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Sinewave UPS using PIC16F72

Last Updated on February 24, 2020 by Swagatam

The proposed sinewave inverter UPS circuit is built using PIC16F72

microcontroller, some passive electronic components and associated power
devices.

Data provided by: Mr. hisham bahaa-aldeen

Main Features:

The main technical features of the discussed PIC16F72 sinewave inverter

may be evaluated from the following data:

Power output (625/800va) fully customization and can be upgraded to

other desired levels.

Battery 12V/200AH
Inverter Output Volt : 230v (+2%)

Inverter Output Frequency : 50Hz

Inverter Output Waveform : PWM Modulated Sinewave

Harmonic Distortion : less than 3%

Crest Factor : less than 4:1

Inverter efficiency : 90% For 24v System, around 85% with 12v System

Audible Noise : less 60db At 1-meter

Inverter Protection Features

Low-battery Shut-down

Overload Shut-down

Output Short Circuit Shut-down

Low-battery Detection and Shutdown Feature

Beep Start initiated at 10.5v (beep At Every 3-sec)

Inverter Shut-down at around 10v (5 pulses of beep in every 2-sec)

Over Load : Beep Initiated at 120% Load (beep at the rate of 2-sec)

Inverter Shut-down at 130% Overload (5 pulses of beep in every 2-sec)

LED Indicators are provided for the following:

Inverter On
Low-battery - Flashing in Low battery mode with Alarm

Solid ON During Cut-OFF

Over Load - Flashing at Overload cut-off with Alarm

Solid ON During Cut-OFF

Charging mode - Flashing at Charging mode

Solid ON During Absorption

Mains Indication - LED On

Circuit Specifications

8-bit Microcontroller Based Control Circuit

H-bridge Inverter Topology

Mosfet Switching Fault Detection

Charging Algorithm : Mosfet PWM based switch mode Charger Controller 5-

amp/15-amp

2-step Charging Step-1: Boost Mode (led Flash)

Step-2: Absorption Mode (led On)

DC Fan initialization for Internal Cooling During Charging/inv Operation

Circuit Diagram:

PIC sine eave inverter circuit

PIC Codes can be viewed HERE

PCB details are provided HERE

The following explanation provides the details of the various circuit stages
involved in the design:

UPDATE:

You can also refer to this very easy to build pure sine wave Arduino based
inverter circuit.

In Inverter Mode

As soon as mains fails, the battery logic is detected at pin#22 of the IC

which instantly prompts the controller section to switch the system in the
inverter/battery mode.

In this mode the controller begins generating the required PWMs via its
pin#13 (ccp out), however the PWM generation rate is implemented only
after the controller confirms the logic level at pin#16 (INV/UPS switch).

If a high logic is detected at this pin (INV mode) the controller initiates a
fully modulated duty cycle which is around 70%, and in case of a low logic
at the indicated pinout of the IC, then the controller may be prompted to
generate burst of PWMs ranging from 1% to 70% at a rate of 250mS
period, which is termed as soft delay output while in the UPS mode.

The controller simultaneously with the PWMs also generates a "channel

select" logic through pin#13 of the PIC which is further applied to pin#8 of
the IC CD4081.
Throughout initial time period of the pulse (i.e 10ms) the pin12 of the PWM
controller is rendered high such that the PWM can be obtained from pin10
of CD4081 exclusively and after 10mS, pin14 of controller is logic high and
the PWM is accessible from pin11 of CD4081, as a result using this method
a pair of anti-phased PWM becomes accessible to switch on the MOSFETs.

Aside from that a high logic (5V) becomes accessible from pin11 of the
PWM controller, this pin turns high each time inverter is ON and ends up
being low whenever inverter is OFF. This high logic is applied to pin10 of
each the MOSFET drivers U1 and U2, (HI pin) to activate the high side
MOSFETs of the two the mosfet banks.

For upgrading the proposed microcontrollor Sinewave UPS, the following

data may be used and implemented appropriately.

PIC16F72 component details

The following data supplies the full transformer winding details:

transformer winding details for sinewave ups using PIC16F72

Feedback from Mr. Hisham:

Hi mr swagatam ,how are you?

I want to tell you that pure sine wave inverter schematic have some
mistakes, 220uf bootstrap capacitor should be replaced with a (22uf or
47uf or 68uf),,,a 22uf capacitors which is connected between pin 1 and
pin2 of the 2's ir2110 is wrong and should be removed, also a hex code
called eletech. Hex should not be use cause its make inverter shutdown
after 15 seconds with low battery led and buzer beeps, if you have big dc
fan so the transistors should be replaced with a higher current,for mosfets
safety a 7812 regulator is recommended to be connected to ir2110...also
there's d14,d15 and d16 should not be connected to ground.

I have tested this inverter and its really pure sine wave,i have run a
washing machine and its running silently without any noise, i have
connected a 220nf capcitor in the ouput instead of 2.5uf, refrigerator is
working too, i will share some pictures soon.

Best regards

The schematic discussed in the above article was tested and modified with
a few appropriate corrections by Mr. Hisham, as shown in the following
images, viewers can refer to these for improving the performance of the
same:

Now let us study how the mosfet switching stage can be built through the
following explanation.

MOSFET Switching:

Check with MOSFET switching circuit diagram below:

In this case U1 (IR2110) and U2 (IR2110) high side / low side mosfet
driver are employed, check with data sheet of this IC to understand more.
In this the two MOSFET banks with high side and low side MOSFETs are
intended for transformer’s primary side switching.

In this case we are discussing the functioning of bank (applying IC U1)

only since the supplementary bank driving does not differ from from each
other.

As soon as the inverter is ON the controller renders the pin10 of U1 is logic

high which subsequently activates the high side MOSFETs (M1 - M4) ON,
PWM for channel-1 from pin10 of CD4081 is applied to pin12 of the drver
IC (U1) and likewise it is administered to the base of Q1 via R25.

While the PWM is logic high the pin12 of U1 is also logic high and triggers
the low side MOSFETs of bank 1(M9 - M12), alternately it launches the
transistor

Q1 which correspondingly renders the pin10 voltage of U1 logic low,

thereupon turning OFF the high side MOSFETs (M1 - M4).

Therefore it implies that by default the high logic from pin11 of the
microcontroller gets switched ON for the high side MOSFETs among the
two the mosfet arrays, and while the associated PWM is high the low side
MOSFETs are turned ON and the high side MOSFETs are switched OFF, and
through this way the switching sequence keeps repeating.
Mosfet Switching Protection

Pin11 of U1 can be used for executing the hardware locking mechanism of

each of the drivers units.

By standard fixed mode this pin may be seen fixed with a low logic, but
whenever under any circumstance the low side MOFET switching fails to
initiate (let's assume through o/p short circuit or erroneous pulse
generation at the output), the VDS voltage of low side MOSFETs can be
expected to shoot up which immediately causes the output pin1 of
comparator (U4) to go high and become latched with the help of D27, and
render pin11 of U1 and U2 at high logic, and thereby toggle OFF the two
the MOSFET driver stages effectively, preventing the MOSFETs from
getting burnt and damaged.

Pin6 and pin9 is of +VCC of the IC (+5V), pin3 is of +12V for MOSFET gate
drive supply, pin7 is the high side MOSFET gate drive, pin5 is the high side
MOSFET receiving route, pin1 is the low side MOSFET drive, and pin2 is the
low side MOSFET receiving path. pin13 is the ground of the IC (U1).

LOW BATTERY PROTECTION:

While the controller operates in the inverter-mode it repeatedly monitors

the voltage at its pin4 (BATT SENSE), pin7 (OVER LOAD sense) and pin2
(AC MAIN sense).

Should the voltage at pin4 rise above 2.6V the controller would take no
notice of it and may be seen escaping to supplementary sensing-mode, but
as soon as the voltage here drops to around 2.5V the controller stage
would prohibit its functioning at this point, switching OFF the inverter-
mode such that the low battery LED turns ON and prompting the buzzer to
beep.

OVER LOAD:

Over load protection is a mandatory functionality implemented in most

inverter systems. Up here, in order to cut-of the inverter in the event the
load goes beyond the safe load specifications, the battery current is first
detected across the negative line (i.e the voltage drop across the fuse and
negative path of the low side MOSFET bank) and this greatly reduced
voltage (in mV) is proportionately intensified by the comparator U5
(composing of pins12,13 1nd 14) (make reference to circuit diagram).

This amplified voltage output from pin14 of comparator (U5) is rigged as

inverting amplifier and applied to pin7 of the microcontroller.

The software compares the voltage with the reference, which is for this
particular pin is 2V. Quite as talked over previously the controller senses
the voltages in this pin besides operating the system in the inverter-mode,
every time the load current augments the voltage at this pin builds up.

