71730 kg/hr Gmol 2562 kgmol/hr
11 QS #VALUE! m /hr
3
QN 57456 Nm3/hr
12
Compressor Calculation Sheet
Item Symbol Unit Quantity Note

13
14 Check whether need intercooler
15 First Stage Volume flow Qs m3/hr #VALUE!
16 Efficiency #VALUE! Figure 11
17 Total Pressure ratio (pD / pS ) PR - 40.00
18 (n-1)/n = (k-1)/k.EFP (n-1) / n - #VALUE!
19 n/(n-1) = k.EFP/(k-1) n / (n-1) - #VALUE!
20 Max. temperature tMAX O
C 180 SeeChapter VI. For mechanical seal
21 TMAX O
K 453
22 PRSTGMAX (pD / pS )MAX - #VALUE! Equation (11)
23 Need intercooler ? , PR < (pD / pS )MAX #VALUE! #VALUE!
24
25 Check number of casing
26
27 Total Hydrodynamic head HTOTAL m #VALUE! Equation (7)
28 Total polytropic head HpTOTAL m #VALUE! Equation (9)
29 Average tip speed Uavg m/s 310 Appendix B.1.at MW of gas
30 Max. tip speed 0.9 a m/s #VALUE! where a=(1000.k.Z.R.T)0.5
31 Preliminary tip speed U m/s 310
32 Estimated head coef, one impeller Y 1.05 See appendix B. Backward Y=1.05, Rad. Y=1.4
33 Polytropic head / impeller at Y =1.05 Hpi m 5143.0 Equation (14)
34 Total no. of impeller iTOTAL #VALUE! I = HpTOTAL / Hpi
35 Ratio speed by sound velocity Mau #VALUE! Equation at Fig. 13
36 Max. no. of impeller in 1 casing #VALUE! Fig. 13. at Mau and model B or CQ=0.1
37 Is required no. of impeller need more #VALUE! #VALUE!
38 than one casing ?
39
40
41
42

Section 1 Section 2

Next casing

Casing I

SHEET 5B
Compressor Calculation Sheet (Cont.) ( Sheet : 2 Of ……….)
Item Casing I Casing II Casing III
Section 1 Section 2 Section 3 Section 4 Section 5 Section 6
1 Compressor discharge pressure (barA) 40 40 40 40 40 40
2 Max. temperature ( C) 180 180 180 180 180 180
3 Suction pressure, ps (barA) 1.00 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
4 Suction temperature, ts ( C) 40.0 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
5 Ts ( K) 313.0 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
6 MW 28.00 28 28
7 Rs = 8.314/MW 0.2969 0.2969 0.2969
8 pCR 33.9 33.9 33.9
9 TCR 126.7 126.7 126.7
10 pR = pRED = p / pCR 0.03 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
11 TR = TRED = T / TCR 2.47 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
12 ZS #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
13 MCpS (kJ/kgmol.K) 29.10 29.1 29.1 29.1 29.1 29.1
14 k = MCp/(MCp-8.314) 1.40 1.400 1.400 1.400 1.400 1.400
15 CpS = R.k /(k-1), (kJ/kg.K) 1.04 1.039 1.039 1.039 1.039 1.039
16 G (kg/hr) 71730.0 71730 71730 71730 71730 71730
17 DSs = 100.ps / (R.Ts.Zs), (kg/m3) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
18 QS = G / DSs, (m3/hr) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
19 QN (Nm3/h) 57399 57399 57399

