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EN & TOUBRO PROCEDUREFOR

CONTROL OF NON
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PROCESS CUM LIVING QUARTER
PLATFORM PROJECT_PLQP

CONFORMING PRODUCTS GSPC/PLQP/L&T/QA/2ol l/QPC- 07

FABRICATION YARI) Date t 13106120ll

TABLE OF CONTENTS

PURPOSE

2 SCOPE

3 RESPONSIBILITY

4 PROCEDURE

5 APPLICABLEFORMAT

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*In caseof any discrepancybetween the requirementsof this
Specifications/ Codes the requirementsof later shall govem.
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LARSEN & TOUBRO

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PROCEDUREFOR
ffi0$Pc
PROCESSCUM LIVING QUARTER
PLATFORM PROJECT-PLQP
CONTROL OF NON (EPC-18)
CONFORMING PRODUCTS Doc
No.
I UQPC- 07
GSPC/PLQP/L&T/QA/20
FABRICATION YARI) Rev. 0 lDare:13106120ll
Paee3/5

1. PURPOSE:
The purpose of this procedure is to establish a control mechanism for identification,
documentation,evaluationand dispositionof non conforming products/ items.

2. SCOPE:
Applicable for all Non-Conforming items / products / materials received found

during various stagesof Fabrication& Erection.

3. RESPOSIBILITY:
Head - QA/QC is responsiblefor control of Non-conforming productsor items.

4 . PROCEDURE:
4.r When a product or item is not meeting the specified requirement Non-
conforming report (NCR) shall be generatedagainst that clauserequirement.

4.2 NCR generatedon the Format MFF/QA/ FORM/ 1008,which is attachedto

this procedure. Project TPI also have to use same format as approved with
the procedure.
'Head -
4.3 Non Conformity Report can be raised through QA / QC / Design /
Production / Stores / Procurement with a clear description of Non-
Conformity noticed.

4.4 The Non Conformity Report shall be formally sent to the L&T Construction
In chargewith copy marked to Head - QA/QC.

4 .5 The concerned function (Function who receives Non -Conformity) shall be

responsiblefor analysis ofroot causes,correction and corrective action.

4.6 The proposed correction & corrective measures shall

Welding, Design departmentsand commented

4.7 Head - QA/QC shall give the final d t i t . . .!

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LARSEN & TO PROCEDUREFOR
CONTROL OF NON
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PROCESSCTJMLIVING QUARTER
PLATFORM PROJECT-PLQP

CONFORMING PRODUCTS GSPC/PLQP/L&TtQN2vrllQPC- 07

FABRICATION YARI) Date z 13106120ll

4.8 All Non-conforming product / itern shall be put under hold and preventedfrom
further use till disposition on the correction / corrective action proposed is
given.

4.9 Non conforming product / item may be:

a. Reworked to meet specifiedrequirements

b. Accepted with or without repair.

c. Re-gradedfor altemative application.

d. Rejectedor scraPPed.

4.10 Whereverrequiredby contractthe proposeduseor repairof theproductwhich

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doesnot conformto specifiedrequirementshallbe reportedto the TPI I CAftL L :

4.II The implernentation of correction / corrective actions on the NCR product is

the responsibility of the Function who receivedthe NCR.

412 Repaired and or reworked product shall be re-inspectedbefore acceptance.

4.13 A cumulative register of all Non-conformities shall be maintained by Head -

QA/QC to enable the nature and causesto be established, with a view to

reduce the frequency or preventing their future occuffence.

4.14 All columns in the NCR format shall be filled and whichever is not
applicable shall be crossedout or clearly marked not applicable.

4 . t 5 Distribution of NCR after close out shall be as follows :

Design& Engineering. ilJi)il:; ilil^t liilivt(] ij

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ProjectTPI / CA (If required)
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LARSEN & TOTJB PROCEDUREFOR
CONTROL OF NON
ffiG$pc
PROCESSCUM LIVING QUARTER
PLATFORM PROJECT- PLQP

CONFORMING PRODUCTS GSPC/PLQP/L

&T I QNz0ruQPC-07
FABRICATION YARI)
Date: 13106120ll

5.0 APPICABLE FORMAT

NON-CONFORMITYREPORT

Note: [n caseof any contradictionbetweenthe procedureandthe documentsreferredin

this procedure,clarificationmustbe soughtfrom QA/QC departmentbeforeproceeding
further.

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 MANUFAU I UKIN(j QC&l WELDING UESI(jN 6 },UKUHAsE /
/ MARKETING (oA/oc)/ E N G I N E E R I N G STORES
NON.CONFORMIWREPORT NDT

WO No. PART No. )RG. No, P.O. No. (ln case of B/O Part only) \CR No.

fATE OF NCR: RESPONSEDUE DATE:

IIPTIONOF NON-CONFORMITY

FURTHERWORK INITIATOR DATE RECEIVER DATE

(INDICATED
DEPARTMENTS
BY CONCERNED BY TICKMARKABOVE)

RECEIVER DATE
CAUSE ANALYSIS:

RECEIVER DATE

\n

Rev4 Dt:25.01.2011.
lfrrHoe,lroRM/1008 Page 1 o'f 2
 NCR NO:

NON.CONFORMITYREPORT

CORRECTIVEACTION PROPOSED:

RECEIVER DATE
REVIEW OF PROPOSEDCORRECTIVEACTION (S)

INITIATORQC&I DATE HEADQC & I DATE AI/TPI/CA DATE

INSPECTIONREVIEWAND
HOLDRELEASED.
YES/

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INITIATORQC&I DATE HEADQC & I AI /TPI / CA DATE
Q.A.REVIEW ]ONFORMITY
CORRECTED

inqineerQA DATE HEADQA DATE

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':iIIiIAI 51IIVI(;IS INTIATORY

ENGINEERQA
COPY ISSUER.PMT. OA & WELDING-A CA CUSTOMER

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Rev 4 Dt: 25.01.2011.
MFFiQA/FORM/1008 Page2 of 2