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Case 440 440ct Series 3 Skid Steer Loader Service Repair Manualpdf

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0% found this document useful (0 votes)
3K views58 pages

Case 440 440ct Series 3 Skid Steer Loader Service Repair Manualpdf

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PARTS CATALOG

SKID STEER
COMP
COM PACT TRACK LOADER

440
440CT
SERIES 3
APPLICABLE
ASN - N8M474469

BD07N496

TABLE OF CONTENTS
General Information
Section 2 – Engine
Section 3 – Fuel System
Section 4 – Electrical System
Section 6 – Power train
Section 7 – Brakes
Section 8 – Hydraulics
Section 9 – Chassis/Attachments
Index
Bur • Issued 01Jan08
Printed in U.S.A. • Book/Form Number 87632291 NA
Copyright © 2007. CNH America, LLC. All Rights Reserved.
CNH America, LLC reserves the right to make improvements
improvements in design or changes in specifications at any time without incurring any
obligation to install them on units previously sold.
All data given in this publication is subject to production variations. Dimensions
Dimensions and weights are only approximate. Illustrations
Illustrations do not
necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer
This unit first became available 01-2008
REVISION HISTORY

Issue Issue Date Applicable Machines Remarks


First Edition 01Jan 08 440, 440CT Series 3 Skid Steer/Compact Track Loader 87632291 NA

