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Ecolife Seting

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0% found this document useful (0 votes)
120 views31 pages

Ecolife Seting

Uploaded by

oprez oprez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
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Settings 6 Settings Designation Dimensions: Measuring Comment instrument Chapter/Section Installation dimension Consult Measurement | Toraue converter [BoM] for setpoint. setup and dial Permissible oo + Insaling torque converter, page 283 deviation 0.3 mm to #o.3mm Cental axial clearance Measuring Vasher 07,600 caliper and depth gage * Installing oil supply, page 321 Dimension A: refer to Chapter Design of Parts, Section Design of clutch A Depth gage Multidisk package clutch A 4.700 * Assembling clutch unit, page 360 Dimension A: refer to Chapter Design of Parts, Section Design of clutch 8 Depth gage Multidisk package clutch B 57.470 * Assembling clutch unit, page 360 Installation dimension: 7mm Caliper gage | Snap ring 43.200, Use new snap ring if necessary. * Assembling stator shaft, page 391 Installation dimension: 8.70 mm to Depth gage Bush 43.770in stator shaft 43.100/010 omm * Assembling cil supply, page 394 Lateral run-out 0.0 mm to 0.20 mm Measurement setup and dial gage Input gear 47,250 + Assomblin g oil supply, page 394 Bearing prestrass: “0.05 mm to Washer for 6 AP xx00, Washer 73,260. WTB +0.05 mm measurement | 0769.143.696 and dial gage * Assembling output cover for 6 AP xx00, page 421 Bearing prestress: (0.02 mm to 8 6 AP xx02. Adjustment plate 15.730. 0.07 mm measurement | OTK 0769.143.907 and dial gage * Assembling output housing, page 441 Rolling moment: 7.0 Nm to 3.0 Nm 1X6 1 AP x02. * Assembling output housing, page 441 Bearing prestress: (0.02 mm to Washer f 6 AP xx03. Adjustment plate 75.550. 0.07 mm measurement | OTK 0769.143.722 and dial gage * Assembling output housing, page 476 Ralling moment: TONmto25Nm |1X66,186.359 [6 AP xx03, * Assembling output housing, page 476 32. EN 4181.751103¢- 2018-07 Settings Designation Dimensions. Measuring ‘Comment instrument Chapter/Section Bearing prestress: 0.02 mm to Washer for 6 AP xx02 and 8 AP xxi 0.07 mm measurement | plate 75.160. OTK 0769.143.720 and dial gage * Assembling connection housing, page 608 Dimension A: refer to Chapter Depth gage Multidisk package brake D 28300 Design of Parts, Section Design of * Assembling brake D. brake D Dimension A: reler to Chapter Depth gage Muttidisk package brake E 28.200 Design of Parts, Section Design of * Assembling brake D/é, page 650 brake E Dimension A: refer to Chapter Depth gage Multidisk package brake F 03.170 Dosign of Parts, Section Design of * Installing mechanical transmission brake F unit, page 857 Backlash 0.16 mm to Dial gage 6 AP x02 0.28 mm * Backlash and contact pattern at angle drive for 6 AP xx02, page 564 Contact pattern’ 4181,701.042 (0670.220.700 [6 AP xx02 * Backlash and contact pattern at angle drive for 6 AP xx02, page 564 Backlash (0.16 mm to) Dial gage 6 AP xx03 0.26 mm * Backlash and contact pattern at angle drive for 6 AP xx03, page 568 Contact pattern! 4181.701 (0670.220.700 AP xx03 * Backlash and contact pattern at angle drive for 6 AP xx03, page 568 EN 4189.79. se 2018-07 Tightening Torques 7 Tightening Torques Tightening torque Measuring Comment ‘instrument Chapter/Section 60 Nm 45 Nm Torque wrench * Installing ZF product on assembly support, page 100 Mi6xi 5 hexagon screw [79NmasNm [Torque wrench | Installing ZF product on assembly at 1X56.138.541 suppor, page 100 Mox25 hexagon screw 35Nm Torque wrench | Installing control unit~ design without 89.910, 88.912, 88.914, oil level sensor, page 104 83.916 + instaling control unit - design with oil level sensor, page 107 Mex26 hexagon screw 9.5Nm Torque wrench | Instaling control unit= design with oll 69.950, 69.954, 69.952 level sensor, page 107 + Installing electric cil level sensor, page 188 ‘Mex50 hexalobular driving [20 Nm Torque wrench | Installing transmission heat exchanger, screw 4.970-84.916 page 114 ‘Me hexagon screw at 20 Nem Torque wronch | Installing transmission hoat exchanger 1X66.138.540 page 114 M8&x30 hexagon screw (with | 23 Nm Torque wrench Note the screw design. washer assembly) 87.920— 97.954 + Installing transmission heat exchanger, page 114 M&x30 hexagon screw (flange | 29 Nm Torque wrench Note the screw design. head screw) 87,920-87.954 + Installing transmission heat exchanger, page 114 ‘MT0x56 hexagon screw [with [50 Nm Torque wrench | Note the screw design washer assembly) 24.920, 84,994, 84.956 + Installing retardor heat exchanger for BAP xx00 = die casting version nk, page 124 Mi0x83 hexagon serew [60 Nm Torque wrench | Note the screw design {flange head scrow) 24.920, 94,984, 84.936 + Installing retarder heat exchanger for 8 AP xx00 - dio casting vorsion, Titanx, page 124 M10x55 hexagon screw (with |50 Nm Torque wrench Note the screw design. washer assembly) 84.922 (84.932 * Installing retarder heat exchanger for {8 AP x00 - die casting version tanX, page 124 Mi0x58 hexagon screw [60 Nm Toraue wrench | Note the screw desion (flange head screw) £4.922- 24,952 * Installing retarder heat exchanger for 6 AP xx00 - die casting version, nX, page 124 34 EN 4181,751,103¢- 2078-07 Tightening Torques Designation Tightening torque | Measuring ‘Comment instrument Chapter/Section M10x100 hexagon screw 50 Nm Torque wrench | Note the screw