Selected impeller type. 1=3 dim shr backwr, 2=3

20 dim unshr backwr, 3=3 dim radial, 4=2 dim 4 4 4 4 4 4
backwr, 5=2 dim radial

21 Head coef. Fig. 14 at no. of impeller 1.05 1.05 1.05 1.05 1.05 1.05
22 Umax. = 0.9 a (m/s) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
23 Tip speed per Appendix B.1, U (m/s) 320 325 325 325 325 325
24 Calculated dia. at above U (mm) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
25 U (m/s), td shall less tdmax 261 190 262 174 261 171
26 Selected dia. With fig. 13, D (mm) 800 580 460 303 246 160
27 Ratio speed by sound velocity, Mau #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
28 Flow coefficient, CQ #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
29 Max. no. of impeller at casing, iMAX #VALUE! #VALUE! #VALUE!
30 Equiv. space for nozzle #VALUE! #VALUE! #VALUE!
31 Number impeller /casing #VALUE! #VALUE! #VALUE!
32 Correction factor with fig. 14, Cc #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
33 Efficiency at CQ=0.09 at fig. 14 for 0.783 0.783 0.783 0.783 0.783 0.783
34 Trial number of impeller (integer), 3 #VALUE! 3 3 3 2
35 but td shall less tdmax
36 Polytropic Efficiency, EFp. (Fig 11) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
37 (n-1)/n = (k-1)/k.EFP #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
38 n/(n-1) = k.EFP/(k-1) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
39 Tmax ( K) 453.0 453.0 453.0 453.0 453.0 453.0
40 Max. pressure ratio, PRMAX #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
41 Need intercooler ? #VALUE! #VALUE! #VALUE!
42 If "Yes", outlet gas temp. ( C) 45.0 45.0 45.0
43 Pres. drop at inter/stg cooler (bar) 0.10 0.10 0.10
44 Polytr. head / impeller , Hpi (m) 3646 1932 3674 1620 3646 1565
45 Max. head, Hpmax (m) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
46 Polytropic head, Hp (m) 10937 #VALUE! 11021 4861 10937 3130
47 Discharge pressure, pd (barA) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
48 Dsicharge temperature, td ( C) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
49 Compression continue ? #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
50 Need interstage cooler ? #VALUE! #VALUE! #VALUE!

SHEET 5B
Compressor Calculation Sheet (Cont.) ( Sheet : 3 Of ……….)
Item Casing I Casing II Casing III
Section 1 Section 2 Section 3 Section 4 Section 5 Section 6
1 Interstage cooler outlet temp.( C) 40 40 40
2 Interstage cooler press. Drop (bar) 0.1 0.1 0.1
3 GHP each stage (kW) 2137.76 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
4 (GHP/Efp) (kW) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
5 Speed, N (RPM) 6234 10883 20273
6 Select type of seal : 1 or 2 1 Oil film seal 1 Oil film seal 1 Oil film seal
7 Mechanicall losses factor : RL #VALUE! #VALUE! #VALUE!
8 RS #VALUE! #VALUE! #VALUE!
9 RD 0.00 0.00 0.00
10 Losses at bearing (kW) #VALUE! #VALUE! #VALUE!
11 Losses at oil seal (kW) #VALUE! #VALUE! #VALUE!
12 Losses at mechanical seal (kW) 0.000 0.000 0.000
13 BHP each stage (kW) #VALUE! #VALUE! #VALUE!
14 Total BHP (kW) #VALUE!
15 C.W. inlet temp. to intercooler ( C) 30 30 30
16 C.W. outlet temp. ( C) 38 38 38
17 Cooling water for inter cooler (ton/hr) #VALUE! #VALUE! #VALUE!
18 C.W. inlet to interstage cooler ( C) 30 30
19 C.W. outlet temp. ( C) 40 40
20 C.W. for inter stage cooler (ton/hr) #VALUE! #VALUE!
21 Total C.W. required (ton/hr) #VALUE!
22
23
24
25
26
27

Note : 1. Input cell : Red letter in red cell is input without adjustment. White letter in red cell is input with adjustment
2. This calculation result indicates that "Integrally gear centrifugal compressor" is also may be accepted.
 3. In this sheet, aftercooler is not included. If necessary, CW required for aftercooler can be calculated as following
equation GGAS . CpGAS . (tIN - tOUT)GAS = GWATER . CpWATER . (tOUT - tIN)WATER
where temperature different of C.W. is about 10 degree centigrade and Cp near 4.17 kJ/kg.K

Sketches

Gear Gear

Section 1 Section 2 Section 3 Section 4 Section 5

Casing I Casing II Casing III

Gas in

Intercooler and interstagecooler :

TGAS OUT - TCW OUT shall be higher than 5 C

CW in Gas out CW out

 Unit
bar A

bar A
O
K

<--Rev.4
kJ/kg
kgmol/hr
Nm3/hr
<--Rev.4
<---rev4
<---rev4

<---rev4

<---rev4
<---rev4
 Unit
bar A

bar A
O
K

<--Rev.4
kJ/kg
kgmol/hr
Nm3/hr
<--Rev.4
<--Rev.4
<--Rev.4
 INSTANT FILL AND READ FOR Z FACTOR
(Fill data in red cells)
SHEET 1. Pure Gas 21 5 0.998 2
Pred 0.240 22 5 1.001 3
Tred 2.300 21 6 0.994 2
Z at saturated 0.8154 22 6 1.003 3
Z 0.9974