Whenever the voltage on pin7 of the controller IC is above 2V the process

shuts off the inverter and switches to overload mode, shutting off the
inverter, turning ON the overload LED and causing the buzzer to beep,
which after 9-beeps prompts the inverter to switched-ON again, inspecting
the voltage at pin7 for a second time, suppose in case the controller
identifies pin7 voltage to be below 2V, it then operates the inverter on
normal mode, other wise it disconnects the inverter yet again, and this
process is known as the auto-reset-mode.

Like in this article we articulated beforehand that when in inverter-mode,

the controller reads the voltage at its pin4 (for Low-batt), pin7 (for
overload) and pin2 for AC main voltage status. We comprehend that the
system may be functioning in twin mode (a) UPS mode,(b) inverter mode.

So before inspecting the pin2 voltage of PIC the routine before anything
else confirms at what mode the unit may be working by sensing the high/lo
logic at pin16 of the PIC.

Inverter to mains changeover (INV-MODE):

In this particular mode as soon as the AC main voltage is detected to be in

the vicinity of 140V AC, the changeover action can be seen implemented,
this voltage threshold is pre-settable by the user, implies that in cases
where the pin2 voltage is above 0.9V, the controller IC may shut off the
inverter and switch to mains-on mode, where the system examines the
pin2 voltage to test the AC mains failure and maintain the charging
process, which in this article we will be explaining later on.

Inverter to Battery changeover (UPS-MODE):

Within this setting each time the AC main voltage is in the vicinity of 190V
AC the changeover may be seen enforcing to battery mode, this voltage
threshold is also software pre-setteble, meaning when ever the pin2 volage
is above 1.22V the controller may be expected to switch ON the inverter
and switched to battery routine wherein the system inspects the pin2
voltage to verifies the AC mains absence and operates the charging
schedule which we would be discussing further down in the article.

BATTERY CHARGING:

In the course of MAINs ON Battery charging may be seen initiated. As we

may understand while in battery charging mode the system may be
functioning using the SMPS technique, let us now understand the working
principle behind it.

To charge the battery the output circuit (MOSFET and Inverter

transformer) becomes effective in the form of a boost converter.

In this case all the low side MOSFETs of the two the mosfet arrays work in
sync as a switching stage while the primary of the inverter transformer
behave as an inductor.

As soon as all of the low side MOSFETs are switched-ON the electric power
gets accumulated in the primary section of transformer, and as soon as the
MOSFETs are OFF this accumulated electric power is rectified by the in-
build diode inside the MOSFETs and the DC is kicked back to battery pack,
the measure of this boosted voltage would depend on the ON-time of the
low side MOSFETs or simply mark/space ratio of the duty cycle used for the
charging process.

PWM WORKING

While the equipment may be conducting in the mains-on mode, the

charging PWM (from pin13 of micro) is progressively augmented from 1%
to highest specification, in case the PWM raises the DC voltage to the
battery, the battery voltage too increases which results in a surge in the
battery charging current.

The battery charging current is monitored across the DC fuse and negative
rail of the PCB and the voltage is additionally intensified by the amplifier U5
(pin8, ppin9 and pin10 of the comparator) this amplified voltage or
detected current are applied to the pin5 of microcontroller.

This pin voltage is scheduled in software in the form of 1V, as soon as the
voltage in this pin is rises above 1V the controller may be seen restricting
the PWM duty cycle until finally it's pulled down to below 1V, assuming the
voltage on this pin is decreased to below 1V the controller would instantly
begin improving the full PWM output, and the process may be expected to
go on in this manner with the controller upholding the voltage on this pin
at 1V and consequently the charging current limit.

SINEWAVE UPS TESTING AND FAULT FINDING

Construct the card thereby confirming each and every wiring, this includes
LED connectivity, ON/OFF switch, feedback via inverter transformer, 6-volt
mains sense to CN5, -VE of battery to card, +VE of battery to large
heatsink.

Initially do not plug the transformer primary to the pair of small heat sinks.

Plug in battery +ve wire to PCB via MCB and 50-amp ammeter.
Prior to proceeding for the recommended testings be sure to check the
+VCC voltage at the pins of

U1 - U5 in the following sequence.

U1:pin#8 and 9: +5V, pin#3: +12V, pin#6: +12V,

U2:pin#8 and 9: +5V, pin#3: +12V, pin6: +12V,

U3: pin14: +5V, U4: pin20: +5V, pin1:+5V, U5: pin4:+5V.

1) Power Up the battery MCB and check the ammeter and also be certain it
doesn't jump beyond 1-amp. If the ampere shoots then remove U1 and U2
briefly and switch ON the MCB again.

2) Power ON by toggling the given ON/OFF switch of the inverter and

check whether or not the relay clicks ON, illuminating the "INV" LED. If it
doesn't then check the voltage at pin#18 of the PIC which is supposed to
be 5V. If this is absent check components R37 and Q5, one of this may be
faulty or incorrectly connected. If you find the "INV" LED not switching ON,
check if the voltage at pin#25 of the PIC is 5V or not.

If the above situation is seen to be normally executing, go to the next step

as described below.

3) Using an oscilloscope test pin#13 of the PIC by alternately switching

ON/OFF the inverter switch, you can expect to see a well modulated PWM
signal appearing at this pinout each time the inverter mains input is
switched OFF, if not then you can assume the PIC to be faulty, coding not
implemented correctly or the IC is badly soldered or inserted in its socket.

If you succeed in getting the expected modified PWM feed over this pin, go
to pin#12/in#14 of the IC and check the availability of 50Hz frequency on
these pins, if not would indicate some fault in the PIC configuration,
remove and replace it. If you are to get affirmative response on these pins,
go to the next step as explained below.

4) The next step would be to test pin#10/pin#12 of the IC U3 (CD4081)

for the modulated PWMs which are finally integrated with the mosfet driver
stages U1 and U2. Additionally you would be also required to check the
potential differences at pin#9/pin#12 which is supposed to be at 3.4V
approximately, and at pin#8/pin#13 may be verified to be at 2.5V.
Similarly verify pin#10/11 to be at 1.68V.

In case you fail to identify the modulated PWM across the CD4081 output
pins, then you would want to verify the tracks terminating to the relevant
pins of the IC CD4081 from the PIC, which could be broken or somehow
the obstructing the PWMs from the reaching U3.

If all is fine, let's move to the next level.

5) Next, attach the CRO with U1 gate, toggle the inverter ON/OFF and as
done above verify the PWMs on this spot which are M1 and M4, and also
the gates M9, M12, however don't be surprised if the PWM switching are
seen out of phase M9/M12 as compared to M1/M4, that's normal.
If the PWMs are entirely absent on these gates, then you can check pin#11
of U1 which is expected to be low, and if found high would indicate that U1
may be running in the shut-down mode.

To confirm this situation check voltage at pin#2 of U5 which could be at

2.5V, and identically pin#3 of U5 could be at 0V or under 1V, if it's
detected to be below 1V, then proceed and check R47/R48, but if the
voltage is found to be above 2.5V then check D11, D9, along with mosfets
M9, M12 and the relevant components around it to troubleshoot the
persisting issue, until corrected satisfactorily..

In case where the pin#11 of U1 is detected low and still you are unable to
find the PWMs from pin#1, and pin#7 of U1, then it's time to replace IC
U1, which would possibly rectify the issue, which will prompt us to move to
the next level below.

6) Now repeat the procedures exactly as done above for the gates of the
mosfet array M5/M18 and M13/M16, the troubleshooting would be exactly
as explained but with reference to U2 and the other complementary stages
which may be associated with these mosfets

7) After the above testing and confirmation are completed, now it's finally
time to hook up the transformer primary with the mosfet heatsinks as
indicated in the sinewave UPS circuit diagram. Once this is configured,
switch ON the inverter switch, adjust preset VR1 to hopefully access the
required 220V regulated, constant sinewave AC across the output terminal
of the inverter.
If you find the output to be exceeding this value or below this value, and
void of the expected regulation, you may look for the following issues:

If the output is much higher, check voltage at pin#3 of the PIC which is
supposed to be at 2.5V, if not then verify the feedback signal derived from
the inverter transformer to connector CN4, further check voltage across
C40, and confirm the correctness of the components R58, VR1 etc. until
the issue is rectified.

8) After this attach an appropriate load to the inverter, and check the
regulation, a 2 to 3 percent falter can eb considered normal, if still you fail
a regulation, then check diodes D23----D26, you can expect one of these to
be faulty or you may also try replacing C39, C40 for correcting the issue.

9) Once the above procedures are successfully completed, you can carry
on by checking the LOW-BATT functioning. To visualize this try short
circuiting R54 with the help of a pair of tweezers from the component side,
which should instantly prompt the LOW-Batt LED to illuminate and the
buzzer to beep for a period of around 9 seconds at the rate of a beep per
second approximately.