design. (with washer assembly) 96.924, 86.926 + Installing retarder heat exchanger for 6 AP xx00 - die casting version, itanX, page 124 M10x100 hexagon screw 60 Nm Torque wrench | Note the scraw design, (flange head screw) 26.924, 26.926 + Installing retarder heat exchanger for 6 AP xx00 - die casting version, itanX, page 124 M10x100 hexagon screw 60 Nm Torque wrench | Note the screw design. (with washer assembly) 26.920, 86.922, 86.928, * Installing retarder heat exchanger for 26.950 5 AP xx00 - die casting version, NX, page 124 M10x100 hexagon screw 60 Nm Torque wrench | Note the screw design. (flange head screw) 86.920, 86.922, 86.928, 86.930 * Installing retarder heat exchanger for 6 AP xx00 - dia cast tank, page 124 M8x22 hexagon screw (with [23 Nm Torque wrench [Note the screw design. washer assembly) 85.962, 85.964 + Installing retarder heat exchanger for 6 AP xx00 - die casting version, TrranX, page 124 M8x22 hexagon screw (flange |29 Nm Torque wrench | Note the screw design. head screw) 86.962, 85.964 + Installing retarder heat exchanger for 6 AP xx00 - die casting version, TitanX, page 124 * Installing retarder heat exchanger for 6 AP x00 - die casting version, Modine, page 135 x12 hexagon screw (with [23 Nm Torque wrench | Note the screw design. washer assembly) 85.994, 25,986, 85,998 + Installing retarder heat exchanger for 6 AP xx00 - die casting version, anX, page 124 Max12 hexagon screw (flange |29 Nm Torque wrench | Note the screw design. head screw) 85.984, 95.986, 25,988 * Installing retarder heat exchanger for 5 AP xx00 - die casting version, TitanX, page 124 Clamp 85.180, 86.760, 5 Nm Torque wrench — | * Installing retarder heat exchanger for 89,150, 89.160 6 AP xx00 - dia casting version, TitanX, page 124 M10x55 screw with washer [60 Nm Torque wrench — | * Installing retarder heat exchanger for assembly 84.920, 84.934, 6 AP xx00 - die casting version, 94.936 Modine, page 135 M10x55 screw with wash 50 Nm Torque wrench | installing retarder heat exchanger for assembly £4.922-84.932 6 AP xx00 - die cast Modine, page 135 1g version, EN 4181.751.103¢- 2018-07 Tightening Torques assembly 90.926, 90.928 Designation Tightening torque | Measuring ‘Comment instrument Chapter/Section M10x55 screw with washer [50 Nm Torque wrench | Installing retarder heat exchanger for assembly 86.924, 86.926 6 AP xx00 - die casting version, Modine, page 135 M10x25 screw with washer [50 Nm Torque wrench | installing retarder heat exchanger for assembly 86.920, 86.922, 6 AP x00 - die casting version, $6,928, 96,930 Modine, page 135 M&x22 hexagon screw (with [29 Nm Torque wrench | Note the scraw design, washer assembly) 85.962, 85.964 * Installing retarder heat exchanger for 6 AP xx00 - die casting version, Modine, page 135 Max14 hexagon screw (with [29 Nm Torque wrench | Note the screw design. washer assembly) 85.984, 95.986 * Installing retarder heat exchanger for 6 AP x00 - dia casting version, Modine, page 136 MBx12 hexagon screw (flange [29 Nm Torque wrench | Note the screw design. head screw) 85.984, 86.986 * Installing retarder heat exchanger for 6 AP xx00 - die casting version, Modine, page 135 8x30 hexagon screw (with [23 Nm Torque wrench [Note the screw design. washer assembly) 89.962, 89,964, 89,972, 89.974 + Installing retarder heat exchanger for 6 AP xx02 - die casting version, TitanX, page 147 * Installing retarder heat exchanger for 6 AP xx02 - dio casting version, Modine, page 159 + Installing rotarder heat exchanger for 6 AP xx03 - die casting version, Modine, page 183 M&x30 hexagon screw (flange [29 Nm Torque wrench | Note the screw design. head screw) 89.962, 89.964, 89.972, 89.974 * Installing retarder heat exchanger for 6 AP xx02 - die casting version, TitanX, page 147 + Installing retarder heat exchanger for 6 AP x02 - die casting version, Modine, page 159 * Installing retarder heat exchanger for 6 AP xx03 - die casting version, Modine, page 183 M10x70 screw with washer [60 Nm Torque wrench | Note the screw design. * Installing retarder heat exchanger for 6 AP xx02 - dia cast TitanX, page 147 + Installing retardar heat exchanger for 6 AP xx02 - die casting version, Modine, page 159 * Installing retarder heat exchanger for 6 AP xx03 - dio cast Modine, page 183 EN 4181,751,103¢- 2078-07 Tightening Torques Designation Tightening torque | Measuring ‘Comment instrument Chapter/Section M10x55 screw with washer [50 Nm Torque wrench | Note the screw design. assembly 90.920-90.924 + Installing retarder heat exchanger for 6 AP xx02 - die casting version, itanX, page 147 M&x22 hexagon screw (with [23 Nm Torque wrench | Note the scraw design, washer assembly) 18.670 + Installing retarder heat exchanger for 6 AP xx02 - die casting version, itanX, page 147 * Installing retarder heat exchanger for 6 AP xx02 - die casting version, Modine, page 159 + Installing retarder heat exchanger for 6 AP x03 - sand casting version, TitanX, page 171 * Installing retarder heat exchanger for 6 AP x03 - die casting version, Modine, page 183 * Installing lube oil pipe for 6 AP xx02, page 191 * Installing lube oil pipe for 6 AP xx03, page 192 Mx22 hexagon screw (flange |29 Nm Torque wrench | Note the screw design. head screw) 78.670 + Installing retarder heat exchanger for 6 AP xx02 - die casting version, nk, page 147 * Installing retarder heat exchanger for 6 AP xx02 - die casting version, Modine, page 159 + Installing retarder heat exchanger for 6 AP xx03 - sand casting version, nk, page 