Any use of editorial or pictorial content is strictly prohibited without express written permission from
CNH America, LLC. Racine, WI 53403 U.S.A..
TABLE
TABL E OF CONTENTS
CONTENTS
02-01 FAN, RADIATOR/OIL COOLER - COOLANT RECOVERY SYSTEM
02-02 RADIATOR/OIL COOLER
02-03 EXHAUST SYSTEM
02-04 EXHAUST SYSTEM, ASPIRATOR
02-05 AIR CLEANER - ENGINE
02-06 ENGINE - MOUNTING
02-07 ENGINE - MOUNTING (EUROPE)
02-08 ENGINE - BLOCK HEATER
02-09 CYLINDER BLOCK
02-10 CYLINDER BLOCK - COVERS, REAR GEAR
02-11 CYLINDER BLOCK - COVERS, FLYWHEEL
02-12 CYLINDER BLOCK - COVERS, FRONT
02-13 GEAR COVER - PLATE
02-14 CYLINDER HEAD COVERS
02-15 CYLINDER BLOCK STIFFENER PLATE
02-16 CYLINDER HEAD
02-17 OIL PUMP, PAN
02-18 ENGINE, OIL
02-19 OIL FILTER AND COOLER
02-20 OIL FILTERS - ENGINE
02-21 OIL PUMP - ENGINE
02-22 OIL FILL - ENGINE
02-23 REMOTE OIL DRAIN
02-24 MOTOR SENSORS - ENGINE OIL
02-25 BREATHER - ENGINE
02-26 MANIFOLD - INTAKE
02-27 MANIFOLD - EXHAUST
02-28 PISTONS - CONNECTING ROD
02-29 CONNECTING ROD
02-30 ROCKER SHAFT
02-31 FLYWHEEL - ENGINE
02-32 PULLEY - CRANKSHAFT
02-33 CAMSHAFT
02-34 CRANKSHAFT
02-35 COOLING SYSTEM - ENGINE
02-36 WATER PUMP
02-37 WATER PUMP - CONTROL
02-38 THERMOSTAT - ENGINE COOLING SYSTEM
02-39 FAN DRIVE
02-40 ENGINE - LIFT HOOK
02-41 TURBOCHARGER
03-01 FUEL LINES AND FUEL FILTER
03-02 CONTROLS - FOOT AND HAND THROTTLE
03-03 FUEL FILTER
03-04 FUEL INJECTION PUMP
03-05 FUEL PUMP
03-06 INJECTION PUMP - CONTROL
03-07 FUEL INJECTION SYSTEM - FUEL, SUPPLY
03-08 FUEL INJECTION SYSTEM - SUPPLY
03-09 FUEL INJECTION SYSTEM - DRAIN LINE
03-10 INJECTION EQUIPMENT - INJECTOR
TABLE
TABL E OF CONTENTS
CONTENTS
04-01 STARTER AND ALTERNATOR
04-02 ALTERNATOR MOUNTING
04-03 BATTERY - CABLES
04-04 HARNESS, ENGINE
04-05 CHASSIS, ELECTRICAL
04-06 ELECTRIC - CAB
04-07 CONSOLE - RH
04-08 CONSOLE - LH
04-09 CONTROL HANDLE, RH - BASIC
04-10 CONTROL HANDLE, LH - BASIC
04-11 CONTROL HANDLE, RH - DELUXE W/O AUX ELECTRIC
04-12 CONTROL HANDLE, LH - DELUXE W/O AUX ELECTRIC
04-13 CONTROL HANDLE, RH - DELUXE
04-14 CONTROL HANDLE, LH - DELUXE
04-15 DISCONNECT SWITCH - REMOTE JUMP START
04-16 WORK LIGHTS - LH
04-17 WORK LIGHTS - RH
04-18 ELECTRICAL - ROAD LIGHTS (NA)
04-19 ELECTRICAL - ROAD LIGHTS (EUROPE)
04-20 HEADLAMP - RH
04-21 HEADLAMP - LH
04-22 REAR LIGHT AND MOUNTING
04-23 BACKUP ALARM
04-24 ELECTRICAL ACCESSORY SOCKET
04-25 ELECTRICAL ACCESSORY SOCKET (EUROPE)
04-26 HORN - MOUNTING
04-27 ELECTRIC, FRONT AUXILIARY
04-28 ROTATING BEACON
04-29 SPECIAL PARTS FOR ITALY - LICENSE PLATE LIGHT
04-32 STROBE LIGHT
06-01 JOYSTICK CONTROL PLUMBING - H PATTERN
06-02 JOYSTICK CONTROL PLUMBING - ISO PATTERN (440)
06-03 JOYSTICK CONTROL PLUMBING - ISO PATTERN (440CT)
06-04 JOYSTICK VALVE KITS - H PATTERN, LH
06-05 JOYSTICK VALVE KITS - H PATTERN, RH
06-06 JOYSTICK VALVE KITS - ISO PATTERN, LH
06-07 JOYSTICK VALVE KITS - ISO PATTERN, RH
06-08 JOYSTICK VALVE KITS - ISO PATTERN, LH
06-09 HYDROSTATICS - PUMP, SUPPLY AND RETURN (440)
06-10 HYDROSTATICS - PUMP MOUNTING (440)
06-11 HYDROSTATICS - DRIVE MOTORS, CASE DRAIN (440)
06-12 HYDROSTATICS - PUMP, SUPPLY AND RETURN (440CT)
06-13 HYDROSTATICS - DRIVE MOTORS (440CT)
06-14 HYDROSTATICS - MULTI VALVE (440CT)
