68DK-28 Parts List (Heavyl Fuel Oil)
68DK-28 Parts List (Heavyl Fuel Oil)
6.8DK-28
1. NOx
2. MARPOL VI EIAPP
3.
4.
5.
٨
567-0025 12 34
DDB
TEL:072-621-3482 FAX:072-621-3484
TEL:06-6454-2345 FAX:06-6454-2680 1
TEL:06-6454-2346 FAX:06-6454-2680 1
c
http://www.dhtd.co.jp
531-0076 TEL(06)6454-2393 FAX(06)6454-2686
103-0023 TEL(03)3279-0821 FAX(03)3245-0395
060-0001 TEL(011)231-7246 FAX(011)210-0072
980-0014 TEL(022)227-1674 FAX(022)265-6514
450-0003 TEL(052)561-1311 FAX(052)561-1315
794-0007 TEL(0898)32-6213 FAX(0898)31-5756
813-0034 TEL(092)629-0731 FAX(092)622-3210
524-0035 TEL(077)583-2551 FAX(077)582-5714
524-0044 TEL(077)583-2555 FAX(077)583-6417
٨ Replacement Parts
Hazards and nonconformities of imitation parts
<Use of imitation parts causes accidents.>
1. Recent engines have compact bodies and high power, and are designed to prevent fuel
deterioration and to reduce NOx discharge. Even if imitation parts are similar in shape
to the genuine parts, the use of imitation parts will degrade the engine performance
because of their fragile materials and low machining accuracy. Since the service life of
such parts is short, the engine
2. If imitation parts are used for the engines designed in accordance with MARPOL VI, the
certificate (EIAPP) may lose its validity, and operation of the engine may be inhibited.
3. If you use imitation parts, you will not be supplied with parts improved in quality and per-
formance.
4. If imitation parts are used, it may be difficult to make insurance claims for the engine
when any accident occurs.
5. We take no responsibility for the engine in which imitation parts are used.
Osaka Head Office. 1-30, Oyodo Naka 1-chome, Kita-ku, Osaka, 531-0076 Japan
TEL:81-6-6454-2393 FAX:81-6-6454-2686
Moriyama Factory. 45 Amura-cho, Moriyama-city, Shiga, 524-0035 Japan
TEL:81-77-583-2551 FAX:81-77-582-5714
Tokyo Office. 2-10, 2-chome, Nihonbashi-Honcho, Chuo-ku, Tokyo, 103-0023 Japan
TEL:81-3-3279-0827 FAX:81-3-3245-0395
Sydney Office. P.O. Box 519, North Sydney N.S.W. 2060 Australia
TEL:61-2-9923-1155 FAX:61-2-9923-1532
Jakarta Office. 16th Floor, Wisma Antara Bldg., Jl. Medan Merdeka, Selatan No.17, Jakarta-Pusat, Indonesia
TEL:62-21-384-8411 FAX:62-21-384-8412
Manila Office. Unit 1010 Herrera Tower Herrera Corner Valero Sts., Salcedo Village, Makati City 1226 Philippines
TEL:63-2-753-3211 63-2-817-1279/1285 FAX:63-2-845-0691
Taiwan Office. No.14 Tai-Tang RD, Lin-Hai Industrial Zone, Kaohsiung, 812 Taiwan
(c/o Marine Technical Industries Co., Ltd.) TEL:886-7-803-1082 FAX:886-7-801-9179
Daihatsu Diesel (Europe) Ltd. 7th Floor, Peninsular House, 36 Monument Street, London EC3R 8LJ, U.K.
TEL:44-20-7626-4600 FAX:44-20-7626-6020
Daihatsu Diesel (AMERICA), Inc. 180 Adams Avenue, Hauppauge, NY 11788, U.S.A.