171 * Installing retarder heat exchanger for 6 AP xx03 - dia casting version, Modine, page 183 * Installing lube oil pipe for 6 AP xx02, page 191 * Installing lube oil pipe for 6 AP xx03, page 192 MBx12 hexagon screw (flange |29 Nm Note the screw design. head screw) 93.984, 93.986, 93,988 + Installing retarder heat exchanger for 6 AP xx02 - die casting version, TitanX, page 147 M10 screw with washer 50 Nm Torque wrench | Note the screw design. assembly 97.920, 91.922, 91.928, 91.950 * Installing retarder heat exchanger for 5 AP xx02 - die casting version, TitanX, page 147 M10 screw with washer 50 Nm Torque wrench | Note the screw design. assembly 91.924, 91.926 * Installing retarder heat exchanger for 6 AP xx02 - dio casting version, TitanX, page 147 EN 4181.751.103¢- 2018-07 37 Tightening Torques Designation Tightening torque Measuring instrument ‘Comment Chapter/Section Clamp 92.300/150, 92.320, 92,370/180, 92.380 5 Nm Torque wrench * Installing retarder heat exchanger for 6 AP x02 - die casting version, nk, page 147 * Installing retarder heat exchanger for 6 AP xx03 - sand casting version, TitanX, page 171 M8x30 hexagon screw (flange head screw) 97.960, 91.962, 91.972, 91.974 29Nm ‘Torque wrench Note the serew design. * Installing retarder heat exchanger for 6 AP xx02 - die casting version, nX, page 147 MBx55 hexagon screw (with washer assembly) 92.920 23 Nm Torque wrench Note the screw design, + Installing retarder heat exchanger for AP xx02 - die casting version, itanX, page 147 * Installing retarder heat exchanger for 5 AP xx0 - sand casting version, TitanX, page 171 M8x55 hexagon screw (flange head screw) 92.920 29Nm ‘Torque wrench Note the screw design, * Installing retarder heat exchanger for 6 AP xx02 - dia casting version, itanX, page 147 + Installing retarder heat exchanger for 6 AP xx03 - sand casting version, itanX, page 171 10x45 scrow with washer assembly 90.920-90,924 50 Nm Torque wrench Note the screw design, + Installing retarder heat exchanger for 6 AP xx02 - die casting version, Modine, page 159 + Installing rotarder heat exchanger for 6 AP xx03 - die casting version, Modine, page 183 Max14 screw with washer assembly 93.924, 93.926 29 Nm Torque wrench * Installing retarder heat exchanger for 6 AP xx02 - die casting version, Modine, page 159 * Installing retarder heat exchanger for 6 AP xx03 dio cast! Modine, page 183 M10x25 screw with wash assembly 91.920-91.928 50 Nm Torque wrench + Installing retarder heat exchanger for 6 AP x02 - die casting version, Modine, page 159 * Installing retarder heat exchanger for 6 AP xx03 - die casting version, Modine, page 183 M10x25 screw with washer assembly 97.930 50 Nm Torque wrench * Installing retarder heat exchanger for 6 AP x02 dia casting version, Modine, page 159 + Installing retarder heat exchanger for 6 AP xx03 - die casting version, Modine, page 183 38 EN 4181,751,103¢- 2078-07 Tightening Torques Designation Tightening torque | Measuring ‘Comment instrument Chapter/Section MBx85 hexagon screw 97.954 23 Nm Torque wrench | Installing retarder heat exchanger for 6 AP x02 - die casting version, Modine, page 159 * Installing retarder heat exchanger for 6 AP xx03 - die casting version, Modine, page 183 M8x30 hexagon screw 23Nm Torque wrench — | * Installing retarder heat exchanger for 91,950, 91,952 6 AP xx02 - die casting version, Modine, page 159 + Installing retarder heat exchanger for 6 AP xx03 - die casting version, Modine, page 183 Max22 screw with washer 129 Nm Torque wrench — | Installing retarder heat exchanger for assembly 92.440 6 AP xx02 - die casting version, Modine, page 159 * Installing retarder heat exchanger for 6 AP xx03 - dia casting version, Modine, page 183 M8x22 scrow with washer [29 Nm Torque wrench | installing retarder heat exchanger for assembly 92.400 6 AP xx02 - die cast Modine, page 159 * Installing retarder heat exchanger for 6 AP xx03 - die casting version, Modine, page 183 M10x75 hexagon screw (with [50 Nm Torque wrench | Note the screw design. washer assembly) 90.930, 90,932 * Installing retarder heat exchanger for 6 AP xx03 - sand casting version, tanX, page 171 M10x75 hexagon screw 60 Nm Torque wrench | Note the screw design. (flange head screw) 90.930, 90,932 + Installing retarder heat exchanger for AP xx03 - sand casting version, itanX, page 171 M10x65 hexagon screw (with |50 Nm Torque wrench | Note the scraw design, washer assembly) 90.920, 90.922, 90.924 + Installing retarder heat exchanger for 6 AP xx03 - sand casting version, nk, page 171 10x65 hexagon screw 60 Nm Torque wrench | Note the screw design. (flange head screw) 90.920, 90.922, 90.924 * Installing retarder heat exchanger for 6 AP x03 - sand casting version, TitanX, page 171 M10x100 hexagon screw 50 Nm Torque wrench | Note the screw design. (with washer assembly) 91.926, 91.928 * Installing retarder heat exchanger for AP xx03 - sand casting version, itanX, page 171 EN 4181.751.103¢- 2018-07 39 Tightening Torques Designation Tightening torque | Measuring ‘Comment instrument Chapter/Section M10x100 hexagon screw 60 Nm Torque wrench | Note the screw design. (flange head screw) 97.926, 97.928 + Installing retarder heat exchanger for 6 AP xx03 - sand casting version, itanX, page 171 M10 hexagon screw (with 50 Nm Torque wrench | Note the scraw design, washer assembly) 91.920, 91,922, 91.924, 91.930 + Installing retarder heat exchanger for 6 AP x03 - sand casting version, itanX, page 171 M10 hexagon screw (flange 