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Piping Material Specification Rev0 PDF Free

The document provides material specifications for piping systems used in a gold extraction and processing plant project. It lists 8 piping classes (A1 to A8) along with the fluid carried, design conditions, material requirements, and other notes for each class. Class A1 is for potable water systems and specifies dimensions, materials, joints, and coatings for pipes, bends, tees, reducers, and caps from 15 to 80 mm in diameter. Ball valves for class A1 are also specified.

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Benyamin heidari
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0% found this document useful (0 votes)
341 views

Piping Material Specification Rev0 PDF Free

The document provides material specifications for piping systems used in a gold extraction and processing plant project. It lists 8 piping classes (A1 to A8) along with the fluid carried, design conditions, material requirements, and other notes for each class. Class A1 is for potable water systems and specifies dimensions, materials, joints, and coatings for pipes, bends, tees, reducers, and caps from 15 to 80 mm in diameter. Ball valves for class A1 are also specified.

Uploaded by

Benyamin heidari
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 25

‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬

‫زرﺷﻮران‬

PIPING MATERIAL SPECIFICATION

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 1 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

GENERAL INDEX

PIPING CLASS FLUID CODE PAGE

A1 POT 4

A2 PS 8

A3 CW, PW, RPW, RW, RWF 9

A4 HPA, IA 10

A6 AD 15

A7 ST 18

A8 FW 21

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 2 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

DESIGN
LINE FLUID CONDITION
PIPING
Corros. REMARKS
Rating
Pipe Allow. Fluid
Class Fluid Specification Barg °C
Material Code
CLASS Facing mm

C. Steel
A1 PN10RF 1.3 POT 2.5 Amb.
Galvanized Potable Water

A2 PN10FF CPVC - PS Process Slurry Atm. 70

CW Cooling Water 6 35

PW Process Water 4 60

A3 PN10FF Poly-Ethylen - RPW Recycled Process Water 4 60

RW Raw Water 4 Amb.

RWF Raw Water (Filtered) 3 Amb.

HPA 4.5 60
High Pressure Air
A4 PN10RF C. Steel 1.3
IA Instrument Air 7 60

S. Steel
A6 PN10RF 1.3 AD Additives - -
(AISI 304)

C. Steel
A7 150RF 1.6 ST Steam 180 10
(A106 GrB)

A8 PN16RF C. Steel 1.3 FW Fire-Fighting Water 10 Amb.

Note1: For all of above lines must be provided necessary heat insulation.

Note2: All of underground steel lines must be protected by bitumen.

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 3 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

1. PIPING CLASS: A1
RANGE
ITEM DESCRIPTION NOTES
DN DN

PIPES 15 50 Dimensions: DIN 2440

Material: St 33.2 DIN 17100

Execution: Seamless

Pipe ends: Threaded

Rating: medium weight Galvanized to ASTM A153

Dimensions: DIN 2448

80 Material: St 37.0 DIN 1629

Execution: Seamless

Pipe ends: Threaded

BENDS 15 80 Threaded Seamless Elbow 3D (r=1,5 DN)


Dimensions: DIN 2605
Galvanized to ASTM A153
Material: St 37.0 DIN 1629

Ends: bevel DIN 2559

TEE/RED. TEE 15 80 Threaded Seamless Tee

Dimensions: DIN 2615 Galvanized to ASTM A153

Material: St 37.0 DIN 1629

Ends: bevel DIN 2559

REDUCERS 15 80 Threaded Seamless Reducers

Dimensions: DIN 2616 Galvanized to ASTM A153

Material: St 37.0 DIN 1629

Ends: bevel DIN 2559

CAPS 15 80 Threaded Caps

Dimensions: DIN 2617 Galvanized to ASTM A153

Material: St 37.0 DIN 1629

Ends: bevel DIN 2559

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 4 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

BALL VALVE 15 50 Threaded Ball Valve

-GENERAL DATA

Manufacture Std : DIN 3357-3

Rating : PN10

Coupling : Threaded Acc. to ISO 7/1

-PART NAMES

Body Type : Reduced bore

Execution : Fire safe design

Body material : St 37

Gasket : PTFE

-TRIM

Ball : As per DIN equivalent to ASTM A182 Gr.


