26/11/2019 PMG3516 Power Module JKK00001-UP POWERED BY G3516C Engine(SEBP6665 - 27) - Documentation

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Welcome: r460jef
Product: POWER MODULE
Model: PMG3516 POWER MODULE JKK
Configuration: PMG3516 Power Module JKK00001-UP POWERED BY G3516C
Engine

Systems Operation
EMCP4.3/4.4
Media Number -UENR1210-07 Publication Date -01/09/2019 Date Updated -06/09/2019

i06577470

Digital Input Programming

SMCS - 4490

Digital Inputs
The inputs can be programmed for four different usage types.

Disabled - Used to disable the input. No status will be shown and no action will be taken by the EMCP 4.

Status - Used to make certain system conditions be known by the EMCP 4. The generator breaker status is an
example of a system condition.

System Event - Used to inform the EMCP 4 of system conditions that require the EMCP 4 to trigger an event.

SCADA Data Link - Used to bring in data to the EMCP 4 for express use by the SCADA data link. The EMCP
4 will not act or trigger any events on a SCADA an input.

The EMCP 4.3 and EMCP 4.4 have eight (8) programmable digital inputs and four (4) isolated programmable
digital inputs. The user programmable digital inputs are referenced to Battery negative (-) and have an active
range of approximately 3 VDC. The isolated user programmable digital inputs are all referenced to a common
signal that is user supplied and also have an active range of approximately 3 VDC. This user supplied reference
should be wired to pin 118 on the 120 pin connector of the EMCP 4.3 and EMCP 4.4.

The digital inputs of the EMCP 4 are tied to an internal pull-up resistor inside the control. Therefore, if there is
no connection to a digital input, then the digital input will read as a physical high. A battery negative input
should be wired to each EMCP 4 digital input.

If an active high configuration is desired, then the battery negative input should be wired through a normally
closed switch. If an active low configuration is desired, then the battery negative input should be wired through a
normally open switch.

Note: A digital input that is wired to battery positive will always remain active if programmed for active high. A
digital input that is wired to battery positive will always remain inactive if programmed for active low.

Note: Improper configuration of these inputs may cause a false event to be triggered or cause an event to not
trigger when desired.
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Dedicated Digital Inputs

The EMCP 4.3 and EMCP 4.4 have dedicated digital inputs. The dedicated inputs are all referenced to a
common signal that is user supplied and is the same as the user supplied reference wired to pin 118 on the 120
pin connector of the EMCP 4.3 and EMCP 4.4.

Note: The dedicated digital inputs cannot be programmed.

Table 1 below outlines which functions are assigned to each of the dedicated inputs. A "Y" under a controller
name indicates that the input is supported. An "N/A" under a controller name indicates that the input is not
supported.

Table 1
Dedicated Inputs EMCP 4.3 EMCP 4.4 On Screen Label Function
Digital Input #1 Y Y A E-STOP
Digital Input #2 Y Y B Remote Initiate
Digital Input #3 N/A Y C Gen CB Aux "A",
Digital Input #4 N/A Y D Gen CB Aux "B"
Isolated Digital #1 N Y A Group Start(1)

Isolated Digital #2 N Y B Gen CB Bell Alarm

Isolated Digital #3 N Y C Gen CB Trip Manual Command

Isolated Digital #4 N Y D Gen CB Close Manual Command

(1) Do not use reduced power mode if using group start.

Note: Other inputs are linked to functions that are called "SYSTEM EVENTS". "SYSTEM EVENTS" can be
configured to trigger warnings or shutdowns in the EMCP 4. System event configurations determine the EMCP
4 response to any supported event.

The programming of the digital inputs starts by selecting a "Usage Type".

Illustration 1 g02296795
Digital Input Programming Paths

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If an "ACTIVE HIGH" configuration is desired, the battery negative input must be wired through a normally
closed switch.

If an "ACTIVE LOW" configuration is desired, the battery negative input must be wired through a normally
open switch.

