s

Operating Instructions

Automatic Power Factor Controller Relay 7UG0

IEC 60947-5-1

Please read and understand these instructions before installing,

operating, or maintaining the equipment.

DANGER
Hazardous voltage can cause death or serious injury.
Disconnect power before working on equipment.

CAUTION
Reliable functioning of the equipment is only ensured
with certified components.
Overvoltage category III
(Refer IEC 60947-1)

NOTICE
This product has been designed for environment A. Use of this product
7UG0572-1GT21
in environment B may cause unwanted electromagnetic disturbances in
which case the user may require to take adequate mitigation measures.

Technical Data

Designation 7UG0572-1GT21 LED Indications

Type Automatic Power Factor Controller LED Description
Operating range 50 to 440 VAC (L-L)
30 to 250 VAC (L-N) Capacitor Banks that are ON.

AC Network 3Φ 4W / 3Φ 3W / 2Φ 2W/ 1Φ 2W AUTO Indicates controller is in AUTO mode.

Display parameters Power Factor
AUTO Indicates controller is in MANUAL mode.
Control Supply 90 to 250 VAC, 50/60Hz
ALARM No fault condition present.
Power consumption 15VA
ALARM Fault condition occurred
Frequency range 50/60Hz [Press OK key to display trip parameter]
Operating temperature 0°C to 60°C This will take place when user will press OK key in
ALARM fault condition. Trip parameters will be displayed for
Humidity upto 95% ,without moisture 3sec each.
condensation
Alarm mode (relay output) Over voltage, Under voltage, Over Note : On occurrence of any new fault condition ALARM LED starts
Compensate, Under Compensate, CT blinking again & on pressing OK key all trip parameters will be displayed
Polarity error for 3sec each

Trip indication Alarm relay turns ON and ALARM

LED blinks
No. of relay outputs 12
(Additional 1 for Alarm)
Rated current of relay outputs 5A* (AC12), 1A (AC15)
(@250VAC)
CT Burden 20 mohms
Switching program Automatic / Linear / Rotational
Mounting Panel mounting
SCPD for relay output (For 6A, gL, HRC fuse
Short circuit current of 1kA as
per IEC 60947-5-1)
* 5A AC12 rating is for individual relay contact. If multiple relays are ON,
relay AC12 rating will be limited to 1.2A @ 250V.

1
Terminal connections

Wiring Diagram
3 Phas e - 4 W ire 1 Phas e - 2 W ire

Control Supply
K1 Control Supply K1
K12 K12

3 Phas e - 3 W ire 2 Phas e - 2 W ire

Control Supply
Control Supply

K12 K1 K12 K1

Note : • For N/W selection 2P2W voltage (VLL) applied between V1 & V2 and connect CT for l1 [Do not use V3, N l2 & l3 terminal]
• For N/W selection 1P2W voltage (VLN) applied between V1 & N and connect CT for l1 [Do not use V2, V3, l2 & l3 terminal]

7UG057.. Note: The distance between APFC and external Current transformer should be kept as
short as possible. Use shielded cable or twisted pair cable between APFC and Current
transformer for long distance (Greater than 1m).
0.5 Nm

1 x (0.75 to 2.5) mm2

2 x 0.5 to 2 x 1.5 mm2
Solid

1 x (0.5 to 2.5) mm2

2 x (0.5 to 1.5) mm2
Stranded with end sleeve

2
 Front Panel Description Serial Number Description
Configuration Press ESC ( ESC ) key for 10sec. to display 8 digit serial number.

Ke y Description Example : Sr. No. 12345678

For 3 sec to enter or exit Press Displays 1234 for 3 sec.
Press & OK
from the configuration menu. ESC ( ESC )
Press key for 10sec. After 3 sec. displays 5678 for 3 sec.
For increment

Press For decrement Note: The distance between APFC and external Current transformer
should be kept as short as possible. Use shielded cable or twisted pair
To save the setting and
Press OK
move on to next page cable between APFC and Current transformer for long distance (Greater
than 1m).
Press ESC To go back

Press ESC & For 3 sec to enter

in Test Mode
Note : Test mode checks all the relays present
in product sequentially.