F304

seals, Floating ball, With 100 mm pup piece

Seats : PTFE glass filled

Ground stem : As per DIN equivalent to ASTM


A182 Gr. F304

Inner fittings/gland : AISI 304 - Carbon steel

Antistatic device : AISI 316 (N° 2)

Stem/ball connection : Lined

Packing : PTFE (Rings)

BALL VALVE 80 Threaded Ball Valve

-GENERAL DATA

Manufacture Std : DIN 3357-4

Rating : PN 10

Coupling : Flanged: PN 10RF DIN 2501- Face


Finishing: Type C DIN 2526

-PART NAMES

Body Type : Flat body; full bore in line

Execution : Fire safe design

Body material : St 37

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 5 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

Gasket : PTFE

-TRIM

Ball: As per DIN equivalent to ASTM A182 Gr.


F304

seals , Floating ball for diameters up to 6" and


Trunnion mounted for diameters 8" and above

Ground stem : As per DIN equivalent to ASTM


A105/AISI 420

Seats : PTFE glass filled

Inner fittings&gland : AISI 304 - Carbon steel

Antistatic device : AISI 316 (N° 2)

Stem/ball connects. : Lined

Packing : PTFE (Rings)

GATE VALVE 15 50 Threaded Gate Valve

-GENERAL DATA

Manufacture Std : As per DIN equivalent to


ASME B16.34

Rating : PN10

Coupling : Threaded Acc. to ISO 7/1

As per DIN equivalent to A105, Stellite coated,


OS&Y, BB, Single-piece wedge.

GATE VALVE 80 Threaded Gate Valve

-GENERAL DATA

Manufacture Std : As per DIN equivalent to


ASME B16.34

Rating : PN10

Coupling : Flanged: PN 10RF DIN 2501- Face


Finishing: Type C DIN 2526

As per DIN equivalent to A216 WCB Body,


Trim stellite coated for diameters 3" to 4" and
F6 for diameter 6" and above, OS&Y, BB,
Single-piece wedge.

CHECK VALVE 15 50 Threaded Gate Valve

-GENERAL DATA

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 6 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

Manufacture Std : As per DIN equivalent to


ASME B16.34

Rating : PN10

Coupling : Threaded Acc. to ISO 7/1

As per DIN equivalent to A105, BC, and


Stellite coated, Removable seat, Horizontal
Instalation, Horizontal piston lift, BS 5352.

CHECK VALVE 80 Threaded Gate Valve

-GENERAL DATA

Manufacture Std : As per DIN equivalent to


ASME B16.34

Rating : PN10

Coupling : Flanged: PN 10RF DIN 2501- Face


Finishing: Type C DIN 2526

As per DIN equivalent to A216 WCB Body,


Trim Stellite coated for diameters 2” to 4" and
F6 for diameters 6" and above, Dual-Plate
(Wafer-Lug type).

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 7 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

2. PIPING CLASS: A2
RANGE
ITEM DESCRIPTION NOTES
DN DN

PIPES CPVC, PN10, DIN standard (or UNI 7441-75).

FITTINGS CPVC, PN10, pressure fittings as per

DIN (or ISO 161/1) and solvent cement

socket type as per DIN 8062 (or UNI

7441).

FLANGES CPVC slip on flange, flat face to PN10, DIN (or

ISO 161/1) and solvent cement socket

type as per DIN 8062 (or UNI 7441).

GASKETS For Process Piping:

5 mm Thk., EPDM, full face gasket, 50-

70 durometer on shore A scale.

For Utility Piping:

3 mm Thk., Neoprene, full face gasket,

50 - 70 Durometer on Shore Scale.

BOLTS All thread studs, carbon steel as per DIN

939 - 5.6 with heavy semi finished hex nut

and plain washer as per DIN 126.

All fastening materials to be Bichromate +

Zinc plated.

