High Performance

Tension Controller
TC－ 2060
Instruction Manual

TC-2060
RUN

ERROR

Kg
TNSN. 3.0 KGF
PUAUTO 3.0 KGF N
TQOUT 2.8V V
COUNT 120 PPR %

MANUAL AUTO

SET P

TENSION SET TENSION SET

4 5 6 4 5 6
D.RESET LOCK OUTPUT 3 7 3 7
ON
2 8 2 8
OFF 1 9 1 9
0 10 0 10

EUNTAY ELECTRIC CO., LTD

TEL: 886-2-82090817 FAX: 886-2-82090327

E-mail: [email protected]
Http: //www.euntay.tw
 Contents
1. Introduction ----------------------------------------------------------- 2
1.1 Function and feature --------------------------------------------------------------------- 2
1.2 Operation panel --------------------------------------------------------------------- 3
1.3 Function of DIP switch --------------------------------------------------------------------- 4

2. Installation and Wiring ----------------------------------------------------------- 5

2.1 Installation --------------------------------------------------------------------- 5
2.2 Wiring --------------------------------------------------------------------- 6
2.3 Dimension --------------------------------------------------------------------- 7

3. Parameters and Explanation ------------------------------------------------- 8

3.1 Setup of parameters --------------------------------------------------------- 8
3.2 Structure diagram of parameters --------------------------------------------------------- 9
3.3 List of parameters --------------------------------------------------------- 10
3.4 Parameter Explanation ---------------------------------------------------------

4. Adjustments and Test Run ------------------------------------------------- 16

4.1 Test Run Procedure --------------------------------------------------------- 16
4.2 Function Setting for DIP Switch --------------------------------------------------------- 16
4.3 Adjustment of Tension Detector
--------------------------------------------------------- 17
(Load Cell)

5. Abnormal Message ---------------------------------------------------------------- 19

6. Specification ---------------------------------------------------------------- 20

7. Application ---------------------------------------------------------------- 22

7.1 The Central Unwinding Tension Control ------------------------------------------ 22

(corporated with magnetic powder brake)
7.2 The Central Unwinding Tension Control ------------------------------------------
(corporated with motor-drive direct torque
control – Feed in)
7.3 The Central Winding Tension Control ------------------------------------------ 28
(corporated with drive direct torque control –
Driving)
7.4 The Central Winding Tension Control ------------------------------------------ 34
(corporated with drive speed control –
Magnetic Powder Clutch driving)

8. Communication ------------------------------------------------------------------- 43

1
1. Introduction
1-1 Function and feature
TC-2060 High Performance Tension Controllers receives the signal from LMS series Tension
Detector (Load Cell) to control the web tension for the unwinding of long materials, the
guiding of middle roller, the rewinding of web material automatically. They can output
0~10Vdc, 4~20ma of torque or speed command signal to drive the servomotor drive, inverter.
TC-2060 even contains the driving amplifier (0~24Vdc max. 5A output) to control the
magnetic powder clutch, brake, or hysteresis clutch and brake to get constant tension
control.
Features:
(1) Setting up simple parameters to get tension control.
(2) High-tension stability, multifunctional parameters, which is adaptable to different kinds of
material processing of industrial machine.
(3) Setting up and operating digitally, it is easy to operation and management.
(4) Having function of field economizing to the magnetic powder clutch, it can improve the
issue of thread engagement and control effectively for low speed-high torque and
acceleration and deceleration in the start of motor.

Line線速度輸入
Speed Input
捲曲速度輸入
Winding Speed Input
Power
電源 啟動
Start/ 停止
/ Stop接點輸入
Contact Input
AC 180~245V
50/60HZ

張力檢測器
Tension Detector
TC-2060
RUN

ERROR

Kg
TNSN. 3.0 KGF
PUAUTO 3.0 KGF N
TQOUT 2.8V V
COUNT 120 PPR %

MANUAL AUTO
SET P

TENSIONSET TENSIONSET
4 5 6 4 5 6
ON
D.RESET LOCK OUTPUT 3 7 3 7
2 8 2 8
OFF 1 9 1 9
0 10 0 10

TENSION DETECTOR
LOAD CELL

磁粉煞車器
Magnetic Powder Brake 驅動器
Drive 驅動馬達
Driving Motor

2
1.2 Operation panel

張力顯示
Tension (9)(9)
Display

TC-2060
運轉指示
Operation (10) (10)
Indicator
異常指示
Error Indicator(11)
(11)
(1)(1) 張力顯示值
RUN

Tension Value or ERROR

& 參數顯示
Parameter Display TNSN.
PUAUTO
TQOUT
3.0
3.0
2.8V
KGF
KGF
V
Kg

N
張力指示單位
Tension Unit (12) (12)
COUNT 120 PPR
輸出百分比量 Ratio (13) (13)
%
Output
(2)(2) 參數設定鍵
Parameter Setting Key 顯示循環鍵
Circular (14)(14)
Display Key
MANUAL AUTO

(3)Key
(3) Setting SET P 自動操作
Auto. (15)
Operation (15)
(4) Key
(4) Decrease
TENSION SET
4 5 6
TENSION SET
4 5 6
手動操作
Manual (16) (16)
Operation
D.RESET LOCK OUTPUT 3 7 3 7
ON
(5) Key
(5) Increase
OFF
2 8 2 8 自動張力設定
Auto. (17)
Tension Setting (17)
1 9 1 9

(6) 電源開關
(6) Power Switch 0 10 0 10

手動張力設定 (18) (18)

Manual Tension Setting
(7) 直徑復歸
(7) Diameter Reset

(8) 操作鎖定
(8) Operation Lock 輸出鍵
Output Key(19)
(19)

(1)Tension Value or Parameter Display: Normal display is tension Kg value or ouput state
display; Parameter display is the display of parameter name and content.
(2) Parameter Setting Key or Taper Tension Setting Key: Normal setting is the tension value
setting and the parameter display is the parameter content; Press key for 3 second, then
the key become taper tension setting key.
(3)Setting Key / Change Key: The normal is input key; The key is Change Key and Input Key
when setting parameter.
(4)Decrease Key: Decrease value or jump down to the next value in the setting of tension or
parameter.
(5)Increase Key: Increase value or jump up to the next value in the setting of tension or
parameter.
(6)Power Switch: Power Operation ON/OFF.
(7)Diameter Reset: The key of diameter reset.
(8)Operation Lock: The key of operation lock.
(9)Tension Display(LED): Display tension value(Kg, N, %), it is switched by the circular
display key.
(10)Operation Indicator: Light ON at operation (Only the controller has output and control),
when the Light is flashing, it means the controller is in retention tension control (The
“STALL” terminal is enabled.
(11)Error or Fault Indicator: Error indication(when the light is flashing, it means the output is
at max. or 0V, but the tension value isn’t at the setting value).
(12)Tension Unit: Display the tension value(Kg, N, %).
(13)Output Ratio: The light ON, the LED display is the output ratio.
(14)Circular Display Key: The switch key for LED display function.
(15)Auto. Operation Lamp: Automotive operation mode.
(16)Manual Operation Lamp: Manual operation mode.
(17)Auto. Tension Setting knob: Adjust tension setting(The Auto. Operation Lamp is ON).
(The internal parameter could be selected by key or using this knob to adjust tension,
or input from terminal of external VR).
(18)Manual Tension Setting Knob: Adjust the tension setting(The Manual Operation Lamp is
ON). (The internal parameter could be selected by key or using this knob to adjust
tension, or input from terminal of external VR).
(19)Output Key: Whwn the OUTPUT lamp is ON, controller has output(Output Key control
the controller’s output); When the lamp is OFF, controller doesn’t have output.

3
1.3 Function of DIP switch
 Function of SW1: Control feedback loop TQOUT,NROUT,SPOUT,FBKOUT; Signal
Selection (-10V~0~+10Vdc / -5V~0~+5Vdc switching).

2. Installation and Wiring

2.1 Installation:
Do not install this product in a place with dust, oil, smoke, conductive ash, or corrosive gas.
Do not put it in an environment with high temperature, humidity, wind or rain. Besides, do not
install it in a place with vibration or impact condition, otherwise the product will be in fault,
damaged or cracked.
 Do not set the panel faceup

250
179

156

¸ ¨¦ Mounted
Floor a¦ ¡ ¦ w̧ Ë Wall
¾À± ¾¦Mounted
¡ ¦ w̧ Ë
170
150

Opening dimension of
­ ±
ª O }¤ Õ
® r¤ J¦ ¡¶ type
Panel-inserted ¤ Ø
¤ o

156

229
­ ± ® r¤ J¦ ¡¦ w̧Mounted
ª O
Panel-inserted Ë

³Unit:
¦ ì:mm
æ mm

4
2.2 Wiring
Wiring method and cautions
 Please select the shielding cable as for I/P and O/P signal line, following the wiring
diagram listed below in wiring.
 The wire diameter of Power Line is 0.75mm (minimum).
 Please also select shielding cable or independent cable as for I/P line at the digital input
terminal.
 Please do not put the cable of control signal and the power cable in one pipe or bundle
them together.
 Please do the grounding well. (Select the wire with above 2.0mm diameter).
 Concerning interference and noise please control the length of wire within 10m.

5
Wiring Diagram: Example of “Compression” LOAD CELL

TC-2060 TENSION CONTROL WIRING DIAGRAM

POWDER BREAKER
(TC-2050P)

SHIELD
WIRE
0V PN
COMMUNICATION 485B PP
RS 485 485A
POWDER NEW REEL

0V
PLUSE
SENS P12V
SENSOR
+12V N12V

TORQUE CONTROL
OUTPUT 0~+10Vdc ¡ ¡ TQOUT
0V
BLACK
BLKR

¡ ¡
WHITE
SPEED CONTROL SPOUT WH-R
GREEN
OUTPUT 0~+10Vdc 0V GR-R
RED
RED-R

¡ ¡
SHIELD
TORQUE CONTROL 4~20mA SG-RL
TENSION DETECTOR
OUTPUT 4~20mA 0V LOAD CELL

¡ ¡
NEW REEL
NROUT
TORQUE CONTROL SHIELD
OUTPUT 0~+10Vdc 0V SG-RL
BLACK
BLKL
WHITE
TENSION METER FBKOUT WH-L
M GREEN
0~+10Vdc 0V GR-L
RED
RED-L
TENSION DETECTOR
LOAD CELL
EXTERNAL TENSION 0V
SETTING 0~+10Vdc TENS MC4 HAND / AUTO

MC3 OUTPUT CHANGE

MC2
¡ ¢
MULTI MODE

¡ ¡
MULTI ANALOG
SIGNAL INPUT
ADIN2 MC1 SELECTION
0~+10Vdc ADIN1 COM
WINDER SPEED 0V
0~+10Vdc WIND COM DIAMETER RESET
REST & FAULT RESET

COM STALL MEMORY

LINE SPEED 0V STALL
0~+10Vdc LINE COM
REEL EXCHANGE
+10V +10V CHANGE
COM
RUN / STOP
RUN
ALARM ALMA
REALY
OUT ALMB OUT
250Vac 1A FG
ALMC
POWER
T SOURCE
R AC220V

The above wiring method of load cell is for detecting

"Compression";
If the load cell is used for detecting
"TENSION",the wiring method will be changed as follow
GR-L WHITE
WH-L GREEN
GR-R WHITE
WH-R GREEN

Note:
 For “PULL-STRETCH” LOAD CELL, only switch the green wire and white wire of LOAD
CELL(white wire connect to “GR”; green wire connect to “WH”).
 When TC-2060 leaves factory, the default line speed has been set to the maximum
speed (the terminal of “+10V” is shorted to the terminal of “LINE”), otherwise the
TC-2050P can’t be operated normally. If the TC-2060 will follow the production speed of
system, opening the short connection between the terminal “+10V” and “LINE”, and

6
 input voltage 0 ~ +10V to the terminal of “LINE”.
 In the application of “Central Winding”, if there is no feedback speed signal, please also
input voltage 0 ~ +10V to the terminal of “WIND”, it can avoid the calculation error of
diameter (the diameter will be calculated to maximum value, and the “SPOUT” speed
voltage will be less when the diameter is more).

Wiring of Tension Detector

(1) The tension detector (Load Cell) can be used for detecting “PULL-STRETCH” Load or
“Compression” Load, but make sure the value should be increased at positive polarity.
“GR” is negative (black wire), and “WH” is positive (red wire), It means the voltage is
increased with tension increasing (positive signal).
For detecting “Compression” Load:
Left (white wire to WH-L, green wire to GR-L)
Right (white wire to WH-R, green wire to GR-R)
For detecting “Compression” Load:
Left (white wire to GR-L, green wire to WH-L)
Right (white wire to GR-R, green wire to WH-R)
(2) When only one detector (Load Cell) is used, the circuit should be shorted between
unused input terminal of [GR-L] [WH-L], [GR-L] [WH-L]. The setup selection should
beR-REEL (right detection) or L-REEL (left detection) in the parameter “LOADCELL
SELECT”.

7
2.3 Dimension

8
3. Parameter and Explanation
3.1 Setup of parameters

生產操作Operation
Production

± i¤ O³ Setting
Tension ]© w 衰減設定
Taper Tension Setting

TC-2060
RUN TC-2060
RUN
ERROR
ERROR
Kg
TNSN. 3.0 KGF
Kg
PUAUTO 3.0 KGF N TNSN. 3.0 KGF
TQOUT 2.8V V PUAUTO 3.0 KGF N
COUNT 120 PPR % TQOUT 2.8V V
COUNT 120 PPR %

MANUAL AUTO
MANUAL AUTO
SET P
SET P
TENSION SET TENSION SET
4 5 6 TENSION SET TENSION SET
4
D.RESET OUTPUT 4 5 6 5
ON 3 7 3 4 6
OUT D.RESET OUTPUT 3 7 3 7
2 8 2 8 ON
OFF 2 8 2 8
1 9 1 9
OFF 1 9
0 10 0 1 9
0 10 0 10

Press Key, changing After setting, press SET Press key, 進入

5秒
P going to P
Press Key, changing
衰減設定
tension setting, the tension key, then tension setting is “taper tension setting”, “taper tension setting”, after
display will be flashing. completed. 衰減設定
then the parameter is setting, press key, then SET

(or it is can be adjusted flashing.

( 或由VR調整 ) by the setting is completetd
衰減設定
VR)

° Ñ
¼Æ³ ]© Setting
Parameter ¤ èª k Procedure
w

TC-2060
TC-2060 RUN

ERROR
RUN

Kg
ERROR TNSN. 3.0 KGF
PUAUTO 3.0 KGF N
Kg
TNSN. 3.0 KGF TQOUT 2.8V V
PUAUTO 3.0 KGF N COUNT 120 PPR %

TQOUT 2.8V V
COUNT 120 PPR %

MANUAL AUTO

MANUAL AUTO P
SET P
TENSION SET TENSION SET
5 5
4 6 4 6
TENSION SET TENSION SET
D.RESET LOCK OUTPUT 3 7 3 7
4 5 6 5 ON
4 6
D.RESET OUTPUT 3 7 3 7 2 8 2 8
OUT ON
2 8 2 8 1 9 1 9
OFF
0 10 0 10
1 9 1 9
0 10 0 10

Press key at SET P

Press SET
¨ Ï the
key, Press Key, changing After setting, press key, SET

the same time, then parameter begin to falsh Parameter content then the “parameter setting”
going to “parameter is completed.
setting”

OUT

« ö
If parameter doesn’t be ¤ £« ö¥ press
Á ä If doesn’t ô¦ óÁ äany key,
changed, press   or it will exit out the P

key, jumping to¤the

§ reserved “parameter ¸ õ¥ Xsetting” after
parameter being modified 10 seconds

9
3.2 Structure diagram of parameters

ALL PARAMETER

MODE
RATIO

MAIN TAPER FUCN PID FBK DISP SERIAL

PARAMETR PARAMETR PARAMETR PARAMETR PARAMETR PARAMETR PARAMETR
DRIVER TAPER TENSION TENSION PID LOADCELL DISPLAY COMMAND
SELECT MODE SELE SELECT FUNC FEEL UNIT POINT SELECT
FUNCTION MC1 SELECT TENSION PID LOADCELL DISP NO.1 SINGLE
TAPER RATIO
SELECT FUNC SLP SCALE SOURCE SELECT
DIAMETER TAPER TENS MC2 SELECT TENSION PID LOADCELL DISP NO.3 SERIAL
SOURCE SET1 FUNC SLP1 SELECT SOURCE ADDRESS
LINE TAPER TENS AD1 SELECT TENSION CP ZERO TUNE DISP NO.4 BAUD
RATIO SET2 FUNC GAIN TEST SOURCE RATE
WIND TAPER TENS AD2 SELECT TENSI SPAN TUNE DISP FIELTER PARITY
RATIO SET3 FUNC CI+ GAIN TEST TIME SET
TENS TAPER SET RLY SELECT TENSI SERIAL
RATIO RATIO1 FUNC CI- GAIN TIME
ADIN1 TAPER SET RLY FBK TENSION SERIAL
RATIO RATIO2 HI/LOW CP1 GAIN ALARM SET
ADIN2 TAPER SET TENSI CI1+
RATIO RATIO3 GAIN
AUTO VR TENSI CI1-
MAXIMUN GAIN
MECH TENSION
COMPANSION CP2 GAIN
MECHANISN TENSI CI2+
LOSS A GAIN
MECHANISN TENSI CI2-
LOSS B GAIN
INITIAL PID FIELTER
TENSION TIME
INCH
ADD/DEC
PRESET SET
VALUE
CUT ADD/TE
VALUE
PRESET
SET TIME
STOP
TIME
STOP FUNC
SELE
STOP
RATIO
MAXIMUN
DIAMETER
MINIMUN
DIAMETER
THICKNESS
DIAMETER
LOGIC
DIAMETER
ZERO
DIAMETER
SPAN
START
TORQUE

