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Raw Meal Mill Integral Control Simulator

RAW MATERIAL ANALYSIS LSF/MS/MA ¿? Calibration

Raw Mat. RM1 RM2 RM3 RM4 RM5 Actual Objective Trials 1 2 3
%CaO 49.61 2.00 15.00 5.30 1.21 102.1 97.0 rpm 1200 1200 700
%SiO2 7.21 17.98 54.22 46.77 4.05 2.6 2.35 Select mesh size % Sep. Draft 90 45 90
%Al2O3 1.20 6.47 8.83 18.71 0.37 1.8 1.60 Mesh size: 90 microns %Tiro Molino 40 40 75
%Fe2O3 0.40 67.46 2.91 8.34 84.64 Grain size distribu Passing 75m
%MgO 0.80 0.00 1.58 5.92 0.01 rpm Passing 75m Rejects 29.0 29.0
%SO3 0.51 0.47 0.07 0.07 3.96 793 Calculated Objective Inlet 50.0 62.0
%K2O 0.29 0.58 2.25 3.46 0.10 700 85.8 85.0 Product 89.0 92.0 83.0
%Na2O 0.06 0.11 0.45 0.69 0.02 RESULTS OF CALIBRATION
%Ti2O 0.08 0.36 0.12 0.14 0.29 Pas=a*(rpm^b)*(Ts^c)
%IgnitionLoss 39.86 4.57 14.57 10.61 5.39 Ts=a*(Pas32^b)
%Cl- 0.00 0.00 0.00 0.00 0.00 Tm=a*(Pas32^b)
%F- 0.00 0.00 0.00 0.00 0.00 %Sep. Draft Coefficients a b c

TOTAL 100 100 100 100 100 77 %Mill Draft Passing 75m 44.07 0.13 -0.05
KICK Grindability 25.0 10.0 5.0 5.0 15.0 45 76 Ts 8E+14 -6.73
70 Tm 4E+13 -6.11
MP2 Material Percentage Circulation 8E-16 7.99
RM1 LIME 84.8 LIMITS Max Min
RM2 Iron mineral 0.8 Circulation 2.1
RM3 Clay 5.1 Alim.T/h % Sep. Draft 90 50
RM4 Clay 9.3 293 Pressure change % Mill Draft 100 50
RM5 Slag Kw consumed in roller press 270 Kw mill 5500 5000
LSF 102.1 97.0 0 230 %Val.Gases 100 30
MS 2.6 2.4 Temperature Strengthening of effects 2
MA 1.8 1.6 80
150 Composition Suggestion Max Min
LIME 80.2 100 54
Iron mineral 1.1 3 0
Hot Gases Clay 7.2 20 0
30 Clay 11.6 20 0
40 Cool air Kw consumed in mill Kw consumed in refiner Slag 0.0 3 0
25 5300 0
 Cement Mill Raw Meal Mill Coke/Coal Mill

Coke/Coal Mill Integral Control Simulator

¿? Calibration
Trials 1 2 3
Pass. 75 m rpm 1200 1200 700
Calculated Objective Select mesh size % Sep. Draft 90 45 90
85.8 85.0 Mesh size.: 75 microns %Tiro Molino 40 40 75
Grain size dist Pass. 75 m
rpm Rejects 29.0 29.0
793 Inlet 50.0 62.0
700 Product 89.0 92.0 83.0
RESULTS OF CALIBRATION
Pas=a*(rpm^b)*(Ts^c)
Ts=a*(Pas32^b)
Tm=a*(Pas32^b)
% Sep. Draft Coefficients a b c

77 % Mill Draft Passing75m 44.07 0.13 -0.05

45 76 Ts 8E+14 -6.73
70 Tm 4E+13 -6.11
Circulation 8E-16 7.99
LIMITS Max Min
HardGrove Circulation 2.1
30.0 Alim.T/h %Sep. Draft 90 50
Kick 181 Pressure Change %Mill Draft 100 50
Work index Kw consumed in roller press 270 Kw Mill 5500 5000
49.7 0 230 %Val.Gases 100 30
Temperature Strengthening of effects 2
80
90
Val. Hot Gases
44
50

Val. Cool Air Kw consumed in mill Kw consumed in refiner

0 5400 0