Scribd
Upload
64 views

SERV1845-01 - Instructor Handout No. 6 Exercise

This document contains specifications and measurements for hydraulic system pressures for different components of a machine under various conditions. It lists target pressure ranges and measured pressure values for systems like the pilot supply and relief, blade and ripper relief, lift and tilt pumps, demand fan pump cutoff and standby pressures, and fan speed. The measurements are compared to specifications to determine if they are within acceptable ranges.

Uploaded by

yassine omar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
64 views

SERV1845-01 - Instructor Handout No. 6 Exercise

This document contains specifications and measurements for hydraulic system pressures for different components of a machine under various conditions. It lists target pressure ranges and measured pressure values for systems like the pilot supply and relief, blade and ripper relief, lift and tilt pumps, demand fan pump cutoff and standby pressures, and fan speed. The measurements are compared to specifications to determine if they are within acceptable ranges.

Uploaded by

yassine omar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

Lab C: Power Train Hydraulic System Pressures Worksheet

Machine
Brakes ON Brakes OFF Brakes OFF LH Brakes RH Brakes Both Brakes Both Brakes
condition
ON ON ON ON
SERV1845-01

Actuating Parking Hand Hand Foot Foot


Control Brake Control Control Control Control (Stall)

Test
Location

Engine 700 ± 25 700 ± 25 1980 ± 80 1980 ± 80 1980 ± 80 1980 ± 80 1440 ± 40


Epeed rpm rpm rpm rpm rpm rpm rpm

Transmission
Gear Neutral Neutral Neutral Neutral Neutral Neutral Neutral

LH Clutch
Pressure 2340±140 kPa 2340±140 kPa 2340±140 kPa 70 kPa 2340±140 kPa 2340±140 kPa 2340±140 kPa
(C1)(1) (340±20 psi) (340±20 psi) (340±20 psi) (10 psi) Max (340±20 psi) (340±20 psi) (340±20 psi)

LH Brake
Pressure 70 kPa 2655±140 kPa 3100±140 kPa 345 kPa 3100±140 kPa 70 kPa 70 kPa
(B1) (1) (10 psi) Max (385±20 psi) (450±20 psi) (50 psi) Max (450±20 psi) (10 psi) Max (10 psi) Max

CENTRE FORMATION CASABLANCA


RH Brake
70 kPa 2655±140 kPa 3100±140 kPa 345 kPa 3100±140 kPa 70 kPa 70 kPa
Pressure
-

(10 psi) Max (385±20 psi) (450±20 psi) (50 psi) Max (450±20 psi) (10 psi) Max (10 psi) Max
(B2) (1)
-

RH Clutch
2340±140 kPa 2340±140 kPa 2340±140 kPa 2340±140 kPa 70 kPa 2340±140 kPa 2340±140 kPa
Pressure
(385±20 psi) (385±20 psi) (385±20 psi) (385±20 psi) (10 psi) Max (385±20 psi) (385±20 psi)
(C2) (1)
Trans Speed
Clutch (P1) 2600±140 kPa 2600±140 kPa 2600±140 kPa 2600±140 kPa 2650±140 kPa
Pressure (377±20 psi) (377±20 psi) (377±20 psi) (377±20 psi) (370±20 psi)

Transmission
Direction (P2) (P1 - 380 kPa (P1 - 380 kPa (P1 - 380 kPa (P1 - 380 kPa (P1 - 380 kPa
Clutch Press (55 psi)) (55 psi)) (55 psi)) (55 psi)) (55 psi))

Transmission
2850±140 kPa 2850±140 kPa 3310±140 kPa 3310±140 kPa 3310±140 kPa 3310±140 kPa 3310±140 kPa
Pump (T)
(413±20 psi) (413±20 psi) (480±20 psi) (480±20 psi) (480±20 psi) (480±20 psi) (454±20 psi)
Pressure

TC In (M) 815±50 kPa 815±50 kPa 815±50 kPa 815±50 kPa 680±55 kPa
Pressure (118±7 psi) (118±7 psi) (118±7 psi) (118±7 psi) (99±5psi)

TC Out (N) 100±50 kPa 100±50 kPa 580±50 kPa 580±50 kPa 580±50 kPa 580±50 kPa 410±55 kPa
Pressure (14±7 psi) (14±7 psi) (84±7 psi) (84±7 psi) (84±7 psi) (84±7 psi) (59±8 psi)

System
43±15 kPa 43±15 kPa 320±40 kPa 320±40 kPa 320±40 kPa 320±40 kPa 180±40 kPa
Lube (L2)
(6±2 psi) (6±2 psi) (46±6 psi) (46±6 psi) (46±6 psi) (46±6 psi) (26±6 psi)
Pressure
Transmission
Lube (L1) 17±10 kPa 17±10 kPa 100.±15 kPa 100.±15 kPa 100.±15 kPa 100.±15 kPa 70.±20 kPa
Pressure (2.5±1.5 psi) (2.5±1.5 psi) (14.5±2 psi) (14.5±2 psi) (14.5±2 psi) (14.5±2 psi) (10±3 psi)

(1) The brake and clutch pressures are affected by the electronic brake clutch calibration procedure.
Exercise
Instructor Handout No. 6

1
LAB D: PILOT, FAN, AND MAIN SYSTEM HYDRAULIC PRESSURE TEST

Spectification Actual Within Specification?