06-15 HYDROSTATICS - PUMP FITTINGS (440CT)
06-16 HYDROSTATICS - HOSES, PUMP AND DRIVE MOTORS
06-17 HYDROSTATICS - PUMP TO COOLER (440 WITH PILOT CONTROL)
06-18 HYDROSTATICS - MANIFOLD/CONTROL VALVE (440 WITH PILOT CONTROL)
06-19 HYDROSTATICS - PUMP FITTINGS (440 WITH PILOT CONTROL)
06-20 HYDROSTATICS - SINGLE SPEED, DRIVE MOTORS (440)
06-21 HYDROSTATICS - HOSES (440 WITH PILOT CONTROL)
TABLE
TABL E OF CONTENTS
CONTENTS
06-22 HYDROSTATICS - MULTI VALVE (440 WITH PILOT CONTROL)
06-23 HYDROSTATICS - TWO SPEED, DRIVE MOTORS (MECHANICAL CONTROL)
06-24 HYDROSTATICS - TWO SPEED, DRIVE MOTORS (PILOT CONTROL)
06-25 HYDROSTATICS - MULTI VALVE ASSEMBLY
06-26 HYDROSTATICS - TWO SPEED, VALVE ASSY
06-27 HYDROSTATICS - TWO SPEED, VALVE ASSY (440CT)
06-28 HYDROSTATICS - TWO SPEED, VALVE ASSY (WITH PILOT CONTROL)
06-29 HYDROSTATICS - RESONATOR (440CT EUROPE)
06-30 HYDROSTATICS - RESONATOR, WITH PILOT CONTROL (440 EUROPE)
06-31 HYDROSTATICS - RESONATOR, MECHANICAL CONTROL (440 EUROPE)
06-32 FILTER ASSY - MOUNTING
06-33 PUMP, TANDEM (440)
06-34 PUMP, TANDEM (440)
06-35 PUMP, TANDEM (440)
06-36 PUMP, TANDEM (440)
06-37 PUMP, TANDEM (440)
06-38 PUMP, TANDEM (440)
06-39 PUMP, TANDEM - REXROTH (87546976)
06-40 PUMP, TANDEM - PRESSURE RELIEF VALVE (87546976)
06-41 PUMP, TANDEM - PRESSURE RELIEF VALVE (87546976)
06-42 PUMP, TANDEM - INTERNAL GEAR PUMP (87546976)
06-43 PUMP, TANDEM - ROTARY GROUP, RIGHT HAND ROTATION (87546976)
06-44 PUMP, TANDEM - ROTARY GROUP, LEFT HAND ROTATION (87546976)
06-45 PUMP, TANDEM - CONTROL, HYDRAULIC (87546976)
06-46 PUMP, TANDEM - CONTROL CARTRIDGE WITH ORIFICE (87546976)
06-47 PUMP, TANDEM - REXROTH (87546977)
06-48 PUMP, TANDEM - PRESSURE RELIEF VALVE (87546977)
06-49 PUMP, TANDEM - INTERNAL GEAR PUMP (87546977)
06-50 PUMP, TANDEM - ROTARY GROUP, RIGHT HAND ROTATION (87546977)
06-51 PUMP, TANDEM - ROTARY GROUP, LEFT HAND ROTATION (87546977)
06-52 PUMP, TANDEM - CONTROL, HYDRAULIC (87546977)
06-53 PUMP, TANDEM - CONTROL CARTRIDGE WITH ORIFICE (87546977)
06-54 PUMP, GEAR (WITHOUT HIGH FLOW)
06-55 PUMP, GEAR (HIGH FLOW)
06-56 MOTOR ASSY - SINGLE SPEED
06-57 MOTOR ASSY - SINGLE SPEED
06-58 MOTOR ASSY - SINGLE SPEED
06-59 MOTOR ASSY - TWO SPEED
06-60 MOTOR ASSY - TWO SPEED
06-61 MOTOR ASSY - TWO SPEED
06-62 MOTOR ASSY - HYDROSTATIC DRIVE (440CT)
06-63 DR I V E L I N E
06-64 AXLE ASSY
06-65 WHEELS - SOLID FLEX
06-66 WHEELS
06-67 TRACK (440CT)
06-68 FINAL DRIVE (440CT)
07-01 BRAKE SYSTEM - HYDRAULIC
08-01 HYDRAULICS - TILT
08-02 HYDRAULICS - LIFT
08-03 HYDRAULICS - CASE DRAIN
TABLE
TABL E OF CONTENTS
CONTENTS
08-04 HYDRAULICS - RIDE CONTROL
08-05 HYDRAULICS - SELF LEVELING
08-06 HYDRAULICS - SECONDARY FRONT AUXILIARY
08-07 HYDRAULICS - ATTACHMENT, IMPLEMENT (PILOT CONTROL)
08-08 HYDRAULICS - ATTACHMENT, PROPORTIONAL (PILOT CONTROL)
08-09 HYDRAULICS - ATTACHMENT (MECHANICAL CONTROL)
08-10 HYDRAULICS - COUPLER SYSTEM
08-11 HYDRAULICS - COUPLER SYSTEM
08-12 HYDRAULICS - COUPLER SYSTEM (ITALIAN)
08-13 HYDRAULICS - COUPLER SYSTEM (ITALIAN)
08-14 CYLINDER - TILT
08-15 CYLINDER - LIFT
08-16 HIGH FLOW - SUPPLY AND RETURN
08-17 HIGH FLOW - AUXILIARY SYSTEM
08-18 HIGH FLOW - CONTROL VALVE
08-19 CONTROL VALVE ASSEMBLY - HIGH FLOW
08-20 CONTROL VALVE - 87583286 VALVE ASSY