SATURATED REGION
1 2 3 4 5 6
Pred 0 0.013 0.05 0.1 0.25 0.5
Z 1 0.96 0.93 0.895 0.81 0.68
1 2 3 4 5 6
For Pred < 1
Tred Pred = P/P
=T/Tcrit 1 2 3 4 5 6
0 0.025 0.05 0.075 0.1 0.3
1 2 3 4 5 6
1 0.55 1 1 0.9400 0.8870 0.8300
2 0.6 2 1 0.9500 0.9070 0.8600 0.8150
3 0.65 3 1 0.9600 0.9200 0.8850 0.8470
4 0.7 4 1 0.9680 0.9370 0.9050 0.8750 0.6200
5 0.75 5 1 0.9750 0.9510 0.9270 0.9030 0.7000
6 0.8 6 1 0.9800 0.9620 0.9425 0.9230 0.7600
7 0.85 7 1 0.9840 0.9690 0.9530 0.9380 0.8000
8 0.9 8 1 0.9875 0.9750 0.9625 0.9500 0.8400
9 0.95 9 1 0.9900 0.9800 0.9700 0.9600 0.8700
10 1 10 1 0.9920 0.9825 0.9735 0.9650 0.8950
11 1.025 11 1 0.9924 0.9840 0.9759 0.9680 0.9012
12 1.05 12 1 0.9928 0.9855 0.9783 0.9710 0.9075
13 1.1 13 1 0.9950 0.9883 0.9817 0.9752 0.9230
14 1.15 14 1 0.9950 0.9890 0.9835 0.9775 0.9350
15 1.2 15 1 0.9953 0.9909 0.9864 0.9819 0.9449
16 1.3 16 1 0.9968 0.9936 0.9904 0.9871 0.9600
17 1.4 17 1 0.9975 0.9950 0.9925 0.9900 0.9700
18 1.5 18 1 0.9980 0.9960 0.9940 0.9920 0.9760
19 1.6 19 1 0.9984 0.9970 0.9955 0.9941 0.9823
20 1.8 20 1 0.9989 0.9978 0.9968 0.9957 0.9870
21 2 21 1 0.9995 0.9990 0.9985 0.9980 0.9940
22 3 22 1 1.0003 1.0005 1.0008 1.0010 1.0030
23 5 23 1 1.0004 1.0008 1.0012 1.0016 1.0048
24 6 24 1 1.00044 1.00088 1.00131 1.00175 1.00525

Rev.4: Delete table. Replace with module.

0.998899055 0.1 0.997 Note: When input data (Pred and Tred) is below saturated line, Z value will b
0.996691487 0.1 0.895 This Z value can not be used.
0.3 0.810
0.3 0.10
0.25

7 8 9 10 11
0.65 0.75 0.85 0.95 1
0.6125 0.56 0.48 0.38 0.3
7 8 9 10 11

Pred = P/Pcrit
7 8 9 10 11 12 13 14 15
0.4 0.5 0.6 0.7 0.8 0.9 0.95 1 1.05
7 8 9 10 11 12 13 14 15