60 Nm Torque wrench | Note the screw design head screw) 97.920, 97.922, 91.924, 91.930 * Installing retarder heat exchanger for 6 AP x03 - sand casting version, nX, page 171 8x30 hexagon screw (with [23 Nm Torque wrench | Note the screw design. washer assembly) 94.962, 94.964, 94.984, 94.986 * Installing retarder heat exchanger for 6 AP xx03 - sand casting version, tanX, page 171 M8x30 hexagon screw (flange [29 Nm Torque wrench [Note the screw design. head screw) 94.962, 94.964, 94,984, 94,986 + Installing retarder heat exchanger for 6 AP xx03 - sand casting version, TranX, page 171 Mx30 hexagon screw (with 23 Nm Torque wrench | Note the screw design. washer assembly) 85.962, 25.964 + Installing retarder heat exchanger for 6 AP xx03 - sand casting version, TitanX, page 171 M8x30 hexagon screw (flange |29 Nm Torque wrench | Note the screw design. head screw) 85,962, 85.964 * Installing retarder heat exchanger for 6 AP x03 - sand casting version, TitanX, page 171 M8x22 hexagon screw (with [23 Nm Torque wrench | Note the screw design. washer assembly) 85.983 * Installing retarder heat exchanger for AP xx03 - sand casting version, itanX, page 171 M8x22 hexagon screw (flange |29 Nm Torque wrench | Note the screw design. head screw) 86.988 + Installing rotarder heat exchanger for 6 AP xx03 - sand casting version, nX, page 171 M&x30 hexagon screw (with [23 Nm Torque wrench | Note the screw design. washer assembly) 85.994, 85,986 * Installing retarder heat exchanger for 6 AP xx03 - sand casting version, TitanX, page 171 40 EN 4181,751,103¢- 2078-07 Tightening Torques Designation Tightening torque] Measuring Comment instrument Chapter/Section 'Mex30 hexagon screw (flange |29 Nm Torque wre Note the screw desig head screw) 85.984, 86.986 + Installing retarder heat exchanger for 6 AP xx08 - sand casting version, tanX, page 171 Union screw 78.580, 18.560 |40Nm Torque wrench [Use new sealing rings. + Installing lube oll pipe for 6 AP xx02, page 191 Union screw 78.580, 18.560, [40 Nm Torque wrench [Use new sealing rings. 18.570, 18.550 + Installing lubo oll pipe for 6 AP xx03, page 192 (Mex22 hexagon screw (with [23 Nm Torque wrench | Note the screw design. washer assambly) 87.914 + installing dipstick parts - tube for oil level measurement, page 19: M&x22 hexagon screw (flange | 29 Nm Torque wrench | Note the screw design. head screw) 87.914 + installing dipstick parts ~ tube for oil level measurement, page 193 M&x22 hexagon scrow (with |23 Nm Torque wrench | Note the screw design. washer assembly) 136 * Installing dipstick parts - filer tube with oil dipstick, page 195 'Max22 hexagon screw (flange | 29 Nm Torque wrench [Note the screw design, head screw) 13 * Installing dipstick parts - filler tube with oil dipstick, page 195 Mex22 hexagon screw (with [23 Nm Torque wrench | Note the screw design. washer assembly) 196 * installing dipstick parts - filler tube without oil dipstick, page 198 M&x22 hexagon screw (flange | 29 Nm Torque wrench | Note the screw design. head screw) + installing dipstick parts - filer tube without oil dipstick, page 196 MEX26 hexagon sere 9.5 Nm Torque wrench | installing electric oll level sensor, 912, 69.910 page 198 M36x1.5 screw plug 02.270 [116 Nm Torque wrench | * Installing bypass valve, page 204 M25x1.5 screw plug 02,900, [65 Nm Torque wrench | Installing screw plugs, page 205 02.910 Mi0xt screw pl 12Nm Torque wrench | * Installing screw plugs, page 205 11,910/010/250 M10x1 screw plug 12Nm Torque wrench | installing screw plugs, page 205 11,900/010/250 Mi0xt screw plug 77.960 [12Nm Torque wre *Instaling screw plugs, page 205 Mi0x1 screw plug 77.980 [12m Torque wrench _ | installing screw plugs, page 205 EN 4181.751.103¢- 2018-07 Tightening Torques screw 07.910, 07.912, 07.914 Designation Tightening torque | Measuring ‘Comment instrument Chapter/Section Méx25 hexalobular driving [9.6 Nm Torque wrench | Installing oil fiter (suction filter), screw 75.914, 75.910, 76.912 page 212 M14x1.5 screw 36 Nm Torque wrench | * Assembling oll pan, page 215 plug 77,100/260 M10x1 screw plug 77.270 |12Nm Torque wrench | + Assembling oil pan, page 215 M12x65 hexagon screw (with |79 Nm Torque wrench | Note the screw design. washer assembly) 76.990, 76.982 + Fitting oil pan, page 216 M12x55 hexagon screw 99 Nm Torque wrench | Note the screw design. (flange head screw) 76.980, 76.982 + Fitting oil pan, page 216 M8x30 hexagon screw (with [23 Nm Torque wrench | Note the screw design. washer assembly) 76.970- 76.968, 76.990, 76.992 * Fitting cil pan, page 216 8x30 hexagon screw (flange [29 Nm Torque wrench | Note the screw design. head screw) 76.910-76.966, 76.990, 76.992 + Fitting cil pan, page 216 8x30 hoxagon screw (with [23 Nm Torque wrench | Note the screw design. washer assembly) 78.970, 78,912, 78.914, 78.916 + Installing oll filter (pressure fier), page 218 8x30 hexagon screw (flange [29 Nm Torque wrench | Note the screw design. head screw) 78.910, 78.912, 78.914, 78.916 * Installing oil filter (pressure filter, page 218 M&x86 hexagon screw (with [23 Nm Torque wrench | Note the screw design. washer assembly) 76.290, 76.992 * Installing oil filter (pressure filter, page 218 Max30 hexagon screw (flange |29 Nm Torque wrench | Note the screw design. head screw) 76.990, 76.992 + Installing oil filter (pressure filter, page 218 M14x1.5 scrow 25 Nm Torque wrench — | Installing oil iter (pressure filter), plug 78.150/010 page 218 M8x36 hexalobuler driving [20 Nm Torque