10
 3.3 List of parameters
MAIN PARAMETER GROUP

SYMBOL SETTING
SYMBOL DEFAULT EXPLANATION
DESCRIPTION RANGE
MAIN Function programming for
Main parameter
PARAMETER main parameter

TAPER Function
Taper function of
programming for
PARAMETER parameter group
taper tension
FUNC Assigned function
Function parameter
programming for Digital &
PARAMETER group
Analog Input
PID
PID parameter group Function programming for PID
PARAMETER
FBK Specification Function programming for
PARAMETER parameter group specification

DISP Display parameter Function programming for

PARAMETER group display

SRIAL Communication Function programming for

PARAMETER parameter group communication

INSI Cipher parameter Function programming for

PARAMETER group Cipher

3.3.1:MAIN PARAMETER
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION

0: POWER(CLUTCH) 0: Magic powder clutch

DRIVE MOTOR 1: Motor(torque
Selection of drive 1: MOTOR(TORQUE) control)
SELECT (TORQUE) 2: Current to Pressure
2: E/P REQULATOR
Converter
0: Winding
FUNCTION Selection of 0: WINDER, 1: Unwinding
winding and WINDER
SELECT 1: UNWIND (Settting can’t be
unwinding
changed in the RUN)

0: Computing of line
speed and winding
0: DIVIDER
DIAMETER speed
Source of diameter
DIVIDER 1: SENSOR 1: Proximity switch
SOURCE detection
length calculation
2: TB(DIAMETER ) 2: External diameter
signal terminal input
Ratio of line speed
LINE RATIO 100.0% 10~500.0% LINE terminal input
signal input

Ratio of winding
WIND RATIO 100.0% 0~500.0% WIND terminal input
feedback signal

11
TENS RATIO Ratio of signal 100.0% 0~500.0% TENS terminal input

ADIN1 RATIO Ratio of signal 100.0% 0~500.0% ADIN1 terminal input

ADIN2 RATIO Ratio of signal 100.0% 0~500.0% ADIN2 terminal input

Use range(%) of
AUTO VR tension setting for
Ratio of signal 100.0% 0~100.0%
MAXIMUN panel’s VR (including
Terminal “TENS”)
MECH Acceleration Compensation amount
100.0% 0~999.9%
COMPANSION compensation in acceleration

The setting is enough

MECHANISN Static friction
if the reel’s state is
compensation of A 0.0V -5.00V~+5.00V
LOSS A between moving and
reel
static

The setting is enough

MECHANISN Static friction
if the reel’s state is
compensation of B 0.0V -5.00V~+5.00V
LOSS B between moving and
reel
static
INITIAL Initial tension Compensation setting
30.0% 0~100.0%
TENSION compensation for initial tension

INCH Setting value of MC1~2 termial

tension increase 5Kg 0~FULL SCALE Kg
ADD/DEC and decrease assigned
Constant Value(Output
PRESET SET Pre-setting value of from terminal
50.0% 0~100.0%
VALUE new shaft tension “NROUT”, “P12V”,
“N12V”
Increased tension
CUT ADD/TE T this value are actual
in changing reel
and cutting
100.0% 0~500.0% cutting material’s
VALUE tension
material
PRESET SET Time of changing Time of changing reel
5.0SEC 0~10.0SEC
TIME reel procedure

START Start Torque

0.5 V 0~5V Running Enable
TORQUE compensation
The time of stop when
STOP TIME STOP time 10.0S 0.0~60.0S the “RUN” terminal is
opened

0: PID continue control

STOP FUNC Mode selection in 0: PID ON within the STOP time
PID ON
SELE stop 1: STOP RATIO 1: Follow “STOP
RATIO” to brake

Brake is multiplied
Brake value within owing to “STOP
STOP RATIO 100.0% 0~500.0%
the STOP time RATIO” multiply by the
diameter value
MAXIMUN
Maximum diameter 1000mm 300~5000mm
DIAMETER

12
MINIMUN
Minimum diameter 100mm 50~300mm
DIAMETER
When the parameter
“DIAMETER SOURCE”
Thickness setting
THICKNESS 120um 10~10000um is set to “SENSOR”,
of winding material
this parameter will be
displayed
When the parameter
DIAMETER 0=0~10VDC “DIAMETER SOURCE”
Logic selection of
0~10VDC is set to “TB”, this
LOGIC supersonic 1=10~0VDC parameter will be
displayed
When the parameter
DIAMETER Zero point “DIAMETER SOURCE”
adjustment of 0.0V -5.00V~+5.00V is set to “TB”, this
ZERO supersonic parameter will be
displayed
When the parameter
DIAMETER “DIAMETER SOURCE”
Multiple ratio of
100.0% 0~500.0% is set to “TB”, this
SPAN supersonic
parameter will be
displayed
When “RUN” terminal
START Start torque starts, then output
0V 0 ~ +10Vdc
TORQUE compensation torque compensation
right away
Auto run Parameter MANUAL
MANUAL
MANUAL VR 0V 0~+10VDC VR SELECT=AUTO
VR SCAL
adjustment BIAS SET Enable

3.3.2:TAPER PARAMETER
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION

Taper ratio is valid only

the above TAPER MODE is
set to linear( the value of
TAPER taper ratio is the
Linear taper tension 100.0% 0~200.0% multiplier, setting 100%
RATIO means the tension won’t
be tapered; setting 90%
means the tension is
attenuated 10%)

TAPER
0: LINER 0: Linear
Mode setting of taper
MODE LINER 1: Non-Linear (multi
tension curve 1: NON-LINER sectional, irregular)
SELE

13
 TAPER The #1 turning According to diameter
point’s setting value value(under the turning
TENS 300mm 0~2000mm
of non-linear taper point, the tension won’t be
SET1 tension tapered)
TAPER The #2 turning
point’s setting value According to diameter
TENS 500mm 0~2000mm
of non-linear taper value
SET2 tension
TAPER The #3 turning
point’s setting value According to diameter
TENS 800mm 0~2000mm
of non-linear taper value
SET3 tension

the value of taper ratio is

the multiplier, setting
TAPER SET Taper Ratio between
100% means the tension
#1 turning point and 100.0% 0~200.0%
RATIO1 won’t be tapered; setting
#2 turning point
90% means the tension is
attenuated 10%

the value of taper ratio is

the multiplier, setting
TAPER SET Taper Ratio between
100% means the tension
#2 turning point and 100.0% 0~200.0%
RATIO2 won’t be tapered; setting
#3 turning point
90% means the tension is
attenuated 10%

the value of taper ratio is

the multiplier, setting
TAPER SET Taper Ratio above #3 100% means the tension
100.0% 0~200.0%
RATIO3 turning point won’t be tapered; setting
90% means the tension is
attenuated 10%

3.3.3:FUNC PARAMETER(parameter setting)

SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
0: PLANE
TENSION 0: Operation panel’s VR
TENSION
PLANE 1: PUSH setting
Source selection of
SELECT 1: Up / Down key setting
tension setting TENSION TENSION 2: Input of Terminal
FUNC
2: EXT VR “TENS”

TENSION
0: Jog increase for tension
setting
MC1 0: INCHING ADD
INCHING 1: Jog decrease for
Function selection of
SELECT 1: INCHING DEC tension setting
MC1 terminal ADD 2: Output signal is
FUNC 2: OUT REMOTE controlled by external
remote control

14
 0: Jog increase for tension
MC2 0: INCHING ADD setting
INCHING 1: Jog decrease for
Function selection of
SELECT 1: INCHING DEC tension setting
MC2 terminal DEC 2: Output signal is
FUNC 2: OUT REMOTE controlled by external
remote control

0: NO FUNCTION 0: NO
1: New reel’s tension
AD1 1: NEW setting
Function selection of NO 2: Taper tension setting
SELECT REELVALUE
AD1 Analog Input FUNCTION 3: Tension detecting
FUNC 2: TAPER (linear) input(power input is
0~+/-10V without load
3: TENSION(FBK) cell)

0: NO FUNCTION 0: NO
1: New reel’s tension
AD2 1: NEW setting
Function selection of NO 2: Taper tension setting
SELECT REELVALUE
AD2 Analog Input FUNCTION 3: Tension detecting
FUNC 2: TAPER (linear) input(power input is
0~+/-10V without load
3: TENSION(FBK) cell)

Relay’s function output

RLY 0: HIGH
selection
Mode selection of
SELECT LOW 1: LOW 0: in high tension
relay action
1: in low tension
FUNC 2: ALARM
2: abnormal

Following the above

assigned mode; when it is
RLY set to “HIGH”, relay will be
Active point of
active if it is higher than
FBK tension detection’s 3.0% 0~100.0%
the active point, when it is
relay
HI/LOW set to “LOW”, relay will be
active if it is lower than
active point

0=MANUAL %
MANUAL Operation 0=MANUAL % :Manual
MANUAL 1=AUTO BIAS
VR MANUAL VR 1=AUTO BIAB SET:
% SET
SELECT Select

3.3.4: P I D PARAMETER(parameter setting)

SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION

TENSION 0~Scale Tension will not be

Dead band of tension 0.1KG
PID FEEL (parameter) corrected within this range

The setting and actual

TENSION 0~ Scale error are within the range
Section 1 breakpoint
0.5KG between PID FEEL and PID
PID SLP of tension error (parameter) SLP will be regarded as
section 1

15
 The setting and actual
TENSION 0~Scale error are within the range
Section 2 breakpoint
1.0KG between PID FEEL and PID
PID SLP1 of tension error (parameter) SLP1 will be regarded as
section 2
TENSION Tension error ratio of
30.0% 0~500.0%
CP GAIN section 1 The section within PID
FEEL and PID SLP will be
TENSI The rising time of corrected by PI
section 1 tension 150S 0~5000S
CI+ GAIN error integrator

TENSI The falling time of

section 1 tension 150S 0~5000S
CI- GAIN error integrator
TENSION Tension error ratio of
30.0% 0~500.0%
CP1 GAIN section 2 The section within PID
FEEL and PID SLP1 will be
TENSI CI1+ The rising time of corrected by PI
section 2 tension 75S 0~5000S
GAIN error integrator

TENSI The falling time of

section 2 tension 75S 0~5000S
CI1- GAIN error integrator
TENSION Tension error ratio of
30.0% 0~500.0%
CP2 GAIN section 3 The section which is small
than SLP1 will be
TENSI CI2+ The rising time of corrected by PI
section 3 tension 10S 0~5000S
GAIN error integrator

TENSI The falling time of

section 3 tension 10S 0~5000S
CI2- GAIN error integrator
PID FILTER The filter time of The filter time of load cell
100ms 0~500ms
TIME tension feedback feedback signal

3.3.5:FBK PARAMETER (feedback parameter)

SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
LOADCELL The unit of tension 0: Kgf
Kgf
UNIT detecting and display 1: N

LOADCELL Specification of load Load cell’s

50.0KG 0~1000Kg
SCALE cell specification(single side)

0: REELS
LOADCELL Load cell’s quantity 0: Two side detection
and right-left side REELS 1: L- REEL 1: Left single side
SELECT Selection 2: Right single side
2: R- REEL
ZERO TUNE Load cell’s tension
Zero Reset 0.0KG -SCALE~+SCALE
TEST Correction
SPAN TUNE Load cell’s tension
highest point 0~500% 0~500%
TEST correction

16
3.3.6:DISP PARAMETER(parameter)
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
0~2(the value of The number setting of
DISPLAY The decimal point
tension setting decimal point(the value
number of tension 1
POINT and display are of tension setting and
setting
valid) display)

0: LINE INPUT 0: Voltage of “LINE”

1: WIND INPUT terminal
DISP NO.1 The first row LCD FEED 1: Voltage of “WIND”
source selection 2: TENSION terminal
SOURCE display BACK 2: Tension setting’s value
INPUT 3: Voltage of “ADIN1”
3: ADIN1 terminal

4: Voltage of “ADIN2”
4: ADIN2 terminal
5: Voltage of torque
DISP NO.3 The third row LCD TORQUE 5: TORQUE OUT command
source selection
SOURCE OUT 6: NR OUT 6: Voltage of “NR OUT”
display
terminal
7: SP OUT 7: Voltage of “SP OUT”
terminal

8: Voltage of “FBK OUT”

8:FBK OUT terminal
9: Error amount
9:SLP
10: Voltage of error
10:PID VOL amount
compensation
11:DIAMETER 11: Diameter amount
DISP NO.4 The fourth row LCD 12:COUNT 12: Counting length
source selection SP OUT amount
SOURCE display 13:FEEDBACK 13: Total amount of
14:FBK-L CELL tension
14: Left side load cell’s
15:FBK-R CELL tension
15: Right side load cell’s
16:SERIAL
tension
STATUS 16: Communication
status

DISP FILTER The filter time of display

Display time 5.0S 0~20.0S
TIME value

3.3.7:SERIAL PARAMETER(communication)
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION

17
 0: External terminal
control
(RS-485 Read function
is available)
1: Digital input &
parameter & SV
0:OUTSIDE TB tension setting value
COMMAND 1:SERIAL are controlled by
Selection of digital
OUTSIDE TB RS-485
input command 2:TB
SELECT communication
(SV=RS485) 2: Digital input is
controlled by terminal.
Parameter & SV
tension setting value
are controlled by
RS-485
communication

0: External terminal
control
(RS-485 Read function
is available)
1: Analog input &
0:OUTSIDE TB parameter & SV
SINGLE 1:SERIAL tension setting value
Selection of analog
OUTSIDE TB are controlled by
input command 2:TB
SELECT RS-485 communication
(SV=Rs485) 2: Analog input is
controlled by terminal.
Parameter & SV
tension setting value
are controlled by
RS-485 communication

☆ When the
communication
Communication function is set, the
SERIAL address following parameter
(the number of 0 0 , 1～31 will be displayed
ADDRESS station) 0: Don’t send back, all
receive
1～31: station address

(0)=4800 bps
Communication baud There are three kinds of
BAUD RATE 9600 (1)=9600 bps
rate baud rate can be set
(2)=19200 bps
0: NO PARITY

PARITY SET Parity setting NO PARITY 1: EVEN PARITY

2: ODD PARITY

SERIAL The delay time between

Communication delay
15 ms 5~65ms command message and
interval of time
TIME response message

18
 0: Drive stops running
0: DRIVE STOP 1: Drive stops running
when the
1: SERIAL communication format
SERIAL Drive response state
is not correct.
after abnormal RUNNING FAULT/OT
2: if the communication
ALARL SET communication
2: DRIVE format is correct, but
the communication is
RUNNING interrupted, the drive
keeps on running

3.3.8:INSI PARAMETER (cipher parameter)

0: Can change any

parameter
1234: Reset to DEFAULT
(The power must
PASSWORD Cipher parameter 0 0~9999 be off and start
again after setting)
1~9999: Can’t change
parameter value

19
3.4 Parameter Explanation

Fun1: FMAIN PARAMETER(parameter setting)

DRIVER SELECT: Drive selection; Three kinds of drive can be selected; Magnetic Powder
Clutch, Torque control of motor, or Current to Pressure Converter (All the
three output terminals are different)
FUNCTION SELECT: Selection of Rewinding and Unwinding; Selecting movement of
rewinding and unwinding. If the torque command is opposed to the
trend of tension-increase or tension-decrease, reversing the rotary
direction of drive or connecting terminal “MC3” to terminal “COM”, the
polarity will be reversed, then the setting is completed.
DIAMETER SOURCE: Source of diameter detecting
DIVIDER: LINE signal of line speed and WIND signal of winding speed doing division
calculation,and calculate the diameter amount.
SENSOR: Using proximity switch to calculate the length, matching with MAXIMUM
DIAMETER,MINIMUM DIAMETER and THICKNESS of reel materials to
calculate diameter.
TB: External “ADIN1” and “ADIN2” terminal are input diameter signal(“ADIN1” and “ADIN2”
must be set separately.
LINE RATIO: The ratio(10 ~ 500%) of line speed signal input, which can be used to correct
this station speed and the ratio of the former station.
WIND RATIO: The ratio(0 ~ 500%) of winding feedback signal, which can correct the ratio of
speed feedback of this station.
TENS RATIO: The ratio(0 ~ 500%) of external tension setting.
ADIN1 RATIO: The ratio(0 ~ 500%) of multi-function analog input terminal “ADNI1”.
ADIN2 RATIO: The ratio(0 ~ 500%) of multi-function analog input terminal “ADNI2”.
AUTO VR MAXIMLW: Range setting of operation panel, including “TENS”(the percentage of
full scale); for example, there have two of the maximum weight of
load cell, 50Kg x 2, so the maximum load is 100Kg, this parameter is
set to “20%”, then the range of operation panel is 100Kg x 20% =
20Kg, it means the VR can be set from 0 to 20Kg.
MECH COMPANSION: Acceleration compensation; the torque or speed compensation will
be executed based on the line speed(LINE terminal) variation per
time.
MECH ANISN LOSS A: Mechanical static friction compensation of A reel, the setting is
enough if the reel’s state is between moving and static.
MECH ANISN LOSS B: Mechanical static friction compensation of B reel, the setting is
enough if the reel’s state is between moving and static.
INITIAL TENSION: Compensation of initial tension, which compensates the initial diameter
tension of initial diameter when the line speed(LINE terminal) is 0V.
INCH ADD/DEC: Setting amount of tension increase / decrease, it is assigned by

20
 multi-function terminal for tension jog increase setting or tension jog
decrease setting(“SV” + “INCH ADD” or “DEC” equal to the actual tension
setting value).
PRESET SET VALUE: New reel’s tension pre-setting value, this setting are sent from
terminal “PRV”, “NRV”(0~24V), “NROUT”(0~+10V) separately for
providing new reel’s pre-tension.
CUT ADD/TE VALUE: The increased-tension in changing reel and cutting materials. In the
time of changing reel, tension setting value of changing reel and
cutting materials.
PRESET SET TIME: The time of changing reel. It will be enabled every time that “CHANGE”
terminal (Vs “COM” terminal) be opened or closed. The corresponding
cutting movement will be executed within this time.
START TORQUE: Start Torque compensation : Running Enable
STOP TIME: STOP TIME will be enabled and counted when “RUN” terminal(Vs “COM”
terminal)is opened. There are two kinds of selection will be provide; One is PID
is controlled continuously, the other is STOP RATIO for brake. In general, this
parameter must be set as same as the time of speed decrease(the time from
system off to zero speed). When the “RUN” terminal is opened, STOP TIME
will be the delay time of system until the motor is stopped.
STOP FUNC SELE: The mode selection at stop. The measures be done within STOP
TIME(same as above).
STOP RATIO: The brake amount within STOP TIME; If select STOP RATIO within STOP
TIME, the brake amount will be the setting value of parameter multiply the current diameter
amount.
MAXIMUN DIAMETER: The maximum diameter amount of winding reel or unwinding reel.
MINIMUN DIAMETER: The minimum diameter amount of winding reel or unwinding reel.
THICKNESS: The thickness setting of winding materials. It is used to provide to SENSOR
for calculating diameter. This parameter is only displayed when DIAMETER
SOURCE is assigned to SENSOR.
START TORQUE: Start torque compensation. When “RUN” terminal is started, the start
torque compensation is sent out immediately, it can adjust this parameter
to overcome the slow start, which is caused by mechanical static friction.