08-21 CONTROL VALVE - 87583285 VALVE ASSY
08-22 CONTROL VALVE - 87546974 VALVE ASSY
08-23 CONTROL VALVE - 87546975 VALVE ASSY
08-24 CONTROL VALVE - SEAL REPLACEMENT KI KITS
08-25 CONTROL VALVE - MAIN RELIEF VALVE
08-26 CONTROL VALVE - RELIEF VALVES
08-27 CONTROL VALVE - SPOOL END GROUP
08-28 CONTROL VALVE - SPOOL END GROUP
08-29 CONTROL VALVE - SPOOL END GROUP
08-30 CONTROL VALVE - CHECK VALVE GROUP
08-31 CONTROL VALVE - SPOOL END GROUP, DETENT
08-32 CONTROL VALVE - SPOOL END GROUP
08-33 CONTROL VALVE - SPOOL END GROUP
08-34 CONTROL VALVE - SEAL REPLACEMENT KI KITS
08-35 CONTROL VALVE - SPOOL END GROUP
08-36 CONTROL VALVE - SPOOL END GROUP
08-37 CONTROL VALVE - SPOOL END GROUP
08-38 CONTROL VALVE - SPOOL END GROUP, EHPV
08-39 CONTROL VALVE - SPOOL END GROUP, EHPV
08-40 SECONDARY FRONT AUXILIARY - VALVE ASSY
09-01 LOADER LIFT
09-02 LIFT CYLINDER - COVERS
09-03 COUPLER, MECHANICAL
09-04 COUPLER, MECHANICAL (ITALIAN)
09-05 COUPLER, HYDRAULIC
09-06 BUCKETS - LOADER, DIRT / FOUNDRY
09-07 BUCKETS - LOADER (LOW PROFILE/ EXTENDED LOW PROFILE)
09-08 BUCKETS - LOADER (UTILITY/LIGHT MATERIAL)
09-09 BUCKETS - LOADER (HEAVY DUTY)
09-10 BUCKET, CUTTING EDGE (BOLT-ON CUTTING EDGE)
09-11 SPECIAL PARTS FOR ITALY - GUARD, BUCKET
09-12 PALLET FORK
09-13 CONTROLLER - MOUNTING (PILOT CONTROL)
09-14 CONSOLE - RH
TABLE
TABL E OF CONTENTS
CONTENTS
09-15 CONSOLE - LH
09-16 CHASSIS (440)
09-17 CHASSIS (440)
09-18 CHASSIS (440CT)
09-19 CHASSIS (440CT)
09-20 LOADER & GROUND DRIVE CONTROL - RH
09-21 LOADER & GROUND DRIVE CONTROL - LH
09-22 LOADER & GROUND DRIVE CONTROL - LINKAGE
09-23 CONTROLS - AUXILIARY HYDRAULICS
09-24 HOOD
09-25 HOOD - AIR CONDITIONING
09-26 REAR DOOR
09-27 REAR DOOR - LOUVERED (EUROPE)
09-28 LOCK - REAR DOOR
09-29 CAB DOOR - MOUNTING
09-30 CAB DOOR - WASHER SYSTEM
09-31 CAB DOOR
09-32 CAB DOOR - VISOR
09-33 CAB DOOR - WIPER MOUNTING
09-34 CAB DOOR - HANDLE
09-35 DEMOLITION DOOR - MOUNTING
09-36 DEMOLITION DOOR
09-37 FLOOR MAT
09-38 CAB - FRAME AND SEAT BAR
09-39 SEAT BAR
09-40 SEAT BELT, LAP BELT (2 IN)
09-41 SEAT BELT, LAP BELT (3 IN)
09-42 SHOULDER BELT
09-43 REAR VIEW MIRROR
09-44 SPECIAL PARTS FOR ITALY - MIRROR, REAR VIEW
09-45 SEAT MOUNTING - STANDARD SEAT
09-46 SEAT MOUNTING - SUSPENSION SEAT
09-47 SEAT MOUNTING - DELUXE SUSPENSION SEAT
09-48 REAR WINDOW
09-49 REAR WINDOW - HEAT AND AIR CONDITIONING
09-50 TOP WINDOW
09-51 SIDE WINDOWS
09-52 HEADLINER - STANDARD
09-53 HEADLINER - HEATER AND AIR CONDITIONING
09-54 INTERIOR TRIM
09-55 RADIO - SPEAKERS AND ANTENNA
09-56 RADIO - SPEAKERS AND HOUSING
09-57 HEATER SYSTEM
09-58 HEATER SYSTEM
09-59 AIR CONDITIONING SYSTEM
09-60 HEATER ASSEMBLY
09-61 HEATER AND AIR CONDITIONING ASSEMBLY
09-62 HEAT SHIELD
09-63 SOUNDPROOFING - SEAL
09-64 NOISE CONTROL - REAR DOOR (EUROPE)
09-65 LIFT HOOK - SINGLE POINT
TABLE
TABL E OF CONTENTS
CONTENTS
09-66 LIFT HOOK
09-67 DECALS - ENGLISH
09-68 DECAL (440CT)
09-69 DECALS
09-70 DECALS
09-71 DECALS - DANISH, DUTCH, FINNISH
09-72 DECALS - FRENCH, GERMAN, GREEK
09-73 DECALS - ITALIAN, NORWEGIAN, POLISH
09-74 DECALS - PORTGUESE, SPANISH, SWEDISH
09-75 DECALS - BRAZILIAN PORTUGUESE, CANADIAN FRENCH, LATIN AMERICAN
 SPANISH
GENERAL INFORMATION