Configuration Menu
Main Menu Leve l Sub Menu

nge
Cha word k l sh o
ld
wor se tion omina
Pa s / N o
s Ne w word rima
ry CT
nda
ry Net ction Pha pensa N age Thre age
Ye s Pass CT P Seco S e l e C o m V o l t V o l t

Installation
Passw ord trol
ng harg
e Con itivity Lo w ent
o tchi et s
(PW1) Au t lization Ma x y No. Swi ram Targ ime Disc S e n Curr ng
a ode g T e ing i
Initi Rela M P r o P. F St ep T i m Sett Sett

• After entering into PW1, sub menu of LE-1 will be selected.

KEY S f or 3 s ec. to enter or exit from conf iguration menu.

• To scroll through sub menu press increment or decrement key.

nge
Cha word k inal sh o
ld
wor se ion
Pass / N o Ne w word rima
ry CT
nda
ry Net ction Pha pensat Nom age Thre age
Ye s Pass CT P Seco Sele Com V ol t V ol t

trol
ng harg
e Con itivity Lo w ent
o tchi et s
Au t lization Max y No. Swi ram Ta rg ime Disc S e n Curr ng
a ode
T e ing i
wo r
d Initi Rela M Prog P. F St ep Tim Sett Sett
Pass

age ge
V olt olta ity
e
ltag Over g a ge der V r ion er ion olar
age
r Vo er V
o l t Un ng Ove pensat Und pensat CT P r
V olt v e t t in d t t i m m r o
No O S e Un S e C o C o E r

Te chnical
OK

Passw ord
+

(PW2)
sis sis r
tere tere ory
Hys age Hys er Facto Fact ult
PRES S

Vo lt Pow Defa

k1 k2 k3 k4 k5 k6 k7 k8
Ban Ban Ban Ban Ban Ban Ban Ban

k9 k 10 k 11 k 12
Ban Ban Ban Ban
NOTE: LE-3 will be prompted only
when mode is set to manual in LE-1.

• After entering into PW2, all levels can be accessed.

• Press ESC Key to change the level. Different level can be selected by pressing increment & decrement Key.

Note : Appearance of shaded menus dependent on selection of other parameters.

3
 Level 1 Level 2
Displa y Description Default Value Range Condition Displa y Description Default Value Range Condition
10(PW1); N.VLT No voltage ON ON / OFF
PSWD Passward 0000 - 9999
11(PW2) O.VLT Over voltage ON ON / OFF
C.PWD Change Password No No / Yes This option
This option will be
will be 260V (L-N) 50 - 277V (L-N) prompted
OV.S Over voltage setting
prompted 460V (L-L) 85 - 480V (L-L) only when
N.PWD New Password 0 0000 to 9999 O.VLT option
only when
C.PWD is ON.
set to YES. U.VLT Under voltage OFF ON / OFF
1 to 9999 This option
(CT.S=1) will be
CT.P CT Primary 5A 5 to 9999A 5 to 9999 190V (L-N) 50 - 240V (L-N) prompted
UV.S Under voltage setting
(CT.S=5) 340V (L-L) 85 - 415V (L-L) only when
CT Secondary U.VLT option
CT.S 5A 1A / 5A
made ON.
1P2W / 2P2W / Over compensation
NETW Network Selection 3P4W O.CMP ON ON / OFF
3P3W / 3P4W
U.CMP Under compensation ON ON / OFF
Phase 0º, 90º, 120º, Only for
PCMA compensation 0º CT.ER CT Polarity error ON ON / OFF
210º, 240º, 330º 1P2W / 2P2W
240V (L-N) H.VLT Hysteresis voltage 2 1% to 10%
VOLT Nominal Voltage 50V-440V
415V (L-L) H.PF Hysteresis power factor 1 1% to 5%
V.TH Voltage Threshold 0% 0% to 100% DFLT Factory Default No No / Yes
A.INT Auto Initialization Yes No / Yes
RLY Max Relay Numbers 12 1 to 12 Level 3
MODE Mode Auto Auto / MANL Display Description Default Value Range Condition
Automatic (AUTO) RL.01 Bank 1 OFF ON / OFF
SWPG Switching Program Auto Linear (LINR) RL.02 Bank 2 OFF ON / OFF
Rotational (ROTN) RL.03 Bank 3 OFF ON / OFF
T.PF Targeted P.F 1.000 -0.800 to 0.800 RL.04 Bank 4 OFF ON / OFF
STP.T Step Time 5s 1s to 999s RL.05 Bank 5 OFF ON / OFF Prompted
Discharge time RL.06 Bank 6 OFF ON / OFF only if
DIS.T 180s 1s to 999s MODE
(Reconnection time) RL.07 Bank 7 OFF ON / OFF is set to
C.SNS C/K Setting 60% 55% to 100% MANUAL
RL.08 Bank 8 OFF ON / OFF
L.CUR Low Current Setting 0 0% to 50% RL.09 Bank 9 OFF ON / OFF
Note: RL.10 Bank 10 OFF ON / OFF
• Auto-Initialization (A.INT) is working at best, under stable load conditions. RL.11 Bank 11 OFF ON / OFF
• Auto-Initialization (A.INT) works only with capacitor banks and not with reactors. RL.12 Bank 12 OFF ON / OFF
• If V.TH value is set to zero, A.IN will be done only at power ON.
• (A.INT) will be update 'NO' automatically in configue after Auto
• Reauto - Initialization will be done by only changing( A.INT) - YES in configue
Note:
• Recommended that number of relays not to be changed during normal operation • When condition of Low Current occurs, the display of controller will show the
If done so, restart the unit. 'CURR'
• Recommended to restart the unit if Switching program(SWPG) is changed • Low current setting is applicable for no load condition only. ( i.e. minimum load) &
during normal operation for proper functionality in accordance with the chosen to be done at no load condition on site.
control mode. • No Voltage Alarm deactivation time is 90 sec.