Illustration 2 g02296814
Valid states of digital input wiring and configuration

All remaining inputs can be configured.

Programming Digital Inputs using the Display

Viewing the Current Status of a Digital Input

Perform the following steps to view the status of a digital input.

Press the "MAIN MENU" key.

1. Use the navigation keys to select "VIEW". Press the "OK" key.

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Illustration 3 g02296893

2. Use the navigation keys to select "I/O Status". Press the "OK" key.

Illustration 4 g02296916

3. Use the navigation keys to select "Digital Inputs". Press the "OK" key.

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Illustration 5 g02296925

4. The status of all digital inputs is shown. A dash under an input number or letter indicates an input that is
programmed, but inactive. A large "X" under an input number or letter indicates that an input is disabled.
A number or letter under an input number or letter indicates an input that is programmed and active. Refer
to Illustration 6.

Illustration 6 g02296934

5. Use the navigation keys to select the digital input that is to be viewed. Press the "OK" key.

6. The programmed parameters of the selected digital input will be displayed.

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Illustration 7 g02296935

Configuring Digital Inputs for Status Parameters

Command or status parameters are used to control specific functions within the control system or to make
certain conditions within the system to be known. Use the following steps to configure a digital input as a
command or status parameter.

1. Use the navigation keys to select "CONFIGURE". Press the "OK" key.

Illustration 8 g02297013

2. Use the navigation keys to select "INPUTS & OUTPUTS". Press the "OK" key.

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Illustration 9 g02137942

3. Use the navigation keys to select "DIGITAL INPUTS". Press the "OK" key.

Note: Access to the "INPUTS & OUTPUTS" menu is also available from the "ALL SETPOINTS" menu.

Illustration 10 g02137945

4. Use the navigation keys to select the digital input that is to be programmed. Press the "OK" key. The
following example programs digital input #1.

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Illustration 11 g02137947

5. Press the "OK" key. The current configuration will be highlighted. The following list is all the types that
can be selected:

"DISABLED"

"STATUS"

"SYSTEM EVENT"

"SCADA DATALINK"

Illustration 12 g02137954

6. Use the navigation keys to select "STATUS". Press the "OK" key.

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Illustration 13 g02138380

7. Use the navigation keys to select the "ACTIVE STATE". Press the "OK" key to highlight the current
active state.

Illustration 14 g02297073

8. Use the navigation keys to select the "ACTIVE STATE" that is to be programmed. Press the "OK" key.

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Illustration 15 g02297074

9. Use the navigation keys to select "STATUS TYPE". Press the "OK" key to highlight the current "STATUS
TYPE".

Illustration 16 g02297075

10. Use the navigation keys to select the "STATUS TYPE" that is to be programmed. Press the "OK" key.

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Illustration 17 g02297076

The inputs can be programmed to monitor the following parameters or components:

ECS in Run

ECS in Auto

ECS in Stop

Inhibit Generator Breaker Closure (on EMCP 4.4 only)

Loss of Utility

Sync Mode Switch in Manual (on EMCP 4.4 only)

Sync Mode Switch in Auto (on EMCP 4.4 only)

Sync Mode Switch in Check (on EMCP 4.4 only)

Idle Mode Command

Inhibit Cool Down

Raise Voltage

Lower Voltage

Raise Speed

Lower Speed

Auto Load Fuel

Start Aid Timer Bypass

KVAR Power Sharing Inhibit (4.4)

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Gen Aux A

Gen Aux B

Utility Aux A

Utility Aux B

Loss of Utility

Transfer to Gen

Note: If a digital input is programmed for ECS in auto, run, or stop, and a maintained switch latches that input to
make the input active, the front panel buttons will not have aneffect.