PROPRIETARY NOTICE OWNER ASSISTANCE


The contents of this manual are proprietary data of We want you to be completely satisfied with your
this company. Reproduction or use of any part for investment. Normally any problems with your
other than the operation and maintenance of our equipment will be handled by your dealer's Service
equipment is permissible only if
i f expressly authorized Department; however
however,, misunderstandings can occur.
in writing. If your problem has not been handled to your
Additional copies may be obtained from your dealer. satisfaction, we suggest the following:
Address requests for copies to your Dealer and refer 1. Contact the owner or General Manager of the
to the publication part number appearing on the dealership, explain the problem, and request
bottom of the rear catalog cover or on the title page. assistance. When additional assistance is
needed, your dealer has direct access to our
COMPANY POLICY office.
Company policy,
policy, which is one of continuous 2. Provide
Provide your dealer
dealer with:
with:
improvement, reserves the right to change prices ● Your Name, Address, and Telephone number
and to make changes in design and specification at
any time without notice and without obligation to ● Machine Model and Serial Number
modify units previously built. ● Dealership Name and Address
All data given in this book is subject to production ● Machine purchase date and amount of use
variations. Dimensions and weights are approximate ● Nature of problem
only and the illustrations do not necessarily show
machines in standard condition. For exact Be aware that your problem will likely be resolved in
information about any particular machine please the dealership using the dealer's facilities,
consult your dealer. equipment, and personnel.
personnel. So it is important that
your initial contact be with the dealer.
PARTS AND ACCESSORIES
SPARE PARTS
Genuine parts and accessories have been
specifically designed for these machines. To maintain operating efficiency, use original spare
parts.
We would like to point out that “non-genuine” parts
and accessories have NOT been examined and When ordering parts, give the following information:
released by the Company.
Company. The installation and or use
● Machine Model
of such products could have negative effects upon
the design characteristics of your machine and ● Machine and Engine Serial Numbers
thereby affect its safety. The company is not liable for ● Part Number from the Parts Catalog
any damage caused by the use of “non-genuine”
parts and accessories.

IMPROVEMENTS
We are continually striving to improve our products.
We reserve the right to make improvements or
changes when it becomes practical and possible to
do so, without incurring any obligation to make
changes or additions to the equipment sold
previously.

MODEL CODES
The range of machines listed may not be available in
all countries or markets therefore,
therefore, for the latest
information consult your local dealer.
d ealer.

I
II
HOW TO USE YOUR PARTS CATALOG
1. Figure
Figure Numbe
Numberr
2. Sequence
Sequence Code within
within the Figure Number
Number
3. Page
Page Number within
within the Sequence
Sequence Code
4. Date of Printing
Printing (month
(month / year)
year)
5. Figure Description
Description
6. General information regarding
regarding the figure
7. Parts supplied in repair
repair kits per symbol reference
reference
8. Figure call-out
call-out of the part number
number (REF)
9. Technical specifications relating to the part indicated
10. Figure call-out includes bracketed
bracketed items,
items, the included items may
may also be listed in the additional description
area
11. Orientation - Arrow
Arrow indicates front
front of the machine
12. Footnote - Additional information relating to the part number.
number. In this example, 08-20 equals another figure that
this part is shown on
13. Part
Part Number
Number
NSS = Not Serviced Separately (Non-serviced parts)
Bracketed
Bracketed numbers = not available as service parts in this market
mar ket
14. Not Available
Available as service part in this market
15. YR/S
YR/SN
N
Year
Before 01/85 = Part valid for production January 1985 and before
From 01/85 = Part valid for production from January 1985 and after
BTW 01/85 & 02/02 = Part valid for machines produced between January 1985 and February 2002.
Serial Number (P.I.N.)
BSN JJC0268800 = Part valid for serial number JJC0268800 and below
ASN JJC0268800 = Part valid for serial number JJC0268800 and above
BTW JJC0178000 & JJC0179000 = Part valid for serial numbers between JJC0178000 & JJC0179000
16. Total Quantity of the Part referred
referred to in the page. The quantity can be replaced by the following
following indications:
AR = As Required
X = As required
17. Part
Part Descript
Description
ion
18. Additional description of the part to help confirm identification
19. Figure
Figure Notes
Notes
20. Model Number(s)
Number(s)

RIGHT-HAND AND LEFT-HAND DIMENSIONS


The reference to right-hand and left-hand in this Metric and U.S. hardware dimensions do not show
catalog is identified by the operator standing at the the numeric designations of standard coarse threads.
rear of the basic unit (without rear attachment), A number following a semi colon (;) is the class or
looking toward the front of the machine (in normal grade of hardware. A comma (,) represents the
forward travel). decimal point (.) used in U.S. dimensions.
For pages covering any machine attachments,
right-hand and left-hand are defined by the operator
sitting in the position for proper operation of the
attachment.

