ADEL system

CB123A/48
Intelligent Battery Charger
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General Description:

OUTPUT N°1
Battery module
Fault Status

OUTPUT N°1
Battery module
Monitor Led:
OUTPUT N°1 • Fault
Battery module
• Diagnosis
Charging
OUTPUT N°1Level
Battery module
Battery Type
OUTPUT N°1 Configuration Jumper
Battery module
Vdc Input
OUTPUT N°1
Battery module
Application
CB batteryOUTPUT
charger N°1
is a range of microprocessor-power supplies witch correctly charge sealed lead-acid
and nickel-cadmium batteries at all time maximizing performance and life span.
Battery module
Charge the battery in multi-stage principle, Fast and Trickle and automatically the device, check the battery
quality in aOUTPUT
lifetime to prevent any risk of damage to the battery and allow leaving the charger permanently
N°1
connected.Battery
Beforemodule
begin the operations of installation consult the manual.

OUTPUT N°1
Mains Characteristic
Battery module
• Nominal
OUTPUT Input Voltage: 48 Vdc
N°1
• OUTPUT 1: for
Battery module connection to Battery
• Fast and trickle battery charge In according to DIN 41773
• Signaling:
OUTPUTfault N°1status of the battery
• Overload and
Battery moduleshort circuit protections
• Power limited Battery output
• OUTPUT
Safety N°1in according with EN 60950
isolation
• Battery module
Degree of protection IP20
• Rail DIN mounting
OUTPUT N°1
Battery module

OUTPUT N°1
Battery module

OUTPUT N°1
Instruction
BatteryManual
module
ADEL N°1srl Via L. Barchi 9/B 42124 Reggio Emilia (Italy) – Tel. ++39-0522-345518
system
OUTPUT
Battery moduleFax. ++39-0522-345551 – Internet: www.adelsystem.com

CB123A_48_A24.AAA.015A1_R1_Eng
_________________________________________________________Battery Charger

Rail mounting:
• The module must be mounted in vertical position.
• Other modules must have a minimum vertical distance of 10 cm to this power supply in order to
guarantee sufficient auto convection.
• Mountig scheme:

Assembly: pull down the plastic block with

a screwdriver, place the CB on the rail and
release the plastic block. Disassembly: pull down the plastic block and pullout
The CB is now assembled on the rail. the module like the arrow in the scheme

Caution: Switch off the system before connecting the module. Never work on the machine when
it is live.

Functional Characteristics
Charging Level Current: With trimmer from 20% to 100% of In. Select the max. battery charge current
estimated from 10 to 20% of the nominal capacity
Battery Module (Output 1) 1-2 Pin: Battery input.
Low Battery or Battery replacement: In normal condition with battery in good status:
led fault off and contact close (3-4),
Any fault status of the battery: led fault on and contact open (3-5)

Diagnosis LED
• Normal conditions:
o Very fast blinking = recovery charging ( when the battery is too low, Under 7 Vdc)
o Fast blinking = fast charge
o Slow blinking = trickle charge (floating charge)
• Error conditions, Led Fault on and Led Diagnosis:
o 1 blinking = Reverse polarity battery; Bad input voltage battery.
o 2 blinking = Battery not connected.
o 3 blinking = Short circuit battery element
o 5 blinking = Bad battery.(Internal impedance Bad or Bad battery wire connection)

All specification are subject to change without notice

INSTRUCTION MANUAL 2
CB123A_48_A24.AAA.015A1_R1_Eng
_________________________________________________________Battery Charger

Battery Type Configurations

Caution:
Switch off the system before Setting
the jumper.