Fun2: TAPER PARAMETER GROUP

TAPER MODE SELE: Mode setting of taper tension curve

0:LINER: Linear
1:NON-LINER: Non-linear(multi-sectional, irregular)

TAPER RATIO: Linear taper tension; this parameter is valid when the “TAPER MODE
SELE” is set to linear( the value of taper ratio is the multiplier, setting 100%
means the tension won’t be tapered; setting 90% means the tension is
attenuated 10%).

21
When select “NON-LINER”(Non-linear), the following parameters will be valid.
TAPER TENS SET1: The #1 turning point’s setting value of non-linear taper tension;
according to diameter amount, under the turning point, the tension
won’t be tapered.
TAPER TENS SET2: The #2 turning point’s setting value of non-linear taper tension; when
diameter amount is between this parameter and “TAPER TENS SET1”,
then “TAPER SET RATIO1”(Taper Ratio) is the taper amount.
TAPER TENS SET3: The #3 turning point’s setting value of non-linear taper tension; when
diameter amount is between this parameter and “TAPER TENS SET2”,
then “TAPER SET RATIO2”(Taper Ratio) is the taper amount.
TAPER SET RATIO1: The taper ratio between #1 turning point and #2 turning point(this
parameter is multiplier), setting 100% means the tension won’t be
tapered; setting 90% means the tension is attenuated 10%.
TAPER SET RATIO2: The taper ratio between #2 turning point and #3 turning point(this
parameter is multiplier), setting 100% means the tension won’t be
tapered; setting 90% means the tension is attenuated 10%.
TAPER SET RATIO3: The taper ratio above #3 turning point(this parameter is multiplier),
setting 100% means the tension won’t be tapered; setting 90%
means the tension is attenuated 10%.

LINEAR LINE TAPER NON-LINEAR LINE TAPER

TENSION
TENSION

SETTING TENSION SETTING TENSION

TAPER
TENSION TENS
SET SET1
RATIO1 TAPER
TARGET TENS
TENSION PORTION OF DECREASE SET2 PORTION OF DECREASE
DUE TENSION DUE TO TAPER SET RATIO3
SET TAPER
RATIO2 TENS
SET3
TENSION
SET
RATIO3

MINIMUM MAXIMUM REEL CORNER 1 CORNER 2 CORNER 3 MAXIMUM

DIAMETER WINDING DIAMETER
DIAMETER DIAMETER DIAMETER

Fun3: FUNC PARAMETER(parameter setting)

TENSION SELECT FUNC: Source selection of tension setting

0:PLANE TENSION Operation panel’s VR setting
1:PUSH TENSION Setting of UP/DOWN key
2:EXT VR TENSION TENS terminal input

MC1 SELECT FUNC: MC1 terminal’s function selection

0:INCHING ADD0 : Jog-increase tension setting

22
1:INCHING DEC : Jog-decrease tension setting
2:OUT REMOTE : Output signal is controlled by external remote control

MC2 SELECT FUNC: MC2 terminal’s function selection

0:INCHING ADD0 : Jog-increase tension setting
1:INCHING DEC : Jog-decrease tension setting
2:OUT REMOTE : Output signal is controlled by external remote control

AD1 SELECT FUNC: AD1 analog input’s function selection

0:NO FUNCTION
1:NEW REELVALUE: New roller’s tension setting
2:TAPER (linear) : Taper tension setting
3:TENSION(FBK): Taper detection input(when LOADCELL isn’t exist, Input Power: 0 ~
+/- 10V)

AD2 SELECT FUNC: AD2 analog input’s function selection

0:NO FUNCTION
1:NEW REELVALUE: New roller’s tension setting
2:TAPER (linear) : Taper tension setting
3:TENSION(FBK): Taper detection input(when LOADCELL isn’t exist, Input Power: 0 ~
+/- 10V)

RLY SELECT FUNC: Mode selection of relay movement

0:HIGH In High tension
1:LOW In Low tension
2:ALARM: Abnormal

RLY FBK HI/LOW: Tension detection’s relay moving point; according to the above
parameter “RLY SELECT FUNC” setting, if the mode is set to “HIGH”,
detection is higher than relay moving point, then the relay will be active;
if the mode is set to “LOW”, detection is lower than relay moving point,
then the relay will be active.

Fun4: PID PARAMETER GROUP

TENSION PID FEEL: Tension’s dead band be allowed; the range is 0~Scale, when the
difference between tension setting and actual feedback value is
smaller than this parameter, then PID doesn’t need to correct.
TENSION PID SLP: The first section of tension’s slip breakpoint; the range is 0 ~ Scale, the
difference(slip) between tension setting value and actual feedback
value is breakpoint. The value is between “TENSION PID FEEL” and
“TENSION PID SLP”, then the parameters value of “TENSION CP
GAIN”, “TENSION CI+ GAIN”, “TENSION CI- GAIN” will be as
correction.
TENSION PID SLP1: The second section of tension slip; the range is 0 ~ Scale, the slip
value is the second section. The value is between “TENSION PID

23
 SLP” and “TENSION PID SLP1”, then the parameters value of
“TENSION CP 1 GAIN”, “TENSION CI1+ GAIN”, “TENSION CI1-
GAIN” will be as correction, if the value is larger than “TENSION PID
SLP1”, then the parameter value of “TENSION CP2 GAIN”,
“TENSION CI2+ GAIN”, “TENSION CI2 - GAIN” will be as correction.
TENSION CP GAIN: The first section’s tension slip ratio(0~500%)
TENSION CI+ GAIN: The rising time of the first section’s tension error integrator(0~500S);
when the setting value is larger than the actual value, the integrator
must increase progressively.
TENSION CI- GAIN: The falling time of the first section’s tension error integrator(0~500S);
when the setting value is smaller than the actual value, the integrator
must decrease progressively.
“CP”, “CI+”, “CI-“ will be as the calculation facor for PID in the first section
breakpoint(when the setting value is larger or smaller than actual value, integrator can set
the increased or decreased integral time separately. The more value of “CP” is, the more
amount of positive compensation is. The more value of “CI” is, the more integral time
is(correction will be more slow).
TENSION CP1 GAIN: The second section’s tension slip ratio(0~500%)
TENSION CI1+ GAIN: The rising time of the second section’s tension error
integrator(0~500S); when the setting value is larger than the actual
value, the integrator must increase progressively.
TENSION CI1- GAIN: The falling time of the second section’s tension error
integrator(0~500S); when the setting value is smaller than the actual
value, the integrator must decrease progressively.
“CP1”, “CI1+”, “CI1-“ will be as the calculation facor for PID in the second section
breakpoint(when the setting value is larger or smaller than actual value, integrator can set
the increased or decreased integral time separately. The more value of “CP” is, the more
amount of positive compensation is. The more value of “CI” is, the more integral time
is(correction will be more slow).
TENSION CP2 GAIN: The third section’s tension slip ratio(0~500%)
TENSION CI2+ GAIN: The rising time of the third section’s tension error integrator(0~500S);
when the setting value is larger than the actual value, the integrator
must increase progressively.
TENSION CI2- GAIN: The falling time of the third section’s tension error integrator(0~500S);
when the setting value is smaller than the actual value, the integrator
must decrease progressively.
“CP2”, “CI2+”, “CI2-“ will be as the calculation facor for PID in the second section
breakpoint(when the setting value is larger or lower than actual value, integrator can set the
increased or decreased integral time separately. The more value of “CP” is, the more
amount of positive compensation is. The more value of “CI” is, the more integral time

24
 is(correction will be more slow).

The difference between setting value and actual tension value

³ ]©w
»P¹ ê»Ú »~
± i¤ O ®t­ È
PID ­Correction
¥¿
× ¹ Ï Diagram

The setting value ³is ]© ¤p

w ©ó¹ than
smaller »Ú
ê ± actual
i¤ O tension ³ ]©is
The setting value ¤ larger
w j©ó
¹ ê
» than
± i¤ actual
Ú O tension

TENSION TENSION TENSION TENSION TENSION TENSION

PID PID PID Error PID PID PID
SLP1 SLP FEEL »Value
®­t È FEEL
~ SLP SLP1
¨Ò
Ex.:3Kg ¨Ò
Ex.:1 Kg ¨Ò
Ex.:0.1Kg 0 ¨Ò
Ex. :0.1Kg ¨Ò
Ex. :1 Kg ¨Ò
Ex. :3Kg

No Correction

No Correction
CP2 GAIN CP1 GAIN CP GAIN ¤£ ¤£ CP GAIN CP1 GAIN CP2 GAIN
CI2- GAIN CI1- GAIN CI- GAIN ­ × ­ × CI+ GAIN CI1+ GAIN CI2+ GAIN
¥¿ ¥¿

The setting is The setting is The setting is The setting is The setting is The setting is
³ ]©w
smaller ¤than
©ó
p ³ ]©w
smaller ¤ ©ó
p
than ³ ]©w
smaller ¤ ©ó
p
than ¤£ ¤£ ³ ]©than
larger ¤ j©ó
w ³ ]©than
larger ¤ j©ó
w ³ ]© ¤ j©ó
w
larger than
¹ »
ê ±
Ú ¤
i O
actual tension ¹ »
ê ±
Ú ¤
i
actual tensionO ¹ »
ê ±
Ú ¤
i
actual tensionO ­ × ­ × ¹ »
ê ±
Ú i¤ O
actual tension ¹ »
ê ± i¤ O
Ú
actual tension ¹ »
ê ± i¤ O
Ú
actual tension
3Kg
over ¥H
3Kg ¤W 1 Kg ~ 1Kg
between 3Kg 0.1Kg ~1 Kg
between ¥¿ ¥¿ 0.1Kg ~0.1Kg
between 1 Kg 1 Kg ~ 1Kg
between 3Kg 3Kg
over 3Kg¥ H ¤W
¤§
and 3Kg ¶¡ 0.1Kg¤and
¶ ¡ 1Kg
§ ¤§
and 1Kg ¶¡ ¤§
and 3Kg ¶¡

PID FILTER TIME: The filter time of tension feedback, the filter time of load cell’s signal
feedback(the longer the time is, the slower the PID is)

Fun5: FBK PARAMATER GROUP

LOADCELL UNIT: The unit of tension detection and display; the setting is: 0:Kgf and 1:N
LOADCELL SCALE: The specification of load cell; the range is 0 ~ 1000Kg, it is selected
from load cell(single side) corresponding Kg.
LOADCELL SELECT: The selection of load cell quantity and left-right side
0:REELS Two sides detection
1:L-REEL Single and left side
2:R- REEL Single and right side
ZERO TUNE TEST: The zero reset correction of load cell’s tension; the range is –SCALE ~
+SCALE.
Load Cell Zero Reset Correction: When load cell is installed at machine(including roller),
adjusting the display value to “0.0Kg”, then press “SET”
key, the zero reset is completed.

25
SPAN TUNE TEST: The highest point correction of load cell’s tension(0 ~ 500Kg).
Load cell highest point correction:
See the following Fig.: Drawing – LOAD(The load should be close to the full scale of Kg no.
of load cell.

A Standard懸掛 Weight (POISE) is

已知的法碼
suspended in負載 here,WLoad
( N )W (N ) =
Mass x 9.8m/S2, 2
Load Cell it will be the(target
= 質量tension, /S ) is
* 9.8m which
set and adjusted at the parameter
“SPAN TUNE TEST”
成為跨距調整的目標張力

The material is stretched between the rollers

在輥輪中間拉緊

Example:
If the load is 20Kg, pressing UP/DOWN key for adjusting SPAN value until the tension
display is 20Kg, press SET key, then load cell highest point correction is completed.
 If “LOADCELL L-ALARM”(Left side) and “LOADCELL R-ALARM “(right side) are
displayed, it means the polarity of detector(load cell) is opposite, please swap the
GREEN wire and WHITE wire of detector each other, and execuse the correction of
ZERO and SPAN again.
 ZERO RESET and HIGHEST POINT correction should be completed within one time;
when the ZERO RESET correction is completed, pressing SET key first, let SPAN
display be flashing, suspending a Standard Weigt(POISE), the setting SPAN value, if
the Standard Weight doesn’t be suspended, SET key should also be pressed, make
SPAN display be flashing, if the SPAN display doesn’t flash, the parameter setting will
be exited after 5 seconds.

26
Fun6: DISP PARAMATER GROUP

PUSV: Decimal point’s No. setting of tension setting and display(This parameter is vlaid only
in the state of tension setting and display).
Setting “0” : It means no decimal point.

SPr: Display percentage(0 ~ 50 times); when SPr is set to 1 time, the display is basic unit,
the top line display percentage(fixed one digit of decimal point).

Src: Source selection of top line display

0:LINE INPUT 0:LINE terminal voltage
1:WIND INPUT 1:WIND terminal voltage
2TENSION INPUT 2: Tension setting value
3:ADIN1 3: ADIN1 terminal voltage
4:ADIN2 4: ADIN2 terminal voltage
5:TORQUE OUT 5: Torque commend voltage
6:NR OUT 6:NR OUT terminal voltage
7:SP OUT 7:SP OUT terminal voltage
8:FBK OUT 8: FBK OUT terminal voltage
9:SLP 9: Error amount
10:PID VOL 10: Voltage of error compensation
11:DIAMETER 11: Diameter amount
12:COUNT 12: Counting length amount
13:FEEDBACK 13: Total tension amount
14:FBK-L CELL 14: Left side of LOAD CELL tension
15:FBK-R CELL 15: Right side of LOAD CELL tension
16:SERIAL STATUS 16: Communication state display

FUN 7: SERI PARAMATER GROUP (Please refer 8. Communication)

FUN 8: INSD PARAMATER GROUP YUNN
1234: Restore to DEFAULT
0: Could change any value of parameter
1~9999: Can’t change any value of parameter

27
4. Adjustments and Test Run
4.1 Test Run Procedure
The required preparation and task for automatic operation should be proceeded as the
following adjustment:
(1) Controller installation and wiring.
(2) Controller DIP switch setting, tension detector adjustment
(3) To do drive system check through by manual operation.
(4) Proceeding operation check in the automatic control mode.
(5) Adjusting operation parameter based on requirement.
(6) Abnormal check.
(7) Adjustment ends.

4.2 DIP Switch Function Setting

According to the required mode, setting DIP switch’s state.
SW1 Function: Control loop of “TQ OUT”, “NROUT”, “SPOUT”, “FBKOUT”; signal
selection(switching between -10~0~+10Vdc and -5~0~+5Vdc)

4.3 Adjustment of Tension Detector(Load Cell)

(1) Going to “FBK PARAMETER” parameter group, setting the corresponding detector’s unit
and specification of single side, and set the detector’s number at the parameter
“LOADCELL SELECT”.
(2) Zero reset of tension detector: Proceeding correction for the gross weight load of
detecting roller and shaft, the adjustment should be proceeded in the state of installing
roller but without any material is passing through it.

ZERO TUNE TEST( Zero Reset Correction)

Don’t feed any material, in the

condition of accepting gross weight
ZERO of roller, pressing SET key, it make
SPAN
TUNE ZERO be flashing, and proceed fine TUNE
TEST tuning with key until the TEST
bottom line’s display is 0, then
press SET key again.

28
(3) SPAN TUNE TEST adjustment of tension detector:
The load from material which put on the tension detector will be different because of the
installation angle of detector and passing angle of material. Therefore, it need adjust the
span and proceed correction.

A Standard
懸掛 已知的法碼Weight (POISE) is
suspended 負載 Where,
in ( N ) Load W (N ) =
Mass x 9.8m/S2, 2

Load Cell it will be( =the

質量 * 9.8mtension,
target /S ) which is
set and adjusted at the parameter
“SPAN TUNE TEST”
成為跨距調整的目標張力

The material is stretched between the rollers

在輥輪中間拉緊

Gravity Correction(SPAn)If “LOADCELL L-ALARM” appeared on the display, it means the

stress direction of detector of left side is opposite; If “LOADCELL R-ALARM” appeared on
the display, it means the stress direction of detector of right side is opposite. Please
exchange GREEN wire and WHITE wire of detector each other, pressing RESET terminal
again, and re-execute the correction of ZERO and SPAN(please refer the wiring diagram;
there have two kinds of wiring; press-type wiring, stretch-type wiring).