III
EXPLANATION OF ABBREVIATIONS

AC Alternating Current L litre


adj adjustable lb pounds
amp ampere lb-ft pound-foot
AR As required lg l o ng
Serial number and after LH left-hand
ASN
P.I.N. and after LH thd left-hand thread
blkhd bulkhead M (prefix) metric thread size
br branch m metre
before Serial number ml milliliter
BSN
before P.I.N. mm millimetre
BTW between
NF National Fine
cc cubic centimetre No. number
cl class NPT National Pipe Thread
cmprsn compression NS National Super Fine
c n pt cone point
c p pt cup point OD outside diameter
CRS Chrome Alloy Steel ohm electrical unit of resistance
CST Carbon Steel Or O-ring
c u yd cubic yard ORB O-ring boss
ORFS O-ring face seal
DC Direct Current ov cntr over center
deg degree ov pt oval point
dg p t dog point oz ounce
dia diameter
dr type drive type P pitch
psi pounds per square inch
fc face pt pint
fc sl face seal PT pipe thread
fe m female
fem PT female pipe thread rd round
fl flare rd holes round holes
flat pt flat point RH right-hand
ft feet or foot RH thd right-hand thread
r pm revolutions per minute
ga gauge
gal gallon or gallons sl self-locking
gpm gallons per minute sq square
gr grade SST Stainless Steel
st self-tapping
hd head strk stroke
hdg pt half dog point sw swivel
hp horsepower
ID inside diameter T teeth
in inch or inches thk thick
Incl. Includes tpr taper
inv fl inverted flare tube OD tube outside diameter

K kilo V volt or volts


kg kilogram W watt or watts
km/h kilometers per hour X as required
yd yard

IV

SECTION INDEX
SECTION INDEX
Engine
02-01 FAN, RADIATOR/OIL COOLER - COOLANT RECOVERY SYSTEM
02-02 RADIATOR/OIL COOLER
02-03 EXHAUST SYSTEM
02-04 EXHAUST SYSTEM, ASPIRATOR
02-05 AIR CLEANER - ENGINE
02-06 ENGINE - MOUNTING
02-07 ENGINE - MOUNTING (EUROPE)
02-08 ENGINE - BLOCK HEATER
02-09 CYLINDER BLOCK
02-10 CYLINDER BLOCK - COVERS, REAR GEAR
02-11 CYLINDER BLOCK - COVERS, FLYWHEEL
02-12 CYLINDER BLOCK - COVERS, FRONT
02-13 GEAR COVER - PLATE
02-14 CYLINDER HEAD COVERS
02-15 CYLINDER BLOCK STIFFENER PLATE
02-16 CYLINDER HEAD
02-17 OIL PUMP, PAN
02-18 ENGINE, OIL
02-19 OIL FILTER AND COOLER
02-20 OIL FILTERS - ENGINE
02-21 OIL PUMP - ENGINE
02-22 OIL FILL - ENGINE
02-23 REMOTE OIL DRAIN
02-24 MOTOR SENSORS - ENGINE OIL
02-25 BREATHER - ENGINE
02-26 MANIFOLD - INTAKE
02-27 MANIFOLD - EXHAUST
02-28 PISTONS - CONNECTING ROD
02-29 CONNECTING ROD
02-30 ROCKER SHAFT
02-31 FLYWHEEL - ENGINE
02-32 PULLEY - CRANKSHAFT
02-33 CAMSHAFT
02-34 CRANKSHAFT
02-35 COOLING SYSTEM - ENGINE
02-36 WATER PUMP
02-37 WATER PUMP - CONTROL
02-38 THERMOSTAT - ENGINE COOLING SYSTEM
02-39 FAN DRIVE
02-40 ENGINE - LIFT HOOK
02-41 TURBOCHARGER
02-01 p1 11/07

