Perkins Peregrine and New

Generation 1300 Series

Models WD to WJ

WORKSHOP MANUAL

Peregrine 6 cylinder diesel engines for

automotive applications

1300 Series 6 cylinder diesel engines for

agricultural and industrial applications

Publication TPD 1347E, Issue 2.

© Proprietary information of Perkins Engines Company Limited, all rights reserved.
The information is correct at the time of print.
Published in June 1998 by Technical Publications,
Perkins Engines Company Limited, Peterborough PE1 5NA, England

This document has been printed from SPI². Not for Resale
Chapters
1 General information
2 Specifications
3 Cylinder head assembly
4 Piston and connecting rod assemblies
5 Crankshaft assembly
6 Timing case and drive assembly
7 Cylinder block assembly
8 Engine timing
9 Aspiration system
10 Lubrication system
11 Fuel system
12 Cooling system
13 Flywheel and housing
14 Electrical equipment
15 Auxiliary equipment
16 Special tools
The following pages contain a detailed table of contents

ii

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 Peregrine and New Generation 1300 Series

Contents

1 General information
Introduction ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1

Engine identification . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3

Safety precautions ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4

Engine lift equipment .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 6

POWERPART recommended consumable products . ... ... ... ... ... ... ... ... ... ... ... ... ... 7

2 Specifications
Basic engine data . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 9

Data and dimensions ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 10

Recommended torque settings ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 19

3 Cylinder head assembly

General description .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 23

Rocker cover
Operation 3-1 To remove .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 24
Operation 3-2 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 25

Rocker assembly
Operation 3-3 To remove .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 26
Operation 3-4 To dismantle and inspect ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 27
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Operation 3-5 To assemble ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 28

Cylinder head
Operation 3-6 To remove ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 29
Operation 3-7 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 30

Valves and valve springs

Operation 3-8 To remove ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 33
Operation 3-9 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 34
Operation 3-10 To inspect and to correct .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 35
Operation 3-11 To inspect a valve rotator .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 37

Valve guides
Operation 3-12 To inspect a valve guide ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 38
Operation 3-13 To remove . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 38
Operation 3-14 To fit .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 39

Cylinder head
Operation 3-15 To inspect and to correct .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 40
Operation 3-16 To correct a valve seat with a valve seat cutter ... ... ... ... ... ... ... ... ... 42
Operation 3-17 To fit valve seat inserts . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 43
Operation 3-18 To renew atomiser sleeves ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 44
Operation 3-19 To set the valve tip clearance ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 46

4 Piston and connecting rod assemblies

General description ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 49

Big end bearing

Operation 4-1 To remove ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 50
Operation 4-2 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 51
Operation 4-3 To inspect ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 51

Piston and connecting rod assembly

Operation 4-4 To remove ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 52
Operation 4-5 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 53
Operation 4-6 To dismantle and assemble (WD, WE, WF and WG engines) ... ... ... ... 55
Operation 4-7 To dismantle and assemble (WH and WJ engines) ... ... ... ... ... ... ... ... 56
Operation 4-8 To inspect ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 57

Connecting rod
Operation 4-9 To inspect ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 58

Small end bush

Operation 4-10 To remove and to fit .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 58

Piston rings
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Operation 4-11 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 59
Operation 4-12 To inspect . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 60

5 Crankshaft assembly
General description .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 61

Crankshaft pulley/damper assembly

Operation 5-1 To remove .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 62
Operation 5-2 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 63
Operation 5-3 To inspect ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 64

Rear oil seal housing assembly .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 65
Operation 5-4 To remove the oil seal housing .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 65
Operation 5-5 To fit the oil seal housing ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 66
Operation 5-6 To renew the rear oil seal and wear sleeve assembly ... ... ... ... ... ... ... . 68

Crankshaft
Operation 5-7 To remove .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 70
Operation 5-8 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 72
Operation 5-9 To inspect ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 74

Crankshaft gear
Operation 5-10 To renew .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 75

Thrust bearing
Operation 5-11 To check crankshaft end-float .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 76
Operation 5-12 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 77

Main bearings
Operation 5-13 To remove ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 78
Operation 5-14 To fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 79
Operation 5-15 To inspect . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 80

