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Jet Bandsaw Manual

parts manual

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166 views24 pages

Jet Bandsaw Manual

parts manual

Uploaded by

Carl Hervey
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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Operating Instructions and Parts Manual Metalworking Band Saw Slate. Model VBS-2012 156 Ve" Kaper FiaTien okey C+D 443- D385 WMH TOOL GROUP 2420 Vantage Drive Elgin, tlinois 60123 Part No. M-414482 Ph.: 800-274-6848 Revision G 7/05 \wnw.wmhtoolgroup.com Copyright © WMH Too! Group This manual has been prepared for the owner and operators of a JET VBS-2012 Band Saw. Its | purpose, aside from machine operation, is to promote safety using accepted operating and maintenance procedures. To obtain maximum life and efficiency from your Band Saw and to aid in using it safely, please read this manual thoroughly and follow the instructions carefully. Warranty and Service WMH Tool Group warrants every product it sells. f one of our tools needs service or repair, one of our Authorized Service Center located throughout the United States can provide quick service (or information. In most cases, a WMH Tool Group Service Center can assist in authorizing repair work, obtaining Parts, or perform routine or major maintenance repair on your JET product. For the name of an Authorized Service Center in your area, please call 1-800-274-6848, or visit ‘our web site at www.wmhtoolgroup.com More Information Remember, WMH Tool Group is consistently adding new products to the line. For complete, ‘up- to-date product information, check with your local WMH Tool Group distributor, or visit our web site at www.wmhtoolgroup.com WMH Tool Group Warranty WMH Tool Group makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as follows: 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE. This Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear- aand-tear, repair or alterations outside our facilites, or to a lack of maintenance WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE, BEGINNING FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND. FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG. THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. INNO EVENT SHALL WMH TOOL GROUP BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO ‘THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. To take advantage of this warranty, the product or part must be retumed for examination, postage repaid, to an Authorized Service Center designated by our office. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses @ defect, we will either repair or replace the product at our discretion, or refund the purchase price if ‘we cannot readily and quickly provide a repair or replacement. We will return the repaired product oF replacement at WMH Tool Group's expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of WMH Tool Group's warranty, then the user must bear the cost of storing and retuming the product. This warranty gives you specific legal rights; you may also have other rights, which vary from state to state. WMH Too! Group sells through distributors only. Members of the WMH Tool Group reserve the Tight to effect at any time, without prior notice, alterations to parts, fitings and accessory ‘equipment, which they may deem necessary for any reason whatsoever. Specifications: VBS-2012 ‘Stock Number. 414482 Blade Speed: - 85-3,280 SFI Maximum Capacity | Thickness... ee 12" width 20" Table Size. 156-1/2" F and B 15° Rand 12°L Blade Length (min-max). Table Tilt oernen Welder Capacity Table Height Overall Height... Blade Width (min-max) Motor ‘230/460V, prewired 230V nese AZ" X 20" 4,210 Lbs. 1,310 Lbs. Floor Space Required 7 Net Weight (approx.).... Shipping Weight (approx). Table of Contents ‘Specifications Table of Contents... Unerating and Assembly. Installation, Connecting othe Power Supe. CONLTOIS were Blade Tensioning Blade Tracking..... Blade Guide Adjustment Top Guide Adjustment .. Changing Saw Blades. Blade Selection Using the Blade Welder Welding Annealing... Blade Grinding Welder Clean-up.. Lubrication Schedul Parts Breakdown.. Parts List... BSS oanbonnas Uncrating and Assembly i ‘nish uncrating the bandsaw. Contact your distributor if any damage has occurred during shipping, 2, Remove any preservative with kerosene or diesel oil. Do not use gasoline, paint thinner, or any cellulose-based product. These will damage painted surfaces. 