TEL:1-631-434-8787/8/9 FAX:1-631-434-8759
Daihatsu Diesel (ASIA PACIFIC) Pte.Ltd. 128 Pioneer Road, Singapore 639586
TEL:65-6270-7235 FAX:65-6270-6236
Daihatsu Diesel (SHANGHAI) Co.,Ltd. Suite 3004 Nan Zheng Building 580 Nan Jing West Road Shanghai, China
TEL:86-21-5234-1228~9 FAX:86-21-5234-1062
Daihatsu Diesel Parts Service Co.,Ltd. 12-34, Tanaka-cho, Ibaraki, Osaka, 567-0025 Japan
TEL:81-72-621-3482 FAX:81-72-621-3484
CHAPTER
ITEM
PARTS CONTENTS ( HEAVY FUEL OIL ) 6 8DK-28
CONTENTS
0.
ENGINE OUTLINE AND EQUIPMENT
-1.
ENGINE OUTLINE AND EQUIPMENT
-2.
SECTION O ENGINE
1. NOx
ENGINE CONFORMING TO NOx TECHNICAL CODE
2.
PIPING SISTEM
-1.
GRAPHICAL SYMBOLS OF PIPING STANDARD PARTS
-2.
STARTING AIR PIPING
-3.
FUEL OIL PIPING
-4.1
LUBRICATING OIL PIPING, TURBOCHARGER LAYOUT-REAR TURBOCHARGER
-4.2
LUBRICATING OIL PIPING, TURBOCHARGER LAYOUT-FRONT TURBOCHARGER
-4.3
LUBRICATING OIL PIPING L.UBRICATING OIL COOLER)
-4.4 TPS
LUBRICATING OIL PIPING, TURBOCHARGER LAYOUT-REAR TURBOCHARGER, TPS
-5.1
COOLING WATER PIPING, TURBOCHARGER LAYOUT-REAR TURBOCHARGER
-5.2
COOLING WATER PIPING, TURBOCHARGER LAYOUT-FRONT TURBOCHARGER
-5.3 TPS
COOLING WATER PIPING, TURBOCHARGER LAYOUT-REAR TURBOCHARGER, TPS
-6.
FUEL OIL PIPING (LEAK OIL RETURN)
-7.
THERMOMETER
-8.
NOZZLE COOLING WATER PIPING
6 8DK-28 B 03-4
CHAPTER
ITEM
3.
MAIN PARTS
-1.
ENGINE FRAME
-2.
ENGINE FRAME SIDE BLIND COVER
-3.
ENGINE FRAME SAFETY VALVE
-4.
OIL N
-5.
CRANKSHAFT BALANCEWEIGHT FLYWHEEL MAIN BEARING
-6.
IDLE GEAR
-7.
CAMSHAFT CAMSHAFT BEARING
-8.
OIL PUMP DRIVING GEAR
-9.
STARTING AIR ROTARY VALVE
-10.
CONTROL ROD
-11.
PISTON CONNEKUTING ROD
-12.
CILINDER LINER
-13.
CYLINDER HEAD
-14.
INTAKE VALVE
-15.
EXHAUST VALVE
-16.
ROCKER ARM
-17.
STARTING AIR VALVE
-18.1 FO
FUEL INJECTION DEVAICE
-18.2 FO ( )
FUEL OIL INJECTION DEVAICE (FUEL OIL NOZZLE HOLDER)
-19.
INDICATOR SAFETY VALVE
-20.
CYLINDER HEAD COVER
6 8DK-28 B 05-1
CHAPTER
ITEM
PARTS CONTENTS ( HEAVY FUEL OIL ) 6 8DK-28
-21.
INTAKE, EXAUST TAPPET PUSH ROD
-22.
FUEL OIL PUMP TAPPET
-23.
FUEL OIL INJECTION PUMP
-24.1
GOVERNOR FITTING (RHD
-24.2
GOVERNOR FITTING (UG
-24.3 EAR
GOVERNOR FITTING (EAR
-25.1
GOVERNOR LINK (RHD
-25.2
GOVERNOR LINK (UG
-25.3 EAR
GOVERNOR LINK (EAR
-26.