According to the above figure’s Adjust key, input the

Lasting ZERO correction, value which is equal to the
instruction, suspending a
press key again, load weight, press SET
known load W(N) Standard
make the display of key(Ex. If the Standard
Weight (POISE), it should be
parameter be “SPAN”, and Weight is 10Kg, then input
close to the static positive load
press SET key, it will make “10.0” or “98(N)”, it means
which has full scale of tension
“SPAN” be flashing. weight 10Kg multiply
value as far as possible.
acceleration 9.8m/s²)

If there have abnormal message “L-TE” or

“R-TE” are displayed in the setting of
SPAN, it means the signal direction of
If an abnormal message occurs, after
detector are opposite, need to exchange
exchanging the wires of detector, only if the
the GREEN wire and WHITE wire of
correction should be executed from ZERO
detector each other. “L-TE” means left side,
reset again, correction will be
“R-TE” means right side. In general, if an
accurate(execute the adjustment
abnormal message occurs, it should be
procedure of detector described at item
wrong at both side, suggesting to exchange
4.2)
the wires of both side at the same time
according to the color and terminal no., it
could avoid correcting again

If “LOADCELL L-ALARM” appeared on the display, it means the stress direction of detector
of left side is opposite; If “LOADCELL R-ALARM” appeared on the display, it means the

29
stress direction of detector of right side is opposite. Please exchange GREEN wire and
WHITE wire of detector each other, pressing RESET terminal again, and re-execute the
correction of ZERO and SPAN(please refer the wiring diagram; there have two kinds of
wiring; press-type wiring, stretch-type wiring).

30
4.4. The Central Winding or Unwinding Control
First correctting whether the signal of line speed reach to termial stage “LINE”, “0V”(or
connect terminal “+10V” and terminal “LINE”). Ensuring whether the feedback signal
“DC 0 ~ +10V” of winding controller reach to termial stage “WIND”, “0V”.

※ When the mode is central winding(motor drives directly), the signal of line speed and

motor feedback speed must be connected, so it could extend the functions of tension
control and taper tension accurately; When using detector for counting length control,
the signal of line speed shouldn’t be connected, but the signal of motor feedeback
speed should be connected or connecting the terminal “+10V” to terminal “LINE”.
※ When the mode is brakedrive of central winding(magnetic powder brake or clutch),
please use detector counting length control(diameter calculation), so it could extend
the functions of tension control and taper tension accurately; The signal of line speed
should be connected or connecting the terminal “+10V” to terminal “LINE”.
The operation of this controller(terminal “RUN”) must start or stop with
drive(Ex. Inverter) together.

※ When the mode is brake drive of central winding(magnetic powder brake or clutch),

connecting terminal “STALL” to terminal “COM” in the zero speed when stop(the
“RUN” terminal is not need to ON). Using the setting of retention tension (“STALL
SV”), the tension setting is less, and rewinding roller will not loosen materials when
the system is stopped.

※ When the winding feedback speed isn’t connected, please connect “WIND” and

“LINE” terminal together, it can avoid that the “SPOUT” output speed will be less
(Because the diameter of material roll is considered to be maximum diameter, and
the output speed will be less if the diameter is increased progressively).

※ If the torque command is opposed to the trend of tension-increase or

tension-decrease, reversing the rotary direction of drive or connecting terminal “MC3”

to terminal “COM”, the polarity will be reversed, then the setting is completed.

31
5. Abnormal Message
(1) LOADCELL L-ALARM message: It means the polarity of left side load cell is opposite.
(It is only shown in SPAN correction). Please
exchange the green wire and white wire of left load
cell.
(2) LOADCELL R-ALARM message: It means the polarity of right detector is opposite.
(It is only displayed in SPAN correction). Please
exchange the green wire and white wire of right load
cell.
※ When LOADCELL L-ALARM or LOADCELL R-ALARM message appear, after it is
corrected, you can reset the controller by connecting “RESET” and “COM” terminal or
going to parameter setting to set “ZERO” and “SPAN” to clear the abnormal message.
(3) If the controller is in operation, and the panel’s ERROR light is flashing, it means the
tension is continuous at the condition, which is not enough or is over (the tolerance of
modification will approach to the value of +/- 10V). Please check the coordination
condition between parameter and peripherals; for example, the roller is slipped, the front
take-up roller is pulled by over-tension, or the drive can’t drive…etc.
(4) The “CELL” and the negative value display are flashing alternately: It means the position
of LOAD CELL is error, and the display is negative Kg. The position offset is because an
external force affects the load cell. Please check that the position of LOAD CELL Roller
had offset or was jammed; or the fixed screw of Roller bearing is so long as to interfere
the internal spring plate. When the above errors or faults were obviated, please install
and do the adjustment of LOAD CELL again (refer chapter4, section4.2).

32
6. Specification
Related
Item Specification
Terminal
AC 180~245V 50/60Hz About 40VA
R Built-in 2A fuse
Input T F.G is earthed based on the third kind of grounding method
FG (The Neutral Line of 3Φ4W Power is connected with the case
of device to “Earth” )
Power
DC5V Power of tension detector:
RED-L (+) RED wire is connected to RED-L,
Output RED-R
RED-R OV (-) Black wire is connected to BLKL,
BLKR
RUN Run contact ON=Auto. RUN OFF=STOP
COM Common contact Need to active with drive’s relay together
Input of changing Normal open is REEL A, Normal close is
CHANGE shaft movement REEL B
A terminal that
retention tension is ON= retention tension setting(the other
enabled when set is SV setting value)
STALL
STOP OFF=Tension setting in the operation
(“RUN” is flashing) (SV setting value)

Abnormal Reset Please connect to COM in the abnormal

REST Terminal reset
COM
Common contact
Contact Input terminal of Function can be programmed by
Input MC1
Signal multi-function parameter
Input terminal of Function can be programmed by
MC2
multi-function parameter
Change from the original “0~+10V” to
Output polarity “0~ -10V”
MC3
change
(Torque polarity is opposite)
Manual Input
MC4 Manual Input Terminal
Terminal
Max=30MA
DC12V
+12V SENS, can be selected for use / un-use
Diameter counting
SENS by parameter
length input
0V (Diameter calculation input sensor uses
0V
NPN transistor type)

ALMA
Contact Capacity 250VAC, 0.5A, it could be set
Output ALMB RLY output contact
Signal output of mode types by parameter
ALMC

Tension value
FBK OUT output Connect tension meter externally,
Output
0V 0~+10Vdc, Max 5ma
Signal Common
Signal
NR OUT Output of new
Output roller’s torque 0~+10Vdc, Max 5ma
0V signal

33
 Signal output of
4~20ma Connect EXTENDED RANGE
closed loop
Output TRANSDUCER(Current to Pressure
0V control(current
Converter) externally
source)

SP OUT 0~+10VDC, Max 5ma (The Output will be

Output Line speed Output decreased when the material diameter of
0V roller is increased)
TQ OUT Signal Ouput of
Output closed loop control 0~+10VDC, Max 20ma / 4~20ma
0V
Output of magnetic 0~ +24VDC, Max 5A
Output PP, PN
powder drive

Output of new New roller 0~ +24VDC, Max 2A

P12V
Output roller magnetic
N12V powder drive

GR-L
Tension detector input terminal 0~±500mv, Input impedance
GR-R
20KΩ
WH-L
(LMSseries)
WH-R

Input LINE Line Speed Input

0~+10VDC, Input impedance 20KΩ
OV Signal Common
Input of winding
WIND speed 0~+10VDC, Input impedance 20KΩ
OV
Signal Common

0~+10VDC, Input impedance 20KΩ

Input terminal of
multi-function Function can be programmed by
parameter.
ADIN1
Input
ADIN2
0~+10VDC, Input impedance 20KΩ,
Input terminal of
Function can be programmed by
multi-function
parameter.

Input terminal of
TENS external tension
Input 0~+10VDC, Input impedance 20KΩ
0V Signal Common

Environmental Temp.  0~+40℃

Environmental  35~85%RH(Non-Surface Condensation)
Humidity  Corroded Gas, Burnable Gas, Conductive DUST are
Environment prohibited

34
7. Application Examples:
7-1 Central Unwinding Tension Control(cooperating to magnetic powder brake)
Flow Chart: CIMR-G7 + TC-2060 + BRAKE
Unwinding

P owde r
Bra ke
Loa d Ce ll

Ta ke -Up
Rolle r

TC-2060

Ta ke -Up
Motor Inve rte r

Wiring Diagram (Main Take-Up Roller’s Drive is CIMR-G7 series)

35
Related Parameter (Central Unwinding Tension Control – Cooperating to magnetic powder
brake)
(1) Main guiding roller’s inverter (YASKAWA CIMR-G7 series)

A1-00 Language 0 (English)

A1-01 Parameter access class 2 (High class)
A1-02 Control Mode 3 (Vector attached PG, if it doedn’t attach PG card, set
it to 2)
b1-01 Frequency Instruction Selection 1 (Terminal)
b1-02 Operation Instruction Selection 1 (Terminal)
b1-03 Stop Method Selection 0 (Reducing speed to stop)
C1-01 Acceleration Time 10s Main guiding roller’s inverter (It is set in
accordance with line speed’s requirement)
C1-02 Deceleration Time 10s Main guiding roller’s inverter (It is set in
accordance with line speed’s requirement)
C1-04 Deceleration Time 2 (Stop time, it is set in accordance with line speed’s
requirement)
E1-01 Input Voltage Setting AC220V (According to power voltage)
E1-03 V/F Curve Selection F (Arbitrary curve)
E1-04 The Highest Ouput Frequency 60HZ (It is set in accordance with line speed’s
requirement)
E1-05 The Maximum Voltage AC220V (According to the rated voltage of motor)
E1-06 Base Frequency 60HZ (According to the rated voltage of motor)
E1-07 Central Output Frequency 3HZ
E1-08 Voltage of Central Output Frequency 11V
E1-09 The Lowest Output Frequency 0.5HZ
E1-10 Voltage of the Lowest Output 3V
Frequency
F1-01 PG Parameter 600P/R (According to the specification of PG)
F1-02 PG Disconnection Detection
1 (Free Stop)
Selection
F1-03 The corresponding action in
1 (Free Stop)
over-speed
F1-04 Speed Offset which detected is too
3 (Motor keeps on running)
large
F1-05 PG Rotary Direction 0 (Forward revolution)
H1-09 S11 Terminal’s Function 7 (The switch of acceleration and deceleration time)
H2-02 P1 Terminal’s Function 1 (Output when the speed is zero)
H3-01 Terminal A1 of Frequency Instruction 0 (0 ~ +10VDC)

The above listing of parameters are only for reference, please refer the Instruction
Manual for the other parameters which don’t list.

36
(2) TC-2060 Tension controller’s related parameters and DIP thumb switch position
SW1→0~10VDC Position

TC-2060 Tension Controller’s Related Parameter (Central Unwinding Tension Control –

Cooperating to magnetic powder brake)
(3) Parameter Table
3.1:MAIN PARAMETER
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION

0:Magnetic Powder Clutch

0:POWER(CLUTCH)
DRIVER POWER 1:Motor(torque control)
Drive Selection 1:MOTOR(TORQUE)
SELECT (CLUTCH) 2:Current to Pressure
2:E/P REQULATOR
Converter
0:Winding
Winding and 0:WINDER,
FUNCTION 1:Unwinding
Unwinding UNWIND
SELECT 1:UNWIND (Setting can’t be changed in
Selection
the RUN)
0: Line speed and winding
speed calculation
The Source of 0:DIVIDER
DIAMETER 1: Proximity switch length
Diameter DIVIDER 1:SENSOR
SOURCE calculation
Detection 2:TB(DIAMETER )
2: External diameter signal
terminal input

Ratio of line
LINE RATIO speed signal 100.0% 10~500.0% LINE terminal input
input

Ratio of winding
WIND RATIO 100.0% 0~500.0% WIND terminal input
feedback signal

TENS RATIO Ratio of signal 100.0% 0~500.0% TENS terminal input

ADIN1 RATIO Ratio of signal 100.0% 0~500.0% ADIN1 terminal input

ADIN2 RATIO Ratio of signal 100.0% 0~500.0% ADIN2 terminal input

Use range(%) of tension

AUTO VR
Ratio of signal 100.0% 0~100.0% setting for panel’s VR
MAXIMUN
(including Terminal “TENS”)

MECH Acceleration Compensation amount in

100.0% 0~999.9%
COMPANSION Compensation acceleration

37
 Static friction The setting is enough if the
MECHANISN
compensation of 0.0V -5.00V~+5.00V reel’s state is between
LOSS A
A reel moving and static
Static friction The setting is enough if the
MECHANISN
compensation of 0.0V -5.00V~+5.00V reel’s state is between
LOSS B
B reel moving and static
INITIAL Initial Tension Setting of initial tension
30.0% 0~100.0%
TENSION Compensation compensation
Setting value of
INCH tension increase MC1~2 termial assigned
5Kg 0~FULL SCALE Kg
ADD/DEC and decrease
Pre-setting value Constant Value(Output from
PRESET SET of new shaft terminal “NROUT”, “P12V”,
50.0% 0~100.0%
VALUE tension “N12V”
Increased
CUT ADD/TE tension in
T this value are actual
changing reel 100.0% 0~500.0% cutting material’s tension
VALUE and cutting
material
PRESET SET Time of Time of changing reel
5.0SEC 0~10.0SEC
TIME changing reel procedure

START Start Torque

0.5 V 0~5V Running Enable
TORQUE compensation
The time of stop when the
STOP TIME STOP time 5.0S 0.0~60.0S “RUN” terminal is opened
0: PID continue control
STOP FUNC Mode selection STOP 0:PID ON within the STOP time
SELE in stop RATIO 1:STOP RATIO 1: Follow “STOP RATIO” to
brake
Brake value Brake is multiplied owing to
STOP RATIO within the STOP 200.0% 0~500.0% “STOP RATIO” multiply by
time the diameter value

MAXIMUN Maximum
1000mm 300~5000mm
DIAMETER diameter

MINIMUN Minimum
100mm 50~300mm
DIAMETER diameter
When the parameter
Thickness “DIAMETER SOURCE” is set
THICKNESS setting of 120um 10~10000um to “SENSOR”, this
winding material parameter will be displayed
When the parameter
DIAMETER Logic selection 0=0~10VDC “DIAMETER SOURCE” is set
of supersonic 0~10VDC to “TB”, this parameter will
LOGIC 1=10~0VDC
be displayed
When the parameter
Zero point
DIAMETER “DIAMETER SOURCE” is set
adjustment of 0.0V -5.00V~+5.00V
ZERO to “TB”, this parameter will
supersonic
be displayed
When the parameter
DIAMETER Multiple ratio of “DIAMETER SOURCE” is set
supersonic 100.0% 0~500.0% to “TB”, this parameter will
SPAN
be displayed

38
 When “RUN” terminal starts,
START Start torque
0V 0 ~ +10Vdc then output torque
TORQUE compensation
compensation right away

39
3.2:TAPER PARAMETER (Parameter Setting)
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION

Taper ratio is valid only the

above TAPER MODE is set to
linear( the value of taper
Linear taper ratio is the multiplier, setting
TAPER RATIO 100.0% 0~200.0%
tension 100% means the tension
won’t be tapered; setting
90% means the tension is
attenuated 10%)

TAPER MODE Mode setting of 0: LINER 0: Linear

taper tension LINER 1: Non-Linear (multi
SELE curve 1: NON-LINER sectional, irregular)

The #1 turning
According to diameter
TAPER TENS point’s setting
value(under the turning
value of 300mm 0~2000mm
SET1 point, the tension won’t be
non-linear taper
tapered)
tension
The #2 turning
TAPER TENS point’s setting
value of 500mm 0~2000mm According to diameter value
SET2 non-linear taper
tension

the value of taper ratio is the

Taper Ratio
multiplier, setting 100%
TAPER SET between #1
means the tension won’t be
turning point 100.0% 0~200.0%
RATIO1 tapered; setting 90% means
and #2 turning
the tension is attenuated
point
10%

the value of taper ratio is the

Taper Ratio
multiplier, setting 100%
TAPER SET between #2
means the tension won’t be
turning point 100.0% 0~200.0%
RATIO2 tapered; setting 90% means
and #3 turning
the tension is attenuated
point
10%

the value of taper ratio is the

multiplier, setting 100%
TAPER SET Taper Ratio
means the tension won’t be
above #3 turning 100.0% 0~200.0%
RATIO3 tapered; setting 90% means
point
the tension is attenuated
10%

3.3:FUNC PARAMETER(Parameter Setting)

SYMBOL
SYMBOL DEFALUT SETTING RANGE EXPLANATION
DESCRIPTION

40
 0:PLANE TENSION 0: Operation panel’s VR
TENSION Source setting
PLANE
SELECT selection of 1:PUSH TENSION 1: Up / Down key setting
TENSION
FUNC tension setting 2:EXT VR TENSION 2: Input of Terminal “TENS”
0: Jog increase for tension
setting
Function 0:INCHING ADD 1: Jog decrease for tension
MC1 SELECT INCHING setting
selection of 1:INCHING DEC
FUNC ADD 2: Output signal is
MC1 terminal 2:OUT REMOTE
controlledby external
remote control
0: Jog increase for tension
setting
Function 0:INCHING ADD 1: Jog decrease for tension
MC2 SELECT INCHING
selection of 1:INCHING DEC setting
FUNC DEC 2: Output signal is
MC2 terminal 2:OUT REMOTE
controlledby external
remote control
0: NO
0:NO FUNCTION 1: New reel’s tension setting
Function 2: Taper tension setting
AD1 SELECT NO 1:NEW REELVALUE
selection of AD1 3: Tension detecting
FUNC FUNCTION 2:TAPER (Linear) input(power input is
analog input
3:TENSION(FBK) 0~+/-10V without load
cell)
0: NO
0:NO FUNCTION 1: New reel’s tension setting
Function 1:NEW REELVALUE 2: Taper tension setting
AD2 SELECT NO
selection of AD2 3: Tension detecting
FUNC FUNCTION 2:TAPER (Linear)
analog input input(power input is
3:TENSION(FBK) 0~+/-10V without load cell)
Relay’s function output
RLY 0:HIGH selection
Mode selection 0: in high tension
SELECT LOW 1:LOW
of relay action 1: in low tension
FUNC 2:ALARM
2: abnormal

