Realistic - Constraints and Design - Methods
Realistic - Constraints and Design - Methods
REALISTIC CONSTRAINTS
3.1 Design Constraints
You're going to create an engineering challenge. The goal here is to create specific
constraints, then evaluate how effective they are in creating a quality product. For
example, you might create a challenge of building a bridge out of popsicle sticks, a
tower out of plastic cups, or a house out of toothpicks. Consider constraints like the
budget, amount of materials, type of materials, and time allowed to complete the
project. After you create your challenge, try it out. Then, answer the questions below
about how the constraints influenced the challenge.
Students should see that some constraints influence productivity and creativity, for
example, a tight deadline or limited supplies. However, students may also observe that
if there are too many constraints the project becomes too difficult or the product is
compromised. Real life must accommodate these two limitations and incorporate
constraints that help improve the final product. Students should write down the
technical specification (operating limitations or constraints) of the product. These
limitations or constraints must be defined numerically. So that the evaluators or
customers can be able to read and learnt all of the numerical limitations or constraints
of the design.
3.4 Sustainability
Project sustainability is now a common approach related to the management of
projects, programs, institutions, organizations, people, and other entities requiring
effective and efficient production, marketing, distribution, and the delivery products
and services. Generally, for projects to be sustained, certain metrics and standards need
to be set from project identification through feasibility studies, formulation, design,
appraisal, funding, implementation, monitoring, and evaluation. It is a proven truism
that most projects are failing because of the lack of an appropriate sustainability plan.
It is therefore very necessary for a comprehensive analysis of the social, economic,
legal, cultural, educational, and political environments for project implementation. The
project philosophy, mission, vision, values, goals, and objectives should be fully
articulated and stated in the plan.
The key environmental issues resulting from agricultural, mining, manufacturing, and
urban operations include:
3.9 Manufacturability
Design for manufacturability (also sometimes known as design for
manufacturing or DFM) is the general engineering practice of designing products in
such a way that they are easy to manufacture. The concept exists in almost all
engineering disciplines, but the implementation differs widely depending on the
manufacturing technology. DFM describes the process of designing or engineering a
product in order to facilitate the manufacturing process in order to reduce its
manufacturing costs. DFM will allow potential problems to be fixed in the design
phase which is the least expensive place to address them. Other factors may affect the
manufacturability such as the type of raw material, the form of the raw material,
dimensional tolerances, and secondary processing such as finishing.
3.10 Risk management, and Change management
Project risk management is the process of identifying, analyzing and then responding
to any risk that arises over the life cycle of a project to help the project remain on track
and meet its goal. Risk management isn’t reactive only; it should be part of the
planning process to figure out risk that might happen in the project and how to control
that risk if it in fact occurs. A risk is anything that could potentially impact your
project’s timeline, performance or budget.
An effective change management process defines the steps needed to make alterations
to the project scope and has ripple effects to many activities. At the moment a change
takes place on a project, you are at your most vulnerable point to burning contingency
or losing project profitability if you don’t consider the risks. With improved visibility,
you will more effectively manage how project reserves or contingency are allocated to
avoid degrading profit margin. Most importantly, all the risks associated with a change
order are properly documented and communicated so that there are no surprises.
In this Chapter, students must formulate, and solve the necessary engineering
problems for their project; must select and apply proper analysis and modeling
methods for this purpose. Students must use theoretical (necessary formulations
and calculations) and applied knowledge in their project. Also devise, select, and
use modern techniques and tools needed for analyzing and solving complex
problems encountered in Capstone Project.