wrench — | «Installing retarder accumulator, page 222 Max30, M&x60, MEX75. hexagon screw on clamping plate 23 Nm Torque wrench ‘Attach accumulator to clamping plate. * Dismantling retarder accumulator ~ Design 1, page 223 * Assembling retarder accumulator ~ Design 1, page 228 * Dismantling retarder accumulator - Design 2, page 236 * Assembling retarder accumulator ~ Design 2, page 239 Thread insert 07.300/240 120 Nm Torque wrench + Assembling retarder accumulator ~ Design 1, page 228 EN 4181,751,103¢- 2078-07 Tightening Torques screw 09.930 Designation Tightening torque | Measuring ‘Comment instrument Chapter/Section M10x50 hexalobular driving [46 Nm Torque wrench | Assembling retarder accumulator ~ screw 07.930-07.936 Design 1, page 228 MBx46 torx serew 07.930- |23Nm Torque wrench | * Assembling retarder accumulator - 07.93 Design 2, page 239 Max36 hoxalobular driving 20 Nm Torque wrench | «Installing hydraulic shift control unit, screw 70.910-70.930 page 247 Méx17 hexalobular driving [9.6 Nm Torque wrench | Installing hydraulic shift control unit, screw 77.910, 71.912 page 247 Valve 70.850 8Nm Torque wrench | * Assembling hydraulic shift control unit, page 257 Hoxalobular driving screw 9.6 Nm Torque wrench | Observe different tightening torques, M6x55 73.910-73.922, Observe the sketch in the work step. 73.926-73,960, 73.964~ 78.968, 73.970-73.976 * Assembling hydraulic shift control page 257 Hexalobular driving screw 8.6 Nm Torque wrench | Observe different tightening torques. MexS5 73.924, 73.962, Observe the sketch in the work step. 73.968 * Assembling hydraulic shift control unit, page 257 Mex17 hexalobular driving [9.6 Nm Torque wrench | * Assembling hydraulic shift control unit, screw 70.474, 70.476, page 257 70.534, 70.536, 70.574, 70.576, 70.624, 70.626, 70.674, 70.676, 70.724, 70.726, 70.784, 70.786, 70.824, 70.826 Mex28 hexalobular driving [23 Nm Torque wrench | + Installing cil tubes - die casting screw 08.908, 08.908 version, retarder heat exchanger on output end, page 269 * Installing oil tubes - die casting version, retarder heat exchanger on the side, page 275 M8x28 hexalobuler driving [23 Nm Torque wrench — | «Installing oil tubes - die casting screw 09.940, 08,960 version, rotarder heat exchanger on output end, page 269 + Installing oil tubes - die casting version, retarder heat exchanger on the side, page 275 Max28 hexalobular driving [23 Nm Torque wrench _ | «Installing oll tubes - die casting sorew 09.970, 09.920 version, retarder heat exchanger on output end, page 269 * Installing cil tubes - die casting version, retarder heat exchanger on the side, page 275 M8x28 hoxalobular driving [23 Nm Torque wrench | Installing oil tubes - die casting version, retarder heat exchanger on output end, page 269, * Installing cil tubes - die casting version, rotarder heat exchanger on the side, page 275 EN 4181.751.103¢- 2018-07 Tightening Torques Designation Tightening torque | Measuring ‘Comment instrument Chapter/Section Mex28 hexalobular driving [23 Nm Torque wre * Installing oil tubes - die casting screw 19.902, 19.904 version, retarder heat exchanger on output end, page 269 * Installing oil tubes - die casting version, retarder heat exchanger on the side, page 275 M8x36 hexalobular driving [23 Nm Torque wrench | * Installing oll tubes - die casting scrow 19.974, 19,916 version, rotarder heat exchanger on the side, page 275 Mex50 hexalobular driving [23 Nm Torque wrench Installing oll tubes - die casting screw 19.902, 19.904 version, retarder heat exchanger on the side, page 276 Méx17 hexalobular driving [9.6 Nm Torque wrench _ | installing turbine speed sensor screw 74.150 page 279 Cap serew of 1766.156.231 _|8Nm to 10 Nm Torque wrench _ | «Installing torque converter, page 283 M16 cap screw 97.200 185 Nm Torque wrench _ | * installing torque converter, page 283 M33x2 screw plug 98.350 [200 Nm Torque wrench [Use torque wrench calibrated to 24%. + Installing torque converter, page 283 Mex40 cap screw 96.370 |30Nm Torque wrench | * Assembling torque converter, page 297 Mexa0 cap screw 96.370 [15.Nm Torque wrench [Tighten four cap screws crosswise. * Assembling torque converter, page 297 M8x36 hexalobular driving [20 Nm Torque wrench — | Installing cover plate, page 315 screw 60.910, 60.912, 60.914 Max36 hexalobular driving [20 Nm Torque wrench — | installing oil supply, page 321 screw 40.970, 40.972 Mex85 hexalobular driving [20 Nm Torque wrench | installing oil supply, page 321 screw 40.910-40.926 Max60 hexalobular driving [20 Nm Torque wrench | «Installing oil supply, page 321 screw 40,928-40,962 Max28 hoxalobular driving [34m Torque wrench | «Assembling clutch unit, page 360 screw 52.910-52.940 M8x28 hexalobuler driving [23 Nm Torque wrench | * Assembling primary pump — version screw 48.910-48,920 without valve, page 376 * Assembling primary pump ~ version with valve, page 381 MBx25 hexalobular driving [9.8 Nm Torque wrench | * Assembling oil supply, page 394 Screws 44.910-44,928 M10x60 hoxalobular driving [46 Nm Torque wrench | «Assembling oll supply, page 394 screw 48.950, 48.952 M10x60 hexalobular driving [46 Nm * Assembling oll supply, page 394 screw 46.950-46.960 Max60 hexalobular driving [23 Nm Torque wrench | * Assembling oll supply, page 394) screw 46.900-46,93¢ 4a EN 4181.751103¢- 2018-07 Tightening Torques 1X56.138,790 Designation Tightening torque | Measuring ‘Comment instrument Chapter/Section Mex50 hexalobular driving [20 Nm Torque wrench | «Assembling oil supply, page 394 screw 48.910-48.916 M8x50 hexalobuler driving [20 Nm Torque wrench | * Assembling cil supply, page 394 screw 47.910-47.916 Max60 hoxalobular driving 23 Nm Torque wrench | * Assembling oll supply, page 384) screws 44,950-44,980 MSx17 hexalobular driving [9.6 Nm Torque wrench | Installing output cover for 6 AP xx00, screw 10.962 page 411 M8x30 hexagon screw (with [23 Nm Torque wrench | Note the screw design. washer assembly) 70.990 10.94 + Installing output cover for 6 AP xx00, page 411 M&x30 hexagon screw (flange |29 Nm Torque wrench | Note the screw design. head screw) 70.990-10.994 + Installing output cover for 6 AP xx00,, page 411 Impulse sensor83.980, 83.950) 35 Nm Torque wrench — | Installing output cover for 6 AP xx00, page 411 M18x1.5 sorew plug 83.960, |35 Nm Torque wrench — | Installing output cover for 6 AP xx00, £3,970 page 411 M10x60 hexagon screw (with |50 Nm Torque wrench | Note the scraw design. washer assembly) 70.970 10.944 * Installing output cover for 6 AP xx00,, page 411 10x50 hexagon scrow 60 Nm Torque wrench | Note the screw design. (flange head screw) 10.970- 10,944 + Installing output cover for 6 AP xx00, page 411 M10x70 hexagon screw (with |50 Nm Torque wrench | Note the screw design. washer assembly) 10.950, 10,952 + Installing output cover for 6 AP xx00,, page 411 M10x70 hexagon screw 60 Nm Torque wrench | Note the screw design. lange head scrow) 70.950, 10.952 * Installing output cover for 6 AP xx00, page 411 Max28 hexalobular driving [23 Nm Torque wrench | * Assembling output cover for screw 13.910-13,926 6 AP xx00, page 421 Méx12 hexalobular driving [17 Nm Torque wrench | *Assembling output cover for screw 17.100/060- 6 AP xx00, page 421 17,100/090 M12x60 hoxagon scrow 80 Nm Torque wrench | Installing output flange, page 428, 83.910, 83.912 * Installing output flange, page 454 + Installing output flange, page 4} M10x35 hexagon screw at [46 Nm Torque wrench * Dismantling output housing, page 438 * Assembling output housing, pag EN 4181.751.103¢- 2018-07 Tightening Torques screw 18.200, 18.300 Designation Tightening torque | Measuring ‘Comment instrument Chapter/Section M12x60 hexagon screw at | 80 Nm Torque wrench | * Assembling output housing, page 447 1X66.138.644 * Assembling connection housing, page 508 M6x25 hexalobular driving [9.6 Nm Torque wrench | installing connection housing at screw 10.990/030 transmission, page 456 + Installing connection housing at transmission, page 494 M10x55 hexagon screw (with [60 Nm Torque wrench | Note the screw design. washer assembly) 14.970- 14,936 * Installing connection housing at transmission, page 456 * Installing connection housing at transmission, page 494 M10x53 hexagon screw 60 Nm Torque wrench | Note the screw design. nge head screw) 14.970 14.936 * Installing connection housing at transmission, page 456 * Installing connection housing at transmission, page 424 M10x75 hexagon screw (with |50 Nm Torque wrench | Note the scraw design. washer assembly) 74.950 14,956 * Installing connection housing at transmission, page 458 * Installing connection housing at transmission, page 494 M10x73 hexagon scrow 60 Nm Torque wrench [Note the screw design (flange head screw) 14.950- 14,956 + Installing connection housing at transmission, page 458 * Installing connection housing at transmission, page 494 M10 hexagon nut 74.960, | 46 Nm Torque wrench [Note the screw design. 14,962 * Installing connection housing at transmission, page 456 * Installing connection housing at transmission, page 494 M14x1.5 hexagon nut 170 Nm Torque wrench | * Installing output housing at 18,910-18,930 connection housing, page 459 * Installing output housing connection housing, page 497 * Backlash and contact pattern at angle drive for 6 AP xx02, page 564 * Backlash and contact pattern at angle drive for 6 AP xx03, page 568 M14x1.5x45 hexagon 170 Nm Torque wrench | «Installing output housing at screw 15.940 connection housing, page 459 * Installing output housing at connection housing, page 497 M&x29 Powerlok® hexagon |34Nm Torque wrench | installing output housing at yn housing, page 459 EN 4181,751,103¢- 2078-07 Tightening Torques screw 29.970, 29.912 Designation Tightening torque | Measuring ‘Comment instrument Chapter/Section M10x25 screw with washer [46 Nm Torque wre Note the screw desig assembly 15.960-16.986 + Installing output housing at connection housing, page 459 M10x40 screw with washer [46 Nm Torque wrench | Note the screw design. assembly 15.988-15,998 * Installing output housing connection housing, page 459 Impulse sensor 06.758 36 Nm Torque wrench | «Installing output housing at connection housing, page 459 MIx1.5 screw plug 36 Nm Torque wrench — | Installing output housing at connection housing, page 459 MB hexagon screw (with 23Nm Torque wre Note the screw design, washer assembly) 87.970, 91.912 * Installing output housing connection housing, page 459 MB hexagon screw (flange [29 Nm Torque wrench | Note the screw design. head screw) 81,970, 81.912 * Installing output housing at connection housing, page 459 120 Nm Torque wrench [Use new O-ring * Installing output housing at connection housing, page 459 * Installing output housing at connection housing, page 497 * Installing output speed sensor for 6 AP xx02 and 8 AP xx03, page $73 M14x30 securing screw 260 Nm ewrench | Assembling output housing, page 476 16.910-16.940 M12x1.5x55 hexagon 100 Nm Torque wrench | * Assembling output