OPERATING DEVICE
-27.1A (6DK
EXHAUST MANIFOLD (6DK, REAR T/C, GAS INLET 1ENTRY
-27.2 (6DK
EXHAUST MANIFOLD (6DK, FRONT T/C, GAS INLET 1ENTRY
-27.3 (6DK 2
EXHAUST MANIFOLD (6DK, REAR T/C, GAS INLET 2ENTRY
-27.4 (8DK
EXHAUST MANIFOLD (8DK, FRONT T/C, GAS INLET 1ENTRY
-28.1A (6DK
EXHAUST MANIFOLD COVER (6DK, REAR T/C, GAS INLET 1ENTRY
-28.2 (6DK
EXHAUST MANIFOLD COVER (6DK, FRONT T/C, GAS INLET 1ENTRY
-28.3 (6DK 2
EXHAUST MANIFOLD COVER (6DK, REAR T/C, GAS INLET 2ENTRY
-28.4 (8DK
EXHAUST MANIFOLD COVER (8DK, FRONT T/C, GAS INLET 1ENTRY
-29.1 6DK
TURBOCHAGER, AIRCOOLER FITTING (6DK, REAR T/C, GAS INLET 1ENTRY
-29.2 6DK
TURBOCHAGER, AIRCOOLER FITTING (6DK, FRONT T/C, GAS INLET 1ENTRY
6 8DK-28 C 05-1
CHAPTER
ITEM
-29.3 6DK 2
TURBOCHAGER, AIRCOOLER FITTING (6DK, REAR T/C, GAS INLET 2ENTRY
-29.4 8DK
TURBOCHAGER, AIRCOOLER FITTING (8DK, REAR T/C, GAS INLET 1ENTRY
-29.5 8DK
TURBOCHAGER, AIRCOOLER FITTING (8DK, FRONT T/C, GAS INLET 1ENTRY
-30.
HEAT BOX
-31. FO
FUEL OIL CONTROL CYLINDER
4.
INSTRUMENT & ACCESSORIES
-1.
STARTING AIR SYSTEM
-1.1.1
STARTING AIR VALVE STARTING AIR CONTROL VALVE
-1.1.2
STARTING AIR VALVE FITTING
-1.1.3
STARTING AIR OPERATION VALVE FITTING
-1.2
SAFETY PLUG , STARTING AIR PIPE
-2.
FUEL OIL SYSTEM
-2.1.1
FUEL OIL FEED PUMP
-2.1.2
FUEL OIL FEED PUMP
-2.2.1
FUEL OIL PUMP DRIVING DEVICE
-2.2.2
FUEL OIL PUMP DRIVING DEVICE
-2.3.1
FUEL OIL FILTER
-2.3.2
FUEL OIL FILTER & FITTING
-2.4
FUEL OIL RELIEF VALVE
6 8DK-28 D 05-1
CHAPTER
ITEM
PARTS CONTENTS ( HEAVY FUEL OIL ) 6 8DK-28
-2.5.1
LEVEL SWITCH BOX
-2.5.2
LEVEL SWITCH BOX (WITH LEAD SWITCH)
-2.6.1
CHECK VALVE
-3.
LUBRICATING OIL SYSTEM
-3.1
LUBRICATING OIL PUMP
-3.2.1 400
LUBRICATING OIL COOLER 400 TYPE
-3.2.2 500
LUBRICATING OIL COOLER 500 TYPE
-3.3
LUBRICATING OIL RELIEF VALVE
-3.4.1
LUBRICATING OIL FILTER
-3.4.2 )
LUBRICATING OIL FILTER & FITTING (WITHOUT RELIFE VALVE)
-3.4.3 )
LUBRICATING OIL FILTER & FITTING (WITH RELIFE VALVE)
-3.5.1 MET
TURBOCHARGER (MET) LUBRICATING OIL FILTER
-3.5.2 MET )
TURBOCHARGER (MET) LUBRICATING OIL FILTER FITTING (REAR TURBOCHAGER)
-3.5.3 MET )
TURBOCHARGER (MET) LUBRICATING OIL FILTER FITTING (FRONT TURBOCHAGER)
-3.5.4 TPS
TURBOCHARGER (TPS) LUBRICATING OIL FILTER
-3.5.5 TPS )
TURBOCHARGER (TPS) LUBRICATING OIL FILTER FITTING (REAR TURBOCHAGER)
-4.