SERV1845-01

Pilot Supply Pressure (HPS) 3630 ± 200 kPa


@ HIGH IDLE (525 ± 30 psi)

Pilot System Relief (HPSR) 4068 ± 207 kPa


@ 700 RPM (590 ± 30 psi)
EH Pilot Manifold Ripper/Blade
3500 ± 345 kPa
Solenoid valve Pressures @ HIGH
IDLE (590 ± 50 psi)

Blade / Ripper Main Relief D11T


Pressure @ High Idle 22700 ± 500 kPa
(3292 ± 72.5 psi)
D11T CD
24135 ± 350 kPa

CENTRE FORMATION CASABLANCA


(3500 ± 50.7 psi)
-

D11T
Dozer Tilt Relief Pressure 24300 ± 150 kPa
-

@ High Idle (3524 ± 21.8 psi)


D11T CD
24825 ± 250 kPa
(3601 ± 36.3 psi)
Lift Pump Pressure In Hold Position 690 kPa
@ 1800 RPM (100 psi)
Tilt Pump Pressure In Hold Position 690 kPa
@ 1800 RPM (100 psi)
Demand Fan Pump Maximum
Cutoff Pressure (HDFP) @ High Idle 17444 kPa
with Fan at 100% and Engine @ (2530 psi)
60 Deg C (140 Deg F)
Demand fan Pump Standby
Pressure (HDFP) @ High Idle with 2070 ± 345 kPa
Fan at 0% and Engine @ (30 ± 50 psi)
60 Deg C (140 Deg F)
Fan Speed rpm 1100 ± 90
Exercise
Instructor Handout No. 11

2
LAB D: D11T HYDRAULIC CYLINDER CYCLE TIME TESTS
CYCLE TIME CHECK (SECONDS): LIFT CYLINDERS RAISE
SERV1845-01

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 6.5 Within Specification? ____ Yes ____ No

CYCLE TIME CHECK (SECONDS): DUAL TILT LEFT


Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 6.7 Within Specification? ____ Yes ____ No

CENTRE FORMATION CASABLANCA


CYCLE TIME CHECK (SECONDS): DUAL TILT RIGHT
-

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
-

Cycle Time
Specification 6.7 Within Specification? ____ Yes ____ No

CYCLE TIME CHECK (SECONDS): RIPPER CYLINDER RAISE


Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 6.0 Within Specification? ____ Yes ____ No

CYCLE TIME CHECK (SECONDS): RIPPER CYLINDER SHANK IN


Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 6.9 Within Specification? ____ Yes ____ No
Exercise
Instructor Handout No. 12

3
LAB D: D11T CD HYDRAULIC CYLINDER CYCLE TIME TESTS
CYCLE TIME CHECK (SECONDS): LIFT CYLINDERS RAISE
SERV1845-01

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 5.9 Within Specification? ____ Yes ____ No

CYCLE TIME CHECK (SECONDS): DUAL TILT LEFT


Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 4.0 Within Specification? ____ Yes ____ No

CENTRE FORMATION CASABLANCA


CYCLE TIME CHECK (SECONDS): DUAL TILT RIGHT
-

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 4.0 Within Specification? ____ Yes ____ No

CYCLE TIME CHECK (SECONDS): RIPPER CYLINDER RAISE


Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 5.4 Within Specification? ____ Yes ____ No

CYCLE TIME CHECK (SECONDS): RIPPER CYLINDER SHANK IN


Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 5.5 Within Specification? ____ Yes ____ No
Exercise
Instructor Handout No. 13

4
SERV1845-01

LAB D: D11T CD HYDRAULIC CYLINDER CYCLE TIME TESTS


CYCLE TIME CHECK (SECONDS): PITCH FORWARD
Oil Temp 158-176 F 1st Test 2nd Test 3rd Test Average
Cycle Time

CENTRE FORMATION CASABLANCA


Specification 8.6 Within Specification? ____ Yes ____ No
-
-

CYCLE TIME CHECK (SECONDS): RACK BACK


Oil Temp 158-176 F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 11.5 Within Specification? ____ Yes ____ No
Exercise
Instructor Handout No. 14

You might also like