3. Remove two hex cap screws from left side of the vertical column. Attach shear assembly (A) to column by inserting hex cap screws. Figure 1 4, Place rip fence onto table and lock. Installation 1. Remove four nuts and washers holding the bandsaw to the shipping crate bottom, 2. Using the lifting ring located on the top of the ‘saw, lift the bandsaw into it's permanent location, For best performance, the bandsaw should be bolted to the floor after a level position has been found, 3. Using a square, adjust the table 90 degrees to the blade both front to back and side to side. Loosen the hex cap screws below the table to ‘move it and tighten to hold the table in place. If necessary, adjust the pointers to zero should they read different once the table is, perpendicular to the blade in both directions, 4. To level the machine, place a machinist’s level Fig. 1 on the table and observe in both directions. 5. Use metal shims under the appropriate hold down screw. Tighten screw and recheck for level. 6. Adjust with additional shims, as required, until the table is level when all mounting screws (or ‘uts) are tight, All electrical connections must be done by a qualified electrician. Failure to comply may cause serious injury! |All adjustments or repairs must be done with the machine disconnected from the power source. Failure to comply may result in serious injury! ‘The VBS-2012 bandsaw is rated at 230/460V and ‘comes from the factory prewired 230V. To switch to 460V operation, follow the wiring diagram found on the inside cover of the motor junction box. Jumper wires on the circuit board will have to switched also. Remove the control pane! from the saw body and change the jumper wires according to the list on the electrical schematic. (page 22) The bandsaw must be grounded, qualified electrician can make the proper electrical connections and confirm the power on site is compatible with the saw. Before hooking up to the power source, make sure the switch is in the off position Controls LowiHigh Range Shift Lever - (A, Fig. 2) - located ‘on tight side of machine base. Pull toward the front ‘of the machine to shift into the low speed range. Push toward the rear of the machine to shift into the high speed range. Caution: Do not change the speed range while the machine is running. Adjust ‘only when the machine is stopped Variable Speed Hand Wheel (8, Fig. 2) - located below work table on left side of machine base. Tum clockwise to increase speed and counter-clockwise to decrease speed. Caution: Do not turn handle while machine is stopped. Adjust speed only when ‘machine is running. Upper Blade Guide Lock Knob (C, Fig. 2) - located on right side of upper arm. Turn counter- clockwise to loosen and clockwise to tighten. Fig. 2 Upper Blade Guide Handwheel (A, Fig. 3)- located on the upper right side of the saw. Turn clockwise to raise the blade guide assembly. Tur counter-clockwise to lower. Work Lamp Switch (6, Fig. 3) - on top of lamp shade; tums lamp on and off. Shear Lever (C, Fig. 3) - located on upper column, UP position allows insertion of blade end into shear. Pull lever DOWN to cut blade. Main Motor Start Switch (A, Fig. 4) - located on control panel. Depress to start bandsaw. Main Motor Stop Switch (B, Fig. 4) - located on control panel. Depress to stop bandsaw. Power Indicator Light (C, Fig. 4) - located on control panel. Indicates that power to the control panel is on. Key Lock Switch (D, Fig. 4) - located on control panel. Turn to 12 o'clock position and remove key to lock out power from the control panel. Insert key and tur to the three o'clock position to turn on power to the control panel. Emergency Stop Switch (E, Fig. 4) - located on the