GATE VALVE Knife Gate Valve, Valve Series: K/G Wide Body,
Material: S316 (C23) Stainless Steel Gate, Packing:
Wipers, Actuator: Bevel Gear or Stem Ext_Length,
Bolting as per DIN 939-5.6, Flush Plate Body.

CHECK VALVE CPVC body ball check valve viton "0"

ring, socket ends, true union ball check

Valve Hayward or equal.

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 8 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

3. PIPING CLASS: A3
RANGE
ITEM DESCRIPTION NOTES
DN DN

PIPES Quality requirements and testing: DIN 8075,


PE 100.

Dimensions: DIN 8074

But welded DIN 1910

BENDS Butt Welded DIN 16963 -1

Segmental Const. Dimensions: DIN 16963 -3

TEE/RED. TEE Butt Welded Dimensions: DIN 16963 -2

REDUCERS Socket Welded Dimensions: DIN 16963 -14

ADAPTORS, Butt Welded Dimensions: DIN 16963 -4


FLANGES AND
GASKETS Socket Welded DIN 16963 -11

Note: All of valves and filters for lines with different water services must be selected according to piping class
A4.

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 9 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

4. PIPING CLASS: A4
RANGE
ITEM DESCRIPTION NOTES
DN DN

PIPES 15 40 Dimensions: DIN 2440

Material: St 33.2 DIN 17100

Execution: Seamless

Pipe ends: plain

Rating: medium weight

-External coating for


underground lines:
Dimensions: DIN 2448
Composite coating
consisting of 2
Material: St 37.0 DIN 1629
50 prebituminized reinforcing
Execution: Seamless layers of glass fibre
embedded in the enamel
Pipe ends: BE DIN 2559.1 (ISO 5256).

Pipe ends free of bituminous


coating for 150 mm length.

ELBOWS, TEES & 15 40 Socket Welding Fittings


FITTINGS
Dimensions: DIN

Material: St 37

BENDS 50 150 Butt Welding Seamless Elbow 3D (r=1,5 DN)


Dimensions: DIN 2605
For underground lines must
Material: St 37.0 DIN 1629 be bituminized on site

Ends: bevel DIN 2559

TEE/RED. TEE 50 150 Butt Welding Seamless Tee

Dimensions: DIN 2615 For underground lines must


be bituminized on site
Material: St 37.0 DIN 1629

Ends: bevel DIN 2559

REDUCERS 50 150 Butt Welding Seamless Reducers

Dimensions: DIN 2616 For underground lines must


be bituminized on site
Material: St 37.0 DIN 1629

Ends: bevel DIN 2559

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 10 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

CAPS 50 150 Butt Welding Caps

Dimensions: DIN 2617 For underground lines must


be bituminized on site
Material: St 37.0 DIN 1629

Ends: bevel DIN 2559

FLANGES 50 150 Welding Neck Flange

Dimensions: PN 10RF UNI 2281 For underground lines must


be bituminized on site
Material: St 37.0 DIN 1629

Tolerances: UNI 6100

Face finishing: Form C DIN 2526

Marking: UNI 6100

GASKETS 50 150 Flat Ring Gasket PN10

Material: NBR

Dimensions: DIN 2690

Density: DIN 3754

BOLTS M12 M24 Fully thread studs with 2 heavy semi finished
hex nut and plain washer as per DIN 126

Dimensions: DIN 939-5.6

All fastening materials to be bichromate-


treated+zinc plated.

Material: St 37.0 DIN 1629

BALL VALVE 15 40 Welded Ball Valve

-GENERAL DATA

Manufacture Std : DIN 3357-3

Rating : PN10

Coupling : SocketWelded Acc. to DIN 3239

-PART NAMES

Body Type : Reduced bore

Execution : Fire safe design

Body material : St 37

Gasket : PTFE

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 11 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

-TRIM

Ball : As per DIN equivalent to ASTM A182 Gr.