0.6850 0.6075
0.7275 0.6600 0.5893 0.4983
0.7867 0.7202 0.6486 0.5697 0.4809 0.3778 0.3289 0.2962
0.8220 0.7650 0.7050 0.6350 0.5550 0.4500 0.3800 0.3000
0.8550 0.8150 0.7650 0.7100 0.6350 0.5300 0.4500 0.3000 0.2199
0.8643 0.8274 0.7835 0.7370 0.6785 0.5981 0.5387 0.4700 0.4281
0.8738 0.8400 0.8025 0.7650 0.7250 0.6750 0.6450 0.6090 0.5800
0.8965 0.8700 0.8400 0.8100 0.7780 0.7420 0.7225 0.7030 0.6799
0.9125 0.8900 0.8650 0.8400 0.8180 0.7900 0.7750 0.7600 0.7330
0.9257 0.9059 0.8857 0.8649 0.8437 0.8219 0.8109 0.8000 0.7861
0.9457 0.9310 0.9157 0.9000 0.8838 0.8671 0.8586 0.8500 0.8408
0.9600 0.9500 0.9393 0.9285 0.9150 0.9010 0.8940 0.8850 0.8790
0.9680 0.9600 0.9501 0.9416 0.9315 0.9219 0.9159 0.9100 0.9053
0.9763 0.9703 0.9642 0.9581 0.9520 0.9458 0.9427 0.9396 0.9365
0.9827 0.9784 0.9735 0.9686 0.9637 0.9589 0.9564 0.9540 0.9522
0.9920 0.9900 0.9870 0.9840 0.9810 0.9780 0.9765 0.9750 0.9735
1.0040 1.0050 1.0060 1.0070 1.0080 1.0090 1.0095 1.0100 1.0100
1.0064 1.0080 1.0094 1.0108 1.0122 1.0136 1.0143 1.0150 1.0154
1.00700 1.00875 1.01050 1.01225 1.01400 1.01575 1.01663 1.01751 1.01804
elow saturated line, Z value will be given at saturated line.

16 17 18 19 20 21 22 23 24
1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9
16 17 18 19 20 21 22 23 24

0.2049 0.2124 0.2248 0.2375 0.2500 0.2630 0.2760 0.2890 0.3020

0.3742 0.3077 0.2785 0.2706 0.2730 0.2798 0.2908 0.3024 0.3142
0.5500 0.4750 0.4000 0.3500 0.3150 0.3050 0.3050 0.3150 0.3267
0.6588 0.6166 0.5744 0.5322 0.4900 0.4550 0.4300 0.4100 0.4050
0.7165 0.6831 0.6494 0.6159 0.5828 0.5539 0.5308 0.5112 0.5001
0.7742 0.7495 0.7245 0.6997 0.6757 0.6529 0.6317 0.6124 0.5952
0.8329 0.8174 0.8022 0.7876 0.7736 0.7602 0.7474 0.7353 0.7240
0.8730 0.8610 0.8490 0.8370 0.8250 0.8160 0.8070 0.7980 0.7890
0.9013 0.8935 0.8859 0.8786 0.8717 0.8650 0.8586 0.8526 0.8469
0.9330 0.9260 0.9190 0.9120 0.9050 0.9000 0.8950 0.8900 0.8850
0.9504 0.9468 0.9432 0.9396 0.9360 0.9332 0.9304 0.9276 0.9248
0.9723 0.9701 0.9679 0.9659 0.9640 0.9623 0.9607 0.9592 0.9578
1.0100 1.0100 1.0100 1.0100 1.0100 1.0100 1.0100 1.0100 1.0100
1.0157 1.0164 1.0171 1.0178 1.0185 1.0192 1.0199 1.0206 1.0213
1.01856 1.01962 1.02067 1.02172 1.02278 1.02383 1.02489 1.02594 1.02700
 Pred = P/Pcrit
25 26 27 28 29 30 31 32 33
2 2.1 2.2 2.3 2.4 2.5 2.75 3 3.25
25 26 27 28 29 30 31 32 33