Following the above

assigned mode; when it is
RLY Active point of set to “HIGH”, relay will be
tension active if it is higher than the
FBK 3.0% 0~100.0%
detection’s active point, when it is set to
HI/LOW relay “LOW”, relay will be active if
it is lower than active point

3.4: P I D PARAMETER(Parameter Setting)

SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
Dead band of Tension will not be corrected
TENSION PID
0.1KG 0~Scale (parameter) within this range
FEEL tension
The setting and actual error
Section 1
TENSION PID are within the range between
breakpoint of 0.5KG 0~Scale (parameter)
SLP PID FEEL and PID SLP will
tension error
be regarded as section 1
The setting and actual error
Section 2
TENSION PID are within the range between
breakpoint of 1.0KG 0~Scale (parameter)
SLP1 PID FEEL and PID SLP1 will
tension error
be regarded as section 2

41
 TENSION CP Tension error
ratio of section 1 30.0% 0~500.0%
GAIN
The section within PID FEEL
and PID SLP will be
The rising time corrected by PI
TENSI of section 1
tension error 150S 0~5000S
CI+ GAIN
integrator
The falling time
TENSI of section 1
tension error 150S 0~5000S
CI- GAIN
integrator
TENSION CP1 Tension error
ratio of section 2 30.0% 0~500.0%
GAIN
The section within PID FEEL
The rising time and PID SLP1 will be
TENSI CI1+ of section 2 corrected by PI
tension error 75S 0~5000S
GAIN
integrator
The falling time
TENSI of section 2
tension error 75S 0~5000S
CI1- GAIN
integrator
TENSION CP2 Tension error
ratio of section 3 30.0% 0~500.0%
GAIN
The section which is small
The rising time than SLP1 will be corrected
TENSI CI2+ of section 3 by PI
tension error 10S 0~5000S
GAIN
integrator
The falling time
TENSI of section 3
tension error 10S 0~5000S
CI2- GAIN
integrator
The filter time of
PID FILTER The filter time of load cell
tension 100ms 0~500ms
TIME feedback signal
feedback

3.5:FBK PARAMETER (Feedback Parameter)

SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
The unit of
LOADCELL tension 0:Kgf
detecting and Kgf
UNIT 1:N
display
LOADCELL Specification of 50.0KG 0~1000Kg Load cell’s
SCALE load cell specification(single side)
Load cell’s 0:REELS 0: Two side detection
LOADCELL quantity and
REELS 1:L- REEL 1: Left single side
SELECT right-left side
2: Right single side
Selection 2:R- REEL
Load cell’s
ZERO TUNE tension zero 0.0KG SCALE~+SCALE
TEST reset correction
Load cell’s
SPAN TUNE tension highest 0~500% 0~500%
TEST point correction

42
3.6:DISP PARAMETER(Parameter)
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
The decimal 0~2(the value of The number setting of
DISPLAY point number of tension setting and decimal point(the value of
1
POINT tension setting display are valid) tension setting and display)
0: Voltage of “LINE” terminal
The first row 0:LINE INPUT 1: Voltage of “WIND”
DISP NO.1 LCD source FEED 1:WIND INPUT terminal
SOURCE selection BACK 2TENSION INPUT 2: Tension setting’s value
display 3: Voltage of “ADIN1”
3:ADIN1 terminal
4: Voltage of “ADIN2”
terminal
The third row 4:ADIN2 5: Voltage of torque
TORQUE
DISP NO.3 LCD source 5:TORQUE OUT command
OUT
SOURCE selection 6:NR OUT 6: Voltage of “NR OUT”
display terminal
7:SP OUT 7: Voltage of “SP OUT”
terminal
8: Voltage of “FBK OUT”
8:FBK OUT terminal
9:SLP 9: Error amount
10: Voltage of error amount
10:PID VOL
compensation
The fourth row 11:DIAMETER 11: Diameter amount
DISP NO.4 LCD source
SP OUT 12:COUNT 12: Counting length amount
SOURCE selection
13: Total amount of tension
display 13:FEEDBACK
14: Left side load cell’s
14:FBK-L CELL tension
15:FBK-R CELL 15: Right side load cell’s
16:SERIAL STATUS tension
16: Communication status

DISP FILTER The filter time of display

Display time 5.0S 0~20.0S
TIME value

3.7:SERIAL PARAMETER(Communication)
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
0: External terminal control
(RS-485 Read function is
available)
1: Digital input & parameter
0: OUTSIDE TB & SV tension setting value
Selection of
COMMAND OUTSIDE are controlled by RS-485
digital input 1: SERIAL
SELECT TB communication
command
2: TB (SV=RS485) 2: Digital input is controlled
by terminal. Parameter &
SV tension setting value
are controlled by RS-485
communication
0: OUTSIDE TB 0: External terminal control
(RS-485 Read function is
Selection of 1: SERIAL available)
SINGLE analog input OUTSIDE 2: TB (SV=RS485) 1: Analog input & parameter
SELECT command TB & SV tension setting value
are controlled by RS-485
communication

43
 2: Analog input is controlled
by terminal. Parameter &
SV tension setting value
are controlled by RS-485
communication
0 , 1～31 ☆ When the communication
function is set, the
Communication
following parameter will
SERIAL address
0 be displayed
ADDRESS (the number of
0: Don’t send back, all
station)
receive
1～31: station address
(0)=4800 bps
Communication There are three kinds of
BAUD RATE 9600 (1)=9600 bps
baud rate baud rate can be set
(2)=19200 bps

0: NO PARITY
NO
PARITY SET Parity setting 1: EVEN PARITY
PARITY
2: ODD PARITY
Communication The delay time between
SERIAL TIME delay interval of 15 ms 5~65ms command message and
time response message
Drive response
state after 0: Drive stops running
abnormal 1: Drive stops running when
communication the communication format
0: DRIVE STOP is not correct.
SERIAL (Including
abnormal RUNNING 1: SERIAL FAULT/OT 2: If the communication
ALARL SET
communication 2: DRIVE RUNNING format is correct, but the
format and communication is
over-time interrupted, the drive
communication keeps on running
interrupt)
3.8:INSI PARAMETER (Cipher Parameter)
0: Can change any
parameter
1234: Reset to DEFAULT
PASS Cipher (The power must be
parameter 0 0~9999 off and start again
WORD
after setting)
1~9999: Can’t change
parameter value

44
Application Example Explanation: (Central Unwinding Tension Control – Cooperating to
magnetic powder brake)
1. After running of take-up roller, according to take-up speed for offering TC-2060 as
reference of line speedI(if there are no take-up speed, please connect terminal “+10V” to
terminal “LINE”), setting feed-in tension at TC-2060 tension controller, controling brake
amount of magnetic powder brake, LOAD CELL is weighted through by material tension,
detecting tension and conduct the detection signal back to TC-2060, then it could achieve
the objective of unwinding materials with constant tension.
2. When LOAD CELL is corrected, please follow the instruction described at Section4.3 to
proceed correction.
3. When the materials is unwinding, if the variation of unwinding tension is too large in the
acceleration and deceleration, can refer the description of Parameter Explanation PID
Parameter Group, adjusting related parameter appropriately.
4. When the materials is unwinding, if the variation of tension is too large in the constant
speed, can refer the description of Parameter Explanation PID Parameter Group,
adjusting related parameter appropriately, or increase CI time(Integral time), and decrease
CP amount(Proportional ratio).
5. The other related questions can refer related section description listed at this Instruction
Manual.

45
7-2 Central Unwinding Tension Control (cooperating to motor drive direct torque control –
Unwinding materials)
Flow Chart: CIMR-G7 + TC-2060 + CIMR-G7
Un win d ing

Lo a d C e ll

Mo tor

Ta ke -Up
R o lle r

Un win d ing
In ve rte r

TC -2 0 60

Ta ke -Up
In ve rte r

Mo tor

Wiring Diagram (The drive of main guiding roller and unwinding system are CIMR-G7
series)

46
Related Parameter (Central Unwinding Tension Control – Cooperating to Motor Drive -
Unwinding Materials)
(3) Main guiding roller’s inverter (YASKAWA CIMR-G7 Series)
A1-00 Language 0 (English)
A1-01 Parameter access class 2 (High class)
A1-02 Control Mode 3 (Vector attached PG, if it doedn’t attach PG card, set
it to 2)
b1-01 Frequency Instruction Selection 1 (Terminal)
b1-02 Operation Instruction Selection 1 (Terminal)
b1-03 Stop Method Selection 0 (Reducing speed to stop)
C1-01 Acceleration Time 10s Main guiding roller’s inverter (It is set in
accordance with line speed’s requirement)
C1-02 Deceleration Time 10s Main guiding roller’s inverter (It is set in
accordance with line speed’s requirement)
C1-04 Deceleration Time 2 (Stop time, it is set in accordance with line speed’s
requirement)
E1-01 Input Voltage Setting AC220V (According to power voltage)
E1-03 V/F Curve Selection F (Arbitrary curve)
E1-04 The Highest Ouput Frequency 60HZ (It is set in accordance with line speed’s
requirement)
E1-05 The Maximum Voltage AC220V (According to the rated voltage of motor)
E1-06 Base Frequency 60HZ (According to the rated voltage of motor)
E1-07 Central Output Frequency 3HZ
E1-08 Voltage of Central Output Frequency 11V
E1-09 The Lowest Output Frequency 0.5HZ
E1-10 Voltage of the Lowest Output 3V
Frequency
F1-01 PG Parameter 600P/R (According to the specification of PG)
F1-02 PG Disconnection Detection
1 (Free Stop)
Selection
F1-03 The corresponding action in
1 (Free Stop)
over-speed
F1-04 Speed Offset which detected is too
3 (Motor keeps on running)
large
F1-05 PG Rotary Direction 0 (Forward revolution)
H1-09 S11 Terminal’s Function 7 (The switch of acceleration and deceleration time)
H2-02 P1 Terminal’s Function 1 (Output when the speed is zero)
H3-01 Terminal A1 of Frequency Instruction 0 (0 ~ +10VDC)

47
(4) Unwinding drives’s inverter (YASKAWA CIMR-G7 Series)
A1-00 Language 0 (English)
A1-01 Parameter access class 2 (High class)
A1-02 Control Mode 3 (Vector attached PG, if it doedn’t attach PG card, set
it to 2)
b1-01 Frequency Instruction Selection 1 (Terminal)
b1-02 Operation Instruction Selection 1 (Terminal)
b1-03 Stop Method Selection 0 (Reducing speed to stop)
C1-01 Acceleration Time 10s Main guiding roller’s inverter (It is set in
accordance with line speed’s requirement)
C1-02 Deceleration Time 10s Main guiding roller’s inverter (It is set in
accordance with line speed’s requirement)
C1-04 Deceleration Time 2 (Stop time, it is set in accordance with line speed’s
requirement)
D5-01 Torque Control Selection 1 (Torque Control)
D5-03 Select Speed Limit 1 (This instruction will according to parameter
“b1-01”setting)
E1-01 Input Voltage Setting AC220V (According to power voltage)
E1-03 V/F Curve Selection F (Arbitrary curve)
E1-04 The Highest Ouput Frequency 60HZ (It is set in accordance with line speed’s
requirement)
E1-05 The Maximum Voltage AC220V (According to the rated voltage of motor)
E1-06 Base Frequency 60HZ (According to the rated voltage of motor)
E1-07 Central Output Frequency 3HZ
E1-08 Voltage of Central Output Frequency 11V
E1-09 The Lowest Output Frequency 0.5HZ
E1-10 Voltage of the Lowest Output
3V
Frequency
F1-01 PG Parameter 600P/R (According to the specification of PG)
F1-02 PG Disconnection Detection
1 (Free Stop)
Selection
F1-03 The corresponding action in
1 (Free Stop)
over-speed
F1-04 Speed Offset which detected is too
3 (Motor keeps on running)
large
F1-05 PG Rotary Direction 0 (Forward revolution)
H1-09 S11 Terminal’s Function 7 (The switch of acceleration and deceleration time)
H2-02 P1 Terminal’s Function 1 (Output when the speed is zero)
H3-01 Terminal A1 of Frequency Instruction 0 (0 ~ +10VDC)
H3-05 Function Selection of multi function 13 (Torque Control)
simulated terminal A3

48
 H3-06 Gain of terminal A3 100%
H3-07 Bias of terminal A3 0.0%
H4-01 FM Selection of multi function 2 (U1-2 output frequency)
simulated output terminal

The above listing of parameters are only for reference, please refer the Instruction
Manual for the other parameters which don’t list.

(5) TC-2060 Tension controller’s related parameters and DIP thumb switch position
SW1→0~10VDC Position

49
TC-2060 Tension Controller’s Related Parameter (Central Unwinding Tension Control –
Cooperating to Motor Drive - Unwinding Materials)
3.1:MAIN PARAMETER
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
0: Magic powder clutch
0:POWER(CLUTCH)
DRIVER MOTOR 1: Motor(torque control)
Drive Selection 1:MOTOR(TORQUE)
SELECT (TORQUE) 2: Current to Pressure
2:E/P REQULATOR
Converter
0: Winding
Winding and 0: WINDER,
FUNCTION 1: Unwinding
Unwinding UNWIND
SELECT 1: UNWIND (Settting can’t be
Selection
changed in the RUN)
0: Computing of line
speed and winding
0: DIVIDER speed
DIAMETER The Source of
DIVIDER 1: SENSOR 1: Proximity switch
SOURCE Diameter Detection
2: TB(DIAMETER ) length calculation
2: External diameter
signal terminal input
Ratio of line speed
LINE RATIO 100.0% 10~500.0% LINE terminal input
signal input
Ratio of winding
WIND RATIO 100.0% 0~500.0% WIND terminal input
feedback signal

TENS RATIO Ratio of signal 100.0% 0~500.0% TENS terminal input

ADIN1 RATIO Ratio of signal 100.0% 0~500.0% ADIN1 terminal input

ADIN2 RATIO Ratio of signal 100.0% 0~500.0% ADIN2 terminal input

Use range(%) of tension

AUTO VR setting for panel’s VR
Ratio of signal 100.0% 0~100.0%
MAXIMUN (including Terminal
“TENS”)
MECH Acceleration Compensation amount
100.0% 0~999.9%
COMPANSION Compensation in acceleration
The setting is enough if
Static friction
MECHANISN the reel’s state is
compensation of A 0.0V -5.00V~+5.00V
LOSS A between moving and
reel
static
The setting is enough if
Static friction
MECHANISN the reel’s state is
compensation of B 0.0V -5.00V~+5.00V
LOSS B between moving and
reel
static
INITIAL Initial Tension Compensation setting
30.0% 0~100.0%
TENSION Compensation for initial tension
Setting value of
INCH
tension increase 5Kg 0~FULL SCALE Kg MC1~2 termial assigned
ADD/DEC
and decrease
Constant Value(Output
PRESET SET Pre-setting value of
50.0% 0~100.0% from terminal “NROUT”,
VALUE new shaft tension
“P12V”, “N12V”

50
CUT ADD/TE Increased tension T this value are actual
in changing reel 100.0% 0~500.0% cutting material’s
VALUE and cutting material tension
PRESET SET Time of changing Time of changing reel
5.0SEC 0~10.0SEC
TIME reel procedure

START Start Torque

0.5 V 0~5V Running Enable
TORQUE compensation
The time of stop when
STOP TIME STOP time 10.0S 0.0~60.0S the “RUN” terminal is
opened
0: PID continue control
STOP FUNC Mode selection in PID ON 0: PID ON within the STOP time
SELE stop 1: STOP RATIO 1: Follow “STOP RATIO”
to brake
Brake is multiplied
Brake value within owing to “STOP RATIO”
STOP RATIO 200.0% 0~500.0%
the STOP time multiply by the diameter
value
MAXIMUN
Maximum diameter 1000mm 300~5000mm
DIAMETER

MINIMUN
Minimum diameter 100mm 50~300mm
DIAMETER
When the parameter
“DIAMETER SOURCE”
Thickness setting is set to “SENSOR”, this
THICKNESS 120um 10~10000um
of winding material parameter will be
displayed
When the parameter
“DIAMETER SOURCE”
DIAMETER Logic selection of 0=0~10VDC
0~10VDC is set to “TB”, this
LOGIC supersonic 1=10~0VDC parameter will be
displayed
When the parameter
Zero point “DIAMETER SOURCE”
DIAMETER
adjustment of 0.0V -5.00V~+5.00V is set to “TB”, this
ZERO supersonic parameter will be
displayed
When the parameter
“DIAMETER SOURCE”
DIAMETER Multiple ratio of
100.0% 0~500.0% is set to “TB”, this
SPAN supersonic parameter will be
displayed

When “RUN” terminal

START Start torque starts, then output
0V 0 ~ +10Vdc
TORQUE compensation torque compensation
right away

3.2:TAPER PARAMETER(Parameter Setting)

SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
Taper ratio is valid only
the above TAPER MODE
Linear taper
TAPER RATIO 100.0% 0~100.0% is set to linear( the value
tension
of taper ratio is the
multiplier, setting 100%