F304

seals, Floating ball, With 100 mm pup piece

Seats : PTFE glass filled

Ground stem : As per DIN equivalent to ASTM


A182 Gr. F304

Inner fittings/gland : AISI 304 - Carbon steel

Antistatic device : AISI 316 (N° 2)

Stem/ball connection : Lined

Packing : PTFE (Rings)

BALL VALVE 50 Flanged Ball Valve

-GENERAL DATA

Manufacture Std : DIN 3357-4

Rating : PN 10

Coupling : Flanged: PN 10RF DIN 2501- Face


Finishing: Type C DIN 2526

-PART NAMES

Body Type : Flat body; full bore in line

Execution : Fire safe design

Body material : St 37

Gasket : PTFE

-TRIM

Ball: As per DIN equivalent to ASTM A182 Gr.


F304

seals , Floating ball for diameters up to 6" and


Trunnion mounted for diameters 8" and above

Ground stem : As per DIN equivalent to ASTM


A105/AISI 420

Seats : PTFE glass filled

Inner fittings&gland : AISI 304 - Carbon steel

Antistatic device : AISI 316 (N° 2)

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 12 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

Stem/ball connects. : Lined

Packing : PTFE (Rings)

GATE VALVE 15 40 Welded Gate Valve

-GENERAL DATA

Manufacture Std : As per DIN equivalent to


ASME B16.34

Rating : PN10

Coupling : SocketWelded Acc. to DIN 3239

As per DIN equivalent to A105, Stellite coated,


OS&Y, BB, Single-piece wedge.

GATE VALVE 50 Flanged Gate Valve

-GENERAL DATA

Manufacture Std : As per DIN equivalent to


ASME B16.34

Rating : PN10

Coupling : Flanged: PN 10RF DIN 2501- Face


Finishing: Type C DIN 2526

As per DIN equivalent to A216 WCB Body,


Trim stellite coated for diameters 2" to 4" and
F6 for diameter 6" and above, OS&Y, BB, and
Single-piece wedge.

CHECK VALVE 15 40 Welded Gate Valve

-GENERAL DATA

Manufacture Std : As per DIN equivalent to


ASME B16.34

Rating : PN10

Coupling : SocketWelded Acc. to DIN 3239

As per DIN equivalent to A105, BC, Stellite


coated, Removable seat, Horizontal
Instalation, Horizontal piston lift, BS 5352.

CHECK VALVE 50 Flanged Gate Valve

-GENERAL DATA

Manufacture Std : As per DIN equivalent to


ASME B16.34

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 13 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

Rating : PN10

Coupling : Flanged: PN 10RF DIN 2501- Face


Finishing: Type C DIN 2526

As per DIN equivalent to A216 WCB Body,


Trim Stellite coated for diameters 2” to 4" and
F6 for diameters 6" and above, Dual-Plate
(Wafer-Lug type). [Swing type (flanged, BC) is
acceptable if density is above 0.7, BS 1868].

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 14 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

5. PIPING CLASS: A6
RANGE
ITEM DESCRIPTION NOTES
DN DN

PIPES 15 50 Dimensions: EN ISO 1127

Mat.: X5CrNi1810 DIN 17457 - AISI 304

Execution: welded

Pipe ends: Plain DIN 2559

Finishing: pickled (except if bright annealed)

BENDS 50 Butt Welded elbow 3D (r=1,5 DN) Dimensions:


DIN 2605

Mat.: X5CrNi1810 DIN 17458 (AISI 304)

Execution: Welded

Ends: bevel DIN 2559

Finishing: pickled (except if bright annealed)

TEE/RED. TEE 50 Butt Welding Seamless

Dimensions: DIN 2615

Mat.: X5CrNi1810 DIN 17458 (AISI 304)

Ends: bevel DIN 2559

Finishing: pickled (except if bright annealed)

REDUCERS 50 Butt Welding Seamless

Dimensions: DIN 2616

Mat.: X5CrNi1810 DIN 17458 (AISI 304)

Ends: bevel DIN 2559

Finishing: pickled (except if bright annealed)

CAPS 50 Butt Welding Seamless

Dimensions: DIN 2617

Mat.: X5CrNi1810 DIN 17458 (AISI 304)

