Champ 5F1 Manual
Champ 5F1 Manual
COM 1
2 BUILD. MODIFY. REPAIR.
TWEED CHAMP
5f1 STYLE 1X8 COMBO AMP
ojotone’s Tweed Champ 5F1 Style Amp Kit
M is based on the beloved 5 watt amp from the
1950s. These amps were perfect for recording
and were featured on a wide array of recordings
from Joe Walsh’s “Rocky Mountain Way” all the
way to Derek & the Dominos’ “Layla.” Modeled
after the historic Class-A 6V6 platform, this amp
delivers warm tones that are harmonically rich
and have a beautiful low volume crunch.
SEC TI O N 1 1 : WIRING THE SOCKETS, POTS, JACKS & Power Cord pg. 15
SEC TION 1:
SAFETY
SA FE TY FI R S T ! Electronics can be dangerous
and must be treated with respect. Any circuit
that works with 120VAC power from an
electrical outlet is especially dangerous and
could potentially kill you. Here are some
guidelines to keep you safe as you work.
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5Y3 6V6
12AX7
S E CT I ON 2:
5Y3 6V6
5Y3 6V6
12AX7
(1) solid pine cabinet* (1) Jensen C8R 8" 25watt 4Ω speaker* (1) chrome chassis
12AX7
(1) Mojo 760 EX power transformer (1) NOS 771 output transformer (1) eyelet board & backer board
(1) (1)
GZ34S 6V6
GZ34S 6V6
(1) 12AX7 12AT7 12AX7 12AT7
4 3
5
2
7 6
vacuum tubes* 10 9 8(2) octal tube socket, (2) tube clips (1) 9-pin tube socket, (1) tube shield
470
10 K
(1) 1MA potentiometer (1) indicator light assembly (1) 10' install power cord
w/ hardware w/ hardware (1) RCA speaker jack set w/ hardware
1
2 470Ω
10 9 8
4 3
10 K
(1) ground tab
5
7 6
1.5 K
(1) chicken head knobs (1) fuse holder, (1) slow blow 1 amp (2) J12A 1/4” shorting
22K jack (2) rubber grommet
fuse w/ hardware w/ hardware
68K
6 BUILD. MODIFY. REPAIR. 1
100K
220K
1M
RESISTOR S C apac i to r s HARDWARE
Carbon Composite keps nuts (6) 4-40, (6) 8-32, (2) 6-32, (2) 10-32
(2) 100 1
/2 watt 100Ω
(1) Sprague Atom (4) 4-40 x 1/4” screw
(2)
1.5 K 1
/2 watt 1.5K 25µf @50v
(2) 8-32 x 1/4’’ screw
(2)
22K 1
/2 watt 22K
16uF (6) 4-40 x 3/8’’ screw
(2)
68K 1
/2 watt 68K
(2) 6-32 x 1/2’’ screw
(2)
100K 1
/2watt100K (1) Mojotone Electrolytic King Cap
16µf @475v (2) 10-32 x 11/2’’ screw
(1)
220K 1
/2watt220K
8uF WI RES
(1)
1M 1
/2 watt 1M
(2’) 18 gauge stranded Black
Metal Oxide (2) Mojotone Electrolytic King Cap
8µf @475v (2’) 18 gauge stranded White
(1) 2 watt 10K
0.022uF (3’) 18 gauge pre-tinned Green
Wire Wound Ceramic
(10’) 22 gauge pre-tinned Yellow
500 (1) 5 watt 500Ω (2) Orange Drop
0.022 µf @ 600v
SECTION 3:
TOOLS
{ 1/2'' nut driver
Cto ertain tools are required to successfully build
your amp. The following are recommended
complete your project. { Set of needle nose pliers (one with teeth
and one without)
NEE D A T OOL? Do you see something on
this list that you need? Turn to page 20 { Wire cutters
for a full list of tools, parts and kits to
add to your workbench { Wire strippers
{ Adjustable wrench
{ Multimeter
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SECTION 4:
SECTION 5:
HOW TO
READ COMPONENTS
Reading Resistor Values c ol or BAND 1 BAND 2 MULTIPLIER TOLERANCE
Black 0 0 1Ω
The resistors that are included in your Brown 1 1 10Ω ± 1%
Mojotone kit, all use the 4-band resistor color 4 7 x 10,000 = Red 2 2 100Ω ± 2%
code for determining their values. The easiest 470,000 Ω Orange 3 3 1KΩ
way to read the resistors, start by having the or Yellow 4 4 10KΩ
gold strip facing towards the right. The first two 470K Ω Green 5 5 100KΩ ± 0.5%
colors on the left are going to be your values, Blue 6 6 1MΩ ± 0.25%
for example Yellow & Violet would be 47. The Violet 7 7 10MΩ ± 0.10%
third strip is going to be your multiplier. So for Grey 8 8 100MΩ ± 0.05%
this example, the third strip is a yellow stripe White 9 9 1Ω
which is 10,000. The value of the resistor is Gold 0.1Ω ± 5%
calculated as such 47 X 10,000 which equals Silver 0.01Ω ± 10%
470,000 ohms or 470K ohms.