6 Timing case and drive assembly

General description .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 81

Components of the timing case .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 82

Timing case cover

Operation 6-1 To remove .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 83
Operation 6-2 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 84

Idler gears

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Operation 6-3 To remove ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 85
Operation 6-4 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 86

Fuel injection pump gear .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 87
Operation 6-5 To remove and to fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 87

Timing case backplate

Operation 6-6 To remove ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 88
Operation 6-7 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 89

Camshaft and tappets ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 90
Operation 6-8 To remove ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 91
Operation 6-9 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 92
Operation 6-10 To inspect . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 93

Camshaft bushes ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 94
Operation 6-11 To renew ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 95

7 Cylinder block assembly

General description ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 97

Cylinder block
Operation 7-1 To dismantle and to assemble ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 98
Operation 7-2 To inspect ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 99

Cylinder liner
Operation 7-3 To remove ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 100
Operation 7-4 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 102
Operation 7-5 To inspect ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 103

8 Engine timing
General description ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 105
Operation 8-1 To set number one cylinder to TDC on the compression stroke . ... ... .. 105
Operation 8-2 To check the valve timing (with a feeler gauge) .. ... ... ... ... ... ... ... ... .. 106
Operation 8-3 To check the valve timing (with a dial test indicator) ... ... ... ... ... ... ... .. 106
Operation 8-4 To check and set the timing of the fuel injection pump ... ... ... ... ... ... .. 107
Operation 8-5 To find the setting for timing the fuel injection pump ... ... ... ... ... ... ... .. 109

Static timing chart . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 110

9 Aspiration system
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 Peregrine and New Generation 1300 Series
General description .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 111

Turbocharger
Operation 9-1 To remove .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 112
Operation 9-2 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 113
Operation 9-3 To dismantle ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 114
Operation 9-4 To assemble ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 115
Operation 9-5 To inspect ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 116
Operation 9-6 To clean the impeller and compressor casing ... ... ... ... ... ... ... ... ... ... 117
Operation 9-7 To remove and to fit the actuator assembly of the waste-gate unit ... ... 118
Operation 9-8 To check and to adjust the actuator assembly of the waste-gate unit ... 119

Turbocharger faults .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 121

10 Lubrication system
General description .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 123

Lubrication system flow diagram ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 124

Filter canister
Operation 10-1 To renew the canister of the lubricating oil filter ... ... ... ... ... ... ... ... ... 125

Filter head and oil cooler assembly ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 127
Operation 10-2 To remove ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 127
Operation 10-3 To fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 128
Operation 10-4 To inspect . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 129

Oil temperature / pressure control valve ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 130
Operation 10-5 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 130
Operation 10-6 To test .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 130

Pressure regulating valve ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 131
Operation 10-7 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 131
Operation 10-8 To inspect . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 131

Sump .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 132
Operation 10-9 To remove and to fit (arrangement 1) ... ... ... ... ... ... ... ... ... ... ... ... ... 133
Operation 10-10 To remove and to fit (arrangement 2) . ... ... ... ... ... ... ... ... ... ... ... ... 135

Oil strainer and suction pipe ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 136
Operation 10-11 To remove and to fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 136

Lubricating oil pump

Operation 10-12 To remove .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 137
Operation 10-13 To fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 138
Operation 10-14 To inspect ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 140
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Front oil seal .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 141
Operation 10-15 To renew . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 141

Pressure relief valve .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 142
Operation 10-16 To remove and to fit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 142
Operation 10-17 To inspect ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 142

Breather system ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 143
Operation 10-18 To clean .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 143

11 Fuel system
General description ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 145

Fuel filter
Operation 11-1 Fuel pre-filter . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 147
Operation 11-2 To renew the fuel strainer and the canister of the fuel filter .. ... ... ... .. 147

Atomiser
Operation 11-3 Atomiser fault ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 148
Operation 11-4 To renew an atomiser ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 148

Fuel lift pump . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 150
Operation 11-5 To remove and to fit .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 150
Operation 11-6 To dismantle . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 151
Operation 11-7 To assemble . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 152