51
 means the tension won’t
be tapered; setting 90%
means the tension is
attenuated 10%)
0: Linear
TAPER MODE Mode setting of 0: LINER
LINER 1: Non-Linear (multi
SELE taper tension curve 1: NON-LINER
sectional, irregular)
The #1 turning According to diameter
TAPER TENS point’s setting value(under the turning
300mm 0~2000mm
SET1 value of non-linear point, the tension won’t
taper tension be tapered)
The #2 turning
TAPER TENS point’s setting According to diameter
500mm 0~2000mm
SET2 value of non-linear value
taper tension
The #3 turning
TAPER TENS point’s setting According to diameter
800mm 0~2000mm
SET3 value of non-linear value
taper tension
the value of taper ratio is
Taper Ratio the multiplier, setting
TAPER SET between #1 turning 100% means the tension
100.0% 0~100.0%
RATIO1 point and #2 won’t be tapered; setting
turning point 90% means the tension
is attenuated 10%

the value of taper ratio is

Taper Ratio the multiplier, setting
TAPER SET between #2 turning 100% means the tension
100.0% 0~100.0%
RATIO2 point and #3 won’t be tapered; setting
turning point 90% means the tension
is attenuated 10%

the value of taper ratio is

the multiplier, setting
TAPER SET Taper Ratio above 100% means the tension
100.0% 0~100.0%
RATIO3 #3 turning point won’t be tapered; setting
90% means the tension
is attenuated 10%

3.3:FUNC PARAMETER(Parameter Setting)

SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
0: Operation panel’s VR
TENSION 0: PLANE TENSION setting
Source selection of PLANE
SELECT FUNC 1: PUSH TENSION 1: Up / Down key setting
tension setting TENSION 2: Input of Terminal
2: EXT VR TENSION
“TENS”
0: Jog increase for
tension setting
MC1 SELECT 0: INCHING ADD 1: Jog decrease for
Function selection INCHING
FUNC 1: INCHING DEC tension setting
of MC1 terminal ADD 2: Output signal is
2: OUT REMOTE
controlled by external
remote control

52
 0: Jog increase for
tension setting
MC2 SELECT 0: INCHING ADD 1: Jog decrease for
Function selection INCHING
FUNC 1: INCHING DEC tension setting
of MC2 terminal DEC 2: Output signal is
2: OUT REMOTE
controlled by external
remote control

0: NO
1: New reel’s tension
0: NO FUNCTION setting
AD1 SELECT Function selection
NO 1: NEW REELVALUE 2: Taper tension setting
FUNC of AD1 Analog
FUNCTION 2: TAPER (Linear) 3: Tension detecting
Input
input(power input is
3: TENSION(FBK) 0~+/-10V without load
cell)

0: NO
1: New reel’s tension
0: NO FUNCTION setting
Function selection
AD2 SELECT NO 1: NEW REELVALUE 2: Taper tension setting
of AD2 Analog
FUNC FUNCTION 2: TAPER (Linear) 3: Tension detecting
Input
input(power input is
3: TENSION(FBK) 0~+/-10V without load
cell)
Relay’s function output
RLY 0: HIGH selection
Mode selection of
SELECT LOW 1: LOW 0: in high tension
relay action
1: in low tension
FUNC 2: ALARM
2: abnormal
Following the above
assigned mode; when it
is set to “HIGH”, relay
RLY Active point of will be active if it is
FBK tension detection’s 3.0% 0~100.0% higher than the active
relay point, when it is set to
HI/LOW
“LOW”, relay will be
active if it is lower than
active point

3.4: P I D PARAMETER(Parameter Setting)

SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION

Dead band of Tension will not be

TENSION PID corrected within this
0.1KG 0~Scale (Parameter)
FEEL tension range
The setting and actual
Section 1 error are within the
TENSION PID breakpoint of range between PID FEEL
0.5KG 0~Scale (Parameter)
SLP tension error and PID SLP will be
regarded as section 1
The setting and actual
Section 2 error are within the
TENSION PID breakpoint of range between PID FEEL
1.0KG 0~Scale (Parameter)
SLP1 tension error and PID SLP1 will be
regarded as section 2

TENSION CP Tension error ratio The section within PID

of section 1 30.0% 0~500.0% FEEL and PID SLP will
GAIN

53
 The rising time of be corrected by PI
TENSI
section 1 tension 150S 0~5000S
CI+ GAIN error integrator
The falling time of
TENSI
section 1 tension 150S 0~5000S
CI- GAIN error integrator
TENSION CP1 Tension error ratio
of section 2 30.0% 0~500.0% The section within PID
GAIN
The rising time of FEEL and PID SLP1 will
TENSI CI1+ section 2 tension be corrected by PI
75S 0~5000S
GAIN error integrator
The falling time of
TENSI
section 2 tension 75S 0~5000S
CI1- GAIN error integrator
The section which is
TENSION CP2 Tension error ratio
30.0% 0~500.0% small than SLP1 will be
GAIN of section 3
corrected by PI
The rising time of
TENSI CI2+ section 3 tension 10S 0~5000S
GAIN error integrator
The falling time of
TENSI
section 3 tension 10S 0~5000S
CI2- GAIN error integrator
PID FILTER The filter time of The filter time of load
tension feedback 100ms 0~500ms cell feedback signal
TIME

3.5:FBK PARAMETER (Feedback Parameter)

SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
The unit of tension
LOADCELL 0: Kgf
detecting and Kgf
UNIT display 1: N
Load cell’s
LOADCELL Specification of
50.0KG 0~1000Kg specification(single
SCALE load cell
side)

Load cell’s quantity 0: REELS 0: Two side detection

LOADCELL and right-left side 1: L-REEL 1: Left single side
REELS
SELECT Selection 2: Right single side
2: R-REEL
Load cell’s tension
ZERO TUNE Zero Reset 0.0KG -SCALE~+SCALE
TEST Correction
Load cell’s tension
SPAN TUNE highest point 0~500% 0~500%
TEST correction

3.6:DISP PARAMETER(Parameter)
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
The number setting of
The decimal point 0~2(the value of
DISPLAY decimal point(the value
number of tension 1 tension setting and
POINT of tension setting and
setting display are valid) display)

54
 0: Voltage of “LINE”
terminal
0: LINE INPUT 1: Voltage of “WIND”
The first row LCD
DISP NO.1 FEED 1: WIND INPUT terminal
source selection
SOURCE BACK 2: TENSION INPUT 2: Tension setting’s
display
value
3: ADIN1 3: Voltage of “ADIN1”
terminal
4: Voltage of “ADIN2”
terminal
4: ADIN2 5: Voltage of torque
The third row LCD
DISP NO.3 TORQUE 5: TORQUE OUT command
source selection
SOURCE OUT 6: NR OUT 6: Voltage of “NR OUT”
display
terminal
7: SP OUT 7: Voltage of “SP OUT”
terminal
8: Voltage of “FBK OUT”
terminal
9: Error amount
8: FBK OUT 10: Voltage of error
9: SLP amount
compensation
10: PID VOL
11: Diameter amount
The fourth row LCD 11: DIAMETER 12: Counting length
DISP NO.4
source selection SP OUT 12: COUNT amount
SOURCE display 13: Total amount of
13: FEEDBACK
tension
14: FBK-L CELL 14: Left side load cell’s
15: FBK-R CELL tension
16: SERIAL STATUE 15: Right side load cell’s
tension
16: Communication
status

DISP FILTER The filter time of display

Display time 5.0S 0~20.0S
TIME value

3.7:SERIAL PARAMETER(Communication)
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
0: External terminal
control
(RS-485 Read function
is available)
1: Digital input &
parameter & SV
tension setting value
0: OUTSIDE TB are controlled by
COMMAND Selection of digital OUTSIDE
1: SERIAL RS-485
SELECT input command TB communication
2: TB (SV=RS485)
2: Digital input is
controlled by
terminal. Parameter &
SV tension setting
value are controlled
by RS-485
communication

55
 0: External terminal
control
(RS-485 Read
function is available)
1: Analog input &
parameter & SV
tension setting value
0: OUTSIDE TB are controlled by
SINGLE Selection of analog OUTSIDE
1: SERIAL RS-485
SELECT input command TB communication
2: TB (SV=RS485 )
2: Analog input is
controlled by
terminal. Parameter &
SV tension setting
value are controlled
by RS-485
communication

☆ When the
communication
Communication function is set, the
SERIAL address following parameter
(the number of 0 0 , 1～31 will be displayed
ADDRESS
station) 0: Don’t send back, all
receive
1～31: station address
(0)=4800 bps
Communication (1)=9600 bps There are three kinds of
BAUD RATE baud rate 9600 baud rate can be set
(2)=19200 bps

0: NO PARITY
PARITY SET Parity setting NO PARITY 1: EVEN PARITY
2: ODD PARITY

Communication The delay time between

SERIAL TIME delay interval of 15 ms 5~65ms command message and
time response message
0: Drive stops running
1: Drive stops running
when the
0: DRIVE STOP communication format
Drive response
SERIAL is not correct.
state after abnormal RUNNING 1: SERIAL FAULT/OT 2: if the communication
ALARL SET communication
2: DRIVE RUNNING format is correct, but
the communication is
interrupted, the drive
keeps on running

3.8:INSI PARAMETER (Cipher Parameter)

0: Can change any
parameter
1234: Reset to DEFAULT
(The power must
be off and start
PASSWORD Cipher parameter 0 0~9999 again after
setting)
1~9999: Can’t change
parameter
value

56
Application Example Explanation: (Central Unwinding Tension Control – Cooperating to
Motor Drive - Unwinding Materials)
1. After running of take-up roller, according to take-up speed for offering TC-2060 as
reference of line speedI(if there are no take-up speed, please connect terminal “+10V” to
terminal “LINE”), setting feed-in tension at TC-2060 tension controller, controling brake
amount of magnetic powder brake, LOAD CELL is weighted through by material tension,
detecting tension and conduct the detection signal back to TC-2060, then it could achieve
the objective of unwinding materials with constant tension.
2. When LOAD CELL is corrected, please follow the instruction described at Section4.3 to
proceed correction.
3. When the materials is unwinding, if the variation of unwinding tension is too large in the
acceleration and deceleration, can refer the description of Parameter Explanation PID
Parameter Group, adjusting related parameter appropriately.
4. When the materials is unwinding, if the variation of tension is too large in the constant
speed, can refer the description of Parameter Explanation PID Parameter Group,
adjusting related parameter appropriately, or increase CI time(Integral time), and decrease
CP amount(Proportional ratio).
5. The other related questions can refer related section description listed at this Instruction
Manual.

57
7-3 Central Winding Tension Control(Cooperating to drive direct torque control for driving)
Flow Chart:CIMR-G7 + TC-2060 + CIMR-G7 (Speed & Torque Control)

Ta ke -Up
R o lle r

Loa d C e ll

Ta ke -Up
In ve rte r

Motor

Wind ing

TC -20 60

Wind ing
In ve rte r

Motor

Wiring Diagram (All the drive of main guiding roller and winding roller are YASKAWA
IMR-G7 series)

58
7-4 Central Winding Tension Control (Cooperating to drive’s speed control and magnetic
powder clutch for driving)
Flow Chart:CIMR-G7 + TC-2060P + CIMR-G7(Close loop or Open loop) +BRAKE

Ta ke -Up
R olle r

Loa d C e ll

Ta ke -Up
Inve rte r

Motor

Wind ing

TC -20 60

Wind ing
Inve rte r

P owde r Motor
C lu tch

Wiring Diagram (All the drive of main guiding roller and winding roller are YASKAWA
CIMR-G7 series)

59
Related Parameter (Central Winding Tension Control)
(1) Main Guiding Roller’s Inverter & Central Winding’s Inverter (YASKAWA CIMR-G7
series)
A1-00 Language 0 (English)
A1-01 Parameter access class 2 (High class)
A1-02 Control Mode 3 (Vector attached PG, if it doedn’t attach PG card, set
it to 2)
b1-01 Frequency Instruction Selection 1 (Terminal)
b1-02 Operation Instruction Selection 1 (Terminal)
b1-03 Stop Method Selection 0 (Reducing speed to stop)
C1-01 Acceleration Time 10s Main guiding roller’s inverter (It is set in
accordance with line speed’s requirement)
C1-01 Acceleration Time 1s Central Winding’s Inverter
C1-02 Deceleration Time 10s Main guiding roller’s inverter (It is set in
accordance with line speed’s requirement)
C1-02 Deceleration Time 1s Central Winding’s Inverter
C1-04 Deceleration Time 2 (Stop time, it is set in accordance with line speed’s
requirement)
D5-01 Torque Control Selection 1 (Torque Control)
D5-03 Select Speed Limit 1 (This instruction will according to parameter “b1-01”
setting)
E1-01 Input Voltage Setting AC220V (According to power voltage)
E1-03 V/F Curve Selection F (Arbitrary curve)
E1-04 The Highest Ouput Frequency 60HZ (It is set in accordance with line speed’s
requirement)
E1-05 The Maximum Voltage AC220V (According to the rated voltage of motor)
E1-06 Base Frequency 60HZ (According to the rated voltage of motor)
E1-07 Central Output Frequency 3HZ
E1-08 Voltage of Central Output Frequency 11V
E1-09 The Lowest Output Frequency 0.5HZ
E1-10 Voltage of the Lowest Output
3V
Frequency
F1-01 PG Parameter 600P/R (According to the specification of PG)
F1-02 PG Disconnection Detection
1 (Free Stop)
Selection
F1-03 The corresponding action in
1 (Free Stop)
over-speed
F1-04 Speed Offset which detected is too
3 (Motor keeps on running)
large
F1-05 PG Rotary Direction 0 (Forward revolution)
H1-09 S11 Terminal’s Function 7 (The switch of acceleration and deceleration time)

60
 H2-02 P1 Terminal’s Function 1 (Output when the speed is zero)
H3-01 Terminal A1 of Frequency Instruction 0 (0 ~ +10VDC)
H3-05 Function Selection of multi function 13 (Torque Control)
simulated terminal A3
H3-06 Gain of terminal A3 100%
H3-07 Bias of terminal A3 0.0%
H4-01 FM Selection of multi function 2 (U1-2 output frequency)
simulated output terminal

The above listing of parameters are only for reference, please refer the Instruction
Manual for the other parameters which don’t list.

TC-2060 Tension controller’s related parameters and DIP thumb switch position
SW1→0~10VDC Position

TC-2060 Tension Controller Related Parameter (Central Winding Tension Control)

3.1:MAIN PARAMETER
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION

0: Magic powder clutch

1: Motor(torque control)
MOTOR 0: POWER(CLUTCH) 2: Current to Pressure
DRIVER Selection of drive (TORQUE) Converter
1: MOTOR(TORQUE)
SELECT or POWER Please take attention to
(CLUTCH) 2: E/P REQULATOR
application example of
magnetic powder clutch
or motor(torque control)
0: Winding
Selection of 1: Unwinding
FUNCTION 0: WINDER,
winding and WINDER
SELECT unwinding 1: UNWIND (Settting can’t be
changed in the RUN)

61
 0: Computing of line
speed and winding
speed
1: Proximity switch
length calculation
2: External diameter
Source of DIVIDER or 0: DIVIDER signal terminal input
DIAMETER diameter SENSOR 1: SENSOR Please take attention that
SOURCE detection (POWDER) 2: TB(DIAMETER ) the “DARIVER SELECT”
parameter is selected to
“POWER”, need to select
“SENSOR” counting
length calculation or
“TB(DIAMETER)”
terminal diameter input
Ratio of line
LINE RATIO speed signal 100.0% 10~500.0% LINE terminal input
input
Ratio of winding
WIND RATIO 100.0% 0~500.0% WIND terminal input
feedback signal

TENS RATIO Ratio of signal 100.0% 0~500.0% TENS terminal input

ADIN1 RATIO Ratio of signal 100.0% 0~500.0% ADIN1 terminal input

ADIN2 RATIO Ratio of signal 100.0% 0~500.0% ADIN2 terminal input

Use range(%) of tension

AUTO VR setting for panel’s VR
Ratio of signal 100.0% 0~100.0%
MAXIMUN (including Terminal
“TENS”)
MECH Acceleration Compensation amount in
compensation 100.0% 0~999.9% acceleration
COMPANSION
The setting is enough if
Static friction
MECHANISN the reel’s state is
compensation of 0.0V -5.00V~+5.00V
LOSS A between moving and
A reel
static
The setting is enough if
Static friction
MECHANISN the reel’s state is
compensation of 0.0V -5.00V~+5.00V
LOSS B between moving and
B reel
static
INITIAL Initial tension Compensation setting for
compensation 30.0% 0~100.0% initial tension
TENSION
Setting value of
INCH tension increase MC1~2 termial assigned
5Kg 0~FULL SCALE Kg
ADD/DEC and decrease
Pre-setting value Constant Value(Output
PRESET SET of new shaft from terminal “NROUT”,
50.0% 0~100.0%
VALUE tension “P12V”, “N12V”
Increased
CUT ADD/TE tension in
T this value are actual
changing reel 100.0% 0~500.0% cutting material’s tension
VALUE and cutting
material
PRESET SET Time of changing Time of changing reel
5.0SEC 0~10.0SEC
TIME reel procedure

62
 START Start Torque
0.5 V 0~5V Running Enable
TORQUE compensation
The time of stop when
STOP TIME STOP time 10.0S 0.0~60.0S the “RUN” terminal is
opened
0: PID continue control
STOP FUNC Mode selection in PID ON 0: PID ON within the STOP time
SELE stop 1: STOP RATIO 1: Follow “STOP RATIO”
to brake
Brake is multiplied owing
Brake value
to “STOP RATIO”
STOP RATIO within the STOP 200.0% 0~500.0% multiply by the diameter
time
value