In case the above does not happen, you may check pin#4 of the PIC,
which should be normally at above 2.5V, and anything lower than this
triggers the low batt warning indication. If an irrelevant voltage level is
detected here check whether or not R55 and R54 are in a correct working
order.
10) Next up it would be the overload tripping feature which would need to
be confirmed. For testing you can select a 400 Wait incandescent bulb as
the load and connect it with the inverter output. Adjusting VR2 the
overload tripping should initiate at some point on the preset rotation.

To be precise, check the voltage at pin#7 of the PIC where under correct
load conditions the voltage will be over 2V, and anything above this level
will trigger overload cut-off action.

With a sample 400 watt, try varying the preset and try forcing an overload
cut -off to initiate, if this does not happen, verify voltage at pin#14 of U5
(LM324) which is supposed to be higher than 2.2V, if not then check R48,
R49, R50 and also R33 any of these could be malfunctioning, if
everything's correct here simply replace U5 with a new IC and check the
response.

Alternatively you can also try increasing the R48 value to around 470K or
560k or 680K etc and check if it helps solving the issue.

11) When the assessment of inverter processing is finished, experiment

with the mains changeover.Keep the mode switch in inverter mode (keep
CN1 open) switch-ON the inverter, hook up the mains wire to the variac,
step up the variac voltage to 140V AC and check the inv to mains
changeover triggering occurs or not. If you find no changeover in that case
confirm the voltage at pin2 of microcontroller, it needs to be > 1.24V, in
case the voltage is smaller than 1.24V then inspect the sensing transformer
voltage (6V AC at its secondary) or take a look at the components
R57,R56.
Now that the changeover shows up scale down the variac voltage to below
90V and examine the mains-to-inverter changeover action is established or
not. The changeover ought to happen since now the voltage at pin2 of
microcontroller is less than 1V.

12) Soon after the above assessment is completed, experiment with the
mains-changeover in the UPS mode. Enabling the mode-switch in the UPS
mode (keep CN1 shorted) start the inverter, link up the mains wire to the
variac, increment the variac voltage to around 190V AC and observe the
UPS-to-mains changeover strikes or not. Should there be no changeover
action then simply take a look at the voltage at pin2 of microcontroller, it
needs to be over 1.66V, as long as the voltage is lower than 1.66V then
simply confirm the sensing transformer voltage (6V AC at its secondary) or
perhaps inspect the elements R57,R56.

Right after the changeover pops up, scale back the variac voltage to 180V
and find out whether the mains-to-UPS changeover comes about or not.
The changeover ought to strike since now the voltage at pin2 of
microcontroller could be witnessed to be over 1.5V.

13) Eventually take a look at the customized charging of the attached

battery. Hold the mode switch in the inverter-mode, administer mains and
step up the variac voltage to 230V AC, and determine the charging current
which should rise smoothly in ammeter.
Fiddle with the charging current by varying VR3, so that the current
variation could be witnessed varying in the middle of around 5-amp to
12/15-amp.

Just in case the charging current is seen to be much higher and not in a
position to be scaled down at preferred level then you may try increasing
the value of R51 to 100k and/or if still that does not improve the charging
current to expected level then perhaps you can try decreasing the value of
R51 to 22K, please bear in mind that once the sensed equivalent voltage at
pin5 of microcontroller becomes at 2.5V the microcontroller may be
expected to regulate the PWM and consequently the charging current.

In the course of the charging mode remember that, precisely the lower
branch of MOSFETs (M6 -M12 / M13 - M16) are switching @8kHZ while the
upper branch of MOSFETs are OFF.

14) Additionally you can inspect the operation of the FAN, FAN is ON each
time the inverter is ON, and FAN could be seen switched OFF whenever the
inverter is OFF. In a similar manner FAN is ON as soon as Charging is ON
and FAN will be OFF when charging is OFF

Previous: Battery Health Checker Circuit for Testing Battery Condition and
Backup

Next: 3 Easy Capacitive Proximity Sensor Circuits Explored

About Swagatam

I am an electronic engineer (dipIETE ), hobbyist, inventor, schematic/PCB

designer, manufacturer. I am also the founder of the website:
https://www.homemade-circuits.com/, where I love sharing my innovative
circuit ideas and tutorials.

If you have any circuit related query, you may interact through comments,
I'll be most happy to help!

You may also like:

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How to Charge a Cell Phone from a 1.5V Battery

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Reader Interactions

Comments

Cuan says
 hi Sir, how do implement code and feedback circuitry using analog
inputs to maintain constant outputs at full, low or no load????

Criss says

Hi Swagatam, again!

if you don’t design this circuit may i ask you for an email address Mr.
Hisham? because i have many questions regards schematics.

i love this because Mr. Hisham uses ASM language for PIC, which is
great.

thank you for your great articles again!

Shivam says

I want to design an inverter can you help me

hari says

what should be the amperage of the extra 12v transformer? 250mA?

kabur abdata says

 hello, can i replace the 220r – 100r (r33-34 at the pic section) bridge
with a 330r resistor? thanks

Swagatam says

yes you can…

KTDN says

What’s the minimum wattage rating for the resistors? Would 1/4W be
okay? Is there any resistors that need higher wattage than the rest? If I
replace the fan-driving BC547 with 2N2222, what should its base resistor
is?

Swagatam says

As far as I can see, all the resistors can be 1/4 watt.

2n2222 can e used in place of BC547

Berto says

hi sir, please i want the code for the PIC

 eric itar says

thanks so much for your time, please sir, I will like the updated file for
this cause I want to build it too I need the code, PCB layout and every
other important information, I will be delight to get your response as soon
as possible here is my mail: Eric I guitars gmail.com

Swagatam says

Thank you eric, I have provided all the accessible information I could
in the two links. Presently I do not have any additional info other than the
linked data.

idrisi says

good mourning sir, please was software should i used to open the hex
file and the pcb.

Swagatam says

Hi Idris, this project was acquired from an external source so i do not

have much idea regarding the procedures for implementing it practically.
 GULFAN AHAMAD says

Hi,

Do you have source code in C language?

Swag says

sorry, I don’t have it!

Emmanuel says

Pls sir can you send me low battery shutdown for INVERTER

Swagatam says

you can use the last circuit from this article:

https://www.homemade-circuits.com/low-battery-indicator-
circuit-using-two/

the load will be your inverter.

 to ensure that the at low voltage the circuit gets latched
connect a 100K resistor between the collector of the BC557 and base of
the center BC547

ABDUS SALAM says

please tell me sir,why pin no.- 21,22,23 have been left? If it is noy
so,tell me from which parts these pins have been connected.and also tell
me, will this ups give fast switching between line and inverter without
interruption power supply?

please tell me.

Swag says

Hi Abdus, sorry I cannot suggest anything regarding this circuit

because I have not studied it, it was contributed by one of the readers of
this blog, so won’t be able to help you.

Abdus says

ok , no matter.

sumit says
 CN6 what useful…?

sumitgiri says

sir how to set battry over charge cutoff .

bicose this do not stop charging.

battry voltage up to 15v but charging is continue

sir plis help me .

Swag says

Sumit, I can show help you with a separate circuit but I have no idea
regarding the above design since it was not designed by me…

sumit says

ok sir ples giv me your circuit

thanks….

Swag says

Sumit you can try any of the designs given in the following
article
 https://www.homemade-circuits.com/opamp-low-high-battery-
charger/

deivy says

hello I have a problem with the inverter ups pic16f72.

is that when the inverter is in battery mode for a long time it switches to
network mode by itself and then goes to operate in battery mode without
being connected to the electrical network.

Swag says

I am sorry, the above circuit was not designed by me therefore

troubleshooting specific issues can be difficult for me.

Nikhil Mer says

hi,

Can I design it with high frequency transformer or I have to use low

frequency transformer only since the transformer size is becoming too big
and costly

Swag says
 As far as I know the above circuit is not designed to work with high
frequency transformers, so i am sorry you will have to depend on heavy
iron core transformer for this design.

jojo says

Pls how can I test PWM without oscilloscope? What is 4E7 resistor
mean?

jojo says

Swag,I have some questions because I know before you published this
article you would have tested it.

1.what value does 4E7 resistor means and what does the E stand for?.

2.how can I test PWM signal without oscilloscope using multi meter or
other means?.

3.Has anyone succeed in building this inverter

Swag says

Jojo, I have already clarified many number of times in the earlier

comments that this data was tested and provided by another user and not
by me, and therefore i won’t be able to help much regarding the working
details or troubleshooting of this design.
 Jojo says

Pls send the complete file of the puresine wave inverter using pic16f72
to my I’d. [email protected]

Jojo says

Hi swag.Pls I need the complete file for this project .It use to have part
1-5,but I can’t find them

siva kumar says

hai swagatam,

i have mahendra powerol ups 800va having the similar circuit using pic
16 f , now i want to have switch for charging off and on manually so that
when inverter in ac mains mode i want to charge the battery by solor
charger and in night i can switch inverter charger

Swag says

Hi Siva, you can find many related designs under the following link,
please choose the one that suits you:
 https://www.homemade-circuits.com/?s=changeover

sumitgiri says

sir what model number of u3 and u5 ??????