0.3150 0.3280 0.3410 0.3540 0.3670 0.3800 0.4100 0.4400 0.4700

0.3259 0.3376 0.3494 0.3611 0.3728 0.3846 0.4139 0.4432 0.4725
0.3379 0.3491 0.3604 0.3716 0.3829 0.3941 0.4222 0.4503 0.4784
0.4000 0.4010 0.4040 0.4110 0.4180 0.4250 0.4490 0.4730 0.4970
0.4901 0.4842 0.4805 0.4799 0.4804 0.4820 0.4935 0.5098 0.5296
0.5801 0.5674 0.5569 0.5488 0.5429 0.5391 0.5379 0.5467 0.5623
0.7134 0.7035 0.6946 0.6864 0.6791 0.6726 0.6603 0.6535 0.6519
0.7800 0.7740 0.7680 0.7620 0.7560 0.7500 0.7425 0.7350 0.7325
0.8414 0.8364 0.8316 0.8272 0.8231 0.8193 0.8115 0.8058 0.8025
0.8800 0.8760 0.8720 0.8680 0.8640 0.8600 0.8550 0.8500 0.8500
0.9220 0.9198 0.9176 0.9154 0.9132 0.9110 0.9080 0.9050 0.9050
0.9566 0.9555 0.9546 0.9537 0.9530 0.9525 0.9516 0.9516 0.9524
1.0100 1.0101 1.0102 1.0103 1.0104 1.0105 1.0108 1.0110 1.0128
1.0220 1.0237 1.0254 1.0271 1.0288 1.0300 1.0325 1.0350 1.0394
1.02805 1.03057 1.03309 1.03560 1.03813 1.03989 1.04355 1.04721 1.05295
 34 35 36 37
Tred
3.5 4 4.5 5
34 35 36 37
0.55
0.6
0.65
0.7
0.75
0.8
0.85
0.9
0.95
0.5000 0.5600 0.6200 0.6800 1
0.5019 0.5605 0.6192 0.6778 1.025
0.5065 0.5626 0.6188 0.6750 1.05
0.5210 0.5690 0.6170 0.6650 1.1
0.5514 0.5961 0.6395 0.6874 1.15
0.5818 0.6233 0.6619 0.7097 1.2
0.6555 0.6760 0.7098 0.7492 1.3
0.7300 0.7420 0.7650 0.8000 1.4
0.8015 0.8069 0.8226 0.8491 1.5
0.8500 0.8520 0.8650 0.8900 1.6
0.9050 0.9100 0.9220 0.9400 1.8
0.9540 0.9598 0.9688 0.9811 2
1.0145 1.0163 1.0180 1.0250 3
1.0438 1.0481 1.0525 1.0700 5
1.05869 1.06444 1.07019 1.09324 6
 PRELIMINARY ESTIMATION FOR EFFICIENCY

Number of impeller in one casing (space for nozzle for intercooler is included in the number of impe

Flow coeff. (CQ)

1 2 3 4

Mau = U/a C C-B B-A A

0.01 0.05 0.1 0.15
1 2 3 4

1 0.2 1 8 6 4 2
2 0.4 2 8 7 5 3
3 0.6 3 9 8 6 5
4 0.8 4 10 9 8 6
5 1 5 10 9 8 7

Note: This table based on 2 dimension shrouded impeller. For 3 dimension

impeller type, number of impeller may be reduced.

Polytropic efficiency at flow coefficient = 0.09

Based on number of impeller

Type of impeller
1 2 3 4 5

No. of imp.
 2 dim 2 dim
No. of imp. 3 dim shroud 3 dim unshroud 3 dim
shrouded shrouded
Backward Backward
Backward curved Radial exit Radial exit
curved curved
1 2 3 4 5

1 1 1 0.825 0.805 0.785 0.785 0.765

2 2 2 0.81 0.79 0.766 0.766 0.746
3 3 3 0.81 0.79 0.766 0.766 0.746
4 4 4 0.8 0.78 0.76 0.76 0.740
5 5 5 0.8 0.78 0.76 0.76 0.740
6 6 6 0.8 0.78 0.76 0.76 0.740
7 7 7 0.78 0.76 0.74 0.74 0.720
8 8 8 0.76 0.74 0.72 0.72 0.700
9 9 9 0.74 0.72 0.7 0.7 0.68
Note: Brown color is extrapolated from figure

Head coefficient (Y) at CQ=0.09

Type of impeller
1 2 3 4 5

2 dim 2 dim
3 dim shroud 3 dim unshroud 3 dim
shrouded shrouded
No. of imp.

Backward Backward
Backward curved Radial exit Radial exit
curved curved
1 2 3 4 5

1 1 1 1.1 1.1 1.45 1.1 1.45

2 2 2 1.03 1.03 1.38 1.03 1.38
3 3 3 1.03 1.03 1.38 1.03 1.38
4 4 4 1.02 1.02 1.37 1.03 1.37
5 5 5 1.02 1.02 1.37 1.03 1.37
6 6 6 1.02 1.02 1.37 1.03 1.37
7 7 7 1 1 1.35 1 1.35
8 8 8 0.98 0.98 1.33 0.98 1.33
9 9 9 0.95 0.95 1.3 0.95 1.3

Correction factor for efficiency due to flow coefficient

SHEET 5A AND SHEET 5B
CQ Cc
0.01 0.864
 Preliminary eff. Estimation
Flow 4000
Eff. 0.740

ncluded in the number of impeller)

Mau CQ i
0.8 0.055 9
 Type no. Y Eff.
4 1.1 0.770
If type=3 or 5, Y shall near 1.4