control panel. Press to stop machine, Turn 90° to reset, Digital Readout (F, Fig. 4) - located on the control panel. Indicates blade speed in feet per minute: Note: after the saw is first started or the speed has been changed, allow a least a minute for the readout to stabilize to the new setting Grinder Toggle Switch (A, Fig. 5) - located on blade welder panel found on column front. Flip switch up to start grinder, flip down to stop grinder. Weld Button (B, Fig. 5) - located on blade welder Panel found on column front. Depress and hold to start welding. Shuts off automatically when weld is done. Release when weld is completed. Anneal Button (C, Fig. 5) - located on blade welder Panel found on column front. Depress and hold to anneal blade, release to stop. Blade Clamp Pressure Knob (0, Fig. 5) - located (on blade welder panel found on column front. Sets pressure for different width blades, Blade Clamps (E, Fig. 5) - located on blade welder panel found on column front. DOWN position allows insertion of blade into clamp. UP position locks blade: Blade Tension Handwheel (A, Fig. 6) - located on underside of upper frame. Tur clockwise to tension blade; counter-clockwise to release tension on blade. Blade Tracking Handwheel (8 Fig. 6) - located at the upper rear of the saw. Turn clockwise to track blade toward front of the blade wheel Turn counter- clockwise to track blade toward rear of the blade. wheel. Table Tilt Mechanism - located under work table. To tilt table left or right, loosen two hex cap screws: (A, Fig. 7) at rear of mechanism. To level table front to back, loosen four hex cap screws (A, Fig. 8) on either side of mechanism, Adjustments ZX WARNING All adjustments or repairs to the machine must be done with the power off and the machine disconnected from the power source. Failure to comply may cause serious injury! Blade Tensioning 1. Raise upper blade guide by loosening lock knob (A, Fig. 9) and turning blade guide handwheet ) clockwise until it stops. 2. Apply finger pressure to the blade. Travel from vertical should be approximately 3/8" each way. 3. To tighten blade, turn handwheel (A, Fig. 6) clockwise, 4, To loosen blade, tun handwheel counter- clockwise '5. Use the blade tension indicator (B, Fig. 10) as reference only. Blade should be tensioned using the finger pressure method. Blade Tracking Blade tracking may be required from time to time depending on the blade size and tension. The blade must be tensioned as outlined on page § under "Blade Tensioning". Disconnect the machine from the power source and open both blade wheel doors, Shift the high-low gear box lever into the neutral position. Turn the upper blade wheel by hand while ‘observing blade position on the upper blade wheel. I adjustment is necessary: 4. Turn blade tracking knob (A, Fig. 10) clockwise to track blade toward front of blade wheel. 2. Turn counter-clockwise to track blade toward rear of blade wheel. Blade should be tracked as close to the center of the top blade wheel as possible. Note: Upper and lower blade guides should be moved away and left loose from the blade while tracking adjustments are being made. Blade Guide Adjustment & caution’ Blade guides must be properly adjusted or damage may occur to the blade and/or the guides. ZR WARNING Air nozzle has been removed to show detail. Always operate saw with the air nozzle in place and properly adjusted. Failure to comply may cause serious injury! 1. Loosen lock knob (A, Fig. 9) and turn blade guide handwheel (B, Fig, 9) until blade guide assembly is half way between table and head, then tighten lock knob (A, Fig. 9) 2, Loosen screw (A, Fig. 11) and slide blade guide ‘assembly away from the blade until it stops Fig. 10 Fig. 11 3. Loosen screw (A, Fig. 12). Slide blade stop (B, Fig. 12) toward blade until a gap of 1/32" remains. Tighten screw (A, Fig. 12). 4. Slide blade guide assembly toward blade until blade guides are behind gullets as in Fig. 13 Tighten screw (A, Fig. 13) 5. Open the upper access door and rotate the blade wheel by hand until the weld portion of the blade is between the two fingers. 