Configuring Digital Inputs for System Events

System events are used to know that when specific conditions are reached and to alert the control system of
warning or shutdown conditions. To configure a digital input as a system event, go through the following steps:

1. Press the "MAIN MENU" key.

2. Use the navigation keys to select "CONFIGURE". Press the "OK" key.

Illustration 18 g02137854

3. Use the navigation keys to select "INPUTS & OUTPUTS". Press the "OK" key.

Note: The "INPUTS & OUTPUTS" submenu is accessible from the "ALL SETPOINTS" menu option.

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Illustration 19 g02137942

4. Use the navigation keys to select "DIGITAL INPUTS". Press the "OK" key.

Illustration 20 g02137945

5. Select the digital input that is to be programmed. Press the "OK" key. This example programs digital input
#1.

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Illustration 21 g02137947

6. Press the "OK" key to highlight the current configuration. The following list is all the types that can be
selected:

"DISABLED"

"COMMAND/STATUS"

"SYSTEM EVENT"

"SCADA DATALINK"

Illustration 22 g02298134

7. Press the down key to select "System Event". Press the "OK" key.

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Illustration 23 g02297901

8. Press the down key to select "Active State". Press the "OK" key to highlight the current "ACTIVE
STATE".

Illustration 24 g02297905

9. Select the "ACTIVE STATE" to program. Press the "OK" key.

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Illustration 25 g02297906

10. Press the down key to select "Event Delay". Press the "OK" key to highlight the current "Event Delay".

Illustration 26 g02297907

11. Select the desired "Event Delay". Press the "OK" key.

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Illustration 27 g02297908

12. Press the down key to select "Event Parameter". Press the "OK" key to edit the current "Status Parameter".

Illustration 28 g02297910

13. Select the "Event Parameter" that is to be programmed. Press the "OK" key.

The following list is event parameters that can be programmed:

Pressures

Temperatures

Levels

Others

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Illustration 29 g02297912

14. Press the down key to select "Event Trigger". Press the "OK" key to highlight the current "Event Trigger".

Illustration 30 g02297913

15. Select the desired "Event Trigger". Press the "OK" key. Press the "ESC" key.

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Illustration 31 g02297915

16. Press the down key to select "Event Response". Press the "OK" key.

Illustration 32 g02297916

17. Select the desired "Event Response". Press the "OK" key.

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Illustration 33 g02297917

Any digital input can be configured for any one of the system event parameters listed in Table 2.

Table 2
Digital Input System Events
Pressures
Engine Oil Pressure
Gas Pressure

Temperatures
Engine Coolant Temperature
Engine Oil Temperature
Exhaust Temperature

Generator Rear Bearing Temperature

Generator Winding #1 Temperature

Levels
Engine Coolant Level
Engine Oil Level

Fuel Level
External Tank Fuel Level

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Bund Fluid Level

Others
Custom Event

Air Damper Closed

Battery Charger Fail
Fuel Leak
Earth Fault
Earth Leakage

Battery Charger System Voltage

Generator Breaker Closed (EMCP 4.3 only)
Generator Breaker Open (EMCP 4.3 only)
Generator Current
Generator Output Power

Intake Manifold Charger Combustion (In Man Chrg Comb)

Emergency Power Supply Load (EPS Supply Load)
Emergency Stop Switch

Configuring Digital Inputs for SCADA Data Link

When a digital input is configured for SCADA data link, the state of the input will be placed into the appropriate
MODBUS register. No alarms or warnings will be generated by the EMCP.

Perform the following steps to configure a digital input for SCADA data link.

1. Press the "MAIN MENU" key.

2. Use the navigation keys to select "CONFIGURE". Press the "OK" key.

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Illustration 34 g02137854

3. Use the navigation keys to select "INPUTS & OUTPUTS". Press the "OK" key.

Note: The "INPUTS & OUTPUTS" submenu is accessible from the "ALL SETPOINTS" menu selection.