Fuel injection pump ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 153
Operation 11-8 To remove . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 153
Operation 11-9 To fit .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 155
Operation 11-10 To set the adjustment of the speed control . ... ... ... ... ... ... ... ... ... .. 157
Operation 11-11 To eliminate air from the fuel system .. ... ... ... ... ... ... ... ... ... ... ... .. 158

12 Cooling system
General description ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 159

Cooling system flow diagram ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 160

Filter canister
Operation 12-1 To renew the canister of the coolant filter/ inhibitor .. ... ... ... ... ... ... .. 161

Thermostat
Operation 12-2 To remove and to fit .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 162
Operation 12-3 To test ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 162
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Coolant pump
Operation 12-4 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 163

Fan
Operation 12-5 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 164

Fan drive
Operation 12-6 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 164

Fan drive belt . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 165
Operation 12-7 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 165

13 Flywheel and housing

General description .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 167

Flywheel . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 167
Operation 13-1 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 167

Ring gear
Operation 13-2 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 168

Flywheel housing
Operation 13-3 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 169

14 Electrical equipment
Alternators . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 171
Operation 14-1 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 172
Operation 14-2 To maintain ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 172

Alternator fault diagnosis ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 173

Starter motors ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 175
Operation 14-3 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 175
Operation 14-4 To maintain ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 176
Operation 14-5 To test on the engine ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 177

Stop control solenoid ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 179
Operation 14-6 To remove and to fit . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 179
Operation 14-7 To inspect . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 180
Operation 14-8 To adjust ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 180

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15 Auxiliary equipment
Compressors . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 181
Operation 15-1 To remove and to fit .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 182

Power steering pump

Operation 15-2 To remove and to fit .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 183

16 Special tools
List of special tools ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 185

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 Peregrine and New Generation 1300 Series

1
General information 1

Introduction
The New Generation Peregrine and 1300 Series is an improved family of engines for automotive, industrial
and agricultural applications from Perkins Engines Limited, a world leader in the design and manufacture of
high performance diesel engines.
Perkins approved assembly and quality standards, together with the latest technology, have been applied to
the manufacture of your engine to give you reliable and economic power.
Most of the general information which is included in the relevant User’s Handbook (Chapters 1 to 6) has not
been repeated in this workshop manual and the two publications should be used together.
To ensure that you use the relevant information for your specific engine type, refer to "Engine identification"
on page 3.
Where the information applies only to certain engine types, this is indicated in the text.
When reference is made to the "left" or "right" side of the engine, this is as seen from the flywheel end of the
engine.
Special tools have been made available and a list of these is given in Chapter 16, Special tools. Reference to
the relevant special tools is also made at the beginning of each operation.
Data and dimensions are included in Chapter 2, Specifications.
Read and remember the "Safety precautions" on page 4. They are given for your protection and must be used
at all times.
Danger is indicated in the text by two methods:
Warning! This indicates that there is a possible danger to the person.
Caution: This indicates that there is a possible danger to the engine.
Note: Is used where the information is important, but there is not a danger.

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1 Peregrine and New Generation 1300 Series
Engine views

A PW004/1

B PW003/2

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 Peregrine and New Generation 1300 Series 1
Engine identification
The New Generation Peregrine and 1300 Series of engines consists of a range of six cylinder in-line engines
which are turbocharged / intercooled or turbocharged.
In this publication, the different engine types are indicated by their code letters, which are the first two letters
of the engine number as indicated below:
Code Capacity
Aspiration system
letters Ltrs (in3)
WD 6,7 (408) Turbocharged
WE 6,7 (408) Turbocharged/ intercooled
WF 7,6 (466) Turbocharged
WG 7,6 (466) Turbocharged/ intercooled
WH 8,6 (531) Turbocharged
WJ 8,6 (531) Turbocharged/ intercooled

The engine number is stamped on the left side of the cylinder block (A1), behind the fuel injection pump.

A W002

An example of an engine number is WJ1296N123456.

The components of the engine number are as follows:
WJ1296N123456
WJ = Type code letters
1296 = Build list number
N = Built in the USA
123456 = Engine serial number
If you need parts, service or information for your engine, you must give the complete engine number to your
Perkins distributor.