6. Loosen two hex cap screws (B, Fig. 12) and. adjust each finger toward the blade. They should not touch the blade. Adjust for .010" clearance on either side. 7. Tighten two hex cap screws (8, Fig. 12) once proper adjustment has been made. 8. Adjust lower blade guide in the same manner, 9. Even properly adjusted blade guides will show Fig. 12 wear after continual use. Re-adjust as necessary. Top Guide Adjustment ‘Always position the top guide to within an 1/8" of the top surface of the workpiece. This minimizes exposure of the operator's hands to the saw blade. Changing Saw Blades 1. Disconnect saw from the power source 2. Move the upper blade guide to its highest position and lock in place. 3. Open both wheel doors. Turn the tension ‘adjust ment handwheel counter-clockwise to loosen tension on the blade. 4, Remove the blade guard from the column. Remove the blade from both wheels and maneuver it around the protective shield on : the upper blade guide. Fig. 13 5, Install new blade by maneuvering around blade shield on the upper blade guide. 6. Place it between the fingers of both blade quides and onto both wheels. Position next to both wheel flanges. Make sure teeth point down toward the table 7. Be sure that biade rests against ball bearing (A, Fig. 13), not behind it, 8. Replace blade guard on column. 9. Tension the saw blade by turing tension hand wheel. Rotate the wheel by hand and make sure the biade is properly seated in the blade guides. Blade guides will have to be adjusted if the replacement blade is a different type and width, Blade Selection Proper blade selection is just as important to band saw operation as is blade speed and material feed Proper blade selection will impact blade straightness of cut, cut finish, and efficiency of operation. Excess blade breakage, stripping of teeth, and waviness of cut are some of the results of improper blade selection. Blades are classified by material composition, tooth shape, pitch of teeth, and type of set, gage of the band material, and kerf of the set (width of cut) Material Composition Carbon Stee! - low cost, for use with non-ferrous materials, wood, and plastics. High Speed Steel - resists heat generated by dry cutting. Used for ferrous metals and are more expensive than carbon stee! blades. Alloy Steel - tough and wear resistant, cuts faster with longer blade life. Used on hard materials, More expensive than carbon or high speed steel. Carbide Tipped - for cutting unusual materials such as uranium, titanium, or beryllium. Fig. 13 Tooth Shape Note: When cutting thin materials, the rule for blade pitch is to have a minimum of two teeth engaging the material being cut at all times. ‘Standard Tooth - generally used to cut ferrous metals, hard bronze, hard brass, and thin metals. ‘Skip Tooth - have better chip clearance (larger gullet) and are used on softer, non-ferrous materials ‘Such as aluminum, copper, magnesium, and soft brass. Hook Tooth - provides a chip breaker and has less tendency to gum up in softer materials. Used in the same materials as skip tooth but can be fed faster than standard or skip tooth blades. Set Type Straight Set - used for free cutting non-ferrous materials; i., aluminum, magnesium, plastics, and wood. Wavy Set - used on materials of varying thickness (ipe, tubing, and structural shapes). Raker Set - used in large cuts on thick plate and bar stock where finish of cut is not as important as speed. Gage Blade gage is the thickness of material from which the blade is produced. The thicker the material, the stronger the blade will be. Kerf Kerf is the width of a cut. Kerf will vary according to set of blade teeth. Blade Width ‘The narrower the blade, the tighter the minimum, radius of cut will be. Always use the widest blade possible for the job. General rules for blade selection: 1. Select coarser pitch blades for thicker or softer ‘material. 2. Select finer pitch blades for thinner or harder material 3. Use fine pitch blades to obtain a smooth fir 4, Use coarse pitch blades to obtain faster cutting speeds (thick material). 5. To prevent premature blade wear, use the fastest practical speed. 