MAXIMUN Maximum
diameter 1000mm 300~5000mm
DIAMETER

MINIMUN Minimum
diameter 100mm 50~300mm
DIAMETER
When the parameter
Thickness “DIAMETER SOURCE” is
THICKNESS setting of 120um 10~10000um set to “SENSOR”, this
winding material parameter will be
displayed
When the parameter
“DIAMETER SOURCE” is
DIAMETER Logic selection of 0=0~10VDC
0~10VDC set to “TB”, this
LOGIC supersonic 1=10~0VDC parameter will be
displayed
When the parameter
Zero point “DIAMETER SOURCE” is
DIAMETER
adjustment of 0.0V -5.00V~+5.00V set to “TB”, this
ZERO supersonic parameter will be
displayed
When the parameter
“DIAMETER SOURCE” is
DIAMETER Multiple ratio of
100.0% 0~500.0% set to “TB”, this
SPAN supersonic
parameter will be
displayed
When “RUN” terminal
START Start torque
0V 0 ~ +10Vdc starts, then output torque
TORQUE compensation
compensation right away

3.2:TAPER PARAMETER(Parameter Setting)

SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION

Taper ratio is valid only

the above TAPER MODE
is set to linear( the value
Linear taper of taper ratio is the
TAPER RATIO tension 100.0% 0~100.0% multiplier, setting 100%
means the tension won’t
be tapered; setting 90%
means the tension is
attenuated 10%)

63
 Mode setting of 0: Linear
TAPER MODE 0:LINER
taper tension LINER 1: Non-Linear (multi
SELE curve 1:NON-LINER sectional, irregular)

The #1 turning
According to diameter
point’s setting
TAPER TENS value(under the turning
value of 300mm 0~2000mm
SET1 point, the tension won’t
non-linear taper
be tapered)
tension
The #2 turning
point’s setting According to diameter
TAPER TENS
value of 500mm 0~2000mm
SET2 non-linear taper value
tension
The #3 turning
point’s setting According to diameter
TAPER TENS
value of 800mm 0~2000mm
SET3 non-linear taper value
tension
the value of taper ratio is
Taper Ratio the multiplier, setting
TAPER SET between #1 100% means the tension
turning point and 100.0% 0~100.0% won’t be tapered; setting
RATIO1
#2 turning point 90% means the tension is
attenuated 10%

the value of taper ratio is

Taper Ratio the multiplier, setting
TAPER SET between #2 100% means the tension
turning point and 100.0% 0~100.0% won’t be tapered; setting
RATIO2
#3 turning point 90% means the tension is
attenuated 10%
the value of taper ratio is
the multiplier, setting
Taper Ratio
TAPER SET 100% means the tension
above #3 turning 100.0% 0~100.0%
RATIO3 won’t be tapered; setting
point
90% means the tension is
attenuated 10%

64
3.3:FUNC PARAMETER(Parameter Setting)
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
0: Operation panel’s VR
TENSION 0: PLANE TENSION setting
Source selection PLANE
SELECT 1: PUSH TENSION 1: Up / Down key setting
of tension setting TENSION
FUNC 2: Input of Terminal
2: EXT VR TENSION
“TENS”
0: Jog increase for
tension setting
Function 0: INCHING ADD 1: Jog decrease for
MC1 SELECT INCHING
selection of MC1 1: INCHING DEC tension setting
FUNC terminal ADD 2: Output signal is
2: OUT REMOTE
controlled by external
remote control
0: Jog increase for
tension setting
Function 0: INCHING ADD 1: Jog decrease for
MC2 SELECT INCHING
selection of MC2 1: INCHING DEC tension setting
FUNC terminal DEC 2: Output signal is
2: OUT REMOTE
controlled by external
remote control
0: NO
1: New reel’s tension
0: NO FUNCTION setting
Function
AD1 SELECT NO 1: NEW REELVALUE 2: Taper tension setting
selection of AD1
FUNC FUNCTION 2: TAPER (Linear) 3: Tension detecting
Analog Input
input(power input is
3: TENSION(FBK) 0~+/-10V without load
cell)
0: NO
1: New reel’s tension
0:NO FUNCTION setting
Function
AD2 SELECT NO 1: NEW REELVALUE 2: Taper tension setting
selection of AD2
FUNC FUNCTION 2: TAPER (Linear) 3: Tension detecting
Analog Input
input(power input is
3: TENSION(FBK) 0~+/-10V without load
cell)
Relay’s function output
0: HIGH selection
RLY SELECT Mode selection of
LOW 1: LOW 0: in high tension
FUNC relay action
1: in low tension
2: ALARM
2: abnormal
Following the above
assigned mode; when it
is set to “HIGH”, relay will
Active point of
RLY FBK be active if it is higher
tension 3.0% 0~100.0%
HI/LOW than the active point,
detection’s relay
when it is set to “LOW”,
relay will be active if it is
lower than active point

3.4: P I D PARAMETER(Parameter Setting)

SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION

Dead band of Tension will not be

TENSION PID corrected within this
0.1KG 0~Scale (parameter)
FEEL tension range

65
 The setting and actual
Section 1 error are within the range
TENSION PID breakpoint of between PID FEEL and
0.5KG 0~Scale (parameter)
SLP tension error PID SLP will be regarded
as section 1
The setting and actual
Section 2 error are within the range
TENSION PID breakpoint of between PID FEEL and
1.0KG 0~Scale (parameter)
SLP1 tension error PID SLP1 will be regarded
as section 2

TENSION CP Tension error

ratio of section 1 30.0% 0~500.0%
GAIN The section within PID
The rising time of FEEL and PID SLP will be
TENSI corrected by PI
section 1 tension 150S 0~5000S
CI+ GAIN error integrator
The falling time of
TENSI
section 1 tension 150S 0~5000S
CI- GAIN error integrator

TENSION CP1 Tension error

ratio of section 2 30.0% 0~500.0%
GAIN The section within PID
The rising time of FEEL and PID SLP1 will
TENSI be corrected by PI
section 2 tension 75S 0~5000S
CI1+ GAIN error integrator
The falling time of
TENSI
section 2 tension 75S 0~5000S
CI1- GAIN error integrator

TENSION CP2 Tension error

ratio of section 3 30.0% 0~500.0%
GAIN The section which is
The rising time of small than SLP1 will be
TENSI corrected by PI
section 3 tension 10S 0~5000S
CI2+ GAIN error integrator

The falling time of

TENSI
section 3 tension 10S 0~5000S
CI2- GAIN error integrator

PID FILTER The filter time of The filter time of load cell
tension feedback 100ms 0~500ms feedback signal
TIME

3.5:FBK PARAMETER (Feedback Parameter)

SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
The unit of
LOADCELL 0:Kgf
tension detecting Kgf
UNIT and display 1:N

LOADCELL Specification of Load cell’s

SCALE load cell 50.0KG 0~1000Kg specification(single side)
LOADCELL Load cell’s 0:REELS
0: Two side detection
SELECT quantity and 1:L- REEL
REELS 1: Left single side
right-left side
2:R- REEL 2: Right single side
Selection
ZERO TUNE Load cell’s
TEST tension Zero 0.0KG -SCALE~+SCALE
Reset Correction

66
 SPAN TUNE Load cell’s
TEST tension highest 0~500% 0~500%
point correction

3.6:DISP PARAMETER(Parameter)
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
The number setting of
The decimal point 0~2(the value of
DISPLAY decimal point(the value of
number of tension 1 tension setting and
POINT tension setting and
setting display are valid) display)
0: Voltage of “LINE”
0: LINE INPUT terminal
The first row LCD 1: Voltage of “WIND”
DISP NO.1 FEED 1: WIND INPUT
source selection terminal
SOURCE display BACK 2: TENSION INPUT 2: Tension setting’s value
3: ADIN1 3: Voltage of “ADIN1”
terminal
4: Voltage of “ADIN2”
terminal
4: ADIN2 5: Voltage of torque
The third row LCD TORUE
DISP NO.3 5: TORQUE OUT command
source selection OUT
SOURCE 6: NR OUT 6: Voltage of “NR OUT”
display
terminal
7: SP OUT 7: Voltage of “SP OUT”
terminal
8: Voltage of “FBK OUT”
terminal
8: FBK OUT 9: Error amount
10: Voltage of error
9: SLP amount compensation
10: PID VOL 11: Diameter amount
11: DIAMETER 12: Counting length
The fourth row
DISP NO.4 amount
LCD source SP OUT 12: COUNT
SOURCE 13: Total amount of
selection display
13: FEEDBACK tension
14: FBK-L CELL 14: Left side load cell’s
tension
15: FBK-R CELL 15: Right side load cell’s
16: SERIAL STATUE tension
16: Communication
status
DISP FILTER The filter time of display
Display time 5.0S 0~20.0S
TIME value

67
3.7:SERIAL PARAMETER(Communication)
SYMBOL
SYMBOL DEFAULT SETTING RANGE EXPLANATION
DESCRIPTION
0: External terminal
control
(RS-485 Read function
is available)
1: Digital input &
parameter & SV
Selection of 0: OUTSIDE TB tension setting value
COMMAND digital input OUTSIDE are controlled by
1: SERIAL
SELECT command TB RS-485 communication
2: TB (SV=RS485)
2: Digital input is
controlled by terminal.
Parameter & SV
tension setting value
are controlled by
RS-485 communication
0: External terminal
control
(RS-485 Read function
is available)
1: Analog input &
parameter & SV tension
Selection of 0: OUTSIDE TB setting value are
SINGLE analog input OUTSIDE controlled by RS-485
1: SERIAL
SELECT command TB communication
2: TB (SV=RS485)
2: Analog input is
controlled by terminal.
Parameter & SV
tension setting value
are controlled by
RS-485 communication
☆ When the
communication
Communication function is set, the
SERIAL address following parameter
(the number of 0 0 , 1～31 will be displayed
ADDRESS
station) 0: Don’t send back, all
receive
1～31: station address
(0)=4800 bps
Communication (1)=9600 bps There are three kinds of
BAUD RATE baud rate 9600 baud rate can be set
(2)=19200 bps

0:NO PARITY
NO 1:EVEN PARITY
PARITY SET Parity setting PARITY
2:ODD PARITY
Communication The delay time between
SERIAL TIME delay interval of 15 ms 5~65ms command message and
time response message

68
 Drive response
state after 0: Drive stops running
abnormal 1: Drive stops running
communication when the
0: DRIVE STOP communication format
SERIAL (Including is not correct.
ALARL abnormal RUNNING 1: SERIAL FAULT/OT 2: if the communication
SET communication 2: DRIVE RUNNING format is correct, but
format and the communication is
over-time interrupted, the drive
communication keeps on running
interrupt)

3.8:INSI PARAMETER (Cipher Parameter)

0: Can change any
parameter
1234: Reset to DEFAULT
(The power must
PASSWORD Cipher Parameter 0 0~9999
be off and start
again after setting)
1~9999: Can’t change
parameter value

Application Example Explanation:

1. After running of take-up roller, according to take-up speed for offering TC-2060 as
reference of line speedI(if there are no take-up speed, please connect terminal “+10V” to
terminal “LINE”), setting winding tension at TC-2060 tension controller, and transmit
speed and torque command to winding inverter(In the drive of magnetic powder clutch,
torque command doesn’t need to transmit to winding inverter, PP. PN drive magnetic
powder clutch directly). The rotational speed and torque are controlled by motor(In the
drive of magnetic powder clutch, motor is used for rotational speed control, and magnetic
powder clutch is used for tension control). LOAD CELL is weighted through by material
tension, detecting tension and conduct the detection signal back to TC-2060, then it
could achieve the objective of winding with constant surface tension.
2. When LOAD CELL is corrected, please follow the instruction described at Section4.3 to
proceed correction.
3. When the materials is winding, if the variation of winding tension is too large in the
acceleration and deceleration, can refer the description of Parameter Explanation PID
Parameter Group, adjusting related parameter appropriately.
4. When the materials is winding, if the variation of tension is too large in the constant
speed, can refer the description of Parameter Explanation PID Parameter Group,
adjusting related parameter appropriately, or increase CI time(Integral time), and
decrease CP amount(Proportional ratio).
5. In this application example, when motor is used for driving directly, diameter calculation
uses line speed and winding speed for calculation, it is also can use proximity switch
counting length for calculating diameter. When magnetic powder clutch is used for driving,
only can select proximity switch counting length for calculating diameter.
6. In this application example, when the main guiding rolle is stopped, and the speed is
zero,the drive’s P1 will be active(Vs PC), let “STALL” terminal of TC-2060 be
enabled(“STALL SET”: Retention Setting). Tension setting is changed to retention
69
 setting, only set retention setting to be a tiny tension, then the winding shaft won’t loosen
materials by stop(RUN doesn’t need to ON).
7. Using proximity switch counting length for calculating diameter, dimater reset must be
connected (REST ,COM).
8. The other related questions can refer the related section description listed at this
Instruction Manual.
9. If it need to do taper tension, only press “P” key for 3 seconds, the “TAPE” will be
displayed, changing the value(In general, suggest to set “75%”), press “S” key, then the
setting is completed.
10 If the torque command is opposed to the trend of tension-increase or tension-decrease,
reversing the rotary direction of drive or connecting terminal “MC3” to terminal “COM”, the
polarity will be reversed, then the setting is completed.

70
8. Communication
TC-2060 Controller’s operation description for MODBUS communication
8.1 Introduction:
TC-2060 Controllers use RS-485 serial communication and Modbus communication
protocol to connect several TC-2060 Controllers and PLC ,or PC,HMI---etc, in order to
get control and monitoring simultaneously.
8.2 Communication specification:
(1) Hardware is RS-485 serial port.
(2) Communication protocol is RTU communication protocol of Modbus.
(3) Communication format is set by parameter group.
(3.1) Set the source of RUN command to see if it is coming from RS-485:
COMMAND SELECT = 0:OUTSIDE TB ------- Coming from external terminal
control. (RS-485 Read function is available)
COMMAND SELECT = 1:SERIAL ------- Digital input & Parameter & SV
tension setting value are controlled by RS-485.
COMMAND SELECT = 2:RS-485 PARAMETER ------- Digital input is
controlled by terminal. Parameter & SV tension setting value is controlled by
RS-485.
(3.2) Set the source of analog signal to see if it is come from RS-485:
SINGLE SELECT = 0: OUTSIDE TB ------- Analog signal is controlled by
external terminal (RS-485 Read function is available).
SINGLE SELECT = 1: SERIAL ------ Analog signal input & Parameter & SV
tension setting value are controlled by RS-485.
SINGLE SELECT = 2:RS485 PARAMETER ------ Analog signal input is
controlledby terminal. Parameter & SV tension setting value are controlled by
RS-485.
(3.3) SERIAL ADDRESS = 0 ~ 31 ------- Communication Address(Default = 0).
Each communication unit should have a unique and unrepeated communication
address in the communication format.
(3.4) BAUD RATE = 0 ~ 2 ------- Transmission Speed(Default = 1)
BAUD RATE = 0 ------- 4800 Bps
BAUD RATE = 1 ------- 9600 Bps
BAUD RATE = 2 ------- 19200 Bps
(3.5) PARITY SET = 0 ~ 2 ------- Parity Setting(Default = 0)
PARITY SET = 0 ------- No Parity
PARITY SET = 1 ------- Even Parity
PARITY SET = 2 ------- Odd Parity
Note: The stop bit is 1BIT.
(3.6) Setting dealy time of communication reception

71
 SERIAL TIME = 5ms ~ 65ms ------- Dealy time of communication reception,
When the response time is over 5 seconds, the error message will be shown
on digital controller. After it is corrected, the error message will be disappeared
automatically.
(3.7) The corresponding state of TC-2060 Controller after the abnormal
communication happened (Including abnormal communication format and
overtime for the interruption of communication).
SERIAL ALARM SET= RUNNING
0: Drive stops running.
1: When the communication format is not corrected, TC-2060 Controller stops
running. When the communication format is corrected, but the
communication is interrupted, TC-2060 Controller keeps running.
2: Drive continues to run.
(3.8) RS-485 serial port has RXD and TXD contact points, which can be used as
semi-duplex communication. For serial communication of RS-485 ports, just
connected all RXD and all TXD in serial (Refer the following figure).

Master 雙絞線
Twisted pair cable
PLC
TXD RXD

RXD TXD RXD TXD RXD TXD

Slave#1 Slave#2 Slave#3

TC-2060 TC-2060 TC-2060

圖 1：RS-485 Connection

8.3 Communication procedure

(1) TC-2060 Controller power on first, setting up communication parameters of RS485,
connecting RS-485 port of TC-2060 Controller, then the controller can start the
communication.
(2) In the function code of 03H, 08H, command code can connect to the line, monitor directly.
It won’t be limited from the sections 8.2 – (3.1), (3.2.).
(3) In the communication, if the running of TC-2060 Controller is controlled by RS-485
(COMMAND SELECT＝RS-485) or speed command (SINGLE SELECT＝RS-485) is
coming from RS-485, while TC-2060 Controller stops for 5 seconds without receiving any

72
 data, a warning message, “SERIAL ERROR ALM”, will be displayed at the panel, it
means the communication is standby, if TC-2060 Controller receives the data, this
message will not be displayed again.
8.4 Explanation for RTU communication protocol of Modbus :
(1) Definition of Character:
In RTU mode of Modbus, every Character is composed of 11bits, including 1 start bit, 8
Data bits, 1 Parity bit and 1 stop bit. If the parameter = “0” and no parity, the parity bit
should be set as “1”. It will be transmitted from start bit in series. The format of Character
is shown as follows:

Parity check format:

LSB MSB
1 2 3 4 5 6 7 8 9 10 11

Data Data Data Data Data Data Data Data Parity

Start Stop
bit bit bit bit bit bit bit bit bit
bit bit
0 1 2 3 4 5 6 7

No-parity check format:

LSB MSB
1 2 3 4 5 6 7 8 9 10

Data Data Data Data Data Data Data Data

Start Stop
bit bit bit bit bit bit bit bit
bit bit
0 1 2 3 4 5 6 7

(2) Definition of Message

In the RTU mode protocol of Modbus, every Message is composed of 4bits, including
Slave Address, Function Code, Data and Check Code(CRC-16). The start and stop of
every Message are all separated by a time which is over 3.5 bits, and plus “SERIAL
TIME” (parameter).