COOLING WATER SYSTEM
-4.1
COOLING WATER PUMP
-5.
NOZZLE COOLING OIL SYSTEM
-5.1.1
NOZZLE COOLING OIL PUMP
-5.1.2
NOZZLE COOLING OIL PUMP FITTING
6 8DK-28 D 06-03
CHAPTER
ITEM
-6.
GAUGE BOARD
-6.1
GAUGE BOARD
-7.
PROTECTIVE DEVICE
-7.1 G2
FUEL OIL SHUTDOWN & CONTROL PISTON DEVICE G2 TYPE
-7.2 H2
FUEL OIL SHUTDOWN & CONTROL PISTON DEVICE H2 TYPE
-7.3 J2
FUEL OIL SHUTDOWN & CONTROL PISTON DEVICE J2 TYPE
-7.4
FUEL O SHUTDOWN DEVICE FITTING
-7.5
PULSE SENSOR, WITH AMPLIFIER
-7.6
MINILATOR
-7.7
SEAL POT FITTING
-8. ,
TOOLS & IMPLEMENT
-8.1
FLYWHEEL TURNING DEVICE
-8.2.1 MET
BLOWER CYRINGE PARTS (MET)
-8.2.2 TPS
BLOWER CYRINGE PARTS (TPS)
-8.3
OIL PRESS. RAM (HANGER TYPE
-8.4.1
OIL PRESS. JACK (HEAD)
-8.4.2
OIL PRESS. JACK (CAP)
-8.4.3
OIL PRESS. JACK (ROD/SIDE BOLT)
-8.5.1 6DK
ENGINE LIFTING TOOL (6DK)
-8.5.2 8DK
ENGINE LIFTING TOOL (8DK)
6 8DK-28 C 05-1
CHAPTER
3
ITEM
12 6 8DK-28 CYLINDER LINER
901
902
7 9 5
8
16
17 501
504
15
18
503
6 8DK-28 A 06-2 A C
CHAPTER
3
ITEM
CYLINDER LINER 6 8DK-28 12
(1)
(2)
15 E285070150 O RING 3 3
16 E280230160 O RING HT 4
17 E285070170 O RING 4
18 E280230180 O RING HT 3
( /CYL)
Remarks
A C 6 8DK-28 A 06-2
CHAPTER
3
ITEM
14 6 8DK-28 INTAKE VALVE
6 8DK-28 A 05-1 A C
CHAPTER
3
ITEM
INTAKE VALVE 6 8DK-28 14
Name of Parts
Number Parts number Quantity
Remarks
A C 6 8DK-28 A 05-1
CHAPTER
3
ITEM
EXHAUST VALVE 6 8DK-28 15
Name of Parts
Number Parts number Quantity
Remarks
A C 6 8DK-28 A 05-1
CHAPTER
3
ITEM
16 6 8DK-28 ROCKER ARM
901
10
903
1
16
4
20
28
500
6 8DK-28 A 05-1 A C
シート(ウエ) SEAT( UPPER)
A 05-1
CHAPTER
3
ITEM
21 6 8DK-28 INTAKE,EXHAUST TAPPET & PUSH ROD
901
B2
B501
B9
A11 A2
B501
902
A9
A3
A12
A20
A7
A6
6 8DK-28 A 05-1 A C
吸
3 286670030
A9 286670090
A 05-1
CHAPTER
3
ITEM
31 6 8DK-28 FUEL OIL CONTROL CYLINDER
502
23
513
2
507
508
515
4 24
504
12
8
6 8DK-28 Z 05-1 A C
CHAPTER
3
ITEM
FUEL OIL CONTROL CYLINDER 6 8DK-28 31
Name of Parts
Number Parts number Quantity
2 S105700020ZA CYLINDER 1
4 S105700040AZ PISTON 1
5 S105700050ZA SPRING RETAINER 1
7 A374940050ZZ DJUST BOLT 1
8 S105000420ZA NYLONPIESE 1
A C 6 8DK-28 Z 05-1
CHAPTER
4
ITEM
2.1.1 6 8DK-28 FUEL OIL FEED PUMP (TYPE A)