FAN, RADIATOR/OIL COOLER - COOLANT RECOVERY SYSTEM


02-01 p1 11/07

FAN, RADIATOR/OIL COOLER - COOLANT RECOVERY SYSTEM

REF FN PART NUMBER YR/SN QTY DESCRIPTION

1 120104 3 BOLT, Hex, M8 x 20, 8.8


2 322358 3 WASHER, SPRING, Belleville, M8
3 866241 84 3 WASHER, M8 x 16 x 1.6
4 {87594970} 1 Fan Guard
5 875657 45 1 SPACER, Fan Spacer, 43mm
5 875657 46 1 SPACER, Fan Spacer, 60mm (Europe)
6 870254 70 1 FAN, 480 Dia Pusher  
7 140045 12 WASHER, SPRING, Belleville, M10
8 120071 4 BOLT, Hex, M10 x 65, 8.8
8 120073 4 BOLT, Hex, M10 x 80, 8.8, Used With 87565746 Fan
 Spacer 
9 866250 32 1 CLAMP, HOSE, #48, 2.56/3.50 Type F Worm
10 876613 80 1 HOSE, Formed Hose, Lower Radiator  
11 84674 3 CLAMP, HOSE, #28, 1.31/2.25 Type F Worm
12 876613 78 1 HOSE, Formed Hose, Upper Radiator  
13 43139 4 SCREW, M10 X 25 Full 8.8 ZND
14 866252 53 4 WASHER, M11 x 24 x 2
15 876608 28 1 SHROUD, Fan Shroud
16 865006 89 4 NUT, M10, Cl 10
17 {87533547} 2 Nut, M12 x 1.75 10 ZND
18 866252 54 4 WASHER, M12 x 28 x 2.5
19 876761 00 1 BRACKET, Bracket, Lower Hinge Mount
20 43168 2 BOLT, Hex, M16 x 40, 8.8
21 866393 26 2 WASHER, M17.5 x 34 x 5, HT
22 {87578980} 2 Bulb Seal, 590mm (23 1/4 in.)
23 {87648128} 2 Bulb Seal, 562mm (22 1/8 in.)
24 870218 25 2 BOLT, Hex, M12 x 55, 10.9
25 876267 29 2 SP
SPACER
26 866252 34 1 COCK, DRAIN
27 876608 42 1 RADIATOR, Radiator And Oil Cooler; See Fig 02-02
28 876873 75 1 RADIATOR, Radiator Cap
29 876518 00 1 BRACKET, Upper Radiator Mount, LH
30 43138 4 SCREW, Hex, M10 x 20, 8.8, Full Thd
31 876517 99 1 BRACKET, Upper Radiator Mount, RH
32 230427A1 2 NUT

440C
440CT
T 440
440
02-01 p2 11/07

FAN, RADIATOR/OIL COOLER - COOLANT RECOVERY SYSTEM


02-01 p2 11/07

FAN, RADIATOR/OIL COOLER - COOLANT RECOVERY SYSTEM

REF FN PART NUMBER YR/SN QTY DESCRIPTION

33 {87534725} 1 Coolant Recovery Hose, 400mm (15 3/4 in.)


34 870209 80 1 RESERVOIR, COOLANT EXPNSN, Coolant
 Recovery Bottle; Incl. 35
35 257884A1 1 PLUG, Cap

440C
440CT
T 440
440
02-02 p1 12/07

RADIATOR/OIL COOLER
02-02 p1 12/07

RADIATOR/OIL COOLER

REF FN PART NUMBER YR/SN QTY DESCRIPTION

876608 42 1 RADIATOR, Incl 1 - 8


1 876873 72 1 RADIATOR, Oil Cooler  
1 876886 50 1 COOLER, OIL, Low Fin Density Oil Cooler  
2 876885 23 1 RADIATOR, Standard Radiator And Decal
2 876886 49 1 RADIATOR, Low Fin Density Radiator And Decal
3 876873 73 1 RADIATOR, Pin
4 876873 74 1 RADIATOR, Clip
5 980426 2 1 BOLT, Hex Flg, M10 x 30, 8.8
6 980427 8 1 NUT, M10 x 1.5, Flg, Cl 8
7 876873 76 1 RADIATOR, Seal
8 876873 75 1 RADIATOR, Radiator Cap; Not Illustrated

440C
440CT
T 440
440
02-03 p1 11/07

EXHAUST SYSTEM
02-03 p1 11/07

EXHAUST SYSTEM

REF FN PART NUMBER YR/SN QTY DESCRIPTION

1 {87572831} 1 Muffler, Insulated


2 874619 95 1 CLAMP
3 876549 19 1 PIPE, EXHAUST SYSTEM, Tube, Exhaust
4 43138 3 SCREW, Hex, M10 x 20, 8.8, Full Thd
5 866252 63 4 WASHER, M8 x 20 x 1.6
6 866333 93 3 SPACER, 11/32 ID X 3/4 OD X 5/16 Thk; If Used
7 870333 61 1 ROD, Muffler Support
8 411345A1 3 NU
NUT, M10
9 160443 21 1 BOLT, Hex, M8 x 55, 8.8
10 870299 61 1 ROD, Muffler Support
11 866060 73 1 GASKET, Muffler  
12 866082 04 1 SP
SPACER
13 140046 1 WASHER, SPRING, Belleville, M12
14 870346 31 1 ROD, Muffler Support
15 140045 1 WASHER, SPRING, Belleville, M10
16 970671 7 1 BOLT, Hex, M12 x 70, 8.8, Full Thd
17 43139 3 SCREW
18 870346 30 1 ROD, Muffler Support
19 43140 1 BOLT, Hex, M10 x 30, 8.8, Full Thd
20 875847 81 1 MUFFLER, Muffler Wrap, Europe; Not Illustrated
21 873933 99 9 SPRING, Stainless Steel Tie; Not Illustrated