# Response time for relay is 3-5 sec.

Mounting APFC: Cable and Cover termination:

4
 User Guide
a) Manual switching (MANL)
When this switching program is selected, the capacitor steps are controlled manually by the user.
b) Rotational switching (ROTN)
This switching program is based on rotational first-in-first-out sequence. This option will automatically switch in and out the capacitors according to the
targeted power factor, sensitivity setting and the re-connection time setting.
c) Automatic switching (AUTO)
This automatic switching program uses intelligent switching sequence. The step switching sequence is not fixed and the program automatically selects
the most appropriate steps to switch in or out in order to achieve shortest reaction time with minimum number of steps.
d) Linear switching (LINR)
In this switching sequence it works in last in first out mode. This option will automatically switch in and out the capacitors according to the targeted
power factor, sensitivity setting and the re-connection time setting.

Phase-Angle Setting
Voltage L1-N L2-N L3-N L2-L3 L3-L1 L1-L2 L1-N L2-N L3-N L2-L3 L3-L1 L1-L2 L1-N L2-N L3-N L2-L3 L3-L1 L1-L2
CT L1 L2 L3 L1 L2 L3 L3 L1 L2 L3 L1 L2 L2 L3 L1 L2 L3 L1
Phase-Angle 0º 0º 0º 90º 90º 90º 120º 120º 120º 210º 210º 210º 240º 240º 240º 330º 330º 330º

Dimensional Drawing (mm)

Outline Dimensions (in mm) Panel Cutout (in mm)

136.5

Side
144

138

Front bezel
view

144 50 138
5

Disposal
Siemens product are environment friendly, which predominantly PLASTICS: Segregate as per material type for recycling through
consist of recyclable materials. authorised dealer. Because of the long lifetime of Siemens
For disposals we recommend disassembling and separation into products the disposal guidelines may be replaced by other national
following materials: regulations when taking the product out of service.
METALS: Segregate into Ferrous & Non Ferrous types for recycling The local customer care service is available at any time to answer
through authorised dealer. disposal-related questions

Customer Care Toll free no. 1800 209 0987 Email: [email protected] Order No. A5E41790585A

Siemens Ltd. Product development is a continuous process. Consequently

the data indicated in this Leaflet is subject to change without
prior notice. For latest issue contact our sales offices.