6. Adjust the feed rate to ensure continuous ccutting action. 7. Run the bandsaw with the blade centered in the "upper and lower guides and the guide fingers adjusted as close as possible without touching the blade or weld joint. Never adjust guide fingers while blad running! Failure to comply may cause serious injury! Blade Shear and Blade Preparation 1. Blade should be cut to the longest length that machine will accept. 2. Put handle in the upright position. 3. Place blade against the back of the square cutting guide of the shear. 4. Bring handle down firmly to cut blade. 5. Use the blade grinder to assure the blade ends are flat, square, and smooth, 8. With fine pitched blades, one or more teeth from each side will have to be removed by ‘grinding so that the cross section of the weld area is unjform. Welder Preparation 1. Clean the welder jaws and the lower jaw inserts 10 “aE ee he oy frecn CONTACT WELOER. JAWS, ewove ovmt, O14 Seat LK mine 01s anc cur ore auace Enos sauane Atton ron connect eto sence int remember in repaing te blag for welding Wel GS CAUTION The welder is designed for intermittent use. Repeated welding within a short period of time may cause the welder to overheat. ‘Tum pressure switch (A, Figure 14) to the zero position, 2. Join blade ends together and locate union in the center between two electrodes. Lock blade in position by liting levers (C and D, Fig. 14) 3. Set pressure switch (A) to blade width according to the scale. 4. Press weld button (8). Do not release until the weld has been completed, Annealing 1. Release the welded blade and clamp it again between the front edge of the two jaws. 2. Annealing procedure will depend on blade type: Carbon Steel Blades 1. Press and jog the annealing switch button until the weld is a “dull cherry" to “cherry red" color. 2. Allow the blade to cool slowly by decreasing the jogging frequency. Carbon Stee! Hard Back Blades 1. Heat the blade slowly until the weld becomes a deep blue color. 2, Continue to heat by jogging the anneal button until the width of the blue color is one-half the length of the band exposed between the jaws. 3. Do not overheat or the temper of the band will be damaged. Caution - Do not heat beyond the "blue" stage. If the band begins to show any red color, itis too hot. Cool quickly by releasing the anneal button. " ae! ‘SHOULD BE % DISTANCE BETWEEN JAWS Correct annealing of Carbon Steel Hard Back Blades Bi-Metal Blades 1. Heat the blade slowly by jogging the annealing switch button until the weld just begins to emit light (dull red color). The desired color may not always be visible in normal room light - always shade the weld area. 2. Cool the weld quickly by releasing the annealing button. 3. Follow this procedure before and after grinding bi-metal blades. Blade Grinding ZX WARNING Keep hands away from rotating grinding wheel! Failure to comply may cause Serious injury! Always heed the indicator light - when glowing, it warns that the grinder motor is running. ), the blade must be ground to remove excess metal or flash from the weld, With the teeth facing out, grind the weld carefully. Do not hit the teeth, grind deeper than the weld, burn, or ‘overheat the weld area. Be sure to remove flash from the back edge of the blade. Any flash or “stub” teeth which project beyond the normal set or height of the other teeth must be ground off. ‘Secondary Annealing Anneal the weld 2-3 times again after grinding. Welder Clean-Up {tis important that the welder jaws be kept clean at all times. The jaws and inserts must be wiped or ‘scraped clean after every weld. Doing this will ‘ensure better welds by: 1. Holding proper alignment, 2. Preventing flash from becoming embedded in the blade. 3. Preventing shorts or poor electrical contact. 12 Lubrication Schedule 1. Upper Blade Guide Shaft - lightly grease ‘weekly. Clean after every day's use. 2, Speed Change Handle - grease monthly with a light film on teeth and threads. 3. Variable Pulley - found on end of pulley shaft. Lubricate fitting using a light weight grease. 4, Blade Tension Screw - grease monthly. 