Jumpers positions for charging:

0. Open Lead: Fast=2.40V/cell Trickle=2.23V/cell 2. Sealed Lead: Fast=2.40V/cell Trickle=2.27V/cell
NiCd: Fast=Imax, 16 hours max Trickle=20% Imax NiCd: Fast=Imax, 8 hours max Trickle=10% Imax
Battery Battery
Type Type

1 2 3 1 2 3
1. Sealed Lead: Fast=2.40V/cell Trickle=2.25V/cell 3. Gel Battery: Fast=2.40V/cell Trickle=2.30V/cell
NiCd: Fast=Imax, 12 hours max Trickle=15% Imax NiCd: Fast=Imax, 4 hours max Trickle=5% Imax
Battery Battery
Type Type

1 2 3 1 2 3

Cable connection
The following cable cross-sections may be used:
At the Input: 0.2÷2.5 mm2 rigid / flexible
At the Output: 0.2÷2.5 mm2 rigid / flexible
Strip the connection ends: 7mm
Input: The input connection is made by the screw connections -, +, .
Protection
On the primary side: the device is equipped whit a internally fuse T 4 A. If the internal fuse is activated,
it is most probable that there is a fault in the device. If happen, the device must
be checked in the factory

On the secondary side Battery and load: The device is electrically protected against short circuits and
overload.
Inversion polarity: the module is protected against inversion of battery polarity.
Over current and output short circuit: the unit limits the output power at max. 36W in normal rating.
Battery Test: Automatic. Check polarity and battery. Every 4 hours in trickle charge, make the test of the
battery quality. The fault is signalized with relay commutation and diagnosis led blinking.

Short circuit and overload

The output current to the battery is selected with the Charge Level trimmer. The maximum power – load
of 36W limits the current to the battery.

Thermal behavior
The device supplies the nominal output current at ambient temperature of up 50°C. For ambient
temperature of over 50°C, the output current must be reduced by 2.5 % per °C increase in temperature.
Max 70°C.

Standards and Certification

Electrical safety
The device must be installed in according with EN60950. The device must have a suitable isolating facility
outside the power supply unit, via which can be switched to idle. Safety EN IEC 62368-1
General Standard
Emission : EN61000-6-4
Immunity: EN61000-6-2

All specification are subject to change without notice

INSTRUCTION MANUAL 3
CB123A_48_A24.AAA.015A1_R1_Eng
_________________________________________________________Battery Charger

Features

Input Data
Nominal Input Voltage (Vdc) 48 Vdc
Input voltage range 35 ÷ 60 Vdc
Inrush Current (Vn – In)  7  5 msec.
Input Current (Nominal input Voltage) 1.8 A
Internal Fuse 4A
External Fuse (recommended) 10 A

Output Data
Output Voltage Battery Bulk Charge / Nominal Current Max 14.4 Vdc / 3 A
Output Voltage Battery Trickle Charge / Nominal Current Max 13.75 Vdc / 3 A
Adjustment range of charge (In adj) (No for CB123ALC) 20 ÷ 100% In
Type of charging characteristic U/I
End of charging voltage (Bulk charge) Max 14.4 Vdc
Switching on after applying mains voltage 2.5 sec. Max
Current max 3A
Efficiency  81 %
Over Load protection Yes
Minimum Load No
Short-circuit protection Yes
Over Voltage Output protection Yes
Reverse battery protection Yes
Fault relay contact characteristics (No for CB123ALC) 1 A – 30 Vdc

Climatic Data
Ambient Temperature (operation) -10 ÷ +50 °C
Ambient Temperature (Storage) -25÷ +85 °C
Humidity; no moisture condensation 95 % a 25°C

General Data
Isolation Voltage (Input/ output) 3000 Vac
Input ground insulation 1605 Vac
Electrcal safety EN 60950
Degree of protection IP 20
Protection class I with PE connected
Dimension (w-h-d) 45x110x105
Weight 0.3 Kg approx

In according to 89/336/EEC Electromagnetic Compatibility and

2006/95/EC Low Voltage. Safety EN IEC 62368-1

All specification are subject to change without notice

INSTRUCTION MANUAL 4
CB123A_48_A24.AAA.015A1_R1_Eng