Ravindra M Shiwaker says

sir

i want hex code allredy i have download but not open this file in my
pc.pls help me , sent code on my mail id

[email protected]

Swag says

Ravindra, All information is provided in the articles above, I do not

have any additional details other than these

Ghazali says

Hi, it’s a pleasure meeting you. Your article has given me a

breakthrough in some of the problems I faced during some practical work.
More power to your elbow. But I beg to ask the author of this project if he
could assist to write the code in C or C++. I don’t understand assembly
language but I can try C . I wish to understudy it and make changes if
possible. Thanks.

Swag says

Thank you very much, I will try to get the contact details of the
author if possible, and request him for the necessary modifications.

Nikhil Mer says

Swagatam what changes I have to make if I want to add battery of

24v . I think it will work only I have to adjust the low battery right??

Swag says

Nikhil, the low battery will need to set up at 22V and the transformer
primary will also need to be changed accordingly

Nikhil Mer says

How to set it to 22v and also we have to give charging limit too for
27 v right??? How to set this??

Swag says
 As mentioned earlier for this particular article i won’t be able to
provide any technical help

Nikhil Mer says

Okay , I understood the low battery part but cant understand

the maximum charge voltage it will cutoff . I tried mailing the author but
he didnt respond . This is the only part where I am stuck .

Swag says

I did not study how the charger is configured to work….if

you are having problems, you can use an external charger circuit for the
design

Nikhil Mer says

Dear admin , Please send me updated files , I have tried contacting the
author but he is not responding .

My email id is : [email protected]

Swag says
 Nikhil, All information is provided in the article, no additional data is
with me other than what is provided in the article.

Nikhil Mer says

Ok Thanks . This are the updated files right? because I am in a

confusion by reading the comments . Because you passed on some
updated files to some viewers .

And how to open .pcb file attached in the schematics part for
layout of pcb .

Swag says

Hi Nikhil, you can perhaps check out the following link, it might
help you to get further information regarding the project

blog/sine-wave-inverter-circuit-using-pic16f72/

Nikhil Mer says

okay swagatam I will try that link and implement it and

confirm testing post it in the comment .

Also one more question this is also valid for 3kva right?? if I
apply suitable rated transformer and battery .
 And are you planning on starting on youtube channel??

Swag says

Thanks Nikhil, yes you can upgrade the inverter to any

desired levels simply by upgrading the transformer, battery and the
mosfets appropriately.

I am creating the videos just to show the readers how the

designs were confirmed with practical testing

Nikhil Mer says

Dear All

Can anyone send me the updated files with lcd codes please . My mail id
is : [email protected]

JULIUS says

PLEASE, CAN SOMEBODY POST THE THE CODE AND HEX OF

DSPIC30F2010 SINEWAVE INVERTER AND CIRCUITS HERE

Michael Stehling says

 If I test my feedback signal of transformer at 230volt. The pin to
microchip says 2,1 volt.

Michael Stehling says

Hello swag,

I am ready to start my inverter. My Batteries are 36 volts up to 43 volts.

If I start the system, then a nice sound of Mosfets is available. My problem
is the voltage to primary coil of transformer. There are only 6 volts if I
measure with my multimeter. At the high voltage side of transformer there
is 15 volts? Do you have an idea why that it is?I think the signals of
mosfets are ok. I measure it with oscilloskope.

Swag says

Hello Michael, I appreciate your interest, however I am really sorry I

won’t be a able to suggest anything useful regarding this project since it
was not designed by me, and microcontroller is not within my area of
expertise…

Nikhil Mer says

how to work out the control circuit if I connect 48v batteries

satur says
 i will be happy if anybody can send me the updated schematic, lcd
codes,hex file and every other related article to my mail.thanks

I.D – [email protected]

Michael Stehling says

Hello,

I also want to try to implement this circuit. if I may ask what to change
if the battery voltage is 36v. I have a working platform whose battery I
would like to use completely.

Thank you for your reply

Swag says

Hello, use this 36V for the mosfet drains, and use a transformer that
may be rated at slightly lower than this voltage level…

make sure to supply the circuit stages with 12V or as instructed in

the article….

Michael Stehling says

 thanks for your quick answer. I will do so. What about a
transformer of 24/230volts is that possible or too much lower. I think,
these are easy to obtain.

best regards Michael

Swag says

If there’s any RMS setting option in the design or a PWM setting

option, then 24V trafo can be adjusted….

Michael Stehling says

Thank you for help. Another question is the circuit for

Mosfet. It’s not clear if I have to use only a separate Resistor R2-R5 for
Mosfet or needs each Mosfet all the Parts like R7/R2/R6/D1/D2 ?

Swag says

I am not sure why two symbols are shown, but you ignore
that, and use a single resistor 4.7 ohms for each of the gates.

Samuel says

Hi Swagatam
 Nice Job you doing…..

Please, Kindly send we corrected schematics and Source code… I will be

glad….

[email protected]

I ran into a hitch after spend lots of money on parts….

Swag says

Thank you Samuel, I wish I could help but since this is not my design
I would be unable to suggest much about it….

ASHWANI KR says

hello Sir,

i have Sukam FALCON sine wave inverter 800VA, So the PIC16F72

microcontroller is dead but i checked all the components are well as well as
i replaced some bad components too, but my problem is.. i can’t able to
find new preprogrammed PIC16F72 SINE WAVE microcontroller with local
sukam Engineers also they suggest to buy new Sine wave inverter card. So
i want to know here u have provided PIC Codes in this “rk_sin_mod.rar” So
it will work if i program new PIC16F72 with the hex is provided with this
“rk_sin_mod.rar”…Actually i have a programmer device and i know how to
program by use windows but my main problem is i am confused will it work
or not! Also i checked the PCB design is almost same design…but i need to
know if the program not supports whether it is possible of further damage
of additional components or simply it won’t start..please clear my doubts..

Swag says

Hello Ashwani, all the data provided was acquired from an external
source, so I am sorry I cannot suggest whether they will work perfectly or
not, or whether the codes will be compatible with your inverter…

brave says

thanks for this useful information. please what programmer and

software is the best for programming pic16f72. thank you all in anticipation

Swag says

somebody from this forum will be able to hopefully answer you…

ttech says

hi mr.Swagatam Majumdar ,I have asked for update files and the

working LCD CODE a year ago but no one has sent it to me yet!!, can you
send it to me please

my email :
 [email protected]

thx u.

delmy says

Hey hello, im very interested on having the codes to make the MICRO to
work on the range of 24v – 60hz and 12v – 60hz. please i really need to
have it. My email address is [email protected]

delmy says

Good as I make it to work in 24v – 60hz and 12v – 60hz. If you can
send me the micro codes for those ranges please would be grateful my
mail is: [email protected]

Anas Ahmad says

hello Swagatam, i have been looking for such circuit, thank god i got it
in your site, please can you send me the code that works, and the updated
schmetic as edited circuit diagram?

regards

Swagatam says
 Hello Anas, I have already provided the link in the previous
comments where you may find more details, I will provide it yet again, you
can refer to the following links, but I am NOT sure whether they have the
specific elements which you looking for or not:

/blog/2017/01/sine-wave-inverter-circuit-using-pic16f72.html

/blog/2016/10/sinewave-ups-circuit-using-pic16f84a.html

Daniel says

Hi Adim

I am on a project using the circuit diagram provided and the PCBs but
am currently having problems in components placing on the PCBs cus no
the components are not specified pls is there any way u can help me

My email: [email protected]

Swagatam says

sorry, I won't be able to advise anything regarding the above design

since it's not mine and I have not yet investigated the design thoroughly…

Ashok Kumar says

 Kindly send me the updated files please thank u.
[email protected]

fmtech says

hi pls can you send me the update include the lcd section too thanks my
email [email protected]

Rishi Kumar says

sir your inverter gives pure sine wave without load than when i apply a
load so bulb gets flikring so plz rectify the problem. And also when i
applied mains for charging than my mosfet gets burn so plz suggest me.

johnson olawale says

Hi, Mr swagatan

I sent a mail to Mr. Hisham and not been answered may be you could
help me in persuading him in my capacity. i have designed and tested the
above project very well, truelly i must say its pure sine wave now am trying
to use to drive my 96v and tranfotmer using semicron skm145gb088d for
the mosfet power stage, pls i just want to know if the circuit will be able to
drive the igbt and also charge back with the same, and if there is anytging
to consider.later i will post pictures of my design. Thanks Johnson
 Swagatam says

Thanks Johnson, I am glad you could make it successfully, please

refer to the the following post for getting all the remaini8ng files related to
the above design

/blog/2017/01/sine-wave-inverter-circuit-using-pic16f72.html

Elias barbosa da cruz says

Hello, I've got a lot of your help. I've mounted the inverter with pic16f73
to pcb, the model that uses two ci lm358n and two tlp250 plus the file to
record the pic does not work on this circuit you can kindly send me the
correct file. thanks for listening.