440 440CT
02-04 p1 12/07

EXHAUST SYSTEM, ASPIRATOR


02-04 p1 12/07

EXHAUST SYSTEM, ASPIRATOR

REF FN PART NUMBER YR/SN QTY DESCRIPTION

876383 27 1 KIT, SERVICE, Kit, Aspirator; Incl 1 - 17


1 507586 1 CLAMP, HOSE, #20, 0.81/1.75 Type F Worm
2 876549 23 1 PIPE, EXHAUST SYSTEM, Aspirator  
3 866250 00 1 BOLT, Hex, M8 x 18, 8.8, Full Thd
4 {87648719} 1 CLAMP 36.5 mm P Insul 3/8 Bolt
5 876157 45 1 BRACKET, Aspirator Hose Support
6 970669 0 1 NU
N UT, M8, Cl 8
7 866393 13 1 WASHER, M8 x 20 x 1.6
8 876157 43 1 HOSE, Tail Pipe To Aspirator  
9 43127 1 BOLT, Hex, M8 x 25, 8.8
10 866252 63 4 WASHER, M8 x 20 x 1.6
11 962809 8 2 NUT, LOCK, M8 x 1.25, Cl 10
12 876157 41 1 BRACKET, Aspirator Mounting
13 84674 2 CLAMP, HOSE, #28, 1.31/2.25 Type F Worm
14 120104 1 BOLT, Hex, M8 x 20, 8.8
15 406089A2 1 VALVE, Aspirator Check
16 876157 42 1 HOSE, Air Cleaner To Aspirator  
17 866241 94 1 CLAMP, HOSE, #36, 1.81/2.75 Type F Worm

440C
440CT
T 440
440
02-05 p1 11/07

AIR CLEANER - ENGINE


02-05 p1 11/07

AIR CLEANER - ENGINE

REF FN PART NUMBER YR/SN QTY DESCRIPTION

870321 07 1 CLEANER, Incl. 1 - 5


1 870418 42 1 AIR CLEANER, Body
2 222421A1 1 FILTER, AIR, Primary
3 222422A1 1 FILTER, ELEMENT, Secondary
4 395792A1 1 COVER ASSY, Incl. 4A
4A 8 6 9 9 09 8 1 1 TAB, LOCKING, Not Illustrated Separately
5 A184597 1 POPPET, VALVE
6 873519 57 1 HOSE, Air Cleaner Outlet
7 870407 58 1 CLAMP, HOSE
8 876209 30 1 BR
BRACKET
9 43127 4 BOLT, Hex, M8 x 25, 8.8
10 866252 63 4 WASHER, M8 x 20 x 1.6
11 870305 67 3 NUT
12 120104 3 BOLT, Hex, M8 x 20, 8.8
13 L17985 1 FITTING
14 866250 21 2 CLAMP, HOSE, #12, 0.69/1.25 Type F Worm
15 873520 14 1 HOSE
16 381144 1 CLAMP, HOSE, #60, 3.31/4.25 Type F Worm
17 896 - 1500 8 3 WASHER, M8 x 21.5 x 2.5, HT
18 870136 66 1 SWITCH, Air Restriction

440 440CT
02-06 p1 11/07

ENGINE - MOUNTING
02-06 p1 11/07

ENGINE - MOUNTING

REF FN PART NUMBER YR/SN QTY DESCRIPTION

1 873846 41 1 ENGINE, NEF, 67 KW 296 Fan; Incl Parts on


 Figures 02-09 - 02-41, 03-03 - 03-10, 04-02
2 858262 30 1 BELT
3 870417 63 1 MOUNT, ENGINE, Rear  
4 412066 1 NUT, LOCK, M16 x 2, Cl 8
5 140046 4 WASHER, SPRING, Belleville, M12
6 412085 4 BOLT, Hex, M12 x 80, 10.9
7 A140221 3 MOUNTING PARTS
8 870323 38 6 WASHER, 21/32" x 2 1/2" x .188", HDN
9 866252 66 5 WASHER, M17.5 x 30 x 4, HT
10 350616 3 BOLT, Hex, M16 x 90, 8.8
11 REF INSTRUCTION, Dipstick Assy; See Figure 02-22
12 390350A1 2 PLATE
13 870245 39 1 ELEMENT, Pump Drive, 6.5 in
14 322358 6 WASHER, SPRING, Belleville, M8
15 43235 6 BOLT, Hex, M8 x 30, 10.9
16 870245 88 1 HUB, Pump Drive Star  
17 875470 03 1 PLATE, Pump Mounting
18 866393 25 10 WASHER, M10 x 24.5 x 3, HT
19 43140 10 BOLT, Hex, M10 x 30, 8.8, Full Thd

440 440CT
02-07 p1 12/07

ENGINE - MOUNTING (EUROPE)


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