SOLDERING BASICS
Ba efore you start slinging solder in your kit
or if you have never soldered before, take
moment to read over this section about
So l d er i n g a C onnec ti on
Working w i t h e ye l e t b oar d s
PRO TIP: There is an exception to laying a { Remove the solder from the connection.
component down on the eyelet board and
that would be when higher wattage resistors
are in the power supply OR if the amplifier
is running the power tubes in a cathode
biased configuration. These components
are dropping voltages across them during
operation, which results in excess heat, and
needs to float a little above the board to
dissipate the heat.
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S E CT I ON 7:
CHASSIS ASSEMBLY
T R A NS FOR M E R S power
transformer output
{ Mount the power transformer by first transformer
removing the black rubber tips on the ends of
the mounting screws. Do NOT remove the nuts
on the transformer. These are used to create an
air gap for dissipating heat. The transformer will
be recessed through the rectangular cutout in the
“belly” of the chassis. Install 8-32 keps nuts on the
left two studs (ones that are closest to the side of the
chassis). Install a ground tab on each of the right
1 AMP
1 AMP
1 2
1 2
studs and fasten with 8-32 keps nuts. power output rubber
transformer transformer grommet
1 FUSE
AMP
FUSE
CONT R OL PA NE L
FUSE
RE A R PANE L
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S E CT I ON 8:
68K
68K
1.5
K
220K
16 uF
0.022 uF
0.022 uF
25 µF
500 Ω
8uF
8uF
68K
68K
1.5 K
+
1.5
K
16 uF
0.022 uF
0.022 uF
25 µF
500 Ω
22K
8uF
8uF
0K
10
10
0K
1.5 K
+
10 K 22K
22K
0K
10
PRO Tip: When a capacitor and resistor are both
10
0K
running between the same eyelet holes, you
can twist their leads around one another and 10 K 22K
solder to form a solid mechanical connection.
5 6 5 6 5 6
4 7 4 7 4 7
3 8 3 8 3 8
2 1 2 1 2 1
220K
220K
16 uF
0.022 uF
0.022 uF
25 µF
500 Ω
8uF
8uF
68K
68K
1.5 K
+
1.5
K
16 uF
0.022 uF
0.022 uF
25 µF
500 Ω
22K
8uF
8uF
0K
10
10
0K
1.5 K
12 BUILD.
10 K
MODIFY. REPAIR.
22K
22K
0K
10
10
0K
10 K 22K
{ Once jumper wires are in place,
follow wiring diagram to create leads where
necessary. These will be the wires that go 220K
out from the component board to other
components in the circuit. Insert these leads
down through the front of the board and bend
68K
68K
around back to secure.
1.5
K
PRO Tip: Use the included Wiring Diagram to
approximate lead lengths
16 uF
0.022 uF
0.022 uF
25 µF
500 Ω
8uF
8uF
{ Once all components, jumpers, and leads
1.5 K
+
are in place, start at one end of the board
and begin soldering every eyelet EXCEPT
the eyelets with a red circle ( ). There will
be additional wires connected here once the
22K
circuit board has been installed.
0K
10
10
0K
{ Make Sure you don’t have any bad or
“cold” solder joints by lightly pulling each 10 K 22K
WWW.MOJOTONE.COM 13
S E CT I ON 9:
TRANSFORMER WIRING
Powe r T r a ns fo r m er
3 8 3 8
2 1 2 1
rectifier
tube socket
power
transformer
OUTPUT T r a ns for m e r
RCA
{ Double check your wiring and begin speaker jack
soldering all connections in this section rectifier power
EXCEPT for the indicator light. There will tube socket tube socket
be additional wires connected to it when
wiring the tube sockets.
5 6 5 6
4 7 4 7
3 8 3 8
2 1 2 1
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S E CT I ON 10:
CIRCUIT BOARD
installation
{ Locate the two small fiber board mounting
holes drilled into the chassis.
backer board
68K
68K
1.5
MOJO 760
K
SEC TION 11:
16uF
0.022uF
0.022uF
25uF
8uF
8uF
470Ω
POT, jacks & Power cord
1.5 K
+
WIRING T HE T U B E S OCK E T S
22K
0K
10
10
0K
{ Follow the wiring diagram and begin
wiring the tubes sockets starting from the 10 K 22K
speaker jack
rectifier power pre-amp
tube socket tube socket tube socket
WIRING T HE POT E NT I OM E T ER
potentiometer
ground lug
220K
68K
68K
INPUT JACK I NS T A L LA T I ON AN D W I R I N G
1.5
MOJO 760
{ Install the input jacks. Follow the J12 input jack assembly
K
0.022 uF
0.022 uF
25uF
8uF
8uF
1M
1.5 K
closest to the potentiometer. Connect to the +
second jack with a jumper.