Illustration 35 g02137942

4. Use the navigation keys to select "DIGITAL INPUTS". Press the "OK" key.

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Illustration 36 g02137945

5. Select the digital input that is to be programmed. Press the "OK" key. This example programs digital input
1.

Illustration 37 g02137947

6. Press the "OK" key to highlight the current configuration. The following list is all the types that can be
selected:

"DISABLED"

"STATUS"

"SYSTEM EVENT"

"SCADA DATALINK"

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Illustration 38 g02137954

7. Press the down arrow key to select "SCADA". Press the "OK" key.

Illustration 39 g02138721

8. Press the down arrow key to select "ACTIVE STATE". Press the "OK" key to highlight the current
"ACTIVE STATE".

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Illustration 40 g02298773

9. Press the down arrow key to select the "ACTIVE STATE" that is to be programmed. Press the "OK" key
to accept the change.

Illustration 41 g02298453

Disabling Digital Inputs

Use the following steps to disable a digital input.

Press the "Main Menu" key.

1. Use the navigation keys to select "CONFIGURE". Press the "OK" key.

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Illustration 42 g02137854

2. Use the navigation keys to select "INPUTS & OUTPUTS". Press the "OK" key.

Note: The "INPUTS & OUTPUTS" submenu is accessible from the "ALL SETPOINTS" menu selection.

Illustration 43 g02137942

3. Use the navigation keys to select "DIGITAL INPUTS". Press the "OK" key.

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Illustration 44 g02137945

4. Select the digital input that is to be programmed. Press the "OK" key. The following example programs
digital input #1.

Illustration 45 g02137947

5. Press the "OK" key to highlight the current configuration. The configuration can be one of the following:

DISABLED

COMMAND/STATUS

SYSTEM EVENT

SCADA

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Illustration 46 g02138771

6. Use the arrow key to scroll down to "DISABLED". Press the "OK" key.

Illustration 47 g02138775

If a digital input is set to "Disabled", then any faults or events on that input will not be broadcast or annunciated
on the network.

Programming Digital Inputs with Cat ET

The digital inputs of the ECMP 4 can be configured with Cat ET. The key to programming the inputs is to
program the setpoints related to each input in order from top to bottom. To program an input, perform the
following steps:

Programming the Inputs

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1. Connect to the ECMP 4 with Cat ET.

2. Select "Digital Inputs" on the left side of the screen.

Illustration 48 g02298613

3. Determine which input is to be configured. For example, all the set points for "Digital Input #1" have the
text "#1" in the name.

Illustration 49 g02298614

4. Follow the steps below according to which usage type is desired.

Configuring Digital Inputs for Status Parameter

1. Double-click the "Digital Input #N Usage Type" to change this value to "Command/Status Parameter"
from the drop-down menu. Click the "OK" button to program.

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Illustration 50 g02265113

2. The "Digital Input #N Command/Status Parameter Data Identification" and "Active State Configuration"
parameters will now be visible in the right pane.

Illustration 51 g02298794

3. Configure the "Active State Configuration" set point according to your wiring. Select either active "High"
or active "Low". Click the "OK" button to program.

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Illustration 52 g02265115

4. Double-click the "Configure the Command/Status Parameter Data Identification" set point to change this
value from the drop-down menu. Click the "OK" button to program.

Illustration 53 g02265116

Configuring Digital Inputs for System Events

1. Double-click the "Digital Input #N Usage Type" to change this value to "System Event" from the drop-
down menu. Click the "OK" button to program.

Illustration 54 g02265134

2. The "Event Input Function #N Event Notification Delay Time", "Suspect Parameter Number (SPN)",
"Failure Mode Identifier (FMI)"and "Active State Configuration" parameters will now be visible in the
right pane.

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Illustration 55 g02265135

3. Double-click the "Event Input Function #N Event Notification Delay Time" setpoint to change this value.
Click the "OK" button to program.

Illustration 56 g02265136

4. Double-click the "Event Input Function #N Suspect Parameter Number (SPN)" setpoint to change this
value from the drop-down menu. Click the "OK" button to program.