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1 Peregrine and New Generation 1300 Series
Safety precautions
These safety precautions are important.
You must refer also to the local regulations in the country of use. Some items only refer to specific applications.
l Only use these engines in the type of application for which they have been designed.
l Do not change the specification of the engine.
l Do not smoke when you put fuel in the tank.
l Clean away fuel which has been spilt. Material which has been contaminated by fuel must be moved to a
safe place.
l Do not put fuel in the tank while the engine runs (unless it is absolutely necessary).
l Do not clean, add lubricating oil, or adjust the engine while it runs (unless you have had the correct training;
even then extreme care must be used to prevent injury).
l Do not make adjustments that you do not understand.
l Ensure that the engine does not run in a location where it can cause a concentration of toxic emissions.
l Other persons must be kept at a safe distance while the engine or auxiliary equipment is in operation.
l Do not permit loose clothing or long hair near moving parts.
Warning! Keep away from moving parts during engine operation.
l Some moving parts cannot be seen clearly while the engine runs.
l Do not operate the engine if a safety guard has been removed.
l Do not remove the filler cap of the cooling system while the engine is hot and while the coolant is under
pressure, because dangerous hot coolant can be discharged.
l Do not allow sparks or fire near the batteries (especially when the batteries are on charge) because the
gases from the electrolyte are highly flammable. The battery fluid is dangerous to the skin and especially
to the eyes.
l Disconnect the battery terminals before a repair is made to the electrical system.
l Only one person must control the engine.
l Ensure that the engine is operated only from the control panel or from the operators position.
l If your skin comes into contact with high-pressure fuel, obtain medical assistance immediately.
l Diesel fuel and lubricating oil (especially used lubricating oil) can damage the skin of certain persons.
Protect your hands with gloves or a special solution to protect the skin.
l Do not wear clothing which is contaminated by lubricating oil. Do not put material which is contaminated
with oil into the pockets of clothing.
l Discard used lubricating oil in a safe place to prevent contamination.
l Ensure that the control lever of the transmission drive is in the "out-of-drive" position before the engine is
started.
l Use extreme care if emergency repairs must be made in adverse conditions.
l The combustible material of some components of the engine (for example certain seals) can become
extremely dangerous if it is burned. Never allow this burnt material to come into contact with the skin or with
the eyes.
l Read and use the instructions relevant to "Engine lift equipment" on page 6.
Continued

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 Peregrine and New Generation 1300 Series 1
l Always use a safety cage to protect the operator when a component is to be pressure tested in a bath of
water. Fit safety wires to secure the plugs which seal the hose connections of a component which is to be
pressure tested.
l Do not allow compressed air to contact your skin. If compressed air enters your skin, obtain medical help
immediately.
l Turbochargers operate at high speed and at high temperatures. Keep fingers, tools and other objects away
from the inlet and outlet ports of the turbocharger and avoid contact with hot surfaces.
l Fit only genuine Perkins parts.
l The latest engines have a cover fitted to give some protection from the alternator fan and the drive belt.
Ensure that this cover is fitted before the engine is started.
Asbestos joints
The New Generation Peregrine and 1300 Series of engines are asbestos free.

Workshop Manual, TPD 1347E, Issue 2 5

This document has been printed from SPI². Not for Resale
1 Peregrine and New Generation 1300 Series
Engine lift equipment
l The maximum weight of the engine without coolant, lubricant or a gearbox fitted will vary for different
applications, it is recommended that lift equipment of the minimum capacity of 770 Kg (1700 lbs) is used:
l Always use engine lift equipment of the approved type and of the correct capacity, to lift the engine. It is
recommended that lift equipment of the type shown in (A) is used, to provide a vertical lift directly above
the engine lift brackets (A1). Never use a single lift bracket to raise an engine.
l Check the engine lift brackets for damage and security before the engine is lifted.
l Use lift equipment or obtain assistance to lift heavy engine components such as the cylinder block, cylinder
head, flywheel housing, crankshaft and flywheel.
l To avoid possible damage to the engine rocker cover by contact from the lift equipment; use the correct lift
equipment (A) to raise the engine.

A W130

6 Workshop Manual, TPD 1347E, Issue 2

This document has been printed from SPI². Not for Resale