0K
10
10
0K
220K
68K
68K
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1.5
MOJO 760
5 6 5 6
16uF
0.022 uF
0.022 uF
8 9
25uF
7 7
8uF
8uF
4 4 7
470Ω
6 1
1.5 K
3 8 3 8
+ 5
4 3
2
2 1 2 1
WI R I NG T HE HE ATER F I L AM EN TS
100 Ω
100 Ω
wire to each lug of the indicator light. Tightly
twist together enough of the Green wires to
reach to the 6V6 power tube socket and cut.
Connect one wire to the 2 pin and one to the
7 pin of the 6V6 power tube socket.
220K
68K
68K
1.5
MOJO 760
K
16 uF
0.022uF
0.022uF
25 µF
500 Ω
8uF
8uF
1.5 K
+
22K
0K
10
10
0K
10 K 22K
5 6 5 6
8 9
4 7 4 7 7
6 1
3 8 3 8
5 2
2 1 2 1 4 3
power pre-amp
tube socket tube socket
power pre-amp
tube socket tube socket
100 Ω
100 Ω
around the power cord about 2” before the
portion that was stripped. Compress the
strain relief with an adjustable wrench or
needle nose pliers and carefully insert it
into the chassis until it locks in place.
68K
68K
the fuse holder.
1.5
K
{ Prepare the White wire in the power
16 uF
0.022 uF
0.022 uF
cord and connect it to the top lug on the back
25µF
500 Ω
8uF
8uF
of the potentiometer.
1.5 K
+
22K
to the power transformer.
0K
10
10
0K
ground lug 10 K 22K
fuse 4 potentiometer
8 9
7 4 7 7
fuse holder.
the potentiometer.
0.022 uF
0.022 uF
8uF
0K
10
10
0K
6 6
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5 5
8 9
4 7 4 7 7
6 1
3 8 3 8
5 2
2 1 2 1 4 3
S E CT I ON 12:
S PE A K E R I NS T A L L ATI O N
lower
back panel
{ Ensure chassis is free from debris before { Let the amp idle on for half an hour or so
plugging in. Check for pinched or burnt wire for the chassis to be warm and do the bump
insulation. test. A bump test is exactly what it means.
Use a non conductive tool, such as a wooden
{ Adjust lead dress so it is easy to see handle of hammer or plastic handle of a
components. screw driver, to hit the edge of the chassis or
pick your amp up about an inch and drop it.
{ Power amp on without the tubes installed. Don’t worry it won’t harm your amp. This
helps you test for bad solder joints and any
{ Using a multimeter set to AC voltage, loose hardware as well as lets you know if
Check the power transformer secondary AC there is a physical problem with one of your
voltages (at tube socket for filaments). This tubes.
will be pins 4, 5 and 9 on the preamp tubes
and pins 2 and 7 on the 6V6. The voltage
here should read high at around 7. 5V. If the
reading is 0V, shut the power off immediately
and look for a short in the heater filament
wiring.
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S E CT I ON 14:
Chassis Installation
{ Install the 2 chassis mount screws into
mount holes on top of cab. Turning the
cabinet upside down may make it easier for
chassis installation. 6V6
5Y3
SOUND TEST
{ Turn on the amp and let it warm up. { Leave on for a while so the tubes and
components can “burn in” - (not literally)
{ After warm-up, ensure the tubes are not
“red plating.” { ROCK OUT!!!
{ Rotate all controls fully and listen for C o n g r at u l at i ons ! ! You have just built your
noise. It is normal to have some noise at high very own Tweed Champ. There is only one on
volume levels. the planet that is like yours. We hope you have
enjoyed this experience and gained knowledge to
{ Plug in an instrument cable and listen help you become more confident to build many
for any crackle, pops, strange oscillations more amps and spread your knowledge.
or feedback.
TROUBLESHOOTING
epending on the issue you have, you will
Dfaulty.
need to diagnose which part of the circuit is
Try to work the problem analytically,
R ESO U R C E L I TERATU RE
WWW.MOJOTONE.COM 23
THE Workbench
WORKBENCH TESTED. AMP PRO APPROVED.
ears of experience and endless passion
Y have driven our team at Mojotone to
create the quality products that we offer.
Now you can use the tools that we do in
your search for perfect tone.
WWW.MOJOTONE.COM 25
BLACKFACE Princeton REVERB STYLE COMBO
The Blackface Princeton Reverb has been a staple in guitar tone since its inception in 1964. The
Princeton Reverb was essentially all the good parts of its predecessor, the Tweed Princeton, but
with a long-spring reverb and tube-driven tremolo circuit added. Over the years the Princeton
Reverb has worked its way into the gear repertoire of many renowned guitarists such as Ryan
Adams, Larry Carlton, Glen Campbell, and Tommy Tedesco. S KU # G 1BP R108
Cl a s s A /B A ll T u b e Am p l i f i er B i as Typ e: Fi xed
Ou t p u t: ~12-15 Watts B u i ld Ti me: 5 hou rs
Ci r cu i t: A A 1164 D i f fi c u lty:
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28 BUILD. MODIFY. REPAIR.