LAST says

Hello everyone help me I am looking for details on the transformer

example "WNDG-2 SECONDARY 263-TRN 17SWG" so if I understand
17SWG it is the diameter of the winding queue and 263-TRN is the number
spins to be made at SECONDARY?

LAST says
 Hi I am in full realization of the project and I would like to request the
updated hex code for the PIC 16F72 thank you my email
[email protected]

Unknown says

hey guys, can anybody send me the PCB complete design of this circuit
cause i need it very urgent. please i will be thankful to you guys..

my gmail id is " [email protected] "..

Swagatam says

you can find it here

/blog/2017/01/sine-wave-inverter-circuit-using-pic16f72.html

LAST says

Hello beautiful projects I am trying to realize it please can I ask you the
hex code updated here is my email [email protected]

Anjali Kharge says

 I am doing a project on sine wave inverter using PIC16f72. So I am
referring your circuit.But I am deleting some part from that circuit. I also
don't have any idea about the coding of the project. From the figure
attached I am not going to use the circuit part of 'ac mains input, relay
circuit,12v fan circuit'.

So I have a question that will that circuit run properly or not? What
changes should be done in coding?

If there are changes in the coding can you provide me that code?

Swagatam says

sorry, I won't be able to advise anything regarding the above design

since it's not mine and I have not yet investigated the design thoroughly…

Swagatam says

Dear Bhanu, yes that's possible, you can create any power just by
upgrading the trafo and the mosfets and the battery.

Rishi Kumar says

sir i have made 1 kva sine wave inverter according to your uploaded
project in homemade website.
 but sir it occure some problem when i ON the inverter than low battery
beap occure and inv goes to shut down.

Swagatam says

Risji, I have already mentioned in many of the previous comments,

that this is project is not designed by me, and I have not investigated its
internal details.

Mustapha Hamouda says

Dear, mr hisham.

I am interested to your project.I am trying to make your project but I

am failed to make. please send updated hex file & pcb. I will be greatfull to
you. my mail id :[email protected]

samuel chukwu says

Hex File made for PIC18F4550 – which is a 40 pins Chip. Though it has
some similarity with PIC16F72.. Please if this circuit is workable with
PIC16F72..

Thanks for your work – am ya die hard fan…….

Prince Godson says

 Sir I have designed another version of the pic16f72 inverter I will like
you to help me inspect it if it's gonna work correctly how do I share the
image in the forum

Swagatam says

I am sorry, that may not be possible since presently I am too busy

with my websites assignments.

samuel chukwu says

Please, Kindly send me the Codes for this PIC16F72 Inverter and LCD
code as well to my email…

[email protected]

I will be glad….

Timothy Adegbite says

I posted a question since 26th of January, no reply has been given.

thought this is a site where you can learn more and become better.

i hope a reply will be given someday.

Timothy Adegbite says

 i really want to know this,Please, can i get a response to my question
here ?

Timothy Adegbite says

Good job here. please can you explain how you achieved the feedback
in your code and circuit.i cant still figure it out. i am in need of an
explanation concerning that.

if you dont mind you can send we a write up concerning that.

email: [email protected]

Swagatam says

thank you, this is not my design and I have not yet investigated this
design, so can't help much regarding this.

SHANKAR C. S. says

Hi Mr swagatam,

Kindly assist forward the latest updated version of the sine wave
inverter design to my email. [email protected]
 josué coimbra Silva says

Esse não tem o arquivo .hex, tem que comprar.

Swagatam says

Foi corrigido agora, verificação dos pls …

Swagatam says

Hello Everybody….

you can see another version of the above sinewave inverter here

/blog/2017/01/sine-wave-inverter-circuit-using-pic16f72.html

but I am not sure whether this is the correct one or not….please verify it
yourself.

Prince Godson says

 Please can you help with with pcb for just the CPU side of this
inverter so I can use it with push pull topology or in the case of FET
upgrade

Abduleng Aminu says

Sir can you please send me the circuit that i use to send the hex code
from my pc to pic16f72 because I already have everything I need to the
only thing is that I don't know how to send programs to the pic16f72
because i don't need to buy any spi or jdm in the market i only need to
build it by myself that why am asking you about the circut that use to send
it my hex code..please sir i need your answer immediately please

Prince Godson says

Pls share it with me [email protected]

alliedelectrical alliedelectrical says

HI CAN YOU HELP ME WITH THE SOURCE FOR 3 PHASE IN USING

MIKROC PIC OR DSPIC

josué coimbra Silva says

 There is a problem with the code. The signals coming out of the pic are
not stabilizing. Every 10 seconds there is a peak in the transformer output
voltage, at least about 10V.

josué coimbra Silva says

Sorry folks, as I will not use the ups mode and only the inverter, the
pin 2 of the pic had to be grounded. Respected problem.

MIR says

Can you replace the controller circuit with Arduino

Prince Godson says

Pls help I need the circuit [email protected]

Prince Godson says

Pls send me the updated circuit I really need it urgently

[email protected]

okoduwa philip says

 pls send me the updated code and design.tnxs

[email protected]

Bismeallah Khan says

pls send m mikroc code

Daniel Adusei says

Yes it 4nose 12v battery series

Prince Godson says

please send me the new code and circuitry i need to work on it as a

shool project. [email protected]

swapan says

Hello…to all electronics guiders in this project…but,I have a query about

transformer that can I use CRGO transformer core instead of CRNO of core
number '6' ,for 800 va inverter production …because, I just got this 6
number CRGO transformer core for 800 va inverter project from local
market.please….reply me.
 chinnathambi thambi says

swapan send me your codes to check because i had same problem

swapan says

Hello,, sir.all is OK but this inverter creating extra sound at the time of
battery charging and inverter on….this sound type some_like sound of
cricket at night.so, please guide me to recover from this problem of
unbearable sound.otherwise, I am totally confused that at time of
transformer 'stand by' mode it is fully silent but in the condition of charging
and invertering…it generates sound.I observed that sound is inducing when
pwm is generating by PIC…and my cooling fan sound is much less than this
unacceptable sound of ups part.so, please,please, please help me to know
the problem of sound.

Swagatam says

Swapan, sorry I cannot suggest anything regarding the above design

since it is a programmed design and difficult to simulate in brain…

try reducing the PWM frequency

Syed Asim Ali Zaidi says

 Hello Swapan! Did you check the frequency support range of your
transformer. Remember that you must need to have 50Hz at the output.

Allen Ark says

hello i build this Project and now i am left with G.CODE for the PIC

please can you kindly send me updated code so ican try this my card
thanks. [email protected]

Adam Ubaid says

mr, swagatam..

sir i see, that the 23 pin of u4 is empty……

pin#23 is for trickle,,,

how it works//////plz help mee sir

josué coimbra Silva says

Por favor envie pra mim também o codigo, meu email é :

[email protected]

MIR says
 hello Dear All, Please send me updated files,

E-mail: [email protected]

Regards

julade says

thanks, Mr. Tayo Akinbiyi, i have just seen the one you sent. The
schematic and hex code. can you please send source code and pcb. and
Derrick, i will send you the one sent to me.

Prince Godson says

Pls julade share it with me [email protected]

Syed Asim Ali Zaidi says

Hello, I already replied to your questions here. If you still need help
check you E-mail i have sent you details. Tell me what problem you're
facing while site admin (Swagatam) is busy.

Syed Asim Ali Zaidi says

 I appreciate the design of the forum. Good luck Swagatam.!

Swagatam says

Thank you very much Syed, actually I am not able to answer on this
forum because this circuit is a programmed one, and also it's not designed
by me so I have no idea about its internal details.

Derrick Jjumba says

Please member send me the new .HEX code and schmetic as edited by
mr Hisham please members my email is [email protected]

julade says

Hi, Mr. SWAGATAM MAJUMDAR, i have read though the sinewave

inverter using pic16f72 , i like to try it too but i read it has been updated,
please said it to me too. my mail is [email protected]

thanks

Swagatam says
 Hi Julade, I have already provided it to many of the users earlier, so
please share the link among yourselves, it will be difficult for me to share it
with every new member due to lack of time.

julade says

Thanks,Mr. Swagatam for the response. Hello house, please send me

the code and latest update. thanks

Prince Godson says

Please send me the link [email protected]

Syed Asim Ali Zaidi says

Hello friend i've been getting E-mails you're questioning related to the
controller circuit of this inverter.Yes you can use more mosfets in order to
increase the power. You can take the points out for the bridges. But
remember one thing that unlike the other inverters it has three bridges
instead of two.