13 Parts List for the VBS-2012 Bandsaw PLEASE ORDER BY PART NUMBER ONLY Control Panel Assembly Index Part No. No, Description Size Qty. 6600.... VBS2012-6600 .... 6602... VBS2012-6602 . 6610... VBS2012-6610 6650... VBS2012-6650 .... VBS2012-6710 . vBS2012-6720 VBS2012-6742 .. 6745... VBS2012-6745 .. VBS2012-6750 .. vBS2012-6799 Push Button - On Push Button - Off. ..Emergency Off Switch Guide Post Assembly 1310... VBS1220A-131 nila Guide Suppor... 1320.... VBS16-132... Blade Guide : 1330... VBS1220M-133 Blade Stop. 1333... VBS2012-1333, ..Eocentric Shaft 66201. BB-6201V....... Ball Bearing... 1350... VBS2012-1350 «rnnnn- Blade Guide Post... 1351... VBS2012-1351 oo. coeene- Gear Bar. : 1360.... VBS2012-1360 «1... Guide Post Housing .. 1870... VBS2012-1370 «nnn. Blade Guard - Left 1980... VBS2012-1380.............Blade Guard - Right. 1400... VBS2012-1400 Spring. 1410.... VBS2012-1410.. ‘Spring Housing 1450.... VBS2012-1450 Post Elevating Gear. 9015... VBS2012-9015 nn, Guide Post LOCK... 9033... VBS2012-8033 Post Elevating Handwheel . 9230... VBS2012-9023 ... Handle... ea es ai eis) Work Table Assembly 1010.... VBS2012-1010 1020... VBS1220M-102 1030.... VBS1220M-103 1040.... VBS1220M-104 1060.... TS-0680061 . 1070... VBS2012-1070 . 1080... VBS2012-1080 . Work Table. ~-Table Support Frame... Table Bracket - igh. ..- Table Bracket - Washer. Tube Screw. Bobo wanssas 1090... VBS1220M-109 .. ‘Table Support Housing. 1100... VBS1220M-110 ........... Guide Support Housing... 1850... VBS2012-1550 Rip Fence 8741... VBS2012-8741 ... Tilt Indicator - L&R. 16 .. VBS2012-8771 - VBS2012-9013 ip Fence Lock... - VBS2012-9700 - Indicating Needle Motor Assembly £2000... VBS2012-2000 ...nernnn-MOLOE Motor Pulley..... 2010... VBS2012-2010 rears 3010.... VBS1220A-301 .. 3020... VBS1220A-302. svnnnee WBS2012-301 3030... VBS2012-3030 Taper Sleeve... 3040... VBS2012-3040 ..........«.Wheel Lock Nut Upper Wheel Assembly . VBS1220A-305.. Upper Wheel... Rubber Tire, Ball Bearing. “Upper Wheel w/ Tire and Bearings... Upper Wheel Lock... Upper Wheel Nut VBS2012-305 .. “ VBS2012-3060 vBS2012-3070 Blade Tracking Assembly .. VBS2012-3080 \VBS2012-3090 .. VBS2012-3100 .Slide Block Housing * ‘Slide Block Seat * Slide Block Guide * .. -. VBS2012-3110, ‘Upper Wheel Slide VBS2012-3111 ‘Slide Cover : 1 VBS2012-3192 «nnn Slide Screw Shaft * 1VBS2012-3113.. Ee eide Pale ~. VBS2012-3120 . Wheel Elevating Shaft * ... ‘vBS2012-3121 .. Spring *... ‘VBS2012-3150 . ‘Washer * ... VBS2012-3180 .. “Indicator Ring * \VBS2012-3080CP ........ Slide Housing Complete ~. VBS2012-3190 ... Tension Indicator... vBS2012-9030 Hand Wheel. VBS2012-8712 ss Indieator Plate - VBS2012-3200 “Wheel Tracking Adjuster. “VBS2012-3220 .....-.nn-Wheel Tracking Connector. 1 VBS2012-3240 one CONN@CtOr Washer... ‘Connector Housing ‘Tracking Hand Whet Brush Bracket Chip Brush... eee 7 Gear Box Assembly VBS2012-0800 .....snsre Al BOK ® ce VBS2012-0510 ‘Gear Box Cover * \VBS2012-0520 .. Gear .. \VBS2012-0530 ‘Screw Nut * Gear. Gear Shaft * .. \BS2012-0600 \VBS2012-0610 BS2012-0611 9... VBS2012-0612 0620..., VBS2012-0620 0621... VBS2012-0621 ...... 0624... VBS2012-0624 ... 0700.... VBS2012-0700 0740.... VBS2012-0740 ‘Shaft Housing *...... 0790.... VBS2012-0790 ...Speed Housing Ring 9220.... VBS2012-9220 ‘Speed Lever Knob * 66205. BB-6205 ese Ball Bearing * 66208. BB-6208 .. Ball Bearing * (66304. BB-6304 Ball Bearing * 7 VBS2012-0550CP ......... Gear Box Assembly Compiete 8422... VBS2012-8422 ‘Gear Box Warning Label.. Air Pump Assembly VBS2012-4010 \VBS2012-4020 .... VBS2012-4030 -BB-6201 VBS2012-4040...... VBS2012-4050 VBS2012-4160 VBS2012-4140..... VBS2012-4150...... VBS2012-4170 VBS2012-4180 VB-M39 Air Pump Housing * Ball Bearing * .. -Air Pump Pulley ‘Air Pump Leaves *.. vont Pump Housing Outlet © Air Inlet * Air Nozzle See ee * sense VBSI6-A01CP “Air Pump Assembly Complete.. Main Body 5000... VBS2012-5000 ........-...Main Body. 5100.... VBS2012-5100...... 9310... VBS2012-9310..... 9500... VBS2012-9500 .. ‘9590... VBS2012-9590 . 5101... VBS2012-5101 5120... VBS2012-5120 . Rear Door - Larger... --Hinge as v0054 Lower Door Front... 