housing, page 476 screw 15.960-15.976 M8x29 Powerlok® hexagon |34Nm Torque wrench | «Installing output housing at screw 18.200 connection housing, page 497 M14x1.5 hexagon nut 170 Nm Torque wre * Installing output housing at 18.910-15.922 connection housing, page 497 M14x1.5x45 hexagon 170 Nm Torque wrench | * Installing output housing at screw 15.940-15.948 connection housing, page 497 Max22 flange head screw [29 Nm Torque wrench | «Installing output housing at 81,910, 81.912 connection housing, page 497 12x60 hexagon screw 80 Nm Torque wrench [Tighten crosswise twice in the same 17.910-17.916 order. * Assembling connection housing, page 608 MGx25 hoxalobular driving 9.6 Nm Torque wrench | «Assembling brake D/E, page 560, screw 30.910-30.914 M8x36 hexalobular driving [20 Nm Torque wrench | *Assembling brake D/E, page 560, EN 4181.751.103¢- 2018-07 47 Tightening Torques screw 10.990/030 Designation Tightening torque | Measuring ‘Comment instrument Chapter/Section M10x135 cap screw 03.910- [60 Nm Torque wre * Installing mechanical transmission 03.948 unit, page 857 Bolt 1X86.198.110/20 18Nm Torque wrench | * Backlash and contact pattern at angle drive for 6 AP xx02, page 564 Backlash and contact pattern at angle drive for 6 AP xx03, page 568 Msx17 hexalobular driving [9.8 Nm Torque wrench — | + Installing output speed sensor for 6 AP xx02 and 6 AP xx03, page 573 EN 4181.751103¢- 2018-07 Design of Parts 8 Design of Parts a4 Design of compression spring ny Number of coils Wire diam Fig. 18 Spring dimensions Hem number] Designation DatmmI|Lotmmi ne |dtmm Chapter/section (0732.041.979 | Compression spring 70.750 + Assembling hydraulic shift control unit (0752.042.100 [Compression spring 70.210/110, 70.210/200, 70.450, 768 |se02 |18.50/0.85 70.500, 70.550, 70.600, 70.650, 70.700, 70.800 ssembling hydraulic shift control unit 300.142 [Compression spring 70.270/200 704s [asia fiasco] 26 + Assembling hydraulic shift control unit (0732.02.05 | Compression spring 46,370 + Assembling valve housing (0732.042.939 | Compression spring 46.70 20.37 [95.00 |17.50/220 + Assembling valve housing 41.50 _|19.50] 1.25 OS: 738 (0752,042.43 | Compression spring 46.270 56.84 [1450] 1.50 + Assembling valve housing (0782.042.973 | Compression spring 46.570 76.00 |67.62 | 12.50] 2.10 + Assembling valve housing (0782.02.98 | Compression spring 46.470 7425 [soe | 12.50]2.30 + Assembling valve housing (0732.042,980 | Compression spring 41, 300/75: sssembling oil supply 7ei7 [25.50 4 Design of mpression spring EN 4181.751.103¢- 2018-07 49 Design of Parts a2 Design of clutch A 1 Baffle plate 51.300 2 End disk £4.100/010 Previous itam number for 54.100/070. 55 3 Lined clutch disks 64,.700/100-54.100/250 Previous itam number for 64.100/100-54,700/230- 100 Fig. 17 Design of clutch A Multidisk package 64700 (lined clutch disks and end disk) Baffle plate: Number of fined clutch disks [Item number [Dimension A [mm] [Item number | Dimension hbette pete Imm] 6 4187.185.010 [16.1910 16.65 | 4181,206.042 [48.22 -o15 181.295.0568 a181.295.075 = AiS1.155.071 [21.03% 2149 | 4181,295.043 [42.98 a1 181,295,057 181,295,077 70 4181.155.012 [25.87 26.33 | 4181,295.044 [37.74 -o15 A181. 285.058 181.285 .077 2 4181155013 [S071 S117 | A181, 295.045 [3250-016 2181 286.068 a8) 295.078 74 181.186.0174 [S586 56.07 181 296.046 [27.28 -o16 7181 296.085 ast 296.078 Tab. 16 Design o End disk for adjustment of multidisk package tem number Thickness hend aisk [mm] 4181.355.019 2.34 £0.05) 4181.355.024 47181 355.020 7,90 $0.05 4181.355.025 4181355021 7.40 £0.05 4181.355.026 Tab. 16 Design of ond disk EN 4181.751 1036 2018-07 Design of Parts a3 Design of clutch B Fig. 18 Design of clutch 8 1 Piston 67.200 2 Wave spring 51.400 2 Lined clutch disks 51.470/110-87.470/2¢ ro purnber for §7.470/1 10-¢ 28,200 4 End disk 67.410/010 Lumber for 517.470/ Previous it 2. 28,010 Maltidisk package 7.470 (lined clutch disks and end disk) Piston Number of fined clutch disks [Item number jension Afmm]_| fem number | Dimension Rpwton Imm] 6 4181.128.010 910 16.85 4181.351.044 4781.351.010 8 4i81128.017 | 21.0310 27.49 4181 351.045 4181,361.01 181.128.0912 710 26.88 4181351048 Tab. 17 Design of clutch 8 End disk for adjustment of multidisk package tem number: Thickness Mend ak [mm] 4181 2.34 40,08 4181 agi 7,90 20.05 41813 agi TAO 0.08 4131 Tab. 18 Design of end disk EN 4189.7511 Design of Parts 84 Design of brake D 1 Piston 2: Fig, 19 Design of brake D Previous it 10 Tenaaan 2 Wave spring 28.310 4 End disk 28.300/010 Lumber for 28.300/ 2. 28,010 Maltidisk package 28.300 (lined clutch disks and end disk) Piston Number of fined clutch disks [Item number tem number | Dimension Rpwton mm] 6 4181.128.010 4181,329.0" 4181.329.002 = 418112801 181.329.0383 181,329.01 0 4181.128.012 | 25.87 1 26.88 4181.329.034 | 36.08 a7 181,329,004 72 4181.128,.018 [30.71 ST17 4181,328,035 [29.81 075 4181,328.005 Tab. 19 Design of brake D End disk for adjustment of mulidisk package tem number ‘Thickness Mend ak [mm] 4181 .328.012 2,34 40,08 4181,328.015 4181 328.013, 7,80 £0.05 4181.328.016 ast 228.014 TAD 0.08 4181,328.017 Tab. 20 Design of end disk EN 4181.751 1036 2018-07 Design of Parts 85 Design of brake E eas ae Cicsiresoase Fig, 20 Design of brake E 1 End disk 28,200/010 rn number for 28.200/010. 