6
8
247
304 297
306 298 251 250 245
199 280
322 261 255
205
212 233 235
214 299
229 272
206 236 257
252
213
238 232
225,
226
219,
240 220
260
258 285
288,
294
243 244 281 287 266,277 271, 278
298 340 333
334
6 8DK-28 A 04-10 C
CHAPTER
4
ITEM
FUEL OIL FEED PUMP (TYPE A) 6 8DK-28 2.1.1
(1) 6DK (2) 8DK
C 6 8DK-28 A 04-10
CHAPTER
4
ITEM
2.1.1 6 8DK-28 FUEL OIL FEED PUMP (TYPE A)
(1) 6DK (2) 8DK
6 8DK-28 A 04-10 C
CHAPTER
4
ITEM
MEMO 6 8DK-28
6 8DK-28
CHAPTER
4 TYPE B
ITEM
2.1.2 6 8DK-28 FUEL OIL FEED PUMP (TYPE B)
5 , 6, 7, 8
Detail "A"
200
200-4 200-5
A
㧹
6 8DK-28 A 06-3 A C
CHAPTER
TYPE B ITEM
4
FUEL OIL FEED PUMP (TYPE B) 6 8DK-28 2.1.2
(1)(3) NORMAL ROTATION (2)(4) ; REVERSE ROTATION
A C
6 8DK-28 A 06-3
CHAPTER
4
ITEM
2.2.1 6 8DK-28 FUEL OIL PUMP DRIVING DEVICE ( )
OIL PUMP:TLGK-2-12D2R
(C0349)
501, 502, 503 504 522 18 23 17 518 511, 512 513 4 517
C
6 8DK-28 A 04-10
CHAPTER
4
ITEM
FUEL OIL PUMP DRIVING DEVICE ( ) 6 8DK-28 2.2.1
Name of Parts
Number Parts number Quantity
C
6 8DK-28 A 04-10
CHAPTER
4 (TYPE B)
ITEM
2.2.2 6 8DK-28 FUEL OIL FEED PUMP DRIVING DEVISE (TYPE B)
16
501,505
,
500
510
View:"P"
16
6 8DK-28 A 06-3 A C
CHAPTER
(TYPE B) ITEM
4
FUEL OIL FEED PUMP DRIVING DEVISE (TYPE B) 6 8DK-28 2.2.2
Name of Parts
Number Parts number Quantity
7 E203150130 GASKET 2
9 E211350270 CASTLE NUT WITH SEAT 1
10 E211350291 SHIM 4
11 E211350292 SHIM 4
12 A596800120 , NAME PLATE, COUPLING COVER 1
A C
6 8DK-28 A 06-3
CHAPTER
4
ITEM
Name of Parts
Number Parts number Quantity
Name of Parts
Number Parts number Quantity
Name of Parts
Number Parts number Quantity
17
Name of Parts
Number Parts number Quantity
22
Name of Parts
Number Parts number Quantity
Name of Parts
Number Parts number Quantity
Name of Parts
Number Parts number Quantity
907
908
A A
504
519
512
521 21
13
525 25
526 527 531 6 503
532
536
533
30
8
Section "A-A"
C
6 8DK-28 A 06-6
CHAPTER
4
ITEM
NOZZLE COOLING OIL PUMP 6 8DK-28 5.1.1
(1) NORMAL ROTATION (2) REVERSE ROTATION
C
6 8DK-28 A 06-6
CHAPTER
4
ITEM
6
OIL PUMP V06-1B
501 2
6 8DK-28 A 06-6 C
CHAPTER
4
ITEM
NOZZLE COOLING OIL PUMP FITTING 6 8DK-28 5.1.2
C
6 8DK-28 A 06-6