18 » VBS2012-5140 Upper Door - Front... VBS2012-9300 ‘Upper Door Hinge v»» VBS2012-8899 Eye Bolt... Variable Speed Assembly VBS2012-7000 Motor Spring Housing * 1 VBS2012-7010 oven Spring * VBS2012-7020 Variable Speed Disk - Upper Outside * .. \VBS2012-7030 Variable Speed Disk - Upper inside * .... VBS2012-7040 Variable Speed Housing Tube * .. 88-6007... : Ball Bearing * .»- VBS2012-7050... Variable Speed Disk Shaft * BB-6205..... Ball Bearing * . VBS2012-7060 ... Variable Speed Housing * .. VBS2012-7000CP .. Variable Speed Housing Assembly Compiete. \VBS2012-7070 Pulley.. .» VBS2012-7080 Worm Gear... - VBS2012-7080 Worm Gear Housing -VBS2012-7100 .. ...Gear Shaft... VBS2012-7120 ‘Arm. VBS2012-7170 Detector Disk Housing. vBS2012-7180 ‘Detector Disk VBS2012-7190 ... ‘Sorew Nut s»» WBS2012-8372 Variable Speed Instruction Label Variable Speed Shaft Assembly VBS2012-7200 Spring Housing * | VBS2012-7240 oon Spring * VBS2012-7220 “Variable Speed Disk - Lower Outside * .. .»- VBS2012-7230 \VBS2012-7250 BB-6007 ... = BB-6204 onnnere - VBS2012-7260... VBS2012-7200CP .. ‘VBS20102-7280 .. VBS2012-7300 -VBS2012-7310 .. VBS2012-7320 .. VBS2012-7330.. - WBS2012-9030 - VBS2012-BV875. os MBAR Detector Housing Digital Tachometer. ..Hand Wheel. Cog Bett... V-Belt, 19 ». VBS2012-6950 . Work Lamp Assembly vBS2012-6810 Light Shield... \VBS2012-6820 .-Shield Joint * VBS2012-6830..... \VBS2012-6840 ... \VBS2012-6850 VBS2012-6860 VBS2012-6870 .... VBS2012-6880..... .. VBS2012-6890 ... VBS2012-6900 ‘Arm Housing Adjuster VBS2012-6910..... Housing Adjust Screw * VBS2012-6920............Lamp Arm Housing * VBS2012-6930 .. Upper Arm Holder (RE:VBS2012-6920) * VBS2012-6940 .... Lower Arm Holder (RE B82012-6920) : Lamp Socket * : Brass Handwheel ‘Work Lamp Assembly Complete VBS2012-9040 .. VBS2012-69500P ... Welder/Grinder Assembly ‘JWG34-601 PR-EV-6011 PR-EV-6020 PR-EV-6021 PR-EV-6030 PR-EV-6040 .. PR-EV-6050 PR-EV-6051 PR-EV-6082..... PR-EV-6053 PR-EV-6054 PR-EV-6060 PR-EV-6070 PREV-6071 .... PREV-9290..... PR-EV-6100 PREV-6101 . PREV-6110 PREV-6111 PREV-6120.. PR-EV-6130 ... JWG34-615... PRHV-6160... PR-EV-6161 PR-EV-6170 - PREV-6180 .. PR-EV-6200 PREV-€210.. PREV-€211. ns PREV-8220 .. PREV-6230 . .. VBS1220M-6: Limit Switeh * Insulator * ‘Guide Block * Spring Bracket * ... ‘Guide Casting * Housing * . ‘Stationary Jaw Insulator * Insulting Tube * Insulating Washer * . ‘Spacer *.. Ecoentric Shaft *... ‘Clamp Lever - Right * Clamp Support - Right * Clamp Support - Left * .-.Clamp Plate - Right * ... Clamp Plate - Left * ‘Switch Bracket >. Pressure Adjust Knob 20 6241 6250. 6260. 6270... 6280. 6281... 6282. 6291. 6330. 6340. 6350. 6420... 1910. 1920.. 1930... 1940. 1950. 1960. 1970. 1980.... 1990. 9210. PRHV-6241 ‘Mounting Bracket * 1 PREV-6250... SWHtCH * oo 1 PR-EV-6260 .. Grinder Motor * 1 - PR-EV-6270.... Spacer * . 1 PR-EV-6280... non Grinding Wheel * 1 - TS-0680021...... Washer *.. 1 oo TS1540044 cn Nut * 6mm = VBS1220M-629 ... Grinder Guard oh PREV-6291..... ..Grinder Cover * a PR-HV-6330 Name Plate * noon at PR-EV-6340 o.cseeesnn Instruction Label * ... ei 1s PREV-6420 on Grinder Label * 1 PRAHV-6420 oo coesnneAneal Switch * S) 'VBS2012-WCP... Welder Assembly Complete.. i Shear Assembly -PREEV-1910 oc osnsneee Spindle Bushing * 4 - PR-EV-1920 Spindle Lift * 1 PR-EV-1930 Blade Shaft * = 1 PR-EV-1940 .. “----Vaned {ron Plate (Blade St)* 2 PR-EV-1950 Lower Blade *. 2 PR-EV-1960 Upper Blade * 2 PREEV-1970 vcnseeenedOint Plate = Left 1 + PREV-1980 oon Joint Plate - Right * 1 PR-EV-1980 Handle Bar* 1 PR-EV-9210 Knob * 1 VBS2012-SCP....rnsne Shear Assembly Complete. ‘ 24 mMmAwnD Electrical Schematic ‘SW2 - Work Lamp On-Off Switch 22 7 A 1 2 3 a 4 5 6 U LV | W PBT ° 10}-"* i 126% 13 I 15 1 PBZ. LS! y 16 | Pes, ity 18 a : — oa Suen Jumper Wire Settings. Saw Start Swi PB3 - Weld Switch 220V PB4 - Anneal Switch 1-U PB7 - Emergency Stop 2-V PBS - Main Power Key 3-W LS1 - Auto Weld Stop Switch 4-5-6 LS2 - Safety Switch 10-414 LS3 - Safety Switch 14-15, ‘SW1 - Grinder On-Off Switch 16-17 WELDER 440v

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