Illustration 57 g02265137

5. Double-click the "Event Input Function #N Failure Mode Identifier (FMI)" set point to change this value
from the drop-down menu. Click the "OK" button to program.

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Illustration 58 g02265153

6. Configure the "Active State Configuration" setpoint according to your wiring. Select either active "High"
or active "Low". Click the "OK" button to program.

Illustration 59 g02265154

7. Once the input is set with an SPN and FMI, check the "Event Response Configuration".

Not all SPN and FMI combinations are valid. Table 3 indicates which FMIs are valid for which SPNs. If a
combination other than one indicated with a "Y" in the table above is configured, the event will not trigger any
response by the EMCP 4. The EMCP 4 may not give the option of an invalid FMI for a given SPN. In Cat ET,
there is no restriction on the SPN/FMI combination. An invalid combination in Cat ET will result in an "Out of
Range" error.

Table 3
Failure Mode Identifier Valid Options
Suspect Parameter High Low High Low
Category Status
Number Shutdown Shutdown Warning Warning
Y (4.4
Engine Oil Pressure Y (4.4 only) Y Y Y(1)
Pressures only)
Gas Pressure Y Y Y Y

Temperatures Engine Coolant Y (4.4

Y Y Y
Temperature only)

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Engine Oil Temperature Y Y Y Y

Exhaust Temperature Y Y Y Y
Generator Rear Bearing
Y Y Y Y
Temperature
Generator Winding #1
Y Y
Temperature
Engine Coolant Level Y Y Y Y
Engine Oil Level Y Y Y Y
Levels Fuel Level Y Y Y Y
External Tank Fuel Level Y Y Y Y
Bund Fluid Level Y Y
Y (4.4 Y (4.4 Y (4.4
Air Damper Closed Y (4.4 only) Y
only) only) only)
Battery Charging System Y (4.4 Y (4.4
Y (4.4 only) Y
Voltage only) only)
Y (4.4 Y (4.4 Y (4.4
Battery Charger Failure Y (4.4 only) Y
only) only) only)
Custom Event (see note Y (4.4 Y (4.4 Y (4.4
Y (4.4 only) Y
below) only) only) only)
Y (4.4 Y (4.4 Y (4.4
Earth Fault Y (4.4 only) Y
only) only) only)
Y (4.4 Y (4.4 Y (4.4
Earth Leakage Y (4.4 only) Y
only) only) only)
Others Y (4.4 Y (4.4 Y (4.4
Emrg Stop Switch Y (4.4 only) Y(1)
only) only) only)
Y (4.4 Y (4.4 Y (4.4
EPS Supply Load Y (4.4 only) Y
only) only) only)
Y (4.4 Y (4.4 Y (4.4
Fuel Leak Y (4.4 only) Y
only) only) only)

Gen Bkr Closed Y

Gen Bkr Open Y
Generator Current Y Y Y Y
Generator Power Y (4.4 only) Y Y Y
Y (4.4 Y (4.4 Y (4.4
In Man Chrg Comb Y (4.4 only) Y
only) only) only)
(1) This status is FMI 14 (Special Instruction), not FMI 31 (Condition Exists).

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Note: For custom events, each input can only trigger the custom event number that matches the digital input
number. Digital input #1 can only activate custom event #1, and so on.

Configuring Digital Inputs for SCADA Datalink

1. Double-click the "Digital Input #N Usage Type" to change this value to "Data Link" from the drop-down
menu. Click the"OK" button to program.

Illustration 60 g02265613

Disabling Digital Inputs

1. Double-click the "Digital Input #N Usage Type" to change this value to "Disabled" from the drop-down
menu. Click the "OK" button to program.

Illustration 61 g02265673

Copyright 1993 - 2019 Caterpillar Inc. Tue Nov 26 2019 15:11:31 GMT-0500 (hora estándar de Colombia)
All Rights Reserved.
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