Ends: bevel DIN 2559

Finishing: pickled (except if bright annealed)

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 15 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

FITTINGS 15 40 Socket Welding Pipe Fittings

Dimensions: DIN

Material: AISI 304

FLANGES 50 Welding Neck Flange

Dimensions: PN 10RF DIN 2633

Material: X5CrNi1810 DIN 17440 - AISI 304

Tolerances: DIN 2519

Raised face flange: type C DIN 2526

Marking: DIN 2519

Finishing: pickled and oiled

GASKETS 50 Spiral Wound Gasket PN10

Material: AISI316L + Graphite

Rating: PN10RF DIN2638

Thickness: 4,5 mm

BOLTS M10 M12 Fully thread studs with 2 heavy semi finished
hex nut and plain washer as per DIN 126

Dimensions: DIN 939-5.6

All fastening materials to be bichromate-


treated+zinc plated.

Material: AISI 304

BALL VALVE 15 40 Threaded AISI 304 Ball Valve

-GENERAL DATA

Rating : PN 10

Coupling : SocketWelded Acc. to DIN 3239

-PART NAMES

Body Type : Reduced bore

Execution : Fire safe design

Body material : ASTM A182 Gr. F 304

Gasket : PTFE

-TRIM

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 16 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

Ball: As per DIN equivalent to ASTM A182 Gr.


F304

seals, Floating ball, With 100 mm pup piece

Seats : PTFE glass filled

Ground stem : As per DIN equivalent to ASTM


A182 Gr. F304

Inner fittings/gland : AISI 304

Antistatic device : AISI 316 (N° 2)

Stem/ball connection : Lined

Packing : PTFE (Rings)

BALL VALVE 50 Flanged AISI 304 Ball Valve

-GENERAL DATA

Rating : PN 10

Coupling : Flanged: PN 16RF DIN 2501- Face


Finishing: Type C DIN 2526

-PART NAMES

Body Type : Flat body; full bore in line

Execution : Fire safe design

Body material : Forg. ASTM A182 Gr. F 304

Gasket : PTFE

-TRIM

Ball : As per DIN equivalent to ASTM A182 Gr.


F304

seals , Floating ball for diameters up to 6" and


Trunnion mounted for diameters 8" and above

Ground stem : As per DIN equivalent to ASTM


A105/AISI 420

Seats : PTFE glass filled

Inner fittings&gland : AISI 304 - Carbon steel

Antistatic device : AISI 316 (N° 2)

Stem/ball connects. : Lined

Packing : PTFE (Rings)

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 17 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

6. PIPING CLASS: A7
RANGE
ITEM DESCRIPTION NOTES
DN DN

PIPES 15 50 Dimensions: ASME B 36.10

Material: ASTM A106 Gr B

Execution: Seamless

Pipe ends: plain

Rating: medium weight

-External coating for


underground lines:
Dimensions: ASME B 36.10
Composite coating
consisting of 2
Material: ASTM A106 Gr B
65 prebituminized reinforcing
Execution: Seamless layers of glass fibre
embedded in the enamel
Pipe ends: BE (ISO 5256).

Pipe ends free of bituminous


coating for 150 mm length.

ELBOWS, TEES & 15 50 Socket Welding Fittings


FITTINGS
Dimensions: ASME B 16.11

Material: ASTM A105

Class: 3000 Lb

ELBOWS, TEES 65 Butt Welding Seamless


& FITTINGS
Dimensions: ASME B 16.9 For underground lines must
be bituminized on site
Material: A 234 WPB

Class: 150

FLANGES 15 50 SW Flange

Dimensions: ASME B 16.5

Material:ASTM A 105

Face finishing: RF

Class: 150

FLANGES 65 WN Flange

Dimensions: ASME B 16.5 For underground lines must

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 18 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

Material: ASTM A 105 be bituminized on site

Face finishing: RF

Class: 150

GASKETS Flat Ring Gasket 1.6 MM THICK

Material: Compressed, Non-asbestos

Dimensions: ASME B 16.21

Class: 150

BOLTS Studs A193 B7, With 2 Heavy hex nuts A194


2H, zinc-plated / bichromate-treated

Dimensions: , ASME B18.2.1 & B18.2.2

All fastening materials to be bichromate-


treated+zinc plated.