The format of Message is shown as follows:

Slave Function
A time is over Data CRC-16 A time is over
3.5 bits, and Address Code 3.5 bits, and
plus “SERIAL plus “SERIAL
TIME” 1 bit 1 bit n bit CRC_L CRC_H TIME”

73
 Septum between Messages:

PLC TC-2060 TC-2060 PLC PLC TC-2060

Command Reply Command
Message Message Message Time (s)

Communication
Delay Time, setting
3.5 bits “SERIAL TIME”
parameter to 5ms
Communication above
Delay Time, setting
“SERIAL TIME” 3.5
parameter to 5ms
above

(i) Slave Address

1 bit is used to represent Slave Address of driver in RTU mode. The parameter can be
used to set Slave Address of TC-2050 Controller. The range is 1～31.
All the connected Slaves can receive the Message from Master, but only the Slave with
the same address can execute this Message, and reply the Message to Master. When the
address is set at 0, the Message can be received and executed by connected Slave, but
Slave can only receive the Message, and can’t reply any Message to Master.
(ii) Function Code
1 bit is used to represent Function Code of driver in RTU mode. Slaves execute it
according to the command. The Function Code of TC-2050 Controller is listed in the
following table, and the function will be discussed in “Message Mode” in detail.

Function Code Function

03H Read data of Register
06H Write a single data into Register
08H Loop test
10H Write data into Register
(iii) Data
In Message format, the bits of data are not constant because the data of every function
are not the same, which will be discussed in “Message Mode” in detail.
(iv) Check Code(CRC-16)
In Message format, CRC-16 has 2 bits. It is used to check if the data are wrong. CRC-16
is binary code of 16 bits, when CRC-16 is transmitted, low byte Check Code is
transmitted first, and high byte Check Code is transmitted. The calculation steps of
CRC-16 are described as follows:
（1） Set CRC_16 for “FFFFH”.
（2） Doing an XOR calculation between the low byte of CRC_16 and the first byte of

74
 Message, and send back the result to the low byte.
（3） If LSB of CRC_16 is “0”, shifting right a bit of CRC_16, and writing “0” to MSB of
CRC_16; if LSB of CRC_16 is “1”, shifting right a bit of CRC_16, and writing “0” to
MSB of CRC_16, doing an XOR calculation with A001H.
（4） Repeat step of (3) until 8 bits have been shifted right.
（5） As for the next byte of Message, repeating above steps from (2) to (4) until all bytes
is accessed completely. After that CRC-16 value is the Check Code.
Example: Use Basic Language to calculate CRC-16.
Function CRC_16(message＄) as long
Crc16＆＝65535
FOR CHAR%＝1 to LEN(message＄)
Crc16＆＝crc16＆ XOR ASC (MID＄(message＄, C％ ,1))
FOR BIT%＝1 to 8
IF crc16＆ MOD 2 THEN
Crc16＆＝(crc16＆\2) XDR 40961
ELSE
Crc16＆＝crc16＆\2
END IF
NEXT BIT%
NEXT CHAR%
Crc_hi%＝crc16＆\256
Crc_lo%＝crc16＆ MOD 256
Message$ ＝message$ +CHR$ (crc_lo%) + CHR$(crc_hi%)
Crc_16＝crc16&
END FUNCTION CRC_16
(V) Message mode:
The Message can be divided into Command Message and Reply Message. The
Message sent form Master to Slave is called Command Message. The Message sent
form Slave to Master is called Reply Message. In general, after receiving Command
Message, if the delaying time is over the length of 3.5bits including the communication
delay time, the slave with designated address will be responsible for reply. Under the
following condition, Slave will not send “Reply Message”.
1. The Slave address in the Command Message is different to all connected addresses.
2. The Slave detected communication error (Parity, Framing, Overrun, or CRC_16 error)
from the receiving Message.Slave.
8.5 Message Format:
This TC-2060 Controller only receive 4 kinds of Command Message, including Read
(03H), Loop Test (08H) and Write (06H and 10H), and listed below:

75
 Command Message Response Message
Function
Command Function Byte Byte Byte Byte The
code
(Min.) (Max.) (Min.) (Max.)

Read 03H Read Register data 8 8 7 37

Write a single data into

Write 06H 8 8 8 8
Register

Loop test 08H Loop test 8 8 8 8

Write data into Register

Write 10H 11 41 8 8
(Multiple data)

Format of Command Message and Response Message accepted by TC-2060

Controller is shown as follows:
(1) Read Command (03H):
As for the data of Holding Register, maximum 16 data can be read at a time.
Master Command Message
Slave address 01H Example
Function code 03H
High byte 02H
The first address
Low byte 04H Master wants to read the data with
Slave address = 01H started from
Number of High byte 00H Holding Register address = 0204H,
Register Low byte 01H the data length is one word.
CRC-16 High byte C4H
CRC-16 Low byte 73H

Slave Reply Message (Normal)

Slave address 01H

Function code 03H

Number of data bits 02H

High byte 00H

The first
Register
Low byte 20H

Low byte B9H

CRC-16
High byte 9CH

76
 Slave Reply Message (Error)

Slave address 01H

80H+ Function code 83H
Error code 02H
Low byte 01H
CRC-16
High byte 31H

(2) Write Command (06H):

Write data to the Holding Register. When slave address is 0, all slaves will receive
and execute this Message. Now, all slaves will not respond. If the input command is
used to change the parameters, they will not be saved in EEPROM at log off. If they
want to be saved, they have to be written into 0200H address. The content is 01H,
and they can be saved in EEPROM.
Master Command Message
Slave address 01H Example
Function code 06H
High byte 02H
Register address
Low byte 04H
Master wants to write 0020H data
High byte 00H into Slave address＝01H of
Data byte Register 0204H
Low byte 20H
Low byte C8H
CRC-16
High byte 6BH

Slave Response Message (Normal)

Slave address 01H

Function code 06H

High byte 02H

Register address
Low byte 04H

High byte 00H

Data byte
Low byte 20H

Low byte C8H

CRC-16
High byte 6BH

77
 Slave Response Message (Error)
Slave address 01H
80H+ Function code 86H

Error code 03H

Low byte 02H
CRC-16
High byte 61H

(3) Loop Test Command(08H)

Test whether the communication loop is normal or not.

Master Command Message

Slave address 01H
Function code 08H
Test function High byte 00H
code Low byte 00H
High byte 12H
Test data
Low byte 34H
Low byte EDH
CRC-16
High byte 7CH

Slave Response Message (Normal)

Slave address 01H

Function code 08H

Test function High byte 00H
code Low byte 00H
High byte 12H
Test data
Low byte 34H
Low byte EDH
CRC-16
High byte 7CH

Slave Response Message (Error)

Slave address 01H

80H+ Function code 88H

Error code 03H
Low byte 06H
CRC-16
High byte 01H

78
(4) Write Command(10H)：
Write multiple data into the Register, and the maximum 16 Registers can be written at
a time. When Slave address is “0” in the Write Command, all Slaves will receive and
will not reply. If using the Write Command to change the parameters, they will not be
saved in EEPROM at power off. If they want to be saved, they have to be written into
the address of 0200H. The content is 01H, then they can be saved in EEPROM.
Master Command Message
Slave address 01H Example
Function code 10H

The first Register High byte 02H

address Low byte 04H
High byte 00H
No. of Register
Low byte 01H Master wants to write 2 bytes of
data (0020H) to Slave address =
Number of data byte∗ 02H 01H, and the start position of
Register is 0204H.
High byte 00H
The first data byte
Low byte 20H

Low byte 85H

CRC-16
High byte CCH

Slave Reply Message (Normal)

Slave address 01H
Function code 10H

The first Register High byte 02H

address Low byte 04H
High byte 00H
No. of Register
Low byte 01H
Low byte 41H
CRC-16
High byte B0H

79
 Slave Reply Message (Error)

Slave address 01H

80H+Function code 90H
Error code 03H
Low byte 0CH
CRC-16
High byte 01H

The number of data byte is 2 times to the number of Register.

8.6 Holding Register Explanation:
The Register is divided into control, monitor and drive types:
Category Property Address
0200H - 0206H,
Control data Read/Write
0300H - 030CH
Monitor data Read only 0310H - 032CH
Drive parameter data Read/Write 020AH - 028EH

8.6.1 Control Data Register (Read/Write): Used to control the operation of TC-2060
Controller.
Name Description Address Content

When BIT = 1, all the parameters

EEPROM WRITE ENABLE 0200H
are stored at EEPROM

Automatic tension setting

MAIN AUTO SV ADDRESS 0202H 0~ * 2 Full Scale Kg
value

Manual tension setting

MAIN MANUAL SV 0204H 0~100.0% : 0~4095 COUNT
ADDRESS value

Retention tention setting

MAIN STALL SV ADDRESS 0206H 0~ * 2 Full Scale Kg
value

BIT0:RUN
0 = OFF 1 = ON
BIT1: A, B change
0 = A shaft 1 = B shaft
BIT2: STALL
0 = OFF 1 = ON
TB Terminal input 0300H
BIT3: RESET
0 = OFF 1 = ON
BIT4: MC1
0 = OFF 1 = ON
BIT5: MC2
0 = OFF 1 = ON

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 BIT6: MC3
0 = OFF 1 = ON

A/D input terminal LINE 0304H 0 ~ +10Vdc : 0~4095 COUNT

A/D input terminal ADIN1 030AH 0 ~ +10Vdc : 0~4095 COUNT

A/D input terminal ADIN2 030CH 0 ~ +10Vdc : 0~4095 COUNT

8.6.2 Monitor Data Register(read only): It is used for reading the status of TC-2060
controller’s operation.
Name Description Address Content

BIT0: RUN
0 = OFF 1 = ON
BIT1: A, B change
0 = A shaft 1 = B shaft
BIT2: STALL
0 = OFF 1 = ON
TB Terminal Input Status BIT3: RESET
0310H
0 = OFF 1 = ON
BIT4: MC1
0 = OFF 1 = ON
BIT5: MC2
0 = OFF 1 = ON
BIT6: MC3
0 = OFF 1 = ON
Digital Output BIT0: RELAY
0311H
0 = OFF 1 = ON
BIT0: CRC16 CODE ERROR
BIT1: SERIAL BRK OE PE FE
Abnormal Status Indication ERROR
BIT2:
BIT3: SERIAL READ/WRITE
ADDRESS
0312H BIT4: SERIAL FUNCTION
ERROR
BIT5: SERIAL TIME ERROR
ERROR TIME>5S
BIT6:
BIT7: SERIAL RXD BRAKE
TIME>3S

A/D input terminal LINE

0314H 0~+10Vdc : 0~4095 COUNT
Status

A/D input terminal WIND

0316H 0~+10Vdc : 0~4095 COUNT
Status

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A/D input terminal TENS
0318H 0~+10Vdc : 0~4095 COUNT
Status

A/D input terminal ADIN1

031AH 0~+10Vdc : 0~4095 COUNT
Status

A/D input terminal ADIN2

031CH 0~+10Vdc : 0~4095 COUNT
Status

LOADCELL TOTAL Kg
031EH 0~+10Vdc : 0~4095 COUNT
Status

LOADCELL LIGHT Status 0320H 0~+10Vdc : Full Scale Kg

LOADCELL RIGHT Staus 0322H 0~+10Vdc : Full Scale Kg

D/A output terminal TQOUT

-10vdc~+10Vdc : 0~4095 COUNT
0324H
Status 0324H.15=0(+)

D/A output terminal NROUT

0326H 0~+10Vdc : 0~4095 COUNT
Status

D/A output terminal SPOUT

0328H 0~+10Vdc : 0~4095 COUNT
Status

LOADCELL TOTAL Kg (by

032AH 0~+10Vdc : 0~ * 2 Full Scale Kg
filter) Status

DIAMETER Output Status 032CH 0~+10Vdc : 0~4095 COUNT

8.6.3 Parameter Data Register(read/write): It is used for controlling TC-2060 controller’s

action
Register(020AH～028EH)
MAIN PARAMETER
Name Address Content

00H:POWER(CLUTCH)
DRIVER SELECT 020AH 01H:MOTOR(TORQUE)
02H:E/P REQULATO
00H:WINDER
FUNCTION SELECT 020CH
01H:UNWIND
00H:DIVIDER
DIAMETER SOURCE 020EH 01H:SENSOR
02H:TB(DIAMETER )

LINE RATIO 0210H 0~500.0%

WIND RATIO 0212H 0~500.0%

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TENS RATIO 0214H 0~500.0%

ADIN1 RATIO 0216H 0~500.0%

ADIN2 RATIO 0218H 0~500.0%

AUTO VR MAXIMUN 021AH 0~100.0%

MECH COMPANSION 021CH 0~999.9%

MECHANISN LOSS A 021EH -5.00V~+5.00V

MECHANISN LOSS B 0220H -5.00V~+5.00V

INITIAL TENSION 0222H 0~100.0%

INCH ADD/DEC 0224H 0~SCALE Kg

PRESET SET VALUE 0226H 0~100.0%

CUT ADD/TE VALUE 0228H 0~2 * SCALE Kg

PRESET SET TIME 022AH 0~10.0S

STOP TIME 022CH 0~60.0S

00H:SELE PID
STOP FUNC SELE 022EH
01H:STOP RATIO

STOP RATIO 0230H 0~500.0%

MAXIMUN DIAMETER 0232H 300~2000mm

MINIMUN DIAMETER 0234H 300~2000mm

THICKNESS 0236H 10~10000um

DIAMETER LOGIC 0238H 0~1(00H=0~10V, 01H=10V~0V)

DIAMETER ZERO 023AH -5.00V~+5.00V

DIAMETER SPAN 023CH 0~500.0%

START TOQURE 023EH 0~10.00V

00H:LINER
TAPER MODE SELE 0250H
01H:NON_LINER

TAPER RATIO 0252H 0~100.0%

TAPER TENS SET1 0254H 0~SCALE *2

TAPER TENS SET2 0256H 0~SCALE *2

TAPER TENS SET3 0258H 0~SCALE *2

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TAPER SET RATIO1 025AH 0~100.0%

TAPER SET RATIO2 025CH 0~100.0%

TAPER SET RATIO3 025EH 0~100.0%

00H:PLANE TENSION
TE SELECT FUNC 0260H 01H:PUSH TENSION
02H:EXT VR TENSION

00H:INCHING ADD
MC1 SELECT FUNC 0262H 01H:INCHING DEC
02H:OUT REMOTE

00H:INCHING ADD
MC2 SELECT FUNC 0264H 01H:INCHING DEC
02H:OUT REMOTE
00H:FUNCTION
01H:NEW REEL VALUE
AD1 SELECT FUNC 0266H
02H:TAPER
03H:TENSION(FBK)
00H:FUNCTION
01H:NEW REEL VALUE
AD2 SELECT FUNC 0268H
02H:TAPER
03H:TENSION(FBK)
00H:ALARM
RLY SELECT FUNC 026AH 01H:FBHI
02H:FBLO

RLY FBK HI/LOW 026CH 0~100.0%

TENSION PID FEEL 0272H 0~SCALE

TENSION PID SLP 0274H 0~SCALE

TENSION PID SLP1 0276H 0~SCALE

TENSION CP GAIN 0278H 0~500.0%

TENSI CI+ GAIN 027AH 0~500.0S

TENSI CI- GAIN 027CH 0~500.0S

TENSION CP1 GAIN 027EH 0~500.0%

TENSI CI1+ GAIN 0280H 0~500.0S

TENSI CI1- GAIN 0282H 0~500.0S

TENSION CP2 GAIN 0284H 0~500.0%

TENSI CI2+ GAIN 0286H 0~500.0S

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ENSI CI2- GAIN 0288H 0~500.0S

PID FIELTER TIME 028AH 0~500.0mS

00H:Kgf
LOADCELL UNIT 028CH
01H:N

LOADCELL SCALE 028EH 0~1000.0Kg

00H: REELS
LOADCELL SELECT 0290H 01H:L-REEL
02H:R-REEL

ZERO TUNE TEST 0292H -50.0 ~ +50.0Kg

SPAN TUNE TEST 0294H 0~500.0%

DISPLAY POINT 0296H 0~2

00H:LINE INPUT
01H:WIND INPUT
DISP NO.1 SOURCE 0298H 0~16 02H:TENSION INPUT
03H:ADIN1
04H:ADIN2
05H:TORQUE OUT
06H:NR OUT
07H:SP OUT
DISP NO.3 SOURCE 029AH 0~16 08H:FBK OUT
09H:SLP
0AH:PID VOL
0BH:DIAMETER
0CH:COUNT
0DH:FEEDBACK
DISP NO.4 SOURCE 029CH 0~16
0EH:FBK-L CELL
0FH:FBK-R CELL
20H:SERIAL STATUS

DISP FILTER TIME 029EH 0~20.0S

∗ All the parameter with (∗) can’t be changed by communication in running.

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Communication Error Display::
1. “SERIAL TIM ALARM” No reply in communication interruption, and outran “Setting
Time” over 3s.
2. “SERIAL FUN ALARM” Communication function code error(Not 03H,06H,08H,10H).
3. “CPU SERIAL ALARM ” Communication interruption is abnormal(Format isn’t correct).
4. “SERIAL R/W ALARM” Read/write address error (The address must be a multiple of 2)
5. “SERIAL WR EEPROM” Write data into EPPROM over 30 times in communication.
6. “ SERIAL CRC ALARM” Check code error.
7. “ SERIAL ERROR ALM” Communication wait time is over the setting time 5 seconds.
8. No Reply Communication data format is error, the receiving data format isn’t correct.
9. No Reply UART error, Checking Parity in transmission
10. OVERRUN,FRAME error
V 05 English Version AUG 30. , 2010

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