Anas Ahmad says

hello syed, hello shinji please can you send me the code that works
for you, and all the updated circuit diagram?
 regards

my email is [email protected]

Tauhiduzzamn Mithue says

Dear, mr hisham.

I am interested to your project.I am trying to make your project but I

am failed to make. please send updated hex file & pcb. I will be greatfull to
you. my mail id [email protected].

chinnathambi thambi says

Can anybody send me the updated working souce code please

MIR says

hello Dear All, Please send me updated files,

E-mail: [email protected]

Regards

Ahmed

Tanveer Arif says

 Hi,

Thats great share Thanks!

But I would like to ask this:

I have a transformer with additional primary winding which can +30v -

30v in order to act as a stabilizer. I think you should also include that
because if voltage goes below 220 the charging voltage may drop and will
effect the charging.

Would really like to see your reply!

Thanks!

Swagatam says

Hi, thanks for updating the info, I am sure the readers will note this
and make the required changes in their designs.

Bao tien tran says

Hi TANVEER !

The charging menthod is boost(pfc) charge ,it can charge even

110vac .

Dear sir Swagatam Majumdar,can you share me update file work with
led ?
 Thank !

Syed Asim Ali Zaidi says

You'll be having proper charging voltage even if the mains voltage

are low. So, no need to modify that. I think the battery terminal will have
17v in the case of charging so you have 2v additional if you consider 15v
for charging the battery.

Frank says

Please send me the Circuit Diagram, PCB, CODE. PLEASE Thanks.

Bao tien tran says

hi!

can someone please forward source file update.i wish to make one

[email protected]

Thanks !

Bao tien tran says

Hi !
 the best way is using lm2576 step down .

Daniel Adusei says

Hi sir I'm building 48vdc inverter this pure sine wave inverter circuit so
what should I do to supply the pic16f72 because 12v regulater cannot
handle 48v battery I use the one you recommended to me but it couldn't
because it out put is 9vdc and some of the ic like ir2110 pin3 need 12v
please guide me thank you hope to hear from you soon

Swagatam says

Hi Daniel, is your 48V battery a single battery or 4nos of 12V batts in

series??

Swagatam says

by the way we have already discussed in the earlier comments

regarding how to convert 48V to 12V using an emitter folower

Daniel Adusei says

OK sir thank for respond me but I want to put a variable resistor so

where it should be connected and what value thank you
 Swagatam says

Daniel, you can replace the zener diode with a 10k perset

Daniel Adusei says

Hi sir thank you for the good work I build your sine wave inverter and it
works very fine but one thing I want you to help me out is the LCD if I
connect it only displayed every thing but it don't display the inverter A/C on
the screen like 230v please guide me to solve it thank you hope to hear
from you soon

Daniel Adusei says

Hi sir please I'm having a littel problem with the 48vdc to 12v DC it heat
up when I connect 48vdc and the mje340 burned I resistor to drop the volt
but still blowing thank you hope to hear from you soon

Swagatam says

Hi Daniel, that cannot happen unless you exceeded the current

through the transistor.
 remember the transistor is supposed to provide power only to the IC
and not to the mosfets or the battery charger.

The IC would consume some milliamps which the transistor can easily
handle….also make sure that the base resistor is reasonably high….you can
use a 4k7 initially

Swagatam says

it could also happen due to a duplicate MJE, a good MJE would be

rated to handle 80V..a bad quality at much lower values

SUDIP BEPARY says

Sir, can I use 2.25uf 440 volt fan cap instead of this 2uf 400 volt fan
capacitor in the transformer zone

Swagatam says

yes you can

Daniel Adusei says

 Hi foks can someone help I'm having a littel problem with this circuit the
problem is that if I power on the circuit I all the voltage correct but a few
minutes the low side mosfets start heating without any load I got 230v at
out put I will be very happy if someone can gud me I'm trying to upload
the picture and the wave fom but it's couldn't think you hope to hear from
anyone

josué coimbra Silva says

Good afternoon, could I pass the updated files? My email is

[email protected]

Swagatam says

yes please do it….you can upload it here for public viewing

/forums/forum/electronic-circuit-discussions

SUDIP BEPARY says

Sir, what is alternate parts or circuit instead of this main sensing

transformer(6volt 50MA). Because, this small size of transformer is not
available in our market. Please, response me with solution…. I know you
are great engineer_
 Syed Asim Ali Zaidi says

That transformer is used for the main input sensing that is fed to the
microcontroller pin. If you don't have that transformer available you can
use any transformer of any voltage but you need to use a circuit of 7805
voltage regulation to give 5v input to the microcontroller (otherwise it can
result in blown chip). If you understand the circuit well. You can also use a
6v 500mA transformer for that purpose. There is no issue. The designer
used 6v 50mA because there is no special need of current instead of
sensing the main only.

Daniel Adusei says

No I don't hear any noise I use my small dril machine and fan it works
smoothly I'm trying to upload the wave form for Mr swagaton to see but
it's couldn't but I'm still trying

Syed Asim Ali Zaidi says

You can upload the picture on the web anywhere (google it "upload
photos") you'll be having a link to these uploaded picture then share that
link here in comments. Do post waveform and also capture a clear picture
of your assembled circuit board. I'd like to see how it looks like.

I checked the code & schematic already the inverter is equivalent to

50Hz frequency. So, this would be best for your home and office use.
 chinnathambi thambi says

Hi daniel can u please forward source file what you got correct result
because i got some problem in codings i mean inverter change over and
humming sounds so please help me out in this this is my mail id
[email protected]

chinnathambi thambi says

Let me know Daniel yor are getting any noise at no load

Daniel Adusei says

Hi sir this is the wave form of the inverter is good or not I used
2.2uf/4oov sir I'm having a problem the low side of the ir2210 got hot
without load please let me have the email address of the person who
designed this circuit so that he can guide me solve it

Swagatam says

Hi Daniel, the data was provided to me by mr. Hisham, the email is

given in the top section of the article.

Hussein Dahalan says

 i didn't understand the 7/220 trafo ends (to mosfet bank)and PH & NT
where to be connected.could you please explains?

Hussein Dahalan says

how can i use this circuit to make 1000w inverter supplying from 12vdc
battery?

Hussein Dahalan says

Hi Mr. Swagatam Majumdar,what about total current loses?

Daniel Adusei says

Hi sir I completed this circuit today it works fine but I did not put any
load from Monday going I will upload the wav form on this blog sir can I
use this for high frequency inverter I mean chopper inverter? Thank you
hope to hear from you soon

Swagatam says

Thanks for the update Daniel…please keep posting

 aaa kkk says

Great job. Thanks for sharing. SAir what is the program language you
used to write the provided code.as i am not famelier with that code .Could
you please forward the micro c code of this inverter circuit.

aaa kkk says

Hi sir please kindly tell me the language you use to program this 16f72
because i am doing projects in PIC in micro C language and i have no any
idia about the program supplied. please kindly send me the code if you
write it in micro c language my e mail is "[email protected]"

Swagatam says

Hi AAA, the program for the above circuit is not mine so I won't be
able to comment anything regarding it…

Syed Asim Ali Zaidi says

Hi AAA, the program is in assembly language. If you understand this

language this should work with both MikroC and PIC C or MATlab. But in
order to make it work you need to change the specific of the written code.
All software compiler have their own specifics. So you can check on your
program's website for the specifics.
 Daniel Adusei says

Thank you for respond me what about the 9v ziner diode or still remain
there

Syed Asim Ali Zaidi says

Hi Brother how are you? I just saw this post and found it real useful. I
must appreciate your effort. This is absolutely amazing. Do you have any
output waveform graph. Coz, it looks like that it should be something looks
like sinwave isn't it? Or a pure sine wave. The work is amazing, hats off..!
Also in the modified diagram (the second one) it is hard to read the values
of the components. So can you please take time to just write up them. So,
it would be easy for your visitors to read them. Have a great day and stay
blessed (Y)

Swagatam says

Thank you Syed, I am sorry I do not have the waveform images

because this circuit is not mine, it was submitted by one of the members of
this site

if you click the diagram and then press cntrl+ you will be easily able
to enlarge it to a readable extent…
 Daniel Adusei says

Hi sir please I did not see the circuit I searched it but I did not find it
can you please send it to my email address (danieladusei573@gmai. Come
or anything to prov that this is the circuit thank you hope to hear from you
soon

Daniel Adusei says

Hi sir please I want you to help me I am building 96v inverter I don't

have the circuit that can convert 96v d/c to 12v d/c to supply the circuit so
all I need is the circuit that can convert 96v d/c to 12v d/c,sir please if you
have that circuit please send it to me thank you hope to hear from you
soon

Swagatam says

Hi Daniel, please refer to the following article and see how the BC546
is configured to step down the 48V to 12V…you can apply the same
concept by suitably modifying the base resistor only

https://homemade-circuits.com/2014/11/48-v-inverter-circuit.html

Swagatam says
 …..replace BC546 with MJE340

Daniel Adusei says

Hi sir I sent you some messages but you did not reply me I'm having a
problem with the circuit I got all the voltage correct but the lm324 if I
removed from it the voltage come's out but if I connect it the voltage stop
please guide me with that hope to hear from you soon thanks you

Swagatam says

Hi Daniel, I cannot comment for embedded circuit designs, since such

designs cannot be simulated in mind.