Material: A 193-B7

BALL VALVE 15 50 Thread Ball Valve

Class: 600 Lb

Material: ASTM A 105

Dimensions: ASME B 16.34

Floating ball

BALL VALVE 65 Flanged Ball Valve

- SW Ball Valve

Class: 150 Lb

Material: A216 WCB Body

Dimensions: ASME B 16.34

seals , Floating ball for diameters up to 6" and


Trunnion mounted for diameters 8" and above

GATE VALVE 15 50 SW Gate Valve

Class: 600 Lb

Material: ASTM A 105

Dimensions: ASME B 16.34

Stellite coated, OS&Y, BB, Single-piece


wedge.

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 19 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

GATE VALVE 65 BW or Flanged Gate Valve

Class: 150

Material: A216 WCB Body

Dimensions: ASME B 16.34

Trim stellite coated for diameters 2" to 4" and


F6 for diameter 6" and above, OS&Y, BB,
Single-piece wedge.

CHECK VALVE 15 50 SW Gate Valve

Class: 600 Lb

Material: ASTM A 105

Dimensions: ASME B 16.34

BC, Stellite coated, Removable seat,


Horizontal Instalation, Horizontal piston lift, BS
5352.

CHECK VALVE 65 BW or Flanged Gate Valve

Class: 150

Material: A216 WCB Body

Dimensions: ASME B 16.34

Trim Stellite coated for diameters 2” to 4" and


F6 for diameters 6" and above, Dual-Plate
(Wafer-Lug type). [Swing type (flanged, BC) is
acceptable if density is above 0.7, BS 1868].

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 20 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

7. PIPING CLASS: A8
RANGE
ITEM DESCRIPTION NOTES
DN DN

PIPES 15 40 Dimensions: DIN 2440

Material: St 33.2 DIN 17100

Execution: Seamless

Pipe ends: plain

Rating: medium weight

-External coating for


underground lines:
Dimensions: DIN 2448
Composite coating
consisting of 2
Material: St 37.0 DIN 1629
50 150 prebituminized reinforcing
Execution: Seamless layers of glass fibre
embedded in the enamel
Pipe ends: BE DIN 2559.1 (ISO 5256).

Pipe ends free of bituminous


coating for 150 mm length.

ELBOWS, TEES & 15 40 Socket Welding Fittings


FITTINGS
Dimensions: DIN

Material: St 37

BENDS 50 150 Butt Welding Seamless Elbow 3D (r=1,5 DN)


Dimensions: DIN 2605
For underground lines must
Material: St 37.0 DIN 1629 be bituminized on site

Ends: bevel DIN 2559

TEE/RED. TEE 50 150 Butt Welding Seamless Tee

Dimensions: DIN 2615 For underground lines must


be bituminized on site
Material: St 37.0 DIN 1629

Ends: bevel DIN 2559

REDUCERS 50 150 Butt Welding Seamless Reducers

Dimensions: DIN 2616 For underground lines must


be bituminized on site
Material: St 37.0 DIN 1629

Ends: bevel DIN 2559

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 21 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

CAPS 50 150 Butt Welding Caps

Dimensions: DIN 2617 For underground lines must


be bituminized on site
Material: St 37.0 DIN 1629

Ends: bevel DIN 2559

FLANGES 50 150 Welding Neck Flange

Dimensions: PN 16RF UNI 2282 For underground lines must


be bituminized on site
Material: St 37.0 DIN 1629

Tolerances: UNI 6100

Face finishing: Form C DIN 2526

Marking: UNI 6100

GASKETS 50 150 Flat Ring Gasket PN 16

Material: NBR

Dimensions: DIN 2690

Density: DIN 3754

BOLTS M12 M24 Fully thread studs with 2 heavy semi finished
hex nut and plain washer as per DIN 126

Dimensions: DIN 939-5.6

All fastening materials to be bichromate-


treated+zinc plated.

