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Visio-STHE - Manufacturing Process

The document describes the manufacturing process for shell and tube heat exchangers. It involves several steps: 1) fabrication of the shell through cutting, drilling, and welding plates; 2) assembly of internal parts like baffles and tie rods; 3) bundle assembly including insertion of tubes, spacers, and baffles; 4) unit assembly through fitting and welding all components together including the shell, tubesheet, and nozzles. Quality checks are performed throughout and the final unit undergoes hydrotesting before packaging and delivery.

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bayu kusuma
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42 views

Visio-STHE - Manufacturing Process

The document describes the manufacturing process for shell and tube heat exchangers. It involves several steps: 1) fabrication of the shell through cutting, drilling, and welding plates; 2) assembly of internal parts like baffles and tie rods; 3) bundle assembly including insertion of tubes, spacers, and baffles; 4) unit assembly through fitting and welding all components together including the shell, tubesheet, and nozzles. Quality checks are performed throughout and the final unit undergoes hydrotesting before packaging and delivery.

Uploaded by

bayu kusuma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SHELL AND TUBE HEAT EXCHANGER MANUFACTURING PROCESS

Drilling & Pre-fab Channel Unit Assembly


Shell Fabrication Prefab Inspection Bundle Assembly
Internal Part Fabrication (FINAL WORK)

LAY OUT & MARK & LAY OUT &


CUT, DRILL CUT,
BEVELLING BAFFLE BEVELLING
PLATE PLATE PLATE

ASSEMBLY
PREFAB TIE TUBE, TUBE
ROLL PLATE CHECK DIM
ROD SPACER, ROLL PLATE &
BAFFLE, TIE ROD HEAD FORMING

FIT-UP AND
PREFAB TUBE
WELD FIT-UP AND
SPACER
LONGSEAM WELD
LONGSEAM

FIT-UP
NOZZLES
NECK TO
FIT-UP AND FLANGES
WELD CIRCUM FIT-UP AND
SEAM WELD CIRCUM
SEAM

FIT-UP & WELD WELD NOZZLES


TUBESHEET TO NECK TO
SHELL FLANGES

CUT OPENING
NOZZLE

NDE RT
CUT OPENING
NOZZLE

PREFAB SADDLE
AND WRAPPER
FIT-UP NOZZLE
TO CHANNEL

FIT-UP NOZZLE &


PAD TO SHELL
NDE
MT/PT/UT
AFT. WELD

WELD NOZZLE
ROOT WELD TO CHANNEL
NOZZLE TO
SHELL INSERT TUBE
BUNDLE TO
SHELL &
TUBESHEET

WELD SADDLE
AND WRAPPER
TO SHELL

SET-UP TUBE
PROJECTION &
CHECK
TUBE
EXPANDING

FIT UP & WELD


TUBESHEET TO
SHELL

INSTALL
CHANNEL &
BOLT
CAP WELD TIGHTENING
BLASTING &
NOZZLE TO
PAINTING
SHELL
EXTERNAL FOR
CHANNEL SIDE

HYDROTEST
TUBE SIDE
HYDROTEST
SHELL SIDE
PACKING &
PRESERVATION
RECORD &
CHART

IRN DELIVERY

PT. WARU TEKNIKATAMA

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