Daniel Adusei says

Sir please I build this Sine wave Inverter circuit but I'm having a
problem with the ir2210 pin1 and also lm324 so please can you please
forward me the update version to my email address
([email protected] I hope to hear from you soon thank you

Muhammad Hridoy says

Please send me in my mail of this updated full project.

 [email protected]

emmanuel oloruntoba says

Please send me the updated version. My email is

[email protected]

Muhammad Hridoy says

Hi Admin,

Can you please forward me the updated files . i am making this at home
and will be helpful for me.

Muhammad Hridoy says

Hi Admin,

Can you please forward me the updated files with code please . i am
making this at home and will be helpful for me.

[email protected]
 Thanks in advanced

Tayo Akinbiyi says

The led version of these code works fine,except that it has very little
delay time when it changes from inverting to mains for charging.But while
the lcd version does not sense mains at all.i will be glad if any one from
these good forum could send me the updated version of these code
([email protected])

lindo mdlovu says

Hello everyone, thank you for the nicely explained project . I am willing
to build this ups and basically upgrade it further. Can I please have the
latest files, code and circuits (without lcd). Your assistance is greatly
appreciated. Keep up the great work.

[email protected]

chaukyo says

Hi Admin,

Can you please forward me the updated files . i am making this at home
and will be helpful for me.

[email protected]
 Thanks

SUDIP BEPARY says

SIR, I HAVE LCD CONNECTION AND CODE WHICH IS SENT BY HISHAM

RECENTLY.

Swagatam says

Thank you Sudip, if somebody asks for it then please share it with
him…

lindo mdlovu says

Please send me the files. [email protected]

Prince Godson says

please i need it too with the complete new design

[email protected]

josué coimbra Silva says

 Please send me the updated lcd code. E-mail:
[email protected]

Charles says

Great circuit. I am currently implementing this sinewave inverter

circuit. please send me the updated version of the code and the LCD
connection to enable me complete the project and test it. thank you very
much. E-mail: [email protected]

Ranajit Kumar Nandy says

Dear Mr. Sudip

Could you please send me the latest version.

My email is [email protected]

swapan says

can i use 1/8 watt resistor instead of 1/4 watt resistance

Hamza Can Altındaş says

 hi i am working on this schema whole two weeks. Could you send to me
the updated files thanks.

e-mail : [email protected]

Daniel Adusei says

Okay please I got all the voltage correct form pic as explained but in the
ir2110 pin1 voltage is 6v

SUDIP BEPARY says

sir, i have a problem in this circuit.because, there are two numbers of

U4 ,,, where one is LM324 and another is pic16f72.so, what will be the U4
ic name.may this IC(LM324) one or two pieces in whole circuit ?

Swagatam says

Sudip, sorry I have not yet investigated this design personally so I

can't advise much on this circuit…

Mikel says
 Dear swagatam can you send to me the updated file of the inverter to :
[email protected]

Daniel Adusei says

hi sir thank for this diagram i want to build but my problem is cd4081
can i replace it with cd4082 thank yo hope hear from

Swagatam says

Thanks Daniel, please refer and compare the datasheets of the two
ICs to confirm…..due to lack of time I am not able to do it at the
moment….

Prince Godson says

Please I need your help for pcb of the CPU side of this inverter only

Prince Godson says

And also can I use pushpull topology for this circuit

swapan says
 sir, please tell me the alternator resistance of 4E in this circuit.

Fanyo says

Fanyo

Hi Admin,

Well done for the nice job for everyone to benefit.

Can you please forward me the updated files, so i can make it for my
family house. my email is:[email protected]

Thanks and be Blessed

ajibona toyin says

i really appreciate all u have been doing,thank you.

Sir I need the latest updated version of the circuit and code to my email.

…[email protected]

Ahsan Ali says

 can we use arduino or atmega16 instead of pic16f72 in this project

Swagatam says

yes it may be possible according to me….

SUDIP BEPARY says

sir, can i use 1k resistor instead of 680E for LED indicator in ups circuit

Swagatam says

yes you can…

SUDIP BEPARY says

please, tell me that, can i use 14*18 AWG WIRE FOR 1200 VA
TRANSFORMER(24 volt inverter) in PRIMARY WINDING ? where you said
that 3*12 AWG IS required in primary(1200 va inverter).

Simeon Mebei says

Hello, please i need the updated version. [email protected]

 swapan says

sir, can i use irfz44n for 1200 va inverter without using irf3205
transistor.if possible then, how much is required to 1200 va inverter.

swapan says

SIR, CAN I BUILD 1200 VA UPS WITH 12 VOLT BATTERY WITH

SPECIFIC AMPERE.WHERE,YOU HAVE SUGGESTED 24 VOLT FOR 1200 VA
AND 1500 VA.

Swagatam says

Swapan, lower voltage will require proportionately higher current and

vice versa….at 12V you would require 1200/12 = 100 amp transformer

kolleyjay Mec says

the circuit works without modification

Swagatam says
 thanks for updating the info kolleyjay!

baasit yusuf says

Hi Mr swagatam,

Kindly assist forward the latest updated version of the sine wave
inverter design to my email. [email protected]

Swagatam says

Hi Baasit, I'll try to send, or somebody from this forum could kindly
do it for your in the meantime…

Engr Able says

Pls can someone send me the update files of the inverter to

[email protected] and its mikro c files. Tnks

Mohammad Hameed says

Thank you so much.Can you show the PWM signals on the oscilloscope
and the output wave form of the inverter at load.
 donygeorge1987 says

I just forwarded it to [email protected]

Swagatam says

thanks a lot dony!

chinnathambi thambi says

Could you please forward the latest updated version of the sine wave
inverter design to my email address, [email protected]

Swagatam says

I have already sent the details to many of the readers, please contact
them…

Farshad Bahadory says

HImr.Swagatam Majumdar .i donot know what is line (H/L)?and where

must be conected to this wire (H/L)?

please answer me soon.thanks a lot.

 Ik Anyakwo says

Hi Admin,

Great job. Thanks for sharing. Could you please forward the updated
version of the sine wave inverter design to my email address,
[email protected].

Thanks

Arthur

Swagatam says

I have sent it!

Muhammad Ismail Noor Muhammad says

please sir send me the code at my email . i haven't open the code file
from here due to some reason .

[email protected]
 Ik Anyakwo says

Hi Admin,

Great job. Thanks for sharing. Could you please forward the updated
version of the sine wave inverter design to my email address,
[email protected].

Thanks

Arthur

Chijioke says

Hi Admin,

Well done for the nice job for everyone to benefit.

Can you please forward me the updated files, so i can make it for my
family house. my email is: [email protected]

Thanks and be Blessed

Swagatam says
 Thanks Chijioke, I have forwarded it to you

Prince Godson says

Pls swagatam forward the updated circuit to me I have bought all my

components but this is really delaying me I wouldn't want to waste all my
money on this and it fails

Swagatam says

you can find the updated files at the bottom of this post

/blog/2017/01/sine-wave-inverter-circuit-using-pic16f72.html

and all I have.

Swagatam says

Prince, you can find the files in the following article

/blog/2017/01/sine-wave-inverter-circuit-using-pic16f72.html
 Syed Asim Ali Zaidi says

Hello Swagatam, How are you? Dear, if you can manage then share
the updated files to me at my mail

[email protected]

Thanks.!

donygeorge1987 says

Hi Admin,

Can you please forward me the updated files . i am making this at home
and will be helpful for me.

[email protected]

Thanks

Swagatam says

check your email…

Syed Asim Ali Zaidi says

 Hello Swagatam, I observe that you've got some updates can you
share it to me at email.? I'd love to take a look onto the update.
xaidirecords@gmail

Swagatam says

Hello Syed, I have transferred them in this article

/blog/2017/01/sine-wave-inverter-circuit-using-pic16f72.html

Olaleye Kolade says

OK, please forward it as soon as possible

thanks

Swagatam says

sent…

Prince Godson says

please send me too the circuit too [email protected]

 Olaleye Kolade says

I contacted him, he said he's busy now that I should contact you

Swagatam says

I'll try to forward you the updated files which he had sent to me

Olaleye Kolade says

Hi Shiji Sebastian, I have the LCD code for this project, I don't think I
have any problem with code, it seems I have hardware issue, I can see
high voltage at pin 11 of IC IR2110 which therefore shutdown the low side
output of the gates. I have checked and recheck all components
corresponding to that area still unable to detect the fault, please any
suggestion. here is my email [email protected].

regards

Swagatam says

Olaleye, did not contact Mr. Hisham?