Material: St 37.0 DIN 1629

BALL VALVE 15 40 Welded Ball Valve

-GENERAL DATA

Manufacture Std : DIN 3357-3

Rating : PN16

Coupling : SocketWelded Acc. to DIN 3239

-PART NAMES

Body Type : Reduced bore

Execution : Fire safe design

Body material : St 37

Gasket : PTFE

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 22 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

-TRIM

Ball : As per DIN equivalent to ASTM A182 Gr.


F304

seals, Floating ball, With 100 mm pup piece

Seats : PTFE glass filled

Ground stem : As per DIN equivalent to ASTM


A182 Gr. F304

Inner fittings/gland : AISI 304 - Carbon steel

Antistatic device : AISI 316 (N° 2)

Stem/ball connection : Lined

Packing : PTFE (Rings)

BALL VALVE 50 Flanged Ball Valve

-GENERAL DATA

Manufacture Std : DIN 3357-4

Rating : PN 16

Coupling : Flanged: PN 16RF DIN 2501- Face


Finishing: Type C DIN 2526

-PART NAMES

Body Type : Flat body; full bore in line

Execution : Fire safe design

Body material : St 37

Gasket : PTFE

-TRIM

Ball: As per DIN equivalent to ASTM A182 Gr.


F304

seals , Floating ball for diameters up to 6" and


Trunnion mounted for diameters 8" and above

Ground stem : As per DIN equivalent to ASTM


A105/AISI 420

Seats : PTFE glass filled

Inner fittings&gland : AISI 304 - Carbon steel

Antistatic device : AISI 316 (N° 2)

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 23 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

Stem/ball connect. : Lined

Packing : PTFE (Rings)

GATE VALVE 15 40 Welded Gate Valve

-GENERAL DATA

Manufacture Std : As per DIN equivalent to


ASME B16.34

Rating : PN16

Coupling : SocketWelded Acc. to DIN 3239

As per DIN equivalent to A105, Stellite coated,


OS&Y, BB, Single-piece wedge.

GATE VALVE 50 Flanged Gate Valve

-GENERAL DATA

Manufacture Std : As per DIN equivalent to


ASME B16.34

Rating : PN16

Coupling : Flanged: PN 16RF DIN 2501- Face


Finishing: Type C DIN 2526

As per DIN equivalent to A216 WCB Body,


Trim stellite coated for diameters 2" to 4" and
F6 for diameter 6" and above, OS&Y, BB,
Single-piece wedge.

CHECK VALVE 15 40 Welded Gate Valve

-GENERAL DATA

Manufacture Std : As per DIN equivalent to


ASME B16.34

Rating : PN16

Coupling : SocketWelded Acc. to DIN 3239

As per DIN equivalent to A105, BC, Stellite


coated, Removable seat, Horizontal
Instalation, Horizontal piston lift, BS 5352.

CHECK VALVE 50 Flanged Gate Valve

-GENERAL DATA

Manufacture Std : As per DIN equivalent to

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 24 O F 25
‫ﭘﺮوژه اﺳﺘﺨﺮاج ﻃﻼ و اﺣﺪاث ﮐﺎرﺧﺎﻧﻪ اﺳﺘﺤﺼﺎل ﻃﻼي‬
‫زرﺷﻮران‬

ASME B16.34

Rating : PN16

Coupling : Flanged: PN 16RF DIN 2501- Face


Finishing: Type C DIN 2526

As per DIN equivalent to A216 WCB Body,


Trim Stellite coated for diameters 2” to 4" and
F6 for diameters 6" and above, Dual-Plate
(Wafer-Lug type). [Swing type (flanged, BC) is
acceptable if density is above 0.7, BS 1868].

CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0


CONTRACT No.: 3889 FILE Name: Piping material specification
PROJECT MANAGER : M.H.M
CONSULTANT: KA CONTRACTOR: PKCO
PAGE: 25 O F 25

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