28.0 Muliidisk package 28.200 (lined clutch disks and end disk) Piston’ Number of fined clutch disks [Item number jension Am) [Rem number _ | Dimension Rpwton [mm] = 181.128.0171 4181,301.020 |41.54-915 “4181.307.0% 0 Wisi 128.012 [2587 wo 2883 aie1s01.021 | 36.805 4181.301.002 2 4181128013 [30.71 STAT 781,301,022 | 31.06-015 181,301,003 ian of brake & End disk for adjustment of multidisk package: tem number: Thickness Mend ak [mm] 4181 2.34 40, 4181 4181 328.013 790 20.05 4181.328.016 181.328.0174 740 20,08 4191.32 Tab. 22. Design of end disk EN 4189.7511 Design of Parts 8.6 Design of brake F 1 End dis Previous Fig, 21 Design of brake F s0/010 03.120 rn number for 09.170/010. 28.910 2 Lined clutch disks 03,710/170- ro number for 0: 28,240 110/240 110/110-08.110/240- End disk for adjustment of mukidisk package tem number Thickness Rend ak [mm] 4181 .328.012 2.34 £0.08 181,328,015 a181,328.013 7,80 10.08 481.328.0168 ast 328.014 7400.08 nd dis Muliidisk package 03.770 (lined clutch disks and end disk) Piston Number of fined clutch disks [Item number jension Afmm]_|Iem number | Dimension Rpston Imm 6 4181.128.010 got 4181.312.0" 181,312,022 = 4181128.017 | 21.0310 27.48 4181.312.036 181 312.0: 0 4181128.012 | 25.87 0 26.83 181.312.037 4181. 312.024 181.128.0138 [30.7110 31.17 181.312.0388 481.312.0285 74 181.128.0148 1036.07 4181,312,039, 4181.312.005 Tab, 23: Design of brake F 54 EN 4181.751 1036 2018-07 Design of Parts a7 Design of Luc eg 11 Multid'sk package: outer clutch disks 96.970/170, inner 1 2 disks 96.370/ 2 End disk 96.970/180 LA AF Suc.) Fenda 981891 g0 Fig. 22 Design of Torque | Multidisk package (lined clutch disks and end | LiC multidisk | End disk for adjustment of multidisk converter | disk) clearance —_| clearance Number of | Outer clutch disk [Inner clutch disk|Stuc [mm] tem number _| Dimension ena lined ftom number | tem number clk [mm] ‘clutch disks: ws (4 0501-22065 0601.218.214 0.8010 1.20 325.953 [22.6707 ay = WEd1 20S [OOTAIS.214 [0.8010 7.50 16.0707 165 07 wan Te 0501220556 [0501215216 [0.8010 150 16.0 707 165 07 Tab. 28 Design of Luc EN 4181.751.103¢- 2018-07 Design of Parts 88 Design of the hydraulic shift control unit's pistons Piston 70.810‘or valve E r0tor valve B ‘Ofer valve F 460 or valve A 4181.370.010, 4181.370.095, 76 — =n Ois.076 011.966, 370.010, 4181.3 Piston 70.760 far valve RED 4181.370.110 at 27.6 o10.466 012.176 = ie = 4181.370.018, 4181.370.098, a1 & 32.6 s 3 gE LE Fig. 24 Piston 4181.870.110, 4181.370.0 o10.466 2181.370.088 Piston 70.860%or valve RRS 4181.370.014, 4181.370.097 Oia.266, Fig. 25 Piston 4181.870,014, 4181.370.097 EN 4181.751 1036 2018-07 Design of Parts Piston 70.510 for LuC valve 4181,370.013, 4181.370.096, se. n us als. EI Fig. 26 Piston 4181.870,013, 4181.370.098 4181.370.040, 4181.270.099, EE 4181.370.107 wia.366 76 wizaTe Fig. 27 Piston 4181.970.040, 4181 Piston 70.210/210 and piston 70.2; 4181.370.074, 4181.270.100 vale Fr e m5. 3 Is 8 ie1.870108 7181.970106 iS . 745 3 la s Fig. 28 Piston 4181,970.074, 4181,570.100, 4181.370.108 EN 4181.71 103¢- 2018-07 Design of Parts 4181.370.050, 4181.370.101 912.476 55.6 016.3 Fig. 28 Piston 4181.870,050, 4181.370.10 ler change-over valve KUY enate 781.103¢- 2018-07 Design of Parts a9 Design of the valve housing's pistons 4181.346.037, 4181.346.053 921,961 4181,346.033, 4181.346.050 56.6 ‘4181 346,087, 4181,246.060, 4181.346.035, 4181.246,051 “4181.346.045, 4187.346.055, 9 20.956, + N 76 | 9 21.981, FBTS46.089 o4 | 9 20.956 Fig 4181,346,055, Piston 4187.346.036, 4181 4181.346.036, 4181.246,052 4181.346.040, 4181,246.054 ri (lq ¢ Th Lis ‘LIL tes mes thru n 48.520 and Piston 46.320and Piston 46.420 ani 00 for torque converter safety ston 45.300 for main pressure valve ton 46.400 for tetarder control vale EN 4181.751 se 2018-07 Design of Parts Piston 46.220 and piston 46.200or torque converter back “4181.346.030, 4181.346.049, 13, 65.80 4181.846.047, pressure valve 4181.246.056 7 0 19.966. Fig. $3 Piston 4181.848,030, 4181.346.047, 4781.946.049, 481,346,056, Piston 46.100 for cos 4181.346.027, 4181.346.048, J J 16,027, 4181,846, 60 EN 4181,751.103¢~ Design of Parts 8.10 Design of the clutch unit's hub, snap ring and pressure disk Hub is reused 1 Hub 62,100 2 Pressure disk 54.370 2 Snap ring 54.400 If the hub is reused during assembly, use the following parts. ‘Clutch unit parts prior to disassembly Use the following parts for assembly. Hub’ Snap ring Hub’ Snap ring Pressure disk New. New. 181.296.0684 (0730.514.014 (0730.814.014 181,384,006 2181 295.064 750.514. 788 0730.514.074 2181 296.068 0730.514.014 0730.514.014 2181 295.068 730.514. 788 4181 296.069 (0730.514.074 T8125 .085 O730.514.207 11 205.085 730.514. 201 2181 295.086 (0730.514.201 181.295.0868 (0730.514.201 Tab. 28 Design of hub, snap ring and pressure disk if hub is roused Hub is replaced If the hub is replaced during assembly, use the following parts. Clutch unit parts prior to disassembly Use the following parts for assembly. Hub Snap ring Hub Snap ring Pressure disk New. New. New. 4181.285.064 0730.514.014 4181,285.085 (0730.514.201 181,384,006 181.285.0864 0750.514. 788 181.285 085 A181 295.068 0730.514.014 181.285.0868 2181. 296.068 750.514 788 181 286.086 2181 296.085 0730.514.207 4181. 295.085 2181 295.086 0730514207 181 285.086 Tab. 27 Design of hub, snap ring and pressure disk if hub is replaced EN 4189.7591 6 Design of Parts Design of snap ring The specified g \.0730.514.2077 Fig. 86 Snap ring 0730.514.014, 0730.514,201 p dimension X is measured with the snap ring installed Snap ring 54.400 enate 781.103¢- 2018-07

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