Olaleye Kolade says

 hi house, I build this circuit, I can see voltage on pin11, 12, 13 and 14
but pin 11 of ic1 and 2 is high which then shutdown the IC ir2110 from
generating pulse to feed the gates. I have checked all components relating
to ic324 pin 1,2 and 3, still voltage at pin1 of ic324 is still high. and if I
remove the ic324 it will generate gate but burnt the low sides mosfet.

please what else can I try to make pin 11 of ic ir2110 low

donygeorge1987 says

Does the pcb design that is shares have all the changes mentioned by
Mr. Hisham. If not can anyone please sent me the updated pcb design so
that i can make one at home. I am new to this so please forgive any
mistakes. My email id:[email protected]

Swagatam says

No, you will have to correct them manually as suggested by Mr.

Hisham

donygeorge1987 says

regarding the resistor elements used in the circuit .Will 1/4 watts
resistors will be okay for the circuit?

Swagatam says
 yes 1/4 w will be ok, unless otherwise stated in the parts list

Syed Salman says

dear sir will you please send me complete circuit diagram or its data and
its code is not running at my mplab software will you please help me out

Swagatam says

dear Syed, the above design has been tested practically…so I am not
sure why it's not working on your simulator…sorry no idea about it.

uzair says

Dear Admin:

First of all I want to thank you for your fruit full contribution to the
world.

Please send me the updated code for PIC16F72 based sine wave
inverter.
 I will be thankful to you.

Swagatam says

Uzair, please contact Mr. Alexander or Mr.Hisham for getting the

required info…

alexander arkorful says

helle,i have almost the same ups circuit that boughti on the internet and
it did not work and i feel there is mistake in it and i want to ask if i can
upload the file for correction thanks. from Allen

[email protected]

Swagatam says

hello, thank you for your consideration, it would be great if you could
provide the correct details verified by you, folks will surely appreciate that

network advise says

Hi sir

This Srinivas
 Can I use this circuit for 3.5 kva inverter ?

Thanks & regards

Swagatam says

Hi Srinivas, yes you can use the MCU design for achieving any high
power inverter

Olaleye Kolade says

hi Showing sebastian, please can you send me the code that works for
you, all the codes I have here are not working for me

regards

Shiji Sebastian says

Sure sir this code for 16f72 IC without LCD function

Shiji Sebastian says

Give me mail id

Swagatam says
 my email is

admin at homemade-circuits.com

swapan says

sir, can you forward me the code which is send by shiji sebastian to
you…my email is [email protected]

Anas Ahmad says

hello shinji please can you send me the code that works for you, all
the codes and the updated circuit diagram?

regards

Anas Ahmad says

hello shinji please can you send me the code that works for you, and
the updated circuit diagram?

regards

my email is [email protected]

Shiji Sebastian says

 Hai sir I do the project it's working fine. Now i trying to add a LCD
display please send c code. Thanks

sreevcra says

dear shiji sebastin

i have two doubts to share with you

1. which is the software you used for opening the PCB Design (.PCB
file) ?

2. what method/instrument used for converting code to PIC16f72

IC ?

Olaleye Kolade says

sir

have you confirm from Mr. Hisham maybe the other part is working?
because from your mail he said he has only test cpu part.

then where is the rs232 part and lastly I need more details on J1
connection, I know is for LCD but more details on it

I have started working on the project

Regards
 Swagatam says

Olaleye, please contact Mr. Hisham through the given email ID, I am
sure he will respond with the required answers and help you to solve the
problem.

Prince Godson says

Thanks for your help and support. Please can you help me with the
pcb of the CPU side separately. And can I use it for a pushpull topology
inverter. I need your reply urgent

Olaleye Kolade says

thanks so much, I have seen it, I will try to build the project and give
you reply

Olaleye Kolade says

thanks

my email is [email protected]

I hope you forward it to me soon

regards
 Swagatam says

already sent, please check your email

Olaleye Kolade says

sir

I use pic16f877a for this circuit, I load the hex file on it successfully but
no signal seems to be coming out from H/L, cH-1, PWM, CH-2 logic pins
and no led is turning on

pls what can I do? I have spent time and money on this project. pls help

thanks

Swagatam says

Olaleye, I'll forward you the updated version which was recently sent
to me by Mr. Hisham, he has suggested some improvements so you can
follow them and try to succeed with the project.

Engr. Md. Ahosan Habib says

please give me updated version at [email protected]

 Tenzin Cheonyi says

Hello sir, i didn't get the term 3×12 SWG mean in the transformer
winding…

Swagatam says

its means 3 wires of 12swg to be wound in parallel….together

Silas de Almeida Baldez says

Olá Swagatam

Mesmo sabendo muito pouco do inglês aprecio os seus projetos. Adoro

a área de inversores. Entendo a maioria dos seus projetos e é o site de
ajuda que eu precisava para melhorar meus conhecimentos. gostaria de
saber se posso industrializar alguns de seus projetos no Brasil. Grato, Silas

Swagatam says

Graças Grato, sim, definitivamente você pode tentar meus projetos

inversor para aplicação industrial, sinta-se livre para experimentá-los.

Olaleye Kolade says

 please can you send me the micro c code version, I want to add LCD to
the circuit on [email protected]

Olaleye Kolade says

please can you send me the micro c code version, I want to add LCD to
the circuit

hisham bahaa-aldeen says

yes the code will work on the pic16f876a and 877a.

without any modification.

Unknown says

Hello Hisham, am really impressed with the knowledge u are

imparting on others to improve ones practical skill. Pls i want you to send
me detail of this pic coding for the sinwave,my email is
[email protected]. i will be very glad to hear from you,hope to
talk with you subsequently.thanks

Olaleye Kolade says

 Thanks for the quick response.just want to know if u get my question
right.I mean the same code you use for pic16f72, can I use it directly
without modification.Regards

Olaleye Kolade says

Thanks for the quick response.

just want to know if u get my question right.

I mean the same code you use for pic16f72, can I use it directly without
modification.

Regards

Olaleye Kolade says

can I use pic16f877a in this circuit with the same code instead of
pic16f72

hisham bahaa-aldeen says

yes bro you can.

Olaleye Kolade says

 thanks for this great job

please help me I can't download the code and the pcb

hisham bahaa-aldeen says

please mr swagatam provide the corrected schematics here.

Swagatam says

OK I'll post it soon…

Swagatam says

Mr. Hisham, the text that you have written in the corrected diagrams
is extremely small and cannot be viewed without magnifying…. that's why I
could not post it, if possible please make the writing bigger and send it
back to me so that it becomes viewable.

victor ugoo says

mr hasham thanks for this wonderful work,pls send me a hex file

you use in your design so that i can use it without problem, my email is
[email protected]
 chinnathambi thambi says

Thank you for your reply Sir.(12v design )but in that pin 0v only but I m
getting ac sense change over, after adding 100w load few seconds low
battery or overload sense coming that time I have tested overload 7th 0v
and battery pin 2.9v but I m getting low battery and overload..I m using
100ah new battery.and 16mhz crystal oscillator is correct or anything need
to change.i m using 22micro farad for bootstrap sir…please sir help me out
in this problem..is there any problem in program please clarify sir I m
waiting for your reply.

Swagatam says

chinnathambi, please provide your email ID so that Mr. Hisham is

able to provide you the details in your email.

chinnathambi thambi says

This is my email id sir..

[email protected]

chinnathambi thambi says

Please help me out in this sir I m getting main sense in inverter mode
without giving main supply to inverter,what is the bootstrap capacitor value
then transformer ratio 7v/230v please help me out in this sir I m waiting
for ur reply…thank you sir.

hisham bahaa-aldeen says

hi chinnathambi thambi

please check the voltage on pin2 of microcontroller it should be 0v

when no ac mains,boot strap capacitor you can use (any range between
22uf and 100uf),transformer ratio 7v/230v is ok,good luck

hisham bahaa-aldeen says

You forget that the inverter have a output overvoltage and mosfets fault
detection and protection

Swagatam says

thank you Hisham, yes you are right, I have discussed this in the
part2 section of the article

chinnathambi thambi says

Pls let me know wt is the correct voltage ratio of transformer 7v/230

or various ratio.and then wt will be the bootstrap capacitor value.one I
have done project but in inverter mode automatically ac main sense will
occur without ac present in main please sir let me clarify

chinnathambi thambi says

Sir please help me in this what is the bootstrap capacitor value and
transformer ratio 7v/230v or something else..and then this is correct
program or what because I have done this project but in inverter mode in
getting ac main sense continuously without giving main input what should I
do sir please reply as soon as possible.

Swagatam says

Chinnathambi, please contact Mr. Hisham for any queries